Page 1
D067/D068/D069/D072
SERVICE MANUAL
004356MIU
Page 2
Page 3
SERVICE MANUAL
D067/D068/D069/D072
Page 4
Page 5
D067/D068/D069/D072
SERVICE MANUAL
004356MIU
Page 6
Page 7
It is the reader's responsibility when discussing the information contained
within this document to maintain a level of confidentiality that is in the best
interest of Ricoh Americas Corporation and its member companies.
NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY
FASHION AND DISTRIBUTED WITHOUT THE PRIOR
PERMISSION OF RICOH AMERICAS CORPORATION.
All product names, domain names or product illustrations, including
desktop images, used in this document are trademarks, registered
trademarks or the property of their respective companies.
They are used throughout this book in an informational or editorial fashion
only and for the benefit of such companies. No such use, or the use of
any trade name, or web site is intended to convey endorsement or other
affiliation with Ricoh products.
© 2009 RICOH Americas Corporation. All rights reserved.
Page 8
Page 9
WARNING
The Service Manual contains information
regarding service techniques, procedures,
processes and spare parts of office equipment
distributed by Ricoh Americas Corporation.
Users of this manual should be either service
trained or certified by successfully completing a
Ricoh Technical Training Program.
Untrained and uncertified users utilizing
information contained in this service manual to
repair or modify Ricoh equipment risk personal
injury, damage to property or loss of warranty
protection.
Ricoh Americas Corporation
Page 10
Page 11
LEGEND
CODE
D067*
D068 MP 171F LD 117F Aficio MP 171F 917F
D069 MP 171SPF LD 117SPF Aficio MP 171SPF 917SPF
D072 MP 171 LD 117 Aficio MP 171 917
* D067 Ricoh Latin America Only
GESTETNER LANIER RICOH SAVIN
MP 171 --- Aficio MP 171 ---
COMPANY PRODUCT
DOCUMENTATION HISTORY
REV. NO. DATE COMMENTS
*
03/2009 Original Printing
Page 12
Page 13
DO67/D068/D069/D072
TABLE OF CONTENTS
PRODUCT INFORMATION
1. PRODUCT INFORMATION.......................................................... 1-1
1.1 SPECIFICATIONS ..................................................................................... 1-1
1.2 MACHINE CONFIGURATION ................................................................... 1-2
1.2.1 MAINFRAME (BASIC: D067/D072) .................................................. 1-2
1.2.2 MAINFRAME (F/SPF: D068/D069)................................................... 1-3
1.2.3 SYSTEM COMPONENTS (FOR D068/D0 69)................................... 1-4
1.3 OVERVIEW................................................................................................ 1-6
1.3.1 COMPONENT LAYOUT ................................................................... 1-6
Mainframe ............................................................................................ 1-6
ARDF ................................................................................................... 1-8
1.3.2 ELECTRICAL COMPONENTS ......................................................... 1-9
Electrical Components 1 ...................................................................... 1-9
Electrical Components 2 .................................................................... 1-10
ARDF ................................................................................................. 1-11
1.3.3 PAPER PATH ................................................................................. 1-12
1.3.4 DRIVE LAYOUT.............................................................................. 1-13
Mainframe .......................................................................................... 1-13
ARDF ................................................................................................. 1-14
1.4 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR
PRODUCTS................................................................................................... 1-15
INSTALLATION
2. INSTALLATION ........................................................................... 2-1
2.1 INSTALLATION CAUTIONS ...................................................................... 2-1
2.2 INSTALLATION RE QUIREMENTS............................................................ 2-2
2.2.1 ENVIRONMENT ............................................................................... 2-2
2.2.2 MACHINE L EVEL ............................................................................. 2-2
2.2.3 MINIMUM OPERATIONAL SPACE REQUIREMENTS .................... 2-3
SM i D067/D068/D069/D072
Page 14
2.2.4 POWER REQUIR EMENTS............................................................... 2-4
2.3 COPIER ..................................................................................................... 2-5
2.3.1 ACCESSORY CHECK ...................................................................... 2-5
Basic Model (D067/D072) .................................................................... 2-5
Fax Model (D068)/ Printer/Scanner and Fax Model (D069) ................. 2-5
Installation Procedure........................................................................... 2-6
For D068/D069: Interface settings...................................................... 2-11
For D068/D069: Copier settings......................................................... 2-11
For D068/D069: Fax Settings ............................................................. 2-12
2.3.2 OPTIONAL HANDSET (ONLY FOR D068/ D069) ........................... 2-12
Accessory Check................................................................................ 2-12
Installation Procedure......................................................................... 2-13
2.4 PAPER TRAY UNIT ................................................................................. 2-15
2.4.1 ACCESSORY CHECK .................................................................... 2-15
2.4.2 INSTALLATION PROCEDURE....................................................... 2-16
2.5 PAPER TRAY UNIT HEATER ................................................................. 2-18
2.5.1 ACCESSORY CHECK .................................................................... 2-18
2.5.2 INSTALLATION PROCEDURE....................................................... 2-19
2.6 ARDF (B872) ........................................................................................... 2-25
2.6.1 ACCESSORY CHECK .................................................................... 2-25
2.6.2 INSTALLATION PROCEDURE....................................................... 2-26
2.7 USB 2.0/SD SLOT TYPE B...................................................................... 2-32
2.7.1 ACCESSORY CHECK .................................................................... 2-32
2.7.2 INSTALLATION PROCEDURE....................................................... 2-33
When Installing the Handset............................................................... 2-36
2.7.3 TESTING THE SD CARD/USB SLOT ............................................ 2-38
2.8 OPTIONAL PAPER TRAY GRIP HANDLE .............................................. 2-39
2.8.1 ACCESSORIES .............................................................................. 2-39
Installation Procedure......................................................................... 2-39
2.9 PRINTER/SCANNER UNIT ..................................................................... 2-41
2.9.1 ACCESSORY CHECK .................................................................... 2-41
2.9.2 INSTALLATION PROCEDURE....................................................... 2-43
2.10 CONTROLLER OPTIONS.................................................................. 2-48
2.10.1 OVERVIEW ................................................................................ 2-48
2.10.2 POSTSCRIPT3 INSTALLATION ................................................ 2-49
Accessories........................................................................................ 2-49
D067/D068/D069/D072 ii SM
Page 15
Rev. 07/17/2009
Installation Procedure......................................................................... 2-49
2.10.3 WIRELESS LAN (IEEE 802.11A/G) INSTALLATION ................. 2-50
Accessories........................................................................................ 2-50
Installation Procedure......................................................................... 2-50
SP Mode Settings for IEEE 802.11a/g Wireless LAN......................... 2-51
2.10.4 IEEE 1284 INSTALLATION........................................................ 2-52
Accessories........................................................................................ 2-52
Installation Procedure......................................................................... 2-52
2.10.5 VM CARD TYPE L (D467).......................................................... 2-53
Accessories........................................................................................ 2-53
Installation .......................................................................................... 2-53
2.10.6 GIGABIT ETHERNET................................................................. 2-54
2.10.7 HDD OPTION (D467, ONLY FOR D067/D068).......................... 2-55
Component Check.............................................................................. 2-55
Installation Procedure......................................................................... 2-56
After Installing the HDD...................................................................... 2-57
2.10.8 DATAOVERWRITESECURITY UNIT TYPE I (D362)................. 2-57
Before You Begin the Procedure........................................................ 2-57
Seal Check and Removal................................................................... 2-58
Installation Procedure......................................................................... 2-58
2.10.9 HDD ENCRYPTION UNIT (D377) .............................................. 2-60
Before You Begin the Procedure........................................................ 2-60
