Ricoh AFICIO 200 PARTS CATALOG

PARTS CATALOG
RICOH
AFICIO 400 (A133)
First Edition Aplil 1996
RICOH COMPANY,LTD
PARTS CATALOG
INTRODUCTION
INDEX to PARTS CATALOG
AFICIO400 (A133) DF61 (A548) PS280/PS290 (A550/A549) SR700 (A612)
AFICIO400 (A133)
PARTS CATALOG
INTRODUCTION
INDEX to PARTS CATALOG
Location of Unit .................................................................. 3
1.EXTERIOR (A133) ........................................................... 10
2.PLATENCOVER (A133)................................................... 12
3.PAPER TRAY (A133)....................................................... 14
4.TRAY PAPER FEED (A133) ............................................ 16
5.BY-PASS FEED UNIT 1 (A133)....................................... 18
6.BY-PASS FEED UNIT 2 (A133)....................................... 20
7.BY-PASS FEED UNIT 3 (A133)....................................... 22
8.LCT UNIT 1 (A133)........................................................... 24
9.LCT UNIT 2 (A133)........................................................... 26
10.VERTICAL TRANSPORT SECTION (A133)................... 28
11.PAPER REGISTRATION (A133) .................................... 30
12.OPTICS SECTION 1 (A133) ........................................... 32
13.OPTICS SECTION 2 (A133) ........................................... 34
14.OPTICS SECTION 3 (A133) ........................................... 36
15.LASER SECTION (A133)................................................ 38
16.CHARGE CORONA SECTION (A133) ........................... 40
17.TONNER BOTTLE SECTION (A133) ............................. 42
18.DEVELOPMENT UNIT 1 (A133)..................................... 44
19.DEVELOPMENT UNIT 2 (A133)..................................... 46
20.DRUM UNIT (A133)......................................................... 48
21.CLEANING UNIT (A133)................................................. 50
22.TRANSFER BELT UNIT (A133)...................................... 52
23.FUSING UNIT 1 (A133)................................................... 54
24.FUSING UNIT 2 (A133)................................................... 56
25.PAPER EXIT SECTION (A133) ...................................... 58
26.DUPLEX UNIT 1 (A133).................................................. 60
27.DUPLEX UNIT 2 (A133).................................................. 62
28.DUPLEX UNIT 3 (A133).................................................. 64
29.DRIVE SECTION 1 (A133).............................................. 66
30.DRIVE SECTION 2 (A133).............................................. 68
31.DRIVE SECTION 3 (A133).............................................. 70
32.ELECTRICAL SECTION 1 (A133) .................................. 72
33.ELECTRICAL SECTION 2 (A133) .................................. 74
34.ELECTRICAL SECTION 3 (A133) .................................. 76
35.ELECTRICAL SECTION 4 (A133) .................................. 78
36.FRAME SECTION 1 (A133)............................................ 80
37.FRAME SECTION 2 (A133)............................................ 82
April , 1 ’96
38.500 COPY TRAY (A615)................................................. 84
39.SCU BOARD (A133) ....................................................... 86
40.BCU BOARD (A133) ....................................................... 88
41.IPU BOARD (A133)......................................................... 92
42.DECAL AND DOCUMENT (A133) ..................................100
43.SPECIAL TOOLS (A133) ................................................102
PARTS INDEX .....................................................................105
Janualy ,15 ’96
LOCATION OF UNIT
3
1. EXTERIOR (A133)
See Page 10
4. TRAY PAPER FEED (A133)
2. PLATENCOVER (A133)
See Page 12
5. BY-PASS FEED UNIT 1 (A133)
3. PAPER TRAY (A133)
See Page 14
6. BY-PASS FEED UNIT 2 (A133)
See Page 16
See Page 18
See Page 20
LOCATION OF UNIT
7. BY-PASS FEED UNIT 3 (A133)
See Page 22
10. VERTICAL TRANSPORT SECTION (A133)
8. LCT UNIT 1 (A133)
See Page 24
11. PAPER REGISTRATION (A133)
9. LCT UNIT 2 (A133)
See Page 26
12. OPTICS SECTION 1 (A133)
See Page 28
See Page 30
4
See Page 32
LOCATION OF UNIT
5
13. OPTICS SECTION 2 (A133)
See Page 34
16. CHARGE CORONA SECTION (A133)
14. OPTICS SECTION 3 (A133)
See Page 36
17. TONNER BOTTLE SECTION (A133)
15. LASER SECTION (A133)
See Page 38
18. DEVELOPMENT UNIT 1 (A133)
See Page 40
See Page 42
See Page 44
LOCATION OF UNIT
6
19. DEVELOPMENT UNIT 2 (A133)
See Page 46
22. TRANSFER BELT UNIT (A133)
20. DRUM UNIT (A133)
See Page 48
23. FUSING UNIT 1 (A133)
21. CLEANING UNIT (A133)
See Page 50
24. FUSING UNIT 2 (A133)
See Page 52
See Page 54
See Page 56
LOCATION OF UNIT
7
25. PAPER EXIT SECTION (A133)
See Page 58
28. DUPLEX UNIT 3 (A133)
26. DUPLEX UNIT 1 (A133)
See Page 60
29. DRIVE SECTION 1 (A133)
27. DUPLEX UNIT 2 (A133)
See Page 62
30. DRIVE SECTION 2 (A133)
See Page 64
See Page 66
See Page 68
LOCATION OF UNIT
8
31. DRIVE SECTION 3 (A133)
See Page 70
34. ELECTRICAL SECTION 3 (A133)
32. ELECTRICAL SECTION 1 (A133)
See Page 72
35. ELECTRICAL SECTION 4 (A133)
33. ELECTRICAL SECTION 2 (A133)
See Page 74
36. FRAME SECTION 1 (A133)
See Page 76
See Page 78
See Page 80
LOCATION OF UNIT
9
37. FRAME SECTION 2 (A133)
See Page 82
38. 500 COPY TRAY (A615)
See Page 84

