Ricoh FT5035-S Service Manual Ft4622

IMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged.
2. The wall outlet should be near the copier and easily accessible.
3. Note that some components of the copier and the paper tray unit are supplied with electrical voltage even if the main switch is turned off.
5. If the start key is pressed before the copier completes the warm-up period, keep hands away from the mechanical and the electrical components as the copier starts making copies as soon as the warm-up period is completed.
6. The inside and the metal parts of the fusing unit become extremely hot while the copier is operating. Be careful to avoid touching those components with your bare hands.
HEALTH SAFETY CONDITIONS
1. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful, get medical attention.
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The copier and its peripherals must be installed and maintained by a customer service representative who has completed the training course on those models.
2. The RAM board on the main control board has a lithium battery which can explode if replaced incorrectly. Replace the battery only with an identical one. The manufacturer recommends replacing the entire RAM board. Do not recharge or burn this battery. Used batteries must be handled in accordance with local regulations.
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Do not incinerate the toner bottle or the used toner. Toner dust may ignite suddenly when exposed to open flame.
2. Dispose of used toner, developer, and organic photoconductor according to local regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100 batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical reactions and heat build-up.
SWALLOW 2
(Machine Code: A212/A214)
Service Manual
Insert Version
The A212 copier is based on the A161 copier. The A214 copier is based on the A162 copier.
Only the differences from the A161/A162 copier are described in the following pages. Refer to the A161/A162 copier service manual for more information.
13 October 1997 SPECIFICATIONS
1. SPECIFICATIONS
NOTE:
Only items marked with ✽ are different from A161 and A162 copiers.
Configuration: Desktop Copy Process: Dry electrostatic transfer system Originals: Sheet/Book Original Size: Maximum: A3/11" x 17" Copy Paper Size: Maximum: A3/11" x 17" (Paper trays)
Minimum: A5/8
A4/11" x 8 A6/5
1/2
1/2
" x 5 " x 8
1/2
" sideways (Paper trays)
1/2
" sideways (LCT)
1/2
" lengthwise (By-pass)
Duplex Copying: Maximum: A3/11" x 17"
Minimum: A5/8
1/2
Copy Paper Weight: Paper tray: 64 ~ 90 g/m
By-pass: 52 ~ 157 g/m LCT: 52 ~ 128 g/m Duplex copying: 64 ~ 90 g/m
" x 5
1/2
" (sideways)
2
, 17 ~ 24 lb
2
, 14 ~42 lb
2
, 14 ~ 34 lb
2
, 17 ~ 24 lb (feeding from the Paper tray) 64 ~ 105 g/m
2
, 17 ~ 24 lb
(feeding from the LCT)
Copier
A212/A214
Reproduction Ratios: 4 Enlargement and 6 Reduction
A4/A3 Version LT/DLT Version
200%
Enlargement
Full size 100% 100%
Reduction
141% 122% 115%
93% 82% 75% 71% 65% 50%
200% 155% 129% 121%
93% 85% 77% 74% 65% 50%
1
SPECIFICATIONS 13 October 1997
Power Source: 120 V/60 Hz:
More than 12 A (for North America)
220 V ~ 240 V/50 Hz:
More than 7 A (for Europe)
220 V/50 Hz:
More than 7 A (for Asia)
110 V/60 Hz:
More than 14 A (for Taiwan)
220 V/60 Hz:
More than 7 A (for Saudi Arabia, Philippines)
Power Consumption:
NOTE:
1) Full System: Copier + ADF + Paper Tray Unit + 10 Bin S/S
2) Energy Saver: See SP1-105-002
3) Auto Off: See SP5-305
Noise Emission:
Copier Only Full System
Maximum 1.45 kW 1.50 kW
Copying 0.64 kW 0.72 kW Warm-up 0.95 kW 0.97 kW Stand-by 0.15 kW 0.17 kW
1 0.14 kW 0.16 kW
Energy Saver
Auto Off 0.02 kW 0.04 kW
1. Sound Power Level
Copying 65 dB(A) 70 dB(A) Stand-by 40 dB(A) 40 dB(A)
2. Sound Pressur e Level at the operat or p osi t ion
Copying 60 dB(A) 64 dB(A) Stand-by 40 dB(A) 40 dB(A)
2 0.12 kW 0.13 kW 3 0.09 kW 0.10 kW 4 0.07 kW 0.08 kW 5 0.05 kW 0.06 kW
Copier Only Full System*
NOTE:
The above measurements were made in accordance with ISO
7779. * : Full System: Copier + ADF + Paper Tray Unit +10 Bin S/S.
