Rice Lake Revolution 680 Synergy Plus Technical Manual

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680 Synergy Plus

Digital Weight Indicator

Technical Manual

August 14, 2019 PN 192627 Rev A

An ISO 9001 registered company

Rice Lake Weighing Systems

is a registered trademark of

Rice Lake Weighing Systems.

All other brand or product names within this publication are trademarks or

registered trademarks of their respective companies.

All information contained within this publication is, to the best of our knowledge, complete and

accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make

changes to the technology, features, specifications and design of the equipment without notice.

The most current version of this publication, software, firmware and all other product

updates can be found on our website:

www.ricelake.com

Contents

Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.

Contents

1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3 Option Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1.1 Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3 Backplate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4.1 Cable Shield Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4.2 Torque Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4.3 Load Cell Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4.4 RS-232 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4.5 RS-485/422 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4.6 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4.7 Micro USB Device Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4.8 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4.9 Option Card Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.5 CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.6 Backplate Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.7 Sealing the Indicator (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.8 Parts Kit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.9 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2 LED Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3 General Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3.1 Numeric Value Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3.2 Alphanumeric Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4 General Indicator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.1 Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.2 Toggle Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.3 Toggle Gross/Net Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.4 Acquire Tare. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.5 Remove Stored Tare Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.6 Preset Tare (Keyed Tare) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.7 Display a Stored Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.8 Clear a Stored Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.9 View Audit Trail Counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.10 View Legally Relevant Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.11 Display Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.12 Print Accumulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.4.13 Clear Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.4.14 Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

680 Synergy Plus – Digital Weight Indicator

Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars

Contents

3.4.15 Enter New Unit ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4.16 View and Edit Time Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4.17 View and Edit Date Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4.18 View Configured Setpoint Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.4.19 Reset Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.0 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.1 Setup Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.1.1 Audit Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.2 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.3 Audit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.4 Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.4.1 Setup – Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.4.2 Setup – Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.4.3 Setup – Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.4.4 Setup – Communication Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.4.5 Setup – Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.4.6 Setup – Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.4.7 Setup – Stream Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.4.8 Setup – Setpoints Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4.4.9 Setup – Digital I/O Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4.4.10 Setup – Analog Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.5 Accumulator Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.6 Tare Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.0 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.1 Front Panel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.1.1 Span Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.1.2 Linear Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.2 Alternative Zero Calibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.2.1 Last Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.2.2 Temporary Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.2.3 Rezero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.3 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.0 Revolution® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.1 Connecting to the Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.2 Saving and Transferring Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.2.1 Saving Indicator Data to a Personal Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.2.2 Downloading Configuration Data from PC to Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.3 Updating Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.0 EDP Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.2 Reporting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.3 Reset Configuration Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.5 EDP Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

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Contents

7.6 Internet Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.7 Stream Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.8 Feature Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.9 Regulatory Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.10 Setpoint Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7.11 Print Format Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.12 Digital I/O Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.13 Analog Output Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.14 Weigh Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.15 Batching Control Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

8.0 Print Formatting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.1 Print Formatting Tokens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.2 Customizing Print Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

8.2.1 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

9.0 Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9.1 Batch and Continuous Setpoints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9.2 Batching Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.2.1 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.2.2 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.0 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10.1 Maintenance Checkpoints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10.2 Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10.3 Troubleshooting Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10.4 Battery Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

10.5 Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

11.0 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.1 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.1.1 Displayed Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.2 ZZ EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.3 Continuous Data (Stream) Output Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

11.3.1 Rice Lake Weighing Systems Stream Format (RLWS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

11.3.2 Cardinal Stream Format (cardnal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

11.3.3 Avery Weigh-Tronix Stream Format (wtronix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

11.3.4 Mettler Toledo Stream Format (toledo) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

11.4 Local/Remote Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.5 Audit Trail Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.6 Conversion Factors for Secondary Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.7 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.7.1 Digital Rolling Average Filter (AVGONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.7.2 Adaptive Filter (ADPONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

11.7.3 Damping Filter (DMPONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

11.8 Regulatory Mode Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

11.9 ASCII Character Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

11.10 Front Panel Display Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

680 Synergy Plus – Digital Weight Indicator

Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars

Contents

12.0 Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

13.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

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Introduction

DANGER

WARNING

CAUTION

IMPORTANT

WARNING

1.0 Introduction

This manual is intended for use by service technicians responsible for installing and servicing 680 digital weight indicators.

Configuration and calibration of the indicator can be accomplished using the Revolution front panel keys. See Section 4.0 on page 22 and Section 5.0 on page 40 for information about configuration and calibration.

configuration utility or the indicator

Manuals and additional resources are available from the Rice Lake Weighing Systems website at

www.ricelake.com

Warranty information can be found on the website at www.ricelake.com/warranties

1.1 Safety

Safety Signal Definitions:

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.

Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.

General Safety

Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.

Failure to heed could result in serious injury or death.

Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualified service personnel only.

Ensure the power cord is disconnected from the outlet before opening the unit.

Do not allow minors (children) or inexperienced persons to operate this unit.

Do not operate without the enclosure completely assembled.

Do not use for purposes other than weight taking.

Do not place fingers into slots or possible pinch points.

Do not use this product if any of the components are cracked.

Do not exceed the rated specification of the unit.

Only connect unit to equipment certified to IEC 60950, IEC 62368, IEC 61010 or similar.

Do not make alterations or modifications to the unit.

Do not remove or obscure warning labels.

Do not use solvents or aggressive substances to clean the indicator.

Do not submerge.

680 Synergy Plus – Digital Weight Indicator

1.2 Operating Modes

Weigh Mode

Weigh mode is the default mode of the indicator. The indicator displays gross or net weights as required, using the annunciators to indicate scale status and the type of weight value displayed.

User Mode

User mode is accessible by pressing on the front panel. The indicator displays the audit, accumulator, tare and version menus when in user mode.

Setup Mode

Most of the procedures described in this manual, including calibration, require the indicator to be in setup mode. See Section 4.0 on page 22 for the procedure to enter setup mode and the parameters available.

1.3 Option Card

The 680 has a single option card slot which can support the Synergy Series Single Analog Output option card (PN 195084). The option card kit includes instructions for installation and setup.

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2.0 Installation

WARNING

AVERTISSEMENT

CAUTION

ATTENTION

Installation

This section describes procedures for connecting power, load cells, digital I/O and data communication cables to a 680 indicator. An assembly drawing and parts list are included for the service technician.

Risk of electrical shock. Risque de choc.

Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to state and local regulations.

Risque d’explosion si la batterie est remplacée par un type incorrect. Mattre au rebus les batteries usagées selon les règlements d'état et locaux.

Use anti-static protection for grounding and to protect components from electrostatic discharge (ESD) when working inside the 680 enclosure.

Procedures requiring work inside the 680 must be performed by qualified service personnel only.

The electric receptacle to the 680 must be easily accessible.

Disconnect power before servicing. Débranchez l’alimentation avant l’entretien.

2.1 Unpacking

Immediately after unpacking, visually inspect the 680 to ensure all components are included and undamaged. The shipping carton contains the indicator, this manual and a parts kit (Section 2.9 on page 12). If parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.

2.1.1 Product Dimensions

Figure 2-1. Product Diagram

A B C D E F

10.02'' (254.5 mm) 11.58'' (294.1 mm) 6.00'' (152.4 mm) 8.57'' (217.7 mm) 3.40'' (86.4 mm) 4.05'' (102.9 mm)

Table 2-1. Product Dimensions

680 Synergy Plus – Digital Weight Indicator

(

3.01)

(

6.00)

(

2.01)

(

1.51) (

3.00

)

(4X

(

0.28

)

(

.37

)

Note

2.2 Mounting Instructions

The 680 includes a universal mount stand. The stand can be mounted on a wall, tabletop or a flat surface.

1.50)

Figure 2-2. Mounting Dimensions

The universal mount stand comes attached to the 680. Rice Lake Weighing Systems recommends removing the 680 from the stand prior to mounting.

Figure 2-3. Mounting the Indicator

1. Using the mount as a template, mark the screw locations.

2. Drill holes for the screws.

3. Secure the universal mount using the appropriate length 1/4'' or M6 hardware (not included).

4. Reattach the 680 to the universal mount stand.

The parts kit includes rubber grommets to insert into the four screw holes of the universal mount stand for a non-mounted application.

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2.3 Backplate Removal

WARNING

Note

WARNING

IMPORTANT

Remove the backplate of the 680 to connect cables and to gain access to the 680 board and power supply.

Before opening the unit, ensure the power cord is disconnected from the power outlet.

1. Place the 680 face-down on an anti-static work mat.

2. Remove the screws holding the backplate to the enclosure.

3. Lift the backplate away from the enclosure and disconnect the ground wire from the backplate.

Installation

Figure 2-4. Removing the Backplate

The 680 ships with only four screws securing the backplate. The remaining backplate screws are included in the parts kit. For reassembly, torque backplate screws to 15 in-lb (1.7 N-m).

2.4 Cable Connections

The 680 provides five cord grips at the bottom of the enclosure for cabling into the indicator. One of the cord grips is used for the power supply and the other four are used to accommodate the load cell cable and the serial, digital inputs and outputs, Ethernet, micro USB or the optional analog output communications cables. Three of the four free cord grips come with a plug installed to prevent moisture from entering the enclosure. Depending on the application, remove the plugs from cord grips to be used and install cables as required. The recommended cable strip length is 0.25'' (7 mm) for all 680 connectors. See Figure 2-5 for the recommended assignments for the 680 cord grips.

Only connect unit to equipment certified to IEC 60950, IEC 62368, IEC 61010 or similar.

Setup switch access screw

Load cell cable cord grip (open)

Communications access cord grip (plugged)

Power cord

Figure 2-5. Recommended Cord Grip Assignments

Do not have open/bare wires outside of the enclosure. Make sure no stripped portion of cable is on the outside of the cord grips.

680 Synergy Plus – Digital Weight Indicator

2.4.1 Cable Shield Grounding

Except for the power cord, all cables routed through the cord grips must be shield grounded against the enclosure.

• Use hardware provided in the parts kit to install shielding clamps on the grounding bracket at the bottom of the enclosure

• Install only the necessary amount of shielding clamps for the cord grips to be used

• Remove the insulated jackets and shielding per the following instructions

Shielding Procedure

1. Install the shielding clamps on the grounding rail using the clamp screws. Finger tighten the screws at this time.

2. Route the cables through the cord grips and the shielding clamps to determine the cable lengths required to reach the appropriate cable connectors.

3. Mark cables to remove the insulated jacket as described below for Foil Shielded Cables and Braid Shielded Cables.

Foil Shielded Cables

Shield wire

Length of foil before folding back on cable insulation

Cut insulated jacket here for foil shielded cables

Figure 2-6. Foil Shielded Cable

Silver

side out

1. Strip the insulated jacket and foil 1/2'' (15 mm) past the shielding clamp.

2. Strip another 1/2'' of the insulated jacket, leaving the foil shielding exposed.

3. Fold the foil shielding back on the cable where the cable passes through the clamp.

4. Ensure the silver (conductive) side of the foil is turned outward.

5. Wrap the shield wire around the cable, ensuring it contacts the foil where the cable passes through the clamp.

6. Torque the shielding clamp screw to 10 in-lb (1.1 N-m), ensuring the clamp is around the cable and contacting the shield wire.

Braid Shielded Cables

Braid

Cut insulated jacket here

Figure 2-7. Braid Shielded Cable

1. Strip the insulated jacket and braided shielding from a point just past the shielding clamp.

2. Strip another 1/2'' (15 mm) of the insulated jacket, leaving the braid exposed where the cable passes through the clamp.

3. Torque the shielding clamp screw to 10 in-lb (1.1 N-m), ensuring the clamp is contacting the braided shielding of the cable.

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2.4.2 Torque Ratings

Note

Refer to Table 2-2 throughout installation and use of product to maintain proper torque ratings for 680 components.

Component Torque Rating

Backplate Screw 15 in-lb (1.7 N-m) Setup Screw 10 in-lb (1.1 N-m) Cord Grip Nut (to enclosure) 33 in-lb (3.7 N-m) Cord Grip Dome Nut (around cable) 22 in-lb (2.5 N-m)

Table 2-2. Component Torque Ratings

2.4.3 Load Cell Cables

To attach the cable from a load cell or junction box, route cable to the J1 connector ( cable is included in the parts kit. See

A ferrite from the parts kit must be applied to the load cell cable within 1'' (25 mm) of the load cell. The cable must be sent through the ferrite twice.

Table 2-3

for wiring the load cell cable from the load cell or junction box to connector.

Connector Pin Function

J1 1 +SIG

2 –SIG 3 +SENSE 4 –SENSE 5 +EXC 6 –EXC

Table 2-3. J1 Pin Assignments (Load Cell)

Section 2.5 on page 10

). Connector for the

Installation

For a 4-wire installation leave pins 3 and 4 empty on the connector. For a 6-wire installation set the SENSE parameter to 6-WIRE in the CONFIG menu (Section 4.4.1 on page 24).

2.4.4 RS-232 Serial Communications

The J3 connector (Section 2.5 on page 10) is intended to provide a connection point for the RS-232 serial communications. Two RS-232 ports are available. See Table 2-4 for the pin assignments for the J3 connector.

Connector Pin RS232-1 RS232-2

J3 1 GND –

2 RX1 – 3 TX1 – 4 – GND 5 – RX2 6 – TX2

Table 2-4. J3 Pin Assignments (RS-232)

2.4.5 RS-485/422 Serial Communications

The J4 connector (Section 2.5 on page 10) is intended to provide a connection point for the RS-485/422 serial communications. See Table 2-5 for the pin assignments for the J4 connector.

Connector Pin RS485 422/485 Adapter

J4 1 GND GND

2 RXB 3 RXA TDB(+) 4 TXZ 5 TXY RDB(+)

Table 2-5. J4 Pin Assignments (RS-485/422)

TDA(-)

RDA(-)

For transmit connections TXZ = TDB and TXY = TDA.

680 Synergy Plus – Digital Weight Indicator

Note

2.4.6 Digital I/O

The Digital I/O port, J5 connector (Section 2.5 on page 10) is intended to be connected to both digital inputs and outputs. Digital inputs can be set to provide many functions, including most keypad functions except MENU. Digital inputs are active low

(0 VDC) and inactive high (5 VDC). Use the Digital I/O menu to configure the digital inputs. Digital outputs are used to control relays which drive other equipment. Outputs are designed to sink, rather than source current.

Each output is an open collector circuit, capable of sinking 20 mA when active. Digital outputs are active when low or at 0 VDC, with reference to the 5 VDC supply.

Use the Digital I/O menu to set the function of the Digital I/O pins to OUTPUT and then use the Setpoints menu to configure the digital outputs. See Table 2-6 for the pin assignments for the J5 connector.

Connector Pin Signal

J5 1 5 VDC, 250 mA max

2 GND 3 DIO1 4 DIO2 5 DIO3 6 DIO4

Table 2-6. J5 Pin Assignments (Digital I/O)

2.4.7 Micro USB Device Communications

The Micro USB port, J7 connector (Section 2.5 on page 10), is intended to be connected to a PC only. It appears as a Virtual COM Port and is assigned a “COMx” designation. Applications communicate through the port like a standard RS-232 communications port.

The driver must be installed on the PC before the Micro USB device port can be used. With the PC and 680 powered on, connect a USB cable from the PC to the micro USB connector (J7) on the 680. The PC recognizes if a device has been connected, and attempts to install the driver needed to make it work. The driver can also be downloaded from the Rice Lake website.

If using Windows 7 or later and the PC is connected to the Internet, the operating system may be able to install the drivers automatically.

When the individual drivers are installed, a new COM Port designation is assigned for each physical USB port the 680 is connected to on the PC.

For example, if the PC has two physical RS-232 COM Ports, they most likely are designated COM1 and COM2. When connecting the 680 to a USB port on the PC, it is assigned the next available port designation, or in this case, COM3. When plugging into the same physical USB port on the PC, the port designation is again COM3. If plugging into another physical USB port on the PC, it is assigned the next available designation, in this case COM4.

After the drivers are installed, use Windows

Device Manager to determine the COM Port designation which was assigned to

the USB port, or open the application to be used with the 680, such as Revolution, to see which ports are available. Configuration of the Micro USB port is done in the USBCOM sub-menu under PORTS in setup mode. The port can be configured as either a demand port for EDP commands and printing, or as a data streaming port. Other settings

include the termination character(s), echoes, responses, the end-of-line delay and whether or not the 680 displays a 'print' message when a print format sends data out the port.

If a computer application has an open communications connection through the Micro USB device port and the physical cable connection is interrupted, a soft reset must be performed on the 680 or the power must be cycled to the 680; the connection in the computer application must be disconnected and then reconnected before it continues to communicate with the 680.

For the Micro USB device port, it does not matter what the settings are for Baud, Data Bits, Parity and Stop Bits in the computer software. The port communicates in the same way regardless of these settings.

This port is not a host port and is not intended to be connected to other devices such as keyboards, memory sticks or printers.

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Installation

Note

2.4.8 Ethernet

The 680 features Ethernet TCP/IP 10Base-T/100Base-TX communication using the J8 connector (Section 2.5 on page 10), and can support two simultaneous connections, one as a server, the other as a client.

Through an Ethernet network, software applications can communicate with the 680 using the EDP command set (Section 7.0

on page 44), or data can be streamed continuously from the 680, or printed on demand.

The Ethernet port supports both DHCP and manual configuration of settings such as the IP and netmask. In addition, the TCP Port number, and the Default Gateway can be configured using the Ethernet sub-menu of the Ports setup menu. For more information on configuring the Ethernet port see Section 4.4.4.3 on page 30.

Physical connection to the 680 Ethernet port can be made directly from a PC to the 680 (AdHoc Network), or through a network router or switch. The port supports auto-sensing MDI/MDIX cable configuration, allowing either straight-through or crossover cables to be used. See Table 2-7 for the pin assignments for the J8 connector.

Connector Pin Signal

J8 1 TX+

2 TX 3 RX+ 4 RX

Table 2-7. J8 Pin Assignments (Ethernet)

When looking into the enclosure from the backside of the indicator, pin 1 of the J8 connector is at the bottom.

See Table 2-8 and Table 2-9 for the pin assignments when connecting a RJ45 Ethernet cable to the J8 connector. There are two Ethernet wire standards (T568A and T568B). If the type of cable is unknown, use the wiring option in Table 2-8. The autosensing feature of the Ethernet port allows either of the wiring options to work. Trim the unused wires to get them out of the way.

RJ45 Cable

1 2 3 4 5 6 7 8

RJ45 Pin #

1 2 3 4 5 6 7 8

Wire Color

(T568A)

White/Green Green White/Orange Blue White/Blue Orange White/Brown Brown

Wire Diagram

(T568A)

10Base-T Signal

100Base-TX Signal

Transmit+ 1 Transmit

Receive+ 3

Unused NA Unused NA

Receive

Unused NA Unused NA

Table 2-8. Ethernet Cable Pin Assignments for T568A

Wire Color

(T568B)

White/Orange Orange White/Green Blue White/Blue Green White/Brown Brown

Wire Diagram

(T568B)

10Base-T Signal

100Base-TX Signal

Transmit+ 1 Transmit

Receive+ 3

Unused NA Unused NA

Receive

Unused NA Unused NA

Table 2-9. Ethernet Cable Pin Assignments for T568B

J8 Connector

J8 Pin #

680 Synergy Plus – Digital Weight Indicator

J1 J3 J4 J5

ASSY

PN/Rev

RICE LAKE

INSERT

SIDE UP

CR2032CR2032

J24

J25

Mac Address

Label

OFF

SETUP

AUDIT

TRAIL

LED3

LED4

LED1

LED2

Note

2.4.9 Option Card Port

The 680 has a single option card slot which uses the J22 and J23 connectors (Section 2.5). Instructions to install or replace an option card is provided with the option card.

