This manual is provided for the use of trained and qualified installers of counting scales, and represents the
correct, safe and recommended methods for setting up and using the
This manual can be viewed and downloaded from the Rice Lake Weighing Systems web site at
www.ricelake.com. Rice Lake Weighing Systems is an ISO 9001
To stay up-to-date with the latest downloads available, sig
Weighing Systems web site at http://www
registered company.
.ricelake.com/software.aspx.
Counterpart
n up for Email Updates on the Rice Lake
®
.
1. For registered users, simply click on the Support tab on the RLWS home page and select software/
firmware.
2. Select
3. Select the number of boxes you wish to re
SIGN UP FOR EMAIL UPDATES as shown on the left side graphic above.
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Counterpart User Manual - 1
Page 8
1.0Introduction
The Counterpart offers practical solutions for a full range of precision counting applications. A bright LCD
display enables operators to easily view quantities and alphanumeric text messaging displays part numbers to
verify descriptions and correct part called from memory. One hundred and fifty (150) item memory and two
RS-232 ports and Ethernet enable the
future growth of your business. Multiple scales can be connected to the Counterpart, as well as an RS-232 bar
code scanner and external printer. When portability is required, choose the battery operation option of the
Counterpart with up to 24 hours of continuous use for mobile workstations, outdoor applications, and rental
fleets. It’s built to withstand transport from one area of the plant to another or from one business to the next.
Simply connect a printer via RS-232 for labeling, ticketing, or receipt tasks.
1.1Standard Features
Counterpart offers a variety of standard features and are listed below.
•AC operated (battery operation is optional)
•Lb, kg, g, oz weight display conversion
•Single or dual channel models w/ serial scale
•Two RS-232 ports for peripheral co
•On board Ethernet capability
•Scanner input (using RS-232 port)
•Revolution software utility for setup
•150 item memory
Counterpart to provide real-time data collection and position it for the
nnections (with one port also supporting 20 mA transmit)
1.2Capacities and Resolutions
Table 1-1 lists the scale capacities and resolutions for all part numbered models of the Counterpart.
Counting scales specify two types of resolution:
•Weight (or external) resolution
•Counting (or internal) resolution
W e ight resolution is displayed in divisions of the full scale capacity
, which is divided into weight increments. For
example, a 5 lb scale divided into 10,000 display divisions would display weight with 0.0005 lb divisions
(10,000 divisions x 0.0005 lb = 5.0 lb).
Counting resolution is based on the internal
for the
5.0 lb (2 kg)0.0005 lb (0.0002 kg)0.0000059 in x 12 in
10 lb (5 kg)0.001 lb (0.0005 kg)0.0000111 in x 16 in
25 lb (10 kg)0.002 lb (0.001 kg)0.00002
50 lb (20 kg)0.005 lb (0.002 kg)0.00005
100 lb (50 kg)0.01 lb (0.005 kg)0.0001
resolution of the scale. The default weight and counting resolutions
Table 1-1. Counterpart Capacities
1.3Modes of Operation
1.3.1Description of Modes of Operation
•Count Mode – where all the basic weighing and counting operations are performed.
•Setup Mode – where item data can be programmed
into the memory of the scale.
2Counterpart User Manual
Page 9
1.4Keypad Functions
MENU
SETUP
ZERO
UNIT
WEIGHT
PRINT
TARE
SAMPLE
Pieces
UNITS
TOGGLE
KeyFunction
Turns t h e Counterpart unit on/off.
NOTE: If the PC1 jumper is set to SW, the POWER button must be used to turn the unit on and off. If the PC
jumper is set to ON, the unit will automatically power on when it’s plugged in and the only way to turn it off is
POWER
to unplug power.
Enters Menu mode, allowing configuration if the Audit jumper is in the “ON” position. Also used as an
“escape” key in Menu mode.
Sets the current gross weight to zero, provided the amount of weight to be removed or added is within the
specified zero range and the scale is not in motion. The zero band is defaulted to 1.9% of full scale, but can
be configured for up to 100% of full scale.
NOTE: 1.9% is r
equired for legal for trade applications.
Used to enter a known unit weight of a part.
Sends “on-demand” serial information out the serial port, provided the conditions for standstill are met.
GROSS
NET
B/N
Alpha-Numeric
keypad (
see
Figure 1-1)
Performs one of several predetermined Tare functions dependent on the mode of operation selected in the
TAREFN parameter. To view a stored tare, see Section 1.5.
Also acts as the ENTER key
Allows the display to change between gross mode and net mode.
This is used for computing the unit weight by sampling.
Press the SAMPLE key after placing a sample on the
platform, or after using the numeric keypad to enter the
sample size.
The default sample size is 10.
This switches the weight display to an alternate unit. the alternate unit is defined in the Setup Menu and could
be kg, g, lb, oz.
Clear key. Used to backspace on entries
Used to enter values directly. Press keys for small and upper case alpha characters.
Table 1-2. Keypad Functions
Counterpart User Manual - Introduction3
Page 10
Figure 1-1. Numeric Keypad
1.5Tare Recall
When a stored tare is displayed, Net annunciators will
be turned on. To display a stored tare,
1. Set up a soft key (see Softkey Setup below).
2. Press the
The tare value will be displayed. If there is no
tare in the system, pressi
have no effect. The Gross/Net annunciators
are not lit and a value is displayed in weight
display area.
DISPLAY TARE softkey.
ng the TARE key will
1.6Annunciator Symbols
AnnunciatorDescription
Zero (Center of Zero)
While in gross weight display mode, this LED
indicate
s that the current displayed weight
reading is within +/-0.25 display divisions of the
acquired zero, or is within the center of zero
band.
When in the net weight displa
indicates that the current net weight reading is
within +/-0.25 display divisions of the center of
net zero. A display division is the resolution of
the displayed weight value, or the smallest
incremental increase or decrease that can be
displayed or printed.
G/B
N
Gross weight mode (or Brutto in OIML mode)
Net weight display mode.
Battery symbol. indicates the level of the
ttery.
ba
y mode, it
Scale is at standstill or within the sp
motion band. Some operations, including tare
functions and printing, can only be done when
the standstill symbol is shown
Table 1-3. Annunciator Symbols
ecified
4Counterpart User Manual
Page 11
1.7Softkey Setup
Note
MENU
SETUP
Softkeys offer additional ways to access features
associated with the
softkey setup parameter, go to
-> Feature -> Softkeys
Select information for each softkey and press
Counterpart. To access the
Menu -> Setup -> Config
.
TARE
(Enter) key after each entry and then press SaveExit
softkey. To exit back out of the unit, press the MENU
SETUP
key twice without saving changes.
Softkeys set for either Display Tare or
Display Accum will automatically time o
the normal active display after 10 seconds.
ut and revert to
1.8How to use Alpha/Numeric Keypad
Counterpart has the ability to use alpha characters
along with numeric characters. Use the following
steps to change to alpha characters:
1. Select a key labeled with the
value desired.
2. Push until the desired value appears, ie: 2
abcABC.
3. Move to the next letter and push
until that
value appears.
4. If the next letter is the same key, push the
right arrow (PRINT)
to move over to the next
selection.
5. When complete, push
TARE (E nt er ) to save.
1.9Indicator Operations
Basic Counterpart operations are summarized below.
Toggle Gross/Net
Press the GROSS/NET key to switch the display mode
from gross to net or from net to gross. If a tare value
has been entered or acquired, the net value is the gross
weight minus the tare. If no tare has been entered or
acquired, the display remains in gross mode.
Gross mode and Net mode is indicated by the
annunicator on the
Toggle Units
Press the UNITS TOGGLE key to switch between
primary, secondary, and tertiary units.