Seal Check and Removal................................................................... 2-60
Installation Procedure......................................................................... 2-61
Recovery from a Device Problem....................................................... 2-62
Restoring the Encryption key.............................................................. 2-62
Clearing the NVRAM .......................................................................... 2-63
2.11 KEY COUNTER (CARD) INTERFACE TYPE A.............................. 2-64
Accessory Check................................................................................ 2-64
Installation Procedure......................................................................... 2-64
PREVENTIVE MAINTENANCE
3. PREVENTIVE MAINTENANCE ................................................... 3-1
3.1 MAINTENANCE TABLES .......................................................................... 3-1
3.2 HOW TO CLEAR THE PM COUNTER ...................................................... 3-2
SM iii D067/D068/D069/D072
Page 16
REPLACEMENT AND ADJUSTMENT
4. REPLACEMENT & ADJUSTMENT ............................................. 4-1
4.1 PRECAUTIONS ......................................................................................... 4-1
4.1.1 GENERAL......................................................................................... 4-1
4.1.2 LITHIUM BATTERIES....................................................................... 4-1
4.1.3 HALOGEN-FREE CABLE ................................................................. 4-1
4.2 SPECIAL TOOLS AND LUBRICANTS....................................................... 4-2
4.3 EXTERIOR COVERS AND OPERATION PANEL ..................................... 4-3
4.3.1 REAR COVER .................................................................................. 4-3
4.3.2 COPY TRAY ..................................................................................... 4-4
4.3.3 SCALE PLATE (D067 ONLY) ........................................................... 4-5
4.3.4 OPERATION PANEL AND UPPER COVERS .................................. 4-5
4.3.5 RIGHT DOOR ................................................................................... 4-6
4.3.6 BYPASS TRAY ................................................................................. 4-6
4.3.7 PLATEN COVER SENSOR .............................................................. 4-7
4.4 SCANNER UNIT ........................................................................................ 4-8
4.4.1 EXPOSURE GLASS ......................................................................... 4-8
4.4.2 LENS BLOCK ................................................................................... 4-9
4.4.3 EXPOSURE LAMP, LAMP STABILIZER BOARD .......................... 4-10
4.4.4 SCANNER MOTOR ........................................................................ 4-11
4.4.5 SCANNER HP SENSOR ................................................................ 4-12
4.4.6 SCANNER ALIGNMENT ADJUSTMENT........................................ 4-13
4.5 FUSING ................................................................................................... 4-15
4.5.1 FUSING UNIT ................................................................................. 4-15
4.5.2 EXIT SENSOR................................................................................ 4-16
4.5.3 HOT ROLLER STRIPPER PAWLS................................................. 4-17
4.5.4 HOT ROLLER AND FUSING LAMP ............................................... 4-18
4.5.5 THERMOSWITCHES AND THERMISTOR .................................... 4-19
4.5.6 PRESSURE ROLLER ..................................................................... 4-20
4.5.7 CHECKING THE NIP BAND ........................................................... 4-21
4.6 PCU AND QUENCHING LAMP ............................................................... 4-22
4.6.1 PCU ................................................................................................ 4-23
4.6.2 QUENCHING LAMP ....................................................................... 4-24
4.7 EXHAUST FAN AND MAIN MOTOR ....................................................... 4-25
D067/D068/D069/D072 iv SM
Page 17
4.7.1 EXHAUST FAN............................................................................... 4-25
4.7.2 MAIN MOTOR................................................................................. 4-26
4.8 PAPER FEED .......................................................................................... 4-27
4.8.1 PAPER FEED ROLLER AND FRICTION PAD ............................... 4-27
4.8.2 PAPER END SENSOR ................................................................... 4-28
4.8.3 REGISTRATION SENSOR ............................................................. 4-29
4.8.4 BYPASS PAPER END SENSOR.................................................... 4-30
4.8.5 BYPASS FEED ROLLER................................................................ 4-31
4.8.6 BYPASS FEED CLUTCH AND FRICTION PAD............................. 4-32
4.8.7 PAPER FEED AND REGISTRATION CLUTCHES......................... 4-33
4.9 IMAGE TRANSFER ................................................................................. 4-35
4.9.1 TRANSFER ROLLER ..................................................................... 4-35
4.9.2 ID SENSOR AND DUPLEX ROLLER ............................................. 4-36
4.9.3 DISCHARGE PLATE ...................................................................... 4-37
4.10 BICU AND CONTROLLER BOARD ................................................... 4-38
4.10.1 BICU........................................................................................... 4-39
Preparation......................................................................................... 4-39
Procedure........................................................................................... 4-39
4.10.2 CONTROLLER BOARD (F/SPF MODELS: D068/D069)............ 4-41
Preparation:........................................................................................ 4-41
Procedure........................................................................................... 4-41
When replacing the NVRAM on the controller board.......................... 4-43
When Installing the Printer/Scanner Unit (D468)................................ 4-43
4.11 OTHER REPLACEMENTS................................................................. 4-44
4.11.1 DUPLEX MOTOR....................................................................... 4-44
4.11.2 HIGH-VOLTAGE POWER SUPPLY BOARD ............................. 4-45
4.11.3 PSU ............................................................................................ 4-46
4.11.4 CONTACT-RELEASE SOLENOID ............................................. 4-47
4.11.5 TONER SUPPLY CLUTCH ........................................................ 4-48
4.11.6 FCU (FOR D068/D069) .............................................................. 4-49
Lithium Batteries................................................................................. 4-49
Procedure........................................................................................... 4-49
4.12 LASER UNIT ...................................................................................... 4-51
4.12.1 LOCATION OF THE CAUTION DECAL ..................................... 4-51
4.12.2 LASER UNIT .............................................................................. 4-52
4.12.3 LD UNIT AND POLYGON MIRROR MOTOR............................. 4-53
SM v D067/D068/D069/D072
Page 18
4.13 ARDF ................................................................................................. 4-54
4.13.1 ARDF.......................................................................................... 4-54
4.13.2 DF REAR COVER ...................................................................... 4-55
4.13.3 ORIGINAL FEED UNIT............................................................... 4-56
4.13.4 SEPARATION ROLLER ............................................................. 4-56
4.13.5 DF DRIVE BOARD ..................................................................... 4-57
4.13.6 ORIGINAL SET AND DF INVERTER SENSOR ......................... 4-57
4.13.7 DF REGISTRATION AND DF EXIT SENSOR............................ 4-58
DF Registration Sensor Reflector....................................................... 4-59
4.13.8 DF FEED MOTOR...................................................................... 4-59
4.13.9 DF TRANSPORT MOTOR ......................................................... 4-60
4.13.10 DF FEED CLUTCH................................................................... 4-60
4.14 ADJUSTING COPY IMAGE AREA..................................................... 4-61
4.14.1 PRINTING .................................................................................. 4-61
Adjusting Registration ........................................................................ 4-61
Adjusting Blank Margin....................................................................... 4-62
Adjusting Main-Scan Magnification .................................................... 4-63
4.14.2 SCANNING................................................................................. 4-64
Adjusting Registration ........................................................................ 4-64
Adjusting Magnification ...................................................................... 4-65
Scan Auto Adjustment........................................................................ 4-66
4.14.3 DF IMAGE ADJUSTMENT ......................................................... 4-67
TROUBLESHOOTING
5. TROUBLESHOOTING ................................................................. 5-1
5.1 SERVICE CALL CONDITIONS.................................................................. 5-1
5.2 ELECTRICAL COMPONENT DEFECTS ................................................... 5-2