2.5 CPU Board

J22 J23

Setup Switch Header (J25)

J10

Audit Jumper

(J24)

Firmware Update

Switch (SW4)

Figure 2-8. 680 CPU Board

Connectors

• Load Cell (J1) • RS-485/422 (J4) • Micro USB (J7) • Power (J10)

• RS-232 1-2 (J3) • Digital I/O (J5) • Ethernet (J8) • Option Slot (J22/J23)

2.6 Backplate Attachment

Once work inside of the enclosure is complete, reattach the backplate ground wire to the backplate. Position the backplate over the enclosure and install the ten backplate screws. Use the torque pattern in Figure 2-9 to prevent distorting the backplate gasket. Torque screws to 15 in-lb (1.7 N-m).

Torqued screws may become less tight as the gasket is compressed during the torque pattern; a second torque is required using the same pattern and torque value.

Figure 2-9. Backplate Torque Pattern

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Installation

Note

2.7 Sealing the Indicator (Optional)

Insert a lead wire seal through three fillister screws. This restricts access of the setup switch, electronics, electrical contacts and Legal for Trade configuration parameters.

The audit jumper (J24) must be set to off to require pressing the setup switch for access to configuration parameters.

Figure 2-10. Sealing the Indicator – No Access

1. Reposition the two fillister head backplate screws to the lower right and lower right-center screws locations.

1. Torque the two backplate screws and setup screw as specified in Section 2.4.2 on page 7.

2. Navigate the sealing wire through the fillister head screws on the backplate and the fillister head screw at the bottom of the enclosure, as shown in Figure 2-10.

3. Seal the wire to secure.

2.8 Parts Kit Components

Part No. Description Qty

15631 Cable Tie, 3'' Nylon 4 15650 Mount, Cable Tie 3/4'' 2 193230 Screw, Mach M4 x 0.7 x 10 Phillips Pan Head SST 4 194219 Screw, Mach M4 x 0.7 x 10 Phillips Drilled Cheese Head SST 2 194446 Ferrite Core, Snap on Fair-rite 1 194488 19538 Post Plug, Slotted Black Plastic Stem, 1/4 x 1, Seals Inside Cord Grip 3 195993 Connector, 6 Position Screw Terminal Pluggable 3.50 mm Black 3 195995 Connector, 4 Position Screw Terminal Pluggable 3.50 mm Black 1 195998 Connector, 5 Position Screw Terminal Pluggable 3.50 mm Black 1 30632 Bag, Plastic 5 x 8 1 42149 Bumper, Rubber Grommet 0.50 (OD) x 0.281 (ID) 4 53075 Clamp, Ground Cable Shield, Radius 0.078'' 4 75062 Washer, Bonded Sealing #8 7/16 (0.4375) OD SST 6 94422 Label, Capacity 0.40 x 5.00 1

The recommended cable strip length is 0.25'' (7 mm) for all 680 connectors.

Screw, Mach M4 x 0.7 x 6 Phillips Pan Head with External Tooth Washer SEMS

Table 2-10. Parts Kit (PN 194477) Components

680 Synergy Plus – Digital Weight Indicator

2.9 Replacement Parts

Figure 2-11. Replacement Parts Diagram

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Installation

Item No. Part No. Description Qty

1 190142 Enclosure, 680 Plus Indicator Multi-Segment LED Display 1 2 190230 Overlay, 680 Plus Indicator Membrane Switch with Numeric Keys 1 3 15650 Mount, Cable Tie 3/4'' 4

15631 Cable Tie, 3'' Nylon 4

4 195684 680 Replacement CPU Board with Battery 1

194487 Screw, Metric M3 x 6 SEMS Phillips Pan Head with External Tooth Washer 4 5 71408 Battery, CR2032 3 V Lithium Manganese Dioxide 1 6 193108 Setup Switch Assembly, Remote 1 7 187876 Nut, Lock M5 Nylon Insert A2 SST 1 8 46381 #10 Bonded Sealing Washer, 18-8 SST 2 9 150800 Screw, Mach M5-0.8 x 10 Pan Phillips SST 1

10 180861 Screw, Mach M5 x 0.8 x 10 mm Slotted Drilled Cheese Head SST 1 11 15626 Cord Grip, PG9 2

30375 Seal Ring, PG9 Nylon 2

15627 Lock Nut, PG9 2

12 68600 Cord Grip, PG11 3

68599 Seal Ring, PG11 Nylon 3

68601 Lock Nut, PG11 3

13 19538 Post, Slotted Black Seal 1/4 x 1, Cord Grip - Post Only 3 14 103988 Washer, Nylon 0.515-0.52 ID x 1.00 x 0.093-0.094 Thick White Nylon 6/6 2 15 180825 Knob, M6 x 1 Threaded 32 mm Diameter 7-Lobe Nylon ZN-Plated Steel 2 16 29635 Tilt Stand, SST 1 17 180842 Power Cord Assembly, NEMA 5-15

180850 Power Cord Assembly, Europe CEE7/7

18 88733 Vent, Breather Sealed Gortex Membrane Black 1 19 88734 Nut, Breather Vent M12 x 1 Thread 1 20 193230 Screw, Mach M4 x 0.7 x 10 Phillips Pan Head SST 4 21 75062 #8 Bonded Sealing Washer, 7/16 OD SST 4 22 192562 Backplate, 680 Universal with Gore Vent Hole, No Options 1 23 84388 Gasket, Backplate 1 24 180826 Nut, KEP M4 x 0.7 External Tooth Lock Washer 18-8 SST 1 25 194488 Screw, Mach SEMS M4 x 0.7 x 6 Phillips Pan Head External Tooth Lock Washer 2 26 15601 Wire, Ground 6'' with No. 8 Eye Connector 1 27 180856 Washer, M4 Internal Tooth SST 4 28 193281 Power supply, 12 V 15 W MeanWell RS-15-12 29 193337 Cable Assembly, 680 Power Harness, 2 Position, Flying Lead 1 30 192439 Bracket, power supply MeanWell 15 and 25 Watt 1 31 194487 Screw, Metric M3 x 6 SEMS Phillips Pan Head with External Tooth Washer 5

– 194477 680 Indicator Parts Kit 1

Table 2-11. Replacement Parts

NOTE: For Unit PN 193152 (AC - US) only 1

NOTE: For Unit PN 193153 (AC - EURO) only 1

NOTE: For AC units only 1

680 Synergy Plus – Digital Weight Indicator

3.0 Operation

The front panel consists of a seven-segment display with seven 0.8'' (20 mm) tall digits. A negative number displays as six digits plus the negative symbol. Front panel also includes 19 flat membrane panel, tactile feel buttons, which include six primary scale function buttons, a numeric keypad and a power button. There are eight LED annunciators for units and scale functions.

3.1 Front Panel

Figure 3-1. 680 Front Panel

Key Function

Turns the unit ON/OFF:

If ON, press and hold for eight seconds to turn unit OFF If OFF, press and hold for two seconds to turn unit ON

The Menu key is used to access user mode; See Section 4.1.1 on page 22 for more information on setting up the Menu key to access setup mode parameters

Sets the current gross weight to zero, provided the amount of weight to be removed or added is within the specified zero range and the scale is not in motion; The zero band is defaulted to 1.9% of full scale, but can be configured for up to 100 percent of full scale; Also used as the up key to navigate menus

Switches the weight display to an alternate unit; The alternate unit is defined in the Configuration menu, and could be kg, g, lb, oz, tn or t; Also used as the left key to navigate menus or to toggle to another digit when editing a value

Sends on-demand print format out the configured port, provided the conditions for standstill are met; RS232-1 is the default print port; Also used as the right key to navigate menus or to toggle to another digit when editing a value

Performs one of several predetermined Tare functions dependent on the mode of operation selected in the TARE FN parameter; Also acts as an enter key for numeric or parameter entry

Switches the display mode from gross to net, or from net to gross; If a tare value has been entered or acquired, the net value is the gross weight minus the tare; Gross mode is represented by the Gross/Brutto annunciator; net mode is represented by the Net annunciator; Also used as the down key to navigate menus

Clears current value in a numeric entry or clears the currently selected digit in an alphanumeric entry

Table 3-1. Buttons and Descriptions

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Operation

Note

3.2 LED Annunciators

The 680 display uses a set of eight LED annunciators to provide additional information about the value being displayed.

LED Description

Gross

Brutto

Net

Gross/Brutto LED – Gross weight display mode (or Brutto in OIML mode)

Net LED – Net weight display mode The Center of Zero LED – Indicates the current gross weight reading is within +/- 0.25 display divisions of the acquired zero, or is within

the center of zero band; A display division is the resolution of the displayed weight value, or the smallest incremental increase or decrease which can be displayed or printed

Standstill LED – Scale is at standstill or within the specified motion band; Some operations, including zero, tare and print, can only be done when the standstill LED is on

lb and kg LEDs: Displays which unit of measure is being used; lb and kg annunciators indicate the units associated with the displayed value; The displayed units can also be set to short tons (tn), metric tons (t), ounces (oz), grams (g) or none (no units information displayed); The lb and kg LEDs function as primary and secondary units annunciators; If neither primary nor secondary units are lb or kg, the lb annunciator is lit for primary units and kg is lit for secondary units

Tare LED – Indicates a push-button tare weight has been acquired and stored in memory

Preset Tare LED – Indicates a preset tare weight has been keyed in or entered and stored in memory

Table 3-2. LED Annunciators

3.3 General Navigation

The front panel scale function buttons are also used to navigate through the menu structure.

•

• enters a menu or parameter and selects/saves parameter settings or values

• to access user mode, to leave a parameter without making changes, or to return to weigh mode

• Use the numeric keypad to enter a value and press to accept the value (Section 3.3.1)

3.3.1 Numeric Value Entry

Several parameters in the menu structure require the entry of a numeric value rather than the making of a selection. Follow this procedure to enter a numeric value:

1. Press or to enter into a parameter. The current parameter value displays.

2. Press to clear the current value.

3. Use the numeric keypad to enter a new value.

4. If necessary, press to make the value negative.

5. Press to save the new value. The next parameter in the menu displays.

and move left and right (horizontally) in a menu level

and move up and down to different menu levels

Pressing also saves the new value, but the indicator returns up to the current parameter, rather than to the next parameter in the menu.

680 Synergy Plus – Digital Weight Indicator

Note

3.3.2 Alphanumeric Entry

Several parameters in the menu structure require the entry of an alphanumeric value rather than the making of a selection.

The end of the alphanumeric character string is indicated by the “_.” character symbol.

Follow this procedure to enter an alphanumeric value:

1. Press or to enter into the parameter. The current parameter entry displays.

2. Press or to move to the character to be edited.

3. Press to enter into the character options for the location at the far right of the display.

4. Press or to scroll through available character or use the numeric keypad to enter in the ASCII value of the intended character (Section 11.9 on page 69).

5. Press to select the currently displayed character. The selected character displays in the second display field.

6. Press to enter into the character options again for the next character.

7. Press again or press to clear the current character.

8. Repeat the previous steps until alphanumeric entry is complete.

9. Press to save the new entry.

Press to leave the parameter without saving the changes.

3.4 General Indicator Operation

Basic 680 operations are summarized below.

3.4.1 Zero Scale

1. In gross mode, remove all weight from the scale and wait for the LED to light.

2. Press . The LED lights to indicate the scale is zeroed.

The scale must be stable and within the configured zero range for the scale to be zeroed. If the scale cannot be zeroed, see Section 11.1.1 on page 62.

3.4.2 Toggle Units

Press to toggle between primary and secondary units. The current unit LED is lit.

3.4.3 Toggle Gross/Net Mode

Net mode is available when a tare value has been entered or acquired (Net = Gross minus Tare). If tare has not been entered or acquired, the display remains in gross mode. The LED above Gross or Net indicate the current mode.

Press to toggle the display mode between gross and net.

3.4.4 Acquire Tare

1. Place a container on the scale and wait for the LED to light.

2. Press to acquire the tare weight of the container. The net weight displays and the Net LED and T LED light, confirming the tare value was entered.

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3.4.5 Remove Stored Tare Value

Note

1. Remove all weight from the scale and wait for the LED to light. The display reads the negative tare value and the LED is lit.

2. Press to zero the scale, if needed.

3. Press (or in OIML mode). Display changes to gross weight and the Gross LED lights.

3.4.6 Preset Tare (Keyed Tare)

Tare mode must be set to keyed or both for the preset tare feature to function.

1. Remove all weight from the scale and wait for the LED and LED to light.

2. With the scale displaying zero weight, use the numeric keypad to enter the tare weight value and press .

3. The display changes to net weight and the Net LED and PT LED light, confirming the preset tare was entered.

Press again while the LED is lit, or enter a keyed tare of zero to remove the preset tare value.

3.4.7 Display a Stored Tare

1. Press . audit displays.

Operation

2. Press or until

3. Press .

4. Press . The stored tare value displays.

5. Press twice to return to weigh mode.

If there is not a tare in the system, the value displayed is zero.

disptar displays.

tare displays.

3.4.8 Clear a Stored Tare

1. Press . audit displays.

2. Press or until

3. Press .

4. Press .

5. Press or to clear the stored tare value.

6. Press or to return the audit menu.

7. Press to return to weigh mode.

disptar displays.

clrtare displays.

tare displays.

ok displays.

680 Synergy Plus – Digital Weight Indicator

3.4.9 View Audit Trail Counters

The audit trail calibration and configuration counters can be viewed in user mode.

1. Press .

2. Press .

3. Press .

4. Press . The audit trail calibration counter displays.

5. Press .

6. Press .

7. Press . The audit trail configuration counter displays.

8. Press twice to return to weigh mode.

audit displays.

lrv displays.

calibr displays.

config displays.

3.4.10 View Legally Relevant Version

1. Press . audit displays.

2. Press .

3. Press . The legally relevant version displays.

4. Press or to return the audit menu parameters.

5. Press twice to return to weigh mode.

lrv displays.

3.4.11 Display Accumulator

1. Press . audit displays.

2. Press or until

3. Press .

4. Press . The accumulator value displays.

5. Press or to return the accumulator menu parameters.

6. Press to return to weigh mode.

dispacm displays.

accum displays.

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3.4.12 Print Accumulator

1. Press . audit displays.

Operation

2. Press or until

3. Press .

4. Press .

5. Press or to print the accumulator value.

6. Press or to return the accumulator menu parameters.

7. Press to return to weigh mode.

dispacm displays.

prtacum displays.

accum displays.

ok displays.

3.4.13 Clear Accumulator

1. Press . audit displays.

2. Press or until

3. Press .

4. Press .

5. Press or to clear the accumulator value.

6. Press or to return the accumulator menu parameters.

dispacm displays.

clracum displays.

accum displays.

ok displays.

7. Press to return to weigh mode.

3.4.14 Print Ticket

1. Wait for the LED to be lit.

2. Press to send data to the configured port. The default print port is RS232-1 (Section 2.4.4 on page 7).

If the LED is not lit and is pressed, the print action only occurs if the scale comes out of motion within three

seconds. If the scale stays in motion for over three seconds, the press is ignored.

680 Synergy Plus – Digital Weight Indicator

Note

3.4.15 Enter New Unit ID

Entering a new Unit ID requires access to setup mode (Section 4.1 on page 22).

1. Press .

2. Press to AUDIT.

3. Press until display reads UNIT ID.

4. Press to view the current value.

5. Edit the value using the keypad (Section 3.3.1 on page 15).

6. Press when the value is correct.

7. Press to return to weigh mode.

3.4.16 View and Edit Time Value

To view and edit the current time:

1. Press .

2. Press multiple times until

audit displays.

time displays.

3. Press to view the current set time.

4. To edit the time value use the following method:

• Press to clear the current time

• Use the numeric keypad to enter the new time value

• Press to accept the new time value once correct

5. Press to return to weigh mode.

Time is backed up by the internal battery and is not lost if the main power is interrupted. See Section 4.4.5 on page 31 for time formatting options.

3.4.17 View and Edit Date Value

To view and edit the current date:

1. Press .

2. Press multiple times until

3. Press to view the current set date.

4. To edit the date value use the following method:

audit displays.

date displays.

• Press to clear the current date

• Use the numeric keypad to enter the new date value and press to accept the desired value

5. Press to return to weigh mode.

Date is backed up by the internal battery and is not lost if the main power is interrupted. See Section 4.4.5 on page 31 for date formatting options.

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3.4.18 View Configured Setpoint Values

Note

See Section 9.0 on page 55 more information.

Operation

1. Press .

2. Press twice.

3. Press . The lowest configured setpoint number displays.

4. Press to navigate to the desired setpoint number (1-8).

Only configured setpoint numbers display. Displayed setpoints are read only unless access is set to on. See Section 4.4.8 on page 35 for the complete setpoint menu.

5. Press . value displays.

6. Press again to view the current configured setpoint value.

7. To edit the setpoint value use the following method:

• Press to clear the current value

• Use the numeric keypad to enter the new value and press to accept it

• Press to accept the new value once correct

8. Press to return to weigh mode.

audit displays.

Setpnt displays.

3.4.19 Reset Configuration

1. Access setup mode by pressing the setup switch (Figure 4-1 on page 22). Config displays.

2. Press .

3. Press .

4. Press .

5. Press or to reset the configuration setting.

6. Press or .

7. Press to return to weigh mode.

dfltcfg displays.

no displays.

yes displays.

no displays again.

ok displays.

680 Synergy Plus – Digital Weight Indicator

Note

IMPORTANT

Note

4.0 Configuration

There are two types of configuration parameters in the 680, setup mode parameters (or Legal for Trade configuration) and user mode parameters (or non-legal configuration). Setup mode parameters are accessed by pressing the setup switch User mode parameters are accessed by pressing the menu button and do not require pressing the setup switch.

The following sections provide graphic representations of the 680 menu structures. Most menu diagrams are accompanied by a table which describes all parameters and parameter values associated with the menu. The factory default setting appears at the top of each column in bold type.

The audit, setpoints, accumulator, tare, time, date, Mac ID and version menus can be accessed by pressing .

The top-level setpoints menu displays the setpoint value of configured setpoints and is accessible with the menu button. Complete configuration of setpoints is under the setup menu and requires the setup switch for access.

The setup menu are accessed by pressing the setup switch (Section 4.1).

All weight related parameters must be configured prior to calibrating the unit.

4.1 Setup Switch

In order to configure the 680, it must be placed in setup mode with the setup switch. The setup switch is accessed through a small hole on the bottom of the enclosure. Remove the setup switch screw and insert a non-conductive tool into the access hole to press the setup switch.

Use caution when inserting the non-conductive tool into the enclosure. Insert the tool about 3/4'' (19 mm), until the switch is engaged. Do not use excessive force which could damage the switch.

(Section 4.1).

Setup Switch

Access

Figure 4-1. Setup Switch Access

When the 680 is placed in setup mode, the setup menu is accessed and config displays. See Section 4.4 on page 24 for a detailed breakdown of this menu. Torque the setup switch screw to 10 in-lb (1.1 N-m) when reinserting.

4.1.1 Audit Jumper

The audit jumper (J24) turns setup mode access on and off. Access to setup mode is allowed without pressing the setup switch when the audit jumper is in the on position. Access to setup mode requires pressing the setup switch when the audit jumper is in the off position. See

In certain Legal for Trade applications it is necessary to seal the indicator to restrict access to the setup switch (Section 2.7 on page 11). Breaking of the seal terminates the Legal for Trade status of the indicator.

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Section 2.5 on page 10

for the location of the audit jumper on the CPU board.

