ST27 (A498)
INTRODUCTION
This chapter instructs you the numbers and names of these parts on this machine.
INDEX to PARTS CATALOG
1. |
Exterior (A498) . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
11. |
Drive and Electrical l(A498) . . . . . . . . . . . . . . |
22 |
2. |
Turn Gate (A498) . . . . . . . . . . . . . . . . . . . . . . . |
4 |
12. |
Drive and Electrical ll(A498) . . . . . . . . . . . . . . |
24 |
3. |
Vertical Transport (A498) . . . . . . . . . . . . . . . . |
6 |
13. |
Main Control Board (A498) . . . . . . . . . . . . . . . |
26 |
4. |
Diagonal Transport(A498) . . . . . . . . . . . . . . . |
8 |
14. |
AC Harness (A498) . . . . . . . . . . . . . . . . . . . . . . |
30 |
5. |
Distribution Transport (A498) . . . . . . . . . . . . . |
10 |
15. |
Upper DC Harness (A498) . . . . . . . . . . . . . . . . |
32 |
6. |
Jogger (A498) . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
16. |
Lower DC Harness (A498) . . . . . . . . . . . . . . . . |
34 |
7. |
Bin Side Plate Drive (A498) . . . . . . . . . . . . . . . |
14 |
17. |
Gripper Harness (A498) . . . . . . . . . . . . . . . . . . |
36 |
8. |
Staple Unit Drive l(A498) . . . . . . . . . . . . . . . . |
16 |
18. |
Decal and Document (A498) . . . . . . . . . . . . . . |
38 |
9. |
Staple Unit Drive ll(A498) . . . . . . . . . . . . . . . |
18 |
|
|
|
10. |
Staple Unit(A498) . . . . . . . . . . . . . . . . . . . . . . . . |
20 |
Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... |
42 |
July 01,’91
1. EXTERIOR (A498)
2
1. EXTERIOR (A498)
Index |
Part No. |
Description |
Q'ty Per |
|
|
Assembly |
|||
|
|
|
|
|
1 |
5316 3062 |
|
Cushion-Cutter |
1 |
2 |
A498 1241 |
Proof Tray |
1 |
|
3 |
A498 1270 |
Exit CoverProof Tray |
1 |
|
4 |
A498 4835 |
Harness Guide |
1 |
|
5 |
A498 1350 |
Rear Cover |
1 |
|
6 |
AA12 0028 |
Antistatic Brush |
18 |
|
7 |
A498 4810 |
Sorting Bin |
20 |
|
8 |
A498 4850 |
Middle Exit Guide |
2 |
|
9 |
A458 1522 |
Rear Bin Holder |
4 |
|
10 |
A498 4860 |
Grounding Plate |
2 |
|
11 |
A498 1370 |
Bottom Cover |
1 |
|
12 |
A498 1061 |
Lower Hinge Bracket |
1 |
|
13 |
A498 4830 |
Front Bin Holder |
2 |
|
14 |
A498 1330 |
Front Cover |
1 |
|
15 |
A498 1791 |
Front Door Stopper |
3 |
|
16 |
A498 1780 |
Front Door Actuator |
1 |
|
17 |
A498 1281 |
Front Door |
1 |
|
18 |
A498 1801 |
Decal - Misfeed Removal 1 |
1 |
|
19 |
A498 1820 |
Decal -Staple Replacement |
1 |
|
20 |
A498 1760 |
Upper Hinge Bracket |
1 |
|
21 |
A498 1255 |
Seal-10x55x10 |
2 |
|
22 |
