1. Before disassembling or assembling parts of the copier and peripherals,
make sure that the copier power cord is unplugged.
2. The wall outlet should be near the copier and easily accessible.
3. Note that some components of the copier and the paper tray unit are
supplied with electrical voltage even if the main switch is turned off.
4. If any adjustment or operation check has to be made with exterior
covers off or open while the main switch is turned on, keep hands away
from electrified or mechanically driven components.
5. If the start key is pressed before the copier completes the warm-up
period, keep hands away from the mechanical and the electrical
components as the copier starts making copies as soon as the warm-up
period is completed.
6. The inside and the metal parts of the fusing unit become extremely hot
while the copier is operating. Be careful to avoid touching those
components with your bare hands.
HEALTH SAFETY CONDITIONS
1. Toner and developer are non-toxic, but if you get either of them in your
eyes by accident, it may cause temporary eye discomfort. Try to remove
with eye drops or flush with water as first aid. If unsuccessful, get
medical attention.
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The copier and its peripherals must be installed and maintained by a
customer service representative who has completed the training course
on those models.
2. The RAM board on the main control board has a lithium battery which
can explode if replaced incorrectly. Replace the battery only with an
identical one. The manufacturer recommends replacing the entire RAM
board. Do not recharge or burn this battery. Used batteries must be
handled in accordance with local regulations.
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Do not incinerate the toner bottle or the used toner. Toner dust may
ignite suddenly when exposed to open flame.
2. Dispose of used toner, developer, and organic photoconductor
according to local regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keeping used lithium batteries in order to dispose of them later,
do not put more than 100 batteries per sealed box. Storing larger
numbers or not sealing them apart may lead to chemical reactions and
heat build-up.
SWALLOW 2
(Machine Code: A212/A214)
Service Manual
–
Insert Version
–
The A212 copier is based on the A161 copier.
The A214 copier is based on the A162 copier.
Only the differences from the A161/A162 copier are described in
the following pages. Refer to the A161/A162 copier service manual
for more information.
13 October 1997SPECIFICATIONS
1. SPECIFICATIONS
NOTE:
Only items marked with ✽ are different from A161 and A162 copiers.
Configuration:Desktop
Copy Process:Dry electrostatic transfer system
Originals:Sheet/Book
Original Size:Maximum: A3/11" x 17"
Copy Paper Size:Maximum: A3/11" x 17" (Paper trays)
Platen cover (except for A212 machines with
destination code 29)
•
Document feeder
•
10-bin sorter stapler
•
20-bin sorter stapler
•
20-bin mini sorter
•
10-bin micro sorter
•
Sorter adapter (required when installing a
10-bin sorter stapler or 20-bin mini sorter)
•
1,500-sheet tray unit (three 500-sheet trays)
•
1,000-sheet tray unit (two 500-sheet trays)
•
500-sheet tray unit (two 250-sheet trays)
Optional Equipment
(Servi ce items) :
•
Original length sensor for 11" x 15" size paper
(only for LT/DLT version)
Optional Equipment
(To be procured locally):
•
Tray heater
•
Optical anti-condensation heater
•
ADS sensor for particular types of red original
•
Key counter
4
13 October 1997MACHINE CONFIGURATION
2. MACHINE CONFIGURATION
2.1 COPIER
– A212 copier –
Two 500-sheet trays
A212V500.wmf
*: Only for machines with destination code 29.
– A214 copier –
A 500-sheet tray
A duplex tray
A 1000-sheet large capacity tray
Copier
A212/A214
A212V501.wmf
5
MACHINE CONFIGURATION13 October 1997
2.2 OPTIONAL EQUIPMENT
*: Except for machines with A212 destination code 29.
6
A212V502.wmf
13 October 1997MACHINE CONFIGURATION
MEMO
Copier
A212/A214
7
MECHANICAL COMPONENT LAYOUT13 October 1997
3. MECHANICAL COMPONENT LAYOUT
– A214 copier –
NOTE:
4
3
2
1
38
37
36
35
34
33
32
31
The paper feed area has been changed.
