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August 2008
Model Be-C1
Machine Code: D046/D049
Field Service Manual
Subject to change
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Safety, Conventions, Trademarks
Safety
PREVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the machine and peripherals, make sure that they are
unplugged.
2. The plug should be near the machine and easily accessible.
3. Note that some components of the machine and the paper tray unit are supplied with electrical voltage
even if the main power switch is turned off.
4. If any adjustment or operation check has to be made with exterior covers off or open while the main
switch is turned on, keep hands away from electrified or mechanically driven components.
5. If the [Start] key is pressed before the machine completes the warm-up period (the [Start] key starts
blinking red and green ), keep hands away from the mechanical and the electrical components as
the machine starts making copies as soon as the warm-up period is completed.
6. The inside and the metal parts of the fusing unit become extremely hot while the machine is operating.
Be careful to avoid touching those components with your bare hands.
7. Always connect the power cord directly into a wall outlet. Never use an extension cord.
8. Inspect the power cord for damage. Never cut or attempt to modify the power cord in any way.
9. Keep the machine away from dust and high humidity. Never expose the machine to corrosive gases.
10. Never use flammable liquids or aerosols around the machine.
11. Never handle the power cord or plug with wet hands.
HEALTH SAFETY CONDITIONS
1. Never operate the machine without the ozone filters installed.
2. Always replace the ozone filters with the specified types at the proper intervals.
3. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause
temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful,
get medical attention.
4. This machine employs an LED array in the scanner and image writing unit.
• This machine is rated as a Class 1 LED Device. It is safe for both office and EDP use.
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OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The machine and its peripherals must be installed and maintained by a customer service representative
who has completed the training course on those models.
2. Test the breaker switches on the main machine and all peripheral devices at least once a year.
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an
open flame.
2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations.
(These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100
batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical
reactions and heat build-up.
• The danger of explosion exists if a battery of this type is incorrectly replaced. Replace only with the
same or an equivalent type recommended by the manufacturer. Discard used batteries in accordance
with the manufacturer’s instructions.
Conventions and Trademarks
Conventions
Symbol What it means
Core Tech Manual
Screw
Connector
E-ring
C-ring
Harness clamp
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The notations "SEF" and "LEF" describe the direction of paper feed. The arrows indicate the direction of
paper feed.
In this manual "Horizontal" means the "Main Scan Direction" and "Vertical" means the "Sub Scan Direction"
relative to the paper feed direction.
Switches and Symbols
Where symbols are used on or near switches on machines for Europe and other areas, the meaning of
each symbol conforms with IEC60417.
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Warnings, Cautions, Notes
In this manual, the following important symbols and notations are used.
• A Warning indicates a potentially hazardous situation. Failure to obey a Warning could result in
death or serious injury.
• A Caution indicates a potentially hazardous situation. Failure to obey a Caution could result in minor
or moderate injury or damage to the machine or other property.
• Obey these guidelines to avoid problems such as misfeeds, damage to originals, loss of valuable
data and to prevent damage to the machine
• This information provides tips and advice about how to best service the machine.
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Special Instructions
Moving the Copier
1. Open the upper unit [A]
2. Push the pressure lever [B] to the left. This separates the cleaning the blade from the drum so the blade
does not damage the drum during shipping.
3. After setting up the printer in its new location, repeat this procedure and push the pressure lever to
the right to bring the cleaning blade in contact with the drum.
4. After moving the machine to a new location, always re-install the leveling shoes under the casters of
the machine.
Points to Confirm with Operators
At the end of installation or a service call, instruct the user about use of the machine. Emphasize the following
points.
• Show operators how to remove jammed paper and troubleshoot other minor problems by following
the procedures described in the operating instructions.
• Point out the parts inside the machine that they should never touch or attempt to remove.
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• Confirm that operators know how to store and dispose of consumables.
• Make sure that all operators have access to an operating instruction manual for the machine.
• Confirm that operators have read and understand all the safety instructions described in the operating
instructions.
• Demonstrate how to turn off the power and disconnect the power plug (by pulling the plug, not the
cord) if any of the following events occur:
1. Something has spilled into the product.
2. Service or repair of the product is necessary.
3. The product cover has been damaged.
• Caution operators about removing paper fasteners around the machine. They should never allow
paper clips, staples, or any other small metallic objects to fall into the machine.
• Caution operators about storing extra toner cartridges. To prevent clumping on one end of the toner
cartridge, it should always be stored horizontally on a flat service. A toner cartridge should never be
stored on its end vertically.
Trademarks
• Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation in the
United States and /or other countries.
• PostScript® is a registered trademark of Adobe Systems, Incorporated.
• PCL® is a registered trademark of Hewlett-Packard Company.
• Ethernet® is a registered trademark of Xerox Corporation.
• PowerPC® is a registered trademark of International Business Machines Corporation.
• Other product names used herein are for identification purposes only and may be trademarks of their
respective companies. We disclaim any and all rights involved with those marks.