A498 1811 |
Decal - Misfeed Removal 2 |
1 |
|
23 |
A498 1841 |
Decal -Dip Switch |
1 |
|
24 |
A498 6050 |
Front Connecting Bracket |
1 |
|
25 |
A498 6055 |
Rear Connecting Bracket |
1 |
|
26 |
A498 6060 |
Locking Bracket |
2 |
|
27 |
A498 6070 |
Upper Entrance Guide Mylar |
1 |
|
28 |
A498 6075 |
Lower Entrance Guide Mylar |
2 |
|
29 |
A366 6090 |
Fixing Bracket |
1 |
|
|
|
|
|
|
lndex |
Part No. |
Description |
Q’ty Per |
|
No. |
Assembly |
|||
|
|
1010344 0080F Philips Truss Head Screw - M4x8
1020951 4008W Philips Screw With Flat Washer - M4x8
1030951 4006W Philips Screw With Flat Washer - M4x6
1040314 0060W Philips Pan Head Screw - M4x6
1050344 0120F Philips Truss Head Screw - M4x12
3
2. TURN GATE (A498)
2. TURN GATE (A498)
lndex |
Part No. |
Description |
Q’ty Per |
|
No. |
Assembly |
|||
|
|
|||
1 |
5875 2088 |
Shoulder Screw - M4 |
2 |
|
2 |
A498 2285 |
Release Lever Cover |
1 |
|
3 |
A498 2281 |
Right Release Lever |
1 |
|
4 |
A498 2368 |
Guide Plate Cushion |
2 |
|
5 |
5053 0447 |
Bushing - 6mm |
2 |
|
6 |
A498 2401 |
Turn Gate |
1 |
|
7 |
A498 2410 |
Front Stopper - Turn Gate |
1 |
|
8 |
A498 2412 |
Rear Stopper - Turn Gate |
1 |
|
9 |
AA06 0273 |
Turn Gate Spring |
1 |
|
10 |
A498 2380 |
Turn Gate Lever |
1 |
|
11 |
A498 2383 |
Turn Gate Rod |
1 |
|
12 |
A498 2356 |
Vertical Transport Plate - Driven |
1 |
|
13 |
5447 2681 |
Snap Ring |
1 |
|
14 |
A498 2375 |
Turn Gate Solenoid |
1 |
|
15 |
A498 2371 |
Bracket - Turn Gate Solenoid |
1 |
|
16 |
A498 2460 |
Transport Driven Roller |
8 |
|
|
|
|
|
lndex |
Part No. |
Description |
Q’ty Per |
|
No. |
Assembly |
|||
|
|
1010314 0060W Philips Pan Head Screw - M4x6
1020323 0050B Screw - M3x5
1030313 0050W Philips Pan Head Screw - M3x5
1040951 4006W Philips Screw With Flat Washer - M4x6
1050720 0040E Retaining Ring - M4
1060720 0030E Retaining Ring - M3
5
3. VERTICAL TRANSPORT (A498)
3. VERTICAL TRANSPORT (A498)
lndex |
Part No. |
Description |
Q’ty Per |
||
No. |
Assembly |
||||
|
|
|
|||
1 |
AA14 5122 |
Release Button Shaft |
1 |
||
2 |
AA02 0003 |
Slide Lever Magnet |
2 |
||
3 |
A498 2275 |
Release Button Bracket |
1 |
||
4 |
AA06 6111 |
Release Button Spring |
1 |
||
5 |
A498 2271 |
Release Button |
1 |
||
6 |
5403 2075 |
Stepped Screw |
1 |
||
7 |
5053 0447 |
Bushing - 6mm |
8 |
||
8 |
A498 2301 |
Side Plate - Upper Front |
1 |
||
9 |
A498 |
2343 |
Lower Entrance Guide |
1 |
|
10 |
A498 |
2345 |
Shaft Stay |
1 |
|
11 |
A498 2331 |
Upper Entrance Guide |
1 |
||
12 |
A498 |
2435 |