5691011
87
12
13
14
15
16
17
18
19
20
30
29
NOTE:
22
2827 26 2524
23
A212V503.wmf
The A212 copier is the same as the A214 copier except that the
A212 does not have a duplex tray or an LCT.
21
8
13 October 1997MECHANICAL COMPONENT LAYOUT
Copier
A212/A214
1. 3rd Mirror
2. 2nd Mirror
3. 1st Mirror
4. Exposure Lamp
5. Lens
6. Quenching Lamp
7. Drum Cleaning Blade
8. Drum Charge Roller
9. 6th Mirror
10. OPC Drum
11. Erase Lamp
12. 4th Mirror
13. 5th Mirror
20. Separation Roller
21. Large Capacity Tray
22. Vertical Transport Rollers
23. Paper Feed Roller
24. Friction Pad
25. Duplex Friction Roller
26. Duplex Feed Roller
27. Jogger Fence
28. Transfer Belt
29. Transfer Belt Cleaning Blade
30. Lower Paper Tray
31. End Fence
32. Entrance Rollers
14. Toner Supply Unit
15. Pre-transfer Lamp
16. Development Unit
17. Registration Rollers
18. Feed Roller
19. Pick-up Roller
33. Pick-off Pawls
34. Pressure Roller
35. Hot Roller
36. Junction Gate
37. Hot Roller Strippers
38. Exhaust Fan
9
ELECTRICAL COMPONENT DESCRIPTIONS13 October 1997
4. ELECTRICAL COMPONENT DESCRIPTIONS
Refer to the electrical component layout and the point to point diagram on the
waterproof paper in the pocket for symbols and index numbers.
SymbolNameFunctionIndex No.
Printed Circuit Boards
PCB1
PCB2
PCB3DC Power SupplyProvides dc power.10
PCB4Main Motor Co nt rolControls the rotat ion of the main moto r.83
PCB5
PCB6T High Voltage SupplySupplies high voltage to the transfer belt.49
PCB7
PCB8
PCB9
PCB10
Main ControlControls all copier functions both directly or
through other control boards.
AC DriveProvides ac power to the exposure lamp
and fusing lamps.
CB High Voltage Supply Supplies high vo ltage to the drum charg e
roller and development roller.
Operation Pan e lControls the L ED matrix, and moni t ors the
key matrix.
Noise Filter (220 ~ 240
V machines only)
Duplex Control
(A214 machi ne only)
LCT Interface
(A214 machi ne only)
Removes elect rical noise.
Controls the oper ation of the duplex tray.
Interfaces the LCT control signal between
the main board and the LCT.
13
11
1
3
7
57
88
Motors
M1MainDrives the ma i n uni t com ponents.77
M2
M3
M4Optics Cool i ng Fan 1Removes h eat from the optics unit.81
M5
M6
M73rd Scanner DriveDrives the 3rd scanner (dc stepper motor).72
M8Lens Vertical DriveShifts the lens vertical position.76
M9Lens Horizontal DriveShifts the l ens horizontal posi t i on.71
M10
M11
M12
Toner Bottle DriveRotates the toner bottle to supply toner to
the toner supply u ni t .
LCT Lift
(A214 machi ne only)
Exhaust Fan 1Removes the heat from around t he fusing
Scanner DriveDrives the 1st and 2nd scanners (dc
Duplex Feed
(A214 machi ne only)
End Fence Jogge r
(A214 machi ne only)
Side Fence Jogger
(A214 machi ne only)
Lifts up and lower s t he LC T bottom plat e.
unit.
stepper motor ).
Drives the feed roller and moves the
bottom plate up and down.
Drives the end f ence jogger to squar e t he
paper stack.
Drives the side f ence jogger to squar e the
paper stack.
73
85
78
80
52
55
54
10
13 October 1997ELECTRICAL COMPONENT DESCRIPTIONS
SymbolNameFunctionIndex No.