4.2 Main Menu

Audit Setup Setpnt Accum Tare time date mac id Vers

Audit

LRV Calibr Config dumpaud

Figure 4-2. Main Menu

Menu Description

Audit Audit – Displays the legally relevant firmware version and allows access to view/print audit trail information; See Section 4.3 Setup Setup – Set configuration parameters for indicator (only accessible in setup mode); See Section 4.4 on page 24 Setpnt Setpoints – Displays the setpoint value of configured setpoints; Read only unless access parameter for the setpoint is set to ON;

Setpoints are fully configurable in the setup menu while the indicator is in setup mode

Accum Accumulator – Displays, prints and clears accumulated weight value; See Section 4.5 on page 39 Tare Tare – Displays and clears stored tare value; See Section 4.6 on page 39 time Time – Displays the time and allows the time to be edited (24-hour) date Date – Displays the date and allows the date to be edited mac id Mac ID – Displays the Mac ID (read only) Vers Version – Displays the installed firmware version number

Table 4-1. Main Menu Descriptions

4.3 Audit Menu

Configuration

Figure 4-3. Audit Menu

Parameter Description

Lrv LRV – Legally relevant firmware version Calibr Calibration – Displays total number of calibration events (read only) Config Configuration – Displays total number of configuration events (read only) dumpaud Dump Audit Trail – Prints the audit parameters to the configured port

Table 4-2. Audit Menu Descriptions

680 Synergy Plus – Digital Weight Indicator

Setup

Config Format Calibr Comm Progrm

sFormt Setpnt DigIO AlgOut dfltcfg

pformt

Setup

Config

Capacty

fltrchn

diglf1 digfl2

digfl3

dfsens dfthrh

adsens

adthrh dampval

Ztrkbn Zrange Initzro motban ovrloa smprat

rtltrap tare fn ss time sense

4.4 Setup Menu

Figure 4-4. Setup Menu

Menu Description

Config Configuration – See Section 4.4.1 on page 24 for menu structure and parameter descriptions of the Configuration menu Format Format – See Section 4.4.2 on page 26 for menu structure and parameter descriptions of the Format menu Calibr Calibration – See Section 4.4.3 on page 26 for menu structure and parameter descriptions of the Calibration menu Comm Communication – See Section 4.4.4 on page 27 for menu structure and parameter descriptions of the Communication menu Progrm Program – See Section 4.4.5 on page 31 for menu structure and parameter descriptions of the Program menu Pformt Print Format – See Section 4.4.6 on page 33 for menu structure and parameter descriptions of the Print Format menu sformt Stream Format – See Section 4.4.7 on page 34 for menu structure and parameter descriptions of the Stream Format menu Setpnt Setpoints – See Section 4.4.8 on page 35 for menu structure and parameter descriptions of the Setpoint menu Digio Digital I/O – See Section 4.4.9 on page 38 for menu structure and parameter descriptions of the Digital I/O menu Anlgout Analog Output – See Section 4.4.10 on page 39 for menu structure and parameter descriptions of the Analog Output menu dfltcfg Default Configuration – See Section 3.4.19 on page 21 for instructions to reset the configuration settings

Table 4-3. Setup Menu Descriptions

4.4.1 Setup – Configuration Menu

Figure 4-5. Setup – Configuration Menu

Menu Description

Capacty Capacity – Maximum rated capacity of the scale; Enter value: 0.0000001–9999999.0, 10000.0 (default) Ztrkbn Zero Track Band – Automatically zeros the scale when within the range specified, as long as the input is within the zrange and

scale standstill; When weight is within the zero band, the center of zero annunciator displays; Max legal value depends on local regulations; Specify the zero tracking band in ± display divisions; Enter value: 0.0–100.0, 0.0 (default)

Zrange Zero Range – The total amount the scale can be zeroed; Zero range represents a percentage of capacity; The default value of

1.9 represents ±1.9% around the calibrated zero point, for a total range of 3.8%; A value of 0.0 prevents zeroing; Maximum legal value depends on local regulations; Enter value: 0.0–100.0, 1.9 (default)

Initzro Initial Zero Range – When the indicator is turned on and the weight value is between the ± percent range specified in Calibrated

Zero, the indicator automatically zeros off the weight; Enter value: 0.0–100.0, 0.0 (default)

Motban Motion Band – Sets the level, in display divisions, at which scale motion is detected; If motion is not detected for the time defined

by ss time, the standstill symbol lights; Some operations, including print, tare, and zero, require the scale to be at standstill; Maximum legal value varies depending on local regulations; If this parameter is set to 0, the standstill annunciator is always lit and operations requiring standstill are performed regardless of scale motion; If 0 is selected, ztrkbnd must also be set to 0;

Enter value: 0–100, 1 (default)

Table 4-4. Setup – Configuration Menu Descriptions

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Configuration

Menu Description

Ovrloa Overload – Determines the point at which the display blanks and the overload error message displays (^^^^^^^);

Maximum legal value varies depending on local regulations; Settings: FS+2% (default), FS+1D, FS+9D, FS

Smprat

fltrchn Filter Chain Type – Sets the filter type to be used; Settings:

digfl1-3 Digital Filters – Sets the digital filtering rate used to reduce the effects of environmental influences from the immediate area of

Dfsens Digital Filter Sensitivity – Specifies the number of consecutive A/D readings which fall outside the Filter Threshold before filtering

Dfthrh Digital Filter Threshold – Sets a threshold value, in display divisions; when a number of consecutive A/D readings (Digital Filter

Adsens Adaptive Filter Sensitivity – Controls the stability and response time of the scale; Settings:

Adthrh Adaptive Filter Threshold – Sets the adaptive filter weight threshold value (in display divisions); a weight change exceeding the

Dampval Damping Value – Sets the damping time constant (in 0.1 sec intervals); Enter value: 0–2560, 10 (default) Rtltrap RattleTrap – Enables RattleTrap filtering; Effective at eliminating vibration effects, environmental influences and mechanical

Tare fn Tare Function – Enables or disables push-button and keyed tare; Settings:

Ss time Standstill Time – Specifies the length of time the scale must be out of motion, before the scale is considered to be at standstill (in

sense Sense – Specifies the type of load cell cable connected to the J1 connector (Section 2.4.3 on page 7);

Sample Rate – Selects measurement rate, in samples per second, of the analog-to-digital converter; Lower sample rate values provide greater signal noise immunity; Settings: 6.25HZ, 7.5HZ, 12.5HZ, 15HZ, 25HZ, 30HZ (default), 50HZ, 60HZ, 100HZ, 120HZ

AVGONLY (default) – Digital Rolling Average Filter (Section 11.7.1 on page 65); Uses DIGFL1-3, DFSENS and DFTHRH ADPONLY – Adaptive Filter (Section 11.7.2 on page 66); Uses ADSENS and ADTHRH DMPONLY – Damping Filter (Section 11.7.3 on page 67); Uses DAMPVAL RAW – No filtering

the scale; Settings indicate the number of A/D conversions per update which are averaged to obtain the displayed reading; a higher number gives a more accurate display by minimizing the effect of a few noisy readings, but slows down the response time of the indicator; Settings: 1, 2, 4 (default), 8, 16, 32, 64, 128, 256

is suspended; Settings: 2OUT (default), 4OUT, 8OUT, 16OUT, 32OUT, 64OUT, 128OUT

Sensitivity) falls outside of this threshold value (when compared to the output of the filter), filtering is suspended and the A/D value is sent straight through the filter; Filtering is not suspended if the threshold is set to NONE; Settings: NONE (default), 2D,

5D, 10D, 20D, 50D, 100D, 200D, 250D

LIGHT (default) – Fastest response to small weight changes, but less stable MEDIUM – Has a quicker response time than heavy, but more stable than light HEAVY – Results in an output which is more stable but settles slowly; small changes in weight data (a few grads) on the

scale base are not seen quickly

threshold resets the filtered values; must be set above the noise disturbances in the system (if set to zero, the filter is disabled);

Enter value: 0–2000, 10 (default)

interference from nearby machinery, may increase response time over standard digital filtering; Settings: OFF (default), ON

BOTH (default) – Both push-button and keyed tare are enabled

NOTARE – No tare allowed (gross mode only) PBTARE – Push-button tares enabled KEYED – Keyed tare enabled

0.1 sec intervals); Enter value: 0–600, 10 (default)

Settings: 4-WIRE (default), 6-WIRE

Table 4-4. Setup – Configuration Menu Descriptions (Continued)

680 Synergy Plus – Digital Weight Indicator

Setup

Format

FORMAT UNITS

PRIMAR

FORMAT UNITS ENABLED

SECNDR

Setup

Calibr

zerocntWZERO WVAL spancntWSPAN

Point 1-4

WLIN REZERO

Wlin v1-4 wlin c1-4 wlin f1-4

lstzero tmpzero

4.4.2 Setup – Format Menu

4.4.2.1 Primary and Secondary Menus

Figure 4-6. Format – Primary and Secondary Menus

Parameter Description

format Format – Sets the decimal point and the display divisions for the Primary (primar) and Secondary (secndr)

display weight format; For example, select 8888.885 if a count by of 0.005 is needed or select 8888820 if a count by of 20 is needed (the 8s serve as placeholders and show a breakdown of how digits will display);

Settings: 8888881 (Primary default), 8888882, 8888885, 8888810, 8888820, 8888850, 8888100, 8888200, 8888500, 8.888881, 8.888882, 8.8888885, 88.88881, 88.88882, 88.88885, 888.8881, 888.8882, 888.8885,

8888.881, 8888.882, 8888.885, 88888.81, 88888.82, 88888.85, 888888.1, 888888.2, 888888.5 (Secondary default)

Units Units – Sets the units type; Settings: LB (Primary default), KG (Secondary default), OZ, TN, T, G, NONE Enabled Enabled – Enables the front panel UNITS button to toggle between the primary and secondary formats (only

displays under Secondary); Settings: ON (default), OFF

Table 4-5. Format – Primary and Secondary Menu Parameters

4.4.3 Setup – Calibration Menu

Figure 4-7. Setup – Calibration Menu

Parameter Description

wzero Zero Calibration – Executes the zero calibration process; See Section 5.1 on page 40 zerocnt Zero Calibration Count – Displays the raw count value at the zero weight; A zero calibration (WZERO)

generates this raw count value; Manually changing this count value changes the zero weight and negates the zero calibration

wval Test Weight Value – Sets the weight value for the span calibration; See Section 5.1 on page 40;

Enter value: 0.000001–9999999.999999, 10000.0 (default)

wspan Span Calibration – Executes the span calibration process; See Section 5.1.1 on page 40 spancnt Span Calibration Count – Displays the raw count value at the span weight; A span calibration (WSPAN)

generates this raw count value; Manually changing this count value changes the span weight and negates the span calibration

Table 4-6. Setup – Calibration Menu Parameter

26 Visit our website www.RiceLake.com

Parameter Description

Setup

Comm

SERIAL USB ETHrNET

wlin Linear Calibration – A linear or multi-point calibration is performed by entering up to four additional calibration

points; See Section 5.1.2 on page 41

WLIN V# – Sets the test weight value for linear calibration point WLIN C# – Executes the linear calibration process for the point; generates the raw count value (F) for

the test weight value (V) WLIN F# – Displays the raw count value at the linear point weight; A linear calibration (WLIN C#)

generates this raw count value; Manually changing this count value changes the linear point weight and negates the linear calibration for the point

rezero Rezero – Removes an offset value from the zero and span calibrations; See Section 5.2.3 on page 41 lstzero Last Zero – Takes the last pushbutton zero in the system (from weigh mode) and uses it as the new zero

reference point, after which a new span calibration must be performed; This calibration cannot be performed when calibrating a scale for the first time; See Section 5.2.1 on page 41

tmpzero Temporary Zero – Temporarily zeros the displayed weight of a non-empty scale, after a span calibration was

performed; The difference between the temporary zero and the previously calibrated zero value is used as an offset; See Section 5.2.2 on page 41

Table 4-6. Setup – Calibration Menu Parameter (Continued)

4.4.4 Setup – Communication Menu

Configuration

Figure 4-8. Setup – Communication Menu

Menu Description

serial Serial Port – Supports RS-232 and RS-485/422 serial communications; See Section 4.4.4.1 on page 28 usb USB – Intended to be connected to a PC only; appears as a Virtual COM Port and is assigned a “COMx”

designation; applications communicate through the port like a standard RS-232 communications port; See Section 4.4.4.2 on page 29

ethrnet Ethernet – Features Ethernet TCP/IP 10Base-T/100Base-TX communication and can support two simultaneous

connections, one as a server, the other as a client; See Section 4.4.4.3 on page 30

Table 4-7. Setup – Communication Menu Descriptions

680 Synergy Plus – Digital Weight Indicator

Setup

Comm

SERIAL

input BAUD

RS232 1-2

BITS

StopBIT TERMIN EOLDLY

ECHO ReSPNSE

input BAUD

RS485

BITS

TERMIN EOLDLY ECHO

HaNDSHK ADDRess

StopBIT

ReSPNSE

4.4.4.1 Serial Port Menu

Parameter Description

input Input – Sets the input trigger type; Settings:

CMD (default) – Command: setting input trigger to command allows operation of EDP commands and can print STRIND – Stream Industrial Scale Data: data is updated up to the configured sample rate; allows operation of

EDP commands and printing

STRLFT – Stream Legal for Trade Data: data is updated at the configured display update rate; allows operation of

EDP commands and printing

REMOTE – Configures the port to operate as a serial scale input

NOTE: When in STRIND, STRLFT and REMOTE, if the COMM port is set to RS485, the port does not stream data and cannot be used in a local/remote application

baud Baud Rate – Sets the transmission speed for the port; Settings: 1200, 2400, 4800, 9600 (default), 19200, 28800, 38400,

57600, 115200

bits Data Bits – Sets number of data bits transmitted or received by the port and specifies the parity bit to odd, even or none;

Settings: 8NONE (default), 7EVEN, 7ODD

stopbit Stop Bits – Sets the number of stop bits transmitted or received by the port; Settings: 1 (default), 2 termin Outgoing Line Termination – Sets the termination character for data sent from the port; Settings: CR/LF (default), CR eoldly End of Line Delay – Sets the delay period from when a formatted line is terminated to the beginning of the next

formatted serial output (measured in milliseconds); Enter value: 0–255, 0 (default)

echo Echo – Specifies if characters received by the port are echoed back to the sending unit; Settings: ON (default), OFF respnse Response – Specifies if the port transmits replies to serial commands; Settings: ON (default), OFF handshk Port Handshaking – Specifies if XONXOFF flow control characters are used (RS-485 only); Settings: OFF (default),

XONXOFF, HRDWAR

address Address – Specifies address used to connect to the port (RS-485 only); Enter value: 0–255, 0 (default)

Figure 4-9. Communication – Serial Port Menu

Table 4-8. Communication – Serial Port Menu Parameters

28 Visit our website www.RiceLake.com

4.4.4.2 USB Menu

Setup

Comm

USB

input

termin ECHO ReSPNSE EOLDLY

Parameter Description

input Input – Sets the input trigger type; Settings:

termin Outgoing Line Termination – Sets the termination character for data sent from the port; Settings: CR/LF (default), CR

echo Echo – Specifies if characters received by the port are echoed back to the sending unit; Settings: ON (default), OFF respnse Response – Specifies if the port transmits replies to serial commands; Settings: ON (default), OFF eoldly End of Line Delay – Sets the delay period from when a formatted line is terminated to the beginning of the next

Configuration

Figure 4-10. Communication – USB Menu

EDP commands and printing

STRLFT – Stream Legal for Trade Data: data is updated at the configured display update rate; allows operation of

EDP commands and printing

REMOTE – Configures the port to operate as a serial scale input

formatted serial output (measured in milliseconds); Enter value: 0–255, 0 (default)

Table 4-9. Communication – USB Menu Parameters

Setup

Comm

ETHrNET

DHCP

enabled IP ADDR subnet gateway

EThSRVR

NAME PORT input ECHO TERMin ReSPNSE

EthCLNT

ECHO EOLDLY IP ADDR TERMin NAME PORT ReSPNSE input disctim

mac id

680 Synergy Plus – Digital Weight Indicator

4.4.4.3 Ethernet Menu

Figure 4-11. Communication – Ethernet Menu

Parameter Description

mac id Mac ID – Read only; Settings: 00:00:00:00:00:00 dhcp DHCP – Dynamic Host Configuration Protocol (static allocation of IP address when OFF); Settings: ON (default), OFF enabled Enabled – Enables Ethernet communications; Settings: OFF (default), ON ip addr IP Address; Enter value: 0.0.0.0 subnet Subnet Mask; Enter value: 255.255.255.0 gateway Default Gateway; Enter value: 0.0.0.0 ethsrvr Ethernet Server – Allows the 680 to receive external EDP commands; Sub-parameters:

NAME – Name for Ethernet Server; Enter characters: Alphanumeric entry up to 8 characters, TCPS (default) PORT – Specifies IP Address port to open to establish communications; Enter value: 1025–65535, 10001 (default) INPUT – Sets the input trigger type; Settings: CMD (default), NONE ECHO – Specifies if characters received by the port are echoed back to the sending unit; Settings: OFF (default), ON TERMIN – Line Termination: Sets the termination character for data sent from the port;

Settings: CR/LF (default), CR RESPNSE – Specifies if the port transmits replies to serial commands; Settings: ON (default), OFF

ethclnt Ethernet Client – Allows the 680 to send EDP commands to external devices; Sub-parameters:

ECHO – Specifies if characters received by the port are echoed back to the sending unit; Settings: ON (default), OFF EOLDLY – End of Line Delay: Sets the delay period from when a formatted line is terminated to the beginning of the

next formatted serial output (measured in milliseconds); Enter value: 0–255, 0 (default) IP ADDR – IP Address; Enter value: 0.0.0.0 TERMIN – Line Termination: Sets the termination character for data sent from the port;

Settings: CR/LF (default), CR

NAME – Name for Ethernet Client; Enter characters: Alphanumeric entry up to 8 characters, TCPC1 (default) PORT – Specifies IP Address port to look for to establish communications; Enter value: 1025–65535, 10001 (default) RESPNSE – Specifies if the port transmits replies to serial commands; Settings: ON (default), OFF INPUT – Sets the input trigger type; Settings: CMD (default), STRIND, STRLFT, REMOTE DISCTIM – Disconnect Timeout (in seconds); Enter value: 0–60, 0 (default)

Table 4-10. Communication – Ethernet Menu Parameters

30 Visit our website www.RiceLake.com

4.4.5 Setup – Program Menu

Setup

Progrm

Pwrupm Regula indset

Datefmt Datesep

Date

Timefmt Timesep

Time

Locale latorig eleorig latdest eledest

Displays if Locale is set to on

Displays if regulat

is set to indust

Consnu Uid Accumconstu

wmtthrh maxwegh maxdatenumwegh

Parameter Description

pwrupm Power Up Mode – When the indicator is turned on, it performs a display test, then enters a warm up period; Settings:

regula

indset Industrial Settings – Displays when REGULA parameter is set to INDUST; See Section 4.4.5.1 on page 32 consnu Consecutive Numbering – Allows sequential numbering for print operations; the value is incremented following each print

constu Consecutive Number Startup Value – Specifies the initial consecutive number (CONSNU) value used when the consecutive

uid Unit ID – Specifies the unit identification number with an alphanumeric value; Enter characters: Up to 6 alphanumeric

accum Accumulator – Accumulation can be toggled ON/OFF; if ON, accumulation occurs on print operation; if OFF, an accumulation

Wmtthrh Weighment Threshold – When the weight falls below the value set, the accumulator is rearmed;

Numwegh Number of Weighments – Displays the total number of weighments; Read only Maxwegh Maximum Weighment – Displays the maximum weighment allowed; Read only maxdate Date/Time of Max Weight – Displays the date the maximum weighment occurred; Read only date Date – Allows setting of the date format and date separator character

Regulatory Mode – Specifies the regulatory agency having jurisdiction over the scale site; the value specified for this parameter affects the function of the front panel tare and zero keys; Settings: NTEP (default), OIML, CANADA, INDUST, NONE

operation which includes <CN> in the ticket format; Enter value: 0–9999999, 0 (default)

number is reset by sending CLRCN digital input; Enter value: 0–9999999, 0 (default)

characters, 1 (default)

does not occur; Settings: OFF (default), ON

Enter value: 0.0–9999999.0, 1000.0 (default)

Configuration

Figure 4-12. Setup – Program Menu

GO (default) – Performs display test, then enters weigh mode after brief warm up period DELAY – Performs display test, then enters a warm up period of 30 seconds

• If no motion is detected during warm up period, indicator enters weigh mode when warm up period ends

• If motion is detected, the 30 second timer is reset and the warm up period is repeated

• OIML, NTEP, and CANADA modes allow a tare to be acquired at a weight greater than zero; NONE allows tares to be acquired at any weight value

• OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at no load; NONE allows tares to be cleared at any weight value

• NTEP and OIML modes allow a new tare to be acquired even if a tare is already present; In CANADA mode, the previous tare must be cleared before a new tare can be acquired

• NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE; In OIML mode, the scale must be in gross mode before it can be zeroed; pressing the ZERO key in net mode clears the tare

• INDUST provides a set of sub-parameters to allow customization of tare, clear, and print functions in non Legal-forTrade scale installations

DATEFMT – Date Format; Settings: MMDDYY (default), DDMMYY, YYMMDD, YYDDMM DATESEP – Date Separator; Settings: SLASH (default), DASH, SEMI, DOT

Table 4-11. Setup – Program Menu Parameters

680 Synergy Plus – Digital Weight Indicator

Setup

Progrm

indset

AUDAGcY SNaPSHT HTARE

NEGTOTl PRnTMOT PRinTPT

RKTARE AZT NET MCTARE

ZTARE KTARE

PRnTHLD HoLDWGH

TAReMOT ZERoMOT

MTARE

MOToWGH

NTARE CTARE

OVRBASe RTARE

ULDWGH

Parameter Description

time Time – Allows setting of the time format and the separator character

TIMEFMT – Time Format; Settings: 12HOUR (default), 24HOUR TIMESEP – Time Separator; Settings: COLON (default), COMMA, DOT

locale Location Gravity Compensation – Enables gravity compensation; Settings: OFF (default), ON latorig Latitude of Origin – Original latitude (to nearest degree) for gravity compensation; Enter value: 0–90, 45 (default) eleorig Elevation of Origin – Original elevation (in meters) for gravity compensation; Enter value: -9999–9999, 345 (default) latdest Latitude of Destination – Destination latitude (to nearest degree) for gravity compensation; Enter value: 0–90, 45 (default) eledest Elevation of Destination – Destination elevation (in meters) for gravity compensation; Enter value: -9999–9999, 345 (default)

Table 4-11. Setup – Program Menu Parameters (Continued)

4.4.5.1 Industrial Settings Menu

The industrial settings menu (indset) only displays if the regulation parameter (regula) is set to industrial (indust).

