Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
About This Manual ................................................................................................................................... 1
This manual contains operating procedures for the DMC-782 coin counting scale and provides the user with all
the information necessary for setup and operation. It is organized based on the procedures you will likely follow
when setting up and using your coin counting scale. This manual applies to Version 1.00 of the DMC-782 coin
counting scale series.
This manual can be viewed or downloaded from the RLWS web site at www.Ricelake.com.
1.0Introduction
The DMC-782 is a low cost coin counting scale that offers practical solutions for a full range of coin counting
applications. Its internal counting resolution of 1/500,000 gives you maximum counting precision and accuracy.
The backlit LCD display enables operators to easily see weights and quantities. The DMC-782 can also store a
coin value, tare weight, and unit weight for 23 of your coins, tokens or other items and recalls nine of them by
pressing a single pre-programmed key. When portability is required, choose the battery operation option of the
DMC-782 for over 380 hours of continuous use in mobile workstations, outdoor applications, and rental fleets.
The DMC-782 is rugged enough to operate reliably in many environments and withstand transport from one area
of the plant to another or from one business to the next.
1. 1S af et y
Safety Signal Definitions:
Indicates a potentially hazardous situation that, if not avoided, may result in minor to moderate injury.
Indicates information about procedures that, if not obser
ved, could result in damage to equipment.
1.2Safety Precautions
Do not operate or work on this equipment unless you have read and understand instructions in the
manual. Failure to follow the instructions or heed the warni
any Rice Lake Weighing Systems dealer for replacement manuals. Proper care is your responsibility.
Failure to follow the instructions or heed the warnings could result
• Some procedures described in this manual require work inside the
by qualified service personnel only.
• DO NOT allow minors (children) or inexperienced persons to operate this unit.
• DO NOT use for purposes other than weight taking.
• DO NOT place fingers into slots or possible pinch points.
• DO NOT use any load-bearing component that is worn beyond 5% of the original dimension.
• DO NOT use this product if any of the
• DO NOT exceed the rated load limit of the unit.
• DO NOT make alterations or modifications to the unit.
• Do not drop the scale or subject it to violent shocks.
• For accurate weighing, the scale must be
• Operating voltages and frequencies other than specified could damage the equipment.
• Weight exceeding the maximum capacity may damage your scale.
components are cracked.
placed on a flat, stable surface.
ngs could result in injury or death. Contact
in minor to moderate injury.
scale base. These procedures are to be performed
Introduction1
Page 6
1.3Capacities and Resolutions
Table 1-1 lists the scale capacities, minimum graduations, and tare ranges for all models of the DMC-782
counting scales. The display resolution is 1/6,000 with
Part No.Capacity
1113176 lb x 0.001 lb
11131815 lb x 0.002 lb
11131960 lb x 0.01 lb
an internal or counting resolution of 1/500,000.
Table 1-1. DMC-782 Capacities and Resolutions
1.4Modes of Operation
The DMC-782 has three modes of operation:
•Weighing Mode – where all weighing, counting and outputting of data operations take
•Programming Mode –where item data can be programmed into the memory of the
scale. The display
place.
will show ProG to indicate that you are the Programming Mode.
•Maintenance Mode -where your RLWS dealer can se
t specifications, perform scale calibration and
other maintenance functions.
1.5Keyboard and Display
Figure 1-1 shows the DMC-782 console with its indicator lamps, the function keyboard and the numeric keypad.
Annunciators or indicator lamps
and keypad.
are described in Section 1.5.2. Section 1.5.3 describes the DMC-782 keyboard
1.5.1Display Specifications
Weight display5 digits
Denomination display5 digits
Amount/PCS display6 digits
2DMC-782 Operation Manual
Figure 1-1. DMC-782 Display
Table 1-2. DMC-782 Display Specifications
Page 7
1.5.2Indicator Lamps
to
Table 1-3 shows a list of the indicator lamps that the DMC-782 uses to provide additional information about the
value being displayed. The indicator lamps are illuminated when t
Indicator LampFunction or Meaning
zero
NET
RECALL TARE
RECOMP
INSUFF
MEM
SHIFT
batt
QTY
1.5.3Key Functions
On when the zero point is adjusted and the weight is stable
On when the display shows net weight (when a tare weight has been entered and subtracted)
On when a preset tare has been subtracted
On when unit weight recomputing is enabled. Also acts as a Recompute lamp in Program Mode
On when the net weight is below the specified percentage of scale capacity
On when carrying out accumulation and subtraction
On when the Shift key is pressed for numeric entry
Battery warning when weak and needs charging (blinks while charging)
On when the quantity is being displayed rather than the value
Table 1-3. DMC-782 Indicator Lamps and Function
he specific function is being performed.
The DMC-782 features many functions for managing inventory information and scale operation. Figure 1-2
shows the key-sheet and Table 1-4 lists the keys and key functions of the DMC-782 keyboard.
Some keys have different functions depending on what mode or function you are in.
KeyDescription
ON/OFF -Turns the scale display on or off
Numeric keys -Shared with the preset keys. Used to enter numeric values. When using the
DECIMAL key - Used to set the decimal point.
CLEAR key.
Weighing Mode - Used to clear the numerical valu
Programming Mode - Used to delete an Item Code or assoc
Figure 1-2. Key Sheet Layout
scale, first enter a numeric value, then press the appropriate function key.
es. Used to return to the weighing display
when doing accumulation.
iated value when programming item
codes. Used to Cancel input in programming SPEC codes.
Table 1-4. DMC-782 Key Functions
Introduction3
Page 8
to
KeyDescription
PCS key - Used for computing unit weight by sampling.
TARE key.
Weighing Mode - Used to set or clear the tare value.
Programming Mode - Used to store SPEC changes and escape to the Weighing Mode when
programming specifications.
Maintenance Mode - Used to escape to the Weighing Mode from the Maintenance Mode.
REZERO key.
Weighing Mode -Used to reset the weight display to zero.