2
13 October 1997 SPECIFICATIONS
Dimensions:
Width Depth Height
A212 copier 900 m m (35.5") 655 mm (25.8") 626 mm (24.7") A214 copier 1,128 mm (44.5") 655 mm (25.8") 626 mm (24.7")
Measurement Conditions
1) With by-pass feed table closed
2) With platen cover and copy tray attached
3) With LCT cover closed
Copier
A212/A214
Weight:
A212 copier About 67 kg (147.7 lb) A214 copier About 80 kg (176.4 lb)
Zoom: From 50% to 200% in 1% steps Copying Speed
(copies/minute): Warm-Up Time
First Copy Time:
NOTE:
In the A214 copier, the 2nd tray in the above table is called the 1st
22 copies/minute (A4/11" x 8 12 copies/minute (A3/11" x 17")
Less than 60 seconds (at 20°C/68°F)
Paper Feed Station A4/11" x 8
1st Tray 5.9 s (except for A214)
2nd Tray 6.6 s
By-pass 5.6 s
LCT 5.9 s
1/2
tray (see Installation - Paper Feed Station Definition of the base copier service manual).
Weight
" sideways)
" (sideways)
1/2
Copy Number Input: Ten-key pad, 1 to 999 (count up or count down) Manual Image Density
7 steps
Selection: Automatic Reset: 1 minute is the standard setting; it can be changed
to a maximum of 999 seconds or no auto reset by SP mode.
Copy Paper Capacity:
Paper Tray By-pass Feed LCT
A212 copier About 500 sheets x 2 About 40 sheets — A214 copier About 500 sheets x 1 About 40 sheets About 1,000 sheets
3
SPECIFICATIONS 13 October 1997
Duplex Tray Capacity [A214]:
50 sheets (30 sheets for A3/11"x17" 81 ~ 105 g/m
2
, 21.5 ~ 27.9 lb paper)
Toner Replenishment: Cartridge exchange (415 g/cartridge)
Optional Equipment
(Sales items):
Platen cover (except for A212 machines with destination code 29)
Document feeder
10-bin sorter stapler
20-bin sorter stapler
20-bin mini sorter
10-bin micro sorter
Sorter adapter (required when installing a 10-bin sorter stapler or 20-bin mini sorter)
1,500-sheet tray unit (three 500-sheet trays)
1,000-sheet tray unit (two 500-sheet trays)
500-sheet tray unit (two 250-sheet trays)
Optional Equipment (Servi ce items) :
Original length sensor for 11" x 15" size paper (only for LT/DLT version)
Optional Equipment (To be procured locally):
Tray heater
Optical anti-condensation heater
ADS sensor for particular types of red original
Key counter
4
13 October 1997 MACHINE CONFIGURATION
2. MACHINE CONFIGURATION
2.1 COPIER
– A212 copier –
Two 500-sheet trays
A212V500.wmf
*: Only for machines with destination code 29.
– A214 copier –
A 500-sheet tray A duplex tray A 1000-sheet large capacity tray
Copier
A212/A214
A212V501.wmf
5
MACHINE CONFIGURATION 13 October 1997
2.2 OPTIONAL EQUIPMENT
*: Except for machines with A212 destination code 29.