Zero Scale
1. While in gross mode, remove all weight from
the scale and wait for the standstill
annunicator (
2. Press the
displayed to indicate the scale is zeroed.
Acquire Tare
1. Place a container on the scale and wait for the
standstill annunicator (
display.
).
ZERO key. The zero annunicator is
).
2. Press the
TARE key to acquire the tare weight
of the container.
3. The
Remove Stored Tare Value
Net annunicator will be enabled.
1. Remove all weight from the scale and wait for
the standstill annunicator (
2. Press the
TARE key. The display shifts to gross
).
weight and the Gross annuciator is displayed.
Keyed Tare
1. Key in the value of the container.
2. Press the
3. The
Print
TARE key.
Net annunciator is displayed.
Press the PRINT key to print either the Gross, Net,
Total or Count format.
The default format is a 2
1. Wait for standstill annunciator (
2. Press
PRINT key to send data to the serial port.
If the standstill annunciator is not present, the
.25 x 4.5 inch label.
).
PRINT
key command is executed if the scale comes out of
motion within three seconds.
Set Date and Time
1. If the softkey is enabled, push the softkey.
The current value is displayed.
2. To change, use the Up/Down arrows to
ghlight the value to change.
hi
3. Press the
Set Serial Scale (Scale 3)
TARE key to save and exit.
1. Select Port 1 - Indust Scale
2. Match the baud rates. Upon doing this it
automatically becomes Scal
Setting up a Softkey
e 3.
To set up a softkey, use the following steps:
1. Press the
MENU SETUP
2. Navigate through the menu
using the
3. Press the
4. Press the
key.
to navigate to CONFIG.
to navigate to SCALES.
key.
setup to Setup
5. Press the to navigate to FEATURE.
6. Press the to navigate to COUNT.
7. Using the scroll through until you get to
SOFTKEYS.
8. Scroll down, then using
scroll through
menu selections SK1 through SK12.
9. Press
to assign a softkey to that position
10. Select a choice that you wish to be displayed.
11. Press the
arrow once the function is
selected.
12. Press
Save/Exit softke
Counterpart User Manual - Introduction5
Page 12
2.0Installation
Caution
Note
Note
Counterpart is available in different configurations from just the indicator display to the display and counting
scale combined together as a unit. This section contains instructions on unpacking and assembly, leveling,
making power connections, load ce ll wiring, wiring standard serial port, optional network communications,
wiring optional digital outputs, optional backup battery operation, and power-up sequence. Assembly drawings
and replacement parts lists are also included.
Do not pick up the counting scale by the “spider” assembly, which supports the platter. Lifting by the
spider may damage the load cell. L
2.1Unpacking
The Counterpart comes with the following components and comes pre-assembled from the factory.
Counterpart indicator Display
•AC adapter
•This manual
•I ndicator head
Scale Base
•Scale base
•Weighing platform
•Bracket assembly
If purchasing a different scale base, a separate plastic bag with wiring components comes with the
scale base but is not needed and can be set aside.
ift the scale from under the base to move it.
Store the packing material and box in a safe, easily accessible place. Should you ever need to transport
the scale across any substantial distance, using the original packing material is the first step in
protecting yo
ur investment.
Immediately after unpacking the scale, visually inspect the Counterpart to ensure all components are included
and undamaged. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper
immediately.
6Counterpart User Manual
Page 13
2.2Scale Base Assembly (if purchasing the scale base separate from indicator)
Caution
Dual platform load cell
setscrews
Single platform load cell
setscrews
Note
Do not turn the scale upside down. Always work with the scale on its side. Damage to the load cell
can occur if the scale is turned upside down.
Set up the scale on a stable, level surface.
2.2.1Locking and Unlocking
The Counterpart scale base is delivered in a locked position to prevent damage to the load cells during shipment.
The scale base uses either one setscrew for the single-platform scale or two setscrews for the dual-platform scale.
The setscrews are located on the bottom of the base and must be removed before the scale is put into service. Use
the following procedure to unlock the scale base.
1. Turn the scale in its side.
Figure 2-1. Location of Load Cell Setscrews for Single and Dual-Platform Scales (DIGI Scale Base shown)
2. Remove the load cell setscrew using a hex wrench for the dual platform setscrews or a phillips head
screwdriver for the single platform scale.
3. Tape the setscrews to the bottom of the scale or s
2.2.2Leveling
Select a location for the Counterpart that is reasonably level and free of vibrations and air currents. Adjust the
four corner feet n the scale base and refer to the bubble level on the inside frame. The base should not rock and
the feet should have solid contact with the surface.
To ensure greater scale stability, turn in all four adjustable legs before leveling. Turn out adjustable legs to level
as needed.
tore in a safe place for possible future use.
Ensure the nut on each foot’s bolt is secured flush against the scale base.
Figure 2-2. Adjust the Scale Base Feet
Counterpart User Manual - Installation7
Page 14
2.3Enclosure Disassembly
Warning
Note
Shown connectors shipped
from the factory.
Remove connector off of J2
and tie off two wires.
The Counterpart indicator enclosure must be opened to connect cables for load cells, communications, and
digital inputs/outputs.
Before opening the unit, ensure the unit is turned off and the power cord is disconnected from the
power outlet. The power outlet must be located near the
disconnect power to the unit.
indicator to allow the operator to easily
Ensure power to the indicator is disconnected, then place the indicator on an antistatic mat. Remove the four
screws holding the top plate to the enclosure body and set them aside. Gently lift the top plate away from the
enclosure and disconnect any cables and set it aside.
2.4Making Power Connections
The power source used for the Counterpart must be properly grounded to an acceptable earth ground and the
outlet must be a grounded outlet. If the scale is remotely mounted, the platform must be separately grounded
from the chassis ground screw located on the bottom of the platform. Connect this screw with 18 gauge wire to
the same earth ground system as the AC power source. Failure to ground the base may cause static buildup that
could cause damage to the electronics and/or give incorrect weight readings.
2.5Load Cell Wiring
On all complete units, the load cell has been wired to the CPU load cell terminal at the factory. Wire the cable to
the CPU board’s J1and J2 connector as shown in Table 2-1.
If using a 4-wire connection, set JP1 and JP2
to ON. If using a 6-wire connection, set JP1
and
JP2 to OFF.
J1 & J2 Function
1+ Signal
2- Signal
3+ Sense
4- Sense
5+ Excitation
6- Excitation
2.5.1Dual Channel Units
For units that have dual channels, connect cable from the 14 pin connector to JP1 and JP2. If not using a dual
base, remove the JP2 connector. Trim back the wires and tape.
Wires connecting to J1, J2, J3, or J4 should adhere to the following specifications:
Wire RangeWire Strip Length
28~12 AWG stranded or solid wire5~6 mm (3/16” ~ 1/4”)
Table 2-2. Wire Specifications for Connectors
2.7Cable Grounding
Except for the power cord, all cables should be grounded against the scale enclosure. Do the follo wing to gro und
shielded cables.
•Use the lockwashers, clamps, and kep nuts provided in the parts kit to
enclosure studs. Install grounding clamps that will be used; do not tighten nuts.
•Route cables and grounding clamps to determine cable lengths require
cables to remove insulation and shield as described below:
•For cables with foil shielding, strip insulation an d
foil from the cable half an inch (15 mm) past the
grounding clamp (see Figure 2-4). Fold the foil shield back on the cable where the cable passes through
the clamp. Ensure silver (conductiv e) side of foil is turned outward for contact with the grounding clamp.
•For cables with braided shielding, strip cable insulatio
n and braided shield from a point just past the
grounding clamp. Strip another half inch (15 mm) of insulation only to expose the braid where the cable
passes through the clamp (see Figure 2-4 on page 9).