1. EXTERIOR (A133)

10
1
107
2
3
1. EXTERIOR (A133)
Index No.
1 A153 6409 Decal - Keytop Cover (NRG-EU) 1 2 C225 2867 Decal - Cover - Panel - Nashua 1 3 A133 7102 Left Cover 1 4 AA01 2079 Dust Filter 1 5 A134 1302 Upper Cover 1 6 AA14 8447 Guide Pin - Platen Cover 2 7 A133 7157 Rear Scale (LT) 1 7 A134 1922 Rear Scale (A4) 1 8 AA14 3219 Stepped Screw 3 9 A134 1923 Left Scale (A4) 1 9 A133 7155 Left Scale (LT) 1 10 AA14 3454 Stepped Screw - M3 2 11 A134 1924 Exposure Glass 1 12 A134 1282 Rear Cover 1 13 A134 1362 Right Upper Cover 1 14 A133 7094 Right Cover 1 15 A155 6241 LCT Harness Cover 1 16 AA15 2358 Sponge - 57x24x20 1 17 A133 7073 Front Upper Cover 1 18 A134 1352 Right Inner Cover 1 19 A134 1354 Middle Inner Cover 1 20 A133 7084 Front Cover (RIC) 1 20 A133 7106 Front Cover (NRG) 1 20 A133 7109 Front Cover (SVN) 1 20 A133 7111 Front Cover (INF) 1 21 A134 1317 Hinge - Front Cover 3 22 A134 1357 Left Inner Cover 1 23 AG07 0004 Magnetic Catch 1 24 A133 7112 Emblem (SVN) 1 24 A134 1383 Emblem (RIC) 1 24 A153 6423 Support Cover (INF) 1 25 AW01 0065 Auto Response Sensor 1 26 A133 7118 Operation Panel Ass’y (RIC/NRG LT) 1 26 A133 7119 Operation Panel Ass’y (A4) 1 26 A133 7120 Operation Panel Ass’y (SVN) 1
Part No.
Description
Q’ty Per Assembly
Index No.
27 A134 1377 Cap - Front Upper Cover 1 28 A134 1385 Misfed Removal Sheet 1 29 A130 1359 Small Inner Cover 1 30 AA00 1383 Decal - Energy Star 1 31 AA14 3718 Stepped Screw - M4 4 32 A134 1369 Seal - Front Upper Cover 1
101 0802 5085 Tapping Screw - M4x8 102 0324 0080B Philips Sunken Head Screw - M4x8 103 0434 0060B Philips Tapping Screw - M4x6 104 0801 0150 Philips Tapping Screw W/W - M4x8 105 0802 5094 Tapping Truss Head Screw - M4x8 106 0802 5232 Tapping Screw - M3x8 107 1607 0663 Ferrite Core - TFC-20-10-10 (230V)
Part No.
Description
Q’ty Per Assembly
11