Parameter Description

audagcy Audit Agency – Audit trail display agency format; Settings: NTEP (default), CANADA, NONE, OIML snapsht Snap Shot – Display or scale weight source; Settings: DISPLAY (default), SCALE htare Hold Tare – Allow tare in display hold; Settings: NO (default), YES ztare Zero Tare – Remove tare on zero; Settings: NO (default), YES ktare Keyed Tare – Always allow keyed tare; Settings: YES (default), NO mtare Multiple Tare – Replaces existing tare when the tare key is pressed; Settings: REPLACE (default), REMOVE, NOTHING ntare Negative/Zero Tare – Allow negative or zero tare; Settings: NO (default), YES ctare Clear Tare/Accumulator – Allow clear key to clear tare/accumulator; Settings: YES (default), NO negtotl Negative Total – Allow total scale to display negative value; Settings: NO (default), YES Prntmot Print In Motion – Allow print while in motion; Settings: NO (default), YES printpt Print Preset Tare – Add preset tare (PT) to keyed tare print; Settings: YES (default), NO prnthld Print Hold – Print during display hold; Settings: NO (default), YES holdwgh Hold Weighment – Allow weighment during display hold; Settings: NO (default), YES motowgh Motion Weighment – Allow weighment in motion; Settings: NO (default), YES ovrbase Overload Base – Zero base for overload calculation; Settings: CALIB (default), SCALE rtare Round Button Tare – Round pushbutton tare to the nearest display division; Settings: NO (default), YES rktare Round Keyed Tare – Round keyed tare to the nearest display division; Settings: NO (default), YES azt net AZT On Net Value – Perform auto zero tracking on net value; Settings: NO (default), YES mctare Manual Clear Tare – Allow manual clearing of the tare value; Settings: YES (default), NO taremot Tare In Motion – Allow tare in motion; Settings: NO (default), YES zeromot Zero In Motion – Allow scale to be zeroed while in motion; Settings: NO (default), YES uldwgh Underload Weight – Underload weight value in display divisions; Enter value: 1–9999999, 20 (default)

Figure 4-13. Industrial Settings Menu

Table 4-12. Industrial Settings Menu Parameters

32 Visit our website www.RiceLake.com

4.4.6 Setup – Print Format Menu

Setup

Pformt

format dest 1 dest 2

Nfmt

format dest 1 dest 2

Gfmt

Format dest 1 dest 2

Acumfmt

hdrFmt1 hdrFmt2

Hdrfmt

Format dest 1 dest 2

Auxfmt

dest 1 dest 2

Audtril

Format dest 1 dest 2

Stptfmt

Configuration

Parameter Description

gfmt Gross Format – Gross demand print format string

nfmt Net Format – Net demand print format string

acumfmt Accumulator Format – Accumulator print format string

stptfmt Setpoint Format – Setpoint print format string

hdrfmt Header Format – Ticket header format strings

auxfmt Auxiliary Format (not implemented) – Auxiliary ticket format string

audtril Audit Trail – Audit trail port

Figure 4-14. Setup – Print Format Menu

FORMAT – Enter characters: Alphanumeric entry up to 1000 characters, Gross<g><nl2><td><nl> (default)

DEST 1-2 – Destination ports; Settings: RS232-1 (default), RS232-2, RS485, TCPC, USB, NONE (DEST 2 default)

FORMAT – Enter characters: Alphanumeric entry up to 1000 characters, Gross<g><nl>Tare<sp><t><nl>Net<sp2><n><nl2><td><nl> (default)

DEST 1-2 – Destination ports; Settings: RS232-1 (default), RS232-2, RS485, TCPC, USB, NONE (DEST 2 default)

FORMAT – Enter characters: Alphanumeric entry up to 1000 characters, Accum <a><nl><da> <ti><nl> (default)

DEST 1-2 – Destination ports; Settings: RS232-1 (default), RS232-2, RS485, TCPC, USB, NONE (DEST 2 default)

FORMAT – Enter characters: Alphanumeric entry up to 1000 characters, <scv><sp><spm><nl> (default)

DEST 1-2 – Destination ports; Settings: RS232-1 (default), RS232-2, RS485, TCPC, USB, NONE (DEST 2 default)

HDRFMT1 – Header 1 Format String; Enter characters: Alphanumeric entry up to 1000 characters, Company Name<nl>Street Address<nl>City St Zip<nl2> (default)

HDRFMT2 – Header 2 Format String; Enter characters: Alphanumeric entry up to 1000 characters, Company Name<nl>Street Address<nl>City St Zip<nl2> (default)

FORMAT – Enter characters: Alphanumeric entry up to 1000 characters, Gross<g><nl2><td><nl> (default)

DEST 1-2 – Destination ports; Settings: RS232-1 (default), RS232-2, RS485, TCPC, USB, NONE (DEST 2 default)

Table 4-13. Setup – Print Format Menu Parameters

680 Synergy Plus – Digital Weight Indicator

Setup

sformt

sformat

custom

Displays if sformat

is set to custom

4.4.7 Setup – Stream Format Menu

Parameter Description

sformat Stream Format – Specifies the stream format used for streaming output of scale data or specifies the expected input for

a serial scale; Settings:

RLWS (default) – Rice Lake Weighing Systems stream format (Section 11.3.1 on page 63) CARDNAL – Cardinal stream format (Section 11.3.2 on page 63) WTRONIX – Avery Weigh-Tronix stream format (Section 11.3.3 on page 64) TOLEDO – Mettler Toledo stream format (Section 11.3.4 on page 64) CUSTOM – Custom stream format

custom Custom Stream Format – Specifies the custom stream format; only displays if SFORMAT is set to CUSTOM;

Enter characters: Alphanumeric entry up to 1000 characters

Table 4-14. Setup – Stream Format Menu Parameters

Figure 4-15. Setup – Stream Format Menu

34 Visit our website www.RiceLake.com

4.4.8 Setup – Setpoints Menu

Setup

setpnt

batchng

setpt 1 Setpt 2-8

stptcfg

kind

off gross net -gross -net accum posrel negrel pctrel

pause delay waitss counter autojog coz inmoton inrange batchpr

timer concur tod always never

Configuration

Section 4.4.8.3

on page 36

Section 4.4.8.1 on page 36

Section 4.4.8.3

on page 36

Section 4.4.8.3 on page 36

Section 4.4.8.1 on page 36

Section 4.4.8.2 on page 36 Section 4.4.8.3 on page 36

Section 4.4.8.2

on page 36

Section 4.4.8.3

on page 36

Section 4.4.8.2

on page 36

Figure 4-16. Setup – Setpoints Menu

Parameter Description

stptcfg Setpoint Configuration – Access to configuration parameters and settings for up to eight setpoints; Settings: SETPT 1-8

KIND – Setpoint Kind: Settings: OFF (default), GROSS, NET, -GROSS, -NET, ACCUM, POSREL, NEGREL, PCTREL,

PAUSE, DELAY, WAITSS, COUNTER, AUTOJOG, COZ, INMOTON, INRANGE, BATCHPR, TIMER, CONCUR, TOD, ALWAYS, NEVER

batchng Batching – Batch sequence runs when set to AUTO or MANUAL; Settings:

OFF (default) AUTO – Allows the batch sequence to repeat automatically once it has been started MANUAL – Requires a BATSTRT input/command to run the batch sequence

Table 4-15. Setup – Setpoints Menu Parameters

680 Synergy Plus – Digital Weight Indicator

setpt 1-8

stptcfg

kind value trip bandval hysters preact preval preadj prestab

pcount rel num alarm clracum clrtare psh acc pshprnt pshtare dslot

dig out sense batch branch enable access alias

If TRIP = INBAND

or OUTBAND

If TRIP = HIGHER

or LOWER

If PREACT =

ON or LEARN

If PREACT = LEARN

If PREACT = LEARN If KIND = PCTREL

Based on DIGIO

set as OUTPUT

If BATCH = ON

setpt 1-8

stptcfg

kind value trip bandval time durtn alarm

clracum clrtare psh acc pshprnt pshtare dslot dig out sense batch

branch access enable alias

If KIND = ACCUM

or DELAY

If KIND = TOD

If KIND = ACCUM

or TOD

If BATCH = ON and

KIND = ACCUM

If KIND = ACCUM

If KIND = ACCUM If TRIP = INBAND

or OUTBAND

If KIND = ACCUM,

DELAY or WAITSS

setpt 1-8

stptcfg

kind value start end dslot dig out sense branch

access alias

If KIND = COUNTER,

TIMER or CONCUR

If KIND = COUNTERIf KIND = TIMER or CONCUR

4.4.8.1 If KIND = GROSS, NET, -GROSS, -NET, POSREL, NEGREL, PCTREL

Figure 4-17. Setpoints – Parameter Group A

4.4.8.2 If KIND = ACCUM, DELAY, WAITSS, AUTOJOG, TOD

Figure 4-18. Setpoints – Parameter Group B

4.4.8.3 If KIND = PAUSE, COUNTER, COZ, INMOTON, INRANGE, BATCHPR, TIMER, CONCUR

Figure 4-19. Setpoints – Parameter Group C

36 Visit our website www.RiceLake.com

Configuration

Parameter Description

value Setpoint Value – For weight-based setpoints: Enter value: 0.0–9999999.0, 0.0 (default)

For time-based setpoints: Enter value: 0.0–65535.0, 0.0 (default) For COUNTER setpoints: Enter value: 0.0–65535.0, 0.0 (default)

trip Trip – Specifies whether the setpoint is satisfied when the weight is higher or lower than the setpoint value, within a band established

around the value, or outside of the band; in a batch sequence with TRIP=HIGHER, the associated digital output is active until the setpoint value is reached or exceeded; with TRIP=LOWER, the output is active until the weight goes below the setpoint value; Settings: HIGHER

(default), LOWER, INBAND, OUTBAND

bandval Band Value – For setpoints with TRIP=INBAND or OUTBAND, specifies a weight equal to half the band width; The band established

around the setpoint value is VALUE ±BNDVAL; Enter value: 0.0–9999999.0, 0.0 (default)

hysters Hysteresis – Specifies a band around the setpoint value which must be exceeded before the setpoint, once off, can trip

on again; Enter value: 0.0–9999999.0, 0.0 (default)

preact Preact Type – Allows the digital output associated with a setpoint to shut off before the setpoint is satisfied to allow for

material in suspension; Settings: OFF (default)

ON – Adjusts setpoint trip value up or down (depending on the TRIP parameter setting) from setpoint value using a fixed value

specified on the PREVAL parameter

LEARN – Can be used to automatically adjust the PREACT value after each batch; it compares the actual weight at standstill to the

target setpoint value and adjusts the PREVAL by the PREADJ value times the difference after each batch

FLOW – Not implemented

start Starting Setpoint – Specifies starting setpoint number; do not specify number of the TIMER or CONCUR setpoint itself; TIMER or

CONCUR setpoint begins when starting setpoint begins; Enter value: 1–8, 1 (default)

end Ending Setpoint – Specifies ending setpoint number; do not specify number of the TIMER or CONCUR setpoint itself; TIMER or CONCUR

setpoint stops when ending setpoint begins; Enter value: 1–8, 1 (default)

time Time – For TOD setpoints, specifies the time at which the setpoint becomes active; the format used to enter the time (12hour or 24hour)

is based on the value specified for the TIMEFMT parameter in the Program menu (HHMM); Enter value: 0000 (default)

duraton Duration – For TOD setpoints; specifies the length of time the digital output associated with this setpoint changes state; value is entered in

hours, minutes, and seconds (HHMMSS); Enter value: 000000 (default)

preval Preact Value – Specifies the preact value for setpoints with PREACT set to ON or LEARN; depending on the TRIP setting specified for the

setpoint, the setpoint trip value is adjusted up or down by the PREVAL value; Enter value: 0.0–9999999.0, 0.0 (default)

preadj Preact Adjustment – Setpoints with PREACT set to LEARN, specifies a decimal representation of the percentage of error correction

applied (0.5 = 0.5%, 50.0 = 50%, 100.0 = 100%) each time a PREACT adjustment is made; Enter value: 0.0–100.0, 0.5 (default)

prestab Preact Stabilization Time-Out – Setpoints with PREACT set to LEARN, specifies the time, in 0.1-sec intervals, to wait for standstill before

adjusting the PREACT value; setting this parameter to a value greater than zero disables the learn process if standstill is not achieved in the specified interval (in tenths of a second); Enter value: 0–65535, 0 (default)

pcount Preact Learn Interval Count – Setpoints with PREACT set to LEARN, specifies the number of batches after which the preact value is

recalculated; the default value, 1, recalculates the preact value after every batch cycle; Enter value: 1–65535, 1 (default)

rel num Relative Number – For relative setpoints, specifies the number of the relative setpoint; Enter value: 1–8, 1 (default)

Target weight for this setpoint is determined as follows:

POSREL setpoints, the value of the relative setpoint plus the value (VALUE parameter) of the POSREL setpoint N E G

REL setpoints, the value of the relative setpoint minus the value of the

PCTREL setpoints, the percentage (specified on VALUE parameter of the PCTREL setpoint) of the target value of the relative setpoint

alarm Alarm – Specify ON to display the word ALARM on the primary display while the setpoint is active (batch setpoints) or while the setpoint is

not tripped (continuous setpoints); Settings: OFF (default), ON

clracum Clear Accumulator – Specify ON to clear the accumulator when the setpoint is satisfied; Settings: OFF (default), ON clrtare Clear Tare – Specify ON to clear the tare when the setpoint is satisfied; Settings: OFF (default), ON psh acc Push Accumulator – Specify ON to update the accumulator and perform a print operation when the setpoint is satisfied; specify ONQUIET

to update the accumulator without printing; Settings: OFF (default), ON, ONQUIET

pshprnt Push Print – Specify ON to perform a print operation when the setpoint is satisfied; specify WAITSS to wait for standstill after setpoint is

satisfied before printing; Settings: OFF (default), ON, WAITSS

pshtare Push Tare – Specify ON to perform an acquire tare operation when the setpoint is satisfied; Settings: OFF (default), ON

NOTE: PSHTARE acquires the tare regardless of the value specified for the REGULA parameter in the Program menu

dslot Digital Output Slot – Lists all available digital I/O slots; this parameter specifies the slot number of the digital I/O card referenced by the

DIG OUT parameter; Settings: NONE (default), 0

N E G

REL setpoint

Table 4-16. Kind Parameter Descriptions

680 Synergy Plus – Digital Weight Indicator

Setup

DIGIO

bit 3 bit 4bit 1 bit 2

slot 0

Parameter Description

dig out Digital Output – Lists all digital output bit numbers available for the specified digital output slot; this parameter is used to specify the digital

output bit associated with this setpoint; use the DIGIO menu to assign bit function to OUTPUT; Enter value: 1–4, 1 (default)

NOTE: For continuous setpoints, the digital output becomes active (low) when the condition is met; for batch setpoints, the digital output is active until the setpoint condition is met

sense Sense – Specifies whether the value of the digital output associated with this setpoint is inverted when the setpoint is satisfied; Settings:

NORMAL (default), INVERT

batch Batch – Specifies whether the setpoint is used as a batch (ON) or continuous (OFF) setpoint; Settings: OFF (default), ON branch Branch Destination – Specifies the setpoint number to which the batch sequence is to branch, if the current setpoint is not satisfied upon

initial evaluation (0 = do not branch); Enter value: 0–8, 0 (default)

enable Enable – Specifies if setpoint parameters display in user mode; Settings: ON (default), OFF access Access – Specifies the access allowed to setpoint parameters in user mode; Settings:

ON (default) – Values can be displayed and changed HIDE – Values cannot be displayed or changed OFF – Values can be displayed but not changed

alias Alias – Name for the setpoint; Enter characters: Alphanumeric entry up to 8 characters, SETPT (default)

Table 4-16. Kind Parameter Descriptions (Continued)

4.4.9 Setup – Digital I/O Menu

Figure 4-20. Setup – Digital I/O Menu

Parameter Description

bit 1-4 Digital I/O Bit 1-4 – Specifies the mode and function of the digital I/O pins; Settings: OFF (default), PRINT, ZERO,

TARE, UNITS, PRIM, SEC, CLEAR, DSPACC, DSPTAR, CLRACC, CLRTAR, NT/GRS, GROSS, NET, CLRCN, KBDLOC, BATRUN, BATSTRT, BATPAUS, BATRESE, BATSTOP, OUTPUT

Table 4-17. Setup – Digital I/O Menu Parameters

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Configuration

Setup

ALGOUT

OUTPUT ERRACT MIN MAXSOURCE

ACCUM

dispacm

prtACum CLRACum

TARE

disptar

CLRTARe

4.4.10 Setup – Analog Output Menu

Figure 4-21. Setup – Analog Output Menu

Parameter Description

source Source – Specifies the scale tracked by the analog output; Settings: GROSS (default), NET output Output – Specifies the voltage or current tracked by the analog output; Settings: 0-10V (default), 0-20MA, 4-20MA erract Error Action – Specifies how the analog output responds to system error conditions; Settings:

FULLSC (default) – Set to full scale (10 V or 20 mA) HOLD – Holds current value ZEROSC – Sets to zero value (0 V, 0 mA or 4 mA)

min Minimum Weight – Specifies the minimum weight value tracked by the analog output; Enter value: ±9999999.0, 0.0 (default) max Maximum Weight – Specifies the maxmum weight value tracked by the analog output; Enter value: ±9999999.0, 10000.0 (default)

Table 4-18. Setup – Analog Output Menu Parameters

4.5 Accumulator Menu

Parameter Description

dispacm Display Accumulator – Displays the accumulator value; Read Only prtacum Print Accumulator – Prints the accumulator value to specified port, if setup clracum Clear Accumulator – Clears the accumulator value

4.6 Tare Menu

Parameter Description

disptar Display Tare – Displays the current tare value; Read Only clrtare Clear Tare – Clears the current tare value

Figure 4-22. Accumulator Menu

Table 4-19. Accumulator Menu Parameters

Figure 4-23. Tare Menu

Table 4-20. Tare Menu Parameters

680 Synergy Plus – Digital Weight Indicator

Note

Setup

Calibr

zerocntWZERO WVAL spancntWSPAN

Point 1-4

WLIN REZERO

Wlin v1-4 wlin c1-4 wlin f1-4

lstzero tmpzero

Note

5.0 Calibration

The 680 can be calibrated using the front panel and EDP commands. The following sections describe the procedures required for these calibration methods.