- (Minus) key.
Weighing Mode - Used to delete a character entered during operations. Used to subtract a
quant
ity during accumulation. Also prompts outputting data to a PC if one
is connected.
Programming Mode -Used to navigate to the pr
codes.
evious specification when programming SPEC
+ (Plus) key.
Weighing Mode -Used to accumulate data. Also pr
connected.
Programming Mode -Used to navigate to the next speci
UNIT WEIGHT key - Used to set the unit weight from the numeric keypad and display all digits of
the unit weight.
ompts outputting of data to a PC if one is
fication when programming SPEC codes.
CONFIRM key - Used to confirm the data to be saved or deleted. Also sends the data to the
RS-232C port if the specifications are set to send data.
PRESET keys - Used to set up and recall specific item codes and their associated data
from memory.
Table 1-4. DMC-782 Key Functions
4DMC-782 Operation Manual
Page 9
2.0Installation
Important
Note
This section describes the procedure for the installation and setup of the DMC-782 coin counting scale.
2.1Unpacking
Do not turn scale upside down. Always work with scale on its side! Damage to the load cell can occur if
the scale is turned upside down.
1. Immediately after unpacking, visually inspect the DMC-782 coin counting scale to ensure all
components are included and undamaged. If any were damaged in shipment, notify Rice Lake Weighing
Systems and the shipper immediately.
2. The DMC-782 coin counting scale is carefully packed for protection during shipping. After opening the
remove all the components. Check the insides of the box carefully to make sure you have all of the
box,
pieces. The package should include the following:
•DMC-782 coin counting scale
•Stainless steel platter
•AC power cord
•Operation manual
3. Remove the bag protecting the scale and the protective film covering the front panel and platter.
4. Seat the stainless steel platter on the platter supports.
5. After ensuring that all parts are present, store the
DMC-782 scale box for possible future use.
2.2Repacking
If the DMC-782 coin counting scale must be returned for modification, calibration or repair, it must be properly
packed with sufficient cushioning materials. Whenever possible, use the original carton when shipping the
DMC-782. Damage caused by improper packaging is not covered by the warranty.
2.3Setting Up
Place the scale on a solid, level surface away from fans, breezes, and sources of electrical interference.
Level the scale by turning the four adjustabl
level located on the front of the scale (see Figure 2-1).
To ensure a higher degree of scale stability, turn in all four adjustable legs before leveling. Turn out
adjustable legs to level as needed.
e legs located on the bottom of the scale while referencing the bubble
Installation5
Page 10
Leveling
Bubble
Figure 2-1. Leveling Bubble
Important
2.4Powering Up the DMC-782
The DMC-782 can be operated either from an AC power source or with a rechargeable battery pack (DC power).
The DC power allows the unit to be completely portable. Instructions for DC operation are contained in
Section 2.4.2.
2.4.1AC Power Source
Do not turn the scale upside down. Always work with the scale on its side. Damage to the load cell can
occur if the scale is turned upside down.
To power up the DMC-782 using the AC power cord:
1. Connect the AC power cord under the scale base as shown in Figure 2-2
.
Figure 2-2. AC Plug-in Location on Underside of DMC-782
2. Plug the AC power cord into a grounded 115 VAC receptacle.
3. Press the ON/OFF key located
display’s segments. How thorough the segment check is depends on the setting of SPEC 20, Bit 2. The
default is 0: Fast (For further instructions on how to set the scale’s specifications, see Section 3.2.1):
•If SPEC 20, Bit 2 is set to 0: Fast, the scale display
6DMC-782 Operation Manual
on the front of the scale. The scale will run through a check of the LCD
’s 888’s for 1.5 seconds, then blanks for 1.5
Page 11
seconds. It then displays 888’s again followed by a blank display for another 1.5 seconds before
Important
going into the normal weighing mode.
•If SPEC 20, Bit 2 is set to 1: Standard, the scale’
s display will test the LCD segments for each
numeral from 0 to 9, asterisks, decimal points and annunciators before going into the normal
weighing mode.
4. Once the scale is on, the time interval before
the scale will automatically power itself off, if there no key
is pressed and no weight is placed on the platter, is determined by SPEC 00- Auto Power-Off Function.
The default is 0000: Disabled. (For further instructions on how to set the scale’s specifications, see
Section 3.2.1)
2.4.2DC Battery Pack Replacement/Installation
An optional DC battery pack (PN 108516) for the DMC-782 is available and can be purchased from RLWS to
ship with the scale or retrofit in the field. The rechargeable 6V 5.0 AH battery pack allows for up to 380 hours of
scale use without an AC power supply (with the backlight off). It is located in the bottom of the scale base. Use
the following procedure to install or replace the battery pack.
1. Unplug the scale from power source.
2. Place scale its left side.
Do not turn the scale upside down. Always work with the scale on its side. Damage to the load cell can
occur if the scale is turned upside down.
3. Unscrew the thumb screw (4 below) holding the battery compartment door (5 below) closed.
4. Unscrew the two screws (3 below) holding on the batte
ry holding bracket (2 below) and remove the
bracket.
5. If you are removing a battery previously installed, remove the battery from its compartment, then
disconnect the black (-) and red (+) electrical leads from the battery (6 above). If you are installing a new
battery, go to step 6.
6. Attach the red lead to the
negative (-) terminal. Place new DC battery pack in battery compartment.
7. Replace the battery holding bracket (2 above) and fasten it
8. Replace the battery compartment door (5 above) and fa
9. Put the scale back upright on its feet.
Figure 2-3. Installing the Battery
positive (+) terminal of the new DC battery pack, and the black lead to the
with its two screws (3 above).
sten it with its thumb screw (4 above).
Installation7
Page 12
10. Press the ON/OFF key located on the front of the scale. The scale will run through a check of the LCD
Note
display’s segments. How thorough the segment check is depends on the setting of SPEC 20, Bit 2. The
default is 0: Fast (For further instructions on how to set the scale’s specifications, see Section 3.2.1):
•If SPEC 20, Bit 2 is set to 0: Fast, the scale display
’s 888’s for 1.5 seconds, then blanks for 1.5
seconds. It then displays 888’s again followed by a blank display for another 1.5 seconds before
going into the normal weighing mode.