•Finish installation using cable mounts and ties to secure ca
bles inside of indicator enclosure.
install grounding clamps on the
d to reach cable connectors. Mark
Figure 2-4. Grounding Clamp Attachment for Foil-Shielded and Braided Cabling
2.7.1Serial Communications
Wire the serial communications cables to J4, which is Port 2 (5-wire RS-232 port). J5 is Port 1 (RS-232 and 20
mA). Connect communications cables to J5 and J4 as shown in Table 2-3.
Use cable ties to secure serial cables to
Port 1 supports full duplex RS-232 communications only; Port
RS-232 transmission. Both ports are configured using the SERIAL menu. See Section 3.6.5 on page 36.
the inside of the enclosure.
2 provides either active 20 mA output or duplex
ConnectorPinSignalPort
J4
1+20 mA
2Ground or
-20 mA
3Tx
4Rx
5CTS
6RTS
2
Counterpart User Manual - Installation9
Page 16
Note
LED
LED
JP1 JP2
JP3 JP4
JP5 JP6
PC1
WD1R
U
N
P
G
M
PWR
+5+3.3v
C3
ON SW
ISP
RST
Port 3 LED
Port 1 & 2 LED lights
Port 3 LED
Ethernet LED
Light
ConnectorPinSignalPort
J5
1Ground
2Ground
3Tx
4Rx
5DTR
6RTS
1
Table 2-3. J4 and J5 Pin Assignments
An additional port (Port 3) is available if needed through the installation of an option card at J14.
2.7.2Digital I/O
The Digital I/O can be configured as either digital inputs or digital outputs as determined by the
Digital I/O menu (see Section 3.6.5 on page 36). The inputs are active (on) with low vo
driven by TTL or 5V logic without additional
to configure the digital inputs. LEDs on
Digital outputs are typically used to control relays that drive other equ
hardware. Use the Digital I/O menu (see Section 3.6.5 on page 36)
the CPU board light when digital inputs are active (see Figure 2-5).
ipment. Outputs are designed to sink not
ltage (0 VDC) and can be
source, switching current. Each output is a CMOS circuit, capable of sinking 24 mA when active. Digital outputs
are wired to switch relays when the digital output is active (low, 0 VDC) with reference to 5 VDC supply. LEDs
on the CPU board light up when the digital outputs are active (see Figure 2-5).
ConnectorPinSignal
J3
Table 2-4. J3 Pin Assignments (Digital I/O)
1+5V
2Ground
3DIG I/O 1
4DIG I/0 2
5DIG I/O 3
6DIG I/O 4
2.7.3Network Connection to Counterpart
Counterpart has an onboard Ethernet connection. It’s wireless connectivity is made possible with the optional
Lantronix WiPort wireless networking device (PN 108671). Refer to the WLAN installation instructions (PN
108680) included with the option card for installing and configuration instructions.
Note: The Ethernet LED light is on when connected at 100 mb/s and is off when connected at 10 mb/s.
Figure 2-5. LED Light Locations
10Counterpart User Manual
Page 17
2.8Enclosure Reassembly
Caution
Once the cabling is complete, position the top plate over the enclosure and reinstall the four screws.
2.9CPU Board Removal
If you must remove the Counterpart CPU board, use the following procedure:
1. Disconnect power to the scale.
2. Disconnect power supply cable from connector J12 on the
3. Disconnect the wires at the following connectors: J1, J2,
4. Remove the six screws connecting the CPU board, then
To replace the CPU board, reverse the above procedure. Be sure to reinstall cable ties to se
the indicator enclosure.
Counterpart CPU board.
J3, J4 and J5 and J13 if equipped.
lift the board out of the enclosure.
cure all cables inside
2.10CPU Board Battery Replacement
Risk of explosion if battery is replaced with incorrect type. Dispose of batteries per manufacturer instructions.
The lithium battery on the CPU board maintains the real-time clock and protects data stored in
the system RAM when the indicator is not connected to AC power. Data protected by this
battery includes time and date, IDs, buffered WeighVault transaction data and setpoint value data. If any data is
lost, the indicator configuration can be restored from the PC. Watch for the low battery warning on the LCD
display and periodically check the battery voltage on the CPU board. Batteries should be replaced when the
indicator low battery warning comes on, or when battery voltage falls to 2.2 VDC. Life expectancy of the battery
is 7 years. Use Revolution to store a copy of the configuration before attempting to replace the battery.
For best results, replace the battery while in weigh mode and with AC power applied. Use care not to bend the
batt
ery retaining spring. The battery location on the CPU board is noted in Figure 2-8 as B1.
2.11Field Installation of Battery
An optional DC battery pack (PN124692) for Counterpart is available and can be purchased from Rice Lake
Weighing Systems to ship with the scale or retrofit in the field. The rechargeable 12V battery pack allows for
greater than 24 hours of continuous use without an AC power supply.
Figure 2-6. Battery Pack CPU Board
The battery pack can be installed next to the CPU board of Counterpart. Use the following procedure to install or
replace the battery pack.
1. Disconnect power from scale prior to opening.
2. If indicator is connected to scale base, disassemble and set scale base aside.
3. Place the indicator on an antistatic mat.
4. Remove the four screws holding the top plate to the
5. Gently lift the top plate away from the enclosure
enclosure body and set them aside.
and disconnect any cables and set it aside.
Counterpart User Manual - Installation11
Page 18
6. Using the supplied nuts, secure battery pack to enclosure using a 5/16” nut driver.
Screw bracket into
enclosure (only one
side shown)
Run cable from
battery pack to J12 on
main CPU board.
Unplug existing power
off the CPU board and
plug in battery plug J1
on battery CPU.
Note
Figure 2-7. Secure Battery Pack in to Enclosure
7. Run cable over to power plug J12 on the Counterpart CPU board.
Figure 2-8. Connect Power Plug on to J12 on CPU Board
8. Unplug existing power off the CPU board and plug in battery plug J1 on battery CPU.
9. AC plugs into the back of the unit.
Red and green LEDs located on the battery CPU board alert
2.12Installing Option Cards
Disconnect power cord entirely before installing option cards.
Ethernet port is not suitable for connection to circuits used out
or power faults.
Each option card is shipped with installation instructions specific to that card. For specific
instructions on the WLAN card, refer to Section 8.0 on page 77.
The general procedure for all option cards is:
1. Disconnect power cord from the scale.
2. Install the plastic standoffs in the standoff holes.
3. Carefully align the option card connector with th
4. Press down firmly to seat the option
12Counterpart User Manual
the user if the battery is fully charged or not.
side the building and is subject to lightning
e J14 connector on the CPU board.
card in the CPU board connector.
Page 19
5. Make connections to the option card as required. Use cable ties to secure loose cables inside the
LED
LED
JP1 JP2
JP3 JP4
JP5 JP6
PC1
WD1R
U
N
P
G
M
PWR
+5+3.3v
C3
ON SW
ISP
RST
Port 3 LED
Power
Supply
Display
Backlight
Ethernet
Connector
Display
connector
RS-232
Connectors
Note
enclosure. When installation is complete, reassemble the enclosure as described in
Section 2.8
Figure 2-9. Counterpart CPU Board
JumperDescription
JP1/JP2
JP3/JP4
Jump excitation to sense. If using a 4-wir
number 2), leave JP1 and JP2 on. If using a 6-wire load cell cable, take JP1 and
e locad cell cable (JP3 and JP4 for scale
JP2 off. Default is ON.
JP5/JP6Used when upgrading firmware. The jum
pers should be on when upgrading
firmware and off when the update is complete.
