Ricoh 3213 F Service Manual

FT3013/3213

FT3513/3713 (A202/A203)

FIELD SERVICE MANUAL

SECTION 1

OVERALL MACHINE

INFORMATION

1. SPECIFICATIONS

Configuration: Desk top
Copy Process: Dry electrostatic transfer system
Original Type: Sheet/Book
Original Alignment: Left center
Original Size: Maximum: A3/11" x 17" (lengthwise) -- FT3213

copier
B4/10" x 14" (lengthwise) -- FT3013
copier

Copy Paper Size: Maximum: B4/10" x 14" (lengthwise)

Minimum:

Paper Tray: A5/51/2" x 81/2" (lengthwise)
Bypass Feed: A6/51/2" x 81/2" (lengthwise)

Copy Paper Weight: Paper tray feed -- 64 to 90 g/m2 (17 to 24 lb)

Bypass feed -- 52 to 105 g/m2 (14 to 28 lb)

Reproduction Ratios: 2 Enlargement and 3 Reduction (FT3213 copier only)

A4 Version Letter Version

Enlargement

Full size 100% 100%

Reduction

Zoom: From 61% to 141% in 1% steps

(FT3213 copier only)

Copying Speed: 13 copies/minute (A4/81/2" x 11" lengthwise)

10 copies/minute (B4/81/2" x 14")
Warm-Up Time: 30 seconds (at 20°C/68°F)
First Copy Time: 9 seconds (A4/81/2" x 11" lengthwise)
Copy Number Input: Number keys, 1 to 99
Manual Image Density: 7 steps
Toner Type: Type 320

141%
122%

93%
82%
71%

129%
121%

93%
74%
65%

Developer Type: Type 310

FSM 1-1 FT3013/3213

Automatic Reset: 1 minute standard setting; can also be set to 3

minutes or no automatic reset.
Energy Saver Function: Automatic
Paper Capacity: Paper tray -- 250 sheets

Bypass feed table -- 1 sheet
Toner Replenishment: Cartridge exchange (320 g/cartridge)
Copy Tray Capacity: 100 sheets (B4/10" x 14" or smaller)
Power Source: 110V/ 60Hz/ 15A (for Taiwan)

115V/ 60Hz/ 15A (for North America)

220V -- 240V/ 50Hz/ 8A (for Europe)

220V/ 60Hz/ 8A (for Middle East)

220V/ 50Hz/ 8A (for Asia)

(Refer to the serial number plate (rating plate) to

determine the power source required by the

machine.)
Power Consumption:

Copier Only With DF*
Maximum 1.4 kVA 1.5 kVA
Warm-up 620 VA (average) 640 VA (average)
Copy cycle 810 VA (average) 860 VA (average)
Ready 160 VA (average) 180 VA (average)

Noise Emission:

Copier Only With DF*
Maximum 58 db 60 db

Copy cycle Less than 55 db Less than 55 db
Ready Less than 39 db Less than 39 db

Dimensions:

Width Depth Height

Copier with platen cover and

copy tray

Copier with document feeder

and copy tray*

713 mm (28.1") 592 mm (23.3") 400 mm (15.7")

713 mm (28.1") 592 mm (23.3") 463 mm (18.2")

*NOTE: The document feeder can be installed only on the FT3213 copier.

FT3013/3213 1-2 FSM

Weight: Copier only: 43 kg (94.8 lb)

With DF: 50 kg (110.2 lb)

Optional Equipment:
(Sales items)

Optional Equipment:
(Service items)

Document feeder (FT3213 copier only)
Key counter

Drum anti-condensation heater
Optics anti-condensation heater
Pre-transfer lamp
Optics cooling fan (for FT3013 copier only)

• Specifications are subject to change without notice.

Model Designation: A151 = FT3013

A152 = FT3213

FSM 1-3 FT3013/3213

SECTION 2

GUIDE TO

COMPONENTS

1. MECHANICAL COMPONENT LAYOUT

11

10

9

14

15

13

16

17

18

19

21 22 23

20

24 25

26

27

28

29

12

30

31

32
33

8

7

6

45

3

2

1

1. Semicircular Feed Rollers

2. Paper Tray

3. Registration Rollers

4. Transfer and Separation
Corona Unit

5. Pick-off Pawl

6. Cleaning Unit

7. Pressure Roller

8. Fusing Unit

9. Hot Roller

10. Exit Rollers

11. Copy Tray

12. Hot Roller Strippers

13. Exhaust Blower Motor

14. 3rd Mirror

15. 2nd Mirror

16. 1st Mirror

17. Ozone Filter

18. Used Toner Tank

19. Cleaning Blade

20. Quenching Lamp

21. Charge Corona Unit

22. Lens

23. 6th Mirror

24. Erase Lamp

25. Drum

26. 4th Mirror

27. 5th Mirror

28. Optics Cooling Fan Motor
(FT3213 Copier only)

29. Toner Supply Unit

30. Development Unit

31. 2nd Relay Rollers

32. By-pass Feed Table

33. 1st Relay Rollers

FT3013/3213 2-1 FSM

2. ELECTRICAL COMPONENT LAYOUT

21

20

19

18

17
16

15

14

13

12

11

10

9

8

7

6

1. Paper Tray Switch

2. Relay Sensor

3. Registration Clutch

4. Optics Cooling Fan Motor
(FT3213 only)

5. Registration Sensor

6. Image Density Sensor

7. Power Pack-TC/SC

8. Operation Panel Board

9. Erase Lamp

10. Total Counter

11. Quenching Lamp

12. Fusing Lamp

13. Front Cover Safety Switch

14. Main Switch

15. Fusing Thermoswitch

16. Exit Sensor

17. Exhaust Blower Motor

18. Optics Thermofuse

24

23

22

25

26

5

4

3

19. Auto Image Density Sensor

20. Fusing Thermistor

21. Exposure Lamp

22. Lens Motor
(FT3213 copier only)

23. Scanner Home Position
Sensor

24. Optics Thermistor

25. Lens Home Position
Sensor
(FT3213 copier only)

26. Power Pack-CC/Grid/Bias

27. AC Drive Board

28. Fusing Triac (115 V only)

29. Scanner Motor

30. 4th/5th Mirror Home
Position Sensor
(FT3213 copier only)

31. 4th/5th Mirror Motor
(FT3213 copier only)

2

1

27

28

29

30

31

35

36

37

38

32. Main Motor Capacitor

33. Main Board

34. Main Motor

35. Toner Supply Clutch

36. DC Power Supply Board

37. Relay Roller Clutch

38. Paper Feed Clutch

32

33
34

FSM 2-2 FT3013/3213

3. ELECTRICAL COMPONENT DESCRIPTIONS

Motors

SYMBOL NAME FUNCTION

Drives all the main unit components except for the

M1 Main Motor

M2 Scanner Motor Drives the scanners (1st and 2nd). (dc stepper) 29

M3 Lens Motor

M4

M5

M6

4th/5th Mirror
Motor

Optics Cooling
Fan Motor

Exhaust Blower
Motor

optics unit and fans. (115/220--240 Vac [ac
synchronous])

Positions the lens according to the selected
magnification. (dc stepper)
… FT3213 copier only

Positions the 4th/5th mirrors according to the
selected magnification. (dc stepper)
… FT3213 copier only

Prevents built up of hot air in the optics cavity.
(24 Vdc)
… FT3213 copier only

Removes heat from around the fusing unit and
moves the ozone built up around the charge
section to the ozone filter. (24 Vdc)

Magnetic Clutch

SYMBOL NAME FUNCTION

MC1

Registration
Clutch

Drives the registration rollers. 3

INDEX

NO.

34

22

31

4

17

INDEX

NO.

Magnetic Spring Clutches

SYMBOL NAME FUNCTION

MSC1

MSC2

MSC3

FT3013/3213 2-3 FSM

Toner Supply
Clutch

Relay Roller
Clutch

Paper Feed
Clutch

Drives the toner supply roller. 35

Drives the 1st and 2nd relay rollers. 37

Starts paper feed. 38

INDEX

NO.

Switches

SYMBOL NAME FUNCTION

SW1 Main Switch Supplies power to the copier. 14
SW2

SW3

Front Cover
Safety Switch

Paper Tray
Switch

Cuts the ac power line, when the front cover is
open.

Detects when the paper tray is set. 1

Sensors

SYMBOL NAME FUNCTION

S1

S2

S3

S4
S5 Exit Sensor Detects misfeeds. 16

S6 Relay Sensor

S7

S8

Scanner Home
Position Sensor

Lens Home
Position Sensor

4th/5th Mirror
Home Position
Sensor

Registration
Sensor

Image Density
(ID) Sensor

Auto Image
Density Sensor
(ADS)

Informs the CPU when the 1st scanner is at the
home position.

Informs the CPU when the lens is at the home
position (full size position).
… FT3213 copier only

Informs the CPU when 4th/5th mirrors assembly is
at the home position (full size position).
… FT3213 copier only

1) Detects misfeeds.

2) Controls the relay roller clutch stop timing.

1) Detects when copy paper is set on the
by-pass feed table.

2) Detects misfeeds.
Detects the density of the image on the drum to

control the toner density.

Senses the background density of the original. 19

INDEX

NO.

13

INDEX

NO.

23

25

30

5

2

6

Printed Circuit Boards

SYMBOL NAME FUNCTION

PCB1 Main Board

PCB2 AC Drive Board

PCB3

PCB4

FSM 2-4 FT3013/3213

DC Power
Supply Board

Operation Panel
Board

Controls all copier functions both directly and
through the other PCBs.

Drives the main motor, exposure lamp, fusing
lamp, and quenching lamp.

Converts the wall outlet ac power input to +5 volts,
+24 volts, and a zero cross signal.

Informs the CPU of the selected modes and
displays the copier status and condition on the
panel.

INDEX

NO.

33

27

36

8

Lamps

SYMBOL NAME FUNCTION

L1 Exposure Lamp
L2 Fusing Lamp Provides heat to the hot roller. 12
L3 Quenching Lamp

L4 Erase Lamp

Applies high intensity light to the original for
exposure.

Neutralizes any charge remaining on the drum
surface after cleaning.

Discharge the drum outside of the image area.
Provides leading/trailing edge erase and side
erase.

Power Packs

SYMBOL NAME FUNCTION

P1

P2

Power Pack

--CC/Grid/Bias
Power Pack

--TC/SC

Provides high voltage for the charge corona, grid,
and development roller.

Provides high voltage for the transfer and
separation corona.

Counter

SYMBOL NAME FUNCTION

CO1 Total Counter Keeps track of the total number of copies made. 10

INDEX

NO.

21

11

9

INDEX

NO.

26

7

INDEX

NO.

Others

SYMBOL NAME FUNCTION

TH1

TH2

TS

TF

C

TR Fusing Triac

Fusing
Thermistor

Optics
Thermistor

Fusing
Thermoswitch

Optics
Thermofuse

Main Motor
Capacitor

Monitors the fusing temperature. 20

Monitors the optics temperature. 24
Provides back-up overheat protection in the fusing

unit.
Provides back-up overheat protection around the

exposure lamp.
Start capacitor. 32
Switches the fusing lamp on and off. (115 V only)

Note: In the 220V-230V/240V version, the triac

is built-in the ac drive board

INDEX

NO.

