SORTER CS1040
1. SORTER
October 1,’85
3-2
1. SORTER
Index
Parts No.
No.
1
6801 3011
2
6801 5620
6801 5640
3
6801 5510
4
6801 5610
5
6801 6161
6
6801 6211
7
6801 6101
8
6802 2357
9
6802 2355
11
6801 2123
12
6802 2237
13
6802 2213
14
6801 2113
15
6802 2313
16
6802 2317
17
6802 2233
18 6802 5406
19
6803 5410
20
6801 2322
21
6801 2331
22
6801 2335
6802 2031
23
24
6801 2021
25
6802 2015
26
6801 6141
27 6802 1025
28
6802 5640
29
6802 3161
30
6802 1023
31
6802 1021
32 6801 5600
6801 5630
33
6801 1010
34
6801 6121
Description
Sorter Bin
Operation Harness - 115V
Operation Harness - 220V
Sorter Main Board
Interface Harness
Lower Cover - RIC, NSA
Top Stay
Top Cover Exit Sensor Feeler
Exit Sensor Bracket
Lower Exit Roller
Transfer Wheel - B
Bin Drive Shaft
Lower Guide Plate
Timing Pulley - 12T
Timing Belt - 80XL
Transfer Wheel - A
Bin Drive Motor
DC Motor - 24V 2.9W
Belt
Bracket
Roller Drive Pulley
Antistatic Brush - Feed Out
Upper Exit Roller
Upper Guide Plate
Rear Cover - RIC, NSA
Up-Down Plate Guide
Reed Switch
Antistatic Brush - Bin
Rear Slot Liner
Feed Out Roller - Driven
Sorter Main Harness - 115V
Sorter Main Harness - 220V
Sorter Frame
Front Cover - RIC, NSA
- Top
RIC, NASHUA
- M3 x 175
- Roller Drive Motor
Q’ty Per
Ass’y
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
Index
Parts No.
No.
6803 3111
35
36
6803 3151
37
6802 5703
38
6802 2215
39
6802 2239
40
6802 2217
41
6801 7111
42
6801 7121
43
6801 7131
44
6801 7141
45
6801 7151
46
6802 7021
47
6802 2117
48
6801 6181
49
6801 5410
6801 5420
6801 7211
50
51
6802 2035
52 6802 5961
53
6802 2032
54
6801 2032
55
6769 2272
56
6801 5520
57 6801 5911
59
6801 2511
60
6801 7531
61
6801 7532
62
6801 7123
63
6802 7131
64
6801 2514
65
6801 7802
66
6801 7510
67
6801 7521
68
6802 2315
69
6801 3145
Description
Sorter Bin - Odd
Sorter Bin - Even
Grounding Wire
Bushing
Slot Roller
Parallel Key
Front Mounting Base
Rear Mounting Base
Base Plate Bracket
Base Plate Stay
Base Plate Angle
Sliding Bar
Shaft
- Lower Guide Plate
Side Cover - RIC, NSA
Operation Panel
Operation Panel - RIC (115V)
Proof Tray
Upper Reinforcement Guide
Strain Relief Plate
Antistatic Brush Angle
Upper Guide Plate Mylar
Antistatic Brush
Exit Sensor Board
Insulating Sheet - Exit Sensor
Lower Guide Support Plate
Antistatic Brush Shoulder Screw - M3
Mounting Base Cushion
Mounting Lock
Support Plate Mylar
Sorter Misfeed Decal
Reed Switch Magnet
Bracket Drive Pulley Shaft
Paper Stopper
- RIC (220V)
Copier Exit
Interface Harness
Q’ty Per
Ass’y
4
4
1
2
2
2
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
4
Index
Parts No.
No.
70
6802 5951
71
6801 3145
73 6802 7069
74
6802 7070
75
6802 7125
76
6802 7023
78
6802 5723
*
6801 6517
*
6801 6527
79 6801 1765
101
0965 4006W
102
0965 4008W
103 0434 0060W
104 1204 1376
105
0313 0140W
106
0314 0140W
107
0354 0080D
108
0727 0060E
109 1107 0406
110
1107 0409
111
0720 0040E
112
0314 0060W
113 0313 0050W
114
0314 0080W
115
1105 0108
116 0315 0080M
117
0313 0100W
118
2803 0006
Description
Mount -
Interlock Sensor
Paper Stopper
Base Roller Shaft
Base Roller
Magnet
- Sorter Mounting Base
Magnet Catch Angle
Grounding Wire
CS104O Installation Procedure - Eng
CS104O Installation Procedure - Mu1
Magnet Catch Mylar
.
