Ricoh CL3000DN, CL3000 User Manual

Maintenance Guide
Getting Started Paper and Other Media Replacing Consumables and Maintenance Kit Cleaning and Adjusting the Printer
Troubleshooting Appendix
For safety, please read this manual carefully before you use this product and keep it handy
for future reference.
Introduction
This manual contains detailed instructions on the operation and maintenance of this machine. To get maximum versatility from this machine all operators should carefully read and follow the instructions in this manual. Please keep this manual in a handy place near the machine.
Please read “Safety Information” in this manual before using this machine. It contains important infor­mation related to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS.
Power Source
220-240V, 50/60 Hz, 4A or more Please be sure to connect the power cable to a power source as above.
Operator Safety:
This printer is considered a class 1 laser device, safe for office/ EDP use. The printer contains 7 milli­wat, 645 - 660 nanometer wavelength, AlGaInP Laser Diode. Direct (or indirect reflected) eye contact with the laser beam might cause serious eye damage. Safety precautions and interlock mechanisms have been designed to prevent any possible laser beam exposure to the operator.
The following label is attached on the back of the printer.
Laser Safety:
The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and laser sub­systems to the factory or service depot when replacement of the optical subsystem is required.
Important
Contents of this manual are subject to change without prior notice. In no event will the company be li­able for direct, indirect, special, incidental, or consequential damages as a result of handling or oper­ating the machine.
Caution:
Use of controls or adjustment or performance of procedures other than those specified in this manual might result in hazardous radiation exposure.
Do not attempt any maintenance or troubleshooting other than that mentioned in this manual. This printer contains a laser beam generator and direct exposure to laser beams can cause permanent eye damage.
Two kinds of size notation are employed in this manual. With this machine refer to the metric version.
For good print quality, the supplier recommends that you use genuine toner from the supplier.
The supplier shall not be responsible for any damage or expense that might result from the use of parts other than genuine parts from the supplier with your office products.

TABLE OF CONTENTS

Trademarks.............................................................................................................1
Safety Information .................................................................................................2
Safety During Operation.............................................................................................2
ENERGY STAR Program.......................................................................................6
How to Read This Manual .....................................................................................7
1. Getting Started
Features of this Printer..........................................................................................9
Guide to the Printer .............................................................................................10
Exterior: Front View..................................................................................................10
Basic Model Printer Exterior: Rear View..................................................................11
Network Standard Model Exterior: Rear View..........................................................12
Inside........................................................................................................................13
Control Panel ...........................................................................................................14
2. Paper and Other Media
Paper and Other Media Supported by This Printer...........................................15
Paper Sizes..............................................................................................................15
Paper Recommendations.........................................................................................18
Loading Paper......................................................................................................22
Loading Paper in Tray 1/Optional Paper Feed Unit.................................................22
Loading Paper in the Bypass Tray...........................................................................24
3. Replacing Consumables and Maintenance Kit
Toner Cartridge....................................................................................................29
Waste Toner Bottle Type 125 .............................................................................. 32
Photo Conductor Unit Type 125 Black/Color .................................................... 34
Fusing Unit Type 125...........................................................................................38
Intermediate Transfer Unit Type 125..................................................................42
4. Cleaning and Adjusting the Printer
Cautions to Take When Cleaning.......................................................................47
Adjusting the Color Registration........................................................................48
Adjusting the Image Density...............................................................................49
Adjusting the Tray Registration .........................................................................51
i
5. Troubleshooting
Error & Status Messages on the Control Panel ................................................ 53
Printer Does Not Print .........................................................................................62
Other Printing Problems .....................................................................................65
Removing Misfed Paper ......................................................................................69
When "Remove Misfeed A:Internal Path" Appears..................................................69
When "Remove Misfeed B: Fusing Unit" Appears ...................................................70
When "Remove Misfeed Y: Paper Tray" Appears....................................................72
When "Remove Misfeed Z: Duplex Unit" Appears...................................................73
6. Appendix
Moving and Transporting the Printer.................................................................75
Moving the Printer....................................................................................................76
INDEX......................................................................................................... 77
ii

Trademarks

Microsoft, Windows and Windows NT are registered trademarks of Microsoft Corporation in the United States and/or other countries.
IPS-PRINT Printer Language Emulation Copyright© 1999-2000 Oak Technolo­gy, Inc., All rights reserved.
Other product names used herein are for identification purposes only and might be trademarks of their respective companies. We disclaim any and all rights in those marks.
The proper names of the Windows operating systems are as follows:
®
•Microsoft
•Microsoft
•Microsoft
• The product names of Windows Microsoft Microsoft Microsoft
• The product names of Windows Microsoft Microsoft
• The product names of Windows NT Microsoft Microsoft
Windows® 95 operating system
®
Windows® 98 operating system
®
Windows® Millennium Edition (Windows Me)
®
®
Windows® 2000 Advanced Server
®
Windows® 2000 Server
®
Windows® 2000 Professional
®
Windows® XP Professional
®
Windows® XP Home Edition
®
Windows NT® Server 4.0
®
Windows NT® Workstation 4.0
2000 are as follows:
®
XP are as follows:
®
4.0 are as follows:
Notes:
Some illustrations in this manual might be slightly different from the machine.
Certain options might not be available in some countries. For details, please con­tact your local dealer.
1

Safety Information

R
R
When using your printer, the following safety precautions should always be fol­lowed.

Safety During Operation

In this manual, the following important symbols are used:
WARNING:
CAUTION:
Indicates a potentially hazardous situation which, if instructions are not followed, could result in death or serious injury.
Indicates a potentially hazardous situation which, if instructions are not followed, may result in minor or moderate injury or damage to property.
2
R WARNING:
It is dangerous to handle the plug with wet hands. Doing this may re­sult in receiving an electric shock.
Connect the power cord directly into a wall outlet and never use an ex­tension cord.
Disconnect the power plug (by pulling the plug, not the cable) if the power cable or plug becomes frayed or otherwise damaged.
Confirm that the wall outlet is near the machine and freely accessible, so that in event of an emergency, it can be unplugged easily.
Only connect the machine to the power source described in the man­ual.
Avoid multi-wiring.
Do not damage, break or make any modifications to the power cord.
Do not place heavy objects on it, pull it hard or bend it more than nec­essary. These actions could cause an electric shock or fire.
To avoid hazardous electric shock or laser radiation exposure, do not remove any covers or screws other than those specified in this manu­al.
Turn off the power and disconnect the power plug (by pulling the plug, not the cable) if any of the following conditions exists:
You spill something into the equipment.
You suspect that your equipment needs service or repair.
Your equipment's cover has been damaged.
Do not incinerate spilled toner or used toner. Toner dust might ignite
when exposed to an open flame.
Disposal should take place at our authorized dealer or at appropriate collection sites.
Dispose of the used toner cartridge in accordance with the local regu­lation.
Do not take apart or attempt any modifications to this machine. There is a risk of fire, electric shock, explosion or loss of sight. If the machine has laser systems, there is a risk of serious eye damage.
Do not place the IC2 lithium battery near or into fire, or it will explode and cause a burn.
The User Account Enhance Unit installed on the controller board has a IC2 lithium battery which can explode if replaced incorrectly. Re­place the User Account Enhance Unit only with the indicated one.
3
R CAUTION:
Do not eat or swallow toner.
Keep toner (used or unused) and toner cartridge out of reach of children.
Protect the equipment from dampness or wet weather, such as rain, snow,
and so on.
Unplug the power cord from the wall outlet before you move the equipment. While moving the equipment, you should take care that the power cord will not be damaged under the equipment.
When you disconnect the power plug from the wall outlet, always pull the plug (not the cable).
Do not allow paper clips, staples, or other small metallic objects to fall inside the equipment.
For environmental reasons, do not dispose of the equipment or expended supply waste at household waste collection points. Disposal can take place at an authorized dealer or at appropriate collection sites.
The inside of the machine becomes very hot. Do not touch the parts with a "v" label (means hot surface). Touching a part with a "v" label (means hot surface) could result in a burn.
The fusing unit becomes very hot. When installing the new fusing unit, turn off the printer and wait about 30 minutes. After that, install the new fusing unit. Not waiting for the unit to cool down can result in a burn.
Do not pull out the fusing unit forcefully. It may cause the unit to fall and re­sult in an injury.
When touching the fusing unit, do not touch any areas other than the handle as it may cause a burn.
Do not put an object on the right cover when it is open.
4
R CAUTION:
When removing misfed paper, do not touch the fusing unit because it could be very hot.
To prevent an injury, this printer should be lifted by at least two people.
When moving the machine, each person should hold the handles that are
located on opposite sides, and then lift it slowly. Lifting it carelessly or drop­ping it may cause an injury.
Before installing options, the machine should be turned off and unplugged for at least half an hour. Components inside the machine become very hot, and can cause a burn if touched.
When moving the Paper Feed Unit, hold the handles that are located on the top of the unit, and then lift it slowly. Lifting it carelessly or dropping it may cause an injury.
Do not touch the inside of the controller board compartment. It may cause a machine malfunction or a burn.
Keep the machine away from humidity and dust. A fire or an electric shock might occur.
Place the machine on a strong and level surface. Otherwise, the machine might fall and result in an injury.
If you use the machine in a confined space, confirm that there is a continu­ous flow of air.
When pulling the paper tray out, be careful not to pull it strongly. If you do, the tray might fall and cause an injury.
This product uses low frequency electromagnetic fields and may cause harmful interference to sensitive medical implant devices. If you have a car­diac pacemaker or implantable defibrillator, please consult your doctor for additional suggestion or advice.
5

ENERGY STAR Program

As an ENERGY STAR Partner, we have determined that this machine model meets the ENERGY STAR Guidelines for energy efficiency.
The ENERGY STAR Guidelines intend to establish an international energy-saving system for developing and introducing energy-efficient office equipment to deal with environmental is­sues, such as global warming.
When a product meets the ENERGY STAR Guidelines for energy efficiency, the Partner shall place the ENERGY STAR logo onto the machine model.
This product was designed to reduce the environmental impact associated with office equip­ment by means of energy-saving features, such as Low-power mode.
❖❖❖❖ Low-power Mode (Energy Saver mode)
This printer automatically lowers its power consumption 60 minutes after the last operation has been completed. To exit Low-power (Energy Saver) mode, press any key on the control panel. For more information about how to con­figure Energy Saver mode, see Making Printer Settings with Control Panel in the Administrator Reference on the CD-ROM labeled "Operating Instruc­tions".
❖❖❖❖ Specifications
Energy Saver mode Power Consumption 15 W or less
Default Time 60 minutes
Recovery Time 3 seconds or less
6

How to Read This Manual

R
R
Symbols
In this manual, the following symbols are used:
WARNING:
This symbol indicates a potentially hazardous situation which, if instructions are not followed, could result in death or serious injury.
CAUTION:
This symbol indicates a potentially hazardous situation which, if instructions are not followed, may result in minor or moderate injury or damage to property.
* The statements above are notes for your safety.
Important
If this instruction is not followed, paper might be misfed or data might be lost. Be sure to read this.
Preparation
This symbol indicates the prior knowledge or preparations required before op­erating.
Note
This symbol indicates precautions for operation, or actions to take after misop­eration.
Limitation
This symbol indicates numerical limits, functions that cannot be used together, or conditions in which a particular function cannot be used.
Reference
This symbol indicates a reference.
[]
Keys that appear on the machine's panel display.
Keys and buttons that appear on the computer's display.
{}
Keys built into the machine's control panel.
Keys on the computer's keyboard.
7
8
1. Getting Started