15

18

28

FT3013/3213 2-5 FSM

4. DRIVE LAYOUT

G14

G13

G15
G16

G17
G18

G19

G1: Main Motor Gear

BP6 BP5

G22 BP1G21G20

G26
G25

TB2

TB3

TB1

BP2

G12 G11

G10

G23

G2G1

G9
G8

G7
G6

G5

G4
G3

BP4
BP3

G24

G9

G8

G2

G1

G2: Relay Gear

G23: Timing Belt Drive
Gear

BP1: Timing Belt Pulley

TB1: Timing Belt

A

G10 Relay gear

G11: Timing Belt Drive Gear

BP5: Timing Belt Pulley

TB3: Timing Belt

Development Section

BP6: Timing Belt Pulley

G12: Development Gear

Development Unit

G13: Relay Gear

G14: Toner Supply CL Gear

Toner Supply CL

Toner Supply Unit

G8: Relay Gear

G9: Relay Gear

B

Cleaning Unit

G3: Fusing Drive Gear

Fusing and Exit Unit

G4: Hot Roller Gear

G7: Relay Gear

G6: Relay Gear

G5: Exit Roller Gear

FSM 2-6 FT3013/3213

A

B

G15: Registration CL
Gear

Registration CL

Registration Rollers

G20: Relay Gear

G17: Relay Roller CL
Gear

Relay Roller CL

G16: 2nd Relay Roller
Gear

2nd Relay Rollers

Paper Feed Section

BP2: Timing Belt Pulley

G22: Relay Gear

Paper Feed Section

G21: Paper Feed CL
Gear

Paper Feed CL

Feed Rollers

G24: Timing Belt Drive
Gear

BP3: Timing Belt Pulley

TB2: Timing Belt

BP4: Timing Belt Pulley

G25: Relay Gear

G26: Drum Drive Gear

G18: Relay Gear

G19: 1st Relay Roller
Gear

1st Relay Rollers

FT3013/3213 2-7 FSM

SECTION 3

INSTALLATION

1. INSTALLATION REQUIREMENTS

1.1 ENVIRONMENT

1. Temperature Range: 10°C to 30°C (50°F to 86°F)

2. Humidity Range: 15% to 90% RH

3. Ambient Illumination: Less than 1500 lux (do not exposure to direct
sunlight)

4. Ventilation: Room of more than 20 m3. Room air should turn over at least

30 m3/hour/person.

5. Ambient Dust: Less than 0.15 mg/m3 (4 x 10-3 oz/yd3)

6. If the installation place is air-conditioned or heated, place the machine as

follows:
a) Where it will not be subjected to sudden temperature changes.

b) Where it will not be directly exposed to cool air from an air-conditioner

in the summer.

c) Where it will not be directly exposed to reflected heat from a space

heater in winter.

7. Avoid placing the machine in an area filled with corrosive gas.

8. Avoid any places higher than 2000 meters (6500 feet) above sea level.

9. Place the machine on a strong and level base.

10. Avoid any area where the machine may be subjected to frequent strong

vibration.

1.2 MACHINE LEVEL

1. Front to back: Within 5 mm (0.2") of level

2. Right to left: Within 5 mm (0.2") of level

FSM 3-1 FT3013/3213

1.3 MINIMUM SPACE REQUIREMENTS

10 cm (3.9")

30 cm (11.8")

70 cm (27.6")

60 cm (23.6")

1. Front: 70 cm (27.6")

2. Back: 10 cm (3.9")

3. Right: 60 cm (23.6")

4. Left: 30 cm (11.8")

NOTE: A space of at least 10cm (3.9") at the rear of the machine is

necessary for smooth air inlet into the machine.

1.4 POWER REQUIREMENTS

1. Input voltage level:

110 V/60 Hz : More than 15 A
115 V/60 Hz : More than 15 A (U.S. Version)

220--240 V/50 Hz : More than 8 A

220 V/60 Hz : More than 8 A
220 V/50 Hz : More than 8 A

2. Permissible voltage fluctuation: ±10%

3. Do not set anything on the power cord.

NOTE: a) Be sure to ground the machine. (Do not connect the grounding

wire to a gas pipe.)
b) Make sure the plug is firmly inserted in the outlet.
c) Avoid multi-wiring.

FT3013/3213 3-2 FSM

2. INSTALLATION PROCEDURE

2.1 ACCESSORY CHECK

Check the quantity and condition of the accessories in the box according to
the following list:

1. Copy Tray....................................................... 1

2. Envelope for NECR (--17 Only) ...................... 1

3. NECR.............................................................. 1

4. Operating Instructions (Except --27)............... 1

5. Decal--Symbol Explanation............................. 1

6. User Survey Card (--17 Only) ........................ 1

NOTE: (-17 = U.S. Version)

FSM 3-3 FT3013/3213

2.2 COPIER INSTALLATION PROCEDURE

[B]

[A]

1. Remove the strips of tape from the copier as shown.

2. Pull out the paper tray [A], then remove the foam block [B] and tapes.
Close the paper tray.

FT3013/3213 3-4 FSM

[B]

[A]

[F]

[C]

[E]

[H]

[G]

[D]

[I]

[J]

3. Open the platen cover [A] and remove the pieces of tape & the lock pins
[B]. (FT3013 copier: 2 pins, FT3213 copier: 4 pins)

[F]

NOTE: Save the lock pins for future shipping use.

4. Open the front cover [C], and remove the foam block [D].

5. Remove the shipping retainer [E] and tape & seal [F].
NOTE: Save the shipping retainer for future shipping use.

6. Open the upper unit [G] by pressing the release lever [H] (See "Caution:"
below). Gently remove the shipping spacers [I] from both ends of the
transfer/separation corona unit [J]. Remove the strip of tape [K] and
close the upper unit.

CAUTION: Be sure to place and hold your left hand on top of the

upper unit while pushing the release lever to the right with
your right hand. The upper unit will raise with force, and
holding the upper unit will prevent it from lifting too rapidly.

FSM 3-5 FT3013/3213

[C]

[F]

[B]

[A]

[D]

[E]

[G]

[F]

7. Remove the two screws as illustrated above and pull out the
development unit [A] by pulling the left side of the development cover [B]
and place it on a clean sheet of paper.

8. Remove the toner supply unit [C] from the development unit [D] (2 gold
colored screws).

NOTE: Make sure to remove only the indicated screws.

9. Shake the developer package [E] well, and pour one pack of developer
into the development unit while rotating the gears [F] on both sides to
distribute the developer evenly as shown in the illustration.

NOTE: This copier is not equipped with a knob on the paddle roller shaft

like other machines. When installing new developer or manually
rotating the development roller, always make sure to turn the
gears in the direction shown in the illustration above. The copier
might be damaged if they are turned in the opposite direction.

10. Reinstall the toner supply unit on the development unit.
NOTE: Make sure that there is no gap [G] between the toner supply unit

and the development unit. (See illustration.)

FT3013/3213 3-6 FSM

[B]

[C]

[A]

CN421

220 ∼230V

[A]

240V

[E]

[D]

11. Reinstall the development unit.

12. Shake the toner cartridge [A] well and insert the cartridge while pulling off
the seal [B].

NOTE: Position the cartridge as shown in the above illustration when

inserting into copier.

13. Close the front cover.

CAUTION: This procedure (step 14) must be done only in 240 volt

areas.

14. Perform the conversion from 220 ∼ 230 V to 240 V as follows:

1) Remove the upper rear cover [C] (2 screws).

2) Disconnect the short connector [D] (2P/White) on the ac drive board

[E] from CN421 and reconnect it to CN421 as shown in the illustration.

3) Reinstall the upper rear cover.

FSM 3-7 FT3013/3213

4) Plug in the machine and turn on the main switch, then lower the platen

cover.

5) Enter the SP mode as follows:

a) Enter "71" using the numeral keys.
b) Press and hold the Clear/Stop key until a dot (•) appears in the top

left corner of the copy counter.
c) Release the Clear/Stop key and again press the Clear/Stop key.
d) Press the Lighter key.

6) Perform SP 12 as follows:

SP Mode Number Procedure

Enter "12" using the numeral keys. Then, press
the Auto Image Density key.

Conversion from

12

220 ∼ 230V to
240V.

Change the data from "0" to "1" using numeral
key.
Then, press the Auto Image Density key.
"12" will start blinking.
Go to the step 15. 3).

15. Perform the developer initial setting.

1) Plug in the machine and turn on the main switch, then lower the platen
cover.

2) Enter the SP mode as follows:
a) Enter "71" using the numeral keys.
b) Press and hold the Clear/Stop key until a dot (•) appears in the top

left corner of the copy counter.
c) Release the Clear/Stop key and again press the Clear/Stop key.
d) Press the Lighter key.

3) Perform SP 65 as follows:

SP Mode Number Procedure

Enter "65" using the numeral keys and press the

Developer Initial

65

Setting

Auto Image Density key. "50" will be displayed
in the copy counter. Press the Start key for
initial setting.

FT3013/3213 3-8 FSM

[A]

[C]

[A]

[B]

[D]

[E]

16. Place the symbol explanation decal [A] on the platen cover as shown, or
when the DF [B] is installed on the machine, place the decal on the DF as
shown.

17. Install the copy tray [C].

18. Load paper into the paper tray [D] according to the instructions on the
paper tray.

19. Change the paper size plate [E] to display the correct paper size.

20. Check the machine operation and copy quality.

FSM 3-9 FT3013/3213

2.3 KEY COUNTER HOLDER INSTALLATION (OPTION)

[D]

[C]

[E]

NOTE: To install the key counter holder, the following parts are required.

• Key counter bracket [A]

• Key counter harness [B]

• Two M3X6 sunken head screws [C]

1. Turn off the main switch.

2. Open the front cover.

3. Open the upper cover by pressing the release lever.
NOTE: Be certain to hold the upper unit while releasing.

[F]

[B]

[A]

4. Remove the right cover (2 screws).

5. Cut off the key counter cover on the right cover with a pair of pliers.

6. Remove the upper rear cover (2 screws).

7. Install the key counter harness [B] to CN121 on the main board.

8. Connect the 4P connector [D] of the key counter holder [E] to the key
counter harness [B] through the key counter access hole.

9. Position the key counter bracket [A] as shown in the illustration and insert
the key counter holder.

10. Align the holes in the key counter bracket with the mounting holes of the
key counter holder and secure the key counter holder (2 screws).

NOTE: The fixing plate has three different hole sizes. Use the holes that

match those on the counter that you are installing.

11. Cut the jumper wire (JP101) [F] with a pair of diagonal cutters or other
suitable tool.

12. Reinstall all covers.

FT3013/3213 3-10 FSM

SECTION 4

SERVICE TABLES

1. SERVICE REMARKS

1.1 GENERAL CAUTION

1. To prevent physical injury, keep hands away from the mechanical drive
components when the main switch is on (especially during the warm-up
cycle). If the Start key is pressed before the copier finishes the warm-up
cycle, (Start indicator starts blinking) the copier starts making copies as
soon as the warm-up cycle is completed.

2. When the development unit, cleaning unit, drum unit or the DF is
removed from the machine, the upper unit becomes lighter. If the upper
unit is released under this condition, it tends to open very abruptly. The
service engineer might be injured if he is leaning over the machine at this
time. Also, the machine might move due to the shock of the upper unit
opening abruptly. To avoid possible injury or machine damage, hold the
upper unit firmly when opening the unloaded upper unit.

3. Even with the above mentioned components installed the upper unit can
open rather rapidly. Due to this possibility it is important to always hold
the upper unit with one hand when releasing it from the lower unit. It is
also important that the operator also be familiar with the proper method of
releasing the upper unit. This condition is not a concern if the DF is
installed to the FT3213.

4. Due to variation in the tolerance of the torsion springs, the upper unit
cannot hold at an angle of 16 degrees by itself when the DF is installed.
To avoid possible injury, always use the upper unit stand to keep the
upper unit open.

1.2 DRUM

The organic photoconductor drum is comparatively more sensitive to light
and ammonia gas than a selenium drum.

1. Never expose the drum to direct sunlight.

2. Never expose the drum to direct light of more than 1,000 Lux for more
than a minute.

3. Never touch the drum surface with bare hands. When the drum surface is
touched with a finger or becomes dirty, wipe with a dry cloth or clean with
wet cotton. Wipe with a dry cloth after cleaning with wet cotton.

4. Never use alcohol to clean the drum. Alcohol dissolves the drum surface.

5. Store the drum in a cool, dry place away from heat.

6. Take care not to scratch the drum as the drum layer is thin and can be
damaged.

FT3013/3213 4-1 FSM

7. Never expose the drum to corrosive gases such as ammonia gas.

8. Always keep the drum in the protective sheet when inserting or pulling the
drum unit out of the copier to avoid exposing it to bright light or direct
sunlight. This will protect the drum from light fatigue.

9. Before pulling out the drum unit, place a sheet of paper under the unit to
catch any spilled toner.

10. When installing a new drum, do the following:
a) Apply setting powder to the entire surface of the drum.

b) Perform the drum initial setting (SP66).
NOTE: This is not necessary at installation of a new machine as the

drum initial setting is performed at the factory.

c) Perform the Vsg adjustment (SP54).