5.3 CARD SAVE FUNCTION........................................................................... 5-3
5.3.1 OVERVIEW....................................................................................... 5-3
Card Save: ........................................................................................... 5-3
5.3.2 PROCEDURE ................................................................................... 5-4
Error Messages .................................................................................... 5-5
5.4 FAX TROUBLESHOOTING GUIDE (ONLY FOR D068/D069) .................. 5-6
D067/D068/D069/D072 vi SM
Page 19
SYSTEM MAINTENANCE REFERENCE
6. SYSTEM MAINTENANCE REFERENCE .................................... 6-1
6.1 SERVICE PROGRAM................................................................................ 6-1
6.1.1 SP TABLES ...................................................................................... 6-1
6.1.2 USING SP AND SSP MODES .......................................................... 6-1
Starting SP Mode ................................................................................. 6-2
Selecting Programs .............................................................................. 6-2
Specifying Values................................................................................. 6-2
Activating Copy Mode .......................................................................... 6-2
Quitting Programs/Ending (S) SP Mode............................................... 6-3
Conventions used in the tables: ........................................................... 6-3
6.2 USING SP MODE (F/SPF: D068/D069)..................................................... 6-4
6.2.1 NVRAM DATA UPLOAD/DOWNLOAD............................................. 6-4
Uploading Content of NVRAM to an SD card ....................................... 6-4
Downloading an SD Card to NVRAM ................................................... 6-5
6.2.2 FIRMWARE UPDATE PROCEDURE ............................................... 6-6
Before You Begin….............................................................................. 6-6
Firmware Update Procedure ................................................................ 6-7
6.2.3 TEST PATTERN PRINT (SP5-902-001) ......................................... 6-12
Executing Test Pattern Printing.......................................................... 6-12
Test Patterns...................................................................................... 6-12
6.2.4 MEMORY CLEAR........................................................................... 6-15
GW Machine....................................................................................... 6-15
Exceptions.......................................................................................... 6-15
Memory Clear Procedure ................................................................... 6-16
6.2.5 MACHINE NO. SETTING (SP5-811-001) ....................................... 6-17
Specifying Characters ........................................................................ 6-17
GW Machine....................................................................................... 6-17
Serial Number and NVRAM................................................................ 6-17
6.2.6 SMC PRINT (SP5-990) ................................................................... 6-17
6.2.7 ID SENSOR ERROR ANALYSIS (SP2-221)................................... 6-18
6.3 USING SP MODE (BASIC: D067/D072) .................................................. 6-19
6.3.1 NVRAM DATA UPLOAD/DOWNLOAD (SP5-824/825) .................. 6-19
Overview ............................................................................................ 6-19
NVRAM Upload (SP5-824-001).......................................................... 6-19
SM vii D067/D068/D069/D072
Page 20
NVRAM Download (SP5-825-001) ..................................................... 6-20
6.3.2 FIRMWARE UPDATE PROCEDURE ............................................. 6-21
6.3.3 TEST PATTERN PRINT (SP5-902-001) ......................................... 6-23
Executing Test Pattern Printing.......................................................... 6-23
Test Patterns...................................................................................... 6-23
6.3.4 SMC PRINT (SP5-990) ................................................................... 6-26
6.3.5 SERIAL NUMBER INPUT (SP5-811-001)....................................... 6-26
Specifying Characters ........................................................................ 6-26
Serial Number and NVRAM................................................................ 6-26
6.3.6 MEMORY CLEAR........................................................................... 6-27
Basic and GDI Model ......................................................................... 6-27
Exceptions.......................................................................................... 6-27
Initializing Memory Data ..................................................................... 6-27
Executing Memory Clear .................................................................... 6-27
6.3.7 ID SENSOR ERROR ANALYSIS (SP2-221)................................... 6-28
6.4 FAX SERVICE TABLES (ONLY FOR D068/D069) .................................. 6-29
M018/M019 SERVICE MANUAL APPENDICES
SEE M018/M019 SERVICE MANUAL APPENDICES SECTION FOR DETAILED TABLE
OF CONTENTS
PAPER TRAY UNIT (B421)
SEE SECTION B421 FOR DETAILED TABLE OF CONTENTS
ARDF DF1000 (B872)
SEE SECTION B872 FOR DETAILED TABLE OF CONTENTS
D067/D068/D069/D072 viii SM
Page 21
Page 22
PRODUCT INFORMATION
APPENDIX: SPECIFICATIONS
ARDF DF1000 (B872)
INSTALLATION
APPENDIX: PREVENTIVE MAINTENANCE
PAPER TRAY UNIT (B421)
PREVENTIVE MAINTENANCE
APPENDIX: SERVICE CALL CONDITIONS
REPLACEMENT AND ADJUSTMENT
APPENDIX: ELECTRICAL COMPONENT
DEFECTS
TAB
POSITION 1
TAB
POSITION 2
TAB
POSITION 3
TAB
POSITION 4
TROUBLESHOOTING
APPENDIX: SP MODE TABLES
SYSTEM MAINTENANCE REFERENCE
APPENDIX: FAX TROUBLESHOOTING GUIDE
APPENDIX: FAX SERVICE PROGRAM
TAB
POSITION 5
TAB
POSITION 6
TAB
POSITION 7
TAB
POSITION 8
Page 23
Page 24
Read This First
Important Safety Notices
Prevention of Physical Injury
1. Be sure that the power cord is unplugged before disassembling or assembling parts of
the copier or peripherals.
2. The wall outlet should be near the copier and easily accessible.
3. Note that electrical voltage is supplied to some components of the copier and the
paper tray unit even while the main power switch is off.
4. If any adjustment or operation check has to be made with exterior covers off or open
while the main switch is turned on, keep hands away from electrified or mechanically
driven components.
5. If you start a job before the copier completes the warm-up or initializing period, keep
hands away from the mechanical and electrical components until job execution has
started. The copier will start making copies as soon as warm-up or initialization is
finished.
6. The inside and the metal parts of the fusing unit become extremely hot while the copier
is operating. Be careful to avoid touching those components with your bare hands.
Health Safety Conditions
Toner and developer are nontoxic, but getting either of these into your eyes may cause
temporary eye discomfort. Try to remove with eye drops or flush with water. If material
remains in eye or if discomfort continues, get medical attention.
Observance of Electrical Safety Standards
The copier and its peripherals must be installed and maintained by a customer service
representative who has completed the training course on those relevant models.
Keep the machine away from flammable liquids, gases, and aerosols. A fire or an
explosion might occur if this precaution is not observed.
Page 25
Lithium Batteries
Incorrect replacement of lithium battery(s) on the FCU, controller board and memory board
unit may pose risk of explosion. Replace only with the same type or with an equivalent type
recommended by the manufacturer. Discard used batteries in accordance with the
manufacturer's instructions.
Safe and Ecological Disposal
1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly if
exposed to an open flame.
2. Dispose of used toner, developer, and organic photoconductors in accordance with
local regulations. (These are nontoxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keeping used lithium batteries in order to dispose of them later, do not put more
than 100 batteries per sealed box. Storing larger numbers or not sealing them apart
may lead to chemical reactions and heat build-up.
Laser Safety
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based
optical units in the field. The optical housing unit can only be repaired in a factory or at a
location with the requisite equipment. The laser subsystem is replaceable in the field by a
qualified Customer Engineer. The laser chassis is not repairable in the field. Customer
engineers are therefore directed to return all chassis and laser subsystems to the factory or
service depot when replacement of the optical subsystem is required.
Use of controls not specified in this manual, or performance of adjustments or
procedures not specified in this manual, may result in hazardous radiation
exposure.
Page 26
WARNING FOR LASER UNIT
Turn off the main switch before attempting any of the procedures in the Laser
Unit section. Laser beams can seriously damage your eyes.
CAUTION MARKING:
Symbols and Abbreviations
This manual uses several symbols and abbreviations. The meaning of those symbols and
abbreviations is as follows:
See or Refer to
Clip ring
E-ring
Screw
Connector
Clamp
SEF Short Edge Feed
LEF Long Edge Feed
- Core Technology manual
Page 27
Cautions, Notes, etc.
The following headings provide special information:
Failure to obey warning information could result in serious injury or death.
Obey these guidelines to ensure safe operation and prevent minor injuries.
This information provides tips and advice about how to best service the machine.
