Ricoh D392 Technical Training Manual
Slide 1
D392 Ring Binder Training
V-C3 TECHNICAL TRAINING
OPTIONAL RING BINDER (D392)
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1
Slide 2
D392 Ring Binder Training
Overview
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2
D392 Ring Binder Training
Left Door
Slide 3
External View
Do not use the empty
space below the output
tray as a storage area.
Right Door
Output Tray
D392 service manual, Details, Overview, Important Parts
3
D392 Ring Binder Training
Pre-Punch
Jogger Unit
Stacker Unit
Slide 4
Main Units
Punch Unit
Binder Unit
Output Belt Unit
D392 service manual, Details, Overview, Important Parts
The binder unit contains the pre-bind jogger unit, ring supply unit, and clamp unit.
See the service manual for the locations of these within the binder unit.
4
Slide 5
D392 Ring Binder Training
Inform the Customers
The next few slides contain points to tell the customers after you finish the
installation.
5
Jams
Decals attached to the machine that provide
guidance for removing paper jams. Point out the
decal locations.
Detailed instructions on removing ring jams are
provided in the operating instructions under
"Removing Jammed Ring Combs".
Slide 6
D392 Ring Binder Training
No additional notes
6
Pulling out/Pushing in the Binder Unit
Always grip handle Mc8 when pulling out or pushing in the binder
unit.
Never touch any other surface of the binder unit when it is
moving.
To avoid injury the fingers, never push on the top of the binder
unit to slide it back into the finisher.
Slide 7
D392 Ring Binder Training
No additional notes
7
Left Door
Slide 8
D392 Ring Binder Training
Do not Store Things Below the
Output Tray
Do not use the empty
space below the output
tray as a storage area.
Right Door
Output Tray
D392 service manual, Details, Overview, Important Parts
Obstacles in this area (circled in the illustration) will interfere with the raising and
lowering of the tray and cause an error.
8
Ring Opener
The customer can use this to add pages to a document that
is already bound.
The additional pages must be printed with punching only
(no ring binding).
Slide 9
D392 Ring Binder Training
The ring binder is limited to 100 pages.
If the customer needs to bind a 120-page document:
First, do a run of 100 pages with ring binding enabled.
Then, do a 20-page run for the remaining pages, with punching only (no ring
binding).
Then, use the ring opener to open the ring and add the remaining pages to the
completed document.
For details about the ring opener, see the Operating Instructions for the ring
binder.
Troubleshooting, Inserting Pages into an Existing Ring Bound
Booklet
9
Slide 10
D392 Ring Binder Training
Machine Component Overview
No additional notes
10
D392 Ring Binder Training
Pre-Punch
Jogger Unit
Stacker Unit
Slide 11
Main Units
Punch Unit
Binder Unit
Output Belt Unit
D392 service manual, Details, Overview, Important Parts
This is a repeat of the slide that we saw at the start of the course, just to refresh
your memory after that arduous installation procedure.
The binder unit contains the pre-bind jogger unit, ring supply unit, and clamp unit.
See the service manual for the locations of these within the binder unit.
11
D392 Ring Binder Training
Exit
Slide 12
Transport
Rollers
Downstream Delivery
Paper Path
Entrance
The transport
rollers feed the
paper straight
through the top of
the machine.
The switchback
junction gate stays
in the ‘up’ position.
Switchback
Junction Gate
D392 service manual, Details, Overview, Paper Transport
This is how paper feeds through the finisher if ring binding is not selected for the
job.
12
D392 Ring Binder Training
Transport
Rollers
Exit
Slide 13
Paper Path
Ring Binding - 1
The transport
rollers feed the
paper, until the
paper is part of the
way out of the exit.
Then, the exit
rollers stop, and the
switchback junction
gate lowers.
Switchback
Junction Gate
Exit Rollers
D392 service manual, Details, Overview, Paper Transport
The first phase is similar to downstream delivery, until the paper stops after the
leading portion of the paper is fed past the exit.