PC 1Power control. If the jumper is set to SW, the POWER key can be used to turn the
on/off. If set to ON, the unit will power on when plugged in and can only be
unit
powered off by unplugging.
backlight.
If set to Audit ON, calibration and configur
keypad. If set to Audit OFF, calibration and configuration can only be accessed by
removing the screws from the unit and placing the jumper in the ON position.
position which turns off the
ation can be accessed through the front
JMP2Set display backlight setting jumper to the OFF
AUDIT
JMP1
PWR+3.3V/5V Factory use only - leave in 3.3V position.
Table 2-5. Jumper Descriptions
If the RESET button on the CPU board is pressed, the scale will perform a reboot.
Jumper WD1 is located next to B1 battery on the CP
U board. Put the jumper to PGM for programming
mode only and move the jumper to RUN position for normal operation.
For backlit display to function properly, jumper JMP2 should be set to PWM and jumper PWR should be set to 3.3V.
Counterpart User Manual - Installation13
Page 20
2.12.1USB Option Card Installation
D5 LED
D6 LED
D1 LED
Caution
Use the following steps to install the USB option card:
1. Disconnect power cord from the scale.
2. Install the plastic standoffs in the standoff holes.
3. Carefully align the option card connector with
2-8).
4. Press down firmly to seat the option
Figure 2-10. Installing the USB Option Card
card in the CPU board connector.
the J14 connector on the CPU board (shown in Figure
5. There are several signal LEDs located on the USB option board Their locations are noted in Figure 2-9.
•D5 - When flashing it indicates that a keyboa
•D6 - Is lit continuously when the option
rd is connected and has been detected.
board is waiting for a keyboard to be connected. It is off
when a keyboard is connected.
•D1 - Indicates that there is communication with the ma
in CPU board. It should flicker for each
keypress on the attached keyboard.
Note: USB option is for USB keyboard only.
2.13Bracket Assembly Connecting Indicator to Scale Base
The Counterpart scale comes with an easy bracket assembly that conveniently hooks the indicator head to the
scale base. That assembly is found in the scale base box and is shown below.
Figure 2-11. Bracket Assembly Kit for the Counterpart Scale Base
Use the following steps to attach the indicator to the scale base.
Do not turn the scale upside down. Always work with the scale on its side. Damage to the load cell can
occur if the scale is turned upside down.
1. Stand scale base on its side to attach the bracket to the scale using the screws provided in the bracket kit.
2. Ensure that the cable underneath the scale base is
14Counterpart User Manual
threaded through the opening between the scale and the
Page 21
bracket, otherwise it will not fit.
Ensure the cable from
the underside of the scale is
run between bracket and
scale prior to attaching
Note
Figure 2-12. Attach Bracket Assembly to Scale Base While Scale is Tipped on its Side.
3. Set scale base down on a flat surface positioning the bracket assembly at the edge of a table.
4. Attach the indicator to the bracket usin
g the second set of screws provided and screw white feet into
indicator base as shown below.
Figure 2-13. Shown - Indicator Attached to the Scale Base
Counterpart User Manual - Installation15
Page 22
2.14Indicator Replacement Parts and Assembly Drawings
Ref NumberPart NumberDescription (Quantity)
1118434Overlay, Membrane Switch Panel (1)
2118435Counterpart Cover Enclosure (1)
3120756Seal Strip, Nylon Brush w/ Holes (1)
4
5119275LCD Display Module (1)
6
7120484CPU Mounting Bracket (1)
814621Kep Nut, 6-32NC Hex (6)
9120741CPU Board (1) single AD
117507CPU Board (1) dual AD
1014822Machine Screw, 4-4 ONC x 1/4 (6)
11118437Enclosure Base (1)
1219433Rubber Foot (4)
1360130Ribbon Cable (1)
1475146Coverplate (1)
15120266Machine Screw, 6-32NC x 3/8 (7)
1669291Lithium Battery, 3V (1)
1759274#6 Flat Washer (1)
1856972Flat Cable Clamp (2)
128063Power Supply Assembly (1)
Figure 2-14. Counterpart Indicator Replacement Parts
16Counterpart User Manual
Figure 2-15. Counterpart Front View
Page 23
Figure 2-16. Counterpart Assembly and Components
Counterpart User Manual - Installation17
Page 24
Figure 2-17. Counterpart Dimensions
Figure 2-18. Counterpart Rear and Side Dimensions
18Counterpart User Manual
Page 25
3.0Configuration
AUDITCALIBRSETUPTESTDISPLAY ID
SETPTS
ZERO
B/N
GROSS
NET
TARESAMPLE
Pieces
PRINT
UNIT
WEIGHT
MENU
SETUP
UNITS
TOGGLE
Move UP/
Increment
value
Move
DOWN/
Increment
Value
Enter Key
Move
LEFT/
previous
Enter
MORE/
Move
forward/
3.1Front Panel Configuration
To set up and configure the Counterpart counting Scale, you will use the MENU key on the front panel. The
indicator is defaulted at the factory with the audit trail jumper (JMP1) in the ON position, allowing configuration
access by pressing the
SAMPLE ( ) and PRINT ( ) navigation keys to move to other menu selections. Use the NET/GROSS ( ) and
ZERO ( ) navigation keys to enter and exit menu selections, respectively.
Menu key. Pressing the MENU key will take you to the Audit menu selection. Use the
Figure 3-1.
MenuFunction
IDIDAllows you to setup or edit IDs.
AUDITAudit TrailDisplays the legally relevant (LR) firmware v
count.
CALIBRCalibrateCalibrates the scale.
SETUPSetupAccesses setup options for the sca
and outputs, and displays the version number.
TESTTe s tPerforms a basic test on the A/D, digital inputs and ou
and keypad.
DISPLAYDisplayAccesses the setup option for co
SETPTSSetpointsFor setting up weighmode setpoint accessible parameters using numeric values
Menu Mode Navigation Structure
ersion, configuration count, and calibration
le, features, serial output, print format, digital inputs
tputs, communication ports, RAM,
ntrast, image, brightness
Table 3-1. Menu Summary
3.2Menu Navigation
Once you have entered the menus, you can use the front panel buttons to navigate. Note the looped menu
structure shown in Figure 3-1. This provides a shortcut for accessing the right
the left, and vice-versa for the opposite side of the menu. T
his shortcut also holds true for sub-menu navigation.
most menu items by navigating to
Figure 3-2. Front Panel Key Functions in Menu Mode
Counterpart User Manual - Configuration19
Page 26
Various keys are used as directional keys to navigate through the menus (see Figure 3-2). The SAMPLE ( ) and
Note
PRINT ( ) keys scroll left and right (horizontally) on the same menu level; ZERO ( ) and GROSS/NET ( ) move
up and down (vertically) to different menu levels. Each of these
navigation function. The
menu-either will move down to access sub-categories
TARE ( E N TER ) key has the same function as GROSS/NET ( ) when navigating the
of a main menu item. The SAMPLE ( ) and PRINT ( ) keys
navigate to another digit. The numeric keys can also be used
TARE (ENTER) to accept the data and return to the next menu item.
Press
To exit Configuration and return to weighing, press the MENU key or press the SAVEEXIT softkey.
keys has a directional symbol indicating its menu
to insert a digit to the right of the blinking digit.
3.3Revolution Configuration
The Revolution configuration utility provides the preferred method for configuring the Counterpart indicator.
Revolution runs on a personal computer to set configuration parameters for the indicator. When Revolution
configuration is complete, configuration data is downloaded to the indicator.
Revolution supports both uploading and do
configuration data to be retrieved from one indicator, edited, then downloaded to another indicator with an
identical hardware configuration.
