DH200 (A499)
INTRODUCTION
This chapter instructs you the numbers and names of this parts on this machine.
INDEX to PARTS CATALOG
Location of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1 |
9. Original Table (A499) . . . . . . . . . . . . . . . . . . . |
20 |
1. Exterior (A499) . . . . . . . . . . . . . . . . . . . . . . . |
. 4 |
10. Frame (A499) . . . . . . . . . . . . . . . . . . . . . . . . . . |
22 |
2. Feed-in Section (A499) . . . . . . . . . . . . . . . . . |
. 6 |
11. Electrical Section (A499) . . . . . . . . . . . . . . . . |
24 |
3. Separation (A499) . . . . . . . . . . . . . . . . . . . . . |
. 8 |
12. Main Board (A499) . . . . . . . . . . . . . . . . . . . . . |
26 |
4. Feed-out Section (A499) . . . . . . . . . . . . . . . . |
10 |
13. Main Harness (A499) . . . . . . . . . . . . . . . . . . . |
28 |
5. Transport Section (A499) . . . . . . . . . . . . . . . . |
12 |
14. interface Harness (A499) . . . . . . . . . . . . . . . . |
30 |
6. lnvertor Section (A499) . . . . . . . . . . . . . . . . . |
14 |
15. Exit Harness (A499) . . . . . . . . . . . . . . . . . . . . |
32 |
7. Exit Section l(A499) . . . . . . . . . . . . . . . . . . . . |
16 |
16. Decal (A499) . . . . . . . . . . . . . . . . . . . . . . . . . . |
34 |
8. Exit Section ll(A499) . . . . . . . . . . . . . . . . . . . |
18 |
Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
38 |
LOCATION OF UNIT |
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October 5,’90 |
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1. EXTERIOR |
2. FEED-IN SECTION |
3. SEPARATION |
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1
9. ORIGINAL TABLE
2
1. EXTERIOR (A499) |
October 5,’90 |
1. EXTERIOR (A499)
Index |
Part |
No. |
|
Description |
Q’ty Per |
No. |
|
Assembly |
|||
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1 |
A499 6012 |
Decal - Side Fence - LT |
1 |
||
1 |
A499 6013 |
Decal - Side Fence - A4 |
1 |
||
2 |
A499 |
3561 |
Right Upper Cover |
1 |
|
3 |
A499 |
3531 |
Indication Panel |
1 |
|
4 |
A499 |
3511 |
Rear Cover |
1 |
|
5 |
A499 |
3521 |
Cap - Rear Cover |
1 |
|
6 |
A499 6026 |
Decal - DIP Switch |
1 |
||
7 |
A499 |
3591 |
Slide Support Cover |
1 |
|
8 |
AA06 0285 |
Spring - Cover - Open And Close |
1 |
||
9 |
A499 |
3621 |
Grip - Magnet Catch |
1 |
|
10 |
A499 3606 |
seal |
|
1 |
|
11 |
A499 |
3541 |
Front |
Cover |
1 |
12 |
A499 4112 |
Hinge |
Plate |
1 |
|
13 |
A499 4116 |
Safety Switch Lever |
1 |
||
14 |
AA14 0315 |
Stepped Screw |
2 |
||
15 |
AA14 3097 |
Stepped Screw - M5 |
2 |
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October 5,’90 |
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Index |
Part No. |
Description |
Q’ty Per |
|
No. |
Assembly |
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1010314 0060W Philips Pan Head Screw - M4x6
1020314 0080W Philips Pan Head Screw - M4x8
1030344 0060F Philips Truss Head Screw - M4x6
1040354 0100W Philips Pan Head Screw - M4x10
1050720 0025E Retaining Ring - M2.5
5
2. FEED-IN SECTION (A499) |
October 5,’90 |
6
2. FEED-IN SECTION (A499)
Index |
Part No. |
|
|
Description |
Q’ty Per |
|
No. |
|
|
Assembly |
|||
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1 |
A499 |
1212 |
Guide Roller |
4 |
||
2 |
A499 |
1211 |
Separation |
Roller |
1 |
|
3 |
AF02 |
0161 |
Feed-out |
Roller |
1 |
|
4 |
AX04 0037 |
Magnetic |
Clutch |
1 |
||
5 |
A499 |
1415 |
Stud - M4x5 |
1 |
||
6 |
AB01 1086 |
Gear - 20Z |
|
2 |
||
7 |
AB01 1090 |
Gear - 20Z |
|
1 |
||
8 |