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TABLE OF CONTENTS
Safety, Conventions, Trademarks......................................................................................................................1
Safety..............................................................................................................................................................1
Conventions and Trademarks........................................................................................................................2
Warnings, Cautions, Notes...........................................................................................................................4
Special Instructions.........................................................................................................................................5
1. Product Information
Specifications....................................................................................................................................................13
Overview..........................................................................................................................................................14
Machine Codes, Peripheral Configurations..................................................................................................15
Guidance for Those Who are Familiar with Predecessor Products..............................................................16
2. Installation
Preparation.......................................................................................................................................................17
Environment..................................................................................................................................................17
Space Requirements....................................................................................................................................18
Machine Level..............................................................................................................................................21
Power Source...............................................................................................................................................21
Installation Procedure Guide......................................................................................................................22
Main Machine (D046/D049).......................................................................................................................27
Accessory Check..........................................................................................................................................27
Installation Procedure..................................................................................................................................29
Roll Feeder Type 7140 (D394)......................................................................................................................47
Accessory Check..........................................................................................................................................47
Installation....................................................................................................................................................48
Paper Cassette Type 7140 (D395)................................................................................................................64
Accessory Check..........................................................................................................................................64
Installation....................................................................................................................................................66
Tray and Stacker Options................................................................................................................................76
Original Exit Tray Type G (B341)..............................................................................................................76
Original Hanger (D311).............................................................................................................................80
Multi Stacker Type 7140 (D437)..............................................................................................................80
Rear Stacker Type 7140 (D438)...............................................................................................................93
Double Stacker Type 7140 (D469)..........................................................................................................97
Bridge Unit BU6500 (D407) Folder FD6500A (B889)............................................................................103
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Accessories: Bridge Unit...........................................................................................................................103
Before You Begin.......................................................................................................................................105
Bridge Unit Installation..............................................................................................................................108
Fan Fold Unit Installation..........................................................................................................................128
Power On...................................................................................................................................................141
Skew Adjustment.......................................................................................................................................141
Manual Feeder (D333)................................................................................................................................145
Before You Begin.......................................................................................................................................145
Accessories................................................................................................................................................145
Manual Feeder Installation.......................................................................................................................146
Power On...................................................................................................................................................151
Folder FD6500B (Cross Folder) (B890).....................................................................................................152
Accessories................................................................................................................................................152
Installation..................................................................................................................................................154
Power On...................................................................................................................................................181
Skew Adjustment.......................................................................................................................................182
MFP Options..................................................................................................................................................186
Overview....................................................................................................................................................186
Before You Begin.......................................................................................................................................188
Printer Option Type W7140 (D396)......................................................................................................192
Scanner Option Type W7140 (D397)...................................................................................................194
IEEE 1284 Interface Board Type A (B679-17) (Centronics)................................................................196
IEEE 802.11a/g Interface Unit Type J/K (D377-01, -02, -19)..........................................................197
HDD Encryption Unit Type A (D377-16)................................................................................................200
Data Overwrite Security Unit Type H (D377-06)..................................................................................204
Browser Unit Type D (D377-17, -18, -08)............................................................................................207
VM Card Type E (D377-10/-11/-12)..................................................................................................208
Gigabit Ethernet Type B (D377-21)........................................................................................................210
Interface PCB Type W7140 (D445).......................................................................................................214
Scanner Separation Unit Type 7140 (D436).............................................................................................220
Accessories: Table (D346).......................................................................................................................220
Accessories: Scanner Separation Unit (D436).......................................................................................221
Assembling the Table................................................................................................................................223
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Installation: Scanner Unit..........................................................................................................................228
3. Preventive Maintenance
Preventive Maintenance................................................................................................................................255
4. Replacement and Adjustment
Common Procedures.....................................................................................................................................257
Opening and Closing the Machine.........................................................................................................257
Covers........................................................................................................................................................259
Scanner Unit...................................................................................................................................................268
Operation Panel........................................................................................................................................268
Scanner Cover...........................................................................................................................................269
Platen Plate.................................................................................................................................................274
Original Transport Rollers.........................................................................................................................275
CIS..............................................................................................................................................................281
Exposure Glass..........................................................................................................................................287
Original Junction Gate, Original Junction Gate Solenoid.....................................................................290
Around The Drum...........................................................................................................................................295
LPH (LED Print Head).................................................................................................................................295
Charge Corona Unit.................................................................................................................................298
Quenching Lamps.....................................................................................................................................300
Drum, Development Unit...............................................................................................................................301
Development Unit......................................................................................................................................301
Developer..................................................................................................................................................302
Drum, ID Sensor, and Cleaning Blade....................................................................................................307
Motors............................................................................................................................................................311
Scanner Motor...........................................................................................................................................311
Main Motor...............................................................................................................................................313
Fusing/Exit Motor.....................................................................................................................................314
Development Motor..................................................................................................................................315
Registration Motor.....................................................................................................................................316
Paper Feed Motor.....................................................................................................................................317
Clutches..........................................................................................................................................................318
Registration Clutch.....................................................................................................................................318
Original Feed Clutch.................................................................................................................................320
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Toner Supply Clutch..................................................................................................................................321
Paper Feed, Cutting.......................................................................................................................................322
Cutter Unit..................................................................................................................................................322
Cutter Motor, Cutter HP Switches............................................................................................................323
Cutting Sensor, Feed Exit Roller...............................................................................................................324
Roll Tray.....................................................................................................................................................326
1st/3rd Feed Roller and Clutch...............................................................................................................329
2nd/4th Feed Roller and Clutch..............................................................................................................330
Registration Roller......................................................................................................................................330
Paper Transfer, Transport Unit......................................................................................................................337
Transfer Unit...............................................................................................................................................337
Transport Unit.............................................................................................................................................339
Transport Belts...........................................................................................................................................342
Gear Replacement....................................................................................................................................343
Fusing..............................................................................................................................................................345
Fusing Unit..................................................................................................................................................345
Paper Junction Gate Solenoid/Exit Sensor.............................................................................................349
FPDB (Fusing Pressure Drive Board)........................................................................................................349
Pressure Roller Thermistors........................................................................................................................350
Hot Roller Center Thermistor.....................................................................................................................352
Hot Roller Cleaning Roller........................................................................................................................352
Thermostats................................................................................................................................................354
Fusing Lamps..............................................................................................................................................355
Hot Roller...................................................................................................................................................357
Pressure Roller............................................................................................................................................361
Sensors, Switches..........................................................................................................................................364
Original Sensors........................................................................................................................................364
Bypass Set, Bypass Registration Sensors.................................................................................................368
Scanner Cover Microswitch.....................................................................................................................371
Scanner Cover Sensor..............................................................................................................................371
PCB, HDD.......................................................................................................................................................373
Overview....................................................................................................................................................373
SIB (Scanner Interface Board).................................................................................................................374
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SDB (Scanner Drive Board)......................................................................................................................376
PSU.............................................................................................................................................................377
IOB.............................................................................................................................................................377
AC Control Board.....................................................................................................................................378
CGB Power Pack.......................................................................................................................................379
T/S Power Pack.........................................................................................................................................380
VDB (Video Drive Board).........................................................................................................................381
NVRAM......................................................................................................................................................382
BCU............................................................................................................................................................384
IPU..............................................................................................................................................................385
Controller Board........................................................................................................................................387
MB..............................................................................................................................................................388
HDD............................................................................................................................................................389
More About Boards.......................................................................................................................................392
Overview....................................................................................................................................................392
Main Boards..............................................................................................................................................392
Other Boards.............................................................................................................................................403
Breaker Switch...........................................................................................................................................404
Other...............................................................................................................................................................406
Ozone Filter...............................................................................................................................................406
Used Toner Bottle Cleaning......................................................................................................................406
Important Adjustments...................................................................................................................................409
LPH Adjustment with SP Codes.................................................................................................................409
LPH Density Adjustment with SP Codes...................................................................................................412
Image Position, Magnification, Margin Adjustments.............................................................................413
5. System Maintenance Reference
Service Program Mode.................................................................................................................................423
Firmware Update...........................................................................................................................................424
NVRAM Upload, Download........................................................................................................................426
Uploading NVRAM Data to an SD Card................................................................................................426
Downloading NVRAM Data from an SD Card......................................................................................426
Using the Debug Log.....................................................................................................................................428
Overview....................................................................................................................................................428
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Switching On and Setting Up Save Debug Log......................................................................................428
Retrieving the Debug Log from the HDD.................................................................................................431
Recording Errors Manually.......................................................................................................................432
New Debug Log Codes............................................................................................................................432
Printing an SMC Report.................................................................................................................................434
Initialize All SP Settings.................................................................................................................................435
Calibrating the Touch Panel..........................................................................................................................436
Calibrating the Touch Panel.....................................................................................................................436
Software Reset...............................................................................................................................................437
Card Save Function.......................................................................................................................................438
Overview....................................................................................................................................................438
Procedure...................................................................................................................................................438
Error Messages..........................................................................................................................................442
6. Troubleshooting
Troubleshooting.............................................................................................................................................443
INDEX...........................................................................................................................................................445
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1. Product Information
1
Specifications
See the "Appendices" for the following information:
• Main Machine Specifications
• Printer Controller Specifications
• Scanner Specifications
• Peripheral Specifications
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1. Product Information
1
Overview
See the "Appendices" for the following information:
• Machine Layout
• Mechanical Component Layout
• Drive Layout (With Optional Roll Feeder)
• Original/Copy Paper Paths
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Machine Codes, Peripheral Configurations
1
Machine Codes, Peripheral Configurations
For the machine codes and peripherals configuration, please refer to the "Appendices".