11. Dispose of used drums according to local regulations.

1.3 CHARGE CORONA

1. Clean the corona wire by sliding the corona unit in and out. (The cleaner
pads come into contact with the corona wire when the corona unit is slid
all the way out.) The wire and casing can also be cleaned with water or
dry cloth. Do not use any abrasives or solvents.

2. Do not touch the corona wire and the grid plate with oily hands. Oil stains
may cause uneven image density on copies.

3. Make sure that the corona wire is correctly positioned between the
cleaner pads and that there is no foreign material on the casing.

4. When adjusting the charge corona current, always make sure that the
center of the drum shoe is aligned with the middle of the corona wires.

5. Clean the charge grid with a blower brush (not with a cloth).

6. The corona height should only be adjusted in the following two cases:
a) When the front end block is replaced

b) When the drum charge current is uneven

FSM 4-2 FT3013/3213

1.4 OPTICS

1. The position of following parts are very difficult to adjust. Do not adjust
them.
a) 4th/5th Mirror Home Position Sensor

b) Lens Home Position Sensor
c) Lens and 4th/5th Mirror Guide Rails

NOTE: Before removing a sensor bracket to replace a sensor, mark the

position of the bracket. Check the copy image (magnification and
focus)to confirm that the sensor bracket has been properly
repositioned.

2. Clean the exposure glass with glass cleaner and a dry cloth to reduce the
amount of static electricity on the glass surface.

3. When reinstalling the exposure glass, make sure that the red mark on the
edge of the glass is positioned on the right hand side facing upward. This
side has received a special treatment to make it smoother and generate
less static electricity. This is especially important when the DF is installed.

4. Clean the following parts with a dry cloth:
a) Lens and 4th/5th Mirror Guide Rails

b) Scanner Guide Plates

5. Only use a clean soft cloth damped with alcohol or water to clean the
mirrors and lens.

6. Do not touch the following parts with your bare hands:
a) Reflectors

b) Exposure Lamp
c) Mirrors and Lens

7. Whenever one of the actions listed below needs to be performed, all the
following actions must be done in order.
a) Optics cleaning

b) SP95 (VL Correction Reset)
c) SP48 (Light Intensity Adjustment)
d) SP56 (ADS Reference Voltage Adjustment)

8. Do not adjust VR401 on the AC drive board.

FT3013/3213 4-3 FSM

1.5 DEVELOPMENT

1. Be careful not to nick or scratch the development roller sleeve.

2. Place the development unit on a sheet of paper after removing it from the
copier. This prevents any small metal objects (staples, paper clips,
E-rings, etc.) from being attracted to the development roller and getting
inside the unit.

3. Never loosen the two screws securing the bias terminal block. The
position of the terminal block is set with a special tool and instrument at
the factory to ensure the proper gap between the drum and the
development roller.

4. Never loosen the three screws securing the doctor plate and the four
screws securing the doctor plate mounting bracket. The position of the
doctor plate is set with a special tool at the factory to ensure the proper
gap between the doctor blade and the development roller.

5. Clean the drive gears after removing used developer.

6. Developer initial setting (SP65) is necessary when the developer is
replaced.

7. Dispose of used developer according to local regulations.

8. When installing new developer or manually rotating the development
roller, always make sure to turn the gears in the direction shown in Sec. 5
(Developer Replacement). The copier might be damaged if they are
turned in the opposite direction.

1.6 TONER SUPPLY

1. Clean the image density sensor with a blower brush.

2. Do not touch the sensor pattern with bare hands.

3. Image density sensor adjustment (Vsg Adjustment [SP54]) is required in
the following cases:
a) When the image density sensor is replaced

b) When the main board is replaced
c) When the drum has been replaced and Vsg is out of specification
d) When there have been problems with toner supply and Vsg is out of

specification

FSM 4-4 FT3013/3213

1.7 TRANSFER AND SEPARATION

1. Clean the corona wires and casing with water or dry cloth.

2. When adjusting the corona current, always make sure that the center of
the drum shoe is aligned with the corona wire.

1.8 CLEANING UNIT

1. Be careful not to damage the edge of the cleaning blade.

2. After installing a new cleaning blade, be sure to apply setting powder
evenly on the surface and edge of the blade.

3. The bottom plate of the cleaning unit may be hot from the heat of the
fusing unit. Remove the unit by supporting your left hand on the cushion
attached under the bottom plate.

4. When inserting the cleaning unit into the copier, be sure that the cleaning
unit rail is properly engaged with the unit guide rail on the copier.

5. Empty the used toner tank every service call and clear the toner end
counter (SP58) by SP83 (toner end counter clear). Especially, since the
FT3013 copier does not have side erasing by the erase lamp, the used
toner tank may become full in a faster period than expected under certain
conditions.

6. Do not perform toner end counter clear (SP83) without emptying the used
toner tank.

7. Dispose of used toner according to local regulations.

1.9 FUSING UNIT

1. Be careful not to damage the edges of the hot roller strippers or their
tension springs.

2. Do not touch the fusing lamp with bare hands.

3. Make sure that the fusing lamp does not touch the inner surface of the
hot roller.

FT3013/3213 4-5 FSM

1.10 PAPER FEED

1. Do not touch the feed and relay rollers with oily hands.

2. A worn out registration roller can crease paper. Worn rollers should be
replaced.

3. The side fences and the end fence of the paper tray should be positioned
correctly so that they securely hold the paper. Otherwise, paper misfeeds
may occur.

1.11 DOCUMENT FEEDER

1. When installing or removing the document feeder, make sure that the
document feeder is in the open position.

2. A build-up of static electricity on the exposure glass can cause originals
to misfeed. Apply a small amount of silicon oil to the glass using a clean
cloth lightly dampened with silicon oil. This will reduce the amount of
friction.

1.12 OTHERS

1. When replacing the main board, remove the RAM pack from the old main
board and place it on the new main board. Then install the new main
board in the copier.

2. After installing a new main board with a new RAM pack, the Clear All
Memory (SP99) procedure (see page 4-10) must be performed. (Do not
perform SP99 if you have placed the old RAM pack on the new main
board.)

3. Never perform SP99 (Clear All Memory) except for the following two
cases:
a) When the copier malfunctions due to a damaged RAM pack.

b) When replacing the RAM pack.

4. Whenever SP99 (Clear All Memory) is performed, all the steps of the
procedure must be followed. Otherwise, copy quality might be seriously
affected.

5. When replacing a sensor, do not overtighten the screws. This may
damage the sensor.

6. If a customer reports that red image areas on the original do not appear
on the copy, instruct the customer to select the desired image density by
the Manual Image Density keys.

FSM 4-6 FT3013/3213

7. Tighten securely the screws used for grounding the following PCBs when
reinstalling them.

• AC Drive Board • DC Power Supply Board

• TC/SC Power Pack • CC/Grid/Bias Power Pack

8. The RAM pack must be handled as follows:

WARNING: The RAM pack has a lithium battery which can explode if

handled incorrectly. Replace only with the same type RAM
pack. Do not recharge, or burn this battery. Used RAM
pack must be handled in accordance with local regulations.

FT3013/3213 4-7 FSM

2. SERVICE PROGRAM MODE

2.1 SERVICE PROGRAM MODE OPERATION

The service program (SP) mode is used to check electrical data and change
modes or adjustment values.

2.1.1 Service Program Access Procedure

There are two ways to access an SP mode.

(1) By the operation panel
(2) By turning on DPS101-2 on the main board

All SP modes except for SP98, and SP99 can be accessed by key operation.
When accessing SP98, and SP99, JPS101-C must be short-circuited.

Access Procedure 1--Using The Operation Panel

1. Turn on the main switch.

2. Enter "71" by using the numeral keys.

3. Press and hold the Clear/Stop key until a dot (•) appears in the top left
corner of the Copy Counter and then release it.

4. Press the Clear/Stop key again and then press the Lighter key.
NOTE: "5" will blink in the Copy Counter to show that the SP mode has

been accessed.

5. Enter the desired SP mode number using the numeral keys. The SP
mode numbers are given in the Service Program Mode Table.

NOTE: "•" is displayed instead of "1" in the Copy Counter when SP

mode numbers over "100" are entered. The maximum number is
"127".

6. Press the Auto Image Density key to view the data.
NOTE: To enter a different SP mode number, press the Auto Image

Density key again.

7. To leave SP mode, open and close the front cover or turn the main switch
off and on.

FSM 4-8 FT3013/3213

Access Procedure 2 - Using DPS101-2

1. Turn the main switch off.

2. Remove the upper rear cover and turn on DPS101-2, then turn on the
main switch. "5" will blink in the Copy Counter.

3. Enter the desired SP mode number by the numeral keys. SP mode
numbers are given in the Service Program Mode Table.

4. Press the Auto Image Density key to view the data.

5. To leave SP mode, turn off DPS101-2.
NOTE: To cancel an already entered SP mode, press the Auto Image

Density key.

2.1.2 Change Adjustment Values or Modes

1. Follow the steps from 1 to 6 in Access Procedure 1 or the steps from 1 to
4 in access procedure 2.

2. The factory-set or the default setting will be displayed in the Magnification
indicator (FT3213 copier) or in the Copy Counter (FT3013 copier).

3. Enter the desired value or mode using the numeral keys and then press
the Auto Image Density key. (SP mode data are given in the Service
Program Mode Table.)

4. To leave SP mode, open/close the front cover or turn off/on the main
switch (Access Procedure 1) or turn off DPS 101-2 (Access Procedure 2).

FT3013/3213 4-9 FSM

2.1.3 Memory Clear Procedure

-- Clear Counters (SP98) --

NOTE: This SP mode clears the following counters:

• SP88: PM Counter Display

• SP100: By-pass Feed Copies

• SP101: Paper Tray Copies

• SP103: Total Copies

• SP106: DF Originals

• SP110: Total Misfeeds

• SP111: Number of Misfeeds by Location

• SP120: Total Service Calls

• SP121: Optics Section Service Calls

• SP122: Exposure Lamp Service Calls

• SP124: Fusing Section Service Calls

• SP125: DF Communication Service Calls

1. Turn off the main switch.

2. Turn on DPS101-2 and short-circuit JPS101-C (Lower).

3. Turn on the main switch.

4. Enter "98" by the numeral keys and then press the Auto Image Density
key to view data.

5. Enter "1" by the numeral key and then press the Auto Image Density key.
NOTE: The data "1" blinks 4 times when the above procedure is

completed.

6. Turn off the main switch.

7. Turn off DPS101-2 and open-circuit JPS101-C (Lower).

FSM 4-10 FT3013/3213

-- Clear All Memory (SP99) --

CAUTION: Memory all clear mode (SP99) clears all the correction data

for process control and software counters, and returns all
the modes to the default settings. Normally, SP99 should
not be used.

This procedure is required only when the copier
malfunctions due to a damaged RAM Pack or when
replacing the RAM Pack for any reason.

1. Turn off the main switch.

2. Turn on DPS101-2 and short-circuit JPS101-C (Lower).

3. Turn on the main switch.

4. Enter "99" by the numeral keys and then press the Auto Image Density
key to view data.

5. Enter "1" by the numeral key and then press the Auto Image Density key.
NOTE: The data "1" blinks 5 times when the above procedure is

completed.

6. Clean the used toner tank since the toner end counter has been cleared.
(See Used Toner Removal.)

CAUTION: Skipping this step will cause the used toner overflow

condition not to be detected properly.

7. Replace the OPC drum with a new one. (See Drum Replacement.)

CAUTION: Since the drum motor rotation time (SP57) for the drum

wear correction has been cleared, the old drum cannot be
used. If the old drum is used after all memory is cleared,
dirty background may occur.

8. Load new developer. (See Developer Replacement.)
NOTE: Since the software counter for the development bias voltage in

the toner detection cycle has been cleared, --20 volts will be
applied to the development roller for the initial 499 copies.