The 680 requires a WZERO and WSPAN points to be calibrated. The linear calibration points are optional; they must fall between zero and span, but must not duplicate zero or span.

Figure 5-1. Calibration Menu

5.1 Front Panel Calibration

5.1.1 Span Calibration

Use the following steps to perform a standard span calibration on a connected scale.

1. Access the setup menu by pressing the setup switch (Section 4.1 on page 22).

2. Press twice.

3. Press .

See Section 5.2 on page 41 if the application requires a rezero, last zero or temporary zero.

4. Ensure there is no weight on the scale.

5. Press to perform a zero calibration.

6. Press .

7. Press .

8. Press . The current test weight value displays.

9. Press and use the numeric keypad to enter a new value, if necessary.

10. Press to accept value.

11. Place the specified amount of test weight on the scale.

Calibr displays.

wzero displays.

ok displays.

zerocnt displays. See Section 4.4.3 on page 26 for more information on zerocnt.

wval displays.

wSpan displays.

Config displays.

12. Press to perform a span calibration.

13. Press .

Span calibration is complete. To continue with a linear calibration, see Section 5.1.2 on page 41 before returning to weigh mode.

spancnt displays. See Section 4.4.3 on page 26 for more information on zpancnt.

14. Press to return to weigh mode.

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ok displays.

Calibration

Note

5.1.2 Linear Calibration

Linear calibration points provide increased scale accuracy by calibrating the indicator at up to four additional points between the zero and span calibrations.

1. Complete steps 1–13 in Section 5.1.1 on page 40. Press .

2. Press .

3. Press .

4. Press . The current test weight value for point 1 displays.

5. Press and use the numeric keypad to enter a new value, if necessary.

6. Press to accept value.

7. Place the specified amount of test weight on the scale.

8. Press to perform a linear point calibration.

9. Press .

10. Press .

11. Press .

12. Repeat previous steps for points 2-4, if necessary.

The linear calibration for a point is saved once point is calibrated.

13. Press to return to weigh mode.

point1 displays.

wlin v1 displays.

wlin c1 displays.

ok displays.

wlin f1 displays. See Section 4.4.3 on page 26 for more information on WLIN F#.

Point1 displays.

Point 2 displays.

wlin displays.

5.2 Alternative Zero Calibrations

During a calibration, the zero value (wzero) can be replaced with a temporary zero (tmpzero) or last zero (lstzero). A rezero (

5.2.1 Last Zero

This takes the last push-button zero in the system (from weigh mode) and uses it as the new zero reference point, after which a new span calibration must be performed. This calibration cannot be performed when calibrating a scale for the first time.

A last zero calibration is typically used on truck scales to allow a scale verification to become a calibration without having to remove the test weights.

5.2.2 Temporary Zero

A temporary zero calibration temporarily zeros the displayed weight of a non-empty scale. After span calibration, the difference between the temporary zero and the previously calibrated zero value is used as an offset.

A temporary zero calibration is typically used on hopper scales to calibrate the span without losing the original zero calibration.

5.2.3 Rezero

A rezero calibration is needed to remove a calibration offset when hooks or chains are required to suspend the test weights. Once a span calibration is complete, remove the hooks or chains and the test weights from the scale. With all the weight

removed, a rezero calibration is used to adjust the zero and span calibration values.

rezero) can be done after calibration. See below for information on these alternative zeros.

680 Synergy Plus – Digital Weight Indicator

Note

5.3 EDP Command Calibration

Use the following instructions to calibrate the 680 using EDP commands. For information on the EDP commands of the 680, see Section 7.0 on page 44.

The indicator must respond with OK after each step or the calibration procedure must be done again.

1. Press the setup switch to place indicator in setup mode (Section 4.1 on page 22).

2. For a standard calibration, remove all weight from scale (except hooks or chains which are needed to attach weights).

3. Send the command SC.WZERO#s to perform a standard calibration of the zero point.

• Send SC.TEMPZERO#s to perform a temporary zero calibration

• Send SC.LASTZERO#s to perform a last zero calibration

4. Apply the span calibration weight to the scale.

5. Send the command SC.WVAL#s=xxxxx, where xxxxx is the exact value of the span calibration weight applied to the scale.

6. Send the command SC.WSPAN#s to calibrate the span point. Continue on to step 7 to calibrate additional linearization points, or proceed to step 11.

7. Apply weight equal to the first linearization point to the scale.

8. Send the command SC.WLINVn#s=xxxxx, where n is the linearization point number (1-4) and xxxxx is the exact value of the weight applied.

9. Send the command SC.WLIN.Cn#s to calibrate the linearization point.

10. Repeat steps 7–9 for up to four total linearization points.

11. If hooks or chains were used to attach the weights, remove all weight, including the hooks and chains, and send the command SC.REZERO#s to remove the zero offset.

12. Send the command KSAVEEXIT to return to weigh mode.

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Revolution®

Note

6.0 Revolution

The Revolution utility provides a suite of functions used to support configuration, calibration, customization and backup of the 680 software.

Calibration values and scale configuration can both be saved and restored to the 680 using Revolution.

For system requirements visit the Revolution product page on Rice Lake Weighing Systems website.

6.1 Connecting to the Indicator

Connect the PC serial port to com 1 of the 680, then click Connect in the toolbar. Revolution attempts to establish communications to the indicator. If communications settings need to be adjusted, select Options… from the Tools menu.

Downloading to the Indicator

The Download Configuration function on the Revolution Communications menu allows a Revolution configuration file (with or without scale calibration data) or ticket formats to be downloaded to a connected indicator in setup mode.

The Download Section function on the Communications menu allows the download of only the currently displayed object, such as a scale configuration.

Because less data is transferred using the Download Section, it is typically faster than a full configuration download, but there is an increased possibility the download fails due to dependencies on other objects. If the download fails, try performing a complete download using the Download Configuration function.

Uploading Configuration to Revolution

The Upload Configuration function on the Revolution Communications menu allows the existing configuration of a connected indicator to be saved to a file on the PC. Once saved, the configuration file provides a backup which can be quickly restored to the indicator if needed. Alternatively, the file can be edited within Revolution and downloaded back to the indicator.

6.2 Saving and Transferring Data

Revolution has a module to save and transfer data. It is the preferred method over using ProComm or Hyper Terminal.

6.2.1 Saving Indicator Data to a Personal Computer

Configuration data can be saved to a computer connected to the selected port. The PC must be running a communications program such as PROCOMMPLUS

When configuring the indicator, ensure the values set for the baud and bits parameters on the serial menu match the baud rate, bits and parity settings configured for the serial port on the PC.

To save all configuration data, first put the communications program into data capture mode, then mode and send the DUMPALL command to the indicator. The 680 responds by sending all configuration parameters to the PC as ASCII-formatted text.

place the indicator in setup

6.2.2 Downloading Configuration Data from PC to Indicator

Configuration data saved on a PC or disc can be downloaded from the PC to an indicator. This procedure is useful when a number of indicators with similar configurations are set up or when an indicator is replaced.

To download configuration data, connect the PC to the selected port as described in Section 6.2.1. Place the indicator in setup mode and use the PC communications software to send the saved configuration data to the indicator. When transfer is complete, calibrate the indicator as described in Section 5.0 on page 40.

6.3 Updating Firmware

Revolution is used to update the firmware of the 680 indicator. The link to begin this process is available on the Revolution home screen. Updating the firmware defaults configuration settings.

680 Synergy Plus – Digital Weight Indicator

7.0 EDP Commands

The 680 indicator can be controlled by a personal computer connected to one of the indicator communication ports. Control is provided by a set of commands which can simulate front panel key press functions, return and change setup parameters, and perform reporting functions. The commands provide the capability to print configuration data or to save data to an attached personal computer. This section describes the EDP command set and procedures for saving and transferring data using the communication ports. The EDP command set is divided into several groups.

When the indicator processes a command, it either responds with a value (for reporting commands, or when querying parameter settings), or with the message OK. The OK response verifies the command was received and has been executed. If the command is unrecognized, the indicator responds with ?? invalid command. If the command cannot be executed in the current mode, the indicator responds with ?? invalid mode. If the command is recognized, but the value is out of range or the invalid type, the indicator responds with ?? followed by the type and the range.

7.1 Key Press Commands

Key press serial commands simulate pressing keys on the front panel of the indicator. These commands can be used in both setup and weigh mode. Several of the commands serve as pseudo keys, providing functions which are not represented by a key on the front panel.

For example, to enter a 15 lb tare weight using serial commands:

1. Type K1 and press

2. Type K5 and press

3. Type KTARE and press

Enter (or Return). Enter.

Enter.

Command Function

KZERO In weigh mode, this command acts like pressing the Zero key KGROSSNET In weigh mode, this command acts like pressing the Gross/Net key KGROSS Displays Gross mode (pseudo key) KNET Displays Net mode (pseudo key) KTARE In weigh mode, this command acts like pressing the Tare key KUNITS In weigh mode, this command acts like pressing the Units key KPRIM Displays primary units (pseudo key) KSEC Displays secondary units (pseudo key) KPRINT In weigh mode, this command acts like pressing the Print key KPRINTACCUM Prints the accumulated weight KDISPACCUM Displays the accumulator value KDISPTARE Displays the tare value KCLR In weigh mode, this command acts like pressing the Clear key KCLRCN Clears consecutive number KCLRTAR Clears the tare from the system (pseudo key) KLEFT In setup mode, this command moves Left in the menu KRIGHT In setup mode, this command moves Right in the menu KUP In setup mode, this command moves Up in the menu KDOWN In setup mode, this command moves Down in the menu KEXIT In setup mode, this command exits to weigh mode KSAVE In setup mode, this command saves the current configuration KSAVEEXIT In setup mode, this command saves the current configuration and exits to weigh mode KTIME Displays time KDATE Displays date KTIMEDATE Displays time and date KCLRACCUM Clears the accumulator

Table 7-1. Key Press Commands

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EDP Commands

Note

Command Function

Kn This command acts like pressing numbers 0 (zero) through 9 KDOT This command acts like pressing the decimal point (.) KENTER This command acts like pressing the Enter key KYBDLK In setup mode, this command locks the keys, except for the Menu key KLOCK=x In setup mode, this command locks specified front panel key; x = KPRINT, KUNITS, KTARE, KGROSSNET, KZERO,

KUNLOCK=x In setup mode, this command unlocks specified front panel key; x = KPRINT, KUNITS, KTARE, KGROSSNET, KZERO,

K0-K9, KDOT, KCLEAR (example: to lock the Zero key, enter KLOCK=KZERO

K0-K9, KDOT, KCLEAR (example: to unlock the Print key, enter KUNLOCK=KPRINT

Table 7-1. Key Press Commands (Continued)

7.2 Reporting Commands

Reporting commands send specific information to the communications port. The commands listed in Table 7-2 can be used in either setup mode or weigh mode.

Command Function

DUMPALL Returns a list of all parameter values DUMPAUDIT Returns the Audit Trail information KDUMPAUDIT Returns the Audit Trail information on the same port which the EDP command was sent AUDIT.LRVERSION Returns the legally relevant firmware version AUDIT.CONFIG Returns the number of times configuration has changed AUDIT.CALIBRATE Returns the number of calibrations AUDITJUMPER Returns the position of the audit jumper (ON or OFF) SPDUMP Returns a list of the setpoint parameter values VERSION Returns the firmware version HARDWARE Returns the option card installed HWSUPPORT Returns the CPU board part number RTCBATTERYSTATUS Returns the status of the real time clock battery (GOOD or BAD)

Table 7-2. Reporting Commands

7.3 Reset Configuration Command

The following command can be used to reset the configuration parameters of the 680.

Command Function

RESETCONFIGURATION Restores all configuration parameters to default values (setup mode only)

Table 7-3. Reset Configuration Command

All scale calibration settings are lost when the RESETCONFIGURATION command is run.

680 Synergy Plus – Digital Weight Indicator

Note

7.4 Parameter Setting Commands

Parameter setting commands allow the current value for a configuration parameter to be displayed or changed. Current configuration parameter settings can be displayed in setup mode or weigh mode using the following syntax:

command<ENTER>

Most parameter values can be changed in setup mode only; setpoint parameters listed in Table 7-10 on page 50 can be changed when in normal weigh mode.

Use the following command syntax when changing parameter values: command=value<ENTER>, where value is either a number or a parameter value. Use no spaces before or after the equal (=) sign. If an incorrect command is typed or an invalid value is specified, the indicator returns ?? followed by the error message.

Example: to set the motion band parameter on Scale #1 to 5 divisions, type the following:

SC.MOTBAND#1=5<ENTER>

To return a list of the available values for parameters with specific values, enter the command and equal sign, followed by a questions mark (command=?<ENTER>). The indicator must be in setup mode to use this function.

After changes are made to configuration parameters using EDP commands, use the KSAVE or KSAVEEXIT commands to commit the changes to memory.

The user must stop the current batch for new values to take effect.

Command Description Values

SC.CAPACITY#n Scale capacity 0.0000001–9999999.0, 10000.0 (default) SC.ZTRKBND#n Zero track band (in display divisions) 0.0–100.0, 0.0 (default) SC.ZRANGE#n Zero range (%) 0.0–100.0, 1.9 (default) SC.MOTBAND#n Motion band (in display divisions) 0–100, 1 (default) SC.SSTIME#n Standstill time (in 0.1 second intervals; 10 = 1 second) 0–600, 10 (default) SC.OVERLOAD#n Overload FS+2% (default), FS+1D, FS+9D, FS SC.WMTTHRH#n Weighment threshold 0.0–9999999.0, 1000.0 (default) SC.NUMWEIGH#n Number of weighments 0–4294967295 (uint_32_t_max), 0 (default) SC.MAX_WEIGHT#n Maximum weighment -9999999–9999999, 0 (default) SC.MAX_DATE#n Date of maximum weighment Up to 25 alphanumeric characters SC.DIGFLTR1#n

SC.DIGFLTR2#n SC.DIGFLTR3#n

SC.DFSENS#n Digital filter cutout sensitivity 2OUT (default), 4OUT, 8OUT, 16OUT, 32OUT, 64OUT, 128OUT SC.DFTHRH#n Digital filter cutout threshold NONE (default), 2D, 5D, 10D, 20D, 50D, 100D, 200D, 250D SC.RATLTRAP#n Rattletrap filtering OFF (default), ON SC.SMPRAT#n Scale A/D sample rate 6.25HZ, 7.5HZ, 12.5HZ, 15HZ, 25HZ, 30HZ (default), 50HZ,

SC.PWRUPMD#n Power up mode GO (default), DELAY SC.TAREFN#n Tare function BOTH (default), KEYED, NOTARE, PBTARE SC.PRI.FMT#n Primary units format (decimal point and

SC.PRI.UNITS#n Primary units LB (default), KG, OZ, TN, T, G, CUSTOM, NONE SC.SEC.FMT#n Secondary units format (decimal point and

SC.SEC.UNITS#n Secondary units LB, KG (default), OZ, TN, T, G, CUSTOM, NONE For commands ending with #n, n is the scale number (1)

Number of A/D samples averaged for the individual stages (1-3) of the three stage digital filter

display divisions)

Table 7-4. Scales Commands

1, 2, 4, 8 (default), 16, 32, 64, 128, 256

60HZ, 100HZ, 120HZ

8888100, 8888200, 8888500, 8888810, 8888820, 8888850, 8888881 (default), 8888882, 8888885, 888888.1, 888888.2,

888888.5, 88888.81, 88888.82, 88888.85, 8888.881, 8888.882,

8888.885, 888.8881, 888.8882, 888.8885, 88.88881, 88.88882,

88.88885, 8.888881, 8.888882, 8.888885

8888100, 8888200, 8888500, 8888810, 8888820, 8888850, 8888881, 8888882, 8888885, 888888.1, 888888.2,

888888.5 (default), 88888.81, 88888.82, 88888.85, 8888.881,

8888.882, 8888.885, 888.8881, 888.8882, 888.8885, 88.88881,

88.88882, 88.88885, 8.888881, 8.888882, 8.888885

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EDP Commands

Command Description Values

SC.SEC.ENABLED#n Enable the Secondary Units ON (default), OFF SC.FILTERCHAIN#n Defines what filter to use AVGONLY (default), ADPONLY, DMPONLY, RAW SC.DAMPINGVALUE#n Sets the damping time constant 0–2560 (in 0.1 second intervals), 0 (default) SC.ADTHRESHOLD#n Adaptive filter weight threshold value 0–2000 (in display divisions), 10 (default) SC.ADSENSITIVITY#n Adaptive filter sensitivity LIGHT (default), MEDIUM, HEAVY SC.ACCUM#n Accumulator enable OFF (default), ON SC.WZERO#n Perform zero calibration — SC.TEMPZERO#n Perform temporary zero calibration — SC.LASTZERO#n Perform last zero calibration — SC.WVAL#n Test weight value 0.000001–9999999.999999, 10000.0 (default) SC.WSPAN#n Perform span calibration — SC.WLIN.F1#n–

SC.WLIN.F4#n SC.WLIN.V1#n–

SC.WLIN.V4#n SC.WLIN.C1#n–

SC.WLIN.C4#n SC.LC.CD#n Deadload coefficient raw count value 0–16777215, 8386509 (default) SC.LC.CW#n Span coefficient raw count value 0–16777215, 2186044 (default) SC.LC.CZ#n Temporary zero raw count value 0–16777215, 2186044 (default) SC.REZERO#n Perform the Rezero calibration function — SC.INITIALZERO#n Initial Zero range in % of full scale 0.0–100.0, 0.0 (default) SC.RTZGRAD#n

For commands ending with #n, n is the scale number (1)

Actual raw count value for linearization points 1–4 0–16777215, 0 (default)

Test weight value for linearization points 1–4 (A setting of 0 indicates the linearization point is not used)

Perform linearization calibration on points 1–4 —

Number of graduations from the zero base at which the accumulator re-arms itself

0.000001–9999999.999999, 0.0 (default)

0.0–100.0, 0.4 (default)

Table 7-4. Scales Commands (Continued)

7.5 EDP Setting Commands

Command Description Values

EDP.INPUT#p Port serial input function CMD (default), STRIND, STRLFT, REMOTE EDP.BAUD#p Port baud rate 1200, 2400, 4800, 9600 (default), 19200, 38400, 57600, 115200 EDP.BITS#p Port data bits/parity 8NONE (default), 7EVEN, 7ODD EDP.TERMIN#p Port line termination character CR/LF (default), CR EDP.STOPBITS#p Port stop bits 1 (default), 2 EDP.ECHO#p Port echo ON (default), OFF EDP.RESPONSE#p Port response ON (default), OFF EDP.EOLDLY#p Port end-of-line delay 0–255 (0.1-second intervals), 0 (default) EDP.HANDSHK#p Port handshake OFF (default), XONXOFF, HRDWAR EDP.ADDRESS#p Port RS-485 address 0–255, 0 (default) For commands ending with #p, p is the port number (1-5)

Table 7-5. Serial Port Commands

CPU Ports

• Ports 1 and 2 are the two RS-232 ports

• Port 3 is the RS-485/422 port

• Port 4 is the USB device port

• Port 5 is the Ethernet port

For ports 4 (USB) and 5 (Ethernet), the only applicable parameters are INPUT, TERMIN, ECHO, RESPONSE, EOLDLY. All other parameters are ignored.

