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iiSCT Weight Transmitter Operator’s Manual
1.0 Introduction
WARNING
Important
WARNING
1.1Safety
1.1.1 Safety Symbol Definitions:
Indicates a potentially hazardous situation that, if not avoided
could result in death or serious injury, and includes hazards
that are exposed when guards are removed.
Indicates information about procedures that, if not observed,
could result in damage to equipment or corruption to and
loss of data.
1.1.2 Safety Precautions
Do not operate or work on this equipment unless you have
read and understand the instructions and warnings in this
manual. Contact any Rice Lake Weighing System dealer for
replacement manuals. Proper care is your responsibility.
Failure to heed may result in serious injury or death.
Risk of electrical shock. No user serviceable parts. Refer to qualified service
personnel for service.
The unit has no power switch, to completely remove D/C power from the unit,
disconnect the D/C power cable from the main socket.
DO NOT allow minors (children) or inexperienced persons to operate this unit.
DO NOT operate without all shields and guards in place.
DO NOT use for purposes other then weighing applications.
DO NOT place fingers into slots or possible pinch points.
DO NOT use this product if any of the components are cracked.
DO NOT make alterations or modifications to the unit.
DO NOT remove or obscure warning labels.
DO NOT use near water.
Introduction1
1.1.3 Equipment Recommendations
Important
Failure to follow the installation recommendations will be
considered a misuse of the equipment
To Avoid Equipment Damage
• Keep away from heat sources and direct sunlight.
• Protect the instrument from rain.
• Do not wash, dip in water or spill liquid on the instrument.
• Do not use solvents to clean the instrument.
• Do not install in areas subject to explosion hazard.
1.1.4 Correct Installation Of Weighing Instruments
• The terminals indicated on the instrument’s wiring diagram to be connected
to earth must have the same potential as the scale structure (ground). If you
are unable to ensure this condition, connect a ground wire between the
instrument and the scale structure.
• The load cell cable must be run separately to the instrument input and not
share a conduit with other cables. A shielded connection must be continuous
without a splice.
• Use “RC” filters (quench-arcs) on the instrument-driven solenoid valve and
remote control switch coils.
• Avoid electrical noise in the instrument panel; if inevitable, use special
filters or sheet metal partitions to isolate.
• The panel installer must provide electrical protection for the instruments
(fuses, door lock switch, etc.).
• It is advisable to leave equipment always switched on to prevent the
formation of condensation.
• Maximum Cable Lengths:
- RS-485: 1000 metres with AWG24, shielded and twisted cables
- RS-232: 15 metres for baud rates up to 19200
1.1.5 Correct Installation Of The Load Cells
Installing Load Cells:
The load cells must be placed on rigid, stable structures within .5% of plumb and
level. It is important to use mounting modules for load cells to compensate for
misalignment of the support surfaces.
Protection Of The Load Cell Cable:
Use water-proof sheaths and joints in order to protect the cables of the load cells.
Mechanical Restraints (pipes, etc.):
When pipes are present, we recommend the use of hoses, flexible couplings and
rubber skirted joints. In case of rigid conduit and pipes, place the pipe support or
anchor bracket as far as possible from the weighed structure (at a distance at least
40 times the diameter of the pipe).
Welding:
Avoid welding with the load cells already installed. If this cannot be avoided,
place the welder ground clamp close to the required welding point to prevent
sending current through the load cell body.
2SCT Weight Transmitter Operator’s Manual
Windy Conditions - Shocks - Vibrations:
Uses ground plate
to continue ground.
Uses structure to continue ground.
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The use of weigh modules is strongly recommended for all load cells to
compensate for misalignment of the support surfaces. The system designer must
ensure that the scale is protected against lateral shifting and tipping relating to
shocks and vibration, windy conditions, seismic conditions and stability of the
support structure.
Grounding The Weighed Structure:
By means of a 10ga solid or braided wire or braided grounding strap, connect the
load cell upper support plate with the lower support plate, then connect all the
lower plates to a single earth ground. Once installed electrostatic charges
accumulated are discharged to the ground without going through or damaging the
load cells. Failure to implement a proper grounding system might not affect the
operation of the weighing system; this, however, does not rule out the possibility
that the load cells and connected instrument may become damaged by ESD. It is
forbidden to ensure grounding system continuity by using metal parts contained
in the weighed structure.(see Figure 1-1.)