Vertical Transport Roller |
3 |
|
13 |
A498 |
2245 |
Stay Plate |
2 |
|
14 |
AW02 0013 |
Inlet Sensor |
1 |
||
15 |
A422 |
5310 |
Feed-out Motor - DC10W |
1 |
|
16 |
A498 |
5660 |
Harness - Proof Sensor |
1 |
|
17 |
A498 |
2386 |
Magnet |
1 |
|
18 |
A498 2327 |
Vertical Transport Plate |
1 |
||
19 |
A498 2250 |
Upper Hinge Bracket |
1 |
||
20 |
5447 2681 |
Snap Ring |
1 |
||
21 |
AA12 0027 |
Antistatic Brush |
1 |
||
22 |
A498 2113 |
Magnet Catch Bracket |
2 |
||
23 |
AA06 6112 |
Spring |
1 |
||
24 |
A458 2161 |
Bushing - 6x8x6 |
4 |
||
25 |
A498 2465 |
Exit Driven Roller |
2 |
||
26 |
A498 2440 |
Exit Roller |
1 |
||
27 |
A458 2165 |
Spring - Driven Roller |
3 |
||
28 |
5410 1291 |
Return Lever Pin |
1 |
||
29 |
A498 2351 |
Upper Exit Guide |
1 |
||
30 |
A498 2311 |
Side Plate - Upper Rear |
1 |
||
31 |
AB03 0205 |
Pulley - 31Z |
1 |
||
32 |
5442 |
4495 |
Slip Clutch |
1 |
|
33 |
AA04 3091 |
Timing Belt -861P3M6 |
1 |
||
34 |
AB03 0073 |
Pulley - 31Z |
2 |
||
35 |
AB03 0072 |
Pulley - 31Z |
1 |
||
|
|
|
|
|
Index |
Part No. |
Description |
Q’ty Per |
|
No. |
Assembly |
|||
|
|
|||
36 |
A498 2390 |
Idle Roller |
2 |
|
37 |
AB01 7171 |
Gear And Pulley - 50Z/14Z |
1 |
|
38 |
A498 2255 |
Lower Hinge Bracket |
1 |
|
39 |
A498 2349 |
Small Entrance Guide |
1 |
|
40 |
A498 2336 |
Inner Release Lever |
1 |
1010314 0060W Philips Pan Head Screw - M4x6
1020951 4006W Philips Screw With Flat Washer - M4x6
1030313 0050W Philips Pan Head Screw - M3x5
1040720 0040E Retaining Ring - M4
1050720 0030E Retaining Ring - M3
1061105 0196 Harness Clamp
1070701 0060W Flat Washer - M6
1080574 0040E Hexagon Headless Set Screw - M4x4
1090353 0040F Philips Pan Head Bind Screw - M3x4
7
4. DIAGONAL TRANSPORT (A498)
4. DIAGONAL TRANSPORT (A498)
Index |
Part No. |
Description |
Q’ty |
Per |
||
|
|
Assembly |
||||
|
|
|
|
|
||
1 |
|
AA08 0071 |
Bushing-6x10x6 |
|
6 |
|
2 |
|
A498 2271 |
Release Button |
|
1 |
|
3 |
|
AA06 6111 |
Release Button Spring |
|
1 |
|
4 |
|
AA14 5122 |
Release Button Shaft |
|
1 |
|
5 |
|
A498 |
2275 |
Release Button Bracket |
|
1 |
6 |
|
A498 2201 |
Front Side Plate - Diagonal |
|
1 |
|
7 |
|
A498 2245 |
Stay Plate |
|
2 |
|
8 |
|
A498 |
2420 |
Horizontal Transport Roller |
|
1 |
9 |
|
A498 2431 |
Diagonal Transport Roller |
|
2 |
|
10 |
|
A498 |
2218 |
Diagonal Transport Stopper |
|
1 |
11 |
|
A498 |
2435 |
Vertical Transport Roller |
|
1 |
12 |
|
A498 |
2265 |
Spring Plate |
|
1 |
13 |
|
A498 |
2216 |
Diagonal Transport Plate-Drive |
|
1 |