680 Synergy Plus – Digital Weight Indicator

7.6 Internet Setting Commands

Command Description Values

WIRED.MACID Ethernet hardware MAC ID (read only) xx:xx:xx:xx:xx:xx, 00:00:00:00:00:00 (default) WIRED.DHCP Enable Ethernet DHCP ON (default), OFF WIRED.ENABLED Enable wired Ethernet adapter ON, OFF (default) WIRED.IPADDR Ethernet IP address Valid IP xxx.xxx.xxx.xxx*, 0.0.0.0 (default) WIRED.SUBNET Ethernet subnet mask Valid IP xxx.xxx.xxx.xxx*, 255.255.255.0 (default) WIRED.GATEWAY Ethernet gateway Valid IP xxx.xxx.xxx.xxx*, 0.0.0.0 (default) TCPC1.ECHO TCP Client 1 echo ON (default), OFF TCPC1.EOLDLY TCP Client 1 end-of-line delay 0–255 (in 0.1 sec intervals), 0 (default) TCPC1.IPADDR TCP Client 1 remote server IP Valid IP xxx.xxx.xxx.xxx*, 0.0.0.0 (default) TCPC1.LINETERM TCP Client 1 line termination CR/LF (default), CR TCPC1.NAME TCP Client 1 name Up to 16 alphanumeric characters, TCPC1 (default) TCPC1.PORT TCP Client 1 remote server port 1025–65535, 10001 (default) TCPC1.RESPONSE TCP Client 1 response ON (default), OFF TCPC1.DISCTIME TCP Client 1 disconnect time (in seconds) 0–60 (0= do not disconnect), 0 (default) TCPC1.INPUT TCP Client 1 input function CMD (default), STRIND, STRLFT, REMOTE TCPS.ECHO TCP Server echo ON (default), OFF TCPS.INPUT TCP Server input type CMD (default) TCPS.LINETERM TCP Server line termination CR/LF (default), CR TCPS.NAME TCP Server name Up to 16 alphanumeric characters, TCPS (default) TCPS.PORT TCP Server port number 1025–65535, 10001 (default) TCPS.RESPONSE TCP Server response ON (default), OFF USB.INPUT USB input function CMD (default), STRIND, STRLFT, REMOTE USB.LINETERM USB line terminator CR/LF (default), CR USB.ECHO USB echo ON (default), OFF USB.RESPONSE USB response ON (default), OFF USB.EOLDLY USB end of line delay 0–255, 0 (default) USB.PRINTMSG USB print message ON (default), OFF * A valid IP consists of four numbers, in the range of 0 to 255, separated by a decimal point (127.0.0.1 and 192.165.0.230 are valid IP addresses)

Table 7-6. Ethernet TCP/IP and Wi-Fi Commands

7.7 Stream Setting Commands

Command Description Values

STRM.FORMAT#n Stream format RLWS (default), CARDNAL, WTRONIX, TOLEDO, CUSTOM STRM.CUSTOM#n Custom stream definition Up to 1000 alphanumeric characters STRM.GROSS#n Mode token when streaming the Gross weight Up to 8 alphanumeric characters, G (default) STRM.NET#n Mode token when streaming the Net weight Up to 8 alphanumeric characters, N (default) STRM.PRI#n Units token when streaming Primary units Up to 8 alphanumeric characters, L (default) STRM.SEC#n Units token when streaming Secondary units Up to 8 alphanumeric characters, K (default) STRM.INVALID#n Status token when streaming an Invalid weight Up to 2 alphanumeric characters, I (default) STRM.MOTION#n Status token when the weight is in motion Up to 2 alphanumeric characters, M (default) STRM.POS#n Polarity token when the weight is positive SPACE (default), NONE, + STRM.NEG#n Polarity token when the weight is negative SPACE, NONE, – (default) STRM.OK#n Status token when the weight is OK (not invalid, out

of range, at zero, or in motion) STRM.TARE#n Mode token when streaming the tare weight Up to 8 alphanumeric characters, T (default) STRM.RANGE#n Status token when the weight is Out of Range Up to 2 alphanumeric characters, O (default) STRM.ZERO#n Status token when the weight is at Center of Zero Up to 2 alphanumeric characters, Z (default) For commands ending with #n, n is the stream format number (1)

Table 7-7. Stream Formatting Commands

Up to 2 alphanumeric characters

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EDP Commands

7.8 Feature Commands

Command Description Values

DATEFMT Date format MMDDYY (default), DDMMYY, YYMMDD, YYDDMM DATESEP Date separator SLASH (default), DASH, SEMI, DOT TIMEFMT Time format 12HOUR (default), 24HOUR TIMESEP Time separator COLON (default), COMMA, DOT CONSNUM Consecutive numbering 0–9999999, 0 (default) CONSTUP Consecutive number start-up value 0–9999999, 0 (default) UID ID of the indicator Up to 6 alphanumeric characters, 1 (default) KYBDLK Keyboard lock (disable keypad) OFF (default), ON ZERONLY Disable all keys except ZERO OFF (default), ON CONTACT.COMPANY Contact company name Up to 30 alphanumeric characters CONTACT.ADDR1-3 Contact company address Up to 30 alphanumeric characters (for each line) CONTACT.NAME1-3 Contact names Up to 30 alphanumeric characters (for each line) CONTACT.PHONE1-3 Contact phone numbers Up to 30 alphanumeric characters (for each line) CONTACT.EMAIL Contact e-mail address Up to 30 alphanumeric characters. CONTACT.NEXTCAL Next calibration date Date MMDDYYYY as an 8-digit number. CONTACT.LASTCAL Last calibration date Date MMDDYYYY as an 8-digit number. LOCALE Enable gravity compensation OFF (default), ON LAT.LOC Origin latitude (to nearest degree) for gravity compensation 0–90, 45 (default) ELEV.LOC Origin elevation (in meters) for gravity compensation -9999–9999, 345 (default) DEST.LAT.LOC Destination latitude (in degrees) for gravity compensation 0–90, 45 (default) DEST.ELEV.LOC Destination elevation (in meters) for gravity compensation -9999–9999, 345 (default)

Table 7-8. Feature Commands

7.9 Regulatory Commands

Command Description Values

REGULAT Regulatory mode NTEP (default), CANADA, INDUST, NONE, OIML AUDAGNCY Audit Agency (Industrial Mode) NTEP (default), CANADA, NONE, OIML REG.SNPSHOT Display or Scale weight source DISPLAY (default), SCALE REG.HTARE Allow tare in display hold NO (default), YES REG.ZTARE Remove tare on ZERO NO (default), YES REG.KTARE Always allow keyed tare NO, YES (default) REG.MTARE Multiple tare action REPLACE (default), REMOVE, NOTHING REG.NTARE Allow negative tare NO (default), YES REG.CTARE Allow Clear key to clear tare/accumulator NO, YES (default) REG.NEGTOTAL Allow total scale to display negative value NO (default), YES REG.PRTMOT Allow print while in motion NO (default), YES REG.PRINTPT Add PT to keyed tare print NO, YES (default) REG.PRTHLD Print during display hold NO (default), YES REG.HLDWGH Allow weighment during display hold NO (default), YES REG.MOTWGH Allow weighment in motion NO (default), YES REG.OVRBASE Zero base for overload calculation CALIB (default), SCALE REGWORD Regulatory word GROSS (default), BRUTTO REG.RTARE Round the Pushbutton Tare NO (default), YES REG.RKTARE Round the Keyed Tare NO (default), YES REG.AZTNET Perform AZT on Net value NO (default), YES REG.MANUALCLEARTARE Allows manual clearing of the tare value NO, YES (default) REG.TAREINMOTION Allows Tare in Motion NO (default), YES REG.ZEROINMOTION Allows scale to be zeroed while in motion NO (default), YES REG.UNDERLOAD Underload weight value in display divisions 1–9999999, 20 (default)

Table 7-9. Regulatory Commands

680 Synergy Plus – Digital Weight Indicator

7.10 Setpoint Commands

Command Description Values

BATCHNG Batching mode OFF (default), AUTO, MANUAL SP.KIND#n Setpoint kind OFF (default), GROSS, NET, -GROSS, -NET, ACCUM, POSREL, NEGREL,

SP.VALUE#n Setpoint value 0.0–9999999.0, 0.0 (default) SP.TRIP#n Trip HIGHER (default), LOWER, INBAND, OUTBAND SP.BANDVAL#n Band value 0.0–9999999.0, 0.0 (default) SP.HYSTER#n Hysteresis 0.0–9999999.0, 0.0 (default) SP.PREACT#n Preact type OFF (default), ON, LEARN SP.PREVAL#n Preact value 0.0–9999999.0, 0.0 (default) SP.PREADJ#n Preact adjustment percentage 0.0–100.0, 0.5 (default) SP.PRESTAB#n Preact learn stability (in tenths of a second) 0–65535, 0 (default) SP.PCOUNT#n Preact learn interval 1–65535, 1 (default) SP.BATCH#n Batch step enable OFF (default), ON SP.CLRACCM#n Clear accumulator enable OFF (default), ON SP.CLRTARE#n Clear tare enable OFF (default), ON SP.PSHACCM#n Push accumulate OFF (default), ON, ONQUIET SP.PSHPRINT#n Push print OFF (default), ON, WAITSS SP.PSHTARE#n Push tare OFF (default), ON SP.ALARM#n Alarm enable OFF (default), ON SP.ALIAS#n Setpoint name Up to 8 alphanumeric characters, SETPT (default) SP.ACCESS#n Setpoint access OFF, ON (default), HIDE SP.DSLOT#n Digital output slot NONE (default), 0 SP.DIGOUT#n Digital output 1–4, 1 (default) SP.SENSE#n Digital output sense NORMAL (default), INVERT SP.BRANCH#n Branch destination (0 = do not branch) 0–8, 0 (default) SP.RELNUM#n Relative setpoint number 1–8, 1 (default) SP.START#n Starting setpoint 1–8, 1 (default) SP.END#n Ending setpoint 1–8, 1 (default) SP.TIME#n Trip time hhmm, 0000 (default) SP.DURATION#n Trip duration hhmmss, 000000 (default) SP.ENABLE#n Setpoint enable OFF, ON (default) For setpoint commands ending with #n, n is the setpoint number (1-8)

Table 7-10. Setpoints Commands

PCTREL, PAUSE, DELAY, WAITSS, COUNTER, AUTOJOG, COZ, INMOTON, INRANGE, BATCHPR, TIMER, CONCUR, TOD, ALWAYS, NEVER

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7.11 Print Format Commands

Command Description Values

GFMT GFMT.PORT GFMT.PORT2

NFMT NFMT.PORT NFMT.PORT2

ACCFMT ACC.PORT ACC.PORT2

SPFMT SPFMT.PORT SPFMT.PORT2

HDRFMT1 HDRFMT2

AUD.DEST1 AUD.DEST2

Gross demand print format string Each format can be sent out one or two ports; for the .PORT and .PORT2 commands,

Net demand print format string

Accumulator print format string

Setpoint print format string

Ticket header format strings

Audit trail port

specify the port name as one of the following: RS232-1, RS232-2, RS485, TCPC, USB, NONE

Example: To send the Gross format out both RS-232 Port 2 and the TCPC Port at the same time, send:

GFMT.PORT=RS232-1 GFMT.PORT2=USB

See Section 8.0 on page 53 for information about demand print format strings

Table 7-11. Print Format Commands

7.12 Digital I/O Commands

EDP Commands

Command Description Values

DIO.b#s Sets DIO type OFF (default), OUTPUT, PRIM, PRINT, SEC, TARE, UNITS, ZERO, BATRUN,

Valid bit values (b) are 1-4; For commands ending with #s, s is the slot assigned to the digital I/O (0); Slot 0 is onboard

BATSTRT, BATPAUS, BATRESET, BATSTOP, CLEAR, CLRACC, CLRCN, CLRTAR, DSPACC, DSPTAR, GROSS, KBDLOC, NET, NT/GRS

Table 7-12. Digital I/O Commands

7.13 Analog Output Commands

Command Description Values

ALG.SOURCE#s Analog output source SCALE1 (default), REMOTE ALG.MODE#s Mode GROSS (default), NET ALG.OUTPUT#s Type of output 0-10V (default), 0-20MA, 4-20MA ALG.ERRACT#s Error action FULLSC (default), HOLD, ZEROSC ALG.MIN#s Minimum value tracked ±9999999.0, 0.0 (default) ALG.MAX#s Maximum value tracked ±9999999.0, 10000.0 (default) For commands ending with #n, n is the slot number assigned to the analog output (1)

Table 7-13. Analog Output Commands

680 Synergy Plus – Digital Weight Indicator

7.14 Weigh Mode Commands

These commands function in the weigh mode. Non weight related commands work in setup mode.

Command Description Values

CONSNUM Returns current consecutive number value 0–9999999, 0 (default) UID Set unit ID Up to 6 alphanumeric characters, 1 (default) SD Set or return the current system date MMDDYY, DDMMYY, YYMMDD, or YYDDMM. Enter six-digit date using the

ST Set or return the current system time HHMM (enter using 24-hour format)

SX#n Start serial data stream(s) OK or ?? EX#n Stop serial data stream(s)

RS Reset system Soft reset; Used to reset the indicator without resetting the configuration to the

SF#n Returns a single stream frame from scale n (n=1)

using the standard Rice Lake format. XA#n Returns the accumulator value in displayed units nnnnnnnnn UU XAP#n Returns the accumulator value in primary units XAS#n Returns the accumulator value in secondary units XG#n Returns the gross weight in displayed units nnnnnnnnn UU XGP#n Returns the gross weight in primary units XGS#n Returns the gross weight in secondary units XN#n Returns the net weight in displayed units nnnnnnnnn UU XNP#n Returns the net weight in primary units XNS#n Returns the net weight in secondary units XT#n Returns the tare weight in displayed units nnnnnnnnn UU XTP#n Returns the tare weight in primary units XTS#n Returns the tare weight in secondary units For commands ending with #n, n is the scale number (1)

Table 7-14. Weigh Mode Commands

year-month-day order specified for the DATEFMT parameter, using only the last two digits of the year; The current system date is returned by only sending SD

The current system time is returned by only sending ST

An EX command sent while in setup mode does not take effect until the indicator is returned to weigh mode

factory defaults

7.15 Batching Control Commands

The commands listed in Table 7-15 provide batching control through a communications port.

Command Description Values

BATSTART Batch Start If the BATRUN digital input is active or not assigned, the BATSTART command can be used to

BATSTOP Batch Stop Stops an active batch and turns off all associated digital outputs; Requires a Batch Start to

BATPAUSE Batch Pause Pauses an active batch and turns off all digital outputs except those associated with Concurrent

BATRESET Batch Reset Stops the program and resets the batch program to the first batch step; use the BATRESET

BATSTATUS Batch Status Returns XYYY where X is S (if the batch is stopped), P (if the batch is paused),

start the batch program

resume processing

and Timer setpoints; processing is suspended until the indicator receives a Batch Start signal; pressing the BATSTRT digital input, BATSTART serial command, Batch Start softkey or the StartBatch function (in iRite) resumes the batch and re-energizes all digital outputs turned off by the Batch Pause

command after making changes to the batch configuration

R (if the batch is running); and YYY is the setpoint number the batch is currently on (1-8)

Table 7-15. Batching Control Commands

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Print Formatting

Note

8.0 Print Formatting

The 680 provides multiple print formats, GFMT, NFMT, ACUMFMT, STPTFMT and HDRFMT, which determine the format of the printed output when the

Each print format can be customized to include up to 1000 characters of information, such as company name and address, on printed tickets. Use the print format menu through front panel of the indicator to customize the print formats.

Press the down arrow to view the ASCII character decimal value on the second menu level. See Section 11.9 on page 69 to view the ASCII character chart.

8.1 Print Formatting Tokens

Table 8-1 lists tokens which can be used to configure the print formats. Tokens included in the format strings must be enclosed

between < and > delimiters. Characters outside of the delimiters are printed as text on the ticket. Text characters can include ASCII characters which can be printed by the output device.

Print key is pressed. If a tare has been entered or acquired, NFMT is used; otherwise, GFMT is used.

Token Description

<G> Gross weight in displayed units <G2> Gross weight in non-displayed units*** <N> Net weight in displayed units <N2> Net weight in non-displayed units*** <T> Tare weight in displayed units <T2> Tare weight in non-displayed units*** <A> Accumulated weight in displayed units <AC> Number of accumulator events (5 digit counter) <AD> Date of last accumulator event <AT> Time of last accumulator event <UID> Unit ID number <CN> Consecutive number <NLnn> New line (nn = number of termination (<CR/LF> or <CR>) characters)* <SPnn> Space (nn = number of spaces)* <SU> Toggle weight data format (formatted/unformatted)** *** <TI> Time <DA> Date (prints 4 digit year) <TD> Time & Date <SCV> Setpoint captured value <STV> Setpoint target value <SPM> Setpoint mode (Net or Gross) <SN> Setpoint number Gross, net, and tare weights are 9 digits in length, including sign (10 digits with decimal point) followed by a

space and a two-digit units identifier. Total field length with units identifier is 12 (or 13) characters. UID and consecutive number (CN) fields are 6 characters in length. * If nn is not specified, 1 is assumed. Value must be in the range 1–99. ** After receiving an SU command, the indicator sends unformatted data until the next SU command is

received. Unformatted data omits decimal points, and leading and trailing characters. *** Not available if regulatory mode is set to OIML.

Table 8-1. Print Format Tokens

680 Synergy Plus – Digital Weight Indicator

Note

Table 8-2 lists the default 680 print formats:

Format Default Format String When Used

GFMT GROSS<G><NL2><TD><NL>

NFMT

ACUMFMT ACCUM <A><NL><DA> <TI><NL> Accumulator demand print format string STPTFMT <SCV><SP><SPM><NL> Setpoint print operation with PSHPRNT=ON HDRFMT1-2 COMPANY NAME<NL>STREET ADDRESS<NL>CITY ST ZIP<NL2>

GROSS<G><NL>TARE<SP><T><NL>NET<SP2><N> <NL2><TD><NL>

Table 8-2. Default Print Formats

The <G2>, <N2> and <T2> tokens (Table 8-1) print the gross, net and tare weights in the units not currently displayed on the indicator.

The 1000 character limit of each print format string includes the output field length of the print formatting tokens, not the token length. For example, if the indicator is configured to display a decimal point, the <G> token generates an output field of 13 characters: the 10 character weight value (including decimal point), one space, and a two-digit units identifier.

PT (preset tare) is added to the tare weight if tare was keyed in.

Weigh mode

– no tare in system

– tare in system

8.2 Customizing Print Formats

The GFMT, NFMT, ACUMFMT, STPTFMT and HDRFMT formats can be customized using the print format menu (PForMT) via the front panel. See Section 4.4.6 on page 33 for the print format menu structure. To access the print format menu the indicator must be in setup mode (Section 4.1 on page 22).

8.2.1 Using the Front Panel

Use the print format menu to customize the print formats and to edit the print format strings by changing the ASCII characters in the format string. See Section 3.3.2 on page 16 for the alphanumeric entry procedure to edit the print format string.

Some characters cannot be displayed on the 680 front panel, see the ASCII character chart in Section 11.9 on page 69 for available characters. The 680 can send or receive ASCII characters; the character printed depends on the particular ASCII character set implemented for the receiving device.