To use Revolution, do the following:
1. Install Revolution on an IBM-co
2. With both indicator and PC powered off, connect the PC
serial port or to the optional USB communications card.
3. Power up the PC and the indicator. Use the setup sw
4. Start the Revolution program.
wnloading of indicator configuration data. This capability allows
mpatible personal computer.
serial port to the RS-232 pins on the indicator
itch to place the indicator in setup mode.
Revolut io n provides online help for each of its configuration displays. Parameter descriptions provided in this
manual for front panel configuration can also be used when configuring the indicator using Revolut ion: The
interface is different, but the parameters set are the same.
20Counterpart User Manual
Figure 3-3. Revolution Display
Page 27
3.4Audit Menu
LRV
CALIBCFG
XXXXXXX
ID
DISPLAY
TESTSETUPAUDITCALIBR
SETPTS
AUDITCALIBRSETUPTESTDISPLAY ID
SCALESFEATURESERIALETHERNETPFORMT
CONFIG
VERS
DIGIO
SETPTS
SETPTS
The audit menu accesses audit trail support. It provides tracking information for configuration and calibration
events. To prevent potential misuse, all configuration and calibration changes are counted as change events.
Audit information can be printed by pressing the
AUDIT menu.
AUDIT Menu
ParameterDescription
LRVLegally relevant firmware version.
CALIB Displays total calibration events.
CFGDisplays total configuration events.
Table 3-2. Audit Menu Parameters
PRINT key while displaying the audit trail items beneath the
Figure 3-4. Audit Menu
3.5Menu Structures and Parameter Descriptions
The Counterpart scale can be configured using a series of menus accessed through the scale front panel when the
scale is in setup mode. Figure 3-5 and Table
Figure 3-5. Top Level Configuration Menu
The Counterpart counting scale can be configured using a series of menus accessed through the display front
panel when the scale is in setup mode. The top level menu structure includes the following:
MenuMenu Function
IDIDSets up IDs of various parts
AUDITAudit TrailView audit trail data
CALIBRCalibrationCalibrate Counterpart through this menu
SETUPSetupSet up the configuration parameters
TESTTe s t M e n uTest functionality
DISPLAYDisplaySets up the display parameters of Counterpart
SETPTSSetpointsFor weigh mode setpoint access
summarizes the functions of each of the top level menus.
.
Counterpart User Manual - Configuration21
Page 28
3.6Setup Menu
The setup menu allows you to configure settings for the scale, features, serial port settings, Ethernet, print
format, and digital inputs and outputs. You can also view the software and regulatory versions, and revert to
default settings.
To access the second level parameters use the down arrow on the
noted in Table 3-4.
Menu
SCALESConfigurationConfigure and calibrate scales.
FEATUREFeatureSet date and time formats passwor
consecutive number value, count function, and define softkeys.
SERIALSerialConfigures the communications ports
ETHERNET EthernetConfigures the Ethernet port
PFORMTPrint FormatSet print format used for header, gross, net, coun
See Section 6.0 on page 63 for more information.
SETPTSSetpointsConfigure setpoints.
DIG IODigital IOAssign digital input/output functions
VERSVersionDisplay installed software version number. The Re
be used to restore all configuration parameters to their default values.
3.6.1SCALE Submenu
Calibration can be performed in two places within the menu: the CALIBR menu shown in Figure 3-13 is an
in-depth scale setup and calibration. A “quic
k access” calibration is shown in Figure 4-1 on page 49.
indicator to access the submenus which are
Menu Function
ds, keyboard locks, regulatory mode, and initial
t, pallet, setpoint and total ticket formats.
set Config softkey on the Version menu can
22Counterpart User Manual
Page 29
FEATURETHERNETPFORMTSERIALDIGI/O
XXXXXXX
IDSC ACCUM DISPLAYTESTSETUPAUDITCALIBR
SCALES
FORMAT
ZRANGEMOTBAND
OVRLOAD
10000
number
ZTRKBND
0
number
1.900000
number
1
number
FS+2%
FS+9D
FS+1D
FS
ACCUM
GRADS
OFF
ON
VISIBL
ON
OFF
CALIBR
SSTIME
number
10
TAREFN
BOTH
PBTARE
NOTARE
KEYED
PWRUPM
GO
DELAY
THRESH
0
SC SEC
UNITSDECPNT DSPDIV
SC TER
PRIMRY
LB/OZ *
LB
G
OZ
KG
LB/OZ *
KG
OZ
G
LB
G
OFF
KG
LB
OZ
888888
1D
5D
2D
* Not legal for trade
888880
8.88888
88.8888
8888.88
888.888
88888.8
OFF
DFLTR1
64
128
4
16
8
32
256
DFSENS
DFTHRH
32OUT
64OUT
2OUT
8OUT
4OUT
16OUT
128OUT
20D
50D
250D
5D
2D
10D
100D
NONE
200D
1
2
DFLTR2
64
128
4
16
8
32
256
1
2
DFLTR3
64
128
4
16
8
32
256
1
2
SMPRAT
30HZ
60HZ
7.5HZ
15HZ
120HZ
480HZ
240HZ
960HZ
WZERO
Calibrating, please wait
Calibrating, please wait
Display and edi
Press Enter
to calibrate zero
t
test weight value
WVALWSPAN
Press Enter to
remove offset from
zero and span
calibrations
REZEROWLIN
PT–> 1
PT–> 2PT–> 3PT–> 4PT–> 5
Same as PT-> 1
WGT 1
CAL1
Calibrating, please wait
Press Enter
to calibrate span
Press Menu
to cancel
Press Menu
to cancel
Previous A/D raw
counts are shown
Previous A/D raw
counts are shown
CONFIG
Only displayed if
turned on
from Setup menu
Only displayed if
turned on
from Setup menu
VERS
SCALE 1SCALE 2SCALE 3
OFF
Scale Parameter Levels
Level 1
Level 2
Level 3
Level 4
Figure 3-6. Setup Menu: Scale Submenu
Counterpart User Manual - Configuration23
Page 30
SETUP Menu
Note
ParameterChoicesDescription
Level 3 submenu
SCALES 1 AND 2Allows configuration and calibration of each scale
Level 4 submenus
GRADS10000
1–100000
FORMATPRIMRY
SEC
TER
ZTRKBND0.000000
number
Specifies the number of full scale graduations.
The value entered must be in the range 1–100000 and should be consistent with legal
equirements and environmental limits on system resolution.
r
To calculate GRADS, use the formula: GRADS = Capacity / Display Divisions.
Display divisions are specified under
Select your primary, secondary, and tertiary units of me
oz, and g.
Automatically zeroes the scale when
within the ZRANGE and scale is at standstill. Specify the zero tracking band in ± display
divisions. Maximum legal value varies depending on local regulations.
For scales using linear calibration, do not set the zero tracking band to a value
greater than that specified for the first linearization point.
the FORMAT submenu.
within the range specified, as long as the input is
asure. Sub-choices include lb, kg,
ZRANGE1.900000
number
MOTBAND1
number
OVRLOADFS+2%
FS+1D
FS+9D
FS
SSTIME10
number
DFLTR 1-34
8
16
32
64
128
256
1
2
Selects the range within which the scale can be zer
1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at
standstill to zero the scale. Use the default value for legal-for-trade applications.
Sets the level, in display divisions, at which
detected for 1 second or more, the standstill symbol lights. Some operations, including
print, tare, and zero, require the scale to be at standstill. Maximum legal value varies
depending on local regulations.
If this parameter is set to 0 the standstill annu
requiring standstill (zero, tare, print) are performed regardless of scale motion. If 0 is
selected, ZTRKBND must also be set to 0.
Overload. Determines the point at whic
message is displayed. Maximum legal value varies depending on local regulations.