•If SPEC 20, Bit 2 is set to 1: Standard, the scale’
s display will test the LCD segments for each
numeral from 0 to 9, asterisks, decimal points and annunciators before going into the normal
weighing mode.
2.4.3Battery Charging
A fully charged battery allows for approximately 380 hours of continuous use (with the backlight off). When the
battery is low, the battery indicator light will light up. It will take approximately 12-14 hours to fully recharge a
battery that has been completely dissipated. To charge the battery, plug in the AC power cord.
2.4.4Start-Up Screens
1. If SPEC 20, Bit 3 - Version Display When Power On is set to 0: Allow, the scale will display the current
version of the firmware it is using as it powers up (For further instructions on how to set the
specifications, see Section 3.2.1).
2. After a test of the different elements of the display, the scale takes you to the stand-by screen in the
Weighing Mode. SPEC 20, Bit 2 - Selection of Segment-Check Style controls whether the startup test of
the segments is Fast or Standard. At the stand-by screen the
WEIGHT, DENOMINATION, and VALUE displays
show zeroes.
From this stand-by screen all of the basic weighing, counting and inventory operations can be performed
3. If there is anything on the platform or in
the container on the platform(s) and it exceeds the scale start
range, the display will show the error message OF indicating “weight overflow.”
The Initial Start Range settings are controlled by SPEC 20, Bit 1. The default setting is 0: ± 10% OF
FULL SCALE.
If this error appears, remove the weight from the platform and the scale will continue its startup
sequence.
8DMC-782 Operation Manual
Page 13
2.5Replacement Parts
The following list in Table 2-1contains the part numbers and descriptions of replacement parts available for the
DMC-782 coin counting scale.
RLWS Part NumberDescription
108516Rechargeable Battery Pack, 6 V, 5.0AH
111781Operating manual
109241Adhesive display window overlay, DMC-782
109242Keyboard underlay, DMC-782
73524Weighing platter, DMC-782
112263Overlay, display window, DMC-782
112264Overlay, keyboard, DMC-782
109248Platter support bracket
73438Platter support (black)
109249Center support (black)
109250Foot, DMC-782
109251Hexagonal nut T3 M6 for foot
109252Loadcell, 6 lb (3 kg)
109253Loadcell, 15 lb (6 kg)
109255Loadcell, 60 lb (30 kg)
112265Main board
109257A/D board
109258DC power board
15438 Power cord
Table 2-1. DMC-782 Replacement Parts
Installation9
Page 14
2.6Block Diagram of Electrical Connections
The following block diagram shown in Figure 2-4 illustrates the electrical connections.
Figure 2-5 illustrates the actual layout of the electrical connections.
Figure 2-5. Layout of Electrical Connections
Installation11
Page 16
3.0 Configuration Settings
Note
SPAN SWITCH
FRONT OF SCALE
This section presents the setup and configuration of the DMC-782 coin counting scale to be used specifically by
distributors and service technicians. Configuring these specifications allow you to tailor the DMC-782 to your
specific applications.
Setting the specifications allows you to modify the fun
to view the options you can modify.
3.1Putting the Scale in Maintenance Mode
Before you can configure the specification settings of the DMC-782 scale, you must first place the scale in
Maintenance Mode by pressing the span switch.
You can exit the Maintenance Mode and return to the Weighing Mode at any time by pressing the TARE
key.
Turn the scale on, then press the span switch to reset it. (See Figure 3-1)
ctionality of the DMC-782. Use the tables in this section
Figure 3-1. Location of Span Switch
3.2Configuring Specification 141 and 142 Settings from the Scale Keyboard
The following tables list the DMC-782 specifications, their corresponding default values, and the other possible
values to which they can be programmed. The default values are set at the factory when the scale is shipped.
SPEC 0 through SPEC 04 (Table 3-1) are customer specifications and use the 141 ac
through SPEC 30 (Table 3-2) are weight and measurement specifications, and use the 142 access code
In programming specifications, the + (P
specification. The CLEAR key cancels any input you have made. The * CONFIRM key temporarily stores to
memory any changes you have made. The TAR E
you to the weighing mode. Note also that when programming specifications, only the 0 and 1 keys on the
numeric keypad are enabled, since those are the only valid entries.
3.2.1Customer Specification (141 Settings)
1. To configure customer specifications, press and hold the REZERO key and enter 141 using the numeric
lus) and – (Minus) keys allow you to move to the next or previous
key saves to memory the changes you have made and returns
cess code, while SPEC 20
12DMC-782 Operation Manual
Page 17
keypad. The first SPEC code is displayed.
The VALUE/$ display shows what specification you are in (in this case, SPEC00). The Denomination
display shows how this specification is currently programmed (Bit 3 = 0; Bit 2 = 0; Bit 1 = 0, and Bit 0 =
0 in this example, while the Weight display will show any changes you enter.
If this is the SPEC that you want to modify, enter the
new setting from the numeric keypad and press the
* CONFIRM key to enter the change into temporary memory and move to the next SPEC code.
2. Use the + (plus) and – (minus) keys to scroll through the specificat
ions until you find the one you want.
Then make your changes per the instructions in Step 1. Alternatively, you can go directly to a specific
specification by entering that specification’s number and pressing the SHIFT key (Example: 9 + SHIFT
will bring up SPEC 09; 11 + SHIFT will bring up SPEC 11).
3. To change another SPEC code before exiting, repeat Steps 1 and 2.
4. To save all the changed SPEC settings currently in temporary memory and exit
to the Weighing Mode,
press the TARE key.
SPEC
No.