Features of this Printer

❖❖❖❖ High Image Quality
True 1200 x 1200 dpi resolution provides high resolution. You can print vari­ous business documents in fine detail from presentations and newsletters containing illustrations or graphics to catalogues, ads, and pictures. In addi­tion, the built-in automatic color registration function assures high image quality at all times.
❖❖❖❖ High Performance
By using an intermediate transfer belt with the single path method, we've achieved short paper path architecture equivalent to the single drum method. This printer is as compact as a monochrome printer but offers high perform­ance output of 20 pages per minute (ppm) in black and white and 16 ppm in full color. The printer performs duplex printing at the same speed as simplex printing with the Interleave function installed. Also, by using induction-heat­ing technology in the fusing unit, a short warm-up time after turning the printer on has been achieved and also the recovery time from the Energy Sav­er mode has been reduced for fast printout when you want to print immedi­ately. The printer also comes with our advanced-technology high-speed controller that allows fast printing and time saving on the total printing time for large-volume data.
❖❖❖❖ Ease of Use
With a compact body like our other A4 20-ppm monochrome printer, it takes up minimum space. Also, the optional duplex unit is installed on the front cover so you don't need extra space or cover opening space. Replacing con­sumables is easy so you don't need to spend time on maintenance. By using induction-heating technology in the fusing unit, we've reduced the time to reach the fusing temperature. And, the printer can reduce power con­sumption to the lowest level possible when idle. Many different interface options such as a USB 2.0 interface or wireless LAN can be installed in the printer according to your requirements.
9
Getting Started

Guide to the Printer

1

Exterior: Front View

1 2
3
1.
Standard Tray
Output is stacked here with the print side down.
2.
Upper Left Cover
Open this cover when replacing toner cartridges.
3.
Ventilator
The ventilator helps to keep the compo­nents inside the printer from overheat­ing. Do not block the ventilator as it may cause a printer malfunction due to over­heating.
4.
Control Panel
Contains keys for printer control and a panel display that shows the printer sta­tus.
4
5
6
7
ZHBH020E
5.
Front Cover
Open this cover when replacing the fus­ing unit or transfer roller, installing the Duplex Unit, or removing misfed paper.
6.
Bypass Tray
Use to print onto thick paper, OHP trans­parencies, custom size paper, and enve­lopes as well as plain paper. When printing on custom size paper , printer driver settings are required.
7.
Tray 1
Up to 530 sheets of plain paper can be loaded.
10

Basic Model Printer Exterior: Rear View

Guide to the Printer
1
2
3
1.
Ventilator
The ventilator helps to keep the compo­nents inside the printer from overheat­ing. Do not block the ventilator as it may cause a printer malfunction due to over­heating.
2.
Right Cover
Open this cover when replacing photo conductor units, the transfer belt or waste toner bottle.
3.
Power Switch
Use this switch to turn the power on and off.
4.
Standard Tray Extension
Pull out this extension when printing on paper of its length is longer than that of A4 or 8
1
/2” × 11”.
ZHBH700E
4 5
6 7
8 9
10
ZHBH031E
5.
Controller Board
Slide this out when installing options such as Memory Unit, Printer Hard Disk, 1394 Interface Unit, 802.11b Interface Unit, USB2.0 Interface Unit or User Ac­count Enhance Unit.
6.
Parallel Port
Use a parallel cable to connect the printer to the computer.
7.
USB Port
Use a USB cable to connect the printer to the host computer.
8.
Ventilator
The ventilator helps to keep the compo­nents inside the printer from overheat­ing. Do not block the ventilator as it may cause a printer malfunction due to over­heating
9.
Optional Paper Feed Unit Con-
nector
Use the Paper Feed Unit connector to connect the printer to the Paper Feed Unit.
10.
Power Port
Connect the power cable to this port and the other end of the cable to the outlet.
1
11
Getting Started

Network Standard Model Exterior: Rear View

1
1
2
3
1.
Ventilator
The ventilator helps to keep the compo­nents inside the printer from overheat­ing. Do not block the ventilator as it may cause a printer malfunction due to over­heating.
2.
Right Cover
Open this cover when replacing photo conductor units, the transfer belt or waste toner bottle.
3.
Power Switch
Use this switch to turn the power on and off.
4.
Standard Tray Extension
Pull out this extension when printing on paper of its length is longer than that of A4 or 8
1
/2” × 11”.
5.
Controller Board
Slide this out when installing options such as Memory Unit, Printer Hard Disk, 1394 Interface Unit, 802.11b Interface Unit, USB2.0 Interface Unit or User Ac­count Enhance Unit.
6.
Parallel Port
Use a parallel cable to connect the printer to the computer.
7.
USB Port
Use a USB cable to connect the printer to the host computer.
8.
Ethernet Port
Use a network interface cable to connect the printer to the network.
9.
Ventilator
The ventilator helps to keep the compo­nents inside the printer from overheat­ing. Do not block the ventilator as it may cause a printer malfunction due to over­heating
10.
Optional Paper Feed Unit Con-
4 5
6 7
8 9
10
11
ZHBH030E
nector
Use the Paper Feed Unit connector to connect the printer to the Paper Feed
ZHBH700E
Unit.
11.
Power Port
Connect the power cable to this port and the other end of the cable to the outlet.
12

Inside

Guide to the Printer
1
2 3
1.
Fusing Unit
Fuses the image on paper. When "Replace Fusing Unit" appears on
the panel display, replace this unit.
2.
Transfer Roller
When "Replace Fusing Unit" appears on the panel display, replace this roller.
3.
Duplex Unit (optional for Basic
Model Printer)
Use to print on both sides of paper.
4.
Toner Cartridges
When "Add Toner (color)" appears on the panel display, replace the indicated color of the toner cartridge.
4
5 6
7
ZHBH040E
5.
Photo Conductor Unit Color/Black
When "Replace Color PCU" or "Replace Black PCU" appears on the panel display, replace the indicated Photo Conductor Unit.
6.
Transfer Belt
When "Replace Transfer Belt" appears on the panel display, replace this unit.
7.
Waste Toner Bottle
Collects waste toner. When "Replace Waste Toner" appears on the panel dis­play, replace this bottle.
1
13
Getting Started

Control Panel

1
ZHBSA010E
1.
Panel Display
Shows the current status of the printer and error messages.
2. {
{Job Reset}}}} Key
{{
When the printer is online, press this key to cancel any ongoing print job.
3.
{{{{On Line}}}} Key
Indicates whether the printer is online or offline.
Press this key to switch between online and offline.
When the lamp is lit, the printer is online, enabling data reception from the host computer.
When the lamp is off, the printer is of­fline, disabling data reception from the host computer.
Press this key to return to the ready con­dition.
4.
{{{{Form Feed}}}} Key
When the printer is offline, press this key to print all the data left in the printer's in­put buffer.
You can use this to force the printer to print the data received in the online sta­tus when the paper size or type does not match with the actual set size or type.
14
5.
{{{{Menu}}}} Key
Press this key to make and check the cur­rent printer settings.
6.
Power Indicator
Power indicator is on while the power switch is on. Power indicator is off when the power is turned off or while the print­er is in Energy Saver mode.
7.
Error Indicator
Lights when a printer error occurs. Goes off when the printer goes in Energy Saver mode.
8.
Data In Indicator
Blinks while the printer is receiving data from a computer. Stays on when there is data to be printed.
9.
{{{{Escape}}}} Key
Press this key to return to the previous condition on the panel display.
10.
{{{{Enter #}}}} Key
Press this key to execute menu items se­lected on the panel display.
11.
{{{{UUUU}}}}{{{{TTTT}}}} Keys
Use these keys to increase or decrease values on the panel display when making settings. Keep pressing the key to quick­en scrolling, and increase or decrease val­ues on the panel display in units of 10.
2. Paper and Other Media

Paper and Other Media Supported by This Printer

Paper Sizes

This section describes the paper size, feed direction, and the maximum amount of paper that can be loaded into each paper tray in this printer.
Note
The following symbols and terminology are used to represent the feed direc-
tion.
In this manual On the panel display Paper feed direction
K ↑
(Feed direction)
Be careful of the paper feed direction. The direction is determined for each pa-
per size.
❖❖❖❖ Input Paper Sizes (Metric version)
A4 (210 × 297)
8 1/2 × 11
Short-edge feed direction
A4
B5 JIS
A5
A6
Legal (LG, 8
Letter (LT, 8
1
/2 × 81/2 inches
5
Executive (Exec., 7
Folio (8
Foolscap (F4, 8
F/GL (8 × 13 inches)
Com#10 Env (4
1
/2 × 14 inches)
1
/2 × 11 inches)
1
/4 × 13 inches)
1
/2 × 13 inches)
1
/8 × 9 1/2 inches)
1
/4 × 101/2 inches)
Feed direction
K
K
K
K
K
K
K
K
K
K
K
K
Size (mm)
210 × 297
182 × 257
148 × 210
105 × 148
216 × 356
216 × 279
140 × 216
184 × 276
210 × 330
216 × 330
203 × 330
104.8 × 241.3
Bypass Tray
Tray 1
Paper Feed Unit
(Tray 2/3)
15
Paper and Other Media
Feed direction
Size (mm)
C5 Env (6.38 × 9.02 inches)
2
C6 Env (4.49 × 6.38 inches)
DL Env (4.33 × 8.66 inches)
7
Monarch Env (3
Custom Size - -
16K (7.68 × 10
/8 × 7 1/2 inches)
1
/2 inches)
K
K
K
K
K
162 × 229
114 × 162
110 × 220
98.4 × 190.5
195 × 267
Bypass Tray
Tray 1
Paper Feed Unit
(Tray 2/3)
Means that the size is supported and the printer selects the paper size au­tomatically.
Means that the size is supported. See p.24 Loading Paper in the Bypass Tray”.
Means that the size is supported but the paper size should be set with the control panel as a custom size. The supported size is approximately 90 ­216 mm in width and 148 - 356 mm in length.
Means that the size is not supported.
❖❖❖❖ Input Paper Sizes (Inch version)
Legal (LG)
Letter (LT)
1
5
/2 × 8 1/2 inches
Executive (Exec.)
A4
B5 JIS
A5
A6
16
K
K
K
K
K
K
K
K
Feed direction
Size (inch)
81/2 × 14
1
/2 × 11
8
51/2 × 81/
71/4 × 101/
8.26 × 5.83
7.17 × 10.12
5.83 × 8.26
4.13 × 5.63
Bypass Tray
Tray 1
Paper Feed Unit
(Tray 2/3)
2
2
Paper and Other Media Supported by This Printer
Feed direction
Folio
Foolscap F4
F/GL
Com#10 Env
C5 Env
C6 Env
DL Env
Monarch Env
Custom Size - -
16K
K
K
K
K
K
K
K
K
K
Size (inch)
81/4 × 13
1
/2 × 13
8
8 × 13
1
/8 × 9 1/
4
6.38 × 9.02
4.49 × 6.38
4.33 × 8.66
7
3
/8 × 7 1/
7.68 × 10
2
2
1
/
2
Bypass Tray
Tray 1
Means that the size is supported and the printer selects the paper size au­tomatically.
Means that the size is supported. See p.24 Loading Paper in the Bypass Tray
Means that the size is supported but the paper size should be set with the control panel as a custom size. The supported size is approximately 3.5 -
8.5 inches in width and 5.8 - 14 inches in length.
Means that the size is not supported.
Paper Feed Unit
(Tray 2/3)
2
❖❖❖❖ Paper weight and number of sheets to be set
Supported paper weight
Tray 1 60 - 105 g/m2
Bypass Tray 60 - 165 g/m2
PAPER FEED UNIT Type 3000 60 - 105 g/m2
*1
Confirm that the top of the stack is not higher than the limit mark inside the tray.
(16 - 28 lb. Bond)
(16 - 90 lb. Index)
(16 - 28 lb. Bond)
Maximum number of sheets (plain paper)
530 (80 g/m2, 20 lb. Bond)
100 (80 g/m2, 20 lb. Bond)
530 (80 g/m2, 20 lb. Bond)
*1
17
Paper and Other Media