Sensors
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18Fusing ExitDetects misfeeds.39
S19
By-pass Feed Paper
Width
By-pass Feed Pa per End Informs the CPU that ther e i s no paper in
Upper Tray Paper End
(A212 machi ne only)
Upper RelayDetects the leadi ng edge of paper f ro m the
Lower Tray Paper EndInforms th e C PU wh en t he l ow er paper tray
Lower RelayDetects the le ading edge of pape r from the
LCT Lower Limit
(A214 machi ne only)
LCT Paper End
(A214 machi ne only)
LCT Upper Limit
(A214 machi ne only)
Registrati onDetects the le ading edge of the copy paper
Image Densi ty (I D)Detects the density of various patterns on
Toner Densi t y (TD)Detects the toner concentrat i on i nside the
Lens Horizont al H PInforms the C P U tha t t he le ns is at the
Lens Vertical HPInforms the CPU that the lens is at the
Scanner HPInforms the CPU when the 1st and 2nd
3rd Scanner HPInforms the CPU wh en the 3rd scanner is
Original Length-2Detects the lengt h of the original . Th i s i s
Platen CoverInforms the CPU whether the pl at en cover
Informs the CPU what width paper is in the
by-pass feed ta bl e.
the by-pass tray.
Informs the CPU wh en the upper paper
tray runs out of pap er.
upper tray to dete rm i ne the stop timi ng of
the upper paper fee d clutch, and detects
misfeeds.
runs out of paper.
lower paper tray to determine the stop
timing of the low er paper feed clutch, and
detects misfeeds.
Sends a signal to th e C P U to stop lowering
the LCT bottom p late.
Informs the CPU wh en the LCT runs out of
paper.
Sends a signal to th e C P U to stop lifting
the LCT bottom p late.
to determine the stop timing of the paper
feed clutch, and d et ect s misfeeds.
the drum durin g pr ocess control.
development unit.
horizontal ho me position.
full-size position.
scanners are at the h om e position.
at the home posit i on.
one of the APS (Auto Paper Select)
sensors.
is up or down (related to APS/ARE
functions). ARE: Auto R educe and Enlarge
25
28
45
93
46
92
86
87
26
27
44
47
34
19
14
23
20
15
Copier
A212/A214
11
ELECTRICAL COMPONENT DESCRIPTIONS13 October 1997
SymbolNameFunctionIndex No.
Toner EndI nst r ucts the CPU to add toner to the toner
S20
supply unit, and detects toner end
48
conditions.
Transfer Belt Co nt act HP Informs the CPU of the current position of
S21
both the transfer belt unit and th e dr um
22
charge roller uni t .
S22
Auto Image Density
(ADS Sensor)
Detects the background density of each
original in ADS mo de.
12
Original WidthDetects the width of the original. This is
S23
one of the APS (Auto Paper Select)
38
sensors.
Original Length-1Detects the lengt h of the original . Th i s i s
S24
one of the APS (Auto Paper Select)
18
sensors.
S25
S26
Duplex Paper End
(A214 machi ne only)
Duplex Turn
(A214 machi ne only)
Detects paper i n t he duplex tray.
Detects the trailing edge of the copy paper
to determine the jo ggi ng timing, an d
50
51
detects misfeeds.
S27
S28
S29
S30
Duplex Entrance
(A214 machi ne only)
Side Fence Jogger HP
(A214 machi ne only)
End Fence Jogge r HP
(A214 machi ne only)
Original Length
(Option for N. American
Detect s m i sfeeds.
Detects the hom e position of the duplex
side fence jogger.
Detects the hom e position of the duplex
end fence jogger.
Detects orig inal l ength for 11" x 15" p aper.
56
53
58
21
models)
Switches
SW1
SW2
SW3
SW4
SW5
By-pass Feed TableDetects whether the by-pass feed table is
open or closed.