A499 1224 |
Inner Separation Guide |
1 |
|||
9 |
AB01 |
1091 |
Gear - 30Z |
|
1 |
|
10 |
A422 1078 |
Bushing |
- |
6x12x4mm |
3 |
|
11 |
A499 |
1467 |
Positioning |
Sensor Bracket |
1 |
|
12 |
5216 5245 |
Photointerruptor - IL-G-3P-S3T2-E |
1 |
|||
13 |
A499 |
1465 |
Bushing - 5M |
1 |
||
14 |
A499 1461 |
Cam Lever |
|
1 |
||
15 |
A499 |
1464 |
Stepped Screw - M4 |
1 |
||
16 |
AA06 0279 |
Pressure |
Spring |
1 |
||
17 |
5936 1145 |
Position |
Encoder |
1 |
||
18 |
A499 |
1458 |
Pick-up Roller Cam |
1 |
||
19 |
A499 |
1215 |
Separation |
Drive Shaft |
1 |
|
20 |
A499 |
1816 |
Stud - Gear 20Z |
1 |
||
21 |
AB01 1093 |
Gear - 35Z |
|
2 |
||
22 |
AB03 0208 |
Pulley 16/22Z |
1 |
|||
23 |
AB01 1092 |
Gear - 35Z |
|
1 |
||
24 |
A499 1813 |
Stud - Gear 16/22Z |
1 |
|||
25 |
AB04 3005 |
Timing Belt - 225XL |
1 |
|||
26 |
AF02 3002 |
1st Pick-up Roller |
1 |
|||
27 |
AF02 3003 |
2nd Pick-up Roller |
1 |
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October 5,’90 |
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Index |
Part No. |
Description |
Q’ty Per |
|
No. |
Assembly |
|||
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1010314 0060W Philips Pan Head Screw - M4x6
1020574 0040E Hexagon Headless Set Screw - M4x4
1030632 0100E Pin - M2x10
1040632 0120E Spring Pin -2 x 12mm
1050632 0160E Parallel Pin - M2x16
1060720 0040E Retaining Ring - M4
1070720 0050E Retaining Ring - M5
1080720 0060E Retaining Ring - M6
1090720 0070E Retaining Ring - M7
1100741 3506 Ball Bearing - 6x12x4mm
1110805 3291 Ball Bearing - 8x16x5mm
112 |
0807 |
4118 |
Flat Washer |
113 |
0951 |
3010W |
Philips Screw with flat Washer - M3x10 |
7
3. SEPARATION (A499) |
October 5,’90 |
|
8
3. SEPARATION (A499)
Index |
Part No. |
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|
Description |
Q’ty Per |
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Assembly |
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1 |
A499 |
1111 |
Left Cover |
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|
1 |
|
2 |
A499 |
1153 |
Grounding |
Plate |
|
1 |
|
3 |
A499 1126 |
Separation |
Guide |
|
2 |
||
4 |
A499 1120 |
Separation |
Belt Holder |
1 |
|||
5 |
A499 1326 |
Holder - Original Stopper Bracket |
1 |
||||
6 |
AB01 0049 |
Gear - 31Z |
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|
1 |
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7 |
5446 2824 |
Screw - Duplex Guide Plate |
3 |
||||
8 |
A499 |
1331 |
Stopper |
Solenoid |
Bracket |
1 |
|
9 |
A028 5876 |
Original |
Stopper Solenoid |
1 |
|||
10 |
A499 1332 |
Stopper |
Solenoid |
Lever |
1 |
||
11 |
5415 |
4145 |
stud |
|
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|
2 |
12 |
5403 1910 |
Spring Anchor - Stopper Lever |
1 |
||||
13 |
A499 5703 |
Harness |
- |
Original |
Sensor |
1 |
|
14 |
A499 1314 |
Cushion - 5x10X20 |
|
2 |
|||
15 |
A499 1317 |
Guide Seal |
|
2 |
|||
16 |
AA16 1022 |
Cushion |
|
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|
1 |
|
17 |
A499 1335 |
Stopper |
|
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|
‘1 |
|
18 |
A499 |
1311 |
Original |
Entrance |
Guide |
1 |
|
19 |
A010 5700 |
Sensor |
|
|
|
1 |
|
20 |
A499 1315 |
Original |
Sensor Bracket |
1 |
|||
21 |
H006 |
2171 |
Exit Stepped Screw |
1 |
|||
22 |
A499 1325 |
Stud - M4x5 |
|
1 |
|||
23 |
AA06 3155 |
Adjusting |
Spring |
|
1 |
||
24 |
A499 1336 |
Stopper |
Positioning Plate |
1 |
|||
25 |
AA06 0277 |
Release |
Spring |
|
1 |
||
26 |
A499 |
1321 |
Original Stopper Bracket |
