1. Be sure that the power cord is unplugged before disassembling or assembling parts of the copier or
peripherals.
2. The wall outlet should be near the copier and easily accessible.
3. Note that electrical voltage is supplied to some components of the copier and the paper tray unit even
while the main power switch is off.
4. If you start a job before the copier completes the warm-up or initializing period, keep hands away
from the mechanical and electrical components until job execution has started. The copier will start
making copies as soon as warm-up or initialization is finished.
5. The inside and the metal parts of the fusing unit become extremely hot while the copier is operating.
Be careful to avoid touching those components with your bare hands.
Health Safety Conditions
Toner and developer are nontoxic, but getting either of these into your eyes may cause temporary eye
discomfort. Try to remove with eye drops or flush with water. If material remains in eye or if discomfort
continues, get medical attention.
Observance of Electrical Safety Standards
The copier and its peripherals must be installed and maintained by a customer service representative who
has completed the training course on those relevant models.
•Keep the machine away from flammable liquids, gases, and aerosols. A fire or an explosion might
occur if this precaution is not observed.
Safe and Ecological Disposal
1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly if exposed to an open
flame.
2. Dispose
(These are nontoxic supplies.)
of used toner, developer, and organic photoconductors in accordance with local regulations.
1
3. Dispose of replaced parts in accordance with local regulations.
Laser Safety
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units
in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite
equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser
chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and
laser subsystems to the factory or service depot when replacement of the optical subsystem is required.
of controls not specified in this manual, or performance of adjustments or procedures not specified
• Use
in this manual, may result in hazardous radiation exposure.
WARNING FOR LASER UNIT
• Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser
beams can seriously damage your eyes.
CAUTION MARKING:
2
Symbols and Abbreviations
This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations is
as follows:
See or Refer to
Clip ring
E-ring
Screw
Connector
Clamp
SEFShort Edge Feed
LEFLong Edge Feed
-Core Technology manual
Cautions, Notes, etc.
The following headings provide special information:
• Failure to obey warning information could result in serious injury or death.
• Obey these guidelines to ensure safe operation and prevent minor injuries.
• This information provides tips and advice about how to best service the machine.
Important Safety Notices...............................................................................................................................1
Symbols and Abbreviations...............................................................................................................................3
Supported Paper Sizes................................................................................................................................14
Paper Path....................................................................................................................................................24
Minimum Operational Space Requirements.............................................................................................31
Power Requirements....................................................................................................................................32
Paper Tray Unit.................................................................................................................................................38
Paper Tray Unit Heater....................................................................................................................................41
Special Tools and Lubricants...........................................................................................................................64
Exterior Covers and Operation Panel............................................................................................................65
Operation Panel and Upper Covers..........................................................................................................67
Right Door.....................................................................................................................................................68
Scanner HP Sensor......................................................................................................................................74
Hot Roller Stripper Pawls.............................................................................................................................77
Hot Roller and Fusing Lamp........................................................................................................................78
Thermoswitches and Thermistor..................................................................................................................80
Main Motor..................................................................................................................................................86
Paper Feed........................................................................................................................................................87
Paper Feed Roller and Friction Pad............................................................................................................87
Paper End Sensor.........................................................................................................................................88
Transfer Roller..............................................................................................................................................94
ID Sensor and Duplex Roller.......................................................................................................................95
BICU and Controller Board.............................................................................................................................97
Other Replacements......................................................................................................................................101
Original Feed Unit.....................................................................................................................................109
DF Transport Motor...................................................................................................................................114
Service Call Conditions.................................................................................................................................123
BICU LED Display......................................................................................................................................135
6. System Maintenance Reference
Service Program.............................................................................................................................................137
Using SP and SSP Modes.........................................................................................................................137
Using SP Mode..............................................................................................................................................166
ID Sensor Error Analysis (SP2-221)........................................................................................................166
Copy Process:Laser beam scanning and electro photographic printing
Originals:Sheet/Book/Object
Maximum
Original Size:
A4 / 81/2" x 14"
A4 / 81/2" x 14" (ARDF)
Maximum
A4 SEF / 81/2" x 11" SEF (Copier's paper tray)
A4 SEF / 81/2" x 14" SEF (Bypass)
A4 SEF / 81/2" x 14" SEF (Optional paper tray)
A4 SEF / 81/2" x 14" SEF (Duplex)
Copy Paper Size:
Copy Paper Weight:
Minimum
A5 LEF / 81/2" x 51/2" LEF (Copier's paper tray)
A6 SEF/ 81/2" x 51/2" (Bypass)
A4 SEF / 81/2" x 11” SEF (Optional paper tray unit)
A4 SEF / 81/2" x 11” SEF (Duplex)
Power Consumption:Maximum: 15 W (excluding optional tray heater)
Average:14 W (excluding optional tray heater)
Weight:Not above 6 kg (13.2. lb.)