9. Clean the optics, sensors, and inside of the copier if necessary.

10. Refer to the "FACTORY SETTING" table located inside the upper slit of
the inner cover and enter the data for:
(1) SP60: Standard Image Grid Voltage Setting
(2) SP62: Standard ID Sensor Grid Voltage Setting

FT3013/3213 4-11 FSM

10. Perform the following SP modes in sequence:
(1) SP66: Drum Initial Setting
(2) SP65: Developer Initial Setting
(3) SP48: Light Intensity Adjustment
(4) SP56: ADS Voltage Adjustment
(5) SP54: Vsg Adjustment
(6) SP42: Registration Adjustment
(7) SP41: Leading Edge Erase Margin Adjustment
(8) SP43: Vertical Magnification Adjustment
(9) SP44: Horizontal Magnification Adjustment (FT3213 copier only)
(10) SP47: Focus Adjustment (FT3213 copier only)

11. Turn off the main switch.

12. Turn off DPS101-2 and open-circuit JPS101-C (Lower).

FSM 4-12 FT3013/3213

2.2 SERVICE PROGRAM MODE TABLE

1. A "❐" after the mode name means that copies can be made while in the
SP mode. (Copies can be made by pressing the Start key after pressing
the Auto Image Density key.)

2. In the Function column, comments (extra information) are in italics.

3. In the Data column, the default value is printed in bold letters.

4. In some SP modes, data display is different between the FT3013 and
FT3213 models because of the difference in the operation panel. After
entering the desired SP mode number, refer to the notes written at the
end of the table to correctly observe the displayed data. (Which note to
refer is described inside the Function column.)

Mode No. Function Data

⇒

5 Exposure Lamp

OFF ❐

6 Misfeed

Detection Off ❐

7 Aging Mode Factory use.
8 Input Check ❐ Displays the input data from sensors and

9 Output Check Electrical components turn on. For data, see

11 All Indicators

ON

12 220-230V/240V

Conversion

14 Auto "OFF" Auto-off mode can be selected 0: 30 mins

15 Auto Reset

Time (Energy
Saver Mode)

16 Count Up/Down Selects count up or count down. 0: Up

Exposure lamp OFF
Turn on DPS101-1, then press the Start key to
start free run. Press the C/S key to stop free run.
Press the Auto Image Density key in Ready
mode to turn off this mode.

Use this mode for the scanner movement check.
To save toner, remove the development unit.

Copies are made without misfeed detection.
Press the Start key to make a copy. Press the
Auto Image Density key in Ready mode to turn
off this mode.

Use this mode to check whether the paper
misfeed was caused by a sensor malfunction.
The total counter increments when copies are
made in this mode.

switches.

Turns on all the indicators on the operation panel.

To turn off the indicators, press the Auto Image
Density key.

Selects 220-230 or 240 volts. 0: 220-230V

If the rated voltage is 240V, this data must be
changed to "1". Refer to NOTE 2.

Selects auto reset time of 1 or 3 minutes, or
cancels this mode.

The copier automatically goes to the energy
saver mode at the selected reset time when
SP78 is set to "1".

For data, see
page 4-20.

page 4-21.

1:240V

(default)

1: 15 mins
2: 1 hour
3: 1.5 hours
4: 2 hours

0: 1 min.

1: 3 min.
2: None

1: Down

Rev. 1/26/96

FT3013/3213 4-13 FSM

Mode No. Function Data

17 Open No function.
18 Reduce/Enlarge

Key Function
(FT3213 copier

Specifies whether reduction or enlargement is
selected first when the Reduce/Enlarge key is
pressed.

0: Reduction

1: Enlargement

only)

19 ADS Priority Specifies whether the copier defaults to ADS or

manual mode when the main switch is turned on.

29 Fusing

Temperature
Control

Selects fusing temperature control mode. 0: ON/OFF

After selecting the control mode and turning the
main switch off/on, the fusing temperature control

0: ADS

1: Manual

control

1: Phase control

is changed.

30 Toner Supply

Mode

31 Toner Supply

Ratio
(Detect Mode)

Selects toner supply system. 0: Detect Mode

See SP31/SP32 for toner supply amount.

Determines how much toner is supplied in detect
mode.

1: Fixed Mode

0: 15%

1: 7%
2: 30%
3: 60%

32 Toner Supply

Ratio
(Fixed Mode)

Determines how much toner is supplied in fixed
mode.

0: 7.0%

1: 3.5%
2: 10.5%
3: 14.0%

33 ID Sensor Bias Sets the bias voltage applied to the development

roller for the ID Sensor Pattern.

0: Vo
1: Vo+40V
2: Vo--20V

Toner Density

0: Normal (Vo)

1: Low
2: High
3: Higher

3: Vo--40V

34 ADS Level Selects the image density level in ADS mode. 0: Normal

Data: 1
Increases grid voltage (--40V). Development bias

1: Darker
2: Lighter

voltage is not changed.
Data: 2
Increases development bias voltage (--40V). Grid
voltage is not changed.

35 ID Detection

Interval

ID sensor check is performed every 5 copies or
10 copies.

0: 10 copies

1: 5 copies

If low image density occurs in the near end
condition, change the data to "1".

37 Image Bias

Adjustment

Adjusts image bias output if the image density at
level 4 cannot be adjusted by Light Intensity
adjustment (SP48).

0: Vo
1: Vo+40V

0: Normal (Vo)

1: Darkest
2: Darker
3: Lighter
4: Lightest

2: Vo+20V
3: Vo--20V
4: Vo--40V

39 Exposure LampONFactory use.

FSM 4-14 FT3013/3213

Mode No. Function Data

41 Lead Edge

Erase Margin

Adjusts the lead edge erase margin. 0--15

0.4 mm per step. (--3.2 mm to +2.8 mm)

Adjustment ❐

42 Registration

Adjustment ❐

43 Vertical

Magnification

Adjusts registration. 0--15

0.4 mm per step. (+3.2 mm to --2.8 mm)

Adjusts magnification in the paper travel direction. 0--15

0.2% per step. (--1.6% to +1.4%)

Adjustment ❐

44 Horizontal

Magnification
Adjustment

Adjusts magnification perpendicular to the
direction of paper travel.

0.2% per step. (--1.6% to +8.4%)

(FT3213 copier
only) ❐

45 Registration

Buckle -- Paper
Feed ❐

47 Focus

Adjustment
(FT3213 copier

Adjust the amount of paper buckle in registration
area.

0.4 mm per step. (--3.2 mm to +2.8 mm)

Adjusts the 4th/5th mirror position to correct focus.0--100

This mode must be done after horizontal and
vertical magnification adjustment (SP43 and 44).

only) ❐

48 Light Intensity

Adjustment ❐

Adjusts the exposure lamp voltage. 100--145

Before performing this mode, clean the optics
and perform SP95. After performing this mode,
perform SP56. The exposure lamp voltage is
adjusted on the production line. Refer to NOTE 3

for FT3013 copier.

50 Image Bias

Adjustment at
ID Level 7 ❐

Adjusts image bias voltage at ID level 7. 0: Normal (Vo)

0: Vo
1: Vo+40V
2: Vo--40V
3: Vo--80V

51 Exposure Lamp

Data Display

Displays the exposure lamp data with a reference
number.

The exposure lamp, and optics cooling fans turn
on for 10 seconds when the Auto Image Density
key is pressed. Press the C/S key to turn this
mode off. Do not repeat more than 5 times to
avoid overheating the optics cavity. Refer to

NOTE 3 for FT3013 copier.

52 Fusing

Temperature

Displays the fusing temperature.

Refer to NOTE 3 for FT3013 copier.

Display

54 Vsg Display Displays Vsg.

Adjust Vsg to 4.0 ± 0.2 V using VR102 on the
main board. The main motor and the ID sensor
LED turn on when the Auto Image Density key is
pressed. Refer to NOTE 4 for FT3013 copier.

Default = 8

Default = 8

Default = 8

0--50

Default = 8

0--15

Default = 8

Default = 40

Default = 126

1: Darker
2: Lighter
3: Lightest

100--150

FT3013/3213 4-15 FSM

Mode No. Function Data

55 Vsg & Vsp

Display ❐

Displays the Vsg and Vsp readings.
The Vsg reading is displayed while the "0" key is
held down. FT3013 copier displays the Vsp
reading while the "1" key is held down. To stop
this mode, press the C/S key.

The Vsp and Vsg voltage readings are updated
every 10 or 5 copies depending on SP35
selection. In free run mode, the Vsg and Vsp
readings are updated every copy cycle. Refer to

NOTE 4 for FT3013 copier.

56 ADS Reference

Voltage Display

Displays ADS reference voltage.

Before performing this mode, clean the optics,
perform SP95 and SP48.
After adjusting the light intensity (SP48), place 5
sheets of A3 (LDG) white paper on the exposure
glass and select this mode. Adjust ADS voltage
to 2.5 ± 0.1 V using VR101 on the main board.

Refer to NOTE 4 for FT3013 copier.

57 Drum Rotation

Time

Displays the total time that the drum has rotated.

"Minute" is displayed first. Press and hold the
Lighter key to display "Hour".

58 Toner End

Counter

Displays the toner end condition count.

The toner end counter counts up 1 after 200
copies are made following toner cartridge
replacement.

59 Open No function.
60 Standard

Image Grid
Voltage Setting

61 Standard ID

Sensor Bias

Factory use.
Do not change data.

Refer to NOTE 6.

Factory use.
Do not change data.

Voltage Setting

62 Standard ID

Sensor Grid
Voltage Setting

Factory use.
Do not change data.

Refer to NOTE 6.

63 Open No function.
64 Toner Density

Level Display

Displays the toner density level detected by initial
setting (SP65).

Data Vsp/Vsg(%)
0: 12--15
1: 0--7
2: 8--11
3: 16--21
4: 22--100

0--8

Default = 4

0--8

Default = 2

0--8

Default = 4

0--4

FSM 4-16 FT3013/3213

Mode No. Function Data

65 Developer

Initial Setting

66 Drum Initial

Setting

67 Vr Ratio Display Displays the present Vr ratio. 0 --100

68 Vr Forced

Detection

69 OPC Counter Shows the total number of copies made with the

78 Auto Energy

Saver Mode

79 Fusing

Temperature
Adjustment
(Maximum
temperature
during copying)

Agitates new developer for about 5 minutes.
"50" is displayed on the copy counter when the
Auto Image Density key is held down. Press the
Start key to start the initial setting.

Initial setting must be done when new
developer is installed.

The copier automatically returns to normal mode
after initial setting is completed.

Used to set new drum condition. 0: No

Initial setting must be done when a new drum
is installed.

The Drum Rotation Time (SP57) and the OPC
counter (SP69) are cleared.

L = Vrp/Vsg x 100
L (%) Grid voltage
100 to 84 Vo
83 to 58 Vo--40V
57 to 41 Vo--80V
40 to 28 Vo--120V
27 to 0 Vo--160V

Refer to NOTE 3 for FT3013 copier.

Detects Vrp and perform Vr correction. 0: No

1. Turn off the DPS 101-2 after pressing the Auto
Image Density key if it is on.

2. Make 5 copies.

drum installed on the machine.

Refer to NOTE 5.

Selects the "Automatic Energy Saver" mode. 0: No
The copier automatically goes to Energy Saver

mode at the auto reset time selected (SP15).
Adjusts the maximum temperature of the hot

roller during copying.
188°C to 202°C in 1°C steps.

Refer to NOTE 3 for FT3013 copier.

1: Yes

1: Yes

1: Yes

188--202°C

Default=198°C

80 Open No function.
83 Toner End

Counter Clear

FT3013/3213 4-17 FSM

Clears the toner end counter (SP58). Resets the
used toner overflow condition (E70) if it is
detected.

This mode must be performed when the used
toner tank is cleaned.

0: No

1: Yes

Mode No. Function Data

86 Energy Saving

Ratio

Selects energy saving ratio. 0: 56%

The greater the saving ratio, the longer the
waiting time until the copier returns to the ready
condition.
Saving Ratio Waiting Time
0: 56% 25 sec.
1: 47% 19 sec.
2: 37% 12 sec.
3: 25% 5 sec.

87 PM Interval

Sets the interval of the PM counter. 0: No PM

Setting

88 PM Counter

Display

Displays contents of the PM counter.

Refer to NOTE 5. When the PM counter exceeds
to the selected setting of SP87, the Magnification
indicator (FT3213 copier) or the Copy Counter
(FT3013 copier) blinks.