14 |
|
A498 2281 |
Right Release Lever |
|
1 |
|
15 |
|
A498 |
2285 |
Release Lever Cover |
|
1 |
16 |
|
5875 2088 |
Shoulder Screw-M4 |
|
2 |
|
17 |
|
A498 |
2266 |
Cushion-8x40 |
|
2 |
18 |
|
A498 |
2160 |
Diagonal Transport Plate-Driven |
|
1 |
19 |
|
A498 2450 |
Entrance Driven Roller |
|
2 |
|
20 |
|
A498 2455 |
Diagonel Driven Roller |
|
9 |
|
21 |
|
5447 2681 |
Snap Ring |
|
1 |
|
22 |
|
A498 2250 |
Upper Hinge Bracket |
|
1 |
|
23 |
|
A498 2255 |
Lower Hinge Bracket |
|
1 |
|
24 |
|
A498 2242 |
Tightner |
|
2 |
|
25 |
|
A498 2219 |
Myiar -Diagonal Transport Stopper |
|
1 |
|
26 |
|
AB01 7170 |
ldle Gear 36Z/24Z |
|
2 |
|
27 |
|
AB01 0046 |
Gear-36Z |
|
2 |
|
28 |
|
5214 1811 |
Idle Pulley -202 |
|
2 |
|
29 |
|
A498 2248 |
Tightner - Diagonal Drive |
|
1 |
|
30 |
|
5403 |
2075 |
Stepped Screw |
|
1 |
31 |
|
AA04 3093 |
Timing Belt - 825P3M6 |
|
1 |
|
32 |
|
A498 2240 |
Support Plate - Transport Roller |
|
1 |
|
33 |
|
AB03 0201 |
Pulley -242 |
|
1 |
|
34 |
|
AB03 0029 |
Pulley - 20T |
|
1 |
|
35 |
|
A498 2211 |
Rear Side Plate - Diagonal |
|
1 |
|
|
|
|
|
|
|
|
Index |
Part No. |
Description |
Q’ty Per |
|
No. |
Assembly |
|||
|
|
|||
36 |
AB03 0203 Pulley - 26Z |
|
1 |
1010314 0060W Philips Pan Head Screw - M4x6
1020951 3005W Philips Screw with Flat Washer - M3x5
1030951 4006W Philips Screw With Flat Washer - M4x6
1040720 0040E Retaining Ring - M4
1050574 0040E Hexagon Headless Set Screw - M4x4
1060805 3145 Ball Bearing - 6x12x4mm
9
5. DISTRIBUTION TRANSPORT (A498)
10
5. DISTRIBUTION TRANSPORT (A498)
Index |
Part No. |
Description |
Q’ty Per |
||
No. |
Assembly |
||||
|
|
|
|||
1 |
A498 |
1131 |
Top Stay Plate |
1 |
|
2 |
AA12 0027 |
Antistatic Brush |
2 |
||
3 |
A498 |
4845 |
Upper Exit Guide - Small |
1 |
|
4 |
AW02 0025 |
Lower Bin/Jam Sensor |
1 |
||
5 |
A498 5650 |
Harness - Upper Bin/Jam Sensor |
1 |
||
6 |
A498 |
3121 |
Bin Gate |
20 |
|
7 |
A498 |
3155 |
Distribution Transport Roller - 368mm |
18 |
|
8 |
A498 3141 |
Upper Hinge Bracket |
1 |
||
9 |
A498 3150 |
Distribution Transport Roller - 433mm |
2 |
||
10 |
A498 3146 |
Lower Hinge Bracket |
1 |
||
11 |
A498 |
1756 |
Main Motor Cover |
1 |
|
12 |
A498 |
2425 |
Lower Distribution Roller |
1 |
|
13 |
A498 |
1141 |
Middle Stay |
1 |
|
14 |
A498 |
2275 |
Release Button Bracket |
1 |
|
15 |
AA06 6111 |
Release Button Spring |
1 |
||
16 |
AA14 5122 |
Release Button Shaft |
1 |
||
17 |
A498 |
2271 |
Release Button |
1 |
|
18 |
5840 2416 |
Bushing - Pinch Roller |
40 |
||