Tray Down
(A214 machi ne only)
Upper Tray Paper Siz e
(A212 machi ne only)
Sends a signal to the CPU to lower the
LCT bottom plate.
Determines w hat si ze of paper is in th e
upper paper tray, and detects when th e
tray has been cl osed.
The upper tray swi t ch has been
✽
eliminated.
Lower Tray Pap er Siz eDetermines what size of paper is in the
lower paper tray, and detects when the tray
has been closed.
The lower tray switch has been
✽
eliminated.
Vertical Guide Set
(A212 machi ne only)
Detects whether the vertical gui de i s open
or not.
12
30
90
24
31
29
13 October 1997ELECTRICAL COMPONENT DESCRIPTIONS
SymbolNameFunctionIndex No.
SW6
SW7
SW8MainSupplies power to t he copier.37
SW9
SW10
Magnetic Clutches
CL1
CL2Devel opmentDr i ves the de velopment roller.65
CL3
CL4RegistrationDrives the registration rollers.67
CL5
CL6RelayDrives the relay rollers.70
CL7
CL8Low er Paper FeedStarts paper feed from the lower paper tray.75
LCT Cover-1
(A214 machi ne only)
LCT Cover-2
(A214 machi ne only)
Front Cover Saf e t yCuts the ac power line and detects whether
Exit Cover Safety
(A214 machi ne only)
Toner SupplyTurns the toner supply roller to supply
Transfer Belt Co nt actControls the touch and releas e m ovement
By-pass FeedStarts paper feed from the by-pass feed
Upper Paper Feed
(A212 machi ne only)
Detects whether the LCT cover is ope n or
not.
Cuts the dc power l i ne of the LCT lift motor.
the front door is open or not.
Cuts the ac power l i ne and detects whet her
the exit cover is open or not.
toner to the devel opment unit.
of both the transfer bel t uni t and the drum
charge roller uni t .
table or LCT.
Starts paper feed from the upper paper
tray.
91
89
36
42
66
82
68
74
Copier
A212/A214
Solenoids
SOL1
SOL2
SOL3
Lamps
L1
L2
A214 machine:
LCT/By-Pass Pick -u p
Solenoid
A212 machine:
By-pass Pick-up
Solenoid
Junction Gate
(A214 machi ne only)
LCT Pick-up
(A214 machi ne only)
ExposureApplies high i ntensity light to t he or i gi nal for
Main FusingProvides heat to the central area of the hot
Picks paper up from t he by-pass feed
table. When paper is fed from the LC T, this
solenoid ass i st s SO L3.
Moves the junction gate to direc t copies to
the duplex tray or to the paper exit.
Picks up paper from t he LC T.
exposure.
Modified - see the "O pt i cs" section for
✽
details.
roller.
Modified - see the "Fusing" section for
✽
details.
69
79
84
16
59
13
ELECTRICAL COMPONENT DESCRIPTIONS13 October 1997
SymbolNameFunctionIndex No.
Secondary Fu si ngProvides heat to both ends of the hot roller.
L3
Modified - see the "Fusing" section for
✽
60
details.
Pre-transferReduces the charge remai ni ng on the
L4
drum surface bef or e t ransfer.4
Quenching Neutralizes any charge rem a in ing on the
L5
drum surface af te r cleaning.
5
EraseAfter exposure, this eliminates the charge
L6
on areas of the drum that will not be used
2
for the image.
Heaters
DrumTurns on when the main switch is off to
keep the temperature around the drum
H1
charge roller at a certain level. Also
33
prevents moisture from forming around the
drum.
H2
Optics Anti-c ondensation
(option)
Turns on when the main switch is off to
prevent moisture from forming on the
40
optics.
H3
Lower Tray (option)Turns on when the main switch is off to
keep paper dry i n th e l ow er paper tray.