6
A212V502.wmf
13 October 1997 MACHINE CONFIGURATION
MEMO
Copier
A212/A214
7
MECHANICAL COMPONENT LAYOUT 13 October 1997
3. MECHANICAL COMPONENT LAYOUT
– A214 copier – NOTE:
4 3
2
1 38 37
36 35 34 33
32 31
The paper feed area has been changed.
56 91011
87
12 13
14 15 16 17 18
19 20
30
29
NOTE:
22
28 27 26 25 24
23
A212V503.wmf
The A212 copier is the same as the A214 copier except that the A212 does not have a duplex tray or an LCT.
21
8
13 October 1997 MECHANICAL COMPONENT LAYOUT
Copier
A212/A214
1. 3rd Mirror
2. 2nd Mirror
3. 1st Mirror
4. Exposure Lamp
5. Lens
6. Quenching Lamp
7. Drum Cleaning Blade
8. Drum Charge Roller
9. 6th Mirror
10. OPC Drum
11. Erase Lamp
12. 4th Mirror
13. 5th Mirror
20. Separation Roller
21. Large Capacity Tray
22. Vertical Transport Rollers
23. Paper Feed Roller
24. Friction Pad
25. Duplex Friction Roller
26. Duplex Feed Roller
27. Jogger Fence
28. Transfer Belt
29. Transfer Belt Cleaning Blade
30. Lower Paper Tray
31. End Fence
32. Entrance Rollers
14. Toner Supply Unit
15. Pre-transfer Lamp
16. Development Unit
17. Registration Rollers
18. Feed Roller
19. Pick-up Roller
33. Pick-off Pawls
34. Pressure Roller
35. Hot Roller
36. Junction Gate
37. Hot Roller Strippers
38. Exhaust Fan
9
ELECTRICAL COMPONENT DESCRIPTIONS 13 October 1997
4. ELECTRICAL COMPONENT DESCRIPTIONS
Refer to the electrical component layout and the point to point diagram on the waterproof paper in the pocket for symbols and index numbers.
Symbol Name Function Index No.
Printed Circuit Boards
PCB1
PCB2 PCB3 DC Power Supply Provides dc power. 10
PCB4 Main Motor Co nt rol Controls the rotat ion of the main moto r. 83 PCB5 PCB6 T High Voltage Supply Supplies high voltage to the transfer belt. 49 PCB7
PCB8
PCB9
PCB10
Main Control Controls all copier functions both directly or
through other control boards.
AC Drive Provides ac power to the exposure lamp
and fusing lamps.
CB High Voltage Supply Supplies high vo ltage to the drum charg e
roller and development roller.
Operation Pan e l Controls the L ED matrix, and moni t ors the
key matrix.
Noise Filter (220 ~ 240 V machines only)
Duplex Control (A214 machi ne only)
LCT Interface (A214 machi ne only)
Removes elect rical noise.
Controls the oper ation of the duplex tray.
Interfaces the LCT control signal between the main board and the LCT.
13
11
1
3
7
57
88
Motors
M1 Main Drives the ma i n uni t com ponents. 77 M2
M3 M4 Optics Cool i ng Fan 1 Removes h eat from the optics unit. 81 M5
M6 M7 3rd Scanner Drive Drives the 3rd scanner (dc stepper motor). 72
M8 Lens Vertical Drive Shifts the lens vertical position. 76 M9 Lens Horizontal Drive Shifts the l ens horizontal posi t i on. 71
M10
M11
M12
Toner Bottle Drive Rotates the toner bottle to supply toner to
the toner supply u ni t .
LCT Lift (A214 machi ne only)
Exhaust Fan 1 Removes the heat from around t he fusing
Scanner Drive Drives the 1st and 2nd scanners (dc
Duplex Feed (A214 machi ne only)
End Fence Jogge r (A214 machi ne only)
Side Fence Jogger (A214 machi ne only)
Lifts up and lower s t he LC T bottom plat e.
unit.
stepper motor ).
Drives the feed roller and moves the bottom plate up and down.
Drives the end f ence jogger to squar e t he paper stack.
Drives the side f ence jogger to squar e the paper stack.
