Ricoh Container Stacker Unpacking & Setup Instructions
Container Stacker
Unpacking & Setup
Instructions
© 2007 Ricoh Corporation
5 Dedrick Place
West Caldwell, NJ 07006
January 2007
337641-006B
© 2007 Ricoh Corporation. All rights reserved.
No part of this document may be reproduced without the expressed permission of Ricoh
Corporation.
The material in this document is for informational purposes and is subject to change
without notice. Ricoh Corporation assumes no responsibility for errors or omissions in
this document. No liability is assumed for any damages resulting from the use of the
information it contains.
TRADEMARK
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is the trademark of Hewlett Packard. Ethernet is a trademark of Xerox Corporation.
Windows XP is a trademark of Microsoft Corporation. Digital Document Publisher and
DDP and its associated logo mark are the trademarks of Ricoh Corporation. Ricoh and
the Ricoh trademark are registered trademarks of Ricoh, Ltd. All rights reserved.
All other terms and product names may be trademarks or reg istered trade marks of the ir
respective owners and are hereby acknowledged.
NOTICE TO USER
In an effort to meet the demands of a rapidly changing technology, the manufacturer is
continually developing new features and functions to meet changing printing or printer
needs. Please be sure to consult all manual updates or addenda when using this
product’s documentation.
This document contains TrueType fonts from Monotype Imaging Inc. Reproduction of
these fonts is prohibited.
The software embedded in this product is based in part on the work of Independent
JPEG Group.
The software embedded in this product uses software by CMU. Copyright 1988, 1989
by Carnegie Mellon University. All rights reserved.
Permission to use, copy, modify, distribute and sell this software and its documentation
for any purpose and without fee is hereby granted, provided that the avove copyright
notice appears in all copies and that both the copyright notice and permission notice
appear in supporting documentation, and the name of CMU not be used in advertising
or publicity pertaining to distribution of the software without specific written prior
permission.
The software embedded in this product uses the software by Sam Leffler and Silicon
Graphics.
Copyright (c) 1988-1997 Sam Leffler
Copyright (c) 1991-1997 Silicon Graphics, Inc
Permission to use, copy, modify, distribute and sell this software and its documentation
for any purpose and without fee is hereby granted, provided that the above copyright
notice appear in all copies of the software and related documentation, and (ii) the names
of Sam Leffler and Silicon Graphics may not be used in advertising or publicity pertaining
to distribution of the software without specific, written prior permission of Sam Leffler and
Silicon Graphics.
i
Revisions
Revision Page No. (Contents) Date
A Original Release - ECO-1554 October 2004
B Generic Version; Add rev history page, copyright page updated January 2007
Table of Contents i
Table of Contents
Chapter 1. Container Stacker Installation Instructions
Installation Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Location of Leveling Bolts and Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Unpacking of Container Stacker 1 or 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Components in the Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Preparation for Installation of Container Stacker 1 or 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Installation Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Prepare the Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Install Container Stacker 1 or 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Installation of Container Stacker 2 and Container
Stacker 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Installation of Container Stacker 2 and Standard Finisher . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Standard Finisher (70 ppm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Standard Finisher (92/184 ppm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
Appendix A. Installation/Maintenance Area
70/92 ppm Printer and Container Stacker 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
70/92 ppm Printer, High Capacity Hopper, Container Stacker 1 and Container Stacker 2 . . .A-2
70/92 ppm Printer, High Capacity Hopper, Container Stacker 2 and Standard Finisher . . . . .A-3
184 ppm Printer and Container Stacker 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
184 ppm Printer, High Capacity Hopper, and Container Stacker 1 . . . . . . . . . . . . . . . . . . . . .A-5
184 ppm Printer, Container Stacker 1, and Container Stacker 2 . . . . . . . . . . . . . . . . . . . . . . .A-6
184 ppm Printer, HIgh Capacity Hopper, and Container Stacker 1 and 2 . . . . . . . . . . . . . . . .A-7
184 ppm Printer, Container Stacker 2, and Standard Finisher . . . . . . . . . . . . . . . . . . . . . . . . . A-8
184 ppm Printer, High Capacity Hopper, Container Stacker 2, and Standard Finisher . . . . . .A-9
ii Table of Contents
Container Stacker Installation Instructions 1-1
Chapter 1
Container Stacker Installation Instructions
Installation Area
Refer to Appendix 1.
Environmental Conditions
The location where the Container Stacker is installed must meet the following
environmental conditions:
Location of Leveling Bolts and Casters
Install the leveling bolts and the casters to the Container Stackers 1 and 2 as follows.
ITEM CONDITION
Temperature 10 to 32 °C
Humidity 20 to 80%RH (non-condensing)
Altitude 0 to 2,100 m
1-2 Container Stacker Installation Instructions
Tools Required
The following tools are required:
Important Safety Instructions
Observe the following safety instructions for safe unpacking and installation.
1. Keep the work area clean and free of loose parts.
2. Wear suitable clothing. Pay attention to ties, sleeves, and shirts so that they are
not caught in the equipment.