00Auto Power-off function (for no key op
Bit 3Bit 2Bit 1Bit 0
eration and weighing operation)
0000: Auto power-off disable when scale is not in use (DEFAULT)
0001: 3 minutes
0010: 10 minutes
0011: 30 minutes
0100: 1 hour (DEFAULT0
0101: 3 hours
0110 ~ 1111 - not used
01Buzzer
0: On (DEFAULT)
1: Off
02Backlight function
00: Auto
01: Always on (DEFAULT)
10: Always off
11: Not used
03Extent of insufficient samples
00: 0.1% (DEFAULT)
01: 0.2%
10: 0.0%
11: Not used
04Sampling time for unit
5 – 19Not used (r
calculation
weight
10 times (DEFAULT)
0:
1: 5 times
eserved for future use)
Error alarm
0: On (DEFAULT)
1: Off
Negative counting
0: Allow (DEFAULT)
1: Inhibit
Tare override
0: On
1: Inhibit (DEFAULT)
Auto backlight interval
00: 6s (DEFAULT)
01: 15s
10: Not used
11: Not used
Re-Zero function
0: Allow (DEFAULT)
1: Inhibit
Not used
0: (DEFAULT)
Table 3-1. DMC-782 (141) Settings
Configuration Settings13
Page 18
3.2.2Weight and Measurement Specifications (142 Settings)
Note
To make changes to the Weight and Measurement Specifications, the span switch must be on. (For instructions
on how to turn the span switch on, see Section 4.0.)
1. To configure customer specifications, pres
s and hold the REZERO key and enter 142 using the numeric
keypad. The first SPEC code is displayed.
The VALUE/$ display shows what specification you are in (in this case, SPEC20). The Denomination
display shows how this specification is currently programmed (Bit 3 = 0; Bit 2 = 0; Bit 1 = 0, and Bit 0 =
0), while the Weight display will show any changes you enter.
If this is the SPEC that you want to modify, enter the
new setting from the numeric keypad and press the
* CONFIRM key to enter the change into temporary memory and move to the next SPEC code.
2. Use the + (P
lus) and – (Minus) keys to scroll through the specifications until you find the one you want.
Then make your changes per the instructions in Step 1. Alternatively, you can go directly to a specific
specification by entering that specification’s number and pressing the SHIFT key (Example: 25 + SHIFT
will bring up SPEC 25).
3. To change another SPEC code before exiti
4. To save all the changed SPEC settings currently in temporary
ng, repeat Steps 1 and 2.
memory and exit to the Weighing Mode,
press the TARE key.
Once configuration is complete, power down the unit to exit out of configuration mode.
00: No Decimal Point
01: 2nd Digit (0000.0)
10: 3rd Digit (000.00)
11: 4h Digit (00.000)
Selection of
se
gment-check style
0: Fast (DEFAULT)
1: Standard
Start range
00: ±10% of Full Scale (DEFAULT)
01: ± 5% of Full Scale
10: ± 3% of Full Scale
11: ± 2% of Full Scale
IR mode protected by
sp
an switch
0: No (DEFAULT)
1: Yes
Minimum display
00: 1
01: 2
10: 5
11: 10
Password setting
0: Allow
1: Inhibit (DEFAULT)
Table 3-2. DMC-782 Weight and Measurement Specifications
14DMC-782 Operation Manual
Page 19
SPEC No.Bit 3Bit 2Bit 1Bit 0
23Weight single interval
Selection of resolution
or multi-interval
000: 1/2,500
0: Single Interval
1: Multi-Interval
001: 1/5,000
010: 1/10,000
011: Not Used
100: 1/3,000
101: 1/6,000
110: 1/7,500
111: Not Used
24Negative weight display
Recall tare
Ta r e r an g e
mask
0: Minus gross > 9e
1: Minus gross weight
(DEFAULT)
25Manual tare
cancellation
0: Allow (DEFAULT)
1: Inhibit
26Digital tare
0: Allow (DEFAULT)
1: Tare
27Tare auto clear
0: Allow
1: Inhibit (DEFAULT)
28Accumulation
0: Allow (DEFAULT)
1: Inhibit
29Exit from accumulation
mode after 15 second
time out
0: Allow (DEFAULT)
1: Inhibit
Tare subtraction
0: Allow (DEFAULT)
1: Inhibit
Accumulation when
tare
0: Allow (DEFAULT)
1: Inhibit
Unit weight and
denomination auto
clear
0: .Allow
1: Inhibit (DEFAULT)
Subtraction
0: Allow (DEFAULT)
1: Inhibit
Exit from accumulation
mode when weight
change
0: 50% of full scale
(DEFAULT)
1: 100% of full scale
Tare accumulation
0: Allow (DEFAULT)
1: Inhibit
Zero tracking when
tare
0: Allow (DEFAULT)
1: Inhibit
Auto clear condition
0: >=Gross 21e & >=Net 5e
(DEFAULT)
1: >=Net 1e & Quantity Not
0
Weight range of data
output
0: Always (DEFAULT)
1: Over 20e
Accumulation without
removing weight
Auto tare clear when
re-zero
0: Allow
1: Inhibit (DEFAULT)
Weight reset when tare
0: Allow (DEFAULT)
1: Inhibit
Net/Gross
multi-interval
0: Gross
1: Net (DEFAULT)
Use * key as manual
key in manual mode
0: Allow (DEFAULT)
1: Inhibit
Accumulation without
change weight (for
>=±10e
0: Allow (DEFAULT)
1: Inhibit
30Denomination rounding method for 3rd decimal
digit
00: No rounding (DEFAULT)
01: Rounding
10: Truncation
11: Cut up
31 ~ 47Not Used (reserved for future use)
Table 3-2. DMC-782 Weight and Measurement Specifications
0: Allow (DEFAULT)
1: Inhibit
0: Allow
1: Inhibit (DEFAULT)
Amount rounding
method for 3rd decimal
digit
0: Rounding (DEFAULT)
1: Truncation
Configuration Settings15
0: Allow (DEFAULT)
1: Inhibit
Plural denomination
accumulation
0: Allow (DEFAULT)
1: Inhibit
Page 20
4.0Calibration
Note
SPAN SWITCH
FRONT OF SCALE
The DMC-782 scale is a high-precision instrument. Although the scale needs very little maintenance, you may
want to check the calibration after every month or so of normal usage. To do this you it is preferable to have a test
weight of approximately the total capacity of the scale (i.e. a 10 lb weight if you have a 10 lb capacity scale). If
the reference weight is not equal to the full capacity of the scale, it must at least be greater than 10% of the full
scale capacity. For instructions on how to calibrate the DMC-782 using a test weight equal to the full capacity of
the scale, see Section 4.1 below. If you are calibrating the scale using a te
see Section 4.2 below.