2. PLATENCOVER (A133)

12
2. PLATENCOVER (A133)
13
Index No.
1 A406 9505 Platen Cover Sheet - 10 Sheet/1 Set 1 2 AA16 2053 Platen Cover Pad 1 3 A134 1394 Front Platen Cover 1 4 A053 1957 Flex Hinge - Platen Cover 2 5 A134 1395 Rear Platen Cover 1 6 A134 1396 Original Holder 1 7 A100 1324 Positioning Sensor Shutter 1 8 A100 1310 Platen Cover Hinge Ass’y 1 9 A100 1325 Hinge Spacer 1 10 A153 1380 Platen Cover Bracket 1 11 AA14 8447 Guide Pin - Platen Cover 2 12 A134 1392 Platen Cover Ass’y 1
Part No.
Description
Q’ty Per Assembly
Index No.
101 0414 0142W Tapping Screw - M4x14
Part No.
Description
Q’ty Per Assembly

3. PAPER TRAY (A133)

14
3. PAPER TRAY (A133)
15
Index No.
1 A134 2956 Paper Feed Front Cover 1 2 A134 2997 Decal - Paper Setting 1 3 AF01 6080 Front Side Fence 1 4 A134 2976 Stopper Lever 1 5 A134 2978 Spring Plate 1 6 A153 2991 Front Side Fence Guide 1 7 AF01 7012 End Fence 1 8 AF01 0066 Paper Tray 1 9 AF01 3014 Bottom Plate Pad 1 10 A048 2838 Nylon Rivet 2 11 AF01 6081 Rear Side Fence 1 12 A153 2992 Rear Side Fence Guide 1 13 AF01 5027 Paper Size Slider 1 14 AB01 3868 Gear - 16Z 1 15 A134 2968 Grounding Plate 1 16 A134 2967 Bottom Lift Lever 1 17 A134 2966 Bottom Lift Shaft 1 18 A134 2986 Bottom Plate 1
Part No.
Description
Q’ty Per Assembly
Index No.
101 0965 4008B Tapping Screw - M4 X 8 102 0434 0082B Tapping Screw - M4x8 103 0720 0060E Retaining Ring - M6 104 0344 0060F Philips Truss Head Screw - M4x6
Part No.
Description
Q’ty Per Assembly

4. TRAY PAPER FEED (A133)

16
4. TRAY PAPER FEED (A133)
17
Index No.
1 A134 2839 Reverse Gide Plate 1 2 5447 2681 Snap Ring 3 3 AF03 0025 Pick-up Feed Roller 1 4 5447 2706 Gear - 15T 1 5 A134 2860 Pick-up Arm 1 6 AA14 0542 Feed Roller Shaft 1 7 A134 2878 Paper End Sensor Bracket 1 8 AW02 0075 Photointerrupter 2 9 A134 2873 Positioning Sensor Bracket 1 10 AA06 0577 Release Spring 1 11 A134 2866 Pick-up Solenoid 1 12 AA08 3009 Clutch Roller - 8x18x11 2 13 AA08 2046 Bushing - 6x12x6 3 14 AB03 0466 Timing Pulley - 20Z 1 15 A134 2826 Rear Side Plate 1 16 A134 2855 Lower Feed Stay 1 17 A134 2862 Paper End Sensor Feeler 1 18 AA06 0523 Pick-up Pressure Sping 1 19 A134 2863 Paper End Sensor Lever 1 20 AA08 2047 Bushing - 8x16x7 2 21 A134 2830 Drive Shaft 1 22 AB01 3420 Gear - 18Z 2 23 A134 2832 Driven Shaft Ass’y 1 24 A134 2885 Torque Limitter 1 25 AF03 2027 Separation Roller 1 26 A134 2790 Reverse Stay 1 27 A134 2795 Pressure Lever 1 28 AA06 0636 Pressure Spring 1 29 AF02 0322 Lower Drive Roller - Transport 1 30 AA06 0575 Release Spring 1 31 A134 2810 Release Solenoid 1 32 AF02 0329 Relay Roller 1 33 AA08 0156 Bushing - M4 2 34 AA06 3487 Spring - 10mm 2 35 A134 2834 Vertical Transport Guide 1
Part No.
Description
Q’ty Per Assembly
Index No.
36 A134 5315 Relay Harness - Lower Paper Feed 1 37 A134 2846 Lower Guide Plate 1 38 A134 2821 Front Side Plate 1 39 AF03 1026 Paper Feed Roller 1 40 A134 2868 Solenoid Bracket 1
101 0434 0060B Philips Tapping Screw - M4x6 102 0720 0040E Retaining Ring - M4 103 0720 0030E Retaining Ring - M3 104 0805 0088 Retaining Ring - M6 105 0720 0060E Retaining Ring - M6 106 0742 3808 Ball Bearing - 8x16x5 107 0960 3004B Screw - M3x4 108 1105 0199 Clamp
Part No.
Description
Q’ty Per Assembly