Tapping Screw - M4 x 6
Tapping Screw with Flat Washer - M4
Tapping Screw - M4 x 6
Microswitch
Philips Pan Head Screw - M3 x 14
Philips Pan Head Screw - M4 x 14
Philips Trus Head Screw - M4 x 8
Retaining Ring - M4
Fuse -
250V, 0.5A
Fuse - 1A
Retaining Ring - M4
Philips Pan Head Screw - M4 x 6
Philips Pan Head Screw - M3 x 5
Philips Pan Head Screw - M4 x 8
Nylon Clip
Philips Pan Head Screw - M5 x 8
Philips Pan Head Screw - M3 x 10
Cord Binder
x
8
Q’ty Per
Ass’y
1
1
4
4
2
2
2
1
1
1
1
8
4
2
4
2
1
2
1
1
1
2
6
8
2
1
2
1
120
121
122
123
124
125
Parts No.
1005 0335
1105 0087
0965 3010W
1105 0042
0965 3008W
1105 0024
1106 0180
October 1,’85
Description
Earth Mark
Clamp
Tapping Screw with Flat Washer - M3 x 10
TY
- Wrap
Tapping Screw with Flat Washer - M3x8
Cord Clamp DK-07F
Snap Bushing - 3.3 mm
Q’ ty Per
Ass’y
1
2
2
20
2
1
2. SORTER MAIN BOARD
3-4
2. SORTER MAIN BOARD
October 1,’85
Index
*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
25
26
27
28
29
Sketch
No.
IC101
IC102
IC103
IC104
Q101
Q102
Q103,104
PU101
D101
R123
R101,104,
117 - 122
R105, 1O9
R106 - 108,
110 - 112
R113 - 116
R103
C101
C102
C103 - 107
RC101,102
FU101
FU102
CN1O1
CN102
CN103
JP
IC105
R124
IC105
R102
Parts No.
6801 5510
1408 0408
1407 1807
1407 1698
1407 1607
1400 0212
1400 0072
1400 0135
1401 0325
1401 0832
1611 4121
1611 4102
1611 4222
1611 4472
1611 6222
1611 4153
1604 1488
1604 1382
1606 1109
1602 0911
1107 0406
1104 0307
1107 0409
1104 0307
1103 1732
1103 1735
1103 1690
1002 0307
1404 0306
1600 0510
1005 0799
1611 4473
Description
Main Board
Ic -
PST518A
IC
- TC40H151P
IC
- TD62801P
- TD62603P
IC
Transistor - 2SB605
Transistor - 2SC372Y
Transistor - 2SA1015-Y
Transistor - PU4320
Diode - DSA1A1
Resistor - 120 OHM
Resistor -
Resistor Resistor -
Resistor -
Resistor - 15K OHM 1/4T
Capacitor - 35V, 47MF
Capacitor - 10UF 50V
Capacitor - 50V, O.1MF
RC Array - RC082
Fuse - 250V 0.5A
Fuse Clip
Fuse - 1A
Fuse Clip
Connector - 10P
Connector - 13P
Connector - 10P
Jumper Wire
Resistor Resistor - 15 OHM ±5%
Heat Sink - HO-220
Resistor -
1K OHM 1/4T ±5%
2.2K OHM 1/4T ±5%
4.7K OHM 1/4T ±5%
2.2K OHM 1/2T ±5%
47K OHM 1/4W ±5%
47K OHM 1/4T ±5%
.
Q’ty Per
Assembly
1
1
1
1
1
1
1
2
1
1
1
8
2
6
4
1
1
1
5
2
1
2
1
2
1
1
1
1
1
1
1
Index
No.
Sketch
No.
Parts No.
Description
Q’ty Per
Assembly
3. MAIN HARNESS
October 1,’85
3. MAIN HARNESS
October 1,’85
Index
*
1
2
3
4
5
Sketch
No.
CN102
CN54
CN55
CN51,53
T1,2,5,6
Parts No.
6801 5600
6801 5630
1102 1921
1100 1327
1102 0415
1100 0861
6802 5817
6802 5823
1102 1964
1100 1328
1100 0298
Description
Sorter Main Harness - 115V
Sorter Main Harness-220/240
Connector - 13P
Contact
Connector Housing
Socket Terminal - Large
Connector - 5P
PK/00C
Key Connector - 2P
Contact
Solid Strand
Q’ty Per
Assembly
1
1
1
13
1
2
1
1
2
4
4
Index
No.