Size (W x D x H):430 x 414 x 140 mm (16.9" x 16.3" x 5.5")
A4 SEF, 8½" x 11" SEF, 8½" x 13" SEF,
8½" x 14" SEF
24 Vdc and 5 Vdc, from copier. If optional tray heater is installed,
the copier also supplies Vac (120 Vac or
220 – 240 Vac).
Supported Paper Sizes
Original Paper Sizes
The copier and ARDF do not detect original paper sizes. The following table lists the paper sizes that the
ARDF can transport.
PaperSize (W x L)Book
Simpl.Dupl.
A3 SEF297 x 420 mm–––
B4 SEF257 x 364 mm–––
A4 SEF210 x 297 mmXXX
A4 LEF297 x 210 mm–
B5 SEF182 x 257 mmXXX
B5 LEF257 x 182 mm–
14
ARDF
Specifications
1
ARDF
PaperSize (W x L)Book
Simpl.Dupl.
A5 SEF148 x 210 mmXXX
A5 LEF210 x 148 mmXX
B6 SEF128 x 182 mm–
B6 LEF182 x 128 mm–
A6 SEF105 x 148 mm–
8K SEF267 x 390 mm–
16K SEF195 x 267 mmXXX
16K LEF267 x 195 mm–
DLT SEF11.0" x 17.0"–
LG SEF8.5" x 14.0"X*
1
XX*
LT SEF8.5" x 11.0"XXX
LT LEF11.0" x 8.5"–
Executive SEF7.25" x 10.5"–XX
HLT SEF5.5" x 8.5"XXX
HLT LEF8.5" x 5.5"XX
F/GL (F4) SEF8.0" x 13.0"X*
Foolscap SEF8.5" x 13.0"X*
Folio SEF8.25" x 13.0"X*
Government8.25" x 14"X*
1
1
1
1
XX*
XX*
XX*
XX*
USB4 SEF10.0" x 14.0"–
Eng Quarto SEF8.0" x 10.0"–XX*
Eng Quarto LEF10.0" x 8.0"–
2
2
2
2
2
2
Custom:
Width 139-216 mm
Length 139-356 mm
–X*
3
X*
2, 4
15
1. Product Information
1
Symbol meanings:
X: Can use
–: Cannot use
*1: Can be used when the ARDF is installed
*2: 55k (17 lb./ 64 g/m2) or less original cannot be used.
*3: Width: 139-216 mm, Length: 139-1260 mm
*4: Width 139-216 mm, Length: 160-356 mm
Paper Feed
The copier and optional paper feed unit do not detect paper sizes. The following table lists the paper sizes
that the copier and optional paper feed unit can transport.
• DF Feed Motor: Drives the feed, separation, pick-up, and transport and inverter rollers.
•
DF Transport Motor: Drives the registration and exit rollers.
6. Separation Roller
7. Transport Roller
8. DF Transport Motor
9. Exit Roller
10. Registration Roller
Guidance for Those Who are Familiar with Predecessor Products
1
Guidance for Those Who are Familiar with
Predecessor Products
The
D108 range of machines is the successor model to the B129/B130/B168/B169 range of machines.
If you have experience with the predecessor line, the following information may be of help when you read
this manual.
Differences from Predecessor Products
D108B129/B130/B168/B169
ControllerGDI Controller-
Copying Speed
17ppm: Memory copy
15ppm
16ppm: ADF 1 to 1
27
1. Product Information
1
28
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