5. BY-PASS FEED UNIT 1 (A133)

18
5. BY-PASS FEED UNIT 1 (A133)
19
Index No.
1 A133 7309 By-pass Feed Table Ass’y 1 2 5447 2927 Friction Pad - B 1 3 A134 2741 By-pass Feed Entrance Guide 1 4 A134 2721 Front Paper Guide 1 5 A134 2711 Front Side Fence 1 6 A134 2726 Rear Paper Guide 1 7 A134 2716 Rear Side Fence 1 8 A134 2701 By-pass Feed Guide 1 9 A133 7347 By-pass Feed Table 1 10 A134 2705 Magnet Catch Plate 1 11 A134 5282 Paper Size Sensor Board 1 12 A134 2706 Rear Fence Rack 1 13 G011 3305 Gear - 16T 1 14 A134 2707 Front Fence Rack 1 15 A134 2746 By-pass Feed Cover 1 16 5215 2621 Snap Ring - M6 1 17 AA15 1998 Cushion - 10x30x5 1
Part No.
Description
Q’ty Per Assembly
Index No.
101 0965 3006B Tapping Screw With Flat Washer M3x6 102 0434 0060B Philips Tapping Screw - M4x6
Part No.
Description
Q’ty Per Assembly

6. BY-PASS FEED UNIT 2 (A133)

20
6. BY-PASS FEED UNIT 2 (A133)
Index No.
1 AF02 0365 Transport Roller 1 2 A133 7329 Guide Plate - Paper Feed 1 3 A134 2671 Left Guide Plate - By-pass Feed 1 4 AA08 0034 Bushing - 4x5x7 2 5 A133 7318 Guide Plate - Separator 1 6 AF02 0364 Driven Roller 1 7 A133 7312 Rear Plate - By-pass Feed 1 8 A133 7343 Rear Side Fence - By-pass 1 9 AB01 3420 Gear - 18Z 2 10 5447 2681 Snap Ring 1 11 A133 7320 Drive Shaft - Feed Roller 1 12 A133 7321 Shaft - Separation 1 13 AA06 3246 Pressure Spring 1 14 A133 7314 Stay - By-pass Feed 1 15 A097 6000 Separation Torque Limitter 1 16 AF03 2031 Separation Roller 1 17 A133 7341 Front Side Fence - By-pass 1 18 A133 7310 Front Plate - By-pass Feed 1 19 AA06 3487 Spring - 10mm 2 20 AA08 2047 Bushing - 8x16x7 2 21 AA08 2046 Bushing - 6x12x6 3
Part No.
Description
Q’ty Per Assembly
Index No.
101 0720 0060E Retaining Ring - M6 102 0434 0060B Philips Tapping Screw - M4x6 103 0720 0030E Retaining Ring - M3 104 0720 0040E Retaining Ring - M4 105 0414 0080B Binding Self-tapping Screw - M4x8 106 0802 5236 Tapping Screw - M4x8
Part No.
Description
Q’ty Per Assembly
21

7. BY-PASS FEED UNIT 3 (A133)

22
7. BY-PASS FEED UNIT 3 (A133)
23
Index No.
1 A133 7336 By-pass Feed Solenoid 1 2 A133 7333 Paper Feed Solenoid - LCT 1 3 A133 7332 Pressure Lever - Pick-up 1 4 A133 7344 Bracket - Relay Sensor 1 5 A133 7345 Sensor Bracket 1 6 A133 7339 Stopper 1 7 A133 7738 Harness - By-pass Feed 1 8 A133 7325 Paper Feed Stay 1 9 A133 7331 Harness Bracket 1 10 A133 7328 Paper End Actuator 1 11 A133 7323 Arm - Pick-up 1 12 A133 7337 Solenoid Bracket 1 13 AA06 0638 Pressure Spring 1 14 AA06 0639 Pressure Spring 1 15 5447 2706 Gear - 15T 1 16 AF03 0031 Pick-up Roller 1 17 AF03 1031 Feed Roller 1 18 AA08 2047 Bushing - 8x16x7 2 19 5921 3104 Spring - Toner End Lever 1 20 AA14 0597 Shaft - Paper Feed 1 21 A096 6353 Feed Roller Lever 1 22 A469 2123 Rubber Cushion - 1x10x10mm 1 23 5447 2681 Snap Ring 2 24 AW02 0075 Photointerrupter 2 25 AW02 0085 Photointerrupter 1
Part No.
Description
Q’ty Per Assembly
Index No.
101 0313 0040B Philips Pan Head Screw - M3x4 102 0434 0060B Philips Tapping Screw - M4x6 103 0720 0060E Retaining Ring - M6 104 1105 0229 Clamp 105 1105 0199 Clamp
Part No.
Description
Q’ty Per Assembly