89 PM Counter

Clear

91 Optics Cooling

Fan Operation
(FT3013 copier

Resets the PM counter. 0: No

Use this mode after performing PM.

Enables the optics cooling fan (service option)
operation as FT3213 copier.

Refer to Section 6 for information.

only)

93 Maximum Copy

Quantity

95 VL Correction

Reset

Limits the maximum copy quantity that can be
entered.

Resets the exposure lamp data and counter for
the VL correction.

Before performing this mode, clean the optics
parts. After performing this mode, perform SP48
and SP56.

98 Clear Counters Clear the following counters:

• Copy Counters

• SC Counters

• Misfeed Counters

• PM Counter

To clear, turn on DPS101-2 and short-circuit
JPS101-C (Lower).

99 Clear All

Memory

Clear all counters and returns all modes to the
default setting.

To clear, turn on DPS101-2 and short-circuit
JPS101-C (Lower).

100 By-pass Feed

Copies

Displays the total number of copies fed from the
by-pass feed table.

Refer to NOTE 5.

101 Paper Tray

Copies

Displays the total number of copies fed from the
paper tray.

Refer to NOTE 5.

1: 47%
2: 37%
3: 25%

1: 40K
2: 60K
3: 80K
4: 100K

1: Yes

0: No

1: Yes

1--99

0: No

1: Yes

0: No

1: Yes

0: No

1: Yes

FSM 4-18 FT3013/3213

Mode No. Function Data

102 Open No function.
103 Total Copies Displays the total number of copies.

Refer to NOTE 5.

106 DF Originals

(FT3213 copier
only)

110 Misfeeds (total) Displays the total number of paper misfeeds.

111 Number of

Misfeeds by
Location

120 Total Service

Calls

121 Optics Section

Service Calls

122 Exposure Lamp

Service Calls
123 Open No function.
124 Fusing Section

Service Calls
125 DF

Communication

Service Calls
126 Open No function.
127 Open No function.

Displays the total number of originals fed from the
DF.

Refer to NOTE 5.

Refer to NOTE 5.

Displays the total number of paper misfeeds in
each area. Press the "1" key to select the desired
number.

Refer to NOTE 5. "1" will be selected when the
Auto Image Density key is pressed.
1: Paper Feed
2: Exit
3: (Open)
4: DF

Displays the total number of times the service call
indicator has turned on.

Displays the total number of "optics section"
service calls.

Displays the total number of "exposure lamp"
service calls.

Displays the total number of "fusing section"
service calls.

Displays the total number of "DF Timing Pulse
Error" service calls.

NOTE 1: 1) After the following SP mode numbers are entered, the copier

goes automatically into copy mode when the Auto Image
Density key is pressed:
SP mode numbers: 5, 6, and 55

2) After the following SP mode numbers are entered and the
Auto Image Density key is pressed. Select the desired input
numbers or SP mode data and press the Auto Image Density
key.
SP mode numbers: 8, 37, 41, 42, 43, 44, 45, 47, 48, and 50

NOTE 2: When the data in SP mode 12 is changed from "0" to "1", CN421

on the ac drive board must be repositioned.

FT3013/3213 4-19 FSM

Rev. 1/95

NOTE 3: The FT3013 copier displays the SP mode data in the Copy

Counter. Since the Copy Counter has only 2 digits, "•" is
displayed instead of "1" in the Copy Counter when the data
exceeds "99".

NOTE 4: Make copies or perform free run to display the SP mode data.

FT3013 copier displays the SP mode data in the Copy Counter.
Since the Copy Counter has only 2 digits, the first digit is
displayed in the Manual Image Density indicator as shown below
(the decimal place is displayed in the Copy Counter):

NOTE 5: -- FT3013 copier --

The FT3013 copier displays the SP mode data in the Copy
Counter. The first two digits are displayed first. Press the Lighter
key once to display the next two digits and press the Lighter key
one more time to display the last two digits (six digits in total).

-- FT3213 copier --

The first three digits are displayed in the Magnification Indicator.
Press and hold the Lighter key to display the last three digits (six
digits in total).

NOTE 6: Data will vary depending on factory setting. Refer to "FACTORY

SETTING" table located on the upper inner cover.

FSM 4-20 FT3013/3213

2.3 SP MODE 8--INPUT CHECK

-- How to check sensor/switch data --

1. Enter SP mode 8 as outlined in the service program access procedure.
(pages 4-8 & 4-9). Be sure to press the Auto Image Density key after
entering the SP number, as detailed on page 4-8 step 6 or 4-9 step 4.

2. Enter the desired number given in the following table.

3. Press the Auto Image Density key again.

4. Enter the number of copies and press the Start key.

NOTE: -- FT3213 copier --

Either "0" or "1" is displayed in the Magnification Indicator.

-- FT3013 copier -­Either nothing is displayed or "•" is displayed in the Copy Counter.

Data

Number Sensor/Switch/Signal

1 Registration Sensor Paper not detected (HIGH) Paper detected (LOW)
2 Exit Sensor
3 Paper Tray Switch Paper tray opened (HIGH) Paper tray closed (LOW)
7 Relay Sensor Paper not detected (HIGH) Paper detected (LOW)

9 Optics Temperature ≥ 45°C < 45°C
13 Scanner HP Sensor Sensor actuated (HIGH) Sensor not actuated
14 Lens HP Sensor

(FT3213 copier only)

15 4th/5th Mirror HP Sensor

(FT3213 copier only)

"0" (FT3213 copier)

or

No display (FT3013 copier)

"1" (FT3213 copier)

or

"•" (FT3013 copier)

(LOW)

FT3013/3213 4-21 FSM

Rev. 1/26/96

2.4 SP MODE 9--OUTPUT CHECK

-- How to turn electrical components on/off --

1. Enter SP mode 9 as outlined in the service program access procedure.
(pages 4-8 & 4-9)

2. Enter the desired number given in the following table.

3. Press the Start key to turn on the electrical component.
NOTE: The start key may not light during this proceedure.

4. Press the Clear/Stop key to turn off the electrical component.

Number Electrical Component

1 Main Motor + Quenching Lamp
2 Charge Corona + Standard Image Grid
3 Charge Corona + Standard ID Sensor Grid
4 Charge Corona + Standard Vrp Grid
5 Transfer Corona
6 Separation Corona

⇒

7 Main Switch (the machine will turn "OFF")
8 Erase Lamp

9 ID Sensor LED
11 Toner Supply Clutch + Main Motor
12 Registration Clutch
13 1st Paper Feed Clutch
15 Relay Roller Clutch
18 Exhaust Blower Motor
19 Optics Cooling Fan (FT3213 copier only)
20 Exposure Lamp + Optics Cooling Fan (FT3213 copier only)
22 Charge Corona + Image Grid with correction + Transfer Corona + Separation

Corona

23 Charge Corona + ID Sensor Grid with correction + Transfer Corona +

Separation Corona

24 Charge Corona + Vrp Grid with correction + Transfer Corona + Separation

Corona
25 Charge Corona + Image Grid with correction
26 Charge Corona + ID Sensor Grid with correction
27 Charge Corona + Vrp Grid with correction

30--37 Development Bias Voltage in 40 volts steps starting at --120 volts

38 Development Bias Voltage = --500 volts

40--48 Grid Voltage in 60 volts steps starting at --400 volts

FSM 4-22 FT3013/3213

2.5 SERVICE CALL AND USER CODE TABLE

Service Call Code

E-code Contents

11 Exposure Lamp Error

The feed back signal becomes higher than 4.2 volts (rms)

for 1.0 second when the exposure lamp is on, or it

becomes higher than 1.0 volt (rms) for 1.0 second when

the exposure lamp is off.
12 Exposure Lamp Error

The feed back signal falls below 0.5 volt (rms) for

1.0 second when the exposure lamp is on, or the

exposure lamp stays on for longer than 10 seconds.
13 Zero Cross Signal Error

The CPU does not receive the zero cross signal within 2.0

seconds.
21 Scanner Home Position Error

The scanner home position sensor’s output remains LOW

(de-actuated) for 9 seconds after the main switch is turned

on.
22 Scanner Home Position Error

The scanner home position sensor’s output remains HIGH

(actuated) for 1.0 second after the scanner starts.
28 Lens Home Position Error (FT3213 copier only)

The lens home position sensor’s output remains LOW

(de-actuated) for 6.0 seconds after the lens moves to the

home position.
29 Lens Home Position Error (FT3213 copier only)

The lens home position sensor’s output remains HIGH

(actuated) for 4.0 seconds after the lens leaves the home

position.

2A 4th/5th Mirror Home Position Error

(FT3213 copier only)

The 4th/5th mirror home position sensor’s output remains

LOW (de-actuated) for 3.0 seconds after the 4th/5th mirror

assembly moves to the home position.

2B 4th/5th Mirror Home Position Error

(FT3213 copier only)

The 4th/5th mirror home position sensor’s output remains

HIGH (actuated) for 4.0 seconds after the 4th/5th mirror

assembly leaves the home position.
40 Optics Thermistor Error

The optics thermistor is defective (open).

SP Mode No.

(SC Counter)

SP122
(Exposure Lamp)

--

SP121 (Optics)

FT3013/3213 4-23 FSM

Rev. 10/26/95

E-code Contents

52 Fusing Warm-up Error

The temperature detected by the thermistor does not
reach 150°C within 45 seconds after the main switch is
turned on.

53 Fusing Overheat

The temperature detected by the thermistor becomes
higher than 240°C.

55 Fusing Thermistor Open

The temperature detected by the thermistor does not
reach 2°C within 20 seconds after the main switch is
turned on.

70 Used Toner Overflow

The overflow counter reached 80K copies or the toner
cartridge was replaced 9 times.

96 DF Timing Pulse Error

The DF CPU does not receive a DF timing pulse within
100 milliseconds.

SP Mode No.

(SC Counter)

SP124
(Fusing)

Refer to NOTE.

SP125
(Document Feeder)

NOTE: When the E52, E53, or E55 conditions occur, for safety reason

they cannot be cleared by turning off and on the main switch. The
following procedure must be performed to clear these service call
conditions:

1. Turn on the main switch.

2. Turn DPS 101-1 on and off.

3. Turn the main switch off and on.

--

User Code

U-code Contents

2 Key Counter Not Set

⇒

U-O Scanner not in Home Position

FSM 4-24 FT3013/3213

3. SERVICE TABLES

3.1 TEST POINTS

Copier Main Board

NUMBER FUNCTION

TP102 HET (Fusing Thermistor)
TP103 GND
TP106 ADS (Auto Image Density Sensor)

Adjust the voltage to +2.5 ± 0.1 volts by VR101.
TP107 AVSS (GND)
TP110 PSE (ID Sensor Voltage)

Adjust the voltage to +4.0 ± 0.2 volts by VR102.
TP111 ETH (Optics Thermistor)

JP101 Key Counter (Cut this jumper wire when installing

the key counter on the machine.)

