DH200 (A499)
PARTS CATALOG
INTRODUCTION
This chapter instructs you the numbers and names of this parts on this machine.
INDEX to PARTS CATALOG
Location of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Exterior (A499) . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Feed-in Section (A499) . . . . . . . . . . . . . . . . . . 6
3. Separation (A499) . . . . . . . . . . . . . . . . . . . . . . 8
4. Feed-out Section (A499) . . . . . . . . . . . . . . . . 10
5. Transport Section (A499) . . . . . . . . . . . . . . . . 12
6. lnvertor Section (A499) . . . . . . . . . . . . . . . . . 14
7. Exit Section l(A499) . . . . . . . . . . . . . . . . . . . . 16
8. Exit Section ll(A499) . . . . . . . . . . . . . . . . . . . 18
9. Original Table (A499) . . . . . . . . . . . . . . . . . . . 20
10. Frame (A499) . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11. Electrical Section (A499) . . . . . . . . . . . . . . . . 24
12. Main Board (A499) . . . . . . . . . . . . . . . . . . . . . 26
13. Main Harness (A499) . . . . . . . . . . . . . . . . . . . 28
14. interface Harness (A499) . . . . . . . . . . . . . . . . 30
15. Exit Harness (A499) . . . . . . . . . . . . . . . . . . . . 32
16. Decal (A499) . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
LOCATION OF UNIT
1. EXTERIOR
2. FEED-IN SECTION
October 5,’90
3. SEPARATION
1
LOCATION OF UNIT
9. ORIGINAL TABLE
1. EXTERIOR (A499)
October 5,’90
1. EXTERIOR (A499)
Index
Part No. Description
No.
1
A499 6012 Decal - Side Fence - LT
1
A499 6013 Decal - Side Fence - A4
2 A499 3561
3
A499 3531
4
A499 3511
5 A499 3521
6 A499 6026 Decal - DIP Switch
7 A499 3591
8
AA06 0285 Spring - Cover - Open And Close
9
A499 3621
10
A499 3606 seal
11
A499 3541 Front Cover
12
A499 4112
13
A499 4116
14
AA14 0315 Stepped Screw
AA14 3097 Stepped Screw - M5
15
Right Upper Cover
Indication Panel
Rear Cover
Cap - Rear Cover
Slide Support Cover
Grip - Magnet Catch
Hinge Plate
Safety Switch Lever
Q’ty Per
Assembly
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Index
Part No.
No.
101
0314 0060W Philips Pan Head Screw - M4x6
102
0314 0080W Philips Pan Head Screw - M4x8
103
0344 0060F Philips Truss Head Screw - M4x6
104
0354 0100W Philips Pan Head Screw - M4x10
105
0720 0025E
Retaining Ring - M2.5
Description
October 5,’90
Q’ty Per
Assembly
5
2. FEED-IN SECTION (A499)
October 5,’90
6
2. FEED-IN SECTION (A499)
Index
Part No. Description
No.
1
A499 1212
A499 1211 Separation Roller
2
3
AF02 0161
AX04 0037
4
5 A499 1415 Stud - M4x5
AB01 1086 Gear - 20Z
6
AB01 1090 Gear - 20Z
7
A499 1224 Inner Separation Guide
8
AB01 1091
9
A422 1078
10
11
A499 1467
5216 5245
12
13
A499 1465
A499 1461
14
15
A499 1464 Stepped Screw - M4
AA06 0279
16
17
5936 1145
A499 1458
18
19
A499 1215
20 A499 1816 Stud - Gear 20Z
AB01 1093 Gear - 35Z
21
AB03 0208 Pulley 16/22Z
22
23 AB01 1092 Gear - 35Z
24 A499 1813 Stud - Gear 16/22Z
25 AB04 3005
AF02 3002
26
AF02 3003 2nd Pick-up Roller
27
Guide Roller
Feed-out Roller
Magnetic Clutch
Gear - 30Z
Bushing - 6x12x4mm
Positioning Sensor Bracket
Photointerruptor - IL-G-3P-S3T2-E
Bushing - 5M
Cam Lever
Pressure Spring
Position Encoder
Pick-up Roller Cam
Separation Drive Shaft
Timing Belt - 225XL
1st Pick-up Roller
Q’ty Per
Assembly
4
1
1
1
1
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
Index
Part No.
No.
101
0314 0060W Philips Pan Head Screw - M4x6
102
0574 0040E Hexagon Headless Set Screw - M4x4
103
0632 0100E Pin - M2x10
104
0632 0120E Spring Pin -2 x 12mm
105
0632 0160E Parallel Pin - M2x16
106 0720 0040E
0720 0050E
107
108
0720 0060E
0720 0070E
109
0741 3506 Ball Bearing - 6x12x4mm
110
111
0805 3291
0807 4118
112
113
0951 3010W
Retaining Ring - M4
Retaining Ring - M5
Retaining Ring - M6
Retaining Ring - M7
Ball Bearing - 8x16x5mm
Flat Washer
Philips Screw with flat Washer - M3x10
Description
October 5,’90
Q’ty Per
Assembly
7
3. SEPARATION (A499)
October 5,’90
8
3. SEPARATION (A499)
Index
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
A499 1111
A499 1153
A499 1126
A499 1120
A499 1326
AB01 0049
5446 2824
A499 1331
A028 5876
A499 1332
5415 4145
5403 1910
A499 5703
A499 1314
A499 1317
AA16 1022
A499 1335
A499 1311
A010 5700
A499 1315
H006 2171
A499 1325
AA06 3155
A499 1336
AA06 0277
A499 1321
A499 1312
A499 1313
A499 1323
AA06 0278
A499 1341
A499 1346
A499 1121
AB01 0050
A499 1131
Left Cover
Grounding Plate
Separation Guide
Separation Belt Holder
Holder - Original Stopper Bracket
Gear - 31Z
Screw - Duplex Guide Plate
Stopper Solenoid Bracket
Original Stopper Solenoid
Stopper Solenoid Lever
stud
Spring Anchor - Stopper Lever
Harness - Original Sensor
Cushion - 5x10X20
Guide Seal
Cushion
Stopper
Original Entrance Guide
Sensor
Original Sensor Bracket
Exit Stepped Screw
Stud - M4x5
Adjusting Spring
Stopper Positioning Plate
Release Spring
Original Stopper Bracket
Separation Guide Bracket
Paper Guide Mylar
Original Stopper
Release Spring
Release Lever - Separation Unit
Knob - Release Lever
Separation Belt
Gear - 32Z
Tension Roller Holder
Description
Q’ty Per
Assembly
1
1
2
1
1
1
3
1
1
1
2
1
1
2
2
1
‘1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
1
3
Index
Part No. Description
No.