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1. Product Information
1
Guidance for Those Who are Familiar with Predecessor Products
Machine D046/D049 is a successor model to Machine B188. I f you have experience with the
predecessor products, the following information will be of help when you read this manual.
Different Points from Predecessor Products
D046/D049 B188
Developer TYPE 30W BLACK TYPE 16W BLACK
Toner New cartridge
Printer Option
Scanner
SD Card Slots 2 slots 3 slots
Firmware update
Folder Option
GW: Type W7140
External: Type RW-7140
Scanner unit can be separated with
scanner separation unit
Mainframe: SD card
MFP options: SD card
Folder FD6500A/B: IC card
New option
Fan Folder: FD6500A
Cross Folder: FD6500B
Same cartridge as B010/
B125/B286
-
External: Type RW-480
-
Mainframe: SD card
MFP options: SD card
-
-
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2. Installation
2
Preparation
Environment
• Never turn off the main power switch when the power LED is lit or flashing. To avoid damaging the
hard disk or memory, press the operation power switch on the operation panel to turn the power off,
wait for the power LED to go off, then turn the main power switch off.
1. Temperature Range: 10°C to 30°C (50°F to 86°F)
2. Humidity Range: 15% to 90% RH
3. Ambient Illumination: Less than 1,500 Lux (do not expose to direct sunlight).
4. Ventilation:Minimum space 20 m3 (approx. 700 cubic ft.)
Room air should turn over at least 3 times per hour.
5. Ambient Dust: Less than 0.075 mg/m3
6. If the installation place is air-conditioned or heated, place the machine as follows:
• Where it will not be subjected to sudden temperature changes from low to high, or vice versa.
• Where it will not be directly exposed to cool air from an air conditioner in the summer.
• Where it will not be directly exposed to reflected heat from a space heater in the winter.
7. Avoid placing the machine in an area filled with corrosive gases.
8. Avoid any area higher than 2,000 m (6,500 ft) above sea level.
9. Place the machine on a strong and level base.
10. Avoid any area where the machine may be subjected to frequent strong vibration.
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2. Installation
2
Space Requirements
Minimum Space Requirements
[A] Front: 1,000 mm (39")
[B] Back: 600 mm (23.6")
[C] Right: 600 mm (23.6")
[D] Left: 600 mm (23.6")
Height: 450 mm (18")
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Configuration 1: Main Machine (D046/D049) Standalone
2
Configuration 2: Main Machine + Folder FD6500A (B889)
Preparation
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2. Installation
2
Configuration 3: Main Machine + Folder FD6500B (B890)
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Configuration 4: Main Machine + Scanner Separation Unit Type 7140 (D436)
2
Preparation
Machine Level
1. Front to back: Within 0.15 mm/1000 mm (0.006”/39.4”) of level
2. Right to left: Within 0.15 mm/1000 mm (0.006”/39.4”) of level. Make sure that the machine is level
using a carpenter’s level.
Power Source
The machines must be installed in a building or facility equipped with a protective device such as a circuit
breaker, as the machine relies on such devices for protection against over-current and short circuits
Main Machine (D046/D049)
1. Input Voltage Level:
200V, 60Hz, More than 15 A (for the U.S.A. version)
220 to 240V, 50/60Hz, More than 15 A (for the Europe/China version)
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2. Installation
2
2. Permissible Voltage Fluctuation: ± 10%
3. Do not set anything on the power cord.
• Make sure the plug is firmly inserted in the outlet.
• Avoid multi-wiring.
Folder FD6500A/B (B889/B890)
1. Input Voltage Level:
120V, 60Hz, More than 2.5 A (for the U.S.A. version)
220 to 240V, 50/60Hz, More than 1.2 A (for the Europe/China version)
2. Permissible Voltage Fluctuation: ± 10%
3. Do not set anything on the power cord.
Installation Procedure Guide
The peripheral units for this machine are shown above.
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[1] Main Machine (D046/D049)
2
[2] Fan Folder FD6500A (B889)
[3] Bridge Unit BU6500 (D407)
[4] Manual Feeder (D333)
[5] Folder FD6500B Fan Unit (B890-17, -27) (Fan Fold Unit)
[6] Folder FD6500B Cross Unit (B890-57) (Transport Unit + Cross Fold Unit)
This guide describes the correct order of installation for these devices.
1. Main Machine (D046/D049) Stand-alone
Install the main machine.
2. Roll Feeder Type 7140 (D394) or Paper Cassette Type 7140 (D395)
Preparation
1. Install the main machine. * p.27
2. Install:
Roll Feeder (D394) * p.47
-or-
Paper Cassette (D395) * p.64
• You must install the roll feeder or paper cassette before installation of folder FD6500A/B. Folder
FD6500A/B will block access to the rear of the machine and you will not be able to install the roll
feeder or paper cassette.