19 |
AA08 0071 |
Bushing - 6x10x6 |
40 |
||
20 |
5403 2075 |
Stepped Screw |
7 |
||
21 |
A498 |
3113 |
Spacer -4.1x6x3.2 |
6 |
|
22 |
5056 0509 |
Nut Plate - Microswitch |
1 |
||
23 |
A498 |
5240 |
Front Door Switch - AC |
1 |
|
24 |
A498 |
5260 |
Insulating Sheet |
2 |
|
25 |
A498 5250 |
Front Door Switch - DC |
1 |
||
26 |
5054 0536 |
Magnet Catch Ass’y |
1 |
||
27 |
A498 5210 |
Bracket - Front Door Switch |
1 |
||
28 |
A498 3111 |
Distribution Guide Plate |
2 |
||
29 |
A469 3350 |
Guide Stud |
2 |
||
30 |
A458 2161 |
Bushing - 6x8x6 |
16 |
||
31 |
A498 3160 |
Vertical Driven Roller |
8 |
||
32 |
A458 2165 |
Spring - Driven Roller |
16 |
||
33 |
A498 3116 |
Release Lever |
1 |
||
34 |
A498 2285 |
Release Lever Cover |
1 |
||
35 |
5875 |
2088 |
Shoulder Screw - M4 |
1 |
|
|
|
|
|
|
Index |
Part No. |
Description |
Q’ty Per |
|
No. |
Assembly |
|||
|
|
|||
36 |
A498 3118 |
Stepped Screw - M4 |
2 |
|
37 |
5447 2681 |
Snap Ring |
1 |
|
38 |
5403 6246 |
Stepped Screw - Cleaning |
1 |
|
39 |
5937 2114 |
Bushing - Driving Side Plate |
1 |
|
40 |
A498 3101 |
Distribution Transport Frame |
1 |
1010314 0060W Philips Pan Head Screw - M4x6
1020951 4006W Philips Screw With Flat Washer - M4x6
1030313 0160W Philips Pan Head Screw - M3x16
1040951 3030W Philips Screw With Washer - M3x30
1050720 0030E Retaining Ring - M3
1060720 0040E Retaining Ring - M4
1071105 0008 Nylon Clip - 2N
1080701 0030G Flat Washer - M3
11
6. JOGGER (A498)
12
6. JOGGER (A498)
lndex |
Part No. |
Description |
Q’ty Per |
||
No. |
Assembly |
||||
|
|
|
|||
1 |
A498 |
4105 |
Upper Jogger Bracket |
1 |
|
2 |
A498 |
4160 |
Pulley Bracket |
1 |
|
3 |
A498 |
4840 |
Upper Exit Guide |
1 |
|
4 |
A498 |
4158 |
Pulley Flange |
1 |
|
5 |
AB03 0215 |
Pulley - 36Z |
1 |
||
6 |
A498 |
4140 |
Jogger Timing Belt Stopper |
2 |
|
7 |
AA04 3097 |
Timing Belt - 4x580 |
2 |
||
8 |
AA14 0303 |
Jogger Slide Shaft |
2 |
||
9 |
A498 4110 |
Jogger Plate Holder |
2 |
||
10 |
A498 4120 |
Jogger Holder Roller |
2 |
||
11 |
A498 4135 |
Rubber Shaft Spacer |
2 |
||
12 |
AA06 6121 |
Upper Jogger Spring |
1 |
||
13 |
A498 4145 |
Shoulder Screw - M3 |
2 |
||
14 |
AA06 6120 |
Lower Jogger Spring |
1 |
||
15 |
A498 4178 |
Plate Cushion |
1 |
||
16 |
A498 4175 |
Jogger Plate |
1 |
||
17 |
A498 4100 |
Jogger Bracket |
1 |
||
18 |
A498 1770 |
Bottom Cover Bracket |
1 |
||
19 |
AB03 0213 |
Pulley - 36Z |
2 |
||
20 |
AX04 0036 |
Motor - DC 8.16W |
1 |
||
21 |
A498 4115 |
Jogger Holder Seal - 32x41 |
1 |
||
22 |