Page 28
Page 29
PRODUCT INFORMATION
REVISION HISTORY
Page Date Added/Updated/New
None
Page 30
Page 31
1. PRODUCT INFORMATION
1.1 SPECIFICATIONS
See "Appendices" for the following information:
General Specifications
Supported Paper Sizes
Specifications
Product
Information
SM 1-1 D067/D068/D069/D072
Page 32
Machine Configuration
1.2 MACHINE CONFIGURATION
1.2.1 MAINFRAME (BASIC: D067/D072)
1 Copier [A] D067/D072 -
2 500-Sheet Paper Feed Unit [B] B421 Two can be used.
3 ARDF [C] B872
Standard Component Machine Code Remarks
Optional Components Machine Code Remarks
Standard/Optional Component Machine Code Remarks
Standard for D072
Optional for basic
D067/D068/D069/D072 1-2 SM
Page 33
1.2.2 MAINFRAME (F/SPF: D068/D069)
Machine Configuration
Product
Information
1 Copier [A] D068/D069 -
2 GW Controller Board [C] - -
3 ARDF [D] B872 -
4 Fax Unit [E] - -
5 500-sheet Paper Feed Unit [B] B421 Two can be used.
6 Handset [F] B433 NA only
Standard Component Machine Code Remarks
Optional Components Machine Code Remarks
SM 1-3 D067/D068/D069/D072
Page 34
Machine Configuration
1.2.3 SYSTEM COMPONENTS (FOR D068/D069)
Item Machine Code
Controller Box - [A] Standard
USB2.0/SD Slot D467 [B] Option only for D069
Printer/Scanner unit D468 [C]
HDD Encryption Unit D377 [C]
PostScript 3 D468 [C]
Data Overwrite
D362 [C]
Security Unit
SD card for the Printer/Scanner Unit
Standard only for D069
One from the three
Remarks
D067/D068/D069/D072 1-4 SM
Page 35
Machine Configuration
VM Card D467 [D] -
IEEE 1284 B679 [E]
Wireless LAN M344 [E]
One from the three
Gigabit Ethernet
G874 [E]
Board
RAM DIMM G332 [F] Distributed with the printer/scanner unit
HDD D362 [G] -
Product
Information
SM 1-5 D067/D068/D069/D072
Page 36
Overview
1.3 OVERVIEW
1.3.1 COMPONENT LAYOUT
Mainframe
1. Exposure Lamp 20. ID (Image Density) Sensor
2. 1st Scanner 21. Registration Roller
3. CCD (on SBU) 22. Registration Sensor
4. Lens Block 23. Bypass Tray
5. 2nd Scanner 24. Bypass Paper Feed Roller
6. 2nd Mirror 25. Bypass Paper End Sensor
7. 3rd Mirror 26. Bypass Friction Pad
D067/D068/D069/D072 1-6 SM
Page 37
Overview
8. Platen Cover Sensor 27. Mixing Augers
9. Exposure Glass 28. (Main) Friction Pad
10. Exit Roller 29. Paper Feed Roller
11. Exit Sensor 30. Paper End Sensor
12. Scanner Motor 31. TD (Toner Density) Sensor
13. Hot Roller 32. Bottom Plate
14. Pressure Roller 33. Polygon Mirror Motor
15. Cleaning Blade 34. Laser Unit
16. OPC Drum 35. Toner Supply Bottle (or THM)
17. Discharge Plate 36. Toner Collection Coil
18. Transfer Roller 37. Scanner HP Sensor
Product
Information
19. Development Roller
SM 1-7 D067/D068/D069/D072
Page 38
Overview
ARDF
1. Separation Roller 7. Exit Roller
2. Paper Feed Roller 8. Exit Sensor
3. Pick-up Roller 9. Registration Sensor
4. Original Set Sensor 10. Registration Roller
5. Inverter Roller 11. Inverter Sensor
6. Junction Gate 12. Transport Roller
D067/D068/D069/D072 1-8 SM
Page 39
1.3.2 ELECTRICAL COMPONENTS
Electrical Components 1
Overview
Product
Information
1. Lens Block 11. ID (Image Density) Sensor
2. Exposure Lamp 12. Registration Sensor
3. Lamp Stabilizer Board 13. Paper End Sensor
4. Scanner HP Sensor 14. Toner Density Sensor
5. Platen Cover Sensor 15. Bypass Paper End Sensor
6. Scanner Motor 16. Right Door Safety Switch
SM 1-9 D067/D068/D069/D072
Page 40
Overview
7. Mechanical Counter 17. Front Door Safety Switch
8. Polygon Mirror Motor 18. Quenching Lamp
9. LD Unit 19. High-Voltage Power Supply Board
10. Exit Sensor 20. Operation Panel Board
Electrical Components 2
1. Duplex Motor 7. Paper Feed Clutch
2. Exhaust Fan 8. Toner Supply Clutch
3. PSU 9. Bypass Feed Clutch
4. Controller Board (GW) 10. Registration Clutch
5. BICU 11. Fusing Solenoid
6. Main Motor
D067/D068/D069/D072 1-10 SM
Page 41
Overview
ARDF
1. DF Feed Clutch 6. DF Feed Motor
Product
Information
2. Registration Sensor 7. Inverter Sensor
3. Exit Sensor 8. DF Drive Board
4. Left Cover Sensor 9. Junction Gate Solenoid
5. DF Transport Motor 10. Original Set Sensor
SM 1-11 D067/D068/D069/D072
Page 42
Overview
1.3.3 PAPER PATH
1. Original Registration Sensor (Document Feeder)
2. Exit Senor (Document Feeder)
3. Inverter Sensor (Document Feeder)
4. Original Set Sensor (Document Feeder)
5. Exit Sensor
6. Paper Path Sensor
7. Registration Sensor
8. By-pass Paper End Sensor
9. Paper Feed Sensor (Optional Tray)
10. Paper End Sensor (Optional Tray)
11. Paper End Sensor
D067/D068/D069/D072 1-12 SM
Page 43
Overview
1.3.4 DRIVE LAYOUT
Mainframe
Product
Information
1. Scanner Motor 7. Bypass Feed Clutch (By-pass Tray)
2. Duplex motor 8. Registration Clutch
3. Exit Roller 9. Developer Driver Gear
4. Toner Bottle Clutch 10. Drum Drive Gear
5. Main Motor 11. One-way Gear (Duplex Unit)
6. Paper Feed Clutch 12. Fusing Drive Gear
SM 1-13 D067/D068/D069/D072
Page 44
Overview
ARDF
1. DF Feed Motor
2. Feed Roller
3. Pick-up Roller
4. Inverter Roller
5. DF Feed Clutch
DF Feed Motor: Drives the feed, separation, pick-up, and transport and inverter rollers.
DF Transport Motor: Drives the registration and exit rollers.
6. Separation Roller
7. Transport Roller
8. DF Transport Motor
9. Exit Roller
10. Registration Roller
D067/D068/D069/D072 1-14 SM
Page 45
Guidance for Those Who are Familiar with Predecessor Products
1.4 GUIDANCE FOR THOSE WHO ARE FAMILIAR
WITH PREDECESSOR PRODUCTS
The D067/D068/D069/D072 range of machines is the successor model to the
B262/B292/B284/B288 range of machines. If you have experience with the predecessor
line, the following information may be of help when you read this manual.
Differences from Predecessor Products
D067/D068/D069/D072 B262/B292/B284/B288
Following controller options
were added.
Product
Information
Controller Option
SD Card Slots 2 slots 3 slots
Copying Speed
HDD (80GB)
USB2.0/SD Slot
Gigabit Ethernet
17ppm: Memory copy
16ppm
16ppm: ADF 1 to 1
-
SM 1-15 D067/D068/D069/D072
Page 46
INSTALLATION
REVISION HISTORY
Page Date Added/Updated/New
57 05/21/2009 Updated Information - Installing HDD Procedure altered.