1.2Load Cells
1.2.1 Load Cell Input Test (Quick Access)
1.From the weight display, press for 3 seconds.
2.The display will read NU-CEL. Press .
3.The response signal of the load cell is displayed, expressed in mV with
four decimals. Press three times to exit set-up mode.
Figure 1-1. Installation Recommendations
Introduction3
1.2.2 Load Cell Testing
Important
ANALOG OUTPUT
(Current and Voltage)
PLC
PLC or FIELD SIGNALS
2 DIGITAL INPUTS
(Optoisolated,
Externally supplied)
2 RELAY
MAX 8 LOAD CELLS IN
PARALLEL
RS-485
RS-232
Modbus RTU
SERIAL PORT
DC power
supplier
(12-24 Volt )
Load Cell Resistance Measurement (Use A Digital Multimeter):
• Disconnect the load cells from the instrument and check that there is no
moisture in the load cell junction box caused by condensation or water
infiltration. If so, drain the system or replace it if necessary.
• The value between the positive signal wire and the negative signal wire must
be equal or similar to the one indicated in the load cell data sheet (output
resistance).
• The value between the positive excitation wire and the negative excitation
wire must be equal or similar to the one indicated in the load cell data sheet
(input resistance).
• The insulation value between the shield and any other load cell wire and
between any other load cell wire and the body of the load cell must be higher
than 20 Mohm (mega ohms).
Load Cell Voltage Measurement (Use A Digital Multimeter):
• Remove weight of scale from load cell to be tested.
• Make sure that the excitation wires of the load cell connected to the
instrument is 5 Vdc +/- 3%.
• Measure the millivolt signal between the positive and the negative signal
wires by directly connecting them to the multi-meter, and make sure it reads
between 0 and 0.5 mV (thousandths of a Volt).
• Apply load to the load cell and make sure that there is a signal increment.
If one of the above conditions is not met, please contact the
technical assistance service.
1.3Specifications
• Weight indicator and transmitter for Omega/DIN rail mounting suitable for
back panel; space saving vertical shape. Six-digit semi alphanumeric display
(18mm h), 7 segment. Four-key keyboard. Dimensions: 25x115x120 mm.
• Displays the gross weight; with an external contact capable of remote
zeroing and gross/net switching.
• IP67 box version (dimensions: 170x140x95mm). Four fixing holes diameter
4mm (center distance 122x152mm).
• Peak weight function.
4SCT Weight Transmitter Operator’s Manual
• Transmits the gross or net weight via opto-isolated analog output 16 bit,
current 0-20mA, 4-20mA or voltage 0-10V, 0-5V (±0V / ±5V by closing a
soldered jumper).
• Transmits the gross or net weight via RS-485 serial port, by means of
protocols:
- Modbus RTU
- ASCII bidirectional protocol
- Continuous transmission
Power Supply And Consumption (VDC) 12 - 24 VDC (standard)+/- 10% ; 5 W
No. Of Load Cells In Parallel and
Supply
Linearity / Analog Output Linearity < 0.01% F.S. ; < 0.01% F.S.
Thermal Drift / Analog Output Thermal
Drift
A/D Converter 24 bit (16.000.000 points)
Max Divisions (With Measurement
Range: +/-10mv = Sens. 2mv/v)
Measurement Range +/- 19.5 mV
Max Sensitivity Of Usable Load Cells +/-3mV/V
Max Conversions Per Second 80 conversions/second
Display Range - 999999 ; + 999999
No. of Decimals / Display Increments 0 - 4 / x 1 x 2 x 5 x 10 x 20 x 50 x 100
Digital Filter / Readings Per Second 0.080 – 7.5 sec / 5 - 80 Hz
Relay Logic Outputs N.2 - max 24 VAC ; 60mA
Logic Inputs N.2 - optoisolated 5 - 24 VDC PNP
Serial Ports RS-485 (RS-232)
Baud Rate 2400, 4800, 9600, 19200, 38400,
Humidity (Non Condensing) 85 %
Storage Temperature - 30°C + 80°C
Working Temperature - 20°C + 60°C
Optoisolated Analog Output 16 Bit -
Current output: max load 300 Ohm
Voltage output: min. load 10 kOhm
- EXCITATION
+ EXCITATION
- SIGNAL
+ SIGNAL
- EXCITATION
+ EXCITATION
- SIGNAL
+ SIGNAL
- EXCITATION
+ EXCITATION
- SIGNAL
+ SIGNAL
- EXCITATION
+ EXCITATION
- SIGNAL
+ SIGNAL
• It is recommended that the negative side of the power supply be grounded.