Specifies the length of time the scale must be ou
the scale is considered to be at standstill. Values greater than 10 are not recommended.
Selects the digital filtering
immediate area of the scale. The overall filtering effect can be expressed by adding the
values assigned to the three filter stages:
DFLTR1 + DFLTR2 + DFLTR3
See Section 9.6 on page 83 for information on digital filtering.
Choices indicate the number of A/
displayed reading. A higher number gives a more accurate display by minimizing the effect
of a few noisy readings, but slows down the settling rate of the indicator.
rate used to reduce the effects of mechanical vibration from the
h the display blanks and an out-of-range error
D conversions per update that are averaged to obtain the
oed. The 1.900000 default value is ±
scale motion is detected. If motion is not
nciator does not light; operations normally
t of motion, in 0.1-second intervals, before
24Counterpart User Manual
Table 3-3. Setup Menu Parameters
Page 31
SETUP Menu
ParameterChoicesDescription
DFSENS4OUT
2OUT
8OUT
16OUT
32OUT
64OUT
128OUT
DFTHRHNONE
2D
5D
10D
20D
50D
100D
200D
250D
SMPRAT15 HZ
30 Hz
60 Hz
7.5 Hz
PWRUPMGO
DELAY
TAREFNBOTH
NOTARE
PBTARE
KEYED
ACCUMOFF
ON
THRESH0Enter a value to be used as divisions. Zero threshold allows you to select a threshold or
CALIBRWZERO
WVAL
WSPAN
WLIN
REZERO
Digital filter cutout sensitivity. Specifies the number of consecutive readings that must fall
outside the filter threshold (DFTHRH parameter) before digital filtering is suspended.
Digital filter cutout threshold. Specifies the filter threshold, in display divisions. When a
specified number of consecutive scale readings (DFSENS parameter) fall outside of this
threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.
Sample rate. Selects measurement rate, in samples per second, of the analog-to-digital
converter. Lower sample rate values provide greater signal noise immunity.
Power up mode. In GO mode, the indicator goes into operation immediately after a brief
power up display test.
In DELAY mode, the indicator performs a power up display test, then enters a 30-second
warm up period. If no motion is detected during the warm up period, the indicator becomes
operational when the warm up period ends; if motion is detected, the delay timer is reset
and the warm up period repeated.
Enables or disables push-button and keyed tares. Possible values are:
BOTH: Both push-button and keyed tares are enabled
NOTARE: No tare allowed (gross mode only)
PBTARE: Push-button tares enabled
KEYED: Keyed tare enabled
Accumulator. Specifies whether the scale accumulator is enabled. If enabled, accumulation
occurs whenever a print operation is performed. Scale must return to zero to re-arm a new
print.
reset point where automatic printing functions reset themselves to be retriggered. When a
value is entered, anything that would normally require the scale to reach zero before it
happens/rearms (except for LFT parameters) now only needs to go below this value and
then above it again.
See Level 4 submenu descriptions in Tab le 3-7 on page 37.
Table 3-3. Setup Menu Parameters (Continued)
Counterpart User Manual - Configuration25
Page 32
Note
Note
SETUP Menu
ParameterChoicesDescription
Level 5 submenus - Format
PRIMRYUNITS
DECPNT
DSPDIV
SECKG
G
LB
OZ
OFF
TEROFF
KG
G
LB
OZ
Level 5 submenus - Calibration
WZEROAllows you to view or change the zer
WVALAllows you to view and edit
WSPANAllows you to view or change the span
WLINPOINT 1
POINT 2
POINT 3
POINT 4
POINT 5
REZERORemoves offset from zero and span calibrations
Level 6 submenus - Primary, Secondary, Tertiary
UNITSLB
OZ
KG
G
OFF
DECPNT8888800
8888880
8888888
8.888888
88.88888
888.8888
8888.888
88888.88
888888.8
DSPDIV1D
2D
5D
Allows you to set the primary units, decimal point format, and display divisions.
Allows you to set the secondary units.
Decimal point format and display divisions ar
kg=kilogram (default); g=gram; lb=pound; oz=ounce; and off.
If using the <cu> token and secondary or tertiary values are changed,
the stream tokens must be changed to
secondary or tertiary.
Allows you to set the tertiary units.
Decimal point format and displ
(default); kg=kilogram; g=gram; lb=pound; oz=ounce.
If using the <cu> token and secondary or tertiary values are changed,
the stream tokens must be changed to
secondary or tertiary.
Press ENTER to display and
linearization points. Perform linear calibration only after WZERO and WSPAN have been set.
Parameters include CAL1 - View or change l
WGT1 - Sets test value.
process using hooks and chains.
Specifies primary units for displayed and printed weight. V
kg=kilogram; g=gram.
Allows you to place the decimal point position. Use the ID (
place the decimal point where desired.
Display divisions. Selects the minimum di
ay divisions are selected automatically. Values are off
o calibration a/d count value.
the test weight value.
calibration a/d count value.
edit test weight and calibration values for up to five
inear point calibration value.
vision size for the primary unit’s displayed weight.
e selected automatically. Values are
match in order to stream
match in order to stream
. Can be used during a span calibration
alues are lb=pound; oz=ounce;
) and TARGET ( ) keys to
26Counterpart User Manual
Table 3-3. Setup Menu Parameters (Continued)
Page 33
3.6.2 SCALE 3 Submenu
FEATURPFORMT
SERIAL
XXXXXXX
ID
DISPLAYTESTSETUPAUDITCALIBR
SCALES
FORMAT
ACCUM
OFF
ON
SEC
UNITSDECPNT DSPDIV
TER
PRIMRY
LB/OZ *
LB
G
OZ
KG
LB/OZ *
KG
OZ
G
LB
G
OFF
KG
LB
OZ
8888800
1D
5D
2D
8888880
8888888
8.888888
88.88888
888.8888
8888.888
OFF
CONFIG
SCALE 1SCALE 2SCALE 3
ETHERNET
OFF
Scale Parameter Levels
Level 1
Level 2
Level 3
**Scale 3 sub-menu appears only when
serial port 1 is set to SCALE or IND SCALE.
88888.88
888888.8
SETPTS
DIGIO
VERS
SETPTS
Note
Note
SCALE 3 Submenu
ParameterChoicesDescription
Format Submenu
PRIMRYUNITS
DECPNT
DSPDIV
SECKG
TEROFF
G
LB
OZ
OFF
KG
G
LB
OZ
Accum Submenu
Figure 3-7. Scale 3 Serial Menu
Allows you to set the primary units, decim
Allows you to set the secondary units.
Decimal point format and display divisions are selected automatically. Values are
k
g=kilogram (default); g=gram; lb=pound; oz=ounce; and off.
If using the <cu> token and secondary or tertiary values are changed,
the stream tokens must be changed to match in order to stream
secondar
y or tertiary.
Allows you to set the tertiary units.
Decimal point format and display divisions ar
(default); kg=kilogram; g=gram; lb=pound; oz=ounce.