Sketch
No.
Parts No.
Description
Q’ty Per
Assembly
3-7
PARTS INDEX
October 1,’85
Parts No.
6801 1010
6801 1765
6801 2021
6801 2032
6801 2113
6801 2123
6801 2322
6801 2331
6801 2335
6801 2511
6801 2514
6801 3011
6801 3145
6801 3145
6801 5410
6801 5420
6801 5510
6801 5510
6801 5520
6801 5600
6801 5600
6801 5610
6801 5620
6801 5630
6801 5630
6801 5640
6801 5911
6801 6101
6801 6121
6801 6141
6801 6161
6801 6181
6801 6211
6801 6517
6801 6527
Description
Sorter Frame
Magnet Catch Mylar
Upper Exit Roller
Upper Guide Plate Mylar
Lower Guide Plate
Lower Exit Roller
Belt
- M3 X 175
Bracket -
Roller Drive Motor
Roller Drive Pulley
Lower Guide Support Plate
Support Plate Mylar ‘
Sorter Bin Paper Stopper
Paper Stopper
Operation Panel - RIC (220V)
Operation Panel - RIC (115V)
Sorter Main Board
Main Board
Exit Sensor Board
Sorter Main Harness - 115V
Sorter Main Harness - 115V
Interface Harness
Operation Harness - 115V
Sorter Main Harness - 220V
Sorter Main Harness - 220/240V
Operation Harness - 220V
Insulating Sheet - Exit Sensor
Top Cover Front Cover -
Rear Cover - RIC, NSA
Lower Cover -
Side Cover Top Stay
CS104O Installation Procedure CS104O Installation Procedure - MU1
Top
RIC,
RIC,
RIC,
RIC,
NASHUA
NSA
NSA
NSA
Eng
Page and
Index No.
3-33
3-79
3-24
3-54
3-14
3-11
3-20
3-21
3-22
3-59
3-64
3-1
3-69
3-71
3-49
33-3
5-*
3-56
3-32
7-*
3-4
3-2
3-
7-*
3-
3-57
3-7
3-34
3-26
3-5
3-48
3-6
3-*
3-*
Parts No.
6801 7111
6801 7121
6801 7123
6801 7131
6801 7141
6801 7151
6801 7211
6801 7510
6801 7521
6801 7531
6801 7532
6801 7802
Description
Front Mounting Base
Rear Mounting Base
Mounting Base Cushion
Base Plate Bracket
Base Plate Stay
Base Plate Angle
Proof Tray
Reed Switch Magnet
Bracket -
Interface Harness 3-67
Antistatic Brush Shoulder Screw - M3
Sorter Misfeed Decal
Copier Exit
Page and
Index No.
3-41
3-42
3-62
3-43
3-44
3-45
3-50
3-66
3-60
3-61
3-65
October 1,’85
Parts No.
0313 0050W
O313 O1OOW
0313 0140W
0314 0060W
0314 0080W
0314 0140W
0315 0080M
0354 0080D
0434 0060W
0720 0040E
0727 0060E
09653 008W
O965 3O1OW
0965 4006W
0965 4008W
1002 0307
1005 0335
1005 0799
1100 0298
1100 0861
1100 1327
1100 1328
1102 0415
1102 1921
1102 1964
1103 1690
1103 1732
1103 1735
1104 0307
1104 0307
1105 0024
1105 0042
1105 0087
1105 0108
1106 0180
Description
Philips Pan Head Screw - M3 x 5
Philips Pan Head Screw - M3 x 10
Philips Pan Head Screw - M3 x 14
Philips Pan Head Screw - M4 x 6
Philips Pan Head Screw - M4 x 8
Philips Pan Head Screw - M4 x 14
Philips Pan Head Screw - M5 x 8
Philips Trus Head Screw - M4 x 8
Tapping Screw - M4 x 6
Retaining Ring - M4
Retaining Ring - M4
Tapping Screw with Flat Washer - M3x8
Tapping Screw with Flat Washer - M3 x 10
Tapping Screw - M4 x 6
Tapping Screw with Flat Washer - M4 x 8
Jumper Wire
Earth Mark
Heat Sink - HO-220
Solid Strand
Socket Terminal
Contact
Contact
Connector Housing
Connector - 13P
Connector - 2P
Connector - 10P
Connector - 10P
Connector - 13P
Fuse Clip
Fuse Clip
Cord Clamp DK-07F
TY
- Wrap
Clamp
Nylon Clip
Snap Bushing - 3.3mm
- Large
Page and
Index No.