• It is possible to power up to eight 350 ohm load cells or sixteen 700 ohm
load cells.
• Connect terminal “0 VDC” to the RS-485 common of the connected
instruments in the event that these receive alternating current input or that
they have an opto-isolated RS-485.
• In case of an RS-485 network with several devices it is recommended to
activate the 120 ohm termination resistance on the two devices located at the
ends of the network, see Section 2.5.1 “RS-485 Serial Communication” on
page 25
2 outputs: configurable setpoints or remote output management via protocol.
2 inputs (Default: SEMI-AUTOMATIC ZERO input 1; NET/GROSS input
2): settable to have the following functions: SEMI-AUTOMATIC ZERO,
NET/GROSS, PEAK, or REMOTE CONTROL (see Section 2.6 “Outputs
And Inputs Configuration” on page 26).
6SCT Weight Transmitter Operator’s Manual
1.5LED and Key Functions
MENU
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TARE
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MENU
TARE
MENU
TARE
Note
LEDMain functionSecondary function *
NETNet weight LED: net weight display (semi-
automatic tare or preset tare)
Zero LED (deviation from zero not more than +/-
0.25 divisions)
Stability LEDLED lit: output 1 closed
kgUnit of measure: kgLED lit: output 2 closed
gUnit of measure: gNo meaning
LUnit of measure:lbNo meaning
* To activate the secondary LED function, during weight display press and hold
, then press .
Long press
KeyShort press
(3 sec)Into menus
Zero SettingCancel or return to previous
Escape
Captures Tare
Gross Net
Removes Tare
Net Gross
Scroll/
Backspace
mV load cell
test
Next/ Data
Entry
Setting setpoints
and hysteresis
Enter
LED lit: input 1 cosed
LED lit: input 2 closed
menu
Select figure to be modified or
return to previous menu item
Modify selected figure or go
to next menu item
Confirm or enter in submenu
+Setting general parameters (press and hold then press
to enter set-up menu.
+Setting preset tare (press and hold then press to enter
set-up menu.
The LEDs light up in sequence to indicate that a setting and not a
weight is being viewed.
Introduction7
1.6Instrument Commissioning
Note
1.Plug power cord in to outlet to turn on indicator, the display shows in
sequence:
-“SU” followed by the software code (e.g.: SU S );
-- “r” followed by the software version (e.g.: r 1.04.01 );
-- “HU” followed by the hardware code (e.g.: HU 104 );
- - the serial number (e.g.:1005 15 );
2.Check that the display shows the weight and that when loading the load
cells there is an increase in weight.
3.If there is not, check and verify the connections and correct positioning
of the load cells.
If instrument has NOT been calibrated complete Section 2.1 before
proceeding to next step.
4.Reset to zero. See Section 2.1.3 “Zero Setting” on page 15.
5.Check the calibration with test weights and correct the indicated weight
if necessary. See Section 2.1.5 “Weight (Span) Calibration (With Test
Weights)” on page 16.
6.If you use the analog output, set the desired analog output type and the
full scale value. See Section 2.4 “Analog Output” on page 21.
7.If you use serial communication, set the related parameters. See Section
2.5 “Serial Communication Settings” on page 23.
8.If setpoints are used, set the required weight values and the relevant
parameters. See Section 2.8 “Setpoints Programming” on page 29 and
Section 2.6 “Outputs And Inputs Configuration” on page 26.
1.6.1 If The Instrument Has Not Been Calibrated
Missing plant system identification tag, proceed with calibration:
1.If load cells data are unknown, follow the procedure in Section 2.1.5
“Weight (Span) Calibration (With Test Weights)” on page 16.
