PARTS CATALOG
INTRODUCTION
This chapter instructs you the numbers and names of parts on this machine.
INDEX to PARTS CATALOG
Location of Unit............................................................................ 3
1.EXTERIOR (A612) ..................................................................... 6
2.TRANSPORT SECTION 1 (A612).............................................. 8
3.TRANSPORT SECTION 2 (A612).............................................. 10
4.STAPLER UNIT 1 (A612)........................................................... 12
5.STAPLER UNIT 2 (A612)........................................................... 14
6.STAPLER UNIT 3 (A612)........................................................... 16
7.PAPER EXIT SECTION (A612).................................................. 18
8.SHIFT TRAY SECTION (A612).................................................. 20
9.DRIVE AND ELECTRICAL SECTION 1 (A612)......................... 22
10.DRIVE AND ELECTRICAL SECTION 2 (A612)........................ 24
11.FRAME SECTION..................................................................... 26
12.MAIN CONTROL BOARD (A612) ............................................. 28
13.DECAL AND DOCUMENT (A612) ............................................ 32
PARTS INDEX............................................................................... 35
April, 1’96
Location of Unit
1. EXTERIOR (A612)
See Page 6
4. STAPLER UNIT 1 (A612)
2. TRANSPORT SECTION 1 (A612)
See Page 8
5. STAPLER UNIT 2 (A612)
3. TRANSPORT SECTION 2 (A612)
See Page 10
6. STAPLER UNIT 3 (A612)
See Page 12
See Page 14
3
See Page 16
Location of Unit
7. PAPER EXIT SECTION (A612)
See Page 18
10. DRIVE AND ELECTRICAL SECTION 2 (A612)
8. SHIFT TRAY SECTION (A612)
See Page 20
11. FRAME SECTION
9. DRIVE AND ELECTRICAL SECTION 1 (A612)
See Page 22
See Page 24
See Page 26
4
1. EXTERIOR (A612)
Index
No.
1 A612 3459 Small Shift Tray 1
2 A612 6259 Cover - Left Upper 1
3 A379 3491 Shift Tray Shaft 2
4 A612 3419 Large Shift Tray 1
5 A612 3559 Rear Tray Cover 1
6 A612 6219 Upper Cover 1
7 A612 6319 Rear Cover 1
8 A612 6119 Front Door 1
9 A353 4311 Safety Switch Actuator 1
10 A379 6121 Upper Hinge 1
11 A379 6131 Lower Hinge 1
12 A612 4140 Lower Cover 1
13 A612 6159 Upper Inner Cover 1
14 A612 3519 Front Tray Cover 1
15 A612 6419 Lower Left Cover 1
16 A612 1352 Rear Joint Bracket 1
17 5316 3062 Cushion - Cutter 1
18 A612 1351 Front Joint Bracket 1
19 A379 2322 Entrance Guide 1
20 A379 4711 Decal Misfed Removal 1
21 A612 5951 Grounding Plate - Copier 1
22 A612 5955 Grounding Plate - Bank 1
23 A548 6131 Cushion - 20x190x30 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0344 0060F Philips Truss Head Screw - M4x6
102 0314 0060B Philips Pan Head Screw - M4x6
103 0414 0082B Binding Self Tapping Screw - M4x8
104 0314 0120B Philips Pan Head Screw - M4x12
105 0344 0080F Philips Truss Head Screw - M4x8
106 1105 0310 Wire Clamp
Part No.
Description
Q’ty Per
Assembly
7
2. TRANSPORT SECTION 1 (A612)
8
2. TRANSPORT SECTION 1 (A612)
Index
No.
1 A379 2523 Exit Guide Mylar 1
2 A379 2521 Exit Guide Plate 1
3 A379 2311 Upper Guide Plate 1
4 A379 2318 Upper Magnet Sheet 2
5 AF02 0305 Transport Roller 2
6 A300 3155 Stepped Screw - M25x32 1
7 A379 2711 Junction Gate 1
8 AB03 0374 Timing Pulley - 20Z 2
9 A379 2323 Upper Support Plate 1
10 5920 2144 Spring - Lock 6
11 AA08 0034 Bushing - 4x5x7 6
12 AF02 2075 Driven Roller 3
13 AG07 0004 Magnetic Catch 2
14 5409 1855 Mounting Pin 2
15 A379 2322 Entrance Guide 1
16 A379 2326 Supporting Entrance Guide 1
17 A353 2243 Lever Knob 1
18 A353 2265 Decal - R1 1
19 A379 5915 Spring Plate 1
20 A300 3153 Safety Switch Bracket 1
21 A379 2525 Exit Guide Mylar - 2 1
22 5053 0447 Bushing - 6mm 4
23 AA14 3215 Screw - M5X6 1
24 A612 5703 Safety Switch Harness 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0414 0082B Binding Self Tapping Screw - M4x8
102 0720 0040B Retaining Ring - M4
103 0314 0060B Philips Pan Head Screw - M4x6
104 0805 0088 Retaining Ring - M6
105 0802 5210 Tapping Screw - M3x8
106 0353 0060F Philips Truss Head Screw - M3x6
107 0353 0060B Philips Pan Head Screw - M3x6
108 1204 2188 Interlock Switch
Part No.