1 |
|||
27 |
A499 1312 |
Separation Guide Bracket |
1 |
||||
28 |
A499 1313 |
Paper Guide Mylar |
1 |
||||
29 |
A499 1323 |
Original |
Stopper |
|
1 |
||
30 |
AA06 0278 |
Release |
Spring |
|
2 |
||
31 |
A499 |
1341 |
Release Lever - Separation Unit |
1 |
|||
32 |
A499 1346 |
Knob - Release Lever |
1 |
||||
33 |
A499 |
1121 |
Separation |
Belt |
|
3 |
|
34 |
AB01 0050 |
Gear - 32Z |
|
1 |
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35 |
A499 |
1131 |
Tension |
Roller Holder |
3 |
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October 5,’90 |
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Index |
Part |
No. |
Description |
Q’ty Per |
|
No. |
Assembly |
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36 |
A499 |
1135 |
Tension Roller |
3 |
|
37 |
A499 |
1129 |
Shaft - Tension Roller Holder |
1 |
|
38 |
AA06 0276 |
Spring |
3 |
||
39 |
AF02 0167 |
Drive Roller Separation Belt |
1 |
||
40 |
A422 |
1078 |
Bushing - 6x12x4mm |
1 |
|
41 |
A499 |
1122 |
Shaft Holder |
1 |
|
42 |
A499 |
1123 |
Left Cover Bracket |
1 |
1010313 0040W Philips Pan Head Screw - M3x4
1020313 0060M Philips Pan Head Screw - M3x6
1030313 0060W Philips Pan Head Screw - M3x6
1040314 0060W Philips Pan Head Screw - M4x6
1050623 0100E Spring Pin - 3x10mm
1060632 0100E Pin - M2x10
1070720 0030E Retaining Ring - M3
1080720 0040E Retaining Ring - M4
1090801 1193W Philips Truss Head Screw - M4x8
1100951 3006W Philips Screw with Flat Washer - M3x6
1110951 4006W Philips Screw With Flat Washer - M4x6
1120965 4006W Tapping Screw - M4 x 6
1130741 3506 Ball Bearing - 6x12x4 mm
9
4. FEED-OUT SECTION (A499) |
October 5,’90 |
10
4. FEED-OUT SECTION (A499)
Index |
Part No. |
|
Description |
Q’ty Per |
No. |
|
Assembly |
||
|
|
|
||
1 |
A499 1272 |
Upper Feed Out Guide |
1 |
|
2 |
A499 1274 |
Register |
Sensor Bracket |
1 |
3 |
A422 5270 |
Photosensor |
2 |
|
4 |
A499 3142 |
Switch Bracket - Separation |
1 |
|
5 |
A499 1379 |
Sensor Pad |
|
1 |
6 |
5056 0509 |
Nut Plate - Microswitch |
1 |
|
7 |
A499 5702 |
Registration |
Sensor Harness |
1 |
8 |
A499 1371 |
Pulse Generator Bracket |
1 |
|
9 |
5216 5245 |
Photointerruptor - IL-G-3P-S3T2-E |
1 |
|
10 |
A499 1378 |
Stepped Screw - M4x6 |
1 |
|
11 |
A499 1375 |
Pulse Generator |
1 |
|
12 |
AA06 3151 |
Inner Pressure Spring |
2 |
|
13 |
AB01 0051 |
Gear - 26Z |
|
1 |
14 |
A499 1358 |
Lower Feed Out Guide |
1 |
|
15 |
A499 1351 |
Original Feed Out Stay |
1 |
|
16 |
A499 1355 |
Idle Roller |
|
1 |
17 |
A499 1356 |
Sensor Pad Plate |
1 |
|
18 |
AA12 0032 |
Antistatic Brush |
2 |
|
19 |
A499 1361 |
Bracket - Idle Roller Arm |
4 |
|
20 |
A499 1365 |
Idle Roller Arm |
4 |
|
21 |
AA06 3152 |
Outer Pressure Spring |
2 |
|
22 |
5446 2824 |
Screw - Duplex Guide Plate |
1 |
|
23 |
A499 1275 |
Grounding |
Plate |
1 |
|
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October 5,’90 |
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Index |
Part No. |
Description |
Q'ty Per |
|
No. |
Assembly |
|||
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|
1010313 0160B Philips Pan Head Screw - M3x16
1020314 0060W Philips Pan Head Screw - M4x6
1030720 0030E Retaining Ring - M3
1040807 4111 Washer - 5.2x14x0.1mm
1051204 1123
11
5. TRANSPORT SECTION (A499) |
October 5,’90 |
12
5. TRANSPORT SECTION (A499) |
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October 5,’90 |
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Index |
Part No. |
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Description |