8. LCT UNIT 1 (A133)

24
8. LCT UNIT 1 (A133)
25
Index No.
1 A133 7377 End Fence 1 2 A155 6113 Decal - Paper Set 1 3 A155 6207 Cover Bracket 1 4 A335 3251 Top Cover Hinge 1 5 A155 6302 Hinge Angle 1 6 A155 6101 LCT Upper Cover 1 7 A335 3251 Top Cover Hinge 1 8 A133 7392 Hinge Bracket 1 9 A133 7376 Upper Stay 1 10 A155 6312 Rear Paper Holder 1 11 A155 6313 Support Guide 2 12 A155 6307 Rear Side Fence 1 13 A421 2543 Friction Pad 1 14 A155 6142 LCT Paper Tray 1 15 A155 6221 LCT Rear Cover 1 16 A155 6231 LCT Right Cover 1 17 A133 7371 LCT Front Cover 1 18 A155 6181 Knob 1 19 A155 6171 Grip Bracket 1 20 AA06 3239 Spring - Handle 1 21 A155 6170 Hinge Bracket 1 22 A155 6306 Front Side Fence 1 23 A155 6311 Front Paper Holder 1 24 A155 6321 Front Spring Plate 1 25 A155 6322 Rear Sprig Plate 1 26 A133 7361 Bracket - Positioning Plate 1 27 A133 7364 Rail - LCT 1 28 A133 7358 Pressure Spring Plate 1 29 A133 7355 LCT Motor Cover 1 30 A155 6169 Hinge Holder 1 31 A155 6114 Daution Decal - LCT 1 32 A133 7360 Positioning Plate - LCT 1 33 AA14 3461 Stepped Screw - M2.5 1 34 A133 7369 Micro Switch 1
Part No.
Description
Q’ty Per Assembly
Index No.
101 0434 0060B Philips Tapping Screw - M4x6 102 1105 0197 Wire Saddle 103 0802 5094 Tapping Truss Head Screw - M4x8
Part No.
Description
Q’ty Per Assembly

9. LCT UNIT 2 (A133)

26
9. LCT UNIT 2 (A133)
27
Index No.
1 A155 6143 Left Bracket 1 2 A155 6148 Paper End Sensor Feeler 1 3 A155 6147 Paper End Sensor Bracket 1 4 A155 5348 Paper End Sensor Harness 1 5 A155 6203 Paper Tray Stay 1 6 A155 6153 Upper Hinge 1 7 AW02 0075 Photointerrupter 2 8 AX05 0090 Motor - DC 24V 36W 1 9 AB03 0281 Timing Pulley - 28Z 4 10 A335 4351 Guide Roller 4 11 A155 6136 Lift Sensor Bracket 1 12 AA04 3456 Timing Belt - S3M167 2 13 5925 2258 Stopper Chain 1 14 AB01 1133 Gear - 49Z 1 15 AA14 0576 LCT Drive Shaft 1 16 AG07 0004 Magnetic Catch 1 17 A155 6141 Tray Bottom Plate 1 18 A155 5165 LCT Main Board 1 19 A155 6145 Tray Cover 1 20 A155 6118 Spring Plate 1 21 A155 6116 Safety Switch Bracket 1 22 A300 3155 Stepped Screw - M25x32 1 23 A155 6117 Safety Switch Lever 1 24 A133 7743 LCT Harness 1 25 A335 4352 Timing Belt Clamp 2 26 5053 0223 Bushing - 8mm 2 27 A155 5170 Push Switch 1 28 A155 6125 Rear Side Bracket 1 29 A155 6110 Front Side Plate - LCT 1 30 A155 6215 Harness Guide 1
Part No.
Description
Q’ty Per Assembly
Index No.
101 0434 0060B Philips Tapping Screw - M4x6 102 0802 5236 Tapping Screw - M4x8 103 0443 0060B Hexagon Tapping Screw - M3x6 104 0720 0060E Retaining Ring - M6 105 1204 2355 Micro Switch - AM51632A531 106 0623 0160E Spring Pin - 3x16mm 107 1105 0196 Harness Clamp 108 1105 0199 Clamp 109 1105 0197 Wire Saddle 110 1105 0192 Locking Support 111 1106 0193 Bushing - 7.9mm
Part No.
Description
Q’ty Per Assembly
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