5216 |
5245 |
Photointerruptor - IL-G-3P-S3T2-E |
1 |
|
23 |
A498 4185 |
Sensor Bracket |
1 |
||
24 |
AA14 0304 |
Jogger Pulley Shaft |
1 |
||
25 |
A498 4158 |
Pulley Flange |
1 |
||
26 |
AB03 0215 |
Pulley - 36Z |
1 |
||
|
|
|
|
|
Index |
Part No. |
Description |
Q’ty Per |
|
Assembly |
||
|
|
|
1010314 0060W Philips Pan Head Screw - M4x6
1020951 4006W Philips Screw With Flat Washer - M4x6
1030951 4008W Philips Screw With Flat Washer - M4x8
1040720 0060E Retaining Ring - M6
1050720 0030E Retaining Ring - M3
1060574 0040E Hexagon Headless Set Screw - M4x4
1070720 0040E Retaining Ring - M4
1080632 0160G Parallel Pin - M2x16
1090805 3386 Bushing - 8mm
13
7. BIN SIDE PLATE DRIVE (A498)
I
14
7. BIN SIDE PLATE DRIVE (A498)
Index |
|
Part No. |
|
Description |
Q’ty Per |
|
|
|
|
|
Assembly |
||
|
|
|
|
|
|
|
1 |
|
|
AA08 0072 |
Bushing-6x10x3 |
8 |
|
2 |
|
|
A469 4465 |
Reverse Roller |
2 |
|
3 |
|
|
AA14 5125 |
Inner Side Fence Shaft |
2 |
|
4 |
|
|
A498 4765 |
Upper Drive Link |
1 |
|
5 |
|
|
AA14 5127 |
Upper Side Fence Shaft |
1 |
|
6 |
|
|
A498 4780 |
Side Plate Fixing Bracket |
1 |
|
7 |
|
|
A498 4770 |
Bin Side Plate |
1 |
|
8 |
|
|
A498 4775 |
Support Link |
1 |
|
9 |
|
|
5203 1091 |
Collar |
2 |
|
10 |
|
|
A498 4760 |
Lower Driveling |
1 |
|
11 |
|
|
AA14 5126 |
Lower Side Fence Shaft |
1 |
|
12 |
|
|
AA06 6116 |
Side Fence Spring |
1 |
|
13 |
|
|
A498 4755 |
Side Plate Lower Bracket |
1 |
|
14 |
|
|
AA06 6115 |
Cam Support Spring |
1 |
|
15 |
|
|
A498 4730 |
Plate Cam |
1 |
|
16 |
|
|
A498 4720 |
Plate Guide Cam |
1 |
|
17 |
|
|
5053 0223 |
Bushing-8mm |
2 |
|
18 |
|
|
AA14 8238 |
Side Fence Shaft |
1 |
|
19 |
|
|
5053 0447 |
Bushing -6mm |
2 |
|
20 |
|
|
AW02 0006 |
Photointerruptor - EE-SX460-P2 |
2 |
|
21 |
|
|
A498 4710 |
Cam Plate Bracket |
1 |
|
22 |
|
|
AB01 0047 |
Gear-72Z |
1 |
|
23 |
|
|
AA14 8239 |
Drive Camshaft |
1 |
|
24 |
|
|
AB01 7172 |
Double Gear-20/72Z |
2 |
|
25 |
|
|
AX04 0034 |
Motor - DC 2.2W |
1 |
|
26 |
|
|
A498 4707 |
Motor Bracket |
1 |
|
27 |
|
|
A498 4740 |
Motor Cover |
1 |
|
|
|
|
|
|
|
|
lndex |
Part No. |
Description |
Q’ty Per |
|
No. |
Assembly |
|||
|
|
1010314 0060W Philips Pan Head Screw - M4x6
1020951 4006W Philips Screw With Flat Washer - M4x6
1030800 0072 Philips Pan Head Screw - M2.6x4
1040720 0040E Retaining Ring - M4
1050720 0030E Retaining Ring - M3
1060720 0060E Retaining Ring - M6
1070574 0040E Hexagon Headless Set Screw - M4x4
1080632 0140G Parallel Pin
1091105 0008 Nylon Clip - 2N
15