The sentences in italics show recent corrections to the Service Manual. Please correct
your manuals accordingly.
Page 1-25 1.7.2 INSTALLATION PROCEDURE
Corrected: Step 5 and illustration
5. Installthe wire saddle [H] and connect the DC harness [I] from the main frame to the
I/F board.
[G]
Page 3-11 3.5.1 DRUM AND DEVELOPMENT UNIT
Corrected: Step [C]
[C]: Toner hopper cover (! x 2)
[F]
[H]
[E]
[I]
echnical Bulletin
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PAGE: 2/3
Model:
Dolphin
Date:
23-Aug-01
Page 5-21 5.9 SP (SERVICE PROGRAM) MODE TABLE
Deleted: The following SP modes.
5501: PM Alarm Level
5504: JAM Alarm Level
5505: Error Alarm Interval
5507: Paper Supply Call Level
5590: Auto Call Level
5816: CSS Function
5821: CSS PI Device Code
Corrected: SP mode descriptions.
Mode Number/NameFunction / [Setting]
1103 Fusing IdlingSelects the fusing idling time.
[0 ~ 3/ 0 / 1 min. step]
0: No idling
1: 1 minutes
2: 3 minutes
3: 5 minutes
5958 15 m SettingEnables or disables the optional special order firmware
designed for measuring 15 meter paper lengths.
[0 ~ 1 / 0 / 1 step]
0: Enable
1: Disable
No.:
RB010001
Page 6-30 6.6.3 DEVELOPMENT BIAS
Corrected: “Making ID Sensor Patterns” paragraph
Making ID Sensor Patterns
The machine makes two different ID sensor patterns, one for Low Duty Mode and one
for High Duty Mode. The mode is determined by SP 2201 004.
If the average copy volume is high (2.5 km/month or more), this SP should be
switched to High Duty Mode to prevent toner scattering.
However, if the machine is in High Duty Mode and the average copy volume becomes
low again, the image density may decrease. If this happens, switch back to Low Duty
Mode.
The ID sensor pattern development bias voltages for high and low duty modes can be
adjusted with SP 2201 002 and 003, as shown in the following table.
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PAGE: 3/3
Model:
Page 6-53 6.10.6 HOT ROLLER THERMOFUSE
Corrected: Description and illustration.
Dolphin
Non-contact thermofuses (rated for 192°C [A] and 216°C [B]) near the hot roller [C]
prevent accidental overheating which may lead to a fire hazard.
[B]
Date:
23-Aug-01
No.:
RB010001
[A]
[C]
echnicalBulletin
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PAGE: 1/1
Model:
Subject:
From:
Dolphin
HDD Spindle Control Setting (SP4960 005,006)
Technical Services Dept., GTS Division
Classification:
Troubleshooting
Mechanical
Paper path
Other ( )
Part information
Electrical
Transmit/receive
Date:
23-Aug-01
Prepared by:
No.:
RB010002
F. Noguchi
Action required
Service manual revision
Retrofit information
SYMPTOM
When HDD Spindle Control is disabled (default), SC980 may occur just after the machine
recovers from Auto Off / Panel Off.
CAUSE
When the machine is brought out of these modes, it is able to warm up quicker than when
the main power is turned on, and therefore checks the HDD status at an earlier point.
However since the HDD must warm up from a stop, it does not reach the ready speed in
time and a mainframe/HDD communication error occurs.
SOLUTION
The default setting for HDD Spindle Control (SP4960-005, 006) has been changed from
Off ! On, which keeps the HDD rotating constantly.
Cut-in serial numbers:
B010-17: From 1st production
B010-22: From 1st production
B017-27: From J201070001
ACTION IN THE FIELD
When installing the HDD option in the following machines, please change the setting of
SP4960-005 and 006 from Off ! On:
B010-27: J201060001 – J201060040 (40 units)
echnicalBulletin
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PAGE: 1/3
Model:
Subject:
From:
Dolphin
BICU & SCU Firmware Modification History
Technical Services Dept., GTS Division
Classification:
Troubleshooting
Mechanical
Paper path
Other ( )
Part information
Electrical
Transmit/receive
Date:
07-Sep-01
Prepared by:
No.:
RB010003
F. Noguchi
Action required
Service manual revision
Retrofit information
This RTB contains the modification histories for the BICU and SCU firmware.
Note: When installing either the BiCU or SCU firmware in the field, be sure to update both
together.
Part NumberDestination
BICUSCU
USAB0105162B0105172B010-17: US English
EU1, AsiaB0105163B0105173B010-22,-27: English
EU2B0105180B0105190B010-22,-27: French
EU3B0108182B0105192B010-22,-27: German
EU4B0108184B0105194B010-22,-27: Italian
EU5B0105186B0105196B010-22,-27: Spanish
EU6B0105188B0105198B010-22,-27: Dutch
When HDD Spindle Control is disabled (default), SC980 may occur just after the machine
recovers from Auto Off / Panel Off.
Cause:
When the machine is brought out of these modes, it is able to warm up quicker than when the
main power is turned on, and therefore checks the HDD status at an earlier point. However since
the HDD must warm up from a stop, it does not reach ready speed in time and a
mainframe/HDD communication error occurs.
Solution:
The default setting for HDD Spindle Control (SP4960-005, 006) has been changed from
Off ! On, which keeps the HDD rotating constantly.
Cut-in serial numbers:
B010-17, -22: From 1
B010-27 : From J201070001
Note: When installing the HDD option in the following machines, please change the setting of
SP4960-005 and 006 from Off ! On:
B010-27: J201060001 – J201060040 (40 units).
st
production
2. New UP mode added (Weekly Output Volume)
To prevent toner scattering from the development unit (see the conditions below), the “Weekly
Output Volume” setting has been added to System Setting – General Features.
Symptom
When customers use low duty mode to make high-volume copy jobs (relative to the ACV), the
toner concentration in the development unit increases. This causes the oversupplied toner to
drop onto the copies, especially under low temperature conditions.
Solution
Change the “Weekly Output Volume” according to the customer’s average weekly copy volume
from inside System Setting – General Features:
Less than 750m (2,500 ft):Low duty mode (default).
More than 750m (2,500 ft): High duty mode
Action in the field
Please instruct customers on the following points at machine installation:
1) Method for how to enter UP Mode and change the Weekly Output Volume value.
2) For the first 1-2 months following installation, have the customers keep track of their copy
volumes at weekly intervals. The weekly changes in CV over this time will enable them to
decide which of the two settings is best for them.
Note: For customers installing the Dolphin as a replacement machine, please use the weekly
ACV on the previous machine for reference and set the Weekly Output Volume accordingly
(as a starting point).
3) During these first couple of months, if the average weekly copy volume exceeds 750m (2,500
ft), please have the customer change the setting of the Weekly Output Volume to “More than
750m (2,500 ft)”.
Note: Please also check the total counter value at PM visits, calculate the weekly CV, and if
necessary change the Weekly Output Volume setting.
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