57 07/30/2009 Updated Information - Installing HDD Procedure altered.
64 ~ 66 07/17/2009 New Information – Key Counter (Card) Interface Type A
Page 47
Installation Cautions
2. INSTALLATION
2.1 INSTALLATION CAUTIONS
Before installing an optional unit, do the following:
Print out all messages stored in the memory, all user-programmed items, and a
system parameter list.
If there is a printer option on the machine, print out all data in the printer buffer.
Turn off the main switch and disconnect the power cord, the telephone line, and
the network cable.
Installation
SM 2-1 D067/D068/D069/D072
Page 48
Installation Requirements
2.2 INSTALLATION REQUIREMENTS
2.2.1 ENVIRONMENT
–Temperature and Humidity Chart–
Temperature Range: 10° C to 32° C (50° F to 89.6°F)
Humidity Range: 15% to 80% RH
Ambient Illumination: Less than 1,500 lux (Do not expose to direct sunlight.)
Ventilation: Room air should turn over at least 3 times/hr/person
Ambient Dust: Less than 0.1 mg/m
Do not install the machine where it will be exposed to direct sunlight or to direct airflow
(from a fan, air conditioner, air cleaner, etc.).
Do not install the machine where it will be exposed to corrosive gas.
Place the machine on a firm and level base.
Do not install the machine where it may be subjected to strong vibration.
3
2.2.2 MACHINE LEVEL
Front to back: Within 5 mm (0.2") of level
Right to left: Within 5 mm (0.2") of level
D067/D068/D069/D072 2-2 SM
Page 49
Installation Requirements
2.2.3 MINIMUM OPERATIONAL SPACE REQUIREMENTS
Place the machine near the power source, providing clearance as shown.
Installation
A: Front – 750 mm (29.6")
B: Left – 100 mm (3.9")
C: Rear – 100 mm (3.9")
D: Right – 100 mm (3.9")
E: Depth – 450 mm (17.7")
F: Width – 485 mm (19.1")
The 750-mm front space indicated above is sufficient to allow the paper tray to be
pulled out. Additional space is required to allow an operator to stand at the front of
the machine.
Actual minimum space requirement for left, rear, and right sides is 10mm (0.4")
each, but note that this will not allow room for opening of the bypass tray, right door,
platen cover, or ARDF unit.
SM 2-3 D067/D068/D069/D072
Page 50
Installation Requirements
2.2.4 POWER REQUIREMENTS
Make sure that the wall outlet is near the machine and easily accessible. After
completing installation, make sure the plug fits firmly into the outlet.
Avoid multiple connections to the same power outlet.
Be sure to ground the machine.
Input voltage:
North America: 110 – 120 V, 60 Hz, 8 A
Europe: 220 – 240 V, 50/60 Hz, 4 A
Image quality guaranteed at rated voltage ± 10%.
Operation guaranteed at rated voltage ± 15%.
D067/D068/D069/D072 2-4 SM
Page 51
2.3 COPIER
2.3.1 ACCESSORY CHECK
Basic Model (D067/D072)
Description Q’ty
NECR (-15, -27) 1
EU Safety Sheet (-27) 1
Paper Size Decal (-15, -27) 1
Operating Instructions – Book: Fax (-15, -27) 1 set
Copier
Installation
Operating Instructions – Book (-15, -27) 1 set
Operating Instructions – CD ROM (-15, -27) 1 set
EMC caution Sheet (-27) 1
Fax Model (D068)/ Printer/Scanner and Fax Model (D069)
Description Q’ty
NECR (-17) 1
EU Safety Sheet (-27) 1
Paper Size Decal (-17, -27, -29) 1
Operating Instructions – Book (-17, -27, -29) 1 set
Operating Instructions – CD ROM (-17, -27, -29) 1 set
Handset Bracket (-17) 1
Screw for Handset Bracket (-17) 2
SM 2-5 D067/D068/D069/D072
Page 52
Copier
Description Q’ty
Modular Cable (-17) 1
Operating Instructions – Book: Fax (-17, -27, -29) 1 set
Connecter Cover for TEL (-17) 1
Ferrite Core for TEL Line 1
Ferrite Core (-17, -27, -29) 1
EMC Caution Sheet (-27) 1
EULA Sheet (-17, -27, -29) 1
Caution Decal (-17, -27, -29) 1
Installation Procedure
Make sure that the copier remains unplugged during installation.
1. Remove the all strips of tape.
2. Remove the bag [A], SMC and A3 sheet of paper on the exposure glass.
D067/D068/D069/D072 2-6 SM
Page 53
3. Remove the spacing wedge [B].
Copier
Installation
4. Remove the three scanner lock pins. (A tag is hanging from each pin.) To remove:
Grasp the base of the pin [C], turn the pin 90 degrees, and pull it down and out.
5. Remove the tags from the pins.
6. Break each pin off the base [C].
7. Discard the pin part [D].
8. Set each base [C] back into its original hole, turning it 90° to lock it into place. (Be sure
to do this for all three pins.)
SM 2-7 D067/D068/D069/D072
Page 54
Copier
9. Open the front door [E].
10. Lift lever [F], press in on latch [G] and pull the bottle holder [H] out. (You do not need to
pull it completely out of the machine.)
11. Take a new bottle of toner, and shake it several times.
12. Remove the outer cap [I].
Do not remove the inner cap [J].
13. Load the bottle on the holder.
Do not forcefully turn the toner bottle on the holder. After you turn on the main
power switch, the copier sets the bottle in place.
14. Push the bottle holder back into the machine.
15. Press the latch [K] down to lock the holder.
D067/D068/D069/D072 2-8 SM
Page 55
Copier
16. Remove the padding [L].
17. Pull each tabbed strip [M] out of the PCU with one hand, supporting the PCU with the
Installation
other.
Do not pull both strips at the same time, as this could damage the PCU.
18. Close the front door.
19. Pull out the paper tray, and remove the tape securing the end fence in the
compartment.
20. Push the bottom plate down, and then load the paper.
21. Adjust the side fences. If you load paper shorter than A4, set the end fence in the
correct position.
22. Push the tray back into the copier.
SM 2-9 D067/D068/D069/D072
Page 56
Copier
23. Attach the appropriate Brand Decal to the center [N] of the front door if necessary.
24. Attach the appropriate tray number decal and paper-size decal to the paper tray [O].
25. Install optional units (if any).
26. Attach the ferrite core [A] to the network cable when connecting the cable.
27. Attach the ferrite core to the telephone line in the same manner as step 26 (only for
D068/D069).
28. Connect the telephone line to the "LINE" jack (only for D068/D069).
The end of the ferrite core must be about 10 cm (4") from the end of the cable.
29. Plug in the machine and turn on the main power switch.
30. Select the language used in the operation panel as necessary (
D067/D068/D069/D072 2-10 SM
> Language).
Page 57
For D068/D069: Interface settings
D068 (F):
1. Start the SP mode.
2. Select SP5-985-001 (NIC setting) and change the setting value to "0" (OFF).
3. Select SP5-985-002 (USB setting) and change the setting value to "0" (OFF).
4. Turn the main switch off and on.
Copier
D069 (SPF):
1. Start the SP mode.
2. Select SP5-985-001 (NIC setting) and change the setting value to "1" (ON).
3. Select SP5-985-002 (USB setting) and change the setting value to "1" (ON).
4. Turn the main switch off and on.
For D068/D069: Copier settings
1. Start the SP mode.
2. Select SP5-801-001 and execute the initialization.
3. Exit the SP mode, and then start the UP mode.
4. Select the "@Remote Service" ("User Tool" > "System Settings > Administrator Tools"
> "Extended Security" > @Remote Service") and select "Prohibit.”