2.Enter the rated data of load cells following the procedure given in
Section 2.1.1 “Theoretical Calibration” on page 14.
8SCT Weight Transmitter Operator’s Manual
2.0 Configuration
CALIBFILTERPARA 0
SERIAL
0 SET
AUTO 0
TRAC 0
TESTOut-In
2
3
4
5
1
0
8
9
7
6
See
Serial
Submenu
See
Calib
Submenu
See
Serial
Submenu
IN
OUT
NU CEL
Enter #
ANALOG
MODE
TYPE
Enter #
0-10 V
0-20 mA
4-20mA
ANA 0ANA FSCOR FSCOR 0
Enter #
Enter #
Enter #Enter #
-5+5 V
-10+10 V
0-5 V
Gross
Net
000000
PtArE
SEtP1
Figure 2-1. Scale Menu Structure
Configuration9
ParameterChoicesDescription
CALIbFS-tEO
See Section 2.1“Calibration” on page 11.
SEnS I b
dI UI S
NASS
ZErO
1 NP 0
WEIGHt
unIt
COEFF
FILTER0-9
4 *
PArA 00 SEt
AuTO 0
trAC 0
ANALOGtYPE
NOdE
ANA 0
ANA FS
COr 0
COr FS
SErIALrS-485
bAud
Addr
dELAY
PArItY
STOP
Out-InOut 1
Out 2
In 1
In 2
tEStIn
Out
ANALOG
NU-CEL
*
- indicates default value.
Allows a stable weight display to be obtained.
See Section 2.2 “Filter On The Weight” on page 19.
See Section 2.3 “Zero Parameters” on page 20.
See Section 2.4 “Analog Output” on page 21.
See Section 2.5 “Serial Communication Settings”
on page 23.
See Section 2.6 “Outputs And Inputs
Configuration” on page 26.
See Section 2.7 “Test” on page 28.
Table 2-1. Scale Menu
10 SCT Weight Transmitter Operator’s Manual
2.1Calibration
dI UI S
WEIGHt
unIt
COEFF
LItrE
bAr
AtN
PI ECE
nEUton
lb
OtHEr
HI LOG
HI LO-N
nEU-N
G
t
FS-tEO
Enter #
SEnS Lb
Enter #
NASS
Enter #
ZErO
Enter #
Enter #Enter #
I NP 0
Enter #
50
100
0.0001
0.0002
20
10
0.002
0.005
0.001
0.0005
2
5
0.02
0.05
0.01
0.2
0.5
0.1
1
FILtEr
PArA 0SErIAL
tESt
Out-In
ANA LOG
000000
SEtP1
CALIb
PtArE
Note
Figure 2-2. Calibration Menu Structure
ParameterChoicesDescription
FS-TEDEnter #
deno *
System Full Scale is determined by multiplying one
load cell capacity by the number of load cells used.
Example of system full scale value calculation:
4 cells of 1000kg ---->
FULL SCALE = 1000 X 4 = 4000
The instrument is supplied with a
theoretical full scale value deno
SENS LBEnter #
0.50000
to
7.00000
2.00000 *
Sensitivity is a load cell rated parameter expressed
in mV/V. Set the average sensitivity value indicated on
the load cells. I
Example of 4-cell system with sensitivity
2.00100, 2.00150, 2.00200, 2.00250;
calculated as (2.00100 + 2.00150 + 2.00200 +
Table 2-2. Calibration Menu
corresponding to 10000. To restore
factory values, set 0 as full scale.
enter 2.00175,
2.00250) / 4.
Configuration 11
ParameterChoicesDescription
TARE
dI UI S1
2 *
5
10
Division (resolution) - the weight increment (display
division size) that the scale counts by.
Selections are: 0.0001 and 100 with x1 x2 x5 x10
increments.
20
50
100
0.0001
0.0002
0.0005
0.001
0.002
0.005
0.01
0.02
0.05
0.1
0.2
0.5
NASSEnter #
0 *
to
max full scale
Maximum capacity (Live Load/Product) that can
be displayed. When the weight exceeds this value by
9 divisions, the display will go to dashes, indicating
overload.