Paper Recommendations

Loading Paper
Important
2
Do not use paper that is meant for an ink-jet printer, or it may stick to the fus-
ing unit and cause a paper misfeed.
Set the paper as described below
Tray 1: Print side facing up
Paper Feed Unit: Print side facing up
Bypass Tray: Print side facing down
Print quality cannot be guaranteed if paper other than the ones recommended
is used. For more information about recommended paper, contact your sales or service representative.
Storing Paper
Paper should always be stored properly. Improperly stored paper might re­sult in poor print quality, paper misfeeds, or printer damage. Recommenda­tions are as follows:
Avoid storing paper in humid areas.
Avoid exposing paper to direct sunlight.
Store on a flat surface.
Keep paper in the package in which the paper came.
Types of Paper and Other Media
❖❖❖❖ Plain Paper
Plain paper refers to paper up to 105 g/m2 (28 lb. Bond). If you print on pa-
per heavier than 105 g/m
Any input tray can be used.
Tray 1 can hold up to 530 sheets.
PAPER FEED UNIT Type 3000 can hold up to 530 sheets. (Up to two units can be installed to the printer.) The Bypass Tray can hold up to 100 sheets. Confirm that the top of the stack is not higher than the limit mark inside the tray.
The Bypass Tray supports custom size paper approximately 90 to 216 mm
(3.5 to 8.5 inches) in width, and approximately 148 to 356 mm (5.8 to 14 inches) in length.
18
2
(28 lb. Bond), use the Bypass Tray.
Paper and Other Media Supported by This Printer
When printing on the reverse side of plain paper that has been already
printed on, load it on the Bypass Tray with print side down, and then select [Plain:Dup. Back] with the control panel or the printer driver. Only the By­pass Tray supports this function.
❖❖❖❖ Thick Paper
Thick paper refers to paper between 106 g/m2 (28.2 lb. Bond) to 165 g/m
(90 lb. Index).
Use the Bypass Tray and select the thick paper mode with the control panel
or printer driver. Tray 1 or Paper Feed Unit cannot be used.
Confirm that the top of the stack is not higher than the limit mark inside
the tray.
When printing on the reverse side of thick paper that has been already
printed on, load it on the Bypass Tray with print side down, and then select [Thick:Dup. Back] with the control panel or the printer driver. Only the By­pass Tray supports this function.
Note
The number of sheets to be set may vary depending on the paper thick-
ness and paper type.
There may be noise when printing on thick paper. This is not a malfunc-
tion.
❖❖❖❖ Thin Paper
Thin paper refers to paper between 60g/m2 (16 lb.Bond) to 70g/m2 (19
lb.Bond).
Set the printer to Thin Paper mode using the control panel.
2
2
Reference
See Specifying a paper type or p.27 Specifying a paper type for the By­pass Tray”.
❖❖❖❖ Glossy Paper
Glossy paper refers to paper 130 g/m2 (100 lb Text).
Use the Bypass Tray and select glossy paper mode with the printer driver.
Tray 1 or Paper Feed Unit cannot be used.
❖❖❖❖ OHP transparencies
When printing on an OHP transparency that has a print side, be sure to print on the print side. Otherwise, it may stick to the fusing unit and cause a paper misfeed. Print quality cannot be guaranteed if OHP transparencies other than the ones recommended is used. For more information about recommended OHP transparency, contact your sales or service representative.
Use the Bypass Tray. Tray 1 or Paper Feed Unit cannot be used.
The Bypass Tray can hold up to 50 sheets.
19
Paper and Other Media
Separate stuck OHP transparencies every time before printing.
If OHP transparencies stick together when they feed, set them on the tray
one by one or select "Slip sheet" in the printer driver. For more information about using "Slip sheet", see the printer driver's Help.
Confirm that the top of the stack is not higher than the limit mark inside
the tray.
When printing on OHP transparencies, select the Transparency mode with
2
the control panel or the printer driver.
Remove OHP transparencies from the tray after use to prevent them from
sticking to each other.
❖❖❖❖ Envelopes
Use the Bypass Tray. Tray 1 and the Paper Feed Unit cannot be used.
The Bypass Tray can hold up to 10 envelopes.
Load envelopes in the Bypass Tray with the print side down.
Load only one size and type of envelope at a time.
Do not forcibly push envelopes when loading.
Confirm that the top of the stack is not higher than the limit mark inside
the tray.
Use flat envelopes with no curl. If they have a curl, flatten them.
Use completely flat envelopes that contain no air inside.
Do not print on both sides of envelopes.
Do not use the following envelopes:
Envelopes with multiple flaps Envelopes with a peel-off adhesive strip Envelopes with windows or clasps Envelopes made of paper that is not supported by this printer (See p.20
Paper not supported by this printer”)
We recommend setting the margins to at least 15 mm (0.6 inch) for all four
directions.
Envelopes may wrinkle or print quality may be poor depending on the
characteristics of the envelope such as weight and stiffness.
See p.15 Paper Sizes for the supported sizes of envelopes.
❖❖❖❖ Paper not supported by this printer
Avoid using the following paper as they are not supported by this printer.
Paper meant for an ink-jet printer
Bent, folded, or creased paper
Curled or twisted paper
Torn paper
Wrinkled paper
20
Paper and Other Media Supported by This Printer
Damp paper
Paper that is dry enough to emit static electricity
Paper that has already been printed onto, except a preprinted letterhead
Special paper, such as thermal paper, aluminum foil, carbon paper and
conductive paper
Paper whose weight is heavier or lighter than the limitation.
Paper with windows, holes, perforations, cutouts, or embossing
Adhesive label paper on which glue or base paper is exposed
Paper with clips or staples
Print Area
The following shows the print area for this printer. Be sure to set the print mar­gins correctly by the application.
2
A : Print area
B : Feed direction
C : Approx. 5 mm (0.2 inch)
Note
The print area may vary depending on the paper size, printer language and
printer driver settings.
21
Paper and Other Media
R

Loading Paper

CAUTION:
When pulling the paper tray out,
be careful not to pull it strongly. If you do, the tray might fall and
2
cause an injury.
Adjust the side guides to the pa-
CCCC
per size you want to load.

Loading Paper in Tray 1/Optional Paper Feed Unit

Pull the paper tray out of the
AAAA
printer until it stops. After that, lift it slightly, and then pull it out completely. Place it on a flat sur­face.
ZHBY010E
Load paper into the paper tray
DDDD
with the print side up.
ZHBY060E
ZHBY020E
22
Note
You can not pull Tray 1 out if
the Bypass Tray is open.
Press "Push", and then adjust the
BBBB
rear guide to the paper size you want to load.
ZHBY040E
Important
Make sure that the top of the
stack is not higher than the limit mark inside the tray.
The side guides should be set
exactly to the paper size to avoid paper misfeeds.
Do not load different kinds of
paper in the tray.
Slide the paper tray completely
EEEE
into the printer.
Important
Be sure to insert the paper tray
completely. Otherwise, mis­feeds might occur.
Changing paper size of the paper tray
Pull the paper tray out of the
AAAA
printer until it stops. After that, lift it slightly, and then pull it out completely. Place it on a flat sur­face
Remove the paper.
BBBB
ZHBY010E
Loading Paper
Adjust the side guides to the pa-
DDDD
per size you want to load.
Load paper into the paper tray,
EEEE
with the print side up.
2
ZHBY060E
Press "Push", and then adjust the
CCCC
rear guide to the paper size you are using.
ZHBY030E
ZHBY040E
ZHBY020E
Important
Confirm that the top of the stack
is not higher than the limit mark inside the tray.
Slide the paper tray completely
FFFF
into the printer.
Specifying a paper type
By selecting the paper type you want to load, the printer can perform print­ing better.
You can select from the following pa­per types:
Plain Paper, Recycled Paper, Spe­cial Paper, Color Paper, Letter­head, Preprinted, Prepunched, Bond Paper, Cardstock
23
Paper and Other Media
Note
When selecting "Plain Paper", se-
lect either "Thin" or "Normal" for "PlainPaper Type" in the "Mainte­nance" menu.
Press the {{{{Menu}}}} key.
AAAA
2
"Menu" appears on the panel dis­play.
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
BBBB
play "Paper Input", and then press the {{{{Enter #}}}} key.
Menu: Paper Input
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
CCCC
play "Paper Type", and then press the {{{{Enter #}}}} key.
Paper Input: Paper Type
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
DDDD
play "Tray 1", and then press the {{{{Enter #}}}} key.
Paper Type: Tray 1
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
EEEE
play the loaded paper type, and then press the {{{{Enter #}}}} key.
Tray 1: Recycled Paper
In about two seconds, “Menu” ap­pears on the panel display.
Loading Paper in the Bypass Tray
In addition to plain paper, you can load thick paper, envelopes, glossy paper and OHP transparencies onto the Bypass Tray.
Note
Paper sizes supported by the By-
pass Tray can be 90 - 216 mm (3.5 -
8.5 inches) in width, and 148 - 356 mm (5.8 - 14 inches) in length.
The paper size selected with the
printer driver overrides the one se­lected with the control panel. You do not have to make settings with the control panel if you have al­ready made them with the printer driver. However, when using a printer driver other than the RPCS printer driver, you must make the settings using the control panel. For more information about the printer driver, see the printer driv­er's Help. Also, see p.27 “Specify- ing a paper type for the Bypass Tray”.
If you load thick paper, or plain or
thick paper that has been already printed on one side, make the set­tings for the paper type with the control panel or the printer driver. See p.26 Specifying a custom pa­per size for the Bypass Tray”.
The number of pages that can be
loaded in the Bypass Tray differs depending on the paper type.
24
Press the {{{{On Line}}}} key.
FFFF
"Ready" appears on the panel dis­play.
Loading Paper
Open the Bypass Tray.
AAAA
Extend the Bypass Tray.
BBBB
Slide the side guides outwardAAAA ,
CCCC
and then load paper until it stops with the print side down BBBB.
ZHBY070E
ZHBY080E
Adjust the side guides to the pa-
DDDD
per width.
Important
Confirm that the top of the stack
is not higher than the limit mark inside the tray.
Shuffle the paper before loading
the stack onto the tray so multi­ple sheets are not fed in at the same time.
Set the paper size using the con-
EEEE
trol panel as follows: A Press the {{{{Menu}}}} key.
"Menu" appears on the panel display.
B Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play "Paper Input", and then press the {{{{Enter #}}}} key.
2
ZHBY100E
ZHBY090E
Menu: Paper Input
C Confirm that "Bypass Size" is
displayed, and then press the {{{{Enter #}}}} key.
Paper Input: Bypass Size
25
Paper and Other Media
D Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play the size and direction of the paper in the Bypass Tray.
Bypass Size: 8 1/2 × 13
2
In about two seconds, “Menu” appears on the panel display.
E Press the {{{{On Line}}}} key.
"Ready" appears on the panel display.
Specifying a custom paper size for the Bypass Tray
Specify the paper size with the con­trol panel when you load custom size paper.
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
BBBB
play "Paper Input", and then press the {{{{Enter #}}}} key.
Menu: Paper Input
Confirm that "Bypass Size" is dis-
CCCC
played, and then press the {{{{Enter #}}}} key.
Paper Input: Bypass Size
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
DDDD
play "Custom size", and then press the {{{{Enter #}}}} key.
Bypass Size:
Note
The printer cannot print from ap-
plications that do not support cus­tom paper size.
Set the vertical value for A, and set
the horizontal value for B.
Custom Size
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to set the
EEEE
vertical value, and then press the {{{{Enter #}}}} key.
Custom Size: Vert. 150mm
26
Press the {{{{Menu}}}} key.
AAAA
"Menu" appears on the panel dis­play.
ZHBY110E
The unit on the panel display can be changed to inches with the con­trol panel.
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to set the
FFFF
horizontal value, and then press the {{{{Enter #}}}} key.
Custom Size: Horiz. 200mm
In about two seconds, "Menu" ap­pears on the display panel.
Press the {{{{On Line}}}} key.
GGGG
"Ready" appears on the panel dis­play.
Specifying a paper type for the Bypass Tray
By selecting the paper type you want to load, the printer can perform print­ing better.
You can select from the following pa­per types:
Plain Paper, Recycled Paper, Spe­cial Paper, Color Paper, Letterhead, Preprinted, Prepunched, Labels (adhesive label paper), Bond Pa­per, Cardstock, Transparency (OHP transparency), Thick Paper, Plain:Dup.Back (reverse side of plain paper), Thick:Dup.Back (re­verse side of thick paper), Glossy Paper
Loading Paper
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
CCCC
play "Paper Type", and then press the {{{{Enter #}}}} key.
Paper Input: Paper Type
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
DDDD
play "Bypass Tray", and then press the {{{{Enter #}}}} key.
Paper Type: Bypass Tray
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
EEEE
play the loaded paper type, and then press the {{{{Enter #}}}} key.
2
Note
When selecting "Plain Paper",
select either "Thin" or "Normal" for "PlainPaper Type" in the "Maintenance" menu.
Important
You must specify the paper type
when using thick paper, adhe­sive label paper, OHP transpar­encies, or when printing on plain or thick paper that has al­ready been printed on one side.
Press the {{{{Menu}}}} key.
AAAA
"Menu" appears on the panel dis­play.
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
BBBB
play "Paper Input", and then press the {{{{Enter #}}}} key.
Menu: Paper Input
Bypass Tray: Thick Paper
Press the {{{{On Line}}}} key.
FFFF
"Ready" appears on the panel dis­play.
27
Paper and Other Media
2
28
3. Replacing Consumables
R
R
and Maintenance Kit

