ST27 (A498)
This chapter instructs you the numbers and names of these parts on this machine.
1.
Exterior (A498) . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.
Turn Gate (A498) . . . . . . . . . . . . . . . . . . . . . . . 4
3.
Vertical Transport (A498) . . . . . . . . . . . . . . . . 6
4.
Diagonal Transport(A498) . . . . . . . . . . . . . . . 8
Distribution Transport (A498) . . . . . . . . . . . . . 10
5.
6.
Jogger (A498) . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.
Bin Side Plate Drive (A498) . . . . . . . . . . . . . . . 14
8.
Staple Unit Drive l(A498) . . . . . . . . . . . . . . . . 16
9.
Staple Unit Drive ll(A498) . . . . . . . . . . . . . . . 18
10.
Staple Unit(A498) . . . . . . . . . . . . . . . . . . . . . . . . 20
PARTS CATALOG
INTRODUCTION
INDEX to PARTS CATALOG
11.
Drive and Electrical l(A498) . . . . . . . . . . . . . . 22
12.
Drive and Electrical ll(A498) . . . . . . . . . . . . . . 24
13.
Main Control Board (A498) . . . . . . . . . . . . . . . 26
14.
AC Harness (A498) . . . . . . . . . . . . . . . . . . . . . . 30
15.
Upper DC Harness (A498) . . . . . . . . . . . . . . . . 32
16.
Lower DC Harness (A498) . . . . . . . . . . . . . . . . 34
17.
Gripper Harness (A498) . . . . . . . . . . . . . . . . . . 36
18.
Decal and Document (A498) . . . . . . . . . . . . . . 38
Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...42
1. EXTERIOR (A498)
2
1. EXTERIOR (A498)
Index
Part No.
5316 3062
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
A498 1241
A498 1270
A498 4835
A498 1350
AA12 0028
A498 4810
A498 4850
A458 1522
A498 4860
A498 1370
A498 1061
A498 4830
A498 1330
A498 1791
A498 1780
A498 1281
A498 1801
A498 1820
A498 1760
A498 1255
A498 1811
A498 1841
A498 6050
A498 6055
A498 6060
A498 6070
A498 6075
A366 6090
Cushion-Cutter
Proof Tray
Exit Cover- Proof Tray
Harness Guide
Rear Cover
Antistatic Brush
Sorting Bin
Middle Exit Guide
Rear Bin Holder
Grounding Plate
Bottom Cover
Lower Hinge Bracket
Front Bin Holder
Front Cover
Front Door Stopper
Front Door Actuator
Front Door
Decal - Misfeed Removal 1
Decal -Staple Replacement
Upper Hinge Bracket
Seal-10x55x10
Decal - Misfeed Removal 2
Decal -Dip Switch
Front Connecting Bracket
Rear Connecting Bracket
Locking Bracket
Upper Entrance Guide Mylar
Lower Entrance Guide Mylar
Fixing Bracket
Description
Q'ty Per
Assembly
1
1
1
1
1
18
20
2
4
2
1
1
2
1
3
1
1
1
1
1
2
1
1
1
1
2
1
2
1
lndex
Part No.
No.
101
0344 0080F Philips Truss Head Screw - M4x8
102
0951 4008W Philips Screw With Flat Washer - M4x8
103
0951 4006W Philips Screw With Flat Washer - M4x6
104
0314 0060W Philips Pan Head Screw - M4x6
105
0344 0120F Philips Truss Head Screw - M4x12
Description
Q’ty Per
Assembly
3
2. TURN GATE (A498)
2. TURN GATE (A498)
lndex
Part No.
No.
1
5875 2088 Shoulder Screw - M4
2
A498 2285 Release Lever Cover
3
A498 2281 Right Release Lever
4
A498 2368 Guide Plate Cushion
5053 0447 Bushing - 6mm
5
A498 2401 Turn Gate
6
7
A498 2410 Front Stopper - Turn Gate
8
A498 2412 Rear Stopper - Turn Gate
9 AA06 0273 Turn Gate Spring
10
A498 2380 Turn Gate Lever
11
A498 2383 Turn Gate Rod
12
A498 2356 Vertical Transport Plate - Driven
13
5447 2681 Snap Ring
14
A498 2375
15
A498 2371 Bracket - Turn Gate Solenoid
16
A498 2460 Transport Driven Roller
Turn Gate Solenoid
Description
Q’ty Per
Assembly
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
8
lndex
Part No.