73
85
78
80
52
55
54
10
13 October 1997 ELECTRICAL COMPONENT DESCRIPTIONS
Symbol Name Function Index No.
Sensors
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18 Fusing Exit Detects misfeeds. 39
S19
By-pass Feed Paper Width
By-pass Feed Pa per End Informs the CPU that ther e i s no paper in
Upper Tray Paper End (A212 machi ne only)
Upper Relay Detects the leadi ng edge of paper f ro m the
Lower Tray Paper End Informs th e C PU wh en t he l ow er paper tray
Lower Relay Detects the le ading edge of pape r from the
LCT Lower Limit (A214 machi ne only)
LCT Paper End (A214 machi ne only)
LCT Upper Limit (A214 machi ne only)
Registrati on Detects the le ading edge of the copy paper
Image Densi ty (I D) Detects the density of various patterns on
Toner Densi t y (TD) Detects the toner concentrat i on i nside the
Lens Horizont al H P Informs the C P U tha t t he le ns is at the
Lens Vertical HP Informs the CPU that the lens is at the
Scanner HP Informs the CPU when the 1st and 2nd
3rd Scanner HP Informs the CPU wh en the 3rd scanner is
Original Length-2 Detects the lengt h of the original . Th i s i s
Platen Cover Informs the CPU whether the pl at en cover
Informs the CPU what width paper is in the by-pass feed ta bl e.
the by-pass tray. Informs the CPU wh en the upper paper
tray runs out of pap er.
upper tray to dete rm i ne the stop timi ng of the upper paper fee d clutch, and detects misfeeds.
runs out of paper.
lower paper tray to determine the stop timing of the low er paper feed clutch, and detects misfeeds.
Sends a signal to th e C P U to stop lowering the LCT bottom p late.
Informs the CPU wh en the LCT runs out of paper.
Sends a signal to th e C P U to stop lifting the LCT bottom p late.
to determine the stop timing of the paper feed clutch, and d et ect s misfeeds.
the drum durin g pr ocess control.
development unit.
horizontal ho me position.
full-size position.
scanners are at the h om e position.
at the home posit i on.
one of the APS (Auto Paper Select) sensors.
is up or down (related to APS/ARE functions). ARE: Auto R educe and Enlarge
25
28
45
93
46
92
86
87
26
27
44
47
34
19
14
23
20
15
Copier
A212/A214
11
ELECTRICAL COMPONENT DESCRIPTIONS 13 October 1997
Symbol Name Function Index No.
Toner End I nst r ucts the CPU to add toner to the toner
S20
supply unit, and detects toner end
48
conditions.
Transfer Belt Co nt act HP Informs the CPU of the current position of
S21
both the transfer belt unit and th e dr um
22
charge roller uni t .
S22
Auto Image Density (ADS Sensor)
Detects the background density of each original in ADS mo de.
12
Original Width Detects the width of the original. This is
S23
one of the APS (Auto Paper Select)
38
sensors.
Original Length-1 Detects the lengt h of the original . Th i s i s
S24
one of the APS (Auto Paper Select)
18
sensors.
S25
S26
Duplex Paper End (A214 machi ne only)
Duplex Turn (A214 machi ne only)
Detects paper i n t he duplex tray.
Detects the trailing edge of the copy paper to determine the jo ggi ng timing, an d
50
51
detects misfeeds.
S27
S28
S29
S30
Duplex Entrance (A214 machi ne only)
Side Fence Jogger HP (A214 machi ne only)
End Fence Jogge r HP (A214 machi ne only)
Original Length (Option for N. American
Detect s m i sfeeds.
Detects the hom e position of the duplex side fence jogger.
Detects the hom e position of the duplex end fence jogger.
Detects orig inal l ength for 11" x 15" p aper.
56
53
58
21
models)
Switches
SW1
SW2
SW3
SW4
SW5
By-pass Feed Table Detects whether the by-pass feed table is
open or closed.