If using the <cu> token and secondary or tertiary values are changed,
the stream tokens must be changed to match in order to stream
secondar
Table 3-4. Scale Three Submenu Parameters
y or tertiary.
al point format, and display divisions.
e selected automatically. Values are off
Counterpart User Manual - Configuration27
Page 34
3.6.3FEATUR Submenu
NEGCOUNT
SAMPLQTYLOTUPDT
1
ON
OFF
COUNT
REGION
UID
CONSC#
PASSWD
SOFTKEYS
KEYLCK
10
25
SCALESFEATURE
CALIBR
SETUP
TESTT&D
PFORMT
SERIAL
0
0
0 0
ZEROGRS NETUNITSPRINT
TARENUMBERSAMPLE UNIT WT
UNLOCK
UNLOCK
UNLOCK
UNLOCK
UNLOCK
UNLOCK
UNLOCK
UNLOCK
LOCKLOCK
LOCK
LOCK
LOCK
LOCK
LOCK
LOCK
00
OFF
ON
CURVAL
RESVAL
ID
0
INSFSMPL
0.1%
0.2%
0.0%
See
INDUST
Submenu
*
STNDBY
0
50
100
XXXXXXX
ID
DISPLAYTESTSETUPAUDITCALIBR
TFORMTT SEP
DFORMTD SEP
REGULAT
REGWORDDECFMT
TIMEDATE
NTEP
CANADA
INDUST
GROSS
BRUTTO
DOT
COMMA
NONE
OIML
24 HOUR
COLON
COMMA
MMDDY4
DDMMY4
Y4MMDD
Y4DDMM
SLASH
DASH
SEMI
MMDDY2
DDMMY2
Y2MMDD
Y2DDMM
12 HOUR
CONFIG
DISPACC
OFF
ON
VERS
ETHERNET
Scale Parameter Levels
Level 1
Level 2
Level 3
RECALL
0N
OFF
DISPLAY
BRIGHT
KEYBEEP
OFF
ON
SCLCHG
NEWITEM
ON
UTWTUPDT
OFF
ON
UTWTBASE
1000
1
OFF
REZERO
CHKSTBLE
XFRTARE
XFRUTWT
OFF
ON
ON
OFF
ON
OFFON
OFF
SK1-12
BLANK
TIME/DATE
CLRTAR
DSPTAR
DSP ACC
SCL SEL
CODE
LOT
PRINT PLT
MENU
UNLOCK
LOCK
CONTRAST
DSPMODE
COUNT
WEIGHT
UNIT WT
SWAP DSP
IN
OUT
CLR CN
TOTAL +
TOTAL -
CLR TTL
negative
CONTRAST
value
IMAGE
value
SETPTSDIGIO
VERS
XFRSMPL
OFF
ON
UW UPDT
TARE UPDT
TOTAL
OFF
ON
positive
BRIGHT
SETPT
BATSTRT
BATSTOP
BATPAUSE
BATRST
SETPTS
SPPWD
0
Level 4
REMOVTSP
ON
OFF
28Counterpart User Manual
Figure 3-8. FEATUR Submenu
Page 35
Note
Note
FEATUR Menu
ParameterChoicesDescription
Level 3 submenus - Feature
COUNTNEGCOUNT
SAMPLEQTY
INSFSMPL
LOTUPDT
SCLCHG
NEWITEM
DISPACC
UNITWTUPDATE
UTWTBASE
Ta re WT Up Da te
REGIONREGULA
REGWRD
DECFMT
TIME
DATE
UID1Sets the unit ID, a string of up to 6 ASCII characters, whi
CONSC#CURVAL
RESVAL
PASSWDCALIBR
SETUP
TEST
T&D
ID
SOFTKEYSSK1-12
KEYLCKMENU
ZERO
GRSNET
UNITS
PRINT
TAR E
NUMBER
SAMPLE
UNIT WT
STNDBY0Standby mode delay. Specifies the number of minutes the indica
Selects the counting mode (enables/disables nega
on/off. See Level 3 submenus.
Selects regional settings. See Level 3 submenus.
keypad. This will be used in place of the <UID> token in a print format. The default value is “1.”
Allows sequential numbering for print operations (CURVAL is the current value and RESVAL is
the reset value). The consecutive number value is incremented following each print operation
that includes <CN> in the ticket format. When the consecutive number is reset, it is reset to
the RESVAL specified on the parameter.
Creates a password to access the CALIBR, SETUP, TEST, T&D, and ID menus. Specify a
non-zero value to restrict access to all configuration menus. Passwords can be overridden by
loading new firmware or entering 999999.
Overriding passwords will clear configuration and calibration settings. To
preserve settings (i.e., ID information), use Revolution so
your data to a PC, then download it back to the indicator after the
password override is performed.
Disables the MENU, ZERO, GROSS/NET, UNITS, P
WEIGHT keys. Select LOCK to disable the key, and UNLOCK to enable the key.
entering standby mode. Valid values are 0 (off) through 255 minutes. When in standby mode,
power is still supplied to the CPU and draws half of the current as when the display is
powered. The display is no longer updated and the backlight is off. Press any key to exit
standby mode and reactivate the display.The indicator enters standby mode if no key presses,
serial communications, or scale motion occur for the length of time specified in this parameter.
Set to 0 to disable standby mode.
If regulatory agency is set for NONE or INDUST, the standby will occur
after the specified number of minutes regardless of how much weight is on
any
standby will only occur when the weight on the currently viewed scale is at center of
zero.
of the scales. If regulatory agency is set for NTEP, OIML, or Canada a
tive checkweighing; turns data parameters
ch can be set via serial port or
RINT, TARE numeric, SAMPLE and UNIT
ftware to upload
tor must be inactive before
Table 3-5. FEATUR Submenu Parameters
Counterpart User Manual - Configuration29
Page 36
FEATUR Menu
ParameterChoicesDescription
RECALLON
OFF
DISPLAYCONTRAST
BRIGHT
IMAGE
KEYBEEPOFF
ON
TOTALOFF
ON
Level 4 submenus - under the Level 3 Count Feature
NEGCOUNTON
OFF
SAMPLQTY10
25
50
100
ON allows the Tare, Zero, and Units values to be maintained across a power cycle. Over/
Under/Target/ID values are also maintained.
OFF clears the values on a power cycle. Zero is reset to calibrated zero and Units are reset to
Primary. Over/Under/Target/ID values are reset as well.
Adjusts Counterpart display viewing. Key in a value
BRIGHT - Key in a value
IMAGE - enter negative or positive
Select ON to alert the user every time a key is pressed.
Totalization mode check
Sets whether negative weighing mode is off or on.
Is the default value for sample quantity.
INSFSMPLE0.1
0.2
0.0
LOTUPDTOFF
ON
SCLCHGREZERO
CHKSTABLE
XFRTARE
XFRUTWT
NEWITEMOFF
ON
XFRSMPLOFF
ON
DISPACCOFF
ON
UTWTUPDTOFF
ON
UTWTBASE1000
1
A minimum sample size is required based on the platform capacity and product weight.
OFF - Changing or deleting the lot value in operation mode does not update the stored copy
of the currently loaded ID record.
ON - Changing or deleting the lot value in operation mode saves the changes into the stored
copy of the currently loaded ID record.
Scale change. These are actions taken when changing from one scale to another.
See Level 5 submenu.
New item. This prompts to add an ID to memory when an unknown ID is requested from
weigh mode.
After sample. After a sample, a switch is done from the current scale to the next scale that is
larger than or equal to the current scale. If a sample is done on the largest of the scales, a
switch will not be done.
Display accuracy
Enables or disables the updating of the loaded ID with a new unit weight value.OFF - Parts can
be sampled (generating a new unit weight) or a unit weight can be keyed or scanned but the
new unit weight is not saved into the stored copy of the currently loaded ID record.
ON - If on, the unit weight will update the stored value whether at zero or actual value.
Unit weight base. 1=APW (Average Piece Weight), 1000=Piece weight per thousand.
Table 3-5. FEATUR Submenu Parameters (Continued)
30Counterpart User Manual
Page 37
Note
FEATUR Menu
ParameterChoicesDescription
DISPMODECOUNT
WEIGHT
UNITWEIGHT
REMOVTSPON
OFF
Level 4 submenus - under the Level 3 Region Feature
REGULANTEP
CANADA
INDUST
NONE
OIML
REGWORGROSS
BRUTTO
DECFMTDOT
COMMA
TIMETFORMT
T SEP
DATEDFORMT
D SEP
Level 4 submenus - under the Level 3 Consec # Feature
CURVAL0This is the starting number.