No.
101
0314 0060W Philips Pan Head Screw - M4x6
102
0323 0050B Screw - M3x5
103
0313 0050W Philips Pan Head Screw - M3x5
104
0951 4006W Philips Screw With Flat Washer - M4x6
105
0720 0040E Retaining Ring - M4
106
0720 0030E Retaining Ring - M3
Description
Q’ty Per
Assembly
5
3. VERTICAL TRANSPORT (A498)
3. VERTICAL TRANSPORT (A498)
lndex
Part No.
No.
1
AA14 5122
2
AA02 0003 Slide Lever Magnet
A498 2275 Release Button Bracket
3
4
AA06 6111
A498 2271
5
5403 2075
6
7
5053 0447 Bushing - 6mm
A498 2301
8
9
A498 2343 Lower Entrance Guide
10
A498 2345 Shaft Stay
11
A498 2331
A498 2435
12
A498 2245
13
AW02 0013 Inlet Sensor
14
15
A422 5310 Feed-out Motor - DC10W
A498 5660 Harness - Proof Sensor
16
17
A498 2386 Magnet
18
A498 2327 Vertical Transport Plate
A498 2250
19
5447 2681
20
21
AA12 0027 Antistatic Brush
22 A498 2113 Magnet Catch Bracket
23 AA06 6112 Spring
A458 2161
24
A498 2465 Exit Driven Roller
25
26 A498 2440 Exit Roller
27 A458 2165 Spring - Driven Roller
28
5410 1291
A498 2351
29
30
A498 2311
31
AB03 0205 Pulley - 31Z
32 5442 4495
33
AA04 3091
34 AB03 0073 Pulley - 31Z
35 AB03 0072 Pulley - 31Z
Release Button Shaft
Release Button Spring
Release Button
Stepped Screw
Side Plate - Upper Front
Upper Entrance Guide
Vertical Transport Roller
Stay Plate
Upper Hinge Bracket
Snap Ring
Bushing - 6x8x6 4
Return Lever Pin
Upper Exit Guide
Side Plate - Upper Rear
Slip Clutch
Timing Belt -861P3M6
Description
Q’ty Per
Assembly
1
2
1
1
1
1
8
1
1
1
1
3
2
1
1
1
1
1
1
1
1
2
1
2
1
3
1
1
1
1
1
1
2
1
Index
Part No. Description
No.
36 A498 2390 Idle Roller
37 AB01 7171
38 A498 2255 Lower Hinge Bracket
39 A498 2349
40
A498 2336
101
0314 0060W Philips Pan Head Screw - M4x6
102
0951 4006W Philips Screw With Flat Washer - M4x6
103
0313 0050W Philips Pan Head Screw - M3x5
104
0720 0040E
105
0720 0030E Retaining Ring - M3
106
1105 0196 Harness Clamp
107
0701 0060W Flat Washer - M6
108
0574 0040E Hexagon Headless Set Screw - M4x4
109
0353 0040F
Gear And Pulley - 50Z/14Z
Small Entrance Guide
Inner Release Lever
Retaining Ring - M4
Philips Pan Head Bind Screw - M3x4
Q’ty Per
Assembly
2
1
1
1
1
7
4. DIAGONAL TRANSPORT (A498)
4. DIAGONAL TRANSPORT (A498)
Index
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part No.