After the scale is initially installed, put the weight on the platform
month or so put the same weight on the scale and verify that it still reads the same.
Many facilities have a technician come in and check
you are ISO certified, you will want to check to see if your certification specifies more stringent requirements in
order to stay in compliance. Your RLWS scale dealer has the calibrated test weights, expertise and experience to
perform this task for you as well as to check other operating parameters of your scale and help you effectively
integrate scales into your operations. If you do not know who your local Rice Lake Weighing Systems dealer is,
call us at 1-715-234-9171 and we will help you find someone who can provide you with on-site support.
Follow the instructions below to calibrate your DMC-782 sc
their units with certified test weights four times a year. If
ale to ensure its continued accuracy.
st weight of less than the full capacity,
and record the weight displayed. Then every
You can exit the Maintenance Mode and return to the Weighing Mode at any time by pressing the
TARE key.
4.1Calibration Using a Test Weight Equal to the Full Capacity of the Scale
Start in the Weighing Mode.
1. Turn the scale on, then press the span
2. While pressing the REZE
RO key, enter 8715 from the numeric keypad to enter the calibration mode.
16 DMC-782 Operation Manual
Figure 4-1. Location of Span Switch
switch to reset it. (See Figure 4-1 above.)
Page 21
3. The scale display will confirm that you are in the Calibration Mode.
4. Make sure that there is no weight on the platform of the sc
ale you are calibrating and press the *
CONFIRM key to calibrate the zero point. The scale will flash briefly as it searches for the zero point
and then will alternate between showing CALSP (Calibrate Span) and the capacity.
5. Place a reference weight on the platform. It is preferable to
calibrate the scale using a weight equal to the
full capacity of the scale (i.e. a 15 lb weight for 15 lb capacity scale, etc.). To calibrate using a test weight
of less than the full capacity of the scale, go to Section 4.2 below.
6. Press the * CONFI
RM key. The display will flash briefly again as the span settings for calibration of the
scale are being temporarily saved. Then the display will return to the weighing mode with the calibrated
weight showing in the Weight window.
7. To exit the Maintenance Mode and save your calibration, power down your DMC-782 scale. To exit the
Maintenance Mode and return to the Weighing Mode without saving your calibration, press the TARE
key.
4.2Calibration Using a Test Weight of Less Than the Full Capacity of the Scale
Start in the Weighing Mode.
1. Turn the scale on, then press the span
2. While pressing the REZE
RO key, enter 8715 from the numeric keypad to enter the calibration mode.
3. The scale display will confirm that you are
4. Make sure that there is no weight on the platform of the sc
CONFIRM key. The scale will flash briefly as it searches for the zero point.
switch to reset it. (See Figure 4-1 above.)
in the Calibration Mode.
ale you are calibrating and press the *
5. Place the reference weight on the platform. The display will alternate between showing CALSP
(Calibrate Span) and the full capacity of the scale Weight display.
6. Press the CLEAR key
. The weight display will go down by 10% of the capacity (i.e. if the full capacity
of the scale is 15 lb, the first time you press the CLEAR key the weight will go down by 10% of 15 lb or
1.5 lb). Continue pressing the CLEAR key until the Weight display shows the correct weight for the test
weight.
Calibration17
Page 22
7. Once the Weight display shows the correct weight for the test weight, press the * CONFIRM key to save
Note
the calibration settings.
8. The display will flash briefly again as the span settings for cal
ibration of the scale are being temporarily
saved. Then the display will return to the weighing mode with the calibrated weight showing in the
Weight window.
Once calibration is complete, power down the uni
t to exit out of calibration mode.
18 DMC-782 Operation Manual
Page 23
5.0Scale Operations
Note
The following sections contain detailed operator instructions for the DMC-782 coin counting scale (see
Figure 5-1). Included are instructions on how to enter tare
perform counting operations.
Figure 5-1. DMC-782 Coin Counting Scale
weights, how to enter unit weights, and how to
5.1Entering, Recalling and Adding/Subtracting Tare Weights
This section will describe the different tare-related operations you can perform from the weighing mode. The tare
weight can be set by one touch tare using the TARE key (Section 5.1.1) or, if the value is known ahead of time,
can be entered digitally using
done digitally or by using the TARE key. If a tare weight has previously been programmed to a preset key, that
tare weight can be recalled (Section 5.1.3).
The following SPEC codes must be set properly to allow these operations before continuing: SPEC 25, Bit 3
- MANUAL TARE CANCELLATION sets whether or not the tare weig
SPEC 25 also controls whether TARE SUBTRACTION (Bit 2) and TARE ACCUMULATION (Bit 1) are allowed
or inhibited and whether AUTO TARE CLEAR WHEN REZERO (Bit 0) takes place or not. SPEC 26 controls whether the
scale allows DIGITAL TARE entry (Bit 3), whether the scale can do ACCUMULATION WHEN TARE (Bit 2), if there will be
ZERO TRACKING WHEN TARE (Bit 1) and WEIGHT RESET WHEN TARE (Bit 0). SPEC 27 sets whether or not TARE
AUTO CLEAR is activated (Bit 3). (For further instructions on how to set the specifications, see Section 3.2.1)
5.1.1One Touch Tare (When the Tare Weight is Unknown)
1. While in the weighing mode, place a cash drawer, coin bin or box to be tared out on the platform.
2. Press the TA
RE key to subtract the tare weight. The Net annuciator will light up and the Weight display
should now show 0.