DF Main Board

NUMBER FUNCTION

TP1 Factory use
TP2 Factory use
TP3 GND
TP4 +5 volts
TP5 GND
TP6 +24 volts

FT3013/3213 4-25 FSM

3.2 DIP SWITCHES AND JUMPER SWITCHES

Copier Main Board

DIP SWITCH NORMAL FUNCTION

DPS101-1 OFF Free run
DPS101-2 OFF Service program mode access

JUMPER SWITCH NORMAL FUNCTION

JPS101-R (Upper) Open Factory use
JPS101-C (Lower) Open To clear counters by SP98 or to clear all

memory by SP99

DF Main Board

SW1

1 2 3 4

OFF OFF OFF OFF Normal (Factory setting)

ON OFF OFF ON Free run (Insert paper)

OFF OFF ON ON Solenoid test

ON ON OFF ON Motor test
ON ON ON ON All indicators ON

FUNCTION

Lift Switch
must be ON

FSM 4-26 FT3013/3213

3.3 VARIABLE RESISTORS

Copier Main Board

NUMBER FUNCTION

VR101 Adjusts ADS voltage (+2.5 ± 0.1 volts)
VR102 Adjusts ID sensor voltage (+4.0 ± 0.2 volts)

CC/Grid/Bias Power Pack

NUMBER FUNCTION

VR1 Adjusts charge corona current
VR2 Adjusts standard grid voltage
VR3 Adjusts standard development bias voltage

TC/SC Power Pack

NUMBER FUNCTION

VRT Adjusts transfer corona current
VRD Adjusts separation corona current

AC Drive Board

NUMBER FUNCTION

VR401 Adjusts base exposure lamp voltage (Factory use)

DF Main Board

NUMBER FUNCTION

VR1 Adjusts original stop position (Factory use)

FT3013/3213 4-27 FSM

4. SPECIAL TOOLS AND LUBRICANTS

Part Number Description Q’ty

A0069105 Drum Shoe Shaft 1
A0069103 Scanner Wire Clamp (Omega Clamp) 1
A0069104 Scanner Positioning Pin (4 pcs) 1 set
A0089502 Grease G-40M 1

52039501 Grease (Shinetsu Silicone G-501) 1
54429106 Drum Shoe 1
54479104 Shoe Adapter 1
54209507 Digital Multimeter 1
54479078 Heat Resistance Grease (MT-78) 1
52149500 Test Chart OS-A4 (10 pcs/set)
52149501 Test Chart OS-A4 (100 pcs/set)

A0779505 Drum Shoe Shaft Adapter 1

54429101 Setting Powder 1

FSM 4-28 FT3013/3213

5. PREVENTIVE MAINTENANCE SCHEDULE

5.1 PM TABLE

R = Replace C = Clean I = Inspect

EM 80K 160K NOTES

OPTICS

Mirrors, Lens, Reflectors C C C Silicone cloth, cotton pad

with water, or blower brush

Refer to NOTE 1 to
clean 6th mirror.

Exposure Glass C C C Alcohol or water
Exposure Lamp I I I Replace if necessary.
Scanner Guide Rail C C Dry cloth
Magnification Guide Rail C C Dry cloth
Platen Cover Sheet C R R Dry cloth

(Replace if necessary.)

AROUND DRUM

ID Sensor C C C Blower brush
Pick-off Pawl C C C Dry cloth
Quenching Lamp C C C Dry cloth
Erase Lamp C C C Dry cloth
End Blocks and Casing C C C Water or dry cloth
Transfer Guide Plate C C C Dry cloth
Corona Wires C R R Water or dry cloth
Wire Cleaner I R R
Grid Plate C R Blower brush

CLEANING UNIT

Used Toner Tank C C C Empty used toner.
Cleaning Seal C C Replace if necessary.
Cleaning Blade R R Dust with setting powder

after replacement or
cleaning.

Refer to NOTE 2.

DEVELOPMENT UNIT

Developer R R Replace if necessary.
Entrance Seal C C
Drive Gears C C

FT3013/3213 4-29 FSM

EM 80K 160K NOTES

PAPER FEED

Registration Roller C C Water
Relay Roller C C Water
Registration Sensor I I
Relay Sensor I I
Paper Guide Plate C C Dry cloth
Feed Roller C C R Water
Paper Tray Bottom Plate Pad C R Water

FUSING UNIT

Hot Roller R R
Pressure Roller R
Stripper Pawls I I
Fusing Entrance And Exit

Guides
Fusing Thermistor I I I Suitable solvent

Fusing Lamp I I I Confirm the temperature

OTHERS

Exit Roller C C Water
Exit Sensor I I
Ozone Filter R R
Timing Belts I I
DOCUMENT FEEDER PM intervals: number of originals fed (SP106)
Transport Belt C C C Belt cleaner
Friction Belt C C R Water
Pick-up Roller C C C Water
Feed Roller C C C Water

C C Suitable solvent

(Clean if necessary.)

by SP52.
Replace if necessary.

FSM 4-30 FT3013/3213

Rev. 1/95

NOTE 1: Clean the 6th mirror with silicone cloth as shown. After cleaning

the optics section, SP95, SP48 and SP56 MUST be performed
and in the order given.

NOTE 2: Apply setting powder evenly on the surface and edge of the

blade as shown to prevent damaging the drum.

FT3013/3213 4-31 FSM

5.2 EXPLANATION OF REGULAR PM

Item Explanation

Optics Unit Mirrors, Lens,

Reflector, Exposure

Glass, Platen Cover

Exposure Lamp Deterioration of the exposure lamp affects the copy

Paper Feed,
and
Registration

Transport Transfer Guide Plate If the transfer guide plate is dirty, the back side of

Around
Drum

Cleaning
Unit

Feed Roller If paper powder or dust adheres to the feed rollers

Registration Roller A dirty registration roller can cause paper to register

Charge Wires Dirty charge wires may cause uneven image density.

End Blocks Toner tends to accumulate on the corona end blocks,

QL If toner accumulates on the QL, a dirty background or

ID Sensor If paper dust or toner accumulates on the ID sensor,

Erase Lamp If toner accumulates on the erase lamp, a dirty

Cleaning Blade A dirty or worn out cleaning blade will cause black

Used Toner Tank If the used toner tank becomes full, "E70" lights and

Stains on any part of the optics unit result in a dirty
background, black lines, black spots, or areas of
decreased sharpness on the copy image. Periodic
cleaning is required. The exposure glass and the
platen cover must also be cleaned. If stains on the
platen cover cannot be removed, it must be replaced.

image. Inspect the lamp at regular intervals and
replace if discolored.

and/or rollers are worn out, paper may not feed
correctly and/or skewing may result. Cleaning or
replacement is required at regular intervals.

incorrectly, skew, or misfeed. Cleaning is required at
regular intervals.

copies may become dirty. Clean the plate at regular
intervals.

They should be cleaned or replaced at regular
intervals.

and this can result in poor copy quality or even a high
voltage leak. Clean end blocks at regular intervals.

a repeating negative image may result.
Clean the QL at regular intervals.

the toner density cannot be controlled correctly. This
results in light copy or overtorning. Clean this sensor
at regular intervals.

background may occur that becomes progressively
worse in long copy runs. Clean this lamp at regular
intervals.

lines on copies and/or scratches on the drum. The
blade must be replaced or cleaned at regular intervals.
To avoid damaging the drum, dust with setting
powder evenly along the edge and surface of the
blade after replacement or cleaning.

copying becomes inhibited. To prevent unnecessary
EM calls, the used toner tank should be emptied at
every visit.

FSM 4-32 FT3013/3213

Item Explanation

Fusing Unit Thermistor If toner accumulates on the thermistor, fusing

temperature control may not be accurate. Inspect the
thermistor at regular intervals.

Stripper Pawls Toner or dust adhering to the stripper pawls can

cause a paper jam. Clean or replace the pawls at
regular intervals. Inspect the movement as well.

Fusing Entrance and

Exit Guides

DF Transport Belt A dirty transport belt can leave stains on copies.

Pick-up Roller,

Separation Roller,

Separation Belt

Toner piling up on the guide plate will cause a dirty
background on the copy. Clean the guide plate at
regular intervals.

Clean or replace the belt at regular intervals.
When dirty, these rollers and this belt can leave stains

on the copy paper. Clean or replace these parts at
regular intervals.

FT3013/3213 4-33 FSM

5.3 REGULAR PM PROCEDURE

Every 80 K
Every 160 K

1. Make a Copy

2. Optics (every 80 K)

3. Around Drum
(every 80 K)

Make a copy of OS-A4 test chart at manual image
density level 4.

1. Clean the mirrors, lens and reflectors by using
silicone cloth, cotton pad with water, or blower
brush.

2. Clean the exposure glass with alcohol or water.

3. Inspect the exposure lamp.

4. Clean the scanner guide rail with dry cloth.

5. Clean the magnification guide rail with dry cloth.

6. Replace the platen cover sheet.

Note: After removing the drum, wrap the drum in
clean sheets of paper to protect it.

1. Clean the ID sensor with blower brush.

2. Clean the pick-off pawl.

Replace the grid
plate (every 160 K)

4. Cleaning Unit
(every 80 K)

3. Clean the quenching lamp and erase lamp unit
with dry cloth.

4. Clean the end blocks, casing and transfer
guide plate with water or dry cloth.

5. Replace the corona wires and wire cleaner.

6. Clean the grid plate with blower brush.

1. Empty used toner tank.

2. Clean the cleaning seal.

3. Replace the cleaning blade.
Note: Apply setting powder to the surface and
edge of the new cleaning blade.

FSM 4-34 FT3013/3213

5. Development Unit
(every 80 K)

1. Remove the old developer.

2. Clean the entrance seal.

3. Clean the drive gears on the development unit.

4. Install the new developer.

6. Paper Feed
(every 80 K)

Paper Feed
(every 160 K)

7. Fusing Unit
(every 80 K)

Fusing Unit
(every 160 K)

1. Clean the registration roller and relay roller.

2. Inspect the registration and relay sensor
movement.

3. Clean the paper guide plate.

4. Clean the feed rollers and paper tray bottom
plate pad.

1. Replace the feed rollers and paper tray bottom
plate pads.

1. Replace the hot roller.

2. Inspect the fusing lamp.

3. Inspect the thermistor.

4. Clean and inspect the stripper pawls.

5. Clean the entrance and exit guide.

1. Replace the pressure roller.

8. Exit Unit
(every 80 K)

1. Clean the exit roller.

2. Inspect the exit sensor movement.

3. Replace the ozone filter.

9. Others

1. Inspect all the timing belts.

1. Reset the VL correction counter by SP95.

10. Copy Quality

2. Perform the drum initial setting by SP66 if the
drum was replaced.

3. Perform the developer initial setting by SP65.

4. Adjust the exposure lamp intensity by SP48.

5. Adjust the ADS voltage by SP56.

6. Adjust the Vsg by SP54.

7. Reset the toner end counter (SP58) by SP83.

FT3013/3213 4-35 FSM

6. DEFECTIVE COMPONENT TABLES

6.1 DEFECTIVE SENSOR TABLE

Component Condition Symptom

Scanner Home Position
Sensor
(S1)

Lens Home Position
Sensor
(S2)
(A152 copier only)

4th/5th Mirror Home
Position Sensor
(S3)
(A152 copier only)

Registration Sensor
(S4)

Exit Sensor
(S5)

Relay Sensor
(S6)

Image Density Sensor
(ID Sensor)
(S7)

Stays HIGH
(CN103-11)

Stays LOW
(CN103-11)

Stays HIGH
(CN103-8)

Stays LOW
(CN103-8)

Stays HIGH
(CN102-2)

Stays LOW
(CN102-2)

Stays HIGH
(CN117-2)

Stays LOW
(CN117-2)

Stays HIGH
(CN116-2)

Stays LOW
(CN116-2)

Stays HIGH
(CN117-6)

Stays LOW
(CN117-6)

Stays HIGH
(CN112-1)

Stays LOW
(CN112-1)

SC code (E22) is displayed.

SC code (E21) is displayed.

SC code (E29) is displayed.

SC code (E28) is displayed.

SC code (E2B) is displayed.

SC code (E2A) is displayed.

The "Check Paper Path" indicator and "J1"
indicator light when a copy is made.

The "Check Paper Path" indicator and "J1"
indicator light when the main switch is
turned on.

The "Check Paper Path" indicator and "J2"
indicator light when a copy is made.

The "Check Paper Path" indicator and "J2"
indicator light when the main switch is
turned on.

The "PE" indicator lights when a copy is
made.

The "J1" indicator stays on when the main
switch is turned on although there is no
copy paper on the by-pass feed table.

The CPU detects an ID sensor abnormal
condition. The ADS or Manual Image
Density indicators start blinking.

FSM 4-36 FT3013/3213

6.2 DEFECTIVE SWITCHES OR OTHER ELECTRICAL COMPONENTS

Component Condition Symptom

Main Switch
(SW1)

Front Cover Safety Switch
(SW2)

Paper Tray Switch
(SW3)

Exposure Lamp
(L1)

Fusing Lamp
(L2)

Fusing Thermistor
(TH1)

Fusing Thermoswitch
(TS)

Optics Thermofuse
(TF)

Optics Thermistor
(TH2)

OPEN
SHORT
OPEN
SHORT

OPEN
SHORT

OPEN
OPEN
OPEN

SHORT
OPEN

OPEN
OPEN

SHORT

The copier does not turn on.
The copier does not turn off.
The copier does not turn on.
The copier does not turn off when the front

or exit cover is opened.
The Start key stays red even when the 1st

paper tray is closed.
The Start key stays green even when the

1st paper tray is open, and the "J1"
indicator lights after the Start key is
pressed.