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Setpoints

Note

9.0 Setpoints

The 680 indicator provides eight configurable setpoints for control of both indicator and external equipment functions. Setpoints can be configured to perform actions or functions based on specified parameter conditions. Parameters associated with various setpoint kinds can, for example, be configured to perform functions (print, tare, accumulate), to change the state of a digital output controlling indicator or external equipment functions, or to make conditional decisions.

Weight-based setpoints are tripped by values specified in primary units only.

9.1 Batch and Continuous Setpoints

680 setpoints can be either continuous or batch. Continuous setpoints are free-running; the indicator constantly monitors the condition of free-running setpoints at each A/D

update. The specified setpoint action or function is performed when the designated setpoint parameter conditions are met. A digital output or function assigned to a free-running setpoint continuously changes state, becoming active or inactive, as defined by the setpoint parameters.

Batch setpoints (BATCH = ON) which have digital outputs associated to them remain active until the setpoint condition is met. The setpoint is then latched for the remainder of the batch sequence.

To use batch setpoints, set the batching (BATCHNG) parameter on the setpoints (SETPTS) menu. This parameter defines whether a batch sequence is automatic or manual. AUTO sequences repeat continuously after receiving a single batch start signal, while MANUAL sequences only run through once for each Batch Start signal. The batch start signal can be initiated by a digital input (set to BATSTR), or an EDP command (BATSTART).

For a setpoint to be used as part of a batch sequence, its batch sequence (BATCH) parameter must be set to ON. If a setpoint is defined and enabled, but its Batch Sequence parameter is set to OFF, the setpoint operates as a continuous setpoint even during batch sequences.

In applications which contain both batch setpoint routines and continuous setpoints, it is good practice to keep continuous setpoints separate from the batch sequence.

Do not assign them the same digital output.

Set the ACCESS parameter ON when creating and testing batch routines. Once the batching routine is complete and ready for production, ACCESS can be set to OFF to prevent changes to the configured setpoint value, or to HIDE to prevent changing or viewing the value.

Parameter Description Batch Continuous

OFF Off – Setpoint turned off/ignored GROSS Gross Weight – Performs functions based on the gross weight; the target weight entered is

considered a positive gross weight

NET Net Weight – Performs functions based on the net weight; the target weight entered is

considered a positive net weight value

-GROSS Negative Gross Weight – Performs functions based on the gross weight; the target weight

entered is considered a negative gross weight

-NET Negative Net Weight – Performs functions based on the net weight; the target weight entered is

considered a negative net weight value

ACCUM Accumulate – Compares the value of the setpoint to the source scale accumulator; the

accumulator setpoint is satisfied when the value of the source scale accumulator meets the value and conditions of the accumulator setpoint

POSREL Positive Relative – Performs functions based on a specified value above a referenced setpoint,

using the same weight mode as the referenced setpoint

NEGREL Negative Relative – Performs functions based on a specified value below a referenced setpoint,

using the same weight mode as the referenced setpoint

Table 9-1. Setpoint Kinds

X X

680 Synergy Plus – Digital Weight Indicator

Parameter Description Batch Continuous

PCTREL Percent Relative – Performs functions based on a specified percentage of the target value of a

referenced setpoint, using the same weight mode as the referenced setpoint; the actual target value of the Percent Relative setpoint is calculated as a percentage of the target value of the referenced setpoint

PAUSE Pause – Pauses the batch sequence indefinitely; a Batch Start signal must be initiated to

continue the batch process

DELAY Delay – Delays the batch sequence for a specified time; the length of the delay (in tenths of a

second) is specified on the Value parameter WAITSS Wait Standstill – Suspends the batch sequence until the scale is at standstill X COUNTER Counter – Specifies the number of consecutive batch sequences to perform; place counter

setpoints at the beginning of a batch routine AUTOJOG Auto-Jog – Automatically checks the previous weight-based setpoint to verify the setpoint weight

value is satisfied in a standstill condition

• If the previous setpoint is not satisfied when at standstill, the AUTOJOG setpoint activates the digital output of the previous weight-based setpoint for a period of time, specified on the Value parameter (in tenths of a second)

• The AUTOJOG process repeats until the previous weight-based setpoint is satisfied when the scale is at standstill

NOTE: The AUTOJOG digital output is typically used to signify an AUTOJOG operation is being performed.

NOTE: AUTOJOG uses the digital output of the previous weight-based setpoint, and should not be assigned to the same digital output as the related weight-based setpoint.

COZ Center of Zero – Monitors for a gross center of zero condition

• The digital output associated with this setpoint kind is activated when the referenced scale is at center of zero

• No value is required for this setpoint

INMOTON In-Motion – Monitors for an in-motion condition

• The digital output associated with this setpoint is activated when the scale is not at standstill.

• No value is required for this setpoint

INRANGE In-Range – Monitors for an in-range condition

• The digital output associated with this setpoint is activated when the scale is within capacity range

• No value is required for this setpoint

TIMER Timer – Tracks the progress of a batch sequence based on a timer

• The timer value, in tenths of a second, determines the length of time allowed between start and end setpoints

• Start and End parameters are used to specify the start and end setpoints

• If the End setpoint is not reached before the timer expires, the digital output associated with this setpoint is activated

CONCUR Concurrent – Allows a digital output to remain active over a specified portion of the batch

sequence

• Type 1 (VALUE=0): The digital output associated with this setpoint becomes active when the Start setpoint becomes the current batch step and remains active until the End setpoint becomes the current batch step

• Type 2 (VALUE > 0): If a non-zero value is specified for the Value parameter, the value represents the timer, in tenths of a second, for this setpoint; the digital output associated with this setpoint becomes active when the Start setpoint becomes the current batch step and remains active until the timer expires

TOD Time of Day – Performs functions when the internal clock time of the indicator matches the

specified setpoint time

ALWAYS Always – This setpoint is always satisfied; it is typically used to provide an endpoint for true/false

branching batch routines

NEVER Never – This setpoint is never satisfied

• Used to branch to a designated setpoint in true/false branching batch routines in which the batch does not continue through the normal sequence of batch setpoints

X X

Table 9-1. Setpoint Kinds (Continued)

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Setpoints

9.2 Batching Examples

9.2.1 Example 1

The following example uses seven setpoints to dispense material from a hopper in 100 lb batches and to automatically refill the hopper when its weight drops below 300 lb.

Bits 1 and 2 in the Digital I/O menu (Section 4.4.9 on page 38) are assigned to batch start and batch run functions: BATRUN must be on (low) before the BATSTRT input starts the batch.

SLOT 0, BIT 1=BATSTRT SLOT 0, BIT 2=BATRUN BATCHNG=MANUAL

Setpoint 1 ensures the hopper has enough material to start the batch. If the hopper weight is 300 lb or higher, setpoint 1 is tripped.

SETPT 1 KIND=GROSS VALUE=300 TRIP=HIGHER ALARM=ON BATCH=ON

Setpoint 2 waits for standstill, then performs a tare to put the indicator into net mode.

SETPT 2 KIND=WAITSS PSHTARE=ON

Setpoint 3 is used as a reference (relative setpoint) for setpoint 4.

SETPT 3 KIND=NET VALUE=0 TRIP=HIGHER BATCH=OFF

Setpoint 4 is used to dispense material from the hopper. When the hopper weight falls to 100 lb less than its weight at the relative setpoint (setpoint 3), digital output 1 is set off.

SETPT 4 KIND=NEGREL VALUE=100 TRIP=LOWER DIG OUT=1 BATCH=ON RELNUM=3

680 Synergy Plus – Digital Weight Indicator

Setpoint 5 is used to evaluate the gross amount of material in the hopper after dispensing, and to maintain a minimum material level in the hopper. When the hopper weight falls below 300 lb, digital output 2 becomes active and the hopper is refilled to 1000 lb.

SETPT 5 KIND=GROSS VALUE=300 TRIP=HIGHER HYSTERS=700 DIG OUT=2 BATCH=ON

Setpoint 6 is used to ensure the operation performed in setpoint 4 is completed within 10 seconds. The START and END parameters identify the setpoints monitored by the timer. If the timer expires before setpoint 5 starts, digital output 4 is turned on as an alarm to signal a process fault.

SETPT 6 KIND=TIMER VALUE=100 START=4 END=5 DIG OUT=4

9.2.2 Example 2

The following example uses six setpoints to control a two-speed fill operation where both fast and slow feeds are on simultaneously.

Bits 1 and 2 in the Digital I/O menu (Section 4.4.9 on page 38) are assigned to batch start and batch run functions: BATRUN must be on (low) before the BATSTRT input starts the batch.

SLOT 0, BIT 1=BATSTRT SLOT 0, BIT 2=BATRUN BATCHNG=MANUAL

Setpoint 1 ensures the scale is empty (0±2 lb).

SETPT 1 KIND=GROSS VALUE=0 TRIP=INBAND BANDVAL=2 BATCH=ON

Setpoint 2 checks for the weight of a container (>5 lb) placed on the scale.

SETPT 2 KIND=GROSS VALUE=5 TRIP=HIGHER BATCH=ON

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Setpoints

Setpoint 3 waits for standstill, then tares the container weight, placing the indicator in net mode.

SETPT 3 KIND=WAITSS PSHTARE=ON

Setpoint 4 starts the fast fill operation. When the net weight reaches 175 lb, the setpoint trips and digital output 1 is set off.

SETPT 4 KIND=NET VALUE=175 TRIP=HIGHER DIG OUT=1 BATCH=ON

Setpoint 5 controls the slow fill operation. When the net weight reaches 200 lb, the slow fill is stopped, the indicator waits for standstill and performs a push print operation using the SPFMT ticket format.

SETPT 5 KIND=NET VALUE=200 TRIP=HIGHER PSHPRNT=WAITSS DIG OUT=2 BATCH=ON

Setpoint 6 is a continuous setpoint, used to allow the slow feed output to be on at the same time as the fast fill. The slow fill output (digital output 2) is turned on when setpoint 4 (fast fill) starts and remains on until setpoint 5 begins.

SETPT 6 KIND=CONCUR VALUE=0 START=4 END=5 DIG OUT=2

680 Synergy Plus – Digital Weight Indicator

Note

10.0 Maintenance

The maintenance information in this manual is designed to cover aspects of maintaining and troubleshooting the 680 indicator. Contact the local Rice Lake Weighing Systems dealer if a problem requires technical assistance.

Have the scale model number and serial number available when calling for assistance.

10.1 Maintenance Checkpoints

The scale must be checked frequently to determine when a calibration is required. It is recommended a zero calibration be checked every other day and a calibration checked every week for several months after installation. Observe the results and change the period between calibration checks, depending upon the accuracy desired.

Establish a routine inspection procedure. Report changes in the scale function to the individual or department responsible for the scales’ performance.

10.2 Field Wiring

If a problem with the wiring is suspected, check the electrical portion of the scale.

• Check for proper interconnections between the components of the system

• Check wiring meets all specifications in the installation drawings

• Check all wiring and connections for continuity, shorts and grounds using an ohmmeter with the scale off

• Check for loose connections, poor solder joints, shorted or broken wires and unspecified grounds in wiring; these issues cause erratic readings and shifts in weight readings

• Check all cable shields to ensure grounding is made at only the locations specified in the installation drawings

10.3 Troubleshooting Tips

Table 10-1 lists general troubleshooting tips for hardware and software error conditions

Symptom Possible Cause Remedy

680 does not power up Bad power supply Check power supply; Check presence of AC power – breaker tripped or unit

unplugged; Power supply outputs around 12 VDC – replace if bad

Battery backed corrupt error message at startup

vvvvvvv

Display reads 0.000000 Scale not updating Make sure all cables/wires are connected for the pulse input and/or load cell;

Cannot enter setup mode Bad switch Test switch Serial port not responding Configuration error Ensure port INPUT parameter is set to CMD for command input A/D scale out of range Scale operation

Option card failure Possible defective card

Dead battery Perform configuration reset then check for low battery warning on display;

If battery is low, replace battery, perform another configuration reset, then reload files/configuration

Over or under range scale condition

Load cell connection Bad load cell

or slot

Table 10-1. Basic Troubleshooting

Check scale; For out-of -range conditions in total scale display, check all scale inputs for positive weight values

Cycle the power

Check source scale for proper mechanical operation Check load cell and cable connection Check 680 operation with load cell simulator Check status of sense settings

Disconnect power, remove and reinstall card in slot, then apply power again

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Maintenance

WARNING

ASSY

PN/Rev

RICE LAKE

INSERT

SIDE UP

CR2032CR2032

LED3

LED1

LED2

IMPORTANT

10.4 Battery Replacement

The battery life varies depending on use. It is recommended to replace the battery every three years, or sooner, if left powered off for extended periods of time to prevent data loss in the event of a power failure.

Use the Revolution configuration utility (Section 6.0 on page 43) or EDP commands (Section 7.0 on page 44) to store a copy of the 680 configuration on a PC before attempting battery replacement. The 680 configuration can be restored from the PC if data is lost.

Risk of explosion if battery is replaced with an incorrect type. Dispose of used batteries according to federal, state and local regulations.

Figure 10-1. Non-Conductive Screw Driver Placement

To replace the battery, use the following procedure:

1. Disconnect power to the indicator.

2. Remove backplate as described in Section 2.3 on page 5.

3. Place the tip of a non-conductive flat head screw driver between negative contact and battery.

4. Twist screw driver to release battery from holder.

5. Press new replacement battery straight into the battery holder with the positive side up. See Section 2.9 on page 12

for replacement battery details.

10.5 Board Replacement

To replace a 680 board, use the following procedure:

1. Disconnect power to the indicator.

2. Remove backplate as described in Section 2.3 on page 5.

3. Label connections for re-installation to board.

4. Disconnect all connections from the board.

5. Remove the four corner screws securing the board, then lift the board from the enclosure.

6. Place new replacement board in place and secure with previously removed screws. See Section 2.9 on page 12 for

replacement board details.

7. Reconnect all connections to the board.

Always verify indicator has been returned back to a safe state with the proper installation of all connections and a complete functions test before reinstalling the backplate and returning the indicator back to service.

680 Synergy Plus – Digital Weight Indicator

11.0 Appendix

11.1 Error Messages

The 680 indicator provides a number of error messages. When an error occurs, the message is displays on the indicator.

11.1.1 Displayed Error Messages

The 680 provides a number of front panel error messages to assist in problem diagnosis. Table 11-1 lists these messages and their meanings.

Error Message Description

------- Overflow error – Weight value too large to be displayed

vvvvvvv

vvvvvvv Gross < underload limit – Gross value exceeds underload limit tare in motion not allowed Scrolls across display when attempting to perform a tare while weight is in motion, if in motion tares are not allowed negative tare not allowed Scrolls across display when attempting to perform a negative tare, if a negative tare is not allowed keyed tare not allowed Scrolls across display when attempting to perform a keyed tare, if a keyed tare is not allowed

tare larger than capacity not allowed

tare already in system Scrolls across display when attempting to perform a tare if a tare is already in the system, if tare is not configured to

initial zero failed Scrolls across display when an attempt to perform an initial zero fails, only possible at startup please wait Scrolls across display when calibrating alarm Displays when a configured setpoint’s ALARM action occurs

Gross > overload limit – be caused by input signal > 45 mV or common mode voltage > 950 mV

Scrolls across display when attempting to perform a tare larger than capacity, if it is not allowed

replace or remove

Gross value exceeds overload limit; Check configuration or signal input level; Overload can

Table 11-1. 680 Error Messages

11.2 ZZ EDP Command

The ZZ EDP command can be used to remotely query which annunciators are currently displayed on the indicator front panel. The ZZ command returns a decimal number representing the LED annunciators currently lit (see Table 11-2).

Example: If the annunciator status value returned on the ZZ command is 148, the gross, standstill and lb annunciators are lit.

The number 145 represents the sum of the values for the gross mode annunciator (128), the tare entered annunciator (16) and the standstill annunciator (4).

Decimal Value Annunciator

1 Net 2 Center of zero 4 Standstill

8 Keyed tare entered 16 Tare entered 32 kg/secondary units 64 lb/primary units

128 Gross

Table 11-2. Status Codes Returned on the ZZ Command

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Appendix

ASCII 02 decimal

Polarity: <space> = Positive <–> = Negative

Weight: 7 digits, right-justiﬁed, dummy zeroes, decimal point with no leading zeroes except for leading zero immediately preceding the decimal point. Leading zeroes transmitted as spaces.

L = pounds K = kilograms T = tons G = grams O = ounces

G = Gross N = Net

Status: <space> = valid I = Invalid M = Motion O = Over/under range Z = COZ

Carriage Return

Polarity: <+> for positive "–" for negative

Six digits, right justiﬁed, ﬂoating decimal (follows weight if not embeded), leading zeroes are present.

g for Gross n for Net

Hex value of <03> is entered in string

lb = pound kg = kilogram g = gram tn = ton (short) t = ton (metric) oz = ounce <space> = none

Space Character

Space character

(2)

Space Character

Status: <space> = valid or invalid m = motion o = over/under range

11.3 Continuous Data (Stream) Output Formats

When the trigger setting for a port is set to STRIND or STRLFT, data is continuously streamed from the appropriate port in one of the four fixed format options or a custom format option.

Fixed Format Options:

• Rice Lake Weighing Systems (Section 11.3.1)

• Cardinal (Section 11.3.2)

• Avery Weigh-Tronix (Section 11.3.3 on page 64)

• Mettler Toledo (Section 11.3.4 on page 64)

11.3.1 Rice Lake Weighing Systems Stream Format (RLWS)

Figure 11-1. Rice Lake Weighing Systems Stream Data Format

11.3.2 Cardinal Stream Format (cardnal)

Figure 11-2. Cardinal Stream Data Format

680 Synergy Plus – Digital Weight Indicator

Space

Polarity:

<+> for positive

"–" for negative

Six digits, right justiﬁed, ﬂoating decimal, leading zeros are present

g for Gross n for Net

lb = pound

kg = kilogram

g = gram

tn = ton (short)

t = ton (metric)

oz = ounce

<space> = none

Space

STX (02h)

Status Word A

<CR> entered at end of string.

Status Word B

Status Word C

MUL1 MUL0Parity

DP2 DP1 DP0 Fixed Zero/Dec. Pt. Location 0 0 0 x 100 (2 ﬁxed zeroes) 0 0 1 x 10 (1 ﬁxed zero) 0 1 0 x 1 (No decimal point) 0 1 1 x 0.1 (1 decimal place) 1 0 0 x 0.01 (2 decimal places) 1 0 1 x 0.001 (3 decimal places) 1 1 0 x 0.0001 (4 decimal places) 1 1 1 x 0.00001 (5 decimal places)

Disp. Div.

MUL1

MUL0

Multiplier 0 1 x 1 1 0 x 2 1 1 x 5

Even parity bit. Requires EDP Port setup.

Status Word A:

Status Word C: ASCII 20h (space)

Even parity bit: Requires EDP Port setup.

Status Word B:

0 = Gross Display Mode 1 = Net Display Mode

0 = Positive indicated weight value 1 = Negative indicated weight value

0 = In range 1 = Out of range

0 = Stable 1 = Motion

0 = lb 1 = kg

Even parity bit: Requires EDP Port setup.

Six digits, right justiﬁed, dummy zeros, decimal point with no leading zeroes except for immediately preceding the decimal point. Leading zeroes transmitted as spaces.

Tare Weight: Six digits, right justiﬁed, dummy zeros, decimal point with no leading zeroes except for immediately preceding the decimal point. Leading zeroes transmitted as spaces.