3. If you remove the tare weight from the platform, the t
weight window and the Net annunciator will remain lit.
4. To clear this tare weight and return to the
annunciator will not longer be lit.
5.1.2Digital Tare (When Tare Weight is Known in Advance)
1. While at the stand-by screen, press the SHIFT key.
2. Enter the known tare weight by using
3. Press the TA
will be displayed in the weight display.
4. To clear this tare weight and return
annunciator will no longer be lit.
RE key to subtract the tare weight. The Net annunciator will light up and the tare weight
the digital tare function (Section 5.1.2). Tare addition and subtraction can also be
ht can be cancelled from the keyboard.
are weight will show as a negative weight in the
Weighing Mode, press the TARE key again. The Net
the numeric keypad.
to the Weighing Mode, press the TARE key again. The net
Scale Operations19
Page 24
Note
For digital tare entry, the decimal must be in the appropriate place as it would be displayed in the
Note
weight display. For example, .250 would be entered as 0
weight entered with a negative sign indicating that it is a tare weight.
.250, not .250. The weight display shows
5.1.3Recalling a Preset Tare
The following procedure allows you to recall a tare previously programmed to a preset key. For information on
how to program a preset tare, see Section 6.4 on page 26.
1. Press the RECALL T
2. Press the preset key to which you previously programme
ARE key to enter into the Recall Tare mode.
d a tare weight. (Example: press the F19 key.)
The alarm beeps twice and the tare that you programmed to this key appears in the Weight display.
3. You can now proceed to carry out a weighing
operation or press the TARE key to clear the tare weight.
5.1.4Tare Addition or Subtraction
Two tares can be accumulated or subtracted using the TAR E key as well. Tare weights cannot be accumulated or
subtracted by digital entry.
SPEC 25, Bits 2 and 1 must be set to 00 to enable Tare Accumulation and Tare Subtraction. (For further
instructions on how to set the specifications, see Section 3.2.1)
1. Place the cash drawer, coin bin or box to be tared on the platform and press the TARE key. The weight
display should show 0, the Net annunicator will illuminate and the tare weight will appear in the Tare
display.
2. Place another tare weight on the platform and press the TA
weights together (Tare Addition).
3. Tare weights can be subtracted individually by r
emoving one from the platform and pressing the TAR E
key again. To clear all the tare weights and return to the Weighing Mode, remove all the tare weights and
press the TARE key. The Net annunicator will no longer be lit.
RE key again. This will add the two tare
5.2Coin Counting Operations
The following sections describe ways to carry out coin, bill or token counting.
5.2.1Basic Coin Counting
Start with the scale in the Weighing Mode.
1. Press the key for the value of the coin or toke
10 cents key.)
2. Place the coins or tokens on the scale platform. The display will show the weight, denomination, and
total value of the
coins or tokens on the scale.
n you wish to count. (Example: To count dimes, press the
20DMC-782 Operation Manual
Page 25
To switch the display to show the number of coins or tokens rather than their total value, press the
QTY/AMT key.
To return the display to visualize total value, press the QTY/AMT key.
3. When done with the coin counting ope
CLEAR key to clear the data recalled.
ration, remove the coins or tokens from the scale platter. Press the
5.2.2Basic Coin Counting Using One-Touch Tare
Start with the scale in the Weighing Mode.
1. Press the key for the value of the coin or toke
10 cents key.)
2. Place the empty container (cash drawer, bin, bucket,
3. Place the coins or tokens in the container on the scale
denomination, and total value of the coins or tokens on the scale.
n you wish to count. (Example: To count dimes, press the
bag or tote) on the scale and press the TARE key
platform. The display will show the weight,
To switch the display to show the number of coins or tokens rather than their total value, press the
QTY/AMT key.
To return the display to visualize total value, press the QTY/AMT key.
4. When done with the coin counting ope
platter. Press the CLEAR key to clear the data recalled.
5.2.3Coin Counting - Accumulating More Than One Denomination
When SPEC 30, Bit 0 is set to 0: Allow, you can accumulate a total of more than one denomination by
sequentially putting the coins or tokens on the platform and using the accumulation
as described below. If SPEC 30, Bit 0 is set to 1: Inhibit, if you try to change the denomination of the coins or
tokens the scale will emit an error beep.
ration, remove the container of coins or tokens from the scale
+ key and subtraction key -
Scale Operations21
Page 26
Start with the scale in the Weighing Mode.
1. Press the key for the value of the coin or toke
10 cents key.)
2. Put the coins or tokens on the scale platform. The displ
value of the coins or tokens on the scale.
To switch the display to show the number of coins or tokens rather than their total value, press the
QTY/AMT key.
n you wish to count. (Example: To count dimes, press the
ay will show the weight, denomination, and total
To return the display to visualize total value, press the QTY/AMT key.
3. Press the
will illuminate, indicating that there is accumulation data in memory. If the display is in Quantity mode
instead of AMT mode, you will hear an error beep because a quantity cannot be accumulated. Switch the
display back to visualizing total value by pressing the QTY/AMT key and then pressing the
The display will show the total value accumulated so far.
4. Remove the coins of the first denomination from the platform. Press the CLEAR key to clear the
previous data from the display.
5. Press the preset key for the next denomination coin or toke
for nickels). This can be either one of the denomination keys preprogrammed on the scale or one of the
preset keys programmed for a custom coin or token by following the instructions in Section 6.0.
6. Press the CLEAR key
7. Place the coins to tokens of the next denomination on
weight, denomination, and total value of the coins or tokens now on the scale.