• If the folder FD6500A/B has already been installed, you must disconnect it and pull it away from the
back of the main machine in order to install the roll feeder or paper cassette.
3. MFP Options
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2. Installation
2
1. Install the main machine. * p.27
2. Install the roll feeder * p.47
-or-
Paper cassette. * p.64
3. Install the MFP options. * p.186
• Install the MFP options now before installing Folder FD6500A/B. It is much easier to access the
controller box SD card slots and board slots before the fan folder is installed.
• If the fan folder has already been installed, disconnect folder FD6500A/B and pull it away from the
main machine.
4. Folder FD6500A (B889), Bridge Unit BU6500 (D407)
1. Install the main machine. * p.27
2. Install the roll feeder * p.47
–or-
Paper cassette * p.64
3. Install the MFP options.
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4. Remove the tapes and shipping materials from the Folder 6500A (B889).
2
5. Remove the tapes and shipping materials from the Bridge Unit BU6500 (D407).
6. Install the bridge unit on the folder. * p.103
7. Dock the folder to the main machine.
5. Folder FD6500A (B889), Bridge Unit BU6500 (D407), with Manual Feeder (D333)
1. Install the main machine. * p.27
Preparation
2. Install the roll feeder * p.47
-or-
Paper cassette. * p.64
3. Install the MFP options. * p.186
4. Remove the tapes and shipping materials from the Folder FD6500A (B889).
5. Remove the tapes and shipping materials from the Bridge Unit BU6500A (D407). * p.103
6. Remove the tapes and shipping materials from the Manual Feeder (D333). * p.145
7. Install the bridge unit on the folder. * p.103
8. Install the Manual Feeder (D333) on top of the folder. * p.145
9. Dock the folder to the main machine.
6. Folder FD6500B (B890)
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2. Installation
2
1. Install the main machine. * p.27
2. Install the roll feeder * p.47
-or-
Paper cassette. * p.64
3. Install the MFP options. * p.186
4. Remove the tapes and shipping materials from the Fan Fold Unit (B890-17, -27). * p.152
• The manual feeder and bridge unit are pre-installed on the fan fold unit.
5. Dock the fan fold unit to the back of the main machine.
6. Remove the tapes and shipping materials from the Cross Fold Unit (B890-57) (transport unit and cross
fold unit). * p.152
7. Connect the transport unit [1] and cross fold unit [2].
1. Dock the assembled cross fold unit (B890-57) to the fan fold unit (B890-17, -27).
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Main Machine (D046/D049)
2
Accessory Check
Check the accessories and their quantities against the following list:
Main Machine (D046/D049)
No. Description Q’ty
1. Cloth – Exposure Glass 1
2. Paper Holder 4
3. Operating Instructions Holder 1
4. Rear Copy Tray Guide 3
5. Rear Copy Tray 3
6. Guide Mylar (Curved) 2
7. Guide Mylar (Strips) 3
8. Front Copy Tray 1
9. Support Bracket 1
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2. Installation
2
No. Description Q’ty
10. Rear Copy Tray Holder 1
11. Leveling Shoes 4
12. Original Tray Mylars 3
13. Upper Original Guide 1
14. Original Tray 3
15. Original Guide 1
16. Original Guide Plate 1
17. Step Screws 2
18. Round Head Screws (M4 x8) (Original Tray x2 each) 6
19. Tapping Screws (M3 x 6) 5
20. Grommets 6
21 Ferrite Core 1
• Because the installation procedure is not packed with the copier as an accessory, always bring this
manual with you.
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Installation Procedure
2
Main Machine (D046/D049)
Unpacking
1. Unpack the machine box and place the copier onto a flat floor with lifting equipment (a fork lift).
• The machine weighs approximately 230 kg (507 lb). If a fork lift is not available, at least 4
people, one on each corner of the machine, are needed to lift it from the pallet.
• Before you start this procedure, make sure the machine is unplugged.
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2. Installation
2
2. Remove the accessories [A] from the back of the machine.
3. Remove all tape and shipping materials.
• Keep the shipping retainers after installing the machine. They will be reused if the machine is
moved to another location in the future.
The position of the operation panel can be adjusted to reduce reflection on the operation panel
display.
4. If you want to adjust the position, remove the screws ( x3).
5. Raise or lower the operation panel [1] to one of the three sets of holes.
6. Push each screw [2] into its hole ( x3). (These screws do not need to be tightened.)
7. Pull out the upper tray.
8. Take out the four paper holders and remove their tapes (x 2 each).
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9. Open the scanner cover [A].
2
10. Remove the packing [B].
Main Machine (D046/D049)
11. Open the upper unit [A].
12. Pull out the red tape and remove the drum protection sheet [B].
• Pull the red tape out slowly and carefully, to prevent damage to the cleaning unit entrance seal.
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2. Installation
2
Leveling the Machine
1. Place a level at [A] and [B].
2. Make the machine level by turning the bolts [C] on the machine’s four feet.
• The gap [D] must be less than 2 mm for the bolt to clear the roll feeder (option) when the feeder
is opened and closed.
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Developer and Toner
2
Main Machine (D046/D049)
1. With the upper unit raised, open the toner hopper cover [A].
2. Remove the sheet [B].
• A developer lot number is embossed on the top edge of each package. Keep these top edges
after you open each developer package. You will need these numbers when you input them
later with SP2801-2 and -3.
3. Open the first 1 kg pack of developer [C] and pour it into the development unit.
• Slowly add the developer from the first pack into the development unit, while you move the pack
from left to right until the pack is empty.
• An equal amount of developer must be spread along the entire open slot of the development
unit.
• Do not open and add the second pack at this time.
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2. Installation
2
4. Prepare the toner cartridge for installation.
• Shake the cartridge several times and make sure that the toner is moving inside.
• Push the cartridge cap [A]. At the same time, tap the bottom of the toner cartridge 4 or 5 times.
• Hold the cartridge horizontally and shake it quickly from side to side 4 or 5 times.
• Hold the joint [B] of the toner cartridge with two fingers, and turn the joint. If the joint does not
turn, do the procedure again.
• Tell the customer how to prepare a toner cartridge for installation.
• If toner is not loosened before the toner cartridge is installed, the customer may hear a rattling
noise. The agitators inside the toner cartridge will disengage if compacted toner does not let
them turn easily. This is the source of the rattling noise.