Q’ty Per |
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Part No. |
Description |
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Q’ty Per |
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Assembly |
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Assembly |
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1 |
A497 1125 |
Transport |
Belt |
1 |
|
|
0314 0060W |
Philips Pan Head Screw - M4x6 |
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2 |
AF02 0162 |
Belt Drive Roller |
1 |
|
102 |
0344 0060F |
Philips Truss Head Screw - M4x6 |
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3 |
AF02 0163 |
Belt Pressure Roller |
1 |
|
103 |
0632 0120E |
Spring Pin -2 x 12mm |
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4 |
A499 5707 |
Grounding Wire |
1 |
|
104 |
0720 0030E |
Retaining Ring - M3 |
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5 |
A499 1616 |
Bushing - 4M |
8 |
|
105 |
0720 0040E |
Retaining Ring - M4 |
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6 |
A499 |
1531 |
Left Stay |
|
1 |
|
106 |
0741 3506 |
Ball Bearing - 6x12x4 mm |
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7 |
A499 |
1581 |
Support Plate - Release Bracket |
1 |
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8 |
A499 1545 |
Belt Unit Arm |
2 |
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9 |
AA06 3153 |
Pressure |
Spring |
4 |
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10 |
A499 1552 |
Bushing - 6M |
2 |
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11 |
A499 |
1511 |
Front Frame - Transport Belt |
1 |
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12 |
AF02 |
3001 |
Belt Support Roller |
4 |
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13 |
A499 |
1537 |
Belt Guide - Front Right |
1 |
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14 |
A499 1532 |
Middle Stay |
2 |
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15 |
AA14 3062 |
Shoulder Screw - M4 |
2 |
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16 |
A499 |
1522 |
Rear Frame - Transport Belt |
1 |
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17 |
A499 |
1536 |
Belt Guide - Front Left |
1 |
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18 |
AB03 0236 |
Pulley -212 |
1 |
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19 |
A422 |
1078 |
Bushing |
- 6x12x4mm |
2 |
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20 |
A499 |
1542 |
Belt Unit Hinge |
2 |
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21 |
A499 |
1556 |
Pin - 4x16 |
2 |
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22 |
A499 1576 |
Right Belt Guide |
2 |
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23 |
A499 1571 |
Tension Plate |
2 |
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24 |
A499 |
1551 |
Bushing - 6M |
2 |
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25 |
AF02 1020 |
Drive Roller |
1 |
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26 |
A499 |
1561 |
Belt Release Bracket |
1 |
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27 |
AA06 0286 |
Tension |
Spring |
2 |
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28 |
AA12 0032 |
Antistatic |
Brush |
1 |
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29 |
AA99 1513 |
Front Pressure Plate |
2 |
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30 |
AA99 1523 |
Rear Pressure Plate |
2 |
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13