Tray Down (A214 machi ne only)
Upper Tray Paper Siz e (A212 machi ne only)
Sends a signal to the CPU to lower the LCT bottom plate.
Determines w hat si ze of paper is in th e upper paper tray, and detects when th e tray has been cl osed.
The upper tray swi t ch has been
eliminated.
Lower Tray Pap er Siz e Determines what size of paper is in the
lower paper tray, and detects when the tray has been closed.
The lower tray switch has been
eliminated.
Vertical Guide Set (A212 machi ne only)
Detects whether the vertical gui de i s open or not.
12
30
90
24
31
29
13 October 1997 ELECTRICAL COMPONENT DESCRIPTIONS
Symbol Name Function Index No.
SW6
SW7 SW8 Main Supplies power to t he copier. 37 SW9
SW10
Magnetic Clutches
CL1 CL2 Devel opment Dr i ves the de velopment roller. 65
CL3
CL4 Registration Drives the registration rollers. 67 CL5 CL6 Relay Drives the relay rollers. 70 CL7 CL8 Low er Paper Feed Starts paper feed from the lower paper tray. 75
LCT Cover-1 (A214 machi ne only)
LCT Cover-2 (A214 machi ne only)
Front Cover Saf e t y Cuts the ac power line and detects whether
Exit Cover Safety (A214 machi ne only)
Toner Supply Turns the toner supply roller to supply
Transfer Belt Co nt act Controls the touch and releas e m ovement
By-pass Feed Starts paper feed from the by-pass feed
Upper Paper Feed (A212 machi ne only)
Detects whether the LCT cover is ope n or not.
Cuts the dc power l i ne of the LCT lift motor.
the front door is open or not. Cuts the ac power l i ne and detects whet her
the exit cover is open or not.
toner to the devel opment unit.
of both the transfer bel t uni t and the drum charge roller uni t .
table or LCT.
Starts paper feed from the upper paper tray.
91
89
36
42
66
82
68
74
Copier
A212/A214
Solenoids
SOL1
SOL2
SOL3
Lamps
L1
L2
A214 machine:
LCT/By-Pass Pick -u p Solenoid
A212 machine:
By-pass Pick-up Solenoid
Junction Gate (A214 machi ne only)
LCT Pick-up (A214 machi ne only)
Exposure Applies high i ntensity light to t he or i gi nal for
Main Fusing Provides heat to the central area of the hot
Picks paper up from t he by-pass feed table. When paper is fed from the LC T, this solenoid ass i st s SO L3.
Moves the junction gate to direc t copies to the duplex tray or to the paper exit.
Picks up paper from t he LC T.
exposure.
Modified - see the "O pt i cs" section for
details.
roller.
Modified - see the "Fusing" section for
details.
69
79
84
16
59
13
ELECTRICAL COMPONENT DESCRIPTIONS 13 October 1997
Symbol Name Function Index No.
Secondary Fu si ng Provides heat to both ends of the hot roller.
L3
Modified - see the "Fusing" section for
60
details.
Pre-transfer Reduces the charge remai ni ng on the
L4
drum surface bef or e t ransfer. 4
Quenching Neutralizes any charge rem a in ing on the
L5
drum surface af te r cleaning.
5
Erase After exposure, this eliminates the charge
L6
on areas of the drum that will not be used
2
for the image.
Heaters
Drum Turns on when the main switch is off to
keep the temperature around the drum
H1
charge roller at a certain level. Also
33 prevents moisture from forming around the drum.
H2
Optics Anti-c ondensation (option)
Turns on when the main switch is off to prevent moisture from forming on the
40 optics.
H3
Lower Tray (option) Turns on when the main switch is off to
keep paper dry i n th e l ow er paper tray.