• To prevent this problem, instruct the customer to store extra toner cartridges horizontally on a
flat surface. A toner cartridge should never be put on its end or stored vertically.
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5. Install the unopened toner cartridge [A].
2
• Do not remove the tape from the toner cartridge at this time.
6. Rotate knob [B] until it stops.
Main Machine (D046/D049)
7. Close the toner hopper cover.
8. Close the upper unit.
9. Connect the power supply cord and switch the main power switch on. The main motor switches on
and distributes the developer evenly inside the development unit.
10. Wait about 22 seconds until the machine stops.
11. Turn the operation switch off.
12. Turn the main power switch off.
13. Open the upper unit.
14. Open the toner hopper cover.
15. Remove the unopened toner cartridge.
16. Open the second 1 kg pack of developer, then slowly add it to the development unit. Move the pack
from left to right until it is empty.
17. Use a clean cloth to clean the edges around the slot of the development unit.
35
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2. Installation
2
18. Install the toner cartridge [A]. Refer to the decal attached to the left side of the machine.
• Peel off the green tape [B] from right to left to expose the clear tape and toner supply holes.
• Rotate knob [C] clockwise until it stops.
19. Close the toner hopper cover.
20. Close the upper unit.
Enter Developer Lot Numbers
1. Turn on the main switch.
2. Wait for the machine to warm up.
3. Enter SP mode.
• Press the [Clear Modes] key.
• Enter [1] [0] [7].
• Hold down [Clear/Stop] for more than 3 seconds.
• Touch "System SP".
4. Do SP2801-2 and 3 to enter the lot numbers.
Use the soft keyboard on the display panel to enter the lot numbers. (The lot numbers are embossed
on the top edge of each developer pack.) If the numbers are the same, enter the same number twice.
• You must enter the lot numbers with SP2801-2 and -3 before doing SP2801-1. The main
machine will return an error ("Failed") if you attempt to do SP2801-1 before SP2801-2 and -3.
36
Page 39
Main Machine (D046/D049)
2
Initializing the Developer
• Do not do this procedure until you have entered the Lot Numbers. See the previous section.
1. Go into the SP mode.
2. Enter 2801 001 and press [#].
3. When the message prompts you to proceed, touch "Yes".
4. Push [Execute]. Wait for about 2.5 min.
5. When the message tells you that the operation is finished, touch "Exit".
6. Touch "SP Direct", then use the 10-key pad to enter 2923 001 and push [#].
7. Push [Execute]. The machine enters the drum set mode and dusts the drum with toner.
8. When the message prompts you that the operation is finished, touch [Exit].
9. Open the upper unit [A] and confirm that the drum is covered with toner.
10. Push the pressure lever [B] to the right to push the cleaning blade against the drum, then close the
upper unit.
11. To initialize the ID sensor, touch "SP Direct", push [#], enter SP3001 002 then touch [Execute]. Wait
about 6 seconds for initialization to complete.
12. When the message prompts you that the operation is finished, touch "Exit".
37
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2. Installation
2
Enable NIB and USB
The Ethernet NIB and USB are built in but must be enabled.
1. Do SP 5985 (the default is ‘disabled’).
• 001: Onboard NIC (Ethernet NIB)
• 002: Onboard USB
2. Exit the SP mode.
Sample Copies
1. Load some roll paper in the machine.
• For loading instructions, see the decals on the top edge of the roll feeder front cover.
2. Make some copy samples.
Emblem Panel: Brand Set D046 or D049
1. Attach the emblem to the original feed unit cover.
• Push the panel in until the emblem and panel move into their positions with an audible click.
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Page 41
Front Copy Tray
2
1. Attach the front copy tray [A].
Main Machine (D046/D049)
Original Trays
• Only three original trays are provided. The trays can be installed on top of the machine (Top Exit) or
at the rear (Rear Exit)
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2. Installation
2
Original Trays: Top Exit
1. Select any original tray [A] (they are identical).
1. Attach
[B] Original guide plate
[C] Original guide
2. Set upper original guide [A].
3. Set original tray [B] in the center. (This is the tray with the original guide plate and original guide
attached in the previous step.)
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Page 43
Main Machine (D046/D049)
2
4. Set the other original trays [C] and [D] next to the center tray.
5. Fasten each original tray ( x2 each, round-headed screws).
6. Instruct the operators about this point of operation: Before feeding large originals (larger than A0),
pull the original guide plate [A] out and pull the original guide [B] forward.
Original Trays: Rear Exit
1. Attach an original tray mylar [A] to each tray [B].
• The trays must be installed with the flat side facing up.
2. Attach each tray to the back of the main machine (x2 each).
41
Page 44
2. Installation
2
Rear Copy Trays and Mylars
1. Remove the bottom screws of the rear cover [A] ( x4). Do not discard these screws.
2. Set the step screws in the rear cover [A] ( x2).
3. Hang the support bracket [B] on the step screws.
42
Page 45
Main Machine (D046/D049)
2
4. Fasten the support bracket [A] ( x3).
5. Fasten the rear copy tray holder [B] ( x6). (Use the four screws removed earlier from the bottom
edge of the rear cover).
6. At the rear, attach:
[A] Guide mylar strips x3
[B] Curved mylars x2.
43
Page 46
2. Installation
2
7. Slide two grommets onto each rear copy tray, and set them in the center as shown.
8. Use the holes provided to hang the rear copy tray guides [A] (x3) from the back of the main machine.
9. Set the rear copy tray [B] (x3) into the holes in the support bracket [C] and rear copy tray holder [D].
Testing the Breaker Operation
1. Make sure that the main power switch is off.
2. Check the power cord of the copier and make sure that it is connected to the power source.
• Before you test the breaker, always make sure that the main power switch is off. Do not attempt
to test the breaker switch with the copier power turned on.
44
Page 47
Main Machine (D046/D049)
2
3. Push in the breaker test button with the tip of the screwdriver, until the breaker snaps to the
‘Trip’ ("O") position [A].
4. Confirm that the breaker switch is at the ‘O’ position.
If the breaker switch does not drop to the “O” position:
• Make sure that the power cord is securely connected to the power supply.
• Push the test button again.
• If the breaker switch does not snap down to the ‘O’ position, the breaker switch must be replaced.
5. Raise the breaker switch to the on ("|") position [B].
• The breaker switch must be at the "|" position for the machine to operate.
Connect the LAN Cable
1. Make sure that the main power switch is off.
45
Page 48
2. Installation
2
2. Fasten the ferrite core to the end of the LAN cable connector about 4.5 cm from the end nearest the
machine.