3-113
3-117
3-105
3-112
3-114
3-106
3-116
3-107
3-103
3-111
3-108
3-123
3-121
3-101
3-102
5-25
3-119
5-28
7-5
7-2
7-1
7-4
7-2
7-1
7-4
5-24
5-22
5-23
5-20
5-21
3-124
3-122
3-120
3-115
3-125
Parts No.
1107 0406
1107 0406
1107 0409
1107 0409
1204 1376
1400 0072
1400 0135
1400 0212
1401 0325
1401 0832
1404 0306
1407 1607
1407 1698
1407 1807
1408 0408
1600 0510
1602 0911
1604 1382
1604 1488
1606 1109
1611 4102
1611 4121
1611 4153
1611 4222
1611 4472
1611 4473
1611 6222
2803 0006
6769 2272
6802 1021
6802 1023
6802 1025
6802 2015
6802 2031
6802 2032
Description
Fuse -
250V, 0.5A
Fuse -
250V 0.5A
Fuse - 1A
Fuse - 1A
Microswitch
Transistor - 2SC372Y
Transistor - 2SA1015-Y
Transistor - 2SB605
Transistor - PU4320
Diode - DSA1A1
Resistor -
IC -
IC
IC IC - PST518A
Resistor - 15 OHM ±5%
RC Array - RC082
Capacitor - 10UF 50V
Capacitor - 35V, 47MF
Capacitor - 50V, O.1MF
Resistor Resistor - 120 OHM
Resistor - 15K OHM 1/4T
Resistor Resistor Resistor Resistor Cord Binder
Antistatic Brush
Feed Out Roller - Driven
Rear Slot Liner
Up-Down Plate Guide
Upper Guide Plate
Antistatic Brush - Feed Out
Antistatic Brush Angle
47K OHM 1/4W ±5%
TD62603P
- TD62801P
TC40H151P
1K OHM 1/4T ±5%
2.2K OHM 1/4T ±5%
4.7K OHM 1/4T ±5%
47K OHM 1/4T ±5%
2.2K OHM 1/2T ±5%
Page and
Index No.
3-109
5-20
3-110
5-21
3-104
5-6
5-7
5-5
5-8
5-9
5-26
5-4
5-3
5-2
5-1
5-27
5-19
5-17
5-16
5-18
5-11
5-10
5-15
5-12
5-13
5-29
5-14
3-118
3-55
3-31
3-30
3-27
3-25
3-23
3-53
October 1,’85
Parts No.
6802 2035
6802 2117
6802 2213
6802 2215
6802 2217
6802 2233
6802 2237
6802 2239
6802 2313
6802 2315
6802 2317
6802 2355
6802 2357
6802 3161
6802 5406
6802 5640
6802 5703
6802 5723
6802 5817
6802 5823
6802 5951
6802 5961
6802 7021
6802 7023
6802 7069
6802 7070
6802 7125
6802 7131
6803 3111
6803 3151
6803 5410
Description
Upper Reinforcement Guide
Shaft - Lower Guide Plate
Bin Drive Shaft
Bushing
Parallel Key
Transfer Wheel - A
Transfer Wheel - B
Slot Roller
Timing Pulley - 12T
Drive Pulley Shaft
Timing Belt - 80XL
Exit Sensor Bracket
Exit Sensor Feeler
Antistatic Brush - Bin
Bin Drive Motor
Reed Switch
Grounding Wire
Grounding Wire
Connector - 5P
- PK/OOC
Key
Mount -
Interlock Sensor
Strain Relief Plate
Sliding Bar
Magnet Catch Angle
Base Roller Shaft
Base Roller
Magnet -
Sorter Mounting Base
Mounting Lock 3-63
Sorter Bin - Odd 3-35
Sorter Bin - Even
DC Motor - 24V 2.9W
.
Page and
Index No.
3-51
3-47
3-13
3-38
3-40
3-17
3-12
3-39
3-15
3-68
3-16
3-9
3-8
3-29
3-18
3-28
3-37
3-78
7-3
7-3
3-70
3-52
3-46
3-76
3-73
3-74
3-75
3-36
3-19
Parts No.
Description
Page and
Index No.