SC code (E11) is displayed.

SC code (E52) is displayed.

SC code (E55) is displayed.
SC code (E53) is displayed.
SC code (E52) is displayed.

SC code (E11) is displayed.

SC code (E40) is displayed.
The Energy Saver Function key blinks.

FT3013/3213 4-37 FSM

6.3 OPEN FUSE & CIRCUIT BREAKER TABLE

Component Circuit Symptom

FU201 (250 V/2 A)
(dc power supply board)

FU202 (250 V/4 A)
(dc power supply board)

FU401 (125 V/15 A)
(ac drive board)
... 115 V machine only

FU402 (250 V/6.3 A)
(ac drive board)
... 220∼230 V/240 V
machine only

F1 (250 V/2 A)
(DF main board)

FU101 (250 V/2 A)
(Between CN418 on the
ac drive board and CN1 of
the DF connector)
... 220~230 V/240 V
machine only

Circuit Breaker
... 220~230 V/240 V
machine only

+5 V (VC)
power supply

+24 V (VA)
power supply

Front door
safety

Front door
safety

DC power
supply for the
DF

AC power
supply for the
DF

AC power
supply

The copier does not turn on even when the
main switch is turned on.

The copier displays E22 on the operation
panel.

The copier does not turn on even when the
main switch is turned on.

The copier does not turn on even when the
main switch is turned on.

The DF does not turn on even when the
main switch is turned on.

The DF does not turn on even when the
main switch is turned on.

The copier does not turn on even when the
main switch is turned on.

FSM 4-38 FT3013/3213

SECTION 5

REPLACEMENT

AND

ADJUSTMENT

1. EXTERIOR AND INNER COVERS

1.1 EXTERIOR COVER REMOVAL

[A]

[B]

[C]

[E]

1.1.1 Front Cover

1. Open the front cover [A].

2. Remove the front cover (1 snap ring [B]).

1.1.2 Right Cover

1. Open the front cover.

2. Open the upper unit [C] by pushing the release lever [D].

3. Remove the right cover [E] (2 screws).
NOTE: The upper unit can lift with force. Be sure to support the upper

unit with one hand while pushing the release lever with your other
hand.

[D]

FT3013/3213 5-1 FSM

[A]

[C]

1.1.3 Upper Left Cover

[B]

[D]

[E]

1. Remove the upper left cover [A] (2 screws).

1.1.4 Lower Left Cover

1. Take out the copy tray [B].

2. Remove the lower left cover [C] (2 screws).

1.1.5 Upper Rear Cover

1. Remove the upper rear cover [D] (2 screws).

1.1.6 Lower Rear Cover

1. Remove the upper rear cover (2 screws).

2. Remove the lower rear cover [E] (2 screws).

FSM 5-2 FT3013/3213

1.1.7 Upper Cover

[B]

[A]

[C]

1. Remove the platen cover or DF.

2. Remove the left side scale (2 screws).

3. Remove the exposure glass. (See Exposure Glass Removal.)

4. Remove the upper rear cover (2 screws).

5. Remove the upper cover [A] with the operation panel [B] (9 screws and 2
connectors).

6. Remove the operation panel from the upper cover as shown. (1 screw
and 2 hooks).

NOTE: When reinstalling the operation panel, make sure to do the

following:

1. Pass the operation panel harness [C] through the hole and
connect the 2 connectors before reinstalling the operation
panel.

2. Insert the rear side of the operation panel into the upper cover,
and then push in the front side.

FT3013/3213 5-3 FSM

1.2 INNER COVER REMOVAL

[B]

[C]

1. Open the front cover [A].

2. Open the upper unit by pushing the release lever [B].
NOTE: The upper unit can lift with force. Be sure to support the upper

unit with one hand while pushing the release lever with your other
hand.

3. Remove the inner cover [C] (5 screws) as shown.

[A]

FSM 5-4 FT3013/3213

2. OPTICS

2.1 EXPOSURE GLASS REMOVAL

[A]

[B]

[C]

1. Take off the left scale [A] (2 shoulder screws).

2. Grasp the left edge of the exposure glass [B] and lift it up slightly. Slide
the other edge out from under the right glass holder [C]. Remove the
exposure glass.

NOTE: When reinstalling the exposure glass, make sure of the following:

a) The left edge of the glass is flush with the tab to the left of the

scale plate, and the right glass holder firmly secures the
exposure glass.

b) The red mark is positioned on the right hand side facing

upwards. This side is smoother and generates less static
electricity when the DF is used.

FT3013/3213 5-5 FSM

2.2 1ST MIRROR REMOVAL

[A]

[C]

1. Turn off the main switch.

2. Remove the exposure glass. (See Exposure Glass Removal.)

3. Move the first scanner to the cutout position (150 mm from the left scale).

4. Move the 1st scanner to the front side. Then, while holding the scanner,
press up on the rear spring plate [A] with a finger and remove the plate
with a pair of pliers. Leave the front spring plate [B] in position in the rear
side plate cutout.

5. Carefully slide the 1st mirror [C] toward the front of the machine and lift
the mirror out of the machine rear side first.

[B]

FSM 5-6 FT3013/3213

[B]

Rev. 1/95

[A]

-- To reinstall --

1. Insert the 1st mirror into the rear side plate cutout. Then insert the front
side of the mirror into the front spring plate.

NOTE: Make sure when installing the mirror that the reflecting surface

[A] is on the upper side as shown.

2. Insert the rear spring plate between the mirror and the rear side plate
cutout.

NOTE: Make sure that spring plate [B] is positioned correctly as shown.

3. Clean the optics components and perform the necessary SP modes
(SP95, SP48, and SP56).

FT3013/3213 5-7 FSM

2.3 2ND AND 3RD MIRROR REMOVAL

[B]

[A]

[C]

[F]

[D]

1. Turn off the main switch.

2. Remove the exposure glass. (See Exposure Glass Removal.)

3. Slide the 1st scanner two thirds of the way to the right.

4. Remove the front spring plate [A] of the 2nd mirror [B].

5. Carefully shift the 2nd mirror toward the front of the machine to remove
the rear spring plate [C].

6. Lift the 2nd mirror out of the machine.

7. Remove the pulley bracket [D] of the exposure lamp harness [E]
(1 screw).

8. Remove the 3rd mirror [F] in the same way as the 2nd mirror.

[E]

FSM 5-8 FT3013/3213

Rev. 1/95

[E]

[F]

[D]

[A]

[B]

[C]

[G]

[I]

[H]

-- To reinstall --

1. Position the 2nd mirror [A]/3rd mirror [B] in the front and rear side plate
cutouts.

NOTE: Make sure that the reflecting surface [C] faces the lens.

2. Set the rear spring plate [D] in the rear side plate cutout while holding the
mirror and set the front spring plate [E] in the front side plate cutout.

NOTE: a) Make sure that the notches [F] in the spring plate are

positioned as shown.
b) Do not touch the reflecting surface with bare hands.
c) When reinstalling the pulley bracket [G] while winding the

exposure lamp harness [H] around the pulley [I], do not bend

or break off the exposure lamp harness.
d) Clean the optics components and perform the necessary SP

modes (SP95, SP48, and SP56).

FT3013/3213 5-9 FSM

2.4 4TH AND 5TH MIRROR REPLACEMENT

[B]

[A]

[H]

[D]

Rev. 1/95

[C]

[G]

[F]

[E]

1. Turn off the main switch.

2. Remove the exposure glass. (See Exposure Glass Removal.)

3. Remove the lens cover [A] (2 screws).

4. Remove the 4th and 5th mirror assembly drive gear [B] (1 E-ring).

5. Slide the mirror assembly [C] all the way to the right and remove it.

6. Replace the fourth [D] and fifth [E] mirrors. (The procedure for removing
the mirrors from their brackets is the same as for the second and third
mirrors.)

NOTE: a) Make sure that the reflecting surface faces the lens.

b) Position the spring plates [F] as shown.
c) When reinstalling the 4th and 5th mirror assembly, make sure

that the hooks [G and H] are properly positioned as shown.

d) Clean the optics components and perform the necessary SP

modes (SP95, SP48, and SP56).

FSM 5-10 FT3013/3213

2.5 EXPOSURE LAMP REPLACEMENT

[A]

[F]

[D]

[B]

[G]

[C]

[I]

[H]

[E]

1. Turn off the main switch and unplug the copier.

2. Remove the exposure glass. (See Exposure Glass Removal.)

3. Move the first scanner to the cutout position at the rear frame [A] and
move the first scanner toward the front side as shown.

4. Place a strip of paper around the exposure lamp.

5. Loosen the screw [B] in the rear lamp terminal bracket [C].

6. Take the rear side [D] of the exposure lamp [E] off the rear lamp terminal
[F] while pressing the rear terminal.

7. Slide the exposure lamp toward the front side and pass the front side of
the exposure lamp through the space [G] between the front scanner
clamp [H] and the front copier frame [I] while lifting the rear side of the
exposure lamp.

8. Take out the exposure lamp.

FT3013/3213 5-11 FSM

[C]

[D]

[A]

[B]

[D]

8. Install a new lamp [A]. Use a strip of paper as shown to hold the lamp.
Set the front terminal [B] first.

NOTE: a) Make sure that the exposure lamp is properly positioned at the

front and rear [C] terminals.

b) Make sure that the blister [D] on the lamp is pointing straight

up as shown.

c) Return the first scanner to the original position and make sure

that the first scanner moves smoothly.

d) Clean the optics components and perform the necessary SP

modes (SP95, 48, and 56).

FSM 5-12 FT3013/3213

2.6 THERMOFUSE REPLACEMENT

[A]

[B]

[C]

1. Turn off the main switch and unplug the copier.

2. Remove the exposure glass. (See Exposure Glass Removal.)

3. Replace the thermofuse [A] (2 screws).

NOTE: When installing a new thermofuse, make sure that the thermofuse [B]

is in contact with the reflector [C] as shown.

FT3013/3213 5-13 FSM

2.7 SCANNER DRIVE WIRE REPLACEMENT

2.7.1 Wire Removal

[D]

[C]

[C]

[F]

[D]

[A]

1. Remove the following covers and parts.

Platen cover (if installed) Document feeder (if installed)
Upper rear cover Upper cover
Exposure glass Operation panel

2. Loosen the screw securing the rear first scanner wire clamp [A].

[E]

[B]

[E]

3. Remove the front first scanner wire clamp [B].

4. Remove the front and rear wire tightening springs [C].

5. Loosen the screws securing the front and rear wire fixing plates [D].

6. Remove the scanner wires [E] from the left side plate.

7. Remove the scanner wires (four wires) from the drive pulley [F].

8. Remove the drive pulley (1 E-ring).

FSM 5-14 FT3013/3213

2.7.2 Wire Installation

[2]

[B]

[1]

[A]

[D]

[1]

[2]

[C]

[3]
[4]

1. Put the bead at the end of the dark silver wire [1] in slot [A].

2. Put the bead of the light silver wire [2] in slot [B].

3. Wind the dark silver wire [1] clockwise half a turn around the pulley. Wind
the light silver wire [2] clockwise one complete turn around the pulley.

4. Wind the dark and light silver wires together five and a half times around
the pulley. Make sure that the dark silver wire is wound six times and the
light silver wire is wound six and a half times in total.

5. Set the omega clamp [C] over the wires on the drive pulley [D] as shown.

FT3013/3213 5-15 FSM

[E]

[1]

[2]

[4]

[3]

[4]

[D]

[B]

[3]

[A]

[C]

[1]
[2]

[3]
[4]

6. Put the bead of the dark silver wire [3] in slot [A], directly below the slot
that holds the end of the light silver wire [2].

7. Put the bead of the light silver wire [4] in the other slot [B], directly below
the slot that holds the end of the dark silver wire [1].

8. Wind the dark silver wire [3] clockwise one and a half times around the
pulley. Wind the light silver wire [4] once clockwise around the pulley.

9. Slide the omega clamp [C] down to secure all the wires as shown.
NOTE: a) The dark and light silver wires alternate on the pulley with the

dark silver wire uppermost.

b) Wires are not wound around the two grooves shown in the

illustration (rear view [D]).

c) Wires are wound around all the grooves shown in the

illustration (front view [E]).