13
D392 Ring Binder Training
Pre-Punch
Jogger
Slide 14
Paper Path
Ring Binding - 2
D392 service manual, Details, Overview, Paper Transport
Now the paper is fed into the ring binder
The exit rollers feed
in reverse.
The switchback
junction gate sends
the paper to the prepunch jogger.
This aligns the
paper for
punching.
Punch Unit
Switchback
Junction Gate
14
Slide 15
D392 Ring Binder Training
Paper Path
Ring Binding - 3
The punch unit
punches the paper
and sends it to the
pre-bind jogger.
This aligns the
paper for binding.
Punch Unit
Pre-Bind
Jogger
D392 service manual, Details, Overview, Paper Transport
Now the paper is fed into the ring binder
15
Slide 16
Ring Binding - 4
Clamp Unit
D392 Ring Binder Training
Paper Path
The binding unit
swings to the left to
catch the stack.
The stack feeds
forward a short
distance, so that the
leading edge enters
the top of the binder
unit.
In the binding unit, the
clamp unit takes one
ring from the cartridge
and clamps it through
the punched holes in
the stack.
Then the clamp unit
moves back to the
vertical position.
Ring
Cartridge
D392 service manual, Details, Overview, Paper Transport
Now the paper is fed into the ring binder.
The red arrow indicates the movement of the clamp unit in the binder unit.
16
Paper Path
Ring Binding - 5
Output belt 1 moves
Output belts 1 and 2
Output Belt 2
Output Belt 1
D392 Ring Binder Training
up to catch the
bound stack. Then
it moves down to
the same level as
output belt 2.
then feed the stack
to the stacking unit.
Slide 17
Stacking Unit
D392 service manual, Details, Overview, Paper Transport
The red arrow indicates the movement of output belt 1 to catch the paper.
17
Slide 18
D392 Ring Binder Training
Paper Feed and Switchback
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18
Paper Feed
M201
D392 Ring Binder Training
M102
M103
M301
M101 (Entrance motor): Drives the entrance roller and the 1st
transport roller
M102 (Transport motor): Drives the 2nd, 3rd, 4th, and 5th
transport rollers
M103 (Exit motor): Drives the 6th transport roller and the exit
roller.
Feeds in reverse to feed the paper back into the machine for ring
binding.
Slide 19
M303
M101
D392 service manual, Details, Overview, Paper Feed and
Switchback
19
Sensors
S103 S102
M103
S102 (Transport sensor) and S103 (Exit sensor) detect jams
in the feed path
Slide 20
D392 Ring Binder Training
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20
Switchback
M201
D392 Ring Binder Training
M102
M103
M301
M303
M101
M201 (Path JG Motor): Controls the switchback junction
gate.
A spring normally keeps the gate open so that paper can
feed through for downstream delivery.
Slide 21
D392 service manual, Details, Overview, Paper Feed and
Switchback
21
Switchback Junction Gate
Switchback
Junction Gate
M201 (Path JG Motor): Controls the switchback junction
gate.
A spring normally keeps the gate open so that paper can
feed through for downstream delivery.
Slide 22
D392 Ring Binder Training
M201 (Path
Junction Gate
Motor)
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22
Slide 23
D392 Ring Binder Training
Punching Holes in the Paper
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23
Pre-punch Jogging - 1
M201
M102
D392 Ring Binder Training
M103
M301
M303
M101
M301 (Jog Roller Motor): Controls the roller that feeds the
paper into the pre-punch jogger.
Slide 24
D392 service manual, Details, Overview, Paper Feed and
Switchback
24
Slide 25
D392 Ring Binder Training
Pre-punch Jogging - 2
SOL302 (Top fence
solenoid): Controls the
stopper inside the punch
unit.
This stopper improves
the accuracy of hole
punching at the leading
edge of each sheet.
SOL
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25
Pre-punch Jogging - 3
S302
D392 Ring Binder Training
M305 (Jog roller lift motor): Makes a gap between the two
rollers to allow the paper to be moved from side to side
during jogging.
Slide 26
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M305
M304
S303
26
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