76543210

DP2 DP1 DP010

Parity

76543210

1000000

Parity

76543210

11.3.3 Avery Weigh-Tronix Stream Format (wtronix)

Figure 11-3. Avery Weigh-Tronix Stream Data Format

11.3.4 Mettler Toledo Stream Format (toledo)

64 Visit our website www.RiceLake.com

Figure 11-4. Mettler Toledo Stream Data Format

Appendix

Note

11.4 Local/Remote Operation

For systems which require two locations, local/remote support provides function equivalent to a Legal for Trade remote display with keypad. Scale data from the local indicator is also displayed at the remote unit.

To configure for local/remote operation, set the INPUT parameter in the COMM menu to the REMOTE option for the desired port. Once the local unit scale has been configured, use serial commands or Revolution to set the serial parameters for local/ remote operation.

11.5 Audit Trail Support

Audit trail support provides tracking information for configuration and calibration events. To prevent potential misuse, all configuration and calibration changes are counted as change events.

Audit trail information can be printed from Revolution or by sending the DUMPAUDIT serial command. Revolution can be used to display audit trail information. The audit trail display includes the legally relevant (LR) version number (firmware version for the code which provides audit trail information), a calibration count and, if REGULAT=NTEP or Canada, a configuration count. The exact format of the information depends on the regulatory agency specified for the REGULA (Program menu) parameter.

See Section 3.4.9 on page 18 to view the Audit Trail counter. For NTEP and Measurement Canada modes, there are two numbers displayed: configuration and calibration. The

configuration number tracks changes to the legally relevant configuration parameter changes. The calibration number tracks changes to the scale calibration.

In OIML mode, the only number displayed is audit trail. The audit trail number is incremental for legally relevant configuration parameter changes and all calibration changes. The last date the scale was calibrated is also displayed.

11.6 Conversion Factors for Secondary Units

The 680 has the capability to mathematically convert a weight into many different types of units and instantly display those results with a press of the

Secondary units can be specified on the Format menu using the SECNDR parameter.

Multipliers are preconfigured within the indicator. Ensure the secondary decimal point position is set appropriately for the scale capacity in the secondary units.

Unit key.

11.7 Digital Filtering

Digital filtering is used to create a stable scale reading in challenging environments. The 680 allows selection of Digital Rolling Average Filtering ( None (RAW) for no filtering. See

The scale’s sample rate effects all types of filtering. The A/D sample rate is selected by the SMPRAT scale parameter. The A/D sample rate is the number of weight readings the indicator takes per second (SMPRAT). This can be 6.25, 7.5, 12.5, 15, 25, 30, 50, 60 or 120 hertz (readings per second). Set the A/D sample rate to the lowest setting required for the application. Lower settings result in better stability.

11.7.1 Digital Rolling Average Filter (AVGONLY)

The digital rolling average filter uses mathematical averaging with three stages. These configurable stages control the effect of a single A/D reading on the displayed weight. When an A/D reading outside of a predetermined band is encountered, the digital rolling average filter is overridden and the display jumps directly to the new value.

Digital Filter Stages (DGFLTR1-3)

The filter stages can each be set to a value of 1–256. The value assigned to each stage sets the number of readings received from the preceding filter stage before averaging. Setting the filter stages to 1 effectively disables the rolling filter.

A rolling average is passed to successive filtering stages for an overall filtering effect which is effectively a weighted average of the product of the values assigned to the filter stages (DGFLTR1 x DGFLTR2 x DGFLTR3) within a time frame corresponding to the sum of the values (DGFLTR1 + DGFLTR2 + DGFLTR3).

Section 11.7.1

), Adaptive Filtering (

Section 4.4.1 on page 24

Section 11.7.2 on page 66

for configuration menu layout and the location of FLTRCHN parameter.

), Damping (

Section 11.7.3 on page 67

) or

680 Synergy Plus – Digital Weight Indicator

Digital Filter Sensitivity (DFSENS) and Threshold (DFTHRH)

The rolling averaging filter can be used by itself to eliminate vibration effects, but heavy filtering also increases settling time. The DFSENS and DFTHRH parameters can be used to temporarily override filter averaging and improve settling time.

• DFSENS specifies the number of consecutive A/D readings which must fall outside the filter threshold (DFTHRH) before filtering is suspended

• DFTHRH sets a threshold value, in display divisions; When the specified number of consecutive A/D readings (DFSENS) fall outside of this threshold, filtering is suspended; Set DFTHRH to NONE to turn off the filter override

Digital Rolling Average Filter Procedure

1. In setup mode, set the rolling filter stage parameters (DGFLTR1-3) to 1.

2. Set DFTHRH to NONE.

3. Return to weigh mode.

4. Remove all weight from scale, then watch the indicator to determine the magnitude of vibration effects on the scale.

5. Record weight below which all but a few readings fall. This value is used to calculate the DFTHRH parameter in step 8.

Example – if a heavy-capacity scale (10000 x 5 lb) produces vibration-related readings of up to 50 lb, with occasional spikes up to 75 lb, record 50 as the threshold weight value.

6. Place the indicator in setup mode and set the filter stage parameters (DGFLTR1-3) to eliminate the vibration effects on

the scale (leave DFTHRH set to NONE).

7. Find the lowest effect value for the DGFLTR1-3 parameters.

If needed, the digital filter cutout sensitivity (DFSENS) and the digital filter cutout threshold (DFTHRH) can be used to reset the digital rolling average filter so the response to a rate change is faster.

8. Calculate the DFTHRH parameter value by converting the weight value recorded in step 5 to display divisions

(Threshold_Weight_Value / Display_Divisions).

In the example in step 5, with a threshold value of 50, and a display divisions value of 5, set the DFTHRH parameter to 10 display divisions.

9. Set the DFSENS parameter high enough to ignore transient peaks. Longer transients (typically caused by lower

vibration frequencies) causes more consecutive out-of-band readings; set the DFSENS parameter higher to counter low frequency transients.

11.7.2 Adaptive Filter (ADPONLY)

The adaptive filter has two settings, sensitivity (ADSENS) and threshold (ADTHRH). It maintains a running average of the A/D readings when the weight change remains less than the defined threshold value. The filter automatically applies less value to each successive A/D reading the longer the weight change is less than the threshold value. The amount of value given to the most recent A/D reading is determined by the sensitivity setting.

Adaptive Filter Sensitivity (ADSENS)

Adaptive filter sensitivity (ADSENS) can be set to HEAVY, MEDIUM or LIGHT. A HEAVY setting results in an output which is more stable to weight changes than the LIGHT setting. A HEAVY setting also results in small changes in weight data (a few grads) on the scale base to not be seen as quickly as with the LIGHT setting.

If the difference in typical subsequent weight values on the scale are only a few display divisions, use a LIGHT setting. On a truck scale where the changes in subsequent weight values are 100s of display divisions, a HEAVY setting is more appropriate.

66 Visit our website www.RiceLake.com

Appendix

500

DAMPVAL

When Full Weight

Value Displays

When Weight is Placed on Scale

and Full Weight Value Displays

When Weight

is Placed

on Scale

Adaptive Filter Threshold (ADTHRH)

Set the adaptive filtering threshold (ADTHRH) for the amount of observed instability in the system. This parameter can be set in the range of 0–2000 and is entered as a weight value. When a new sampled weight value is acquired, the adaptive filter compares the new value to the previous (filtered) output value.

If the difference between the new value and the previous output value is greater than the ADTHRH parameter the adaptive filter is reset to the new weight value.

If the difference between the new value and the previous output value is less than the ADTHRH parameter, the two values are averaged together using a weighted average. The weighted average is based on the amount of time the system has been stable, and selected ADSENS sensitivity.

With the adaptive filter threshold set at zero, determine the amount of instability present. Enter this amount of weight instability to set the threshold of the adaptive filter. The adaptive filter is set to OFF the ADTHRH parameter is set to zero.

11.7.3 Damping Filter (DMPONLY)

The damping filter is a simple filter which adjusts the amount of time it takes for a change in weight to be processed through the scale. The DAMPVAL parameter is a time interval specified in tenths of a second (10 = 1 second). This damping value is used to determine the amount of time it takes for the scale to reach its final weight output. When DAMPVAL is set to ten, a transition from 0 lb to 500 lb on the scale takes one second. The closer the weight gets to its final amount, the slower the weight changes on the display.

With No Damping With Damping

Figure 11-5. 500 lb Displayed Weight Progression

680 Synergy Plus – Digital Weight Indicator

11.8 Regulatory Mode Functions

Regulatory

Parameter

NTEP Zero No “0000000” Zero

Canada Zero No “0000000” Zero

OIML Zero No “0000000” Zero

None Zero No “0000000” Zero

Weight On

Scale

Negative No No action Zero

Positive No Tare Zero

Negative No No action Zero

Positive No Tare Zero

Negative No No action Zero

Positive No “0000000” Zero

Negative No No action Zero

Positive No Tare Zero

Tare In System

Yes Clear tare Zero

Yes Tare Zero

Yes Clear tare Clear tare

Yes No action Clear tare

Yes Clear tare Zero and Clear tare

Yes Tare Zero and Clear Tare

Yes Clear tare Clear tare

Front Panel

Key Tare

Table 11-3. Tare and Zero Key Functions for REGULA Parameter Settings

Front Panel

Key Zero

68 Visit our website www.RiceLake.com

Appendix

11.9 ASCII Character Chart

Use the decimal values for ASCII characters listed in Table 11-4 when specifying print format strings on the 680 PFORMT menu. The actual character printed depends on the character mapping used by the output device.

The 680 can send or receive ASCII character values (decimal 0–255), but the indicator display is limited to numbers, uppercase, unaccented letters and a few special characters. See Section 11.10 for information about the 680 LED display.

Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex

Ctrl-@ NUL 00 00 space 32 20 @ 64 40 ` 96 60 Ctrl-A SOH 01 01 ! 33 21 A 65 41 a 97 61 Ctrl-B STX 02 02 “ 34 22 B 66 42 b 98 62 Ctrl-C ETX 03 03 # 35 23 C 67 43 c 99 63 Ctrl-D EOT 04 04 $ 36 24 D 68 44 d 100 64 Ctrl-E ENQ 05 05 % 37 25 E 69 45 e 101 65 Ctrl-F ACK 06 06 & 38 26 F 70 46 f 102 66 Ctrl-G BEL 07 07 ’ 39 27 G 71 47 g 103 67 Ctrl-H BS 08 08 ( 40 28 H 72 48 h 104 68 Ctrl-I HT 09 09 ) 41 29 I 73 49 i 105 69 Ctrl-J LF 10 0A * 42 2A J 74 4A j 106 6A Ctrl-K VT 11 0B + 43 2B K 75 4B k 107 6B Ctrl-L FF 12 0C , 44 2C L 76 4C l 108 6C Ctrl-M CR 13 0D - 45 2D M 77 4D m 109 6D Ctrl-N SO 14 0E . 46 2E N 78 4E n 110 6E Ctrl-O SI 15 0F / 47 2F O 79 4F o 111 6F Ctrl-P DLE 16 10 0 48 30 P 80 50 p 112 70 Ctrl-Q DC1 17 11 1 49 31 Q 81 51 q 113 71 Ctrl-R DC2 18 12 2 50 32 R 82 52 r 114 72 Ctrl-S DC3 19 13 3 51 33 S 83 53 s 115 73 Ctrl-T DC4 20 14 4 52 34 T 84 54 t 116 74 Ctrl-U NAK 21 15 5 53 35 U 85 55 u 117 75 Ctrl-V SYN 22 16 6 54 36 V 86 56 v 118 76 Ctrl-W ETB 23 17 7 55 37 W 87 57 w 119 77 Ctrl-X CAN 24 18 8 56 38 X 88 58 x 120 78 Ctrl-Y EM 25 19 9 57 39 Y 89 59 y 121 79 Ctrl-Z SUB 26 1A : 58 3A Z 90 5A z 122 7A Ctrl-[ ESC 27 1B ; 59 3B [ 91 5B { 123 7B Ctrl-\ FS 28 1C < 60 3C \ 92 5C | 124 7C Ctrl-] GS 29 1D = 61 3D ] 93 5D } 125 7D Ctrl-^ RS 30 1E > 62 3E ^ 94 Ctrl-_ US 31 1F ? 63 3F _ 95 5F DEL 127 7F

Table 11-4. ASCII Character Chart

5E ~ 12

6 7E

680 Synergy Plus – Digital Weight Indicator

-9EQ

.:FR

/;GS

0<HT

1=%IU

&2>JV

‘

3?KW

(4@LX

)5AMY

*6BNZ

+7CO[

,8DP\

11.10 Front Panel Display Characters

Refer to Figure 11-6 for the seven-segment LED character set used on the 680 front panel display for alphanumeric characters.

Figure 11-6. 680 Display Characters

70 Visit our website www.RiceLake.com

12.0 Compliance

5LFH/DNH:HLJKLQJ6\VWHPV

:HVW&ROHPDQ6WUHHW

5LFH/DNH:LVFRQVLQ

8QLWHG6WDWHVRI$PHULFD

6LJQDWXUH __________________________

3ODFH

7\SH1DPH 'DWH

7LWOH

5LFKDUG6KLSPDQ

4XDOLW\0DQDJHU

(8DECLARATION OF

CONFORMITY

("#+,.$-#0#(1

#1/ 1(11  #&1

(8'LUHFWLYH &HUWLILFDWHV

6WDQGDUGV8VHG1RWLILHG%RG\,QYROYHPHQW

__________________________

5LFH/DNH:,86$

__________________________

7\SH7\S7\SH

(QJOLVK :H GHFODUHXQGHU RXU VROHUHVSRQVLELOLW\ WKDW WKH SURGXFWVWRZKLFK WKLV GHFODUDWLRQUHIHUV WR LV LQFRQIRUPLW\ ZLWK WKH IROORZLQJ

VWDQGDUGV RURWKHUUHJXODWLRQV GRFXPHQWV

'HXWVFK :LUHUNOlUHQXQWHU XQVHUHUDOOHLQLJHQ 9HUDQWZRUWXQJ GDVV GLH 3URGXNWH DXIGLHVLFK GLHVH (UNOlUXQJEH]LHKW GHQIROJHQGHQ 1RUPHQ

XQG 5HJXOLHUXQJVEHVWLPPXQJHQ HQWVSUHFKHQ

)UDQFDLV 1RXVGpFODURQVVRXVQRWUHUHVSRQVDELOLWpTXHOHVSURGXLWVDX[TXHOVVHUDSSRUWHODSUpVHQWHGpFODUWLRQVRQWFRQIRUPHVjODDX[QRUPHV

VXLYDQWHRXDXDX[GRFXPHQWVQRUPDWLIVVXLYDQWV

______________

___

_______

Compliance

680 indicator series

2014/30/EU EMC

2014/35/EU LVD

2011/65/EU RoHS

EN 61326-1:2013

IEC 61010-1:2010+A1:2016

EN 50581:2012

July 22, 2019

680 Synergy Plus – Digital Weight Indicator

13.0 Specifications

Power

Line voltage: 120-240 VAC Frequency: 50-60 Hz

Temperature Range

Legal: 14–104°F (-10–40°C) Industrial: 14–122°F (-10–50°C)

Power consumption:

~2 W (AC) with one 350 Ω load cell, 15 W max

Excitation Voltage

10 VDC bi-polar (± 5 VDC), 8 x 350 Ω or 16 x 700 Ωload cells

Analog Output (Optional)

Type Voltage or current output,16-bit resolution Voltage output 0-5 VDC, 0-10 VDC, ±5 VDC, ±10 VDC Voltage load resistance 1 KΩ minimum Current output 0-20 mA, 0-24 mA, 4-20 mA Current loop resistance 1,000 Ω maximum

Analog Signal Input Range

-0.5 mV/V to +7 mV/V

Analog Signal Sensitivity

Recommended: 1 µV/graduation

A/D Sample Rate

6.25-120 Hz, software selectable

Resolution

Internal: 8,000,000 counts Display: 1,000,000

System Linearity / PI Rating

Within 0.01% full scale

Digital I/O

Four configurable I/O (5 V logic)

Communication Ports

Two RS-232 (three-wire) RS-485/422 (five-wire) Micro USB (device) Ethernet (10/100)

Status Annunciators

Eight LED annunciators

Display

Seven 0.8'' (20 mm) tall, seven-segment digits

Keys / Buttons

Flat membrane panel, tactile feel (18 buttons plus power)

Environmental

Intended environment: Pollution Degree 3 Wet location: Rated for washdown environments

Recommended use: Indoor

Dimensions (W x H x D)

11.58 x 8.57 x 4.05'' (29.41 x 21.77 x 10.29 cm)

Weight

6.25 lb (2.84 kg)

Rating / Material

Rating: IP69K Material: AISI 304 Stainless Steel

Warranty

Two-year limited warranty

EMC Immunity

10 V/m

Certifications and Approvals

NTEP

CoC Number 19-021 Accuracy Class: III / IIIL; n

UL File Number: E505539

max

: 10 000

OIML

Approval Pending

Measurement Canada

Approval AM-6121C Accuracy Class: III / IIIHD; n

The 680 complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:

• This device may not cause harmful interference.

• This device must accept any interference received, including interference that may cause undesired operation.

max

: 10 000

72 Visit our website www.RiceLake.com

230 W. Coleman St. • Rice Lake, WI 54868 • USA

U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319

Rice Lake Weighing Systems is an ISO 9001 registered company.

www.ricelake.com

August 14, 2019 PN 192627 Rev A

Rice Lake Revolution 680 Synergy Plus Technical Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1.0 Introduction

1.1 Safety

1.2 Operating Modes

1.3 Option Card

2.0 Installation

2.1 Unpacking

2.1.1 Product Dimensions

2.2 Mounting Instructions

2.3 Backplate Removal

2.4 Cable Connections

2.4.1 Cable Shield Grounding

2.4.2 Torque Ratings

2.4.3 Load Cell Cables

2.4.4 RS-232 Serial Communications

2.4.5 RS-485/422 Serial Communications

2.4.6 Digital I/O

2.4.7 Micro USB Device Communications

2.4.8 Ethernet

2.4.9 Option Card Port

2.5 CPU Board

2.6 Backplate Attachment

2.7 Sealing the Indicator (Optional)

2.8 Parts Kit Components

2.9 Replacement Parts

3.0 Operation

3.1 Front Panel

3.2 LED Annunciators

3.3 General Navigation

3.3.1 Numeric Value Entry

3.3.2 Alphanumeric Entry

3.4 General Indicator Operation

3.4.1 Zero Scale

3.4.2 Toggle Units

3.4.3 Toggle Gross/Net Mode

3.4.4 Acquire Tare

3.4.5 Remove Stored Tare Value

3.4.6 Preset Tare (Keyed Tare)

3.4.7 Display a Stored Tare

3.4.8 Clear a Stored Tare

3.4.9 View Audit Trail Counters

3.4.10 View Legally Relevant Version

3.4.11 Display Accumulator

3.4.12 Print Accumulator

3.4.13 Clear Accumulator

3.4.14 Print Ticket

3.4.15 Enter New Unit ID

3.4.16 View and Edit Time Value

3.4.17 View and Edit Date Value

3.4.18 View Configured Setpoint Values

3.4.19 Reset Configuration

4.0 Configuration

4.1 Setup Switch

4.1.1 Audit Jumper

4.2 Main Menu

4.3 Audit Menu

4.4 Setup Menu

4.4.1 Setup – Configuration Menu

4.4.2 Setup – Format Menu

4.4.3 Setup – Calibration Menu

4.4.4 Setup – Communication Menu

4.4.5 Setup – Program Menu

4.4.6 Setup – Print Format Menu

4.4.7 Setup – Stream Format Menu

4.4.8 Setup – Setpoints Menu

4.4.9 Setup – Digital I/O Menu

4.4.10 Setup – Analog Output Menu

4.5 Accumulator Menu

4.6 Tare Menu

5.0 Calibration

5.1 Front Panel Calibration

5.1.1 Span Calibration

5.1.2 Linear Calibration

5.2 Alternative Zero Calibrations

5.2.1 Last Zero

5.2.2 Temporary Zero

5.2.3 Rezero