5. Exit the UP mode, and then start the SP mode.
6. Select SP5-870-003 and execute initialization for @Remote.
7. Select SP5-907-001 and specify the "Plug & Play.”
8. Select SP5-870-001 and execute writing certification for @Remote S.
9. Select SP5-302-002 and specify the time zone.
Installation
10. Select SP5-307-001, 003, and 004 and specify the daylight-saving-time settings.
11. Exit the SP mode and turn the main switch off and on.
12. Start the UP mode.
13. Specify the date and time with "Set Date" or "Set Time" (User Tool" > "System
Settings" > "Set Date" or "Set Time").
14. Turn the main switch off and on.
15. Check the operations.
16. Make a full size copy, and check if the side-to-side and leading edge registrations are
correct. If they are not, adjust the registrations.
SM 2-11 D067/D068/D069/D072
Page 58
Copier
For D068/D069: Fax Settings
Initializing the Fax unit
When you press the Fax key for the first time after installation, the error "SRAM problem
occurred / SRAM was formatted" will show on the LCD for initializing the program of the fax
unit. Turn the main power switch off/on to clear the error display.
If another error occurs after initialization, this can be a functional problem.
1. Select fax SP1-101-016 and specify the country code.
2. Select fax SP3-101-001 and specify the service station.
2.3.2 OPTIONAL HANDSET (ONLY FOR D068/D069)
Accessory Check
Check that you have the components and accessories.
No. Description Q’ty
1 Handset 1
2 Handset cradle 1
3 Screws 2
4 Handset manual 1
The handset bracket is not included in the optional handset kit. The bracket is
provided as an accessory of the copier.
D067/D068/D069/D072 2-12 SM
Page 59
Copier
Installation
Installation Procedure
1. Attach the handset bracket [A] (
2. Remove the label from the handset cradle [B].
3. Attach the cradle [B] to the handset bracket (
4. Attach the cradle to the bracket (
5. Reattach the label.
x 2)
x 2) same as step 3.
x 2).
SM 2-13 D067/D068/D069/D072
Page 60
Copier
The bracket is an accessory of the copier.
6. Set the handset on the cradle.
7. Connect the handset cable to the “TEL” jack and set the telephone cable [A] as shown
above.
D067/D068/D069/D072 2-14 SM
Page 61
2.4 PAPER TRAY UNIT
2.4.1 ACCESSORY CHECK
Confirm that you have these accessories.
Paper Tray Unit
Description Q’ty
1. Paper-size decals 1 sheet
2. Installation Procedure (for service technicians) 1
3. Installation Procedure (for users) 1
Installation
SM 2-15 D067/D068/D069/D072
Page 62
Paper Tray Unit
2.4.2 INSTALLATION PROCEDURE
Unplug the main machine's power cord before starting the following procedure.
1. Remove the tape at [A], and the tape and cardboard at [B].
2. Pull the paper tray part way out of the unit, remove the tape and cardboard at [C], and
push the tray back in.
3. Set the machine on the paper tray unit.
When installing a second paper tray unit, place on the first paper tray unit
before placing the copier onto the pair of paper tray units
D067/D068/D069/D072 2-16 SM
Page 63
Paper Tray Unit
4. Remove the paper(s) tray from the paper tray unit(s).
5. Load paper into the paper tray(s). Adjust the side and end fences as necessary. If
loading 8
1
/2"x 14" paper, remove the end fence and set it into the special compartment.
6. Set the paper tray(s) back into the paper tray unit(s).
7. Stick on the appropriate tray-number decal(s) and paper-size decal(s), at the locations
Installation
indicated in the illustration.
SM 2-17 D067/D068/D069/D072
Page 64
Paper Tray Unit Heater
2.5 PAPER TRAY UNIT HEATER
The paper tray unit heater is installed only for the first paper tray unit.
2.5.1 ACCESSORY CHECK
Confirm that you have the accessories listed below.
Description Q’ty
1. Grounding wire 1
2. Relay harness 1
3. Clamps 2
4. Ferrite core 1
5. Heater fastening screws 2
6. PTU fastening screws 3
7. Grounding screw 1
8. Decal for copier 1
9. Decal for paper tray unit 1
10. Tie wrap 1
D067/D068/D069/D072 2-18 SM
Page 65
Paper Tray Unit Heater
Installation
2.5.2 INSTALLATION PROCEDURE
Unplug the main machine's power cord before starting the following procedure.
1. Remove the paper tray unit from the copier if it is already installed.
2. Remove the paper trays from the copier and from the paper tray unit.
3. Remove the ground screw [1] at the rear of the paper tray unit.
4. Fasten the heater [2] and the supplied ground wire [3] to the paper tray unit ( x 3).
SM 2-19 D067/D068/D069/D072
Page 66
Paper Tray Unit Heater
Note that [1] is the ground screw you removed in the previous step and [4] and [5] are
the two supplied heater fastening screws.
Be sure to position the ground wire [3] and heater harness [6] so that they are
out of the way of the copier when you set it on the paper tray unit.
5. Set the copier on the paper tray unit.
6. Screw the paper tray unit into place using three supplied PTU fastening screws.
7. Open the front door and remove the copy tray [7] (
× 1).
8. Close the front door.
D067/D068/D069/D072 2-20 SM
Page 67
1. Open the right cover
Paper Tray Unit Heater
Installation
2. Remove the interface cover [8] (
3. Remove the rear cover [9] (
x 1).
x 5).
4. For D068/D069: Remove the upper left cover [10].
5. For D068/D069: Remove the controller box [11] (
x 1, x 6).
SM 2-21 D067/D068/D069/D072
Page 68
Paper Tray Unit Heater
6. Remove the support bracket [12] (
x 3).
7. Pass the heater harness through the hole [15] at the rear of the copier.
8. Pass relay harness [16] through the opening [17] (at the rear of the PSU) and through
the other opening [15].
9. Connect the relay harness to the heater's harness [18].
D067/D068/D069/D072 2-22 SM
Page 69
10. Pull the relay harness back into the copier.
Paper Tray Unit Heater
Installation
11. Attach the ferrite core [19] over the relay harness.
12. Push the ferrite core back so that it is over the heater's harness.
13. Wrap the heater's harness once around the ferrite core [20].
14. Locate the ferrite core at the rear [24] of the copier behind the rear clamps.
15. Secure the ferrite core with the supplied tie wrap [21].
16. Clip off the excess length of the tie wrap.
17. Connect the relay harness connector [22] to the large connector at the front center of
the PSU.
18. Screw the ground wire [23] to the PSU bracket with the included grounding screw.
19. Attach the clamps [24] to the PSU bracket.
20. Attach the heater harness though the clamps.
21. Position the harness so that the front clamp is between the two bindings [25] on the
harness.
22. Fasten the clamps.
SM 2-23 D067/D068/D069/D072
Page 70
Paper Tray Unit Heater
23. Pull the excess length of the heater's harness out the opening at the rear.
Be sure that the harness passes on the side of the grounding plate at the
bottom of the opening. (The front of the grounding plate must remain clear.)
24. Arrange the excess harness length so that it sits beneath the FCU cover plate.
25. Attach the caution decals to the locations shown in the illustration.
26. Reassemble the copier.
27. Plug in the power cord, and check the operation.
D067/D068/D069/D072 2-24 SM
Page 71
2.6 ARDF (B872)
This procedure explains how to install the ARDF for the Basic model: D067.
2.6.1 ACCESSORY CHECK
Description Q’ty
1. Stud Screw 1
2. Screw 1
3. Clamp 1
4. DF Exposure Glass with Mylar 1
ARDF (B872)
Installation
5. Left Scale Guide 1
-. Platen Sheet 1
-. Installation Procedure 1
SM 2-25 D067/D068/D069/D072
Page 72
ARDF (B872)
2.6.2 INSTALLATION PROCEDURE
Unplug the main machine's power cord before starting the following procedure.