AA08 0071
A498 2271
AA06 6111
AA14 5122
A498 2275
A498 2201
A498 2245
A498 2420
A498 2431
A498 2218
A498 2435
A498 2265
A498 2216
A498 2281
A498 2285
5875 2088
A498 2266
A498 2160
A498 2450
A498 2455
5447 2681
A498 2250
A498 2255
A498 2242
A498 2219
AB01 7170
AB01 0046
5214 1811
A498 2248
5403 2075
AA04 3093
A498 2240
AB03 0201
AB03 0029
A498 2211
Bushing-6x10x6
Release Button
Release Button Spring
Release Button Shaft
Release Button Bracket
Front Side Plate - Diagonal
Stay Plate
Horizontal Transport Roller
Diagonal Transport Roller
Diagonal Transport Stopper
Vertical Transport Roller
Spring Plate
Diagonal Transport Plate-Drive
Right Release Lever
Release Lever Cover
Shoulder Screw-M4
Cushion-8x40
Diagonal Transport Plate-Driven
Entrance Driven Roller
Diagonel Driven Roller
Snap Ring
Upper Hinge Bracket
Lower Hinge Bracket
Tightner
Myiar -Diagonal Transport Stopper
ldle Gear 36Z/24Z
Gear-36Z
Idle Pulley -202
Tightner - Diagonal Drive
Stepped Screw
Timing Belt - 825P3M6
Support Plate - Transport Roller
Pulley -242
Pulley - 20T
Rear Side Plate - Diagonal
Description
Q’ty Per
Assembly
6
1
1
1
1
1
2
1
2
1
1
1
1
1
1
2
2
1
2
9
1
1
1
2
1
2
2
2
1
1
1
1
1
1
1
Index
Part No.
No.
36 AB03 0203
101
0314 0060W Philips Pan Head Screw - M4x6
102
0951 3005W
103
0951 4006W Philips Screw With Flat Washer - M4x6
104
0720 0040E Retaining Ring - M4
105
0574 0040E
106
0805 3145
Pulley - 26Z
Philips Screw with Flat Washer - M3x5
Hexagon Headless Set Screw - M4x4
Ball Bearing - 6x12x4mm
Description
Q’ty Per
Assembly
1
9
5. DISTRIBUTION TRANSPORT (A498)
10
5. DISTRIBUTION TRANSPORT (A498)
Index
Part No.
No.
A498 1131 Top Stay Plate
1
2
AA12 0027 Antistatic Brush
3
A498 4845 Upper Exit Guide - Small
AW02 0025
4
5
A498 5650 Harness - Upper Bin/Jam Sensor
A498 3121 Bin Gate
6
A498 3155
7
A498 3141
8
9
A498 3150
A498 3146 Lower Hinge Bracket
10
A498 1756
11
12
A498 2425
A498 1141 Middle Stay
13
14
A498 2275 Release Button Bracket
AA06 6111 Release Button Spring
15
16
AA14 5122 Release Button Shaft
A498 2271 Release Button
17
18
5840 2416 Bushing - Pinch Roller
AA08 0071 Bushing - 6x10x6
19
5403 2075
20
A498 3113
21
5056 0509 Nut Plate - Microswitch
22
A498 5240 Front Door Switch - AC
23
24 A498 5260 Insulating Sheet
A498 5250 Front Door Switch - DC
25
5054 0536 Magnet Catch Ass’y
26
27 A498 5210
28 A498 3111
29 A469 3350 Guide Stud
A458 2161 Bushing - 6x8x6
30
A498 3160 Vertical Driven Roller
31
32 A458 2165 Spring - Driven Roller
A498 3116 Release Lever
33
A498 2285 Release Lever Cover
34
35
5875 2088 Shoulder Screw - M4
Lower Bin/Jam Sensor
Distribution Transport Roller - 368mm
Upper Hinge Bracket
Distribution Transport Roller - 433mm
Main Motor Cover
Lower Distribution Roller
Stepped Screw
Spacer -4.1x6x3.2
Bracket - Front Door Switch
Distribution Guide Plate
Description
Q’ty Per
Assembly
1
2
1
1
1
20
18
1
2
1
1
1
1
1
1
1
1
40
40
7
6
1
1
2
1
1
1
2
2
16
8
16
1
1
1
Index
Part No.
No.
36 A498 3118 Stepped Screw - M4
37
5447 2681
38 5403 6246 Stepped Screw - Cleaning
39 5937 2114 Bushing - Driving Side Plate
40 A498 3101
101
0314 0060W Philips Pan Head Screw - M4x6
102
0951 4006W Philips Screw With Flat Washer - M4x6
103
0313 0160W Philips Pan Head Screw - M3x16
104
0951 3030W Philips Screw With Washer - M3x30
105
0720 0030E Retaining Ring - M3
106
0720 0040E Retaining Ring - M4
107
1105 0008 Nylon Clip - 2N
108
0701 0030G Flat Washer - M3
Snap Ring
Distribution Transport Frame
Description
Q’ty Per
Assembly
2
1
1
1
1
6. JOGGER (A498)
12
6. JOGGER (A498)
lndex
Part No.