Toner Cartridge

WARNING:
Do not incinerate spilled toner or used toner. Toner dust is flammable and might ignite when exposed to an open flame. Disposal should take place at an authorized dealer or an appropriate collection site. If you dispose of the used toner cartridges yourself, dis­pose of them according to lo­cal regulations.
CAUTION:
Keep toner (used or unused) and the toner cartridge out of reach of children.
Note
The actual printable numbers vary
depending on the image volume and density, number of pages to be printed at a time, paper type and paper size used, and environmen­tal conditions such as temperature and humidity. The quality of toner lowers in time. Because of this, the toner cartridge may require re­placement earlier than expected. We recommend that you prepare a new toner cartridge beforehand.
Replace the toner cartridge of the in­dicated color when the following message appears on the panel dis­play.
Add Toner XXX/XXX
or
Toner is Almost Empty:XXX
Note
The color is displayed for XXX.
If cyan, magenta or yellow toner
runs out, you can print in black and white using the black toner. Change the color mode setting to "Black and White" with the printer driver.
If black toner runs out, printing is
not possible until the black toner cartridge is replaced.
Open the upper left cover of the
AAAA
printer.
ZHBH440E
29
Replacing Consumables and Maintenance Kit
Remove the toner cartridge for
BBBB
the color you want to replace.
Important
Do not open the shutter at the
bottom of the toner cartridge. The toner may spill.
3
ZHBH900E
You can remove all four cartridges in the same way.
In the illustration, yellow cartridge is used as an example.
Important
Do not shake the removed toner
cartridge. The remaining toner may spill.
Take out a new toner cartridge
CCCC
from the package.
Shake the toner cartridge back
DDDD
and forth about 10 times.
Check that the toner color and lo-
EEEE
cation are correct, and then insert the toner cartridge vertically and slowly.
ZHBH470E
30
ZHBH480E
ZHBH460E
In the illustration, black cartridge is used as an example.
Insert the toner cartridge in the
FFFF
direction of the arrow.
You can install all four cartridges in the same way.
Important
Do not repeatedly install and re-
move the toner cartridges. This could result in a toner leak.
Close the upper left cover of the
GGGG
printer.
Toner Cartridge
3
ZHBH490E
ZHBH500E
Note
If the toner cartridge is not in-
stalled properly, you cannot close the upper left cover of the printer.
31
Replacing Consumables and Maintenance Kit
R
R

Waste Toner Bottle Type 125

WARNING:
Do not incinerate spilled toner or used toner. Toner dust is flammable and might ignite when exposed to an open flame. Disposal should take place at an authorized dealer
3
or an appropriate collection site. If you dispose of the used toner containers yourself, dis­pose of them according to lo­cal regulations.
CAUTION:
Keep toner (used or unused) and the toner cartridge out of reach of children.
Do not put an object on the right cover when it is open.
Replace the waste toner bottle when the following message appears on the panel display.
Unlock the waste toner bottle.
DDDD
Important
Do not lock the waste toner bot-
tle that has been removed. Ton­er may spill.
ZHBH630E
Replace Waste Toner
ZHBH640E
Turn off the power.
AAAA
Open the right cover.
BBBB
Remove the used waste toner bot-
EEEE
tle slowly.
32
Take out a new waste toner bottle
CCCC
from the bag.
ZHBH290E
ZHBH650E
Place the new waste toner bottle
FFFF
in the position as shown in the il­lustration.
Lock the waste toner bottle.
GGGG
Waste Toner Bottle Type 125
3
ZHBH660E
Important
Be sure to lock the waste toner
bottle to prevent toner from leaking inside the printer.
Close the right cover slowly.
HHHH
Turn on the power.
IIII
ZHBH670E
ZHBH430E
33
Replacing Consumables and Maintenance Kit
R
R

Photo Conductor Unit Type 125 Black/Color

WARNING:
Do not incinerate spilled toner or used toner. Toner dust is flammable and might ignite when exposed to an open flame. Disposal should take
3
place at an authorized dealer or an appropriate collection site. If you dispose of the used toner containers yourself, dis­pose of them according to lo­cal regulations.
CAUTION:
Keep toner (used or unused) and the toner cartridge out of reach of children.
Do not put an object on the right cover when it is open.
Replace the black or color photo con­ductor unit when the following mes­sage appears on the panel display.
Replace Black PCU
or
❖❖❖❖ Photo Conductor Unit Type 125 Black
ZHBH680E
❖❖❖❖ Photo Conductor Unit Type 125 Color
ZHBH690E
Turn off the power.
AAAA
Open the right cover.
BBBB
Replace Color PCU
Check the contents of the box for the following items:
ZHBH290E
34
Photo Conductor Unit Type 125 Black/Color
Pull out the green levers on the
CCCC
left and right that are fastening the inner cover to unlock the le­vers.
Lift the inner cover until it stays
DDDD
up.
ZHBH300E
B Pull out the photo conductor
unit slowly.
ZHBH330E
Photo Conductor Unit Type 125 Color
A Pinch the green lever to unlock
the unit.
3
Remove the photo conductor unit.
EEEE
Photo Conductor Unit Type 125 Black
A Pinch the green lever to unlock
the unit.
ZHBH310E
ZHBH340E
B Pull out the photo conductor
unit slowly until it stops.
ZHBH350E
ZHBH320E
35
Replacing Consumables and Maintenance Kit
C Pinch the green part to unlock.
Important
Do not remove the cover at-
tached to the bottom of the pho­to conductor unit yet.
After you take the new Photo
Conductor Unit out of the bag, quickly install it.
Align the green arrow at the tip of
HHHH
the photo conductor unit to the
3
ZHBHa910E
D Pull out the photo conductor
unit slowly.
Important
Be sure to hold the unit with
both hands, and then pull it out slowly.
Take out the new photo conduc-
FFFF
rail inside the printer.
Important
Make sure the green arrow fits
securely on the rail before pro­ceeding to the next step.
❖❖❖❖ Photo Conductor Unit Type 125
Black
tor unit.
Peel off the tape, which is around
GGGG
Photo Conductor Unit by peeling it downward, and remove the cov­er on top of the Unit.
36
ZHBH370E
❖❖❖❖ Photo Conductor Unit Type 125
Color
ZHBH681E
ZHBH380E
ZHBHA680E
Photo Conductor Unit Type 125 Black/Color
Push the front of the photo con-
IIII
ductor unit slowly, sliding the unit on the cover and into the ma­chine until it stops.
❖❖❖❖ Photo Conductor Unit Type 125
Black
❖❖❖❖ Photo Conductor Unit Type 125
Color
ZHBH390E
Lower the inner cover slowly.
JJJJ
Push the green lever to fasten the
KKKK
inner cover.
Close the right cover slowly.
LLLL
ZHBH410E
ZHBH420E
3
ZHBH400E
Important
If you do not attach the green
arrow of the photo conductor unit securely to the rail, you may damage the photo conduc­tor unit.
Turn on the power.
MMMM
ZHBH430E
37
Replacing Consumables and Maintenance Kit
R

Fusing Unit Type 125

CAUTION:
The inside of the machine be­comes very hot. Do not touch the parts with a "v" label (means hot surface). Touching a part with a "v" label (means hot sur­face) could result in a burn.
3
The fusing unit becomes very hot. When installing the new fus­ing unit, turn off the printer and wait about 30 minutes. After that, install the new fusing unit. Not waiting for the unit to cool down can result in a burn.
Do not pull out the fusing unit forcefully. It may cause the unit to fall and result in an injury.
When touching the fusing unit, do not touch any areas other than the handle as it may cause a burn.
Replace the fusing unit when the fol­lowing message appears on the panel display.
Replace Fusing Unit Soon
or
Replace Fusing Unit
Check the contents of the box for the following items:
❖❖❖❖ Fusing Unit
ZHBH200E
❖❖❖❖ Transfer Roller
ZHBH590E
Important
Be sure to make the setting from
the control panel after replacing the fusing unit. Without it, the pro­cedure is incomplete.
Turn off the power.
AAAA
Important
To prevent a burn, after the
power is turned off, be sure to wait about 30 minutes until the fusing unit cools down before touching the fusing unit.
38
Fusing Unit Type 125
Open the front cover by pushing
BBBB
the front cover release button.
Pinch the connector lever, and
CCCC
then pull out the connector.
Push the green release buttons on
DDDD
the left and right outwards to un­lock the fusing unit.
ZHBP281E
ZHBH210E
Remove the fusing unit slowly.
EEEE
Take out the new fusing unit
FFFF
from the box.
Place the unit as shown, and then
GGGG
insert the new fusing unit slowly.
Insert the fusing unit until it
HHHH
clicks, and then check that the unit is locked.
ZHBH230E
ZHBH240E
3
ZHBH220E
ZHBH250E
39
Replacing Consumables and Maintenance Kit
Push in the connector.
IIII
3
Turn the green part in the direc-
JJJJ
tion of the arrow, and then re­move the transfer roller.
Take out the new transfer roller.
KKKK
Important
Do not touch the roller part.
ZHBH260E
ZHBH600E
Hold the green part as shown, and
LLLL
then insert the transfer roller into the printer.
Important
The end with a longer shaft
must be on the left.
Close the front cover slowly.
MMMM
Turn on the power.
NNNN
Make the setting from the control
OOOO
panel.
When "Replace Fusing Unit" Appears on the Panel Display
A If the following message is on
the control panel, press the {{{{Es- cape}}}} key for more than five seconds. The message disap­pears and a maintenance reset is performed automatically.
ZHBH620E
40
ZHBH610E
Replace Fusing Unit
When "Replace Fusing Unit Soon" Appears on the Panel Display
A Press the {{{{Menu}}}} key.
Menu appears on the panel display.
B Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play “Maintenance”, and then press the {{{{Enter #}}}} key.
Menu: Maintenance
C Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play “Maint. Reset”, and then press the {{{{Enter #}}}} key.
Fusing Unit Type 125
Maintenance: Maint. Reset
D Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play “Fusing Unit”, and then press the {{{{Enter #}}}} key.
Maint. Reset Fusing Unit
The following message appears.
Fusing Unit: Press # to Reset
E Press the {{{{Enter #}}}} key. Wait for
a few seconds.
F Press the {{{{On Line}}}} key.
"Ready" appears on the panel display.
3
41
Replacing Consumables and Maintenance Kit
R

