Ricoh CS1040 Service Manual

SORTER

CS1040

6-1. Unpacking Procedure

6-1

1. Open the shipping box.

2. Take out the mounting base; then, take out
the sorter together with the cushion blocks.

3. Take off the cushion blocks and take the
sorter out of the plastic bag.

1) Mounting Base

2) Accessories

February 1, 1986

February 1, 1986

6-2

6-2. Accessory Check

Check the quantity and condition of the accessories
in the box according to the New Equipment Condi­tion

Report.

1.

Mounting Base . . . . . . . . . . . . . . . . . . . 1pc

2.

Proof Tray . . . . . . . . . . . . . . . . . . . . . . 1pc

3.

Antistatic Brush . . . . . . . . . . . . . . . . . .

4.

Magnet . . . . . . . . . .. ........ . . . . ..1pc

Harness Bracket . . . . . . . . . . . . . . . . . .

5.

Mounting Lock . . . . . . . . . . . . . . . . . ..2pcs

6.

7.

Short Screw . . . . . . . . . . . . . . . . . . . . .

(Incl.1 Grounding Screw)

8.

Stepped Screw . . . . . . . . . . . . . . . . . . 1pc

9.

Long Screw . . . . . . . . . . . . . . . . . . . ..2pcs

10.

Bushing . . . . . . . . . . . . . . . . . . . . . . . . . 1pc

1 pc

1 pc

3 pcs

(Not used)

NOTE: To install the sorter on the FT2050 a sorter

compatible main board must be obtained.
These are available as options.

11 ) Interface Board Type C

February 1. 1986

6-3

February 1, 1986

6-3. Installation procedure

1. Install the copier on the mounting base.
NOTE: Make sure that the legs rest securely

in the cutouts of the mounting base.

2. Install the magnet on the left cover as shown.
NOTE: Place the magnet in the bottom right-

hand corner of the cutout.

6-4

3. Remove the two screws on the exit cover.

6-5

4. Install the antistatic brush.
Use a screw from step 3 in the left

side and the accessory stepped screw
in the right side.

5. Install the proof tray where the copy tray nor­mally fits.

February 1. 1986

February 1, 1986

6. Insert the sorter hooks into the vertical posts
of the mounting base.

7. Secure the sorter hooks by installing the
mounting locks.

Separate procedures are needed to install the sorter
on the FT2050 and the FT2070. Follow the pro­cedure from step 8 when installing the sorter on the
FT2050. Proceed to step 21 when installing the

sorter on the FT2070.

6-6

8. Remove the rear cover (2 screws)

6-7

February 1, 1986

9. Move the slider to
slider lock release

the left by pressing
lever. Then, lower

the
the

10. Replace the main board with the sorter com­patible main board (3 screws and 8 connec­tors).

February 1, 1986

11. Remove the upper left cover (4 screws).

12. Remove the plastic cap from the docking hole

of the upper left cover.

13. Install the harness bracket (2 screws).

14.

Thread the sorter harness through the docking

hole and the harness bracket.

15.

The sorter harness has two harness bands
used as markers.

Place the bushing on the

sorter harness just behind the first harness

band from the connector. Secure the bush­ing in the harness bracket.

February 1, 1986

16.

Secure both ground
bracket(1screw).

wires to the rear cover

/

I /

l

6-9

February 1, 1986

17. Couple the connector to CN114 on the main
board.

18. Reassemble the copier.

19. Slide the sorter to its normal position.

20. Check the operation in all modes.
This completes the sorter installation
FT2050

on the

6-10

21. Open the front cover.

6-11

22. Move the slider to the center and push down
the release lever to open the top unit.

23. Remove the release lever (1 E-ring).

February 1.1986

24. Remove the inner cover (2 screws).

25. Lower the top unit.

26. Move the slider fully to the right, then remove
the upper left cover (4 screws).

27. Remove the rear cover (2 screws).

28. Install the harness bracket (2 screws).

29. Remove the plastic cap from the docking hole
of the upper left cover.

February 1, 1986

6-11-2

February 1, 1986

30. Thread the sorter harness through the docking
hole and the harness bracket.

31. The sorter harness has two harness bands
used as markers. Place the bushing on the

sorter harness just behind the second harness
band from the connector. Secure the bush­ing in the harness bracket.

32. Secure the sorter harness into the three wire

saddles which are mounted on the left under­side of the optics unit.

6-11-3

33.

Run the sorter harness above the total counter
bracket, and couple the connector to CN114
on the main board.

34.

Secure the ground wire to the front machine
plate.

35.

Reassemble the copier.

36.

Slide the sorter to its normal position.

37.

Check the operation in all modes.
This completes the sorter installation on the
FT2070.

6-11-4

6-4. Preparation for Transporting the Sorter

Before moving the sorter from its place of installa­tion, be sure to prepare it for transportation as
follows.

The sorter may be badly damaged if it is

moved without proper preparation.

1.

If the bins are not at the home position, turn on
the main switch of the copier to move the bins
to the home position.

2.

Secure the bins with strips of tape as shown
to the right.

Remove the sorter from the copier. (Refer to

3.
the “installation Procedure (Sorter)” Section.)

CAUTION: * When removing and transporting

the sorter, be careful not to incline it
to prevent the bins from being dislo­cated.

6-12

6-5. Roller Drive Belt Replacement

1.

Loosen the screws, slide the front and rear

covers toward exit end of the sorter, and then

remove them.

2.

Remove the top cover.
Remove the top stay.

3.
NOTE: * Be sure that the short edge of the top

stay is facing the exit side of the sorter
when re-installing.

4. Lift the upper paper guide up and out of posi­tion.

NOTE: * Be careful not to damage the home posi-

tion switch actuator when reassembling.

5.

Lift the lower paper guide out of position and
turn it over to remove the roller drive belt.

Remove the transfer wheel, spacer, pin and

6.

bushing (1 C-ring).

August 1, 1985

7.

Slide the wheel shaft towards the front and

remove the roller drive belt.

August 1, 1985

6-6. Bin Guide Lubrication

1.

Remove the lower paper guide. (See “Roller
Drive Belt Replacement” section.)

2.

Remove all bins from the bin guides.

3.

Apply Grease 501 to the grooves of
guides.

NOTE: * These are three-kinds of bin.

Therefore, when installing the bins, be
sure that the bins are installed in the cor­rect order.

the bin

6-14