10. Set the pulley on the drive shaft (1 E-ring).

FSM 5-16 FT3013/3213

[E]

[A]

[C]

[B]

[D]

[4]

[2]

11. Manually move the first and second scanners to home position.

12. Insert the four positioning pins [A] in the holes on the scanner guide rails
to secure the first and second scanners.

13. Loosen the wire tension bracket fixing screw [B] and the wire tension
adjusting screw [C].

14. Loosen the screw securing the front fixing plate [D]. Place wires [2] and
[4] on the pulleys as shown.

15. Hook the light silver wire [4] onto the front fixing plate and hook the wire
tension spring [E] onto the front fixing plate and the frame projection.

FT3013/3213 5-17 FSM

[C]

[3]

[B]

[A]

[1]

[C]

16. Place the dark silver wires ([1] and [3]) around the pulleys as shown.

17. Attach wire [3] to the rear wire fixing plate [A], then hook one end of
tension spring [B] to the fixing plate and the other end to the frame
projection.

18. Reinstall and tighten the first scanner clamps [C] (front and rear) and
remove the four positioning pins and the omega clamp.

19. Perform a free run (turn DIP switch 101-1 ON) to condition the wires.

FSM 5-18 FT3013/3213

[B]

[A]

[D][C]

[E]

20. Adjust the tension in the second scanner wire.
(1) Insert positioning pin [A] in the hole at the front end of the second

scanner.

(2) Loosely insert positioning pin [B] in the hole at the rear end of the

second scanner.

(3) Loosen the two screws [C] and [D] securing the wire tension bracket,

then turn the 2nd scanner positioning screw [D] clockwise until the

rear positioning pin drops and locks in position.
(4) Tighten the two screws [C] and [D] securing the wire tension bracket.
(5) Make sure the positioning pin [B] slides in and out smoothly. If not,

repeat step (3).
(6) Tighten the screws securing the front and rear wire fixing plates [E].

FT3013/3213 5-19 FSM

[A]

[B]

21. Adjust the first scanner wire clamps.
(1) Loosen the front and rear first scanner wire clamps [A].

(2) Insert the front and rear positioning pins [B] (2 pcs).
(3) Tighten the wire clamps.

22. Reassemble.
NOTE: Always adjust the first scanner wire clamps after adjusting the

tension in the second scanner wire.

FSM 5-20 FT3013/3213

2.8 SCANNER MOTOR REPLACEMENT

[A]

1. Turn off the main switch.

[C]

[B]

2. Remove the platen cover or DF.

3. Remove the upper rear cover and the upper cover.

4. Remove the 6P connector [A] from the main board (CN 105) and remove
the scanner motor harness from the harness clamps.

5. Replace the scanner motor [B] (2 screws [C]).

FT3013/3213 5-21 FSM

2.9 LENS DRIVE MOTOR REPLACEMENT

(FT3213 Copier only)

[C]

[D]

[A]

[D]

[E]

[B]

1. Turn off the main switch.

2. Remove the exposure glass and the lens cover.

3. Remove the tension spring [A] and the lens drive wire [B].

4. Remove the upper rear cover (2 screws).

5. Open the front cover.

6. Open the upper unit by pushing the release lever.

7. Disconnect the lens motor 6P connector [C].

8. Close the upper unit.

9. Remove the lens motor bracket [D] (2 screws and 1 clamp).

10. Remove the motor [E] from the bracket (2 screws), and replace the motor.

11. Reassemble.

FSM 5-22 FT3013/3213

[D]

[C]

[A]

[B]

-- Lens Drive Wire Installation --

[E]

[F]

1. Hook the spring [A] onto the sensor actuator bracket [B].

2. Wind the lens drive wire [C] three and half times around the pulley [D].

3. Unhook the spring and place the bead [E] at the other end of the wire in
slot [F] on the sensor actuator bracket.

4. Reattach the spring to the bracket.
NOTE: Rotate the lens drive pulley and make sure that the lens drive

wire moves smoothly.

FT3013/3213 5-23 FSM

2.10 4TH/5TH MIRROR MOTOR REPLACEMENT (FT3213 Copier Only)

[B]

[C]

[D]

[A]

1. Turn off the main switch.

2. Remove the following parts.

[D]

[E]

[B]

• Platen cover or DF

• Exposure glass

• Upper rear cover

• Lens cover

• Upper cover

• Right cover

3. Move the 4th/5th mirror assembly [A] to the left (viewed from the front).

4. Remove the motor bracket [B] (2 screws)

5. Free the copier main board [C] (3 locking supports).

6. Disconnect the motor 6P connector [D] located between the main board
and the copier frame.

7. Separate the 4th/5th mirror motor [E] from the bracket (2 screws) and
replace it.

FSM 5-24 FT3013/3213

3. DEVELOPMENT AND TONER SUPPLY

3.1 DEVELOPMENT UNIT REMOVAL

[A]

[B]

1. Open the front cover.

2. Remove the two screws as shown in the illustration above and take out
the development unit [A] while pulling the left side of the development
cover [B].

FT3013/3213 5-25 FSM

3.2 TONER SUPPLY UNIT REMOVAL

[A]

[B]

1. Take out the development unit. (See Development Unit Removal.)

2. Remove the toner supply unit [A] (2 screws).
NOTE: When reinstalling, make sure that there is no gap [B] between the

toner supply unit and the development unit. (See the Illustration.)

FSM 5-26 FT3013/3213

3.3 DEVELOPER REPLACEMENT

[A]

[C]

1. Remove the development unit (2 screws).

2. Set the development unit on a large sheet of paper [A].

3. Remove the toner supply unit (2 screws). (See Toner Supply Unit
Removal.)

4. Empty all the developer onto the paper making sure that no developer
remains on the development roller or in the unit.

NOTE: Dispose of the used developer according to local regulations.

[B]

[C]

5. Take one pack of developer [B], shake it well, and pour it into the
development unit while rotating the gears [C] on both sides to distribute
the developer evenly as shown.

NOTE: When installing new developer or manually rotating the

development roller, always make sure to turn the gears in the
direction shown in the above diagram. The copier might be
damaged if they are turned in the opposite direction.

6. Reinstall the toner supply unit and set the development unit in the
machine.

7. Perform the initial setting for new developer using SP65.

FT3013/3213 5-27 FSM

3.4 INLET SEAL REMOVAL

[A]

[C]

[B]

1. Take out the development unit.

2. Remove the inlet seal plate [A] by working a small slotted screwdriver as
shown.

NOTE: To install a new inlet seal plate, remove the covering from the

double-sided tape [B] and affix the inlet seal [C] to the
development unit lower casing. Tuck both ends of the seal inside
the lower casing as shown.

FSM 5-28 FT3013/3213

3.5 TONER SUPPLY CLUTCH REPLACEMENT

[C]

[A]

[B]

1. Turn off the main switch.

2. Remove the upper rear cover and main board (all connectors and 3
locking supports).

3. Remove the toner supply clutch bracket [A] (3 screws).

4. Remove the clutch [B] from the clutch bracket (2 E-rings, 2 bushing, and
1 gear [C]).

FT3013/3213 5-29 FSM

3.6 DEVELOPMENT BIAS VOLTAGE ADJUSTMENT (SP9-38)

[A]

ADJUSTMENT STANDARD Adjusting VR SP mode

DC --500 ± 10 V VR3 SP9-38

NOTE: VR3 on the CC/Grid/Bias power pack spare parts is pre-adjusted.

Usually it is not necessary to adjust VRB when the CC/Grid/Bias
power pack is replaced.

1. Set the multimeter range to dc 1500 V and connect the multimeter leads
as shown.

NOTE: Keep the multimeter leads away from the main board.

2. Turn on the main switch, close the front cover safety switch, then turn on
the development bias using SP9-38.

3. Adjust the development bias voltage to --500 ± 10 V by turning VR3 on
the CC/Grid/Bias power pack [A].

4. Press the Clear/Stop key and turn off the main switch.

FSM 5-30 FT3013/3213

4. CLEANING

4.1 CLEANING UNIT REMOVAL

[D]

[B]

[A]

[E]

[C]

NOTE: The bottom plate of the cleaning unit may be hot from the heat of the

fusing unit. Remove the unit by supporting your left hand on the
cushion [A] attached under the bottom plate as shown.

1. Open the front cover [B].

2. While holding down the cleaning blade release lever [C], remove the
cleaning unit [D] (1 screw) as shown.

NOTE: When reinstalling, make sure that the unit slides properly on the two

guide rails [E].

FT3013/3213 5-31 FSM

4.2 CLEANING BLADE REPLACEMENT

[A]

[B]

[C]

1. Remove the cleaning unit [A]. (See Cleaning Unit Removal.)

2. Remove the cleaning blade [B] (1 shoulder screw).

NOTE: a) Do not touch the edge of a new cleaning blade, as it is damaged

easily.
b) Apply setting powder [C] evenly on the surface and edge of the
new cleaning blade.
c) After installing a new cleaning blade, make sure it swivels.

FSM 5-32 FT3013/3213

4.3 USED TONER COLLECTION

[C]

[B]

CAUTION: After disposing of the toner in the used toner tank, SP83

must be done to clear the memory counter (SP58).

1. Remove the cleaning unit. (See Cleaning Unit Removal.)

2. Set the cleaning unit on a large sheet of paper [A].

3. Open the toner collection cover [B] while removing the hooks [C].

[A]

NOTE: Do not peel off the tape on the toner collection cover.

4. Pour the used toner slowly onto the paper sheet so that the toner does
not scatter.

5. Place the paper sheet with the used toner into a plastic bag.
NOTE: Dispose according to local regulations.

6. Reinstall the cleaning unit.

7. Perform SP83 to clear the memory counter.

FT3013/3213 5-33 FSM

4.4 ENTRANCE SEAL REPLACEMENT

[C]

[A]

[D]

[B]
[K]

[I]

[A]

[J]
[E]

[F]

[A]

less than 0.5mm

[H]

1. Remove the cleaning unit. (See Cleaning Unit Removal.)

2. Remove the used toner. (See Used Toner Collection.)

3. Clean the cleaning unit a vacuum cleaner.

[I]

[H]

[G]

4. Remove the two seals [A] and the entrance seal [B] together with the strip
of double-sided tape securing it to the lower casing [C].

5. Clean the lower casing with alcohol; make sure that no tape remains on
the casing surface.

6. Place a new strip of double-sided tape [D] on the lower casing surface.
The lower edge [E] of the tape must be flush with the edge [F] of the
projection as shown in the illustration.

7. Place the new entrance seal on the double-sided tape (the blue arrow [G]
should point up and be placed on the left side as shown). Extend the seal
so that both edges [H] align with the left and right edges [I] of the tape.

NOTE: a) The lower edge [J] of the entrance seal must be aligned with

the edge [F] of the projection on the lower casing.

b) Make sure that there are no kinks in the upper edge [K] of the

entrance seal.

8. Place the two seals [A] on both sides of the entrance seal as shown.

FSM 5-34 FT3013/3213

5. PAPER FEED

5.1 FEED ROLLER REPLACEMENT

[A]

[B]

[C]

[D]

1. Turn off the main switch.

2. Remove the 1st paper tray.

3. Remove the front cover.

4. Open the upper unit by pushing the release lever.

5. Remove the harness cover [A] (2 screws).

6. Remove the manual feed table [B] (1 screw and 1 shoulder screw).

7. Remove the relay sensor connector [C].

8. Remove the relay roller guide plate [D] as shown (2 screws).

FT3013/3213 5-35 FSM

[D]

[B]

[A]

[F]

[E]

[C]

[C]

9. Remove the lower rear cover [A] (2 screws).

10. While turning the main motor [B] clockwise (viewed from the front), turn
the feed rollers [C] until you can remove the feed roller screws [D].

11. Remove three feed roller screws (1 screw each).

12. Remove the feed rollers from the shaft [E] while pushing them up with
your hands as shown.

NOTE: When reinstalling the feed rollers, make sure that they are positioned

on the opposite side of the spring pin [F] as shown. Otherwise, the
six feed rollers will be positioned incorrectly.

FSM 5-36 FT3013/3213