Intermediate Transfer Unit Type 125

CAUTION:
The inside of the machine be­comes very hot. Do not touch the parts with a "v" label (means hot surface). Touching a part with a "v" label (means hot sur­face) could result in a burn.
3
Replace the transfer belt when the fol­lowing message appears on the panel display.
Turn off the power.
AAAA
Open the right cover of the print-
BBBB
er.
Replace Transfer Belt soon
or
Replace Transfer Belt
Check the contents of the box for the following items:
❖❖❖❖ Transfer Belt
Remove the Waste Toner Bottle.
CCCC
Reference
See p.32 Waste Toner Bottle Type 125”.
Pull out the green levers on the
DDDD
left and right that are fastening the inner cover to unlock the le­vers.
ZHBH290E
Important
Be sure to make the setting from
the control panel after replacing the transfer belt. Without it, the procedure is incomplete.
42
ZHBH510E
ZHBH300E
Intermediate Transfer Unit Type 125
Lift the inner cover until it stays
EEEE
up.
Unlock the waste toner bottle.
FFFF
Important
Do not lock the waste toner bot-
tle that has been removed. Ton­er may spill.
ZHBH310E
ZHBH630E
Remove the waste toner bottle
GGGG
slowly.
Turn the green screws on the left
HHHH
and right in the direction of the arrows to loosen them.
The screws are not removed.
Pinch the both screws and remove
IIII
the transfer belt slowly until it stops.
ZHBH650E
3
ZHBH520E
ZHBH640E
ZHBH530E
43
Replacing Consumables and Maintenance Kit
Raise the green cover, hold the
JJJJ
transfer belt as shown, and then remove the transfer belt.
Close the green cover, and then
MMMM
insert it until it stops.
3
ZHBH920E
ZHBH540E
Turn the green screws on the left
Important
Be sure to hold the unit with
both hands, and then pull it out slowly.
Do not touch the belt part.
Take out the new transfer belt.
KKKK
Holding the transfer belt as
LLLL
shown, insert the transfer belt in the printer.
NNNN
and right in the direction of the arrows to tighten them.
ZHBH580E
44
ZHBH560E
Place the waste toner bottle in the
OOOO
position as shown in the illustra­tion.
ZHBH660E
Intermediate Transfer Unit Type 125
Lock the waste toner bottle.
PPPP
Important
Be sure to lock the waste toner
bottle to prevent toner from leaking inside the printer.
Lower the inner cover slowly.
QQQQ
ZHBH670E
Close the right cover.
SSSS
Turn on the power.
TTTT
Make the setting from the control
UUUU
panel.
When "Replace Transfer Belt" Appears on the Panel Display
A If the following message is on
the control panel, press the {{{{Es- cape}}}} key for more than five seconds. The message disap­pears and a maintenance reset is performed automatically.
ZHBH430E
3
Push the green levers to fasten the
RRRR
inner cover.
ZHBH410E
ZHBH420E
When "Replace Transfer Belt Soon" Appears on the Panel Display
A Press the {{{{Menu}}}} key.
"Menu" appears on the panel display.
B Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play "Maintenance", and then press the {{{{Enter #}}}} key.
Menu: Maintenance
45
Replacing Consumables and Maintenance Kit
C Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play "Maint. Reset", and then press the {{{{Enter #}}}} key.
Maintenance: Maint. Reset
D Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play "Transfer Belt", and then press the {{{{Enter #}}}} key.
3
Maint. Reset: Transfer Belt
The following message appears.
Transfer Belt: Press # to Reset
E Press the {{{{Enter #}}}} key.
Wait for a few seconds.
F Press the {{{{On Line}}}} key.
"Ready" appears on the panel display.
46
4. Cleaning and Adjusting the
R
R
Printer

Cautions to Take When Cleaning

WARNING:
Do not remove any covers or screws other than those specified in this manual. Some parts of the machine are at a high voltage and could give you an electric shock. Also, if the machine has laser systems, di­rect (or indirect) reflected eye contact with the laser beam may cause serious eye damage. When the machine needs to be checked, adjust­ed, or repaired, contact your service representative.
Do not take apart or attempt any modifications to this machine. There is a risk of fire, electric shock, explosion or loss of sight. If the machine has laser systems, there is a risk of serious eye damage.
CAUTION:
When removing misfed paper, do not touch the fusing unit because it could be very hot.
Clean the printer periodically to maintain fine printing.
Dry wipe the exterior with a soft cloth. If dry wiping is not enough, wipe with a soft, wet cloth that is wrung out well. If you still cannot remove the stain or grime, use a neutral detergent, and then wipe over with a well-wrung wet cloth, dry wipe, and let it dry.
Important
To avoid deformation, discoloration, or cracking, do not use volatile chemi-
cals, such as benzine and thinner, or spray insecticide on the printer.
If there is dust or grime inside the printer, wipe with a clean, dry cloth.
47
Cleaning and Adjusting the Printer

Adjusting the Color Registration

When the printer is moved, when the Fusing Unit is replaced, or after print­ing repeatedly for some time, regis­tration shifting might occur. By performing color registration adjust­ment, you can maintain optimum print results.
If the color documents show registra­tion shifting, perform automatic color adjustment.
Press the {{{{Menu}}}} key.
4
AAAA
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
CCCC
play "Color Regist.", and then press the {{{{Enter #}}}} key.
Maintenance: Color Regist.
The following message appears.
Press # To Adjust
Press the {{{{Enter #}}}} key.
DDDD
Automatic color adjustment be­gins, and the following message is displayed.
Adjusting...
"Menu" appears on the panel dis­play.
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
BBBB
play "Maintenance", and then press the {{{{Enter #}}}} key.
Menu:
ZHBS010E
Important
Do not turn off the power
switch while "Adjusting..." ap­pears on the panel display to avoid printer malfunction.
Automatic color adjustment takes about two minutes. When it is complete, the following message appears.
Maintenance
Completed
48
Maintenance: Color Regist.

Adjusting the Image Density

Adjusting the Image Density
Adjust the image density when the print side of the page is shaded or the print image looks patchy.
Important
Extreme settings may create out-
put that appears dirty.
Image density settings should be
made from the application or the printer driver whenever possible.
Note
Changing the image density set-
ting might cause a deterioration of color balance. We recommend that you leave the image density at its factory default setting.
Press the {{{{Menu}}}} key.
AAAA
ZHBS010E
"Menu" appears on the panel dis­play.
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
BBBB
play "Maintenance", and then press the {{{{Enter #}}}} key.
Menu: Maintenance
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
CCCC
play "Image Density", and then press the {{{{Enter #}}}} key.
Maintenance: Image Density
The following message appears on the panel display.
Image Density: Prt. Test Sheet
Press the {{{{Enter #}}}} key.
DDDD
The following message appears on the panel display, and then press the {{{{Enter #}}}} key.
Prt.Test Sheet: Press # to Start
Printing
Compare the colors on the printed
EEEE
image density test sheet with those on the Image Density Ad­justing Card.
Note
If the image density of the Im-
age Density Adjusting Card is equal to the framed part of the test sheet, you do not need to adjust the image density value.
4
49
Cleaning and Adjusting the Printer
If the image density of the Im-
age Density Adjusting Card is equal to the density shown above the frame, select “-” for the image density setting. If the image density of the Image Density Adjusting Card is equal to the density shown below the frame, select “+” for the image density setting.
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to select
FFFF
the color you want to adjust, and then press the {{{{Enter #}}}} key.
4
Image Density: Black
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to set the
GGGG
image density value, and then press the {{{{Enter #}}}} key.
Black: (-10 +10) 0
Note
You can adjust the image densi-
ty in 21 steps from -10 to +10. In­creasing the value makes the printouts darker and decreasing the value makes the printouts lighter.
Pressing the {{{{UUUU}}}} or {{{{TTTT}}}} key
makes the value increase or de­crease by one.
To adjust another color, repeat the
and G.
steps
F
Press the {{{{On Line}}}} key.
HHHH
"Ready" appears on the panel dis­play.
50
Ready

Adjusting the Tray Registration

Adjusting the Tray Registration
You can adjust the registration of Tray 2 and Tray 3 (optional Paper Feed Unit). The vertical adjustment is used for all trays. Normally, you need not update the registration. But when the optional Paper Feed Unit or the Duplex Unit is installed, updating the registration is useful in some cases. The following procedure describes how to adjust the registration of Tray
2. You can use the same procedure to adjust the other tray as well.
Press the {{{{Menu}}}} key.
AAAA
ZHBS010E
"Menu" appears on the panel dis­play.
Print the test sheet to preview the
DDDD
settings. A Confirm that "Prt. Test Sheet"
is displayed, and then press the {{{{Enter #}}}} key.
Registration: Prt. Test Sheet
B Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play the tray to adjust, and then press the {{{{Enter #}}}} key.
Prt. Test Sheet: Tray 2
The test sheet is printed, and then the printer returns to the previous menu.
Confirm the position of the image
EEEE
on the test sheet, and then adjust the registration value.
4
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
BBBB
play "Maintenance", and then press the {{{{Enter #}}}} key.
Menu: Maintenance
Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
CCCC
play "Registration", and then press the {{{{Enter #}}}} key.
Maintenance: Registration
The following steps show how to adjust the registration value to make the margins equal.
51
Cleaning and Adjusting the Printer
A Press the {{{{Escape}}}} key. B Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play "Adjustment", and then press the {{{{Enter #}}}} key.
Registration: Adjustment
C Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to dis-
play the tray to adjust, and then press the {{{{Enter #}}}} key.
FFFF
GGGG
Adjustment:
4
Horiz.: Tray 2
D Press the {{{{UUUU}}}} or {{{{TTTT}}}} key to set
the registration value (mm).
A : Print Area
B : Feed Direction
Pressing the {{{{UUUU}}}} or {{{{TTTT}}}} key
makes the value increase or decrease by 0.5 mm steps.
E Press the {{{{Enter #}}}} key. F Press the {{{{Escape}}}} key.
Print the test sheet to check the settings you have made.
Press the {{{{On Line}}}} key.
"Ready" appears on the panel dis­play.
Ready
Horiz.: Tray 2: (-15 +15) 0
Note
Increase the value to shift the
print area in the positive di­rection, and decrease to shift in the negative direction.
52
ZDJX900J
5. Troubleshooting