+ key to add the total value of the first denomination to the accumulator. The MEM annunciator
+ key again.
n to be accumulated (Example: the 5 cent key
to clear the coin data.
the scale platform. The display will show the
22DMC-782 Operation Manual
Page 27
8. To accumulate this new amount to the total, press the + key. The display will now show the new total.
If instead of adding the new amount to the accumulated total you want to subtract the amount from the
previous total, press the subtraction key
9. Remove the coins of the first denomination from the platform. Press the CLEAR key to clear the
previous data from the display.
10. To add or subtract more coins or tokens of a different d
and press the CLEAR key to clear the previous data from the display and repeat Steps 5-7.
11. To check the total amount accumulated so far, press the * CONFIR
current total. If a PC is connected to the DMC-782, pressing the * CONFIRM key again will output the
data to the PC and clear the current total. The Memory indicator will no longer be illuminated.
- . The display will show the corrected total.
enomination, remove the coins on the platform
M key. The display will show the
5.3Counting Coins Out of a Cash Drawer
A common use for the DMC-782 coin counting scale is to get a total of the coins in cash register drawers.
1. Place the cash drawer on the scale.
2. Press the TA
3. Press the preset key for the denomination of coin or dollar bill that you are going to remove from the
cas
h drawer first.
4. Remove all of the coins or bills of that denomina
accumulate the value.
5. Press the CLEA
6. Press the TA
7. Press the preset key for the next denomination of coin
drawer.
RE key. The Weight, Denomination and Value displays will all show zeroes.
R key to clear the data for that denomination.
RE key to rezero the weight on the scale.
tion from the cash drawer, then press the + key to
or bill that you are going to remove from the cash
Scale Operations23
Page 28
8. Remove all of the coins or bills of this next denomination from the cash drawer, then press the + key to
accumulate the value.
9. Press the TA RE key to rezero the weight on the scale.
10. Continue until all the coins and bills have been removed from the cash drawer. The total will be
displayed in the Value window on the display.
11. When done, press the CLEAR key and the * CONFIRM key to clear the total value from the
accumulator. You are now ready for the next cash drawer or to carry out another operation.
5.3.1Delete Data Stored to a Preset Key
Deletion of a Preset Key with all of its associated information (Unit Weight, Tare Weight and Value) can only be
done from the programming mode. See
associated with item codes.
Section 6.5 for procedures on deleting item codes or specific items
24DMC-782 Operation Manual
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6.0Scale Programming
The DMC-782 can store information for the coins, tokens, and other items you count most frequently,
eliminating the need for re-entering data during coin counting. With each coin, token or item you can specify a
Value, Tare Weight, and Unit Weight. Up to 23 items can be programmed into your DMC-782 coin counting
scale, with as many as 9 of those being able to be assigned to the preset keys (F13 to F23).
6.1Standard Weights for Coins and Dollar Bills
Table 6-2 below lists the standard weights programmed to the DMC-782’s preset keys at the factory..
CoinsStandard Unit Weight
1 cent coin (penny)5.94 unit weight/1000
5 cent coin (nickel)11.032 unit weight/1000
10 cent coin (dime)5.013 unit weight/1000
25 cent coin (quarter)12.419 unit weight/1000
50 cent coin (half-dollar)24.72 unit weight/1000
silver dollar49.44 unit weight/1000
Susan B. Anthony dollars17.940 unit weight/1000
Sacagawea dollar coins17.684 unit weight/1000
Table 6-1. Standard Coin and Dollar Weights
Since coin and bill weights vary depending on the age, condition, and wear of the actual items being counted, it
is recommended that you periodically recalibrate the coin unit weights using samples from the actual money
being counted. The larger the sample, the more accurate the coin unit weights will be. Samples of 500 to 1000
coins produce very accurate coin unit weights using the procedure described in Section 6.2 below.
6.2Program a Value and Unit Weight Where the Unit Weight is Known
The DMC-782 has the capacity to store information on up to 25 items (9 of which can be assigned to the preset
keys F15 to F23). This section details the procedure for storing the value, tare weight, and unit weight to be
associated with a coin, token or item. You can enter all of this information for each item or only the data pertinent
to your application. The memory fields associated with item codes can be programmed subject to the following
parameters:
ParametersFormat and Maximum Length
Tare W e i gh t5 digits plus the decimal point
Unit Weight5 digits plus the decimal point
Value5 digits plus the decimal point
Table 6-2. Format and Length of Item Code Memory Fields
Start in the Weighing Mode.
1. Enter 121 while holding the REZE
2. Press the preset key number for the key that you want to program. The number of the key will appear on
the display
.
3. Enter the value of the coin to be
leading zero, followed by the decimal point and the value. (Example: The value of a quarter should be
entered as 0.25.)
4. Press the * CONFIRM key in order to store the
key to exit the Programming Mode without storing the data.
NOTE: If you enter an Item Code that has already been stored in memory, the scale will display the Unit Weight
RO key to enter the Programming Mode. The display will show ProG.
programmed. Valid values are >= 0.01. If less than a dollar, enter a
value and go to the weighing mode or press the SHIFT
Scale Programming25
Page 30
associated with that item code. To keep the current settings, press the * key or press the SHIFT key once to
exit the Programming Mode. To change the previously entered data in any field, enter it from the keypad.
5. Enter the Unit Weight per 1000 pieces from the numeric keys, including the decimal point. Valid values
are >=0.01. [Example: the unit weight of a dime is 5.013.] Press the UW key to temporarily store this
number as the unit weight. Then press the * CONFIRM key to save the data.
6. Press the SHIFT key to exit the Programming Mode and return to the Weighing Mode.
6.3Program Value and Unit Weight Where the Unit Weight is Unknown
Start in the Weighing Mode.
1. Enter 121 while holding the REZERO key to enter the Programming Mode. The display will show ProG.
2. Press the preset key number for the key that you want to program. The number of the key will appear on
the display.
3. Enter the value of the coin to be programmed. Valid values are >= 0.01. If less than a dollar, enter a
leading zero, followed by the decimal point and the value. (Example: The value of a quarter should be
entered as 0.25.)