Setting this value to 0 will disable the over capacity
function.
ZErO
0
Used to capture the deadload of the scale
system. With the scale empty, the displayed value
can be zeroed off. This menu may also be accessed
directly from the weighing mode to compensate for
zero changes or variations.
Press to display the accumulated weight that
has been zeroed off.
INP 0Enter #
0 to 999999
0 *
Estimated dead load value of the scale when a
scale contains product that cannot be removed. The
value entered is the dead load. This value will be
replaced if the zero function is performed later.
Table 2-2. Calibration Menu
12 SCT Weight Transmitter Operator’s Manual
ParameterChoicesDescription
Note
Note
WEIGHTEnter #
0 *
UNITG
COEFFEnter #
*
- indicates default value.
t
Lb *
nEUton
LI trE
bAr
AtN
PI ECE
nEU-N
HI LO-N
OtHEr
HI LOG
0-99.9999
0 *
Weight (Span) Calibration - after the Theoretical
Calibration has been completed and zero is set, the
calibration can be adjusted with actual test weights
by changing the displayed value in this parameter.
If changes are made to the theoretical
Full Scale (
SEnSIb
(
parameters, the weight (span) calibration is
cancelled and the theoretical calibration is
initiated and applied.
If the theoretical full scale (
capacity full scale (
(span) calibration (
currently in use is theoretical; if they are different,
the calibration in use is the weight (span)
calibration based on calibration weights.
If changes are made to the theoretical full scale
(
FS-tEO
divisions (
parameters containing a weight value will be set
to default values (setpoints, hysteresis, etc.).
Unit of Measure - select to determine what unit of
measure is displayed and printed.
See Section 2.1.6 “Setting Units of Measure” on
page 17 for description of units.
Multiplier Value entered will display an alternative
unit of measure if the digital input is set for COEFF
and is in a closed state.
), the capacity full scale (
dI UI S
FS-tEO
) or Divisions (
FS-tEO
NASS
) are equal in weight
WEIGHt
), then the calibration
) parameters, all the system’s
), the Sensitivity
dI UI S
)
) and the
NASS
) or
Table 2-2. Calibration Menu
To calibrate the instrument, the “Theoretical Calibration” on
page 14 must be completed first. After Theoretical Calibration is
set, the scale can be set with actual weights (see Section 2.1.5
“Weight (Span) Calibration (With Test Weights)” on page 16).
Configuration 13
2.1.1 Theoretical Calibration
Note
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PRINT
MENU
TARE
PRINT
MENU
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PRINT
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Note
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This function allows load cell rated values to be set.
To perform the theoretical calibration set FS-tED, SEnS lb and dI UI S in
sequence:
When entering a menu, the LED’s will begin scrolling, when
selection is made and confirmed the LED’s will be off.
1.Press and hold , then press , CALIb will be displayed.
2.Press , FS-tEO is displayed. Press .
3.Press or
until total load cell capacity (system full scale) is
displayed, press .
4.Press or
5.Press or
until SEnS lb is displayed, press .
until desired load cell mV/V is displayed,
press .
6.Press or
7.Press or
until dI UI S is displayed, press .
until desired display division size is displayed,
press .
8.This complete the Theoretical Calibration, press twice to exit setup menu or continue to Section 2.1.2.
By modifying the theoretical full scale, the sensitivity or divisions,
the weight (span) calibration is cancelled and the theoretical
calibration only is considered valid.
If the theoretical full scale and the recalculated full scale in weight
(span) calibration (see Section 2.1.5) are equal, this means that the
calibration currently in use is theoretical; if they are different, the
calibration in use is the weight (span) calibration based on test
weights.
By modifying the theoretical full scale, the sensitivity or divisions
and all the system’s parameters containing a weight value will be
set to default values (setpoints, hysteresis, etc.).
2.1.2 Maximum Capacity (NASS )
Maximum capacity (live load/product) that can be displayed. When the weight
exceeds this value by 9 divisions the following is displayed ‘
overload. To disable this function, set to 0.
------
’, indicating
1.Press and hold , then press . CALIb will be displayed.
14 SCT Weight Transmitter Operator’s Manual
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