Error & Status Messages on the Control Panel

❖❖❖❖ Status Messages
Messages/Second messages Status
Calibrating The printer is calibrating the color. Wait until "Ready" appears
Energy Save Mode The printer is in Energy Saver (low-power) mode. No action is
Hex Dump Mode The printer receives data in hexadecimal numbers in Hex
Offline The printer is offline. Make the printer online by pressing the
Please Wait The printer is initializing the development unit or HDD. Wait
Processing The printer is processing the print job. Wait for a while.
Ready The default ready message. The printer is ready for use. No ac-
Resetting Job The printer is resetting the print job. Wait until "Ready" ap-
Waiting The printer is waiting for the next data to print. Wait for a
Warming Up The printer is warming up and not ready. Wait until "Ready"
on the panel display.
required.
Dump mode. Turn off the printer after printing, and then turn it back on.
{{{{On Line}}}} key to start printing.
for a while.
This message may appear when printing with small size paper continuously.
Wait for a while.
tion is required.
pears on the panel display.
while.
appears on the panel display.
❖❖❖❖ Alert Messages
Messages/Second messages Description Solution
Add Toner:
XXX
The printer is out of the indi­cated toner(s).
XXX: Yellow/Magenta/Cy­an/Black
Replace with a new toner car­tridge of the indicated color(s). Even when yellow, magenta or cyan toner runs out, you can print in black and white using the black toner.
See p.29 Replacing Consum­ables and Maintenance Kit”.
53
Troubleshooting
Messages/Second messages Description Solution
Call Service: EC
Power Off On
Cannot check
Signal in Ad hoc
Change Setting
Tray #
/Paper Size:
Paper Type:
5
Close Front and/
or Right Cover
Close Upper Left
Cover
Color Regist
Error
Error: Tray #
Form Feed
/Reset The Job
Then Power OffOn
Hardware Problem
Black PCU
A communication error sent from the engine to the control­ler.
The signal strength for the wireless LAN cannot be checked because "Ad hoc" is select ed in "Comm. Mode" f or "IEEE 802.11b" in the Host In­terface menu.
The paper size or paper type set in the indicated tray differs from the setting made.
#: tray number
The front or right cover of the printer is open.
The upper left cover of the printer is open.
Color registration has failed. Turn the power switc h off and
There is a problem with the in ­dicated tray.
#: tray number or Bypass Tray
An error has occurred in the black PCU (Photo Conductor Unit).
Turn the power switch off and on. If the message appears again, contact your sales or service representative.
Change the transmission mode to [Infrastructure] in the Host Interface menu.
Load paper of the selected size and type in the tray, and then change the paper setting with the control panel.
Or press the {{{{Form Feed}}}} key several times until the tray with the desired paper type and paper size appears on the panel display.
Or press the {{{{Job Reset}}}} key to cancel the print job.
Close the front or right cover of the printer.
Close the upper left cover of the printer.
on. If the message appears again, contact your sales or service representative.
Press the {{{{Form Feed}}}} key to select another tray and make a print, or turn the power switch off and on. If the mes­sage appears again, contact your sales or service repre­sentative.
Turn the power switch off and on. If the message appears again, contact your sales or service representative.
54
Error & Status Messages on the Control Panel
Messages/Second messages Description Solution
Hardware Problem
Bypass Tray
Hardware Problem
Color PCU
Hardware Problem
DIMM
Hardware Problem
Ethernet
Hardware Problem
HDD
Hardware Problem
IEEE1394
Hardware Problem
Wireless Board
Hardware Problem
NV-RAM
An error has occurred in the Bypass Tray.
An error has occurred in the color PCU (Photo Conductor Unit).
The printer detected a DIMM sum value error.
The printer detected an Ether­net error.
The printer detected a HDD Board error.
The printer detected an IEEE1394 Board error.
An error has occurred in the optional 802.11b Interface Unit or Bluetooth.
The printer detected a Memo­ry Switch error.
Close the Bypass Tray and then pull out Tray 1 partially. Slide it completely into the printer.
If the message appears yet, turn the power switch off and on.
If the message appears again, contact your sales or service representative.
Turn the power switch off and on. If the message appears again, contact your sales or service representative.
Turn the power switch off and on. If the message appears again, contact your sales or service representative.
Turn the power switch off and on. If the message appears again, contact your sales or service representative.
Remove and reinstall the Printer Hard Disk correctly. If the message appears again, contact your sales or service representative.
See the Option Setup Guide.
Remove and reinstall IEEE1394 Board correctly.
If the message appears again, contact your sales or service representative.
Remove and reinstall the IEEE
802.11b board or Bluetooth board.
If the message appears again, contact your sales or service representative.
Remove and reinstall the op­tional User Account Enhance Unit.
If the message appears again, contact your sales or service representative.
5
55
Troubleshooting
Messages/Second messages Description Solution
Hardware Problem
Option RAM
Hardware Problem
Parallel I/F
Hardware Problem
USB
5
Invalid Password
Try Again
Load Correct
Size Paper
/Press #
To Continue
Load Paper
/Paper Size:
Paper Type
There is a problem with the optional Memory Unit.
There is a problem with the parallel interface.
There is a problem related to the Universal Serial Bus Con­nection and Hardware.
The entered password is not correct.
The paper size set in the indi­cated tray differs from the set­ting made.
The paper size set in the indi­cated tray differs from the set­ting made.
Remove and reinstall the op­tional Memory Unit. If the message appears again, con­tact your sales or service rep­resentative.
See the Option Setup Guide.
If you use the parallel inter­face, replace the interface ca­ble that caused the error. If the message appears again, con­tact your sales or service rep­resentative.
Remove and reinstall the USB board. If the message appears again, contact your sales or service representative.
Enter the correct password.
Load paper of the selected size in the tray, and then press the {{{{Enter #}}}} key to resume print­ing. If you want to ignore the message and continue print­ing, press the {{{{Enter #}}}} key.
Load paper of the selected size in the tray, and then change the paper size setting with the control panel.
Or press the {{{{Form Feed}}}} key several times until the tray with the desired paper type and paper size appears on the panel display.
Or press the {{{{Job Reset}}}} key to cancel the print job.
Load paper of the selected type in the tray, and then change the paper size setting with the control panel.
Or press the {{{{Form Feed}}}} key several times until the tray with the desired paper type and paper size appears on the panel display.
Or press the {{{{Job Reset}}}} key to cancel the print job.
56
Error & Status Messages on the Control Panel
Messages/Second messages Description Solution
Load Paper
Tray #
Menu Protected
Cannot Change
No Files
Exist
Remove Misfeed
B: Fusing Unit
Remove Misfeed
A: Internal Path
Remove Misfeed
Y: Paper Tray
Remove Paper
Standard Tray
Replace
Black PCU
Replace
Color PCU
Replace
Fusing Unit
Replace Fusing
Unit Soon
Replace Transfer
Belt soon
The indicated tray is out of pa­per.
#: tray number
The menu is protected. The setting cannot be c hanged
There are no files available for Sample Print job or Locked Print job.
There is a misfeed in the fus­ing unit.
There is a misfeed in the print­er.
There is a misfeed in the input tray, or the printer is not feed­ing paper.
The standard output tray is full.
It is time to replace the black PCU (Photo Conductor Unit).
It is time to replace the color PCU (Photo Conductor Unit).
It is time to replace the fusing unit.
It will be time to replace the fusing unit soon.
It will be time to replace the transfer belt soon.
Load paper into the indicated paper tray.
for the selected menu.
You can check the error files in the error log.
Remove the misfed paper.
For more information, see p.70 When "Remove Misfeed B: Fusing Unit" Appears”.
Remove the misfed paper.
For more information, see p.69 When "Remove Misfeed A:Internal Path" Appears”.
Remove the misfed paper.
For more information, see p.72 When "Remove Misfeed Y: Paper Tray" Appears”.
Remove paper from the stand­ard output tray.
Replace the black PCU (Photo Conductor Unit) with a new black PCU.
See p.29 Replacing Consum­ables and Maintenance Kit”.
Replace the color PCU (Photo Conductor Unit) with a new color PCU.
See p.29 Replacing Consum­ables and Maintenance Kit”.
Replace the fusing unit with a new one.
See p.29 Replacing Consum­ables and Maintenance Kit”.
Prepare a new fusing unit.
Prepare a new transfer belt.
5
57
Troubleshooting
Messages/Second messages Description Solution
Replace
Waste Toner
Reset PCU
Correctly
Reset Fusing
Unit Correctly
Reset Paper
Bypass Tray
Reset Toner
5
/Yellow/Magenta/Cy­an/Black
Reset Tray #
Correctly
Reset
Duplex Unit
Replace
Transfer Belt
SC XXX-X
Power Off On
Toner is Almost
Empty: Black
Toner is Almost
Empty: Cyan
It is time to replace the waste toner bottle.
The black or color PCU is not set correctly or is not set.
The fusing unit is not set cor­rectly or is not set.
There is paper left in the By­pass Tray.
The indicated toner car­tridge(s) is/are not set correct­ly
The indicated tray is not set or is not set correctly.
#: tray number
The duplex unit is not set cor­rectly or is not set.
It is time to replace the trans­fer belt.
The Service Code or SC number indicates the prob­lem.
The black toner is almost emp­ty.
The cyan toner is almost emp­ty.
Replace the waste toner bottle with a new waste toner bottle.
See p.29 Replacing Consum­ables and Maintenance Kit”.
Set the black or color PCU cor­rectly.
See p.29 Replacing Consum­ables and Maintenance Kit”.
Set the fusing unit correctly.
See p.29 Replacing Consum­ables and Maintenance Kit”.
Remove paper from the By­pass Tray, and then reset the paper.
Set the indicated toner car­tridge correctly.
See p.29 Replacing Consum­ables and Maintenance Kit”.
Set the tray correctly. Or press the {{{{Form Feed}}}} key
several times until the tray with the desired paper setting appears on the panel display.
Or press the {{{{Job Reset}}}} key to cancel the print job.
Remove and reinstall the du­plex unit. If the message ap­pears again, contact your sales or service representative. See the Option Setup Guide.
Replace the transfer belt with a new transfer belt.
See p.29 Replacing Consum­ables and Maintenance Kit”.
Turn the power switch off and on. If the message appears again, contact your sales or service representative.
Prepare a new black toner car­tridge.
Prepare a new cyan toner car­tridge.
58
Error & Status Messages on the Control Panel
Messages/Second messages Description Solution
Toner is Almost
Empty: Magenta
Toner is Almost
Empty: Yellow
The magenta toner is almost empty.
The yellow toner is almost empty.
Prepare a new magenta toner cartridge.
Prepare a new yellow toner cartridge.
5
59
Troubleshooting
❖❖❖❖ Print Error Messages ("Error Log" in Configuration Page)
Messages/Second messages Description Solution
Collate Cancelled The collate feature has been
Driver Setting Error (Memo­ry)
Duplex Cancelled Duplex printing has been can-
Exceeded Max. Pages (Col­late)
5
Exceeded Max. Stored Files The maximum number of files
Exceeded Max. Stored Pages The maximum number of
HDD Full The maximum hard disk area
HDD Not Installed The Sample Print or Locked
I/O Buffer Overflow The maximum size of the I/O
Print Overrun The image data has been
cancelled.
There is an error in the down­loaded font(s).
celed.
The maximum number of pages has been exceeded for collation.
has been exceeded during Sample Print or Locked Print.
pages has been exceeded dur­ing Sample Print or Locked Print.
size for form/font has been exceeded.
An HDD overflow error oc­curred during Sample Print or Locked Print.
Print feature was tried with­out the Printer Hard Disk in­stalled.
buffer has been exceeded.
thinned out due to image compression.
Install the optional Printer Hard Disk or increase the memory capacity to 128MB or more.
Reset the parameter for down­loading fonts.
Confirm that the paper us ed is supported for duplex print­ing. Or, increase the memory capacity.
Install the optional Printer Hard Disk or increase the memory capacity to 128MB or more.
Delete the stored files or re­duce the file size of them.
Reduce the number of pages to print.
Delete unused form/font types.
Delete the stored files or re­duce the file size of them.
To use the Sample Print or Locked Print feature, install the optional Printer Hard Disk. If the message appears again, contact your sales or service representative.
Increase the size of the I/O buffer.
Increase the memory capacity.
60
Error & Status Messages on the Control Panel
Messages/Second messages Description Solution
RPCS Graphic Error There is not enough graphics
memory to print the data.
RPCS Memory Overflow A memory overflow occurred
during the print job. After part of the data for the page was printed, the print job was sus­pended.
RPCS Syntax Error Bidirectional transmission
may not be working properly or the RPCS printer driver set­tings may not be correct.
There may not be enough memory or the memory set­tings for the printer driver may not match the memory actually installed on the print­er.
This message may appear when the computer is con­nected to the printer with par­allel interface.
Specify the correct memory capacity in the [Change Acces- sories…] option in the RPCS printer driver's print settings tab. For more information, see the printer driver's Help.
To print the image correctly, add memory to the printer, or reduce the resolution of the image.
Specify the correct memory capacity in the [Change Acces- sories…] option in the RPCS printer driver's print settings tab. For more information, see the printer driver's Help.
To print the image correctly, add memory to the printer, or reduce the resolution of the image.
Confirm that the option set­tings for the printer driver match the options actually in­stalled on the printer.
Specify the correct memory capacity in the [Change Acces- sories…] option in the RPCS printer driver's print settings tab. For more information, see the printer driver's Help.
To print the image correctly, add memory to the printer, or reduce the resolution of the image.
Set the parallel interface mode of the computer to a mode other than ECP.
5
61
Troubleshooting