3. Attach the LAN cable [A] to the LAN connector [B].
46
Page 49
Roll Feeder Type 7140 (D394)
2
Accessory Check
Roll Feeder Type 7140 (D394)
Check the accessories and their quantities against the following list:
No. Description Q’ty
1. Left Slide Rail 1
2. Right Slide Rail 1
3. Paper Holder 4
4. Positioning Pins 2
5. Drawer Connector 1
6. Cover Plates 2
7. Harness Clamp – LWS-21116 2
8. Locking Support EMSS-45 1
47
Page 50
2. Installation
2
No. Description Q’ty
9. Edging 1
10. Tapping Screws M4x8 4
11. Tapping Screws – M4x8 4
12. Tapping Bind Screws – M3x6 4
13. Screw with Spring Washer – M4x6 1
14. Screws M4x6 24
15. Step Screw M4 4
16. Decal – Tray 3/4 1
17. Harness Clamp – FCW52 2
Installation
• Unplug the main machine power cord before starting the following procedure.
• Before starting the installation, insert the leveling shoes under the leveling feet, and level the machine.
• The machine is very heavy. To avoid serious injury, make sure that you have a sufficient number of
people to assist, and use proper lifting equipment for lifting or moving.
• The feed tray weighs 32 kg (70.5 lb.) and requires at least two people to lift and install.
48
Page 51
Covers
2
1. Remove:
[A] Rear copy tray guides (x3)
Roll Feeder Type 7140 (D394)
[B] Rear copy tray (x3)
2. Remove:
[A] Rear copy tray holder ( x6)
[B] Rear cover ( x3)
[C] Right rear cover ( x6)
49
Page 52
2. Installation
2
[D] Right front cover ( x4)
[E] Left rear cover ( x7)
[F] Left front cover ( x4).
3. Remove tray cover [A] ( x2).
• Keep these screws, to reattach the cover later.
4. Remove the step screws [B] and discard them ( x2).
5. Remove and discard these screws:
[A] Left side bracket ( x1)
50
Page 53
[B] Handle and brackets ( x2)
2
[C] Right side bracket ( x1)
Controller Box
Roll Feeder Type 7140 (D394)
1. Top:
[A] Harness clamp screw ( x1).
[B] Connectors and clamps ( x2, x6).
2. Right side:
[C] Connectors ( x2)
[D] FFC x1.
3. Remove the controller box [E] ( x4).
51
Page 54
2. Installation
2
4. Remove the inner cover [A] ( x2).
Rails and Front Positioning Pins
1. Remove the used toner bottle [A] ( x1).
52
Page 55
Roll Feeder Type 7140 (D394)
2
2. Install the right rail [A] and left rail [B] (Step x 2 each, x 8 each M4 x 6).
3. Install the positioning pins [A] ( x 2 each, M4 x 6).
4. Lower the bolt [B] until it is level with the base plate.
53
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2. Installation
2
Drawer Connector
1. Loosen the screws on the connector bracket [A] ( x3).
2. Set the drawer connector [A] in its slot at the rear of the machine.
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Page 57
3. On the left side, fasten the drawer connector bracket [A] ( x4).
2
Roll Feeder Type 7140 (D394)
4. Behind the connector of the upper roll feeder drawer [A], separate the connectors [B] ( x1)
55
Page 58
2. Installation
2
5. Connect lower connector [A] (long harness) to the right connector, which was separated in the
previous step ( x1).
6. Connect lower connector [B] (short harness) to the left connector, which was separated in the previous
step ( x1).
7. Connect the harness from the lower drawer connector to the red connector [A] on the left side of the
machine ( x1).
8. Fasten the lower drawer connector ground [B] ( x1).
9. Push the connector right, left, up, and down to make sure there is a slight amount of play in the bracket
around the three screws.
56
Page 59
Roll Feeder Type 7140 (D394)
2
10. At the top, fasten the thick harnesses [A] with the clamp ( x1).
11. At the bottom, fasten the thin harness (red connector) and ground wire [B] with the clamp ( x1).
Flat Cable and Roll Feeder Tray
1. At the right rear corner inside the machine, install two harness clamps [A] ( x 2 each M3 x 6).
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2. Installation
2
2. Set harness clamps [A] and [B].
3. Attach edging cover [C].
4. Remove flat cable [A].
5. Set the roll feeder [B] on the positioning pins [C] of the left and right rails.
6. Fasten the tray to the rails [D] ( x 2 each M4 x 6).
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Page 61
7. With the drawer open, loosen the roll feeder positioning brackets:
2
[A] On the left ( x2)
[B] On the right ( x2)
Roll Feeder Type 7140 (D394)
8. Pull out the lower roll feeder drawer completely.
9. Pull out the flat cable [A] as far as it will reach.
10. Set the cable in flat clamp [B] and [C], then close the clamps.
11. Open the harness clamps ( x7) and flat clamp [D].
12. Close the clamps over the flat cable and connect the flat cable at [E] to CN230 of the IOB ( x8,
x1)
59
Page 62
2. Installation
2
Roll Feeder Drawer Positioning
1. Remove the plastic and tape from the roll feeder on the left [A] and right [B].
2. Very slowly, push in the lower drawer [A] until it locks. This positions the drawer correctly at the drawer
connector at the rear, and at the positioning pins at the left and right front corners.
3. At the rear, tighten the screws ¬, Á, ®, of the lower drawer connector [B].
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Page 63
4. Reattach the inner cover [A] ( x2).
2
Roll Feeder Type 7140 (D394)
5. At the front (with the drawer still closed), tighten the roll feeder positioning brackets:
[A] On the left ( x2)
[B] On the right ( x2)
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2. Installation
2
Drawer Cover, End Plates
1. Open the lower drawer.
2. Attach the lower front cover [A] ( x2).
• Use the screws removed from either end of the cover when you removed it.