RESVAL0
Level 4 submenus - under the Level 3 Password Feature
Display mode. This chooses the value to be displayed as large in viewing window.
Removes trailing spaces f
• ON - If set to on;
- an ID code configured through the ID menu will have any entered trailing spaces
removed before being stored.
- an ID code configured through the ID.CODE EDP command will have any entered
trailing spaces removed prior to being stored.
- trailing spaces will be removed from an ID Code that is entered via the Code softkey.
This includes using the front panel or USB keyboard.
- trailing spaces will be removed from an ID Code that is scanned from a barcode.
• OFF - If set to off:
- an ID code configured through the ID menu will
- an ID code configured through the ID.CODE.EDP command will be stored with trailing
spaces as entered.
- an ID code entered via the Code softkey for recall will retain any trailing spaces. This
includes using the front panel or USB keyboard.
- an ID Code scanned from a barcode for recall will retain any trailing spaces
Regulatory mode. Specifies the regulatory agency having j
The value specified for REGULA affects the function of the front panel TARE and
ZERO keys.
•OIML, NTEP, and CANADA modes allow a tare
than zero. NONE allows tares to be acquired at any weight value.
•OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight
is at no load. NONE allows tares to be cleared at any weight value.
•NTEP and OIML modes allow a new tare to be acquired even if a tare is already
esent. In CANADA mode, the previous tare must be cleared before a new tare can
pr
be acquired.
•NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net
mode as long as the current weight is within the specified ZRANGE. In OIML mode,
the scale must be in gross mode before it can be zeroed; pressing the ZERO key in
net mode clears the tare.
•INDUST provides a set of subparameters to allow customization of tare, clear, and
print functions in non-legal-for-trade scale installations.
When in Legal-for-Trade mode, refer to Section 9.9.1 for more information on using this feature.
Sets the term printed when weighing in gross mode. Selecting BRUTTO replaces Gross with
Brutto.
Specifies whether decimal numbers are displayed
Allows you to set the current time, and the time
Allows you to set the current date, and date format and date separator character.
This is the ending/reset value.
rom ID Codes.
be stored with trailing spaces as entered
urisdiction over the scale site.
to be acquired at any weight greater
using a period (DOT) or a comma.
format and separator character.
Table 3-5. FEATUR Submenu Parameters (Continued)
Counterpart User Manual - Configuration31
Page 38
FEATUR Menu
ParameterChoicesDescription
CALIBR0Can enter a numeric password for each of the parameters listed.
SETUP
TEST
T & D
ID
SPPWD
Level 4 submenus - under the Level 3 Softkeys Feature
SK1-12BLANK
TIMEDATE
CLR TAR
DSPTAR
DSP ACC
SCL SEL
CODE
LOT
PRINT PLT
SWAP DSP
IN
OUT
CLR CN
TOTAL +
TOTAL CLR TTL
UWUPDT
TAREUPDT
SETPT
BATSTRT
BATSTOP
BATPAUSE
BATRST
Level 4 submenus - under the Level 3 Keylock Feature
MENUUNLOCK
LOCK
ZEROUNLOCK
LOCK
GRS NETUNLOCK
LOCK
UNITSUNLOCK
LOCK
PRINTUNLOCK
LOCK
TAREUNLOCK
LOCK
NUMBERUNLOCK
LOCK
SAMPLEUNLOCK
LOCK
UNIT WTUNLOCK
LOCK
Labels softkeys for access to function stated.
Allows the user to lock or unlock keys of the Counterpart.
Table 3-5. FEATUR Submenu Parameters (Continued)
32Counterpart User Manual
Page 39
FEATUR Menu
ParameterChoicesDescription
Level 5 submenus - Under the Level 4 SCLCHG Feature
REZEROOFF
ON
CHKSTBLEON
OFF
XFRTAREOFF
ON
XFRUTWTON
OFF
Level 5 submenus - Under the Level 4 DATE Feature
DFORMTMMDDY4
DDMMY4
Y4MMDD
Y4DDMM
MMDDY2
DDMMY2
Y2MMDD
Y2DDMM
D SEPSLASH
DASH
SEMI
Level 5 submenus - Under the Level 4 TIME Feature
TFORMT12 HOUR
24 HOUR
T SEPCOLON
COMMA
Performs a zero function on change.
When changing scales, a stability check can be either enabled or disabled. If enabled, and the
stability check is successful, no indication is shown and the unit switches to the next scale. If
enabled and the stability check fails, then NON-STABLE is shown on the display and the
switch to the next scale is not made.
When changing scales, the tare weight is transferred from the current scale to the new scale.
Units must be set to the same unit of measurement.
When changing scales, the unit weight is transferred from the current scale to the new scale.
Sets the date format. Y4 will use a four-digit year value, such as 2011, while Y2 will use a
two-digit value, such as 11.
Sets the date separator as a slash, dash, or semicolon.
Sets the time format.
Sets the time separator as a colon or a comma.
Table 3-5. FEATUR Submenu Parameters (Continued)
Counterpart User Manual - Configuration33
Page 40
3.6.4FEATUR Menu, REGULA / INDUST Submenu
REGULAT
SNPSHT
DISPLY
INDUST
SCALE
NO
YES
ZTAREKTARE
YES
NO
MTARE
REMOVE
REPLAC
NOTHN
NTARE
YES
NO
CTARE
PRTMOT
NO
YES
PRTPT
NO
YES
CALIB
SCALE
AGENCYOVRBAS
SCALESFEATURPFORMT
SERIAL
REGION
NTEP
INDUST
NONE
OIML
CANADA
XXXXXXX
ID
DISPLAYTESTSETUPAUDITCALIBR
COUNT
CONFIG
Only displayed if INDUST is selected
from the REGULAT parameter
UID
CONSC#
PASSWD
SOFTKEYS
KEYLCKSTNDBY
RECALL
REGWORDECFMTTIMEDATE
ETHERNET
Scale Parameter Levels
Level 1
Level 2
Level 3
NO
YES
VERSDIGIOSETPTS
DISPLAYKEYBEEP
TOTAL
SETPTS
Figure 3-9. FEATUR Menu, REGULA/INDUST Submenu
FEATUR Menu, REGULA / INDUST Submenu
ParameterChoicesDescription
LEVEL 6, REGULA / INDUST submenu
SNPSHTDISPLY
ZTARENO
KTAREYES
MTAREREPLAC
NTARENO
CTAREYES
PRTMOTNO
PRTPTNO
OVRBASCALIB
Display or Scale weight source.
SCALE
Remove tare on ZERO.
YES
Always allow keyed tare.
NO
Multiple tare action.
REMOVE
NOTHIN
Allow negative or zero tare.
YES
Allow CLEAR key to clear tare/accumulator.
NO
Allow print while in motion.
YES
Add PT to keyed tare print.
YES
SCALE
Zero base for overload calculation.
CALIB = Calibrate Zero
SCALE = Scale Zero
Table 3-6. REGULA / INDUST Submenu Parameters
34Counterpart User Manual
Page 41
FEATUR Menu, REGULA / INDUST Submenu
ParameterChoicesDescription
LEVEL 6, REGULA / INDUST submenu
AGENCYNTEP
CANADA
INDUST
NONE
OIML
Selects the agency having jurisdiction over the scale site.
•OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight
greater than zero. NONE allows tares to be acquired at any weight value. A
tare can be cleared only if the gross weight is at no load. NONE allows tares
to be cleared at