36 A499 1135
37 A499 1129
38 AA06 0276
39 AF02 0167
40 A422 1078
41
A499 1122 Shaft Holder
42 A499 1123
101
0313 0040W Philips Pan Head Screw - M3x4
102
0313 0060M Philips Pan Head Screw - M3x6
103
0313 0060W Philips Pan Head Screw - M3x6
104 0314 0060W Philips Pan Head Screw - M4x6
105
0623 0100E Spring Pin - 3x10mm
106
0632 0100E Pin - M2x10
107
0720 0030E
0720 0040E
108
0801 1193W Philips Truss Head Screw - M4x8
109
110
0951 3006W
111
0951 4006W Philips Screw With Flat Washer - M4x6
112
0965 4006W
113
0741 3506
Tension Roller 3
Shaft - Tension Roller Holder
Spring 3
Drive Roller Separation Belt
Bushing - 6x12x4mm
Left Cover Bracket
Retaining Ring - M3
Retaining Ring - M4
Philips Screw with Flat Washer - M3x6
Tapping Screw - M4 x 6
Ball Bearing - 6x12x4 mm
October 5,’90
Q’ty Per
Assembly
1
1
1
1
1
9
4. FEED-OUT SECTION (A499)
October 5,’90
10
4. FEED-OUT SECTION (A499)
Index
Part No. Description
No.
1
A499 1272 Upper Feed Out Guide
2
A499 1274
3
A422 5270
4 A499 3142 Switch Bracket - Separation
5
A499 1379 Sensor Pad
6 5056 0509
7
A499 5702
8 A499 1371
9 5216 5245
10
A499 1378 Stepped Screw - M4x6
11
A499 1375 Pulse Generator
12 AA06 3151 Inner Pressure Spring 2
13 AB01 0051
14
A499 1358 Lower Feed Out Guide
15 A499 1351
16
A499 1355
17
A499 1356 Sensor Pad Plate
18
AA12 0032
19 A499 1361 Bracket - Idle Roller Arm
20 A499 1365
21
AA06 3152
22 5446 2824 Screw - Duplex Guide Plate
23 A499 1275
Register Sensor Bracket
Photosensor
Nut Plate - Microswitch
Registration Sensor Harness
Pulse Generator Bracket
Photointerruptor - IL-G-3P-S3T2-E
Gear - 26Z
Original Feed Out Stay
Idle Roller
Antistatic Brush 2
Idle Roller Arm
Outer Pressure Spring
Grounding Plate
Q’ty Per
Assembly
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
2
1
1
Index
Part No.
No.
101
0313 0160B Philips Pan Head Screw - M3x16
102
0314 0060W Philips Pan Head Screw - M4x6
103
0720 0030E
0807 4111 Washer - 5.2x14x0.1mm
104
105
1204 1123
Retaining Ring - M3
Description
October 5,’90
Q'ty Per
Assembly
11
5. TRANSPORT SECTION (A499)
October 5,’90
12
5. TRANSPORT SECTION (A499)
Index
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
A497 1125
AF02 0162
AF02 0163
A499 5707
A499 1616
A499 1531
A499 1581
A499 1545
AA06 3153
A499 1552
A499 1511
AF02 3001
A499 1537
A499 1532
AA14 3062
A499 1522
A499 1536
AB03 0236
A422 1078
A499 1542
A499 1556
A499 1576
A499 1571
A499 1551
AF02 1020
A499 1561
AA06 0286
AA12 0032
AA99 1513
AA99 1523
Transport Belt
Belt Drive Roller
Belt Pressure Roller
Grounding Wire
Bushing - 4M
Left Stay
Support Plate - Release Bracket
Belt Unit Arm
Pressure Spring
Bushing - 6M
Front Frame - Transport Belt
Belt Support Roller
Belt Guide - Front Right
Middle Stay
Shoulder Screw - M4
Rear Frame - Transport Belt
Belt Guide - Front Left
Pulley -212
Bushing - 6x12x4mm
Belt Unit Hinge
Pin - 4x16
Right Belt Guide
Tension Plate
Bushing - 6M
Drive Roller
Belt Release Bracket
Tension Spring
Antistatic Brush
Front Pressure Plate
Rear Pressure Plate
Description
Q’ty Per
Assembly
1
1
1
1
8
1
1
2
4
2
1
4
1
2
2
1
1
1
2
2
2
2
2
2
1
1
2
1
2
2
102
103
104
105
106
Part No.
0314 0060W
0344 0060F
0632 0120E
0720 0030E
0720 0040E
0741 3506
Description
Philips Pan Head Screw - M4x6
Philips Truss Head Screw - M4x6
Spring Pin -2 x 12mm
Retaining Ring - M3
Retaining Ring - M4
Ball Bearing - 6x12x4 mm
October 5,’90
Q’ty Per
Assembly
13