3. Attach the decal [B].
4. Fasten one cover plate [1] to the left side of the drawer ( x1).
5. Attach the other cover plate to the right side of the drawer ( x1).
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Page 65
Roll Feeder Type 7140 (D394)
2
Roll Heater Switch
1. The heater switch [A] for the roll feeder is at the rear left corner of the roll feeder.
2. Switch on the roll heater if the humidity at the installation site is high.
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2. Installation
2
Paper Cassette Type 7140 (D395)
Accessory Check
Check the accessories and their quantities against this list:
No. Description Qty
1. Interface Harness 1
2. Heater Harness 1
3. Decal: Paper Size Indication 1
4. Decal: Warning A2 (High Temperature) 1
5. Guide Screws 2
6. Tapping Screws (M4 x 8) 6
7. Tapping Screws (M3 x 8) 4
8. Harness Clamps – LWS-0711 5
9. Harness Clamps – LWS-2218 2
10. Harness Clamp 1
11. Bushing - 11.5 mm 1
12. Bushing – 25 mm 1
13. Lock Pins 2
14. Cover Plate - Right 1
15. Cover Plate - Left 1
16. Left End Cover 1
17. Right End Cover 1
18. Decal: Cassette: Multi-Language (-27 only) 1
64
Page 67
Paper Cassette Type 7140 (D395)
2
65
Page 68
2. Installation
2
Installation
Unpacking the Unit
1. Unpack the cassette tray [A].
2. Remove accessory pack [B], all tapes, and shipping material.
• Always turn the machine off and unplug the machine before you do any of the following
procedures.
• The cassette tray weighs 60 kg (132 lb.). At least two people are needed to lift and install it.
Removing the Covers
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Page 69
1. Remove:
2
[A] Rear copy tray guides (x3)
[B] Rear copy tray (x3)
Paper Cassette Type 7140 (D395)
2. Remove:
[A] Rear copy tray holder ( x6)
[B] Rear cover ( x3)
[C] Right rear cover ( x6)
[D] Right front cover ( x4)
[E] Left rear cover ( x7)
[F] Left front cover ( x4).
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2. Installation
2
3. Remove tray cover [A] ( x2). Discard these screws.
4. Remove the step screws [B] ( x2). Discard these screws.
Guide Screws, Caution Decal, Heater Harness
1. Put the guide screws [A] ( x2) in the holes.
2. Attach the warning decal (high temperature) [B].
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Paper Cassette Type 7140 (D395)
2
3. Attach the small harness clamps (x4) [A] to the holes (À, Á, Â, Ã) on the left side of the frame inside
the drawer.
4. Attach the small bushing [B] to the hole.
5. Insert the small end of the heater harness [C] through the grommet and pull it to the front.
6. Close the harness clamps on the harness.
7. At the left rear corner, attach the small harness clamp [A] ( x1).
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2. Installation
2
8. Open the harness clamps ( x2).
9. Separate the connectors [B] to provide connection points for the harness.
10. Connect the heater harness [C] ( x2).
11. Push the heater harness through the hole [D] to remove slack.
12. Close the harness clamps ¬, Á, ® ( x3).
Interface Harness
70
1. At the right rear corner, attach the large bushing [A].
2. Thread one end of the interface harness [B] through the hole.
• The white/gray connector pair [C] is at the front end of the cable.
3. Attach one large harness clamp [D] to the right frame inside the drawer, then close the clamp around
the cable.
Page 73
Paper Cassette Type 7140 (D395)
2
4. At the rear, release the four harness clamps [A].
5. Attach the long harness clamps [B].
6. Connect the harness [A] to CN235 ¬ and CN236 Á on the IOB ( x2).
7. Put the harness in the clamps, and close the clamps around the harness ( x6).
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2. Installation
2
Inserting and Setting the Cassette Tray
1. Set the cassette tray [A] in front of the copier.
2. Connect the cassette tray interface connector [B] ( x2).
3. With one person on each side of the tray, lift the tray and slide it between the guide pin on the left [A]
and on the right [B].
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Paper Cassette Type 7140 (D395)
2
4. Push the tray in until it stops.
5. At the front left corner of the copier, connect the heater cable [A] to the tray ( x2)
6. Attach the left lock pin [A] and right lock pin [B] in the order that is shown by the numbers ( x2 each).
• Insert the stud of each lock pin first on the left À then on the right Á.
• Check that all 6 holes are aligned correctly before you attach the screws.
• You may need to move the cassette tray slightly to the right or to the left to align the holes.
• Screws  and à are M3 size.
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2. Installation
2
• Screws Ä and Å are M4 size
7. Pull out the roll feeder drawer [A].
8. Install the left cover plate [B] ( x1).
9. Install the right cover plate [C] ( x1).
10. Close the roller feeder drawer.
11. Open the cassette drawer.
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Page 77
12. Attach the left end cover [A] ( x2).
2
13. Attach the right end cover [B] ( x2).
14. Attach the paper size decals [C].
Tray Cassette Heater Switch
Paper Cassette Type 7140 (D395)
1. Turn on the tray cassette heater switch [A] if the humidity at the installation site is very high.
2. To turn the cassette tray heater on:
• Open the top drawer until you can see the heater switch.
• Turn the switch on.
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2. Installation
2
Tray and Stacker Options
• After installation of the original exit tray or stacker at the rear, go into the SP mode and switch of
SP4975 (Original Edge Hold). Otherwise, only one original can be fed at a time.
Original Exit Tray Type G (B341)
• This option cannot be used when Folder FD6500 A/B (B889/B890) is installed.
Accessory Check
No. Description Q’ty
1 Base Strut Frame 2
2 Base Struts 2
3 Middle Struts 2
4 Tray Struts 2
5 Original Tray 1
6 Size Decal Sheet 1
7 Original Stoppers 2
8 Original Guides 2
9 Caps – Base Struts 2
10 Caps –Tray Struts 2
11 Hexagonal Bolt – M8 x 40 12
12 Washer – 8 mm 20
13 Tapping Screw – M4 x 8 6
14 Hex Nut – M8 8
15 Caster – φ40 2
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No. Description Q’ty
2
16 Caster – φ40 Stopper 2
Installation Procedure
Tray and Stacker Options
1. Attach the following to the base struts [A]:
[B] Casters: diameter 40 with stopper
[C] Caster: diameter 40
2. Assemble base stays [D] and base frame struts [A] (Bolts x4, Washers x4).
3. Attach caps [E] to base frame struts [A].
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2. Installation
2
4. Attach:
[A] Middle struts (Bolts x4, Washers x8, Nuts 4)
[B] Tray struts (Bolts x4, Washers x8, Nuts x4)
[C] Caps
5. Install the original tray [A] on the original tray stays ( x 6).
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Page 81
6. Attach the size decals.
2
Tray and Stacker Options
7. Attach:
[A] Original stoppers
[B] Original guides
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2. Installation
2
Original Hanger (D311)
1. Open the top roller feeder drawer [A].
2. Hang one stacker [B] on the right.
3. Hang the other stacker [C] on the left.
Multi Stacker Type 7140 (D437)
• This option cannot be used at the rear when the following are installed: Folder FD 6500 A/B (B889/
B890), Original Exit Tray Type G (B341), Rear Copy Stacker Type 7140 (D438).