1. Unpack the ARDF and remove the packing tape from the bottom of the ARDF body.
2. Open the right door [A].
3. Remove the interface cover [B] (
D067/D068/D069/D072 2-26 SM
x 1) and rear cover [C] ( x 5).
Page 73
4. Remove the left guide [D] (
ARDF (B872)
Installation
x 2) and scanner left cover [E] (hook x 2).
5. Place the DF exposure glass [F] on the glass holder.
When installing the DF exposure glass, make sure that the side of the DF
exposure glass with two black points faces down.
Do not hold the Mylar strip when installing the DF exposure glass.
Make sure that there is no gap between the two Mylar strips and the scanner
frame. If there is any gap between them, dust may fall into the scanner unit.
SM 2-27 D067/D068/D069/D072
Page 74
ARDF (B872)
6. Peel off the backing [G] of the double-sided tape attached to the rear side of the left
scale guide [H], then install it (
x 2 removed in step 4).
7. Remove the two platen stays [I] and bracket (
x 1 each).
8. The bracket is attached to the platen stay of the rear left side. Make sure to remove the
bracket at this time.
D067/D068/D069/D072 2-28 SM
Page 75
9. Mount the DF [J] on the copier as shown.
ARDF (B872)
Installation
10. Secure the screw [K].
11. Attach the clamp [L].
12. Connect two I/F cables [M] to CN109 and CN110 on the BICU, and secure the ground
cable [N] (
x 1, x 2).
Make sure that the I/F cable of ARDF is clamped between the two binds [O].
Reinstall the scanner left side cover removed in step 4.
SM 2-29 D067/D068/D069/D072
Page 76
ARDF (B872)
13. Cut the cutout [P] with nippers.
14. Reinstall the rear cover and connector cover (
x 6).
15. Close the right door.
16. Open the ARDF.
17. Place platen sheet [Q] on the exposure glass.
18. Line up the rear left corner of the platen sheet flush against corner [R] on the exposure
glass.
19. Close the ARDF.
D067/D068/D069/D072 2-30 SM
Page 77
ARDF (B872)
20. Check that the groove [S] of the ARDF is aligned with the groove [T] of the left scale on
the scanner.
Installation
The difference in position between [S] and [T] must be within ± 0.5 mm.
21. Reinstall the platen sheet if both grooves are not aligned correctly.
22. Plug in and turn on the main power switch.
23. Check the ARDF operation.
24. Make a full size copy. Then check to make sure the side-to-side and leading edge
registrations are correct. If they are not, adjust the side-to-side and leading edge
registration (refer to "DF Image Adjustment" in the section "Replacement and
Adjustment").
SM 2-31 D067/D068/D069/D072
Page 78
USB 2.0/SD Slot Type B
2.7 USB 2.0/SD SLOT TYPE B
This procedure explains how to install the USB 2.0/SD Slot for the SPF model (D069).
2.7.1 ACCESSORY CHECK
Check the quantity and condition of the accessories against the following list.
No. Description Q’ty
1 USB2.0/SD Slot 1
2 Ground Plate 1
3 USB Cable 1
4 Screw: M3 x 6 blue 1
5 Screw: M3 x 8 2
6 Screw: 1
7 Clamp 1
8 Decal 1
D067/D068/D069/D072 2-32 SM
Page 79
2.7.2 INSTALLATION PROCEDURE
1. Remove the USB connect cover [A].
USB 2.0/SD Slot Type B
Installation
2. Remove the interface cover [A].
3. Open the right door [A].
4. Rear cover [B] (
x 5)
SM 2-33 D067/D068/D069/D072
Page 80
USB 2.0/SD Slot Type B
5. Remove the upper left cover [A] as shown above.
6. Make three holes in the upper left cover with a screwdriver as shown above.
Smooth the three holes in the upper left cover.
7. Attach the ground plate [A].
D067/D068/D069/D072 2-34 SM
Page 81
USB 2.0/SD Slot Type B
8. Secure the USB2.0/SD Slot [B] with the upper left cover as shown above ( x 1: M3 x
6 blue,
x 2: M3 x 8).
9. Make a clamp hole the upper left cover with a screwdriver as shown above.
Smooth the hole in the upper left cover.
Installation
10. Attach the upper left cover [A] to the mainframe.
11. Attach the rear cover.
12. Attach the cable clamp [A] to the upper left cover (
x 1) as shown above.
SM 2-35 D067/D068/D069/D072
Page 82
USB 2.0/SD Slot Type B
13. Connect the USB cable [A] to USB-A.
14. Attach the interface cover.
15. Plug in and turn on the main machine.
16. Enter the Scanner SP mode, and then change the setting of SP1013-001 from “0” to
“1.”
17. Attach the decal [A] to the USB2.0/SD Slot as shown above.
When Installing the Handset
1. Do steps 1 to 8 in “installation procedure.”
2. Make two holes the upper left cover with a screwdriver as shown above.
D067/D068/D069/D072 2-36 SM
Page 83
Smooth the holes in the upper left cover.
3. Attach the handset bracket [A] (
USB 2.0/SD Slot Type B
Installation
x 2)
4. Attach the cradle [B] to the handset bracket (
x 2)
5. Set the handset on the handset bracket.
6. Connect the handset cable to the “TEL” jack and set the telephone cable [A] as shown
above.
7. Do steps 13 to 17 in “installation procedure.”
SM 2-37 D067/D068/D069/D072
Page 84
USB 2.0/SD Slot Type B
2.7.3 TESTING THE SD CARD/USB SLOT
1. Insert an SD card or USB memory device in the slot.
You can connect only one removable memory device at a time.
2. Close the media slot cover.
If you leave the cover open, static electricity conducted through an inserted SD card
could cause the machine to malfunction.
3. Make sure that no previous settings remain.
If a previous setting remains, press the [Clear Modes] key.
4. Place an original on the exposure glass.
5. Press [Store File].
6. Press [Store to Memory Device].
7. Press [OK].
8. Press the [Start] key.
When writing is complete, a confirmation message appears.
9. Press [Exit].
10. Remove the memory device from the media slot.
Do not remove the memory device while writing is in process.
D067/D068/D069/D072 2-38 SM
Page 85
Optional Paper Tray Grip Handle
2.8 OPTIONAL PAPER TRAY GRIP HANDLE
The following procedure is for the paper tray for the main copier or optional paper tray unit.
2.8.1 ACCESSORIES
Check the accessories and their quantities against the table below.
No. Description Q’ty
1 Grip Handle 1
2 Screw (M3 x 10) 2
Installation
Installation Procedure
1. Remove the paper tray [A] from the main copier.
SM 2-39 D067/D068/D069/D072
Page 86
Optional Paper Tray Grip Handle
2. Turn the paper tray over to the opposite side.
3. Lower the paper tray grip handle [B] into the paper tray slot as shown, with the arrow in
the above illustration.
4. Attach the grip handle to the paper tray (
When attaching auxiliary handle (two screws attached from bottom), hold
handle against front of paper drawer (as screws are tightened) to ensure there
is the smallest gap between back of handle and front of paper drawer.
5. Put the paper tray back into the machine.
x 2).
D067/D068/D069/D072 2-40 SM
Page 87
Printer/Scanner Unit
2.9 PRINTER/SCANNER UNIT
This procedure explains how to install the printer/Scanner unit for the basic models
(D067/D072).
2.9.1 ACCESSORY CHECK
No. Description Q’ty
1 Screw M3 x 6 7
2 Controller Box 1
3 Printer Panel: NA (-15) 1
Printer Panel: EU (-27) 1
4 Multi-function Panel 1
5 Security Reference (-15) 1
Quick Reference Printer Guide (-15, -27) 1
Quick Reference Scanner Guide (-15, -27) 1
6 CD-ROM: Printer (-15) 1
Installation
CD-ROM: Scanner (-15, -27) 1
7 Interface Cover 1
8 FCC Decal (-15) 1
9 Ferrite Core 1
- Installation Procedure 1
- Sheet: EULA 1
- Sheet: CAUTION 1
- Decal - Power Source : OFF 1
SM 2-41 D067/D068/D069/D072
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Printer/Scanner Unit
D067/D068/D069/D072 2-42 SM
Page 89
2.9.2 INSTALLATION PROCEDURE
Unplug the machine power cord before starting the following procedure.