Printer Does Not Print

Possible Cause Solutions
Is the power on? Confirm that the cable is securely plugged into the power outlet
Does the On Line indicator stay on?
Does the Error indicator stay red?
Is paper loaded? Load paper into Tray 1 or on the Bypass Tray.
Can you print a configura­tion page?
5
Is the interface cable con­nected securely to the printer and the computer?
Are you using the correct interface cable?
and the printer.
Turn on the power.
If not, press {{{{On Line}}}} to light it.
If so, check the error message on the panel display and take the re­quired action.
See p.22 Loading Paper.
If you cannot print a configuration page, it probably indicates a printer malfunction. Contact your sales or service representative.
See "Printing a Configuration Page" in the Administrator Reference.
Connect the interface cable securely. If it has a fastener, fasten it securely as well.
The type of interface cable you should use depends on the compu­ter you use. Be sure to use the correct one.
If the cable is damaged or worn, replace it with a new one.
See "Specifications" in the Administrator Reference.
62
Possible Cause Solutions
Is the Data In indicator blinking or lit after starting the print job?
If not blinking or lit, the data is not being sent to the printer.
❖❖❖❖ If the printer is connected to the computer using the in-
terface cable
Make sure the following printer port settings are correct:
For a parallel port connection, port LPT1 or LPT2 should be set.
For a USB port connection, port USB00 (n)
For a IEEE 1394 (SCSI print) port connection, port
1394_00(n)
*1
(n) is the number of printers connected.
Windows 95/98/Me
A Click [Start], point to [Settings] and then click [Printers].
B Click to select the icon of the printer. Next, on the [File]
C Click the [Details] tab.
D
Windows 2000
A Click [Start], point to [Settings] and then click [Printers].
B Click to select the icon of the printer. Next, on the [File]
C Click the [Port] tab.
D Check the [Print to the following port] box to confirm that
Windows XP
A
B
C Click the [Port] tab.
D
Windows NT 4.0
A Click [Start], point to [Settings] and then click [Printers].
B Click to select the icon of the printer. Next, on the [File]
C Click the [Port] tab.
D Check the [Print to the following port] box to confirm that
*1
should be set.
menu, click [Properties].
Check the [Print to the following port] box to confirm that the correct port is selected.
menu, click [Properties].
the correct port is selected.
Access the [Printers and Faxes] window from [Start] on the taskbar.
Click to select the icon of the printer. Next, on the [File] menu, click [Properties].
Check the [Print to the following port(s).] box to confirm that the correct port is selected.
menu, click [Properties].
the correct port is selected.
Printer Does Not Print
*1
should be set.
5
63
Troubleshooting
Possible Cause Solutions
When you use 1394 Inter­face Unit Type 4510
❖❖❖❖ Network Connection
Contact your network administrator.
A Confirm that 1394 Interface Unit Type4510 is attached to the
computer correctly.
B Confirm that IEEE1394 interface cable is connected securely.
C Restart the computer.
If the error occurs even after executing above operation, go to the following steps.
D Unplug the IEEE 1394 interface cable which is connected to the
printer.
E Execute the utility tool for 1394 Interface Unit Type 4510 which
is stored in the following path in the CD-ROM labeled "Printer Drivers and Utilities".
UTILITY\1394
Important
5
For more information about using the utility tool for IEEE
1394, see the README file in the same directory in the CD­ROM.
64

Other Printing Problems

Other Printing Problems
Status Possible Causes, Descriptions, and Solutions
Toner smears appear on the print side of the page.
Paper gets wrinkles. Paper is damp. Use paper that has been stored properly.
The color of the printout is dif­ferent from the color specified.
Color changes extremely when adjusted with the printer driver.
Photo images are coarse. Some applications lower the resolution for making prints.
Black gradation is not natural. Select "CMY+K" for [Gray Reproduction] in the printer driver's
Color documents are printed in black and white.
Fine dot pattern does not print. Change the [Dithering] setting in the printer driver's dialog
Images are cut off, or excess pages are printed.
When Replace PCU appears on the panel display, replace the photo conductor unit.
See p.29 Replacing Consumables and Maintenance Kit.
Set the image density lighter with the control panel in the "Maintenance" menu.
See p.47 Cleaning and Adjusting the Printer”.
Confirm that the paper is not curled or bent. Envelopes can be curled easily. Flatten paper before loading.
See p.15 Paper and Other Media.
See p.15 Paper and Other Media.
Paper is too thin.
See p.15 Paper and Other Media.
The fusing unit is deteriorated or damaged. Replace the unit.
See p.29 Replacing Consumables and Maintenance Kit.
If a specific color is missing, turn the power switch off and on. If this does not solve the problem, contact your sales or service representative.
Do not extreme settings for the color balance under the [Print Quality] tab in the printer driver's dialog box.
See the printer driver's Help.
dialog box.
See the printer driver's Help.
The printer driver is not set up for color printing.
See the printer driver's Help.
Some applications print color files in black and white.
box.
See the printer driver's Help.
If you are using paper smaller than the paper size selected in the application, use the same size paper as that selected in the application. If you cannot load paper of the correct size, use the reduction function to reduce the image, and then print.
See the printer driver's Help.
5
65
Troubleshooting
Status Possible Causes, Descriptions, and Solutions
It takes too much time to com­plete the print job.
It takes too much time to resume printing.
5
Multiple pages are fed at once. Number of paper set in the tray exceeds the limit. Confirm
Paper is not fed from the select­ed tray.
Photographs and other data intensive pages take a long time for the printer to process, so simply wait when printing such data.
Changing the settings with printer driver may help to speed up printing.
See the printer driver's Help.
The data is so large or complex that it takes time to process it. If the Data In indicator is blinking, the data is being proc­essed. Just wait until it resumes.
If "Warming Up..." appears on the panel display, the printer is now warming up. Wait for a while.
The data is so large or complex that it takes time to process it. If the Data In indicator is blinking, the data is being proc­essed. Just wait until it resumes.
The printer was in the Energy Saver mode. To resume from the Energy Saver mode, the printer has to warm up, and this takes time until printing starts. To disable the Energy Saver mode, select "Off" for "Energy Saver" in the System Settings menu.
that the top of the stack is not higher than the limit mark in­side the tray.
See p.15 Paper and Other Media.
Paper is static. Use paper that has been stored properly. When loading paper, separate paper from each other.
See p.15 Paper and Other Media.
Paper is either too thick or too thin.
See p.15 Paper and Other Media.
When using the Bypass Tray, confirm that the paper size and the feed direction on the tray are the same as the ones set with the control panel.
See p.24 Loading Paper in the Bypass Tray.
When you are using a Windows operating system, the print­er driver settings override those set using the control panel. Set the desired input tray using the printer driver.
See the printer driver's Help.
66
Other Printing Problems
Status Possible Causes, Descriptions, and Solutions
Paper jams occur frequently. The paper guide in the paper tray is not locked. Lock the pa-
Solid areas, lines or text are shiny or glossy when created as a mixture of cyan, magenta, yel­low.
Solid lines are printed as broken lines.
The color of the printout is dif­ferent from the color on the computer's display.
Images are printed in the wrong orientation.
per guide.
See p.22 Loading Paper.
The paper size and feed direction loaded on the Bypass Tray are different from them set with the control panel. Either change the setting or load paper to meet the setting.
See p.24 Loading Paper in the Bypass Tray.
The end guide in the paper tray is not set correctly. Set the end guide correctly.
See p.22 Loading Paper.
Number of paper set in the tray exceeds the limit. Confirm that the top of the stack is not higher than the limit mark in­side the tray.
See p.22 Loading Paper.
Paper is damp. Use paper that has been stored properly.
See p.15 Paper and Other Media.
Paper is either too thick or too thin.
See p.15 Paper and Other Media.
Paper is bent or wrinkled. Use paper that have no bents or wrinkles.
See p.15 Paper and Other Media.
Paper has already been printed on.
See p.15 Paper and Other Media.
The fusing unit is deteriorated or damaged. Replace them.
See p.29 Replacing Consumables and Maintenance Kit.
Select "K(black)" for [Gray Reproduction] in the printer driver's dialog box.
See the printer driver's Help.
Change the [Dithering] setting in the printer driver's dialog box.
See the printer driver's Help.
The colors made using color toner are different from colors displayed on the display in its production system.
See "Appendix" in the Client Reference.
When [Toner Saving] is checked under the [Print Quality] tab in the printer driver's dialog box, the color gradation may ap­pear differently.
See the printer driver's Help.
The feed direction you selected and the feed direction select­ed in Option Setup of the printer driver might not be the same. Make the proper settings.
5
67
Troubleshooting
Status Possible Causes, Descriptions, and Solutions
An error message on the control panel stays on after removing the misfed paper.
A print image is not clear. Due to a sudden change in temperature, condensation might
The print side of the page is a hazy gray.
5
A printed image is different from the image on the compu­ter's display.
Open the front cover of the printer, and then close it.
appear inside the printer, reducing print quality. If this oc­curs when you move the printer from a cold room to a warm­er room, do not use the printer until it acclimatizes to the temperature.
Adjust the image density.
To adjust the image density, press Density from the “Maintenance” menu.
See p.49 Adjusting the Image Density”.
If paper is curled, flatten it.
Curled or folded paper might cause a hazy gray print. Curl­ing often occurs on envelopes, so be sure to flatten it before printing.
When you use some functions, such as enlargement and re­duction, the layout of the image might be different from that displayed in the computer display.
You might have selected to replace True Type fonts with printer fonts in the printing process.
To print an image similar to the image on the computer, make the settings to print out True Type fonts as an image.
See the printer driver's Help.
{{{{Menu}}}}
, and select Image
Note
If the problem cannot be solved, contact your sales or service representative.
68

Removing Misfed Paper

R
A
Removing Misfed Paper
When a paper misfeed occurs, an er­ror message appears on the panel dis­play. Remove the misfed paper from the location indicated.
Important
Toner dust may be on the misfed
paper after removal. Be careful not to get it on your hands or clothes.
Toner dust may be on the paper
printed after removing misfed pa­per. Make a few prints until smears do not appear any more.
Forcefully removing misfed paper
may cause paper to tear and leave scraps of paper in the printer. This might cause a misfeed and damage the printer.