32
Thermistors
TH1
TH2
TH3
TH4
Main FusingMonitors the tem perature at the cent ral
Secondary Fu si ngMonitors the temperature at the ends of th e
OpticsM o nitors the temperature of the opt i cs
Drum ChargeMonitors the temperature of the drum
Thermofuses
TF1
TF2
TF3
Main FusingProvides back-up overheat pro tection in
Secondary Fu si ngProvides back-up over heat protection i n
Exposure LampOpens the expos ur e l amp circuit if the 1st
Counters
CO1
TotalKeeps t rack of the total num ber of copies
area of the hot roll er.
hot roller.
cavity.
charge roller .
the fusing unit.
the fusing unit.
scanner overheats.
made.
63
64
41
43
62
61
17
35
14
13 October 1997ELECTRICAL COMPONENT DESCRIPTIONS
SymbolNameFunctionIndex No.
CO2
Others
CB1
TR1
CC1Choke CoilRemoves high frequency current.9
Key (option)Used for control of authorized use. The
copier will not operate until it is installed.
Circuit Breaker (220 ~
240 V machines onl y)
Transformer (220 ~ 240
V machines only)
Provides back-up high current protection
for electrical components.
Steps down the wall voltage to 100 Vac.
N/A
8
6
Copier
A212/A214
15
PROCESS CONTROL13 October 1997
5. PROCESS CONTROL
✽ Refer to the A204/A206/A207/A208/A210/A211 service manual for detailed
information.
5.1 TEMPERATURE CORRECTION
A212D500.wmf
✽ Temperature correction has changed, as explained below. Also, the
machine no longer performs drum rotation time correction.
The new drum charge roller needs only about half the correction voltage that
was needed in the base copier. Further, the level of correction needed for the
lowest temperature point (5°C) is about the same as the normal room
temperature point for the base copier [A].
In the base machine, rotation time correction was only needed for low
temperatures where the temperature correction was large. In the new
machines, the temperature correction is never greater than –300 V, so the
rotation time correction has been eliminated.
•
Temperature Correction (Copying) - Base drum charge voltage = –1,500 V
•
Temperature Correction (VSP Pattern) - Base drum charge = –1,370 V
Drum Charge Roller
Temperature (°C)
35.0 ≤ T
28.0 ≤ T < 35.0
10.0 ≤ T < 28.0
T < 10.0–220.0–340.0
V
SP
–200.0 + 5.7T–3 00. 0 + 4.3T
–320 + 10.0T–428.9 + 8.9T
Temperature Correcti on
PatternCopying
0–150.0
16
13 October 1997DRUM
6. DRUM
NOTE:
The drum in this machine is the same as the A204/A206/A207/A208/
A210/A211 copiers. Please refer to the A204/A206/A207/A208/A210/
A211 manual for details.
Copier
A212/A214
17
OPTICS13 October 199 7
7. OPTICS
7.1 OVERVIEW
7.1.1 Toner Shield Glass
✽ The shield glass by the green filter above the drum has been removed (it is
no longer needed).
7.2 SCANNER DRIVE
✽ The returning speed of the first scanner has changed to 1,000 (mm/s).
18
13 October 1997DEVELOPMENT CLUTCH ON/OFF TIMING
8. DEVELOPMENT CLUTCH ON/OFF TIMING
The development clutch ON/OFF timing has been changed to prolong the life
of the developer. The life of the developer has been increased from 100 k to
120 k.
Copier
A212/A214
Development Clutch O N Ti me (s)
Reducation
A161/A162 copiersA212/A214 copiers
1 to 12.772.3083%
1 to 25.544.6083%
8.1 Development Clutch On-Off Timing
- A161/A162 -
T.E.
144mm
144mm
205mm
Distance between paper
On
Off
L.E.T.E.L.E.
Off
62mm
1 to 1
Multi-copy
On
On
L.E.
62mm
62mm
T.E.
144mm
Off
- A212/A214 -
1 to 1
On
30mm
Multi-copy
On
30mm
T.E.L.E.
105mm
T.E.L.E.