Printer/Scanner Unit
Installation
1. Open the right door [A].
2. Remove the interface cover [B] ( x 1)
3. Remove the rear cover [C] ( x 5).
4. Remove the bracket [D] at the rear left frame of the mainframe ( x 2).
5. Remove the scanner upper left cover [E].
6. Cut the opening [F] on the rear cover. This opening is for the network interfaces and
the SD card slot and the LAN cable.
Do not cut the topmost opening [G].
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Printer/Scanner Unit
7. Install the ground plate [A] ( x 2).
Insert the upper and lower hooks in the openings [B], and fasten the upper
screw first.
8. Install the controller box [C] ( x 6).
Insert the bracket [D] into the frame. The connector on the controller box
engages with the connector on the BICU.
9. Install PostScript 3 as necessary.
10. Remove the front left cover [A] ( x 2).
11. Retain the screws and use them in the next step.
12. Install the multi-function panel [B] ( x 1, x 2).
D067/D068/D069/D072 2-44 SM
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13. Remove the panel cover [A].
14. Install the printer panel [B].
Printer/Scanner Unit
Installation
15. For the North America model only:
Attach the FCC decal [A] at the right-hand side of the USB connector on the controller
box
16. Reassemble the whole copier.
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Printer/Scanner Unit
17. Attach the ferrite core [A] to the network cable and attach the cable to the copier if a
network cable is used.
The ferrite core must be attached next to the network cable connector [B].
18. Attach the “Power Source: OFF” decal [C] to the under of main power switch at the left
side of the machine as shown above.
19. Plug in the power cord, and turn on the main switch.
20. For the North America model only: Perform the interface settings.
1) Start the SP mode.
2) Select SP5-985-001 (NIC setting) and change the setting value to "1" (ON).
3) Select SP5-985-002 (USB setting) and change the setting value to "1" (ON).
4) Turn the main switch off and on.
21. Perform the Printer/Scanner settings.
1) Start the SP mode.
2) Select SP5-801-001 and execute the initialization.
3) Exit the SP mode, and then start the UP mode.
4) Select the "@Remote Service" ("User Tool" > "System Settings > Administrator
Tools" > "Extended Security" > @Remote Service") and select "Prohibit.”
5) Exit the UP mode, and then start the SP mode.
6) Select SP5-870-003 and execute initialization for @Remote.
7) Select SP5-907-001 and specify the "Plug & Play.”
8) Select SP5-870-001 and execute writing certification for `Remote.
9) Select SP5-302-002 and specify the time zone.
10) Select SP5-307-001, 003, and 004 and specify the daylight-saving-time settings.
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Printer/Scanner Unit
11) Exit the SP mode and turn the main switch off and on.
12) Start the UP mode.
13) Specify the date and time with "Set Date" or "Set Time" (User Tool" > "System
Settings" > "Set Date" or "Set Time").
22. Turn the main switch off and on.
23. Check the operations.
Installation
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Controller Options
2.10 CONTROLLER OPTIONS
2.10.1 OVERVIEW
This machine has I/F card slots and SD card slots for optional I/F connections and
applications.
I/F Card Slot
Slot [A] is used for one of the optional I/F connections: (IEEE1284, IEEE802.11a/g
(Wireless LAN) or Gigabit Ethernet).
SD Card Slot
Slot [1] is used for options provided on SD cards. The application SD card (HDD
Encryption unit, Overwrite Security Unit or PostScript3) should be installed in Slot 1. If
more than one application is to be used, move the applications to the same SD card
with SP5873.
Slot [2] is used for options provided on SD cards and servicing. The VM card must be
installed in Slot 2.
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Controller Options
2.10.2 POSTSCRIPT3 INSTALLATION
Unplug the machine power cord before starting the following procedure.
Accessories
Check the accessories and their quantities against the table below.Accessories
No. Description Q’ty
1 PostScript 3 Emulation SD Card (D468) 1
2 Decal 1
Installation
Installation Procedure
1. Install the PostScript3 SD card [A] into slot 1.
2. Turn on the main power switch.
3. Print out the configuration page (User Tools/ Counter > Printer Features > List/ Test
Print), and then check that this device is detected.
4. Attach the "Adobe PostScript3" decal to the front cover of the machine.
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Controller Options
2.10.3 WIRELESS LAN (IEEE 802.11A/G) INSTALLATION
Unplug the machine power cord before starting the following procedure.
Accessories
Check the accessories and their quantities against the table below.Accessories
No. Description Q’ty
1 Wireless Adapter 1
2 Wireless LAN Card 1
3 LAN Card Cover 4
4 Caution Sheet 1
5 Label 1
Installation Procedure
1. Remove the interface cover [A] (
2. Install the Wireless adaptor into I/F slot [B] (
3. Install the Wireless LAN card in the wireless adaptor.
4. Attach the antenna cap to the wireless LAN card.
5. Turn on the main power switch.
D067/D068/D069/D072 2-50 SM
x 2).
x 2).
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Controller Options
6. Print out the configuration page (User Tools/Counter > Printer Features > List/Test
Print), and then check that this device is detected.
If reception is poor, you may need to move the machine:
Make sure that the machine is not located near an appliance or any type of equipment
that could generate a strong magnetic field.
Position the machine as close as possible to the access point.
SP Mode Settings for IEEE 802.11a/g Wireless LAN
The following SP commands can be set for IEEE 802.11a/g
SP No. Name Function
5840 004 SSID Used to confirm the current SSID setting.
Sets the maximum range of the channel settings for
5840 006 Channel MAX
the country.
Sets the minimum range of the channel settings
5840 007 Channel MIN
allowed for your country.
5840 011 WEP Key Select Used to select the WEP key (Default: 00).
5840 018 SSID Check Used to check the SSID.
Used to display the maximum length of the string that
5840 020 WEP Mode
can be used for the WEP Key entry.
Installation
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Controller Options
2.10.4 IEEE 1284 INSTALLATION
Unplug the machine power cord before starting the following procedure.
Accessories
Check the accessories and their quantities against the table below.Accessories
No. Description Q’ty
1 IEEE1284 Interface Ass’y 1
2 UL Sheet 1
3 Caution Sheet 1
Installation Procedure
1. Remove the interface cover [A] (
2. Install the IEEE 1284 board into I/F slot [B] (
3. Turn on the main power switch.
4. Print out the configuration page (User Tools/Counter > Printer Features > List/Test
x 2).
x 2).
Print), and then check that this device is detected.
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Controller Options
2.10.5 VM CARD TYPE L (D467)
Accessories
Check the accessories and their quantities against the table below.Accessories
No. Description Q’ty
1 VM SD Card 1
2 Decal 1
Installation
1. Switch the machine off.
2. Insert the SD card [A] into SD Slot 2 (lower).
This SD card must be inserted into Slot 2, the lower slot.
Installation
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Controller Options
2.10.6 GIGABIT ETHERNET
Unplug the main machine power cord before you do the following procedure.
1. Remove the I/F-slot cover [A] (
2. Install the Gigabit Ethernet board (Knob-screw x 2) into the I/F-slot [B].
3. Attach one ferrite core [A] to the Ethernet interface cable, and then attach the other
ferrite core [B] about 10cm from the end of the Ethernet interface cable.
4. Connect the Ethernet interface cable to the Gigabit Ethernet port.
Make sure that the machine can recognize this option (see ‘Check All Connections’ at the
x 2).
end of this section).
D067/D068/D069/D072 2-54 SM