4. Press the * CONFIRM key in order to store the value and go to the weighing mode or press the SHIFT
key to exit the Programming Mode without storing the data.
5. Press the CLEAR key to clear any unit weight data. The unit weight of the coin or token will now be
calculated by sampling.
•If the coin or token to be sampled is in a container (bin, bucket, bag or tote), place the empty
container on the scale and press the TARE key.
•Place a sample quantity of the coin or token on the scale platform or in the container on the platform.
•If the sample size is 10 pieces, press the PCS key to compute the unit weight. If the sample is made
up of more or fewer than 10 pieces, enter the number of coins or tokens in the sample from the
numeric keypad and then press the PCS key.
•If the sample size is large enough to calculate an accurate unit weight, that unit weight will be
displayed in the Value display and the number of coins on the platform in the Amount display. Skip
to Step 7 below to save the data and exit from the Programming Mode.
If the DMC-782 software detects that the sample size is insufficient to accurately calculate a unit
weight for this coin or token, the scale will request that you increase the sample size as described in
Step 6 below.
6. If the sample pieces were not sufficient to accurately calculate a unit weight, place exactly 10 more
pieces of the same coin or token on the platform or in the container on the platform and press the PCS
key to compute the unit weight.
The accuracy of the unit weight can be made increased by adding a much larger sample of the coin or
token. Add more pieces to the sample and press the PCS key to have the scale recompute the unit
weight.
7. Press the * CONFIRM key to save the data, then press the SHIFT key to exit the Programming Mode
and return to the Weighing Mode.
6.4Program a Preset Tare Weight to a Key
1. Enter 121 while holding the REZERO key to enter the Programming Mode. The display will show ProG.
2. Press the RECALL TARE button. The display will show Pt to indicate that you are programming a
preset tare.
3. Press the preset key that you want to program the tare to. The preset key will appear on the display to
confirm. If there is a tare value currently programmed to the key, it will also be displayed.
4. Enter the value of the tare to be programmed. If less than one pound, enter a leading zero, followed by
the decimal point and the value. (Example: A tare of 1/2 pound should be entered as 0.5.)
5. Press the * CONFIRM key in order to save the data or press the CLEAR key to clear the data if you have
entered it incorrectly and want to reenter it. Pt will appear on the display. To exit the Programming Mode
without recording any data, press the SHIFT key.
6. To enter another preset tare, press another preset key on the keypad and repeat steps 3 to 5.
26DMC-782 Operation Manual
Page 31
7. Press the SHIFT key to exit the Programming Mode and return to the Weighing Mode.
6.5Delete Preset Coin Data from Memory
The DMC-782 allows you to delete preset coin data from memory if you no longer need the data or want to
reprogram the key for another item. The following procedure describes the steps used to delete a single specific
set of coin data (tare weight, unit weight, and value).
1. Enter 363 while depressing the REZE
ProG.
2. Press the preset key number for the coin data that
display for you to confirm that it is the correct key and the preprogrammed value will appear in the Value
display.
3. Once you have confirmed that you have the correct key, press the CLEAR key to clear the coin data.
To escape from the delete mode without clearing the data associated with this preset key, press the
SHIFT key.
4. Press the * C
ONFIRM key to save the change to the data. The display will show PROG to indicate that
you are still in the Programming Mode.
5. Press the S
HIFT key to exit the Programming Mode and return to the Weighing Mode.
RO key to enter the Programming Mode. The display will show
you want to delete. The key number will appear on the
•Battery Power -DC 6V 5Ah rechargeable battery (optional)
•Power Source -AC117/100V
•Charge Current -800 mA
•Charge Time -12-14 hours
Analog Specification
•Input Sensitivity -1mV/V
•Zero Adjust Range -0 ± 5mV
•Zero Balance Range -0 ± 0.5mV
•L/C Applied Voltage -DC 3.3V
•Speed of A/D Conversion - 10 times/second
•Internal Resolution -1,000,000
External Connectors
•AC Receptacle
28DMC-782 Operation Manual
Page 33
7.2DMC-782 Error Message List
The DMC-782’s alphanumeric display allows for detailed error messages. Use Table 7-1 below to find the error
message, possible causes for the error and ways to correct the
situation, please contact your RLWS dealer for assistance.
Error MessagePossible CausesCorrective Action
problem. If these suggestions fail to correct the
O FWhen the displayed weight exceeded
capacity
when the power is on.
U FWhen the negative weight exceeds the
displa
ERRORWhen an error occurs in maintenance mode. Repeat the operation
ERR 01When the communication between the main
boar
ERR 02When there’s a data flash erase errorContact your RLWS Distributor
ERR 03When there’s a data flash program errorContact your RLWS Distributor
8 8 8 8 8 8 Happens when the scale is not
the power is on.
tOtAl FULLWhen the current total overflows the register Clear the current total.
+9d, or something is on the platter
y limit.
d and the A/D board is not complete.
stable when
Remove the item on the platter.
Rezero the scale or power the on/off button again.
Contact your RLWS Distributor
Place the scale on a firm, flat surface.
Table 7-1. DMC-782 Error Message List
Appendix29
Page 34
DMC-782 Limited Warranty
Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a
Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by
the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in
materials and workmanship for one year.
RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized
by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment
fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the
warranty period subject to the following conditions:
•Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a
detailed explanation of the alleged deficiencies.
•Individual electronic components returned to RLWS for warranty purposes must be packaged to
prevent electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a
publication, Protecting Your Components From Static Damage in Shipment, available from RLWS
Equipment Return Department.
•Examination of such equipment by RLWS confirms that the nonconformity actually exists, and was
not caused by accident, misuse, neglect, alteration, improper installation, improper repair or
improper testing; RLWS shall be the sole judge of all alleged non-conformities.
•Such equipment has not been modified, altered, or changed by any person other than RLWS or its
duly authorized repair agents.
•RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible
for shipping charges both ways.
•In no event will RLWS be responsible for travel time or on-location repairs, including assembly or
disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.