105mm
Distance between paper
Off
Off
205mm
19
On
30mm
T.E.L.E.
105mm
Off
A212D507.wmf
PAPER FEED AND REGISTRATION13 October 1997
9. PAPER FEED AND REGISTRATION
9.1 OVERVIEW
[A]
[C]
[B]
A212D503.wmf
The paper feed station uses a paper tray [A] which can hold 500 sheets.
The paper tray uses semicircular feed rollers [B] and a corner separator. The
semicircular feed rollers make one rotation to drive the top sheet of the paper
stack to the relay rollers [C]. The paper tray has two corner separators, which
allow only one sheet to feed. They also hold the paper stack. When the paper
tray is drawn out of the machine, the spring pressure is released, and the tray
bottom plate drops. In addition, there is no need to press the bottom plate
down when putting the tray back in.
20
13 October 1997PAPER FEED AND REGISTRATION
9.2 PAPER TRAY FEED
9.2.1 Paper Lift Mechanism
[A][B][H]
Copier
A212/A214
[C]
[G]
[D]
[F]
[E]
A212D501.wmf
The capacity of this tray is greater than usual for a corner separator type.
Because of this, there are two springs to lift the bottom plate.
As the tray is pushed into the machine, shutter [A] under the tray pushes
against projection [B]. As the shutter slides past the projection, the shutter
rotates, which forces the main lift spring [C] to pull the bottom plate lever [D].
The secondary lift spring [E] also pulls the bottom plate lever (this is
described below).
To apply spring tension for wider paper, projection [F] stops against the end
of rail [G]. When this occurs, lever [H] swings out in the direction shown
above, which stretches the spring as the tray is pushed in. The side fence
position affects the orientation of [F]; wider paper causes [F] to contact [G]
earlier, leading to greater spring tension when the tray has been pushed all
the way in.
21
PAPER FEED AND REGISTRATION13 October 1997
[A]
[B]
A212D504.wmf
The paper tray capacity has been increased from 250 to 500 sheets and the
paper lift mechanism differs from former one.
Force is applied to the bottom plate by the main lift spring and the secondary
lift spring, depending on the amount of paper remaining in the tray.
When one sheet remains in the tray, the bottom plate is supported only by
the main lift spring. In this case, the secondary lift spring does not affect the
bottom plate, because both ends [A], [B] of the secondary lift spring and the
fulcrum of bottom plate lever line up in a straight line. As the amount of paper
increases, the bottom plate lever inclines right, and tension for the both main
lift spring and secondary lift spring increase.
22
13 October 1997PAPER FEED AND REGISTRATION
9.3 Corner Separator Over Rising Prevention Mechanism
Copier
A212/A214
[C][A]
[B]
A212D505.wmf
A212D506.wmf
The bottom plate stopper [A] prevents the corner separator from rising too
high.
When the tip of bottom plate stopper touches the bottom plate by the weight
of stopper itself, point [B] on the bottom plate stopper contacts [C] on the
corner separator. This prevents the corner separator from over-rising.
The shape of contact point [B] adjusts the distance between the corner
separator and bottom plate according to the amount of paper.
23
PAPER FEED AND REGISTRATION13 October 1997
9.4 Corner Separator Stopper Mechanism
[D]
[A]
[B]
[C]
A212D502.wmf
The corner separator stopper prevents the corner separator from dislocation
when the tray holds a lot of paper.
When the paper tray is pushed into the machine, the stopper holder [A] slides
to press the corner separator stopper [B] down. The corner stopper holds
down portion [C], immobilizing the corner separator.
Damper [D] at the end of the right guide rail absorbs shock, when the tray is
pushed in.
24
13 October 1997INSTALLATION
10. INSTALLATION
10.1 COPIER ACCESSORY CHECK
Check the accessories against the following list:
DescriptionQ’ty
1. Paper Size Decal.............................................................. 1
2. Symbol Explanation Decal................................................ 1
3. Optional Margin Adjustment Function Decal.................... 1