32
Thermistors
TH1
TH2
TH3
TH4
Main Fusing Monitors the tem perature at the cent ral
Secondary Fu si ng Monitors the temperature at the ends of th e
Optics M o nitors the temperature of the opt i cs
Drum Charge Monitors the temperature of the drum
Thermofuses
TF1
TF2
TF3
Main Fusing Provides back-up overheat pro tection in
Secondary Fu si ng Provides back-up over heat protection i n
Exposure Lamp Opens the expos ur e l amp circuit if the 1st
Counters
CO1
Total Keeps t rack of the total num ber of copies
area of the hot roll er.
hot roller.
cavity.
charge roller .
the fusing unit.
the fusing unit.
scanner overheats.
made.
63
64
41
43
62
61
17
35
14
13 October 1997 ELECTRICAL COMPONENT DESCRIPTIONS
Symbol Name Function Index No.
CO2
Others
CB1
TR1
CC1 Choke Coil Removes high frequency current. 9
Key (option) Used for control of authorized use. The
copier will not operate until it is installed.
Circuit Breaker (220 ~ 240 V machines onl y)
Transformer (220 ~ 240 V machines only)
Provides back-up high current protection for electrical components.
Steps down the wall voltage to 100 Vac.
N/A
8
6
Copier
A212/A214
15
PROCESS CONTROL 13 October 1997
5. PROCESS CONTROL
Refer to the A204/A206/A207/A208/A210/A211 service manual for detailed
information.
5.1 TEMPERATURE CORRECTION
A212D500.wmf
Temperature correction has changed, as explained below. Also, the machine no longer performs drum rotation time correction.
The new drum charge roller needs only about half the correction voltage that was needed in the base copier. Further, the level of correction needed for the lowest temperature point (5°C) is about the same as the normal room temperature point for the base copier [A].
In the base machine, rotation time correction was only needed for low temperatures where the temperature correction was large. In the new machines, the temperature correction is never greater than –300 V, so the rotation time correction has been eliminated.
Temperature Correction (Copying) - Base drum charge voltage = –1,500 V
Temperature Correction (VSP Pattern) - Base drum charge = –1,370 V
Drum Charge Roller
Temperature (°C)
35.0 ≤ T
28.0 ≤ T < 35.0
10.0 ≤ T < 28.0 T < 10.0 –220.0 –340.0
V
SP
–200.0 + 5.7T –3 00. 0 + 4.3T
–320 + 10.0T –428.9 + 8.9T
Temperature Correcti on
Pattern Copying
0 –150.0
16
13 October 1997 DRUM
6. DRUM
NOTE:
The drum in this machine is the same as the A204/A206/A207/A208/ A210/A211 copiers. Please refer to the A204/A206/A207/A208/A210/ A211 manual for details.
Copier
A212/A214
17
OPTICS 13 October 199 7
7. OPTICS
7.1 OVERVIEW
7.1.1 Toner Shield Glass
The shield glass by the green filter above the drum has been removed (it is no longer needed).
7.2 SCANNER DRIVE
The returning speed of the first scanner has changed to 1,000 (mm/s).
18
13 October 1997 DEVELOPMENT CLUTCH ON/OFF TIMING
8. DEVELOPMENT CLUTCH ON/OFF TIMING
The development clutch ON/OFF timing has been changed to prolong the life of the developer. The life of the developer has been increased from 100 k to 120 k.
Copier
A212/A214
Development Clutch O N Ti me (s)
Reducation
A161/A162 copiers A212/A214 copiers
1 to 1 2.77 2.30 83% 1 to 2 5.54 4.60 83%
8.1 Development Clutch On-Off Timing
- A161/A162 -
T.E.
144mm
144mm
205mm
Distance between paper
On
Off
L.E.T.E.L.E.
Off
62mm
1 to 1
Multi-copy
On
On
L.E.
62mm
62mm
T.E.
144mm
Off
- A212/A214 -
1 to 1
On
30mm
Multi-copy
On
30mm
T.E.L.E.
105mm
T.E.L.E.
105mm
Distance between paper
Off
Off
205mm
19
On
30mm
T.E.L.E.