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Accessories
2
Tray and Stacker Options
No. Description Q’ty
1 Stacker Tray 1
2 Stoppers 2
3 Guides 2
4 Crosspieces 2
5 Tray Legs 2
6 Long Bolts – M8x45 4
7 Allen Key 1
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Page 84
2. Installation
2
Installation
1. Assemble the base:
• Fasten cross-piece [1] to tray legs [3] and [4] (Long bolts x2).
• Fasten cross-piece [2] to tray legs [3] and [4] (Long bolts x2).
2. Note the "F" markings on the tray legs [1] and the stacker tray [2]. The "F" marks must face toward
the rear of the main machine.
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3. Remove the lower knobs:
2
[1] Left knobs x2
[2] Right knobs x2
Tray and Stacker Options
4. With the "F" mark on the stacker tray [1] over the "F" marks on the legs, insert the arms of the stacker
tray into the holes in the upright supports [2].
5. Push down the stacker tray [3] completely so the holes [4] are aligned on both the left and right upright
supports.
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2. Installation
2
6. Reattach the knobs:
[1] Left knobs x2
[2] Right knobs x2
7. Loosen the tray height adjustment knobs:
[1] Left knob x1
[2] Right knob x 1
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Tray and Stacker Options
2
8. Swing the tray [1] up to the required height and tighten the height adjustment knobs.
9. Install the tray:
• At the rear for originals or copies
-or-
• At the front for copies
Original Rear Exit
Follow this procedure to set the multi-stacker tray to hold long originals from the rear exit.
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2. Installation
2
86
1. Make sure that the "F" mark on the stacker tray is on the same side as the "F" marks on the legs.
2. Loosen the tray angle adjustment knobs on the right [1] and left [2].
3. Adjust the angle of the tray [3] to the height of the original exit and tighten the knobs.
Page 89
4. Loosen the tray extension adjustment knobs on the right [1] and left [2].
2
Tray and Stacker Options
5. Push the stacker tray [1] as far as the rear original exit [2].
6. Tighten the tray extension knobs on the left [3] and right [4].
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Page 90
2. Installation
2
7. On the left and right, loosen the tray height adjustment knobs [1], swing the edge of the stacker tray
to the exact height of the rear original exit [3], then tighten the knobs.
8. Set the remaining accessories on the stacker tray:
[1] Upper guide
[2] Lower guide
[3] Right stopper
[4] Left stopper
9. Hang the stoppers at the correct position for the length of the originals. The illustration above shows
the stoppers set for the maximum length.
10. Go into the SP mode and switch off SP4975 (Original Edge Hold).
Front Copy Tray
Follow this procedure to set the multi-stacker to hold copies from the front copy tray.
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1. Move the assembled multi-stacker to the front of the machine.
2
Tray and Stacker Options
2. Loosen the height adjustment knobs [1] on the left and right side of the multi-stacker.
3. Swing the edge of the stacker [1] to the edge of the front copy tray [2].
4. Tighten the height adjustment knobs on the left and right side of the stacker.
Rear Copy Exit
Follow this procedure to set the multi-stacker to hold long copies.
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2. Installation
2
1. Remove the rear copy tray supports [1] (x3).
2. Remove the mylar strips [2] (x3).
3. Remove the two lower knobs [1] on the left and right side of the stacker.
4. Pull the stacker [2] out of the upright supports.
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Page 93
5. Lay the stacker on a flat surface and remove the extensions [1] and [2].
2
Tray and Stacker Options
6. Re-insert the arms of the stacker [1] completely into the upright supports so the holes are aligned on
the left and right upright supports.
7. Reattach the knobs on the left and right upright supports [2] (2 each).
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2. Installation
2
1. Move the assembled multi-stacker to the rear of the machine.
2. Loosen the height adjustment knobs [1] on the left and right side of the multi-stacker.
3. Swing the edge of the stacker to the edge of the rear copy exit.
4. Tighten the height adjustment knobs on the left and right side of the stacker.
5. Loosen the tray extension knobs [1] and [2].
6. Extend the tray [3] to the edge of the rear copy exit .
7. Tighten the extension knobs.
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8. Set the remaining accessories on the stacker tray:
2
[1] Upper guide
[2] Lower guide
Tray and Stacker Options
[3] Right stopper
[4] Left stopper
9. Hang the stoppers at the correct position for the length of the copies. The illustration above shows the
stoppers set for the maximum length.
Rear Stacker Type 7140 (D438)
• This option can be installed only when the Manual Feeder (D333) is installed on top of the Folder FD
6500A (B889) or Folder FD 6500B (B890).
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2. Installation
2
Accessories
No. Description Q’ty
1 Rear Stacker 1
2 Original Tray 3
3 Round-head Screws – M4x8 (Original Tray 2 ea.) 6
4 Tapping Screws – M3x12 (Rear Stacker) 4
5 Allen Key 1
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Installation
2
1. From the fan folder, remove:
[1] Right end cover screws ( x2)
Tray and Stacker Options
[2] Left end cover screws ( x2).
Do not remove the end covers!
2. Attach the original trays to the rear of the main machine:
[1] Right ( x2)
[2] Center ( x2)
[3] Left ( x2)
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2. Installation
2
3. Set the rear stacker [1] on top of the fan folder.
4. Use the long screws to attach the rear stacker to the end covers of the fan folder:
[1] Right end cover ( x2)
[2] Left end cover ( x2)
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Tray and Stacker Options
2
5. Use the Allen key [1] to loosen the height adjustment bolts on both ends of the rear stacker.
6. Raise the stacker tray [2] to the desired height, then use the Allen key to tighten the adjustment bolts
on both ends of the rear stacker.
Double Stacker Type 7140 (D469)
• This option cannot be used when the Folder 6500A/B is installed.
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2. Installation
2
Accessories
No. Description Q’ty
1 Nuts 12
2 Bolts 24
3 Screws – M4x8 6
4 Base Stay – Short 4
5 Base Stay – Long 2
6 Stoppers 4
7 Guides - Long 2
8 Guides - Short 2
9 Mylars 8
10 Base Struts 4
11 Tray Struts 4
12 Middle Struts 2
98
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