3. Work in a stable position. Working in a strained position may cause injury.
4. If you must move the equipment, be sure the path is clear of obstacles and high
voltage areas or wires.
5. Unplug the equipment before cleaning. Unplug the Printer from the outlet before
cleaning the inside of the Printer and label the power cord plug to prevent other
persons from plugging it in while you are cleaning.
6. Be sure to use the proper tools that are in good condition. Use of worn or
improper tools can cause injury.
TOOL APPLICATION
Cutter For unpacking
Phillips Screwdriver
No. 2 shaft length: approx. 100 mm
For installing the Printer and Containter Stacker
Adjustable open end wrench (Span; 30mm) For adjustment of leveling bolts
IC Gripper For replacement of nv-RAM
Level For installation of the Printer and Container
Stacker
Container Stacker Installation Instructions 1-3
Unpacking of Container Stacker 1 or 2
Components in the Package
CAUTION!
When using a crane or forklift, handle the equipment with care. Do not drop, bump
or turn sideways.
Perform the unpacking procedure in a clean, dry location.
Do not place heavy objects (5 kg or more) on top of the equipment.
Keep the equipment balanced when lifting with a forklift. Use cushion materials to
avoid damage.
Move the equipment at a speed of 300 mm/sec (1.08 km/h) or slower. Do not tilt the
equipment more than 15
°. Slope on the path can be no more than 15°.
Do not allow condensation to form on the equipment.
Component Quantity
Container Stacker 1 or
Container Stacker 2
1
Accessory box 1
1-4 Container Stacker Installation Instructions
Unpacking
1. Using a cutter, remove the V bandS from the shipping box and remove the cap.
V band
Corner packing
Plastic bag
Tape
V band
P.P band
Container Stacker Installation Instructions 1-5
2. Remove the accessory box, spacer box, spacer packing, ramps and upper packing.
3. Remove the shipping box, band, and four corner pieces.
4. Peel off the adhesive tape and remove the plastic bag.
5. Cut the tape from the 4 corners of the base packing and push down the side of the
pallet to become an incline board.
Cap
Spacer packing
Pallet
Shipping box
Accessory box
Upper packing
Ramp
Spacer box
Upper packing
Corner packing
Base packing
Corner packing
Spacer packing
Plastic bag
Ramp
Base packing
Spacer box
1-6 Container Stacker Installation Instructions
6. Romove the tape from the leveling bolts, take out the four wooden spacers from
the accessory box, and place them at the bottom of the bolts (under the plastic
bag).
7. Using an open-end wrench, raise the container stacker by rotating the leveling
bolts.
8. Remove the 4 pieces of base packing.
9. Turn all the casters in the same direction.
10. Install the ramps (two on each side) under the incline board.
Wood spacer
Leveling bolt
Down
Up
Ramp
Incline Board
Container Stacker Installation Instructions 1-7
11. Raise the leveling bolts and remove the wood spacers.
12. Carefully slide the container stacker onto the floor.
WARNING!
Do not attempt the following step without another person to help guide the
stacker down the ramp.
1-8 Container Stacker Installation Instructions
Preparation for Installation of Container Stacker 1 or 2
1. Peel off adhesive tape from the Container Stacker 1 or 2.
2. Open Front Cover L and peel off the adhesive tape
Opening procedure for Front Cover L
1. Open Front Cover R.
2. Using a Phillips screwdriver, push cover release A in the direction of the arrow
and open Front Cover L.
Ta pe
Tape
Ta pe
Ta pe
Ta pe
Tape
Tape
Tape
Front Cover L
Front Cover L
Front Cover L
Container Stacker 1 or 2
Phillips Screwdriver
Front Cover R
Arrow
A
Container Stacker Installation Instructions 1-9
3. Take the box containing the CP417 assembly out of the lower basket. |
(70 ppm only)
4. Take the components out of the accessory box.
CP417 Assy
Basket
Screw
Joint bracket (L)
Basket (small)
Joint bracket (U)
Guide Plate(L)
Guide Plate(U)
Partition
Hopper spacer ass’y
Details of screw
(1) M3 x 8 2 pieces
(2) M4 x 8 4 pieces
(3) M4 x 12 6 pieces
A
ccessory box
1-10 Container Stacker Installation Instructions
Installation Configuration
The table below shows the configuration of Printer and Post devices. Installation of
each configuration should be done according to the reference page shown the in table
below.
Prepare the Printer
70/92 ppm
1. Remove the 2000 sheet hopper.
2. Turn the four leveling bolts until the casters do not touch the ground.
3. Place a level on the Printer frame and adjust the leveling bolts until horizontal
level is achieved.
Configuration Printer
Container
Stacker 1
Container
Stacker 2
Standard
Finisher
DDP70e
Standard
Finisher
DDP92/184
Reference
Page
1xx 8
2 x x x 8, 16
3 x x x 8, 21
4 x x x 8, 24
Paper Guide
Lever
M4 Screw
2000 Sheet Hopper
Gap
Caster
Leveling Bolt
Floor
Level
(Max 1mm)
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