105mm
Off
A212D507.wmf
PAPER FEED AND REGISTRATION 13 October 1997
9. PAPER FEED AND REGISTRATION
9.1 OVERVIEW
[A]
[C]
[B]
A212D503.wmf
The paper feed station uses a paper tray [A] which can hold 500 sheets. The paper tray uses semicircular feed rollers [B] and a corner separator. The
semicircular feed rollers make one rotation to drive the top sheet of the paper stack to the relay rollers [C]. The paper tray has two corner separators, which allow only one sheet to feed. They also hold the paper stack. When the paper tray is drawn out of the machine, the spring pressure is released, and the tray bottom plate drops. In addition, there is no need to press the bottom plate down when putting the tray back in.
20
13 October 1997 PAPER FEED AND REGISTRATION
9.2 PAPER TRAY FEED
9.2.1 Paper Lift Mechanism
[A] [B] [H]
Copier
A212/A214
[C]
[G]
[D]
[F]
[E]
A212D501.wmf
The capacity of this tray is greater than usual for a corner separator type. Because of this, there are two springs to lift the bottom plate.
As the tray is pushed into the machine, shutter [A] under the tray pushes against projection [B]. As the shutter slides past the projection, the shutter rotates, which forces the main lift spring [C] to pull the bottom plate lever [D]. The secondary lift spring [E] also pulls the bottom plate lever (this is described below).
To apply spring tension for wider paper, projection [F] stops against the end of rail [G]. When this occurs, lever [H] swings out in the direction shown above, which stretches the spring as the tray is pushed in. The side fence position affects the orientation of [F]; wider paper causes [F] to contact [G] earlier, leading to greater spring tension when the tray has been pushed all the way in.
21
PAPER FEED AND REGISTRATION 13 October 1997
[A]
[B]
A212D504.wmf
The paper tray capacity has been increased from 250 to 500 sheets and the paper lift mechanism differs from former one. Force is applied to the bottom plate by the main lift spring and the secondary lift spring, depending on the amount of paper remaining in the tray. When one sheet remains in the tray, the bottom plate is supported only by the main lift spring. In this case, the secondary lift spring does not affect the bottom plate, because both ends [A], [B] of the secondary lift spring and the fulcrum of bottom plate lever line up in a straight line. As the amount of paper increases, the bottom plate lever inclines right, and tension for the both main lift spring and secondary lift spring increase.
22
13 October 1997 PAPER FEED AND REGISTRATION
9.3 Corner Separator Over Rising Prevention Mechanism
Copier
A212/A214
[C] [A]
[B]
A212D505.wmf
A212D506.wmf
The bottom plate stopper [A] prevents the corner separator from rising too high. When the tip of bottom plate stopper touches the bottom plate by the weight of stopper itself, point [B] on the bottom plate stopper contacts [C] on the corner separator. This prevents the corner separator from over-rising. The shape of contact point [B] adjusts the distance between the corner separator and bottom plate according to the amount of paper.
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PAPER FEED AND REGISTRATION 13 October 1997
9.4 Corner Separator Stopper Mechanism
[D]
[A]
[B]
[C]
A212D502.wmf
The corner separator stopper prevents the corner separator from dislocation when the tray holds a lot of paper. When the paper tray is pushed into the machine, the stopper holder [A] slides to press the corner separator stopper [B] down. The corner stopper holds down portion [C], immobilizing the corner separator. Damper [D] at the end of the right guide rail absorbs shock, when the tray is pushed in.
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13 October 1997 INSTALLATION
10. INSTALLATION
10.1 COPIER ACCESSORY CHECK
Check the accessories against the following list: Description Q’ty
1. Paper Size Decal.............................................................. 1
2. Symbol Explanation Decal................................................ 1
3. Optional Margin Adjustment Function Decal.................... 1
4. Combine Originals Explanation Decal.............................. 1
5. Receiving Tray.................................................................. 1
6. Operating Instructions (except for -27 machines) ............ 1
7. User Survey Card (-17 machines only) ............................ 1
8. New Equipment Condition Report.................. .................. 1
9. Cushion ............................................................................ 1
Copier
A212/A214
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