When "Remove Misfeed A:Internal Path" Appears

CAUTION:
The inside of the machine be-
comes very hot. Do not touch the parts with a "v" label (means hot surface). Touching a part with a "v" label (means hot sur­face) could result in a burn.
Note
Close the Bypass Tray if it is ex-
tended. If the Bypass Tray is ex­tended, the front cover does not open.
If you see the misfed paper, slow-
BBBB
ly pull it out.
If you cannot remove paper easily, do not forcefully pull it, but go to next step.
Pull part "A" in the direction of
CCCC
the arrow, and then open the cov­er.
5
ZHBH120E
Open the front cover by pushing
AAAA
the front cover release button.
ZHBH070E
ZHBP281E
69
Troubleshooting
R
A
Remove the misfed paper.
DDDD

When "Remove Misfeed B: Fusing Unit" Appears

CAUTION:
The inside of the machine be-
comes very hot. Do not touch the parts with a "v" label (means hot surface). Touching a part with a "v" label (means hot sur­face) could result in a burn.
Open the front cover by pushing
AAAA
the front cover release button.
Close the cover.
EEEE
ZHBH080E
5
70
Close the front cover slowly.
FFFF
ZHBH090E
ZHBP282E
Note
Close the Bypass Tray if it is ex-
tended. If the Bypass Tray is ex­tended, the front cover does not open.
Pull out levers "B1" on the left and
BBBB
right.
ZHBP281E
ZHBH110E
Removing Misfed Paper
Remove the misfed paper.
CCCC
If you cannot remove the paper easily, do not forcefully pull it, but go to the next step.
Pull part "B2" toward the front,
DDDD
and then open the guide board.
ZHBH120E
ZHBH130E
Return the guide board.
FFFF
Return levers "B1" on the left and
GGGG
right.
Close the front cover slowly.
HHHH
ZHBH130E
5
ZHBH930E
Remove the misfed paper.
EEEE
ZHBP282E
ZHBH140E
71
Troubleshooting
Slide the paper tray completely
When "Remove Misfeed Y:
CCCC
into the printer.
Paper Tray" Appears
Pull out the tray.
AAAA
ZHBH160E
Important
ZHBH940E
5
Important
When pulling it out, be careful not
to pull it strongly. If you do, the tray might fall and cause an injury.
Remove the misfed paper.
BBBB
❖❖❖❖ Tray 1
Be sure to insert the paper tray
completely. Otherwise, mis­feeds might occur.
Open the front cover by pushing
DDDD
the front cover release button, and then close it to reset the mis­feed condition.
72
❖❖❖❖ Tray 2/3
ZHBH760E
ZHBH770E
ZHBH170E
Note
You can apply this procedure
for both the paper tray and the optional Paper Feed Unit.
When "Remove Misfeed Z:
R
Duplex Unit" Appears
CAUTION:
The inside of the machine be-
comes very hot. Do not touch the parts with a "v" label (means hot surface). Touching a part with a "v" label (means hot sur­face) could result in a burn.
Open the front cover by pushing
AAAA
the front cover release button.
Removing Misfed Paper
Remove the misfed paper.
CCCC
Close the front cover slowly.
DDDD
ZHBH190EZHBH190E
5
Note
Close the Bypass Tray if it is ex-
tended. If the Bypass Tray is ex­tended, the front cover does not open.
Pull lever "PULL" of the Duplex
BBBB
Unit AAAA, and then pull up the Du­plex Unit until it stops BBBB.
ZHBP281E
ZHBH180E
ZHBP282E
73
Troubleshooting
5
74
6. Appendix
R

Moving and Transporting the Printer

CAUTION:
When moving the machine, each person should hold the handles that are
located on opposite sides, and then lift it slowly. Lifting it carelessly or drop­ping it may cause an injury.
When you move the printer, remember to unplug the power cord from the
wall outlet to avoid a fire or an electric shock.
When you pull out the plug from the socket, grip the plug, not the cord, to
avoid damaging the cord and causing a fire or an electric shock.
When moving the printer after use, do not take out any of the Toners, Photo
Conductor Units, nor the Waste Toner Bottle to prevent toner spill inside the machine.
Repack the printer in its original packing materials for transporting.
Note
The printer weighs approximately 29.4 kg (64.8 lb.).
Important
Be sure to disconnect all cables from the printer before transporting it.
The printer is a precision piece of machinery. Take care to avoid damage dur-
ing shipment.
If the optional Paper Feed Unit is installed, remove it from the printer, and
then move them separately.
75
Appendix
R

Moving the Printer

CAUTION:
When lifting the machine, use the inset grips on both sides. Otherwise the
printer could break or cause an injury if dropped.
Before moving the machine, unplug the power cord from the wall outlet. If
the cord is unplugged abruptly, it could become damaged. Damaged plugs or cords can cause an electrical or fire hazard.
Moving the printer in a short distance
Be sure to check the following points:
AAAA
The power switch is turned off.
The power cable is unplugged from the wall outlet.
The interface cable is unplugged from the printer.
If the external options are installed, remove them.
BBBB
6
See the Option Setup Guide and follow the steps backwards for removing op­tions.
Lift the printer with two people by using the inset grips on both side of the
CCCC
printer, and then move it horizontally to the place where you want to install it.
If you removed options in step
DDDD
Note
See the Option Setup Guide for installing options.
Important
Be sure to move the printer horizontally. To prevent toner from scattering,
move the printer slowly.
If the optional Paper Feed Unit is installed, remove it from the printer, and
then move them separately.
76
, reinstall them.
BBBB

INDEX

A
Adjusting the Color Registration, 48 Adjusting the Image Density Adjusting the Tray Registration Appendix
, 75
,
49
, 51
B
Bypass Tray
,
10
C
Caution, 2 Clearing and Adjusting the Printer Controller Board Control Panel
, 11, 12
, 10, 14
D
Data In Indicator, 14 Data In indicator Display panel, messages Duplex Unit
,
, 63
, 53
13
E
Energy Star, 6
14
,
,
, 20
53
, 14
62
,
, 14
12
,
Enter # Key Envelopes Error Error Indicator Error indicator Escape Key Ethernet Port
F
Form Feed Key, 14 Front Cover Fusing Unit
, 10
, 13, 38
G
Glossy Paper Guide to the Printer
Control Panel Exterior -Front View Exterior -Rear View Inside
, 13
,
19
, 14
10
,
, 11, 12
, 47
I
Input Paper Sizes, 15
J
Job Reset Key, 14
L
Loading Paper, 18
Bypass Tray Optional Paper Feed Unit paper size paper type Tray 1
, 24
, 22
, 23
, 23
, 22
M
Menu Key, 14 messages Moving the Printer
, 53
, 76
O
OHP transparencies, 19 Online indicator On Line Key Online key Other Printing Problems
,
, 14
62
,
62
, 65
P
Panel Display Paper Feed Unit Connector Paper not supported by this printer Paper Recommendations Paper Size Paper weight and number of sheets to be set Parallel Port Photo Conductor Unit Plain Paper Power Indicator Power Port Power Switch Print Area Printer Does Not Print
,
, 15
, 11, 12
, 18
, 11, 12
, 11, 12
, 21
14
, 14
, 11, 12
, 18
, 13, 34
62
,
,
20
, 17
77
R
Remove Misfed Paper
Duplex Unit Fusing Unit Internal Path Paper Tray
Removing Misfed Paper Replacing Consumables and Maintenance
Kit
, 29
Right Cover
, 73
, 70
,
, 72
, 11, 12
69
, 69
S
Standard Tray, 10 Standard Tray Extension Storing Paper
, 18
, 11, 12
T
Thick Paper, 19 Toner Cartridge Transfer Belt Transfer Roller Transfer Unit Tray 1
, 10
Troubleshooting
,
13
, 13
,
, 13, 29
42
, 53
U
Upper Left Cover, 10 USB Port
, 11, 12
V
Ventilator, 10, 11, 12
W
Warning, 2 Waste Toner Bottle
, 13,
32
78 EE GB G081
Declaration of Conformity The Product complies with the requirements of the EMC Directive 89/336/EEC and the Low Voltage
Directive 73/23/EEC.
Notice to Users in EEA Countries
802.11b Interface Unit TypeA(R-WL11): This product complies with the essential requirements and provisions of Directive 1999/5/EC of the Eu-
ropean Parliament and of the Council of 9 March 1999 on radio equipment and telecommunications terminal equipment and the mutual recognition of their conformity.
This product is only for use in EEA or other authorized countries. Outdoor use of this product in Bel­gium, France, Germany, Italy, or the Netherlands is prohibited.
The CE Declaration of Conformity is available on the Internet at URL: http://www.ricoh.co.jp/fax/ce_doc/.
In accordance with IEC 60417, this machine uses the following symbols for the main power switch:
aaaa means POWER ON. bbbb means POWER OFF.
Copyright © 2002
RICOH COMPANY, LTD.
15-5, Minami Aoyama 1-chome, Minato-ku, Tokyo 107-8544, Japan Phone: +81-(0)3-3479-3111
Overseas Affiliates
U.S.A.
RICOH CORPORATION 5 Dedrick Place West Caldwell, New Jersey 07006 Phone: +1-973-882-2000
The Netherlands
RICOH EUROPE B.V. Groenelaan 3, 1186 AA, Amstelveen Phone: +31-(0)20-5474111
United Kingdom
RICOH UK LTD. Ricoh House, 1 Plane Tree Crescent, Feltham, Middlesex, TW13 7HG Phone: +44-(0)20-8261-4000
Germany
RICOH DEUTSCHLAND GmbH Mergenthalerallee 38-40, 65760 Eschborn Phone: +49-(0)6196-9060
France
RICOH FRANCE S.A. 383, Avenue du Général de Gaulle BP 307-92143 Clamart Cedex Phone: +33-(0)-821-01-74-26
Spain
RICOH ESPAÑA S.A. Avda. Litoral Mar, 12-14, 08005 Barcelona Phone: +34-(0)93-295-7600
Italy
RICOH ITALIA SpA Via della Metallurgia 12, 37139 Verona Phone: +39-045-8181500
Hong Kong
RICOH HONG KONG LTD. 21/F., Tai Yau Building, 181, Johnston Road, Wan Chai, Hong Kong Phone: +852-2862-2888
Singapore
RICOH ASIA PACIFIC PTE.LTD. 260 Orchard Road, #15-01/02 The Heeren, Singapore 238855 Phone: +65-830-5888
Operating Instructions Maintenance Guide
Model number: Aficio CL3000, CL3000DN Printed in The Netherlands EE GB G081-6570
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