No.
1
A498 4105
2
A498 4160 Pulley Bracket
3
A498 4840 Upper Exit Guide
4 A498 4158
5
AB03 0215 Pulley - 36Z
6 A498 4140
AA04 3097
7
AA14 0303
8
A498 4110
9
A498 4120
10
11
A498 4135 Rubber Shaft Spacer
AA06 6121
12
13
A498 4145
AA06 6120
14
15
A498 4178 Plate Cushion
16
A498 4175
17
A498 4100
18
A498 1770
19
AB03 0213 Pulley - 36Z
AX04 0036 Motor - DC 8.16W
20
21
A498 4115 Jogger Holder Seal - 32x41
22 5216 5245
23
A498 4185 Sensor Bracket
24 AA14 0304
25 A498 4158 Pulley Flange
26 AB03 0215 Pulley - 36Z
Upper Jogger Bracket
Pulley Flange
Jogger Timing Belt Stopper
Timing Belt - 4x580
Jogger Slide Shaft
Jogger Plate Holder
Jogger Holder Roller
Upper Jogger Spring
Shoulder Screw - M3
Lower Jogger Spring
Jogger Plate
Jogger Bracket
Bottom Cover Bracket
Photointerruptor - IL-G-3P-S3T2-E
Jogger Pulley Shaft
Description
Q’ty Per
Assembly
1
1
1
1
1
2
2
2
2
2
2
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
Index
Part No.
101
0314 0060W Philips Pan Head Screw - M4x6
102
0951 4006W Philips Screw With Flat Washer - M4x6
0951 4008W Philips Screw With Flat Washer - M4x8
103
104
0720 0060E Retaining Ring - M6
105
0720 0030E Retaining Ring - M3
106
0574 0040E Hexagon Headless Set Screw - M4x4
107
0720 0040E Retaining Ring - M4
108
0632 0160G Parallel Pin - M2x16
109
0805 3386
Bushing - 8mm
Description
Q’ty Per
Assembly
13
7. BIN SIDE PLATE DRIVE (A498)
I
14
7. BIN SIDE PLATE DRIVE (A498)
Index
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part No.
AA08 0072
A469 4465
AA14 5125
A498 4765
AA14 5127
A498 4780
A498 4770
A498 4775
5203 1091
A498 4760
AA14 5126
AA06 6116
A498 4755
AA06 6115
A498 4730
A498 4720
5053 0223
AA14 8238
5053 0447
AW02 0006
A498 4710
AB01 0047
AA14 8239
AB01 7172
AX04 0034
A498 4707
A498 4740
Bushing-6x10x3
Reverse Roller
Inner Side Fence Shaft
Upper Drive Link
Upper Side Fence Shaft
Side Plate Fixing Bracket
Bin Side Plate
Support Link
Collar
Lower Driveling
Lower Side Fence Shaft
Side Fence Spring
Side Plate Lower Bracket
Cam Support Spring
Plate Cam
Plate Guide Cam
Bushing-8mm
Side Fence Shaft
Bushing -6mm
Photointerruptor - EE-SX460-P2
Cam Plate Bracket
Gear-72Z
Drive Camshaft
Double Gear-20/72Z
Motor - DC 2.2W
Motor Bracket
Motor Cover
Description
Q’ty Per
Assembly
8
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
2
2
1
1
1
2
1
1
1
lndex
Part No.
No.
101
0314 0060W Philips Pan Head Screw - M4x6
102
0951 4006W Philips Screw With Flat Washer - M4x6
103
0800 0072 Philips Pan Head Screw - M2.6x4
104
0720 0040E
105
0720 0030E Retaining Ring - M3
106
0720 0060E Retaining Ring - M6
107
0574 0040E Hexagon Headless Set Screw - M4x4
108
0632 0140G Parallel Pin
109
1105 0008 Nylon Clip - 2N
Retaining Ring - M4
Description
Q’ty Per
Assembly
15