Description
Q’ty Per
Assembly
9
3. TRANSPORT SECTION 2 (A612)
10
3. TRANSPORT SECTION 2 (A612)
Index
No.
1 A379 2411 Lower Entrance Guide 1
2 A379 4752 Decal - R2 1
3 AW02 0049 Photointerruptor - OS - 580213-703 1
4 A379 2416 Entrance Sensor Bracket 1
5 5920 2144 Spring - Lock 4
6 AA08 0034 Bushing - 4x5x7 4
7 AF02 2075 Driven Roller 2
8 5409 1855 Mounting Pin 1
9 A612 2431 Transport Guide 1
10 A612 2425 Exit Lower Guide 2
11 A379 2426 2nd Exit Lower Guide 2
12 A379 2421 Vertical Transport Guide 1
13 AA14 3059 Pin - 6x16 2
14 AF02 0305 Transport Roller 3
15 5447 2681 Snap Ring 1
16 AB03 0374 Timing Pulley - 20Z 3
17 AG07 0004 Magnetic Catch 2
18 5053 0447 Bushing - 6mm 6
19 A353 1191 Bushing - 12x200 1
20 A612 4762 Decal - 30x48 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0314 0060B Philips Pan Head Screw - M4x6
102 0353 0060B Philips Pan Head Screw - M3x6
103 0720 0040B Retaining Ring - M4
104 0452 3008W Binding Self Tapping Screw - M3x8
Part No.
Description
Q’ty Per
Assembly
11
4. STAPLER UNIT 1 (A612)
Index
No.
1 A300 3634 Spring Plate - Timing Belt 2
2 5875 2088 Shoulder Screw - M4 2
3 A300 3812 Spacer - 6x22x1.5 7
4 AB03 0229 Timing Pulley - 20Z 3
5 A379 4127 Middle Guide Seal 2
6 A379 4259 Positioning Fence Mylar 2
7 A300 3533 Upper Stay 1
8 AA04 3100 Timing Belt - 900 P2M4 1
9 A300 3635 Belt Clamp 2
10 5053 0447 Bushing - 6mm 1
11 A379 4131 Jogger Fence Slider 2
12 A028 7535 Antistatic Brush 1
13 5201 2722 Bushing - M6x5 2
14 A379 4335 Cushion - 2x35x165 1
15 A379 4401 Upper Exit Shaft 1
16 A300 3626 Lower Guide Seal 2
17 AW02 0012 Photointerruptor 1
18 A300 3621 Rear Jogger Fence 1
19 A300 3611 Front Jogger Fence 1
20 A379 4256 Rear Stapler Positioning Fence 1
21 A300 3757 Pad - 56x2.5x1 2
22 AB03 0030 Pulley - 17Z 1
23 AW01 0027 Photosensor - ON2530 CT 1
24 A422 1078 Bushing - 6x12x4mm 1
25 A300 3661 Slider Guide Rod 2
26 A379 4251 Slide Holder 2
27 A300 3759 Spring 2
28 A612 4146 Lower Cover 1
29 A300 3813 Shaft - 6x21.5 2
30 A379 4331 Paper Feed Guide Plate 1
31 A300 3816 Timing Belt - 900 S2M14 1
32 A300 3641 Fixing Plate 1
33 A300 3815 Spring Plate 1
34 A300 3646 Jogger Idler Bracket 1
35 A379 4261 Positioning Guide Plate 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
36 A300 3841 Position Sensor Bracket 1
37 AB03 0227 Pulley - 32Z 1
38 A379 4255 Front Stapler Positioning Fence 1
39 A300 3618 Antistatic Guide Seal 2
101 0720 0040B Retaining Ring - M4
102 0313 0060W Philips Pan Head Screw - M3x6
103 0313 0100W Philips Pan Head Screw - M3x10
104 0313 0140B Philips Pan Head Screw - M3x14
105 0314 0060W Philips Pan Head Screw - M4x6
106 0344 0060F Philips Truss Head Screw - M4x6
107 0623 0120E Spring Pin - M3x12
108 0951 4006W Philips Screw With Flat Washer-m4x6
109 0951 4008W Philips Screw With Flat Washer-m4x8
110 0720 0040E Retaining Ring - M4
111 0951 4006B Philips Screw With Washer - M4x6
112 1105 0200 Clamp
Part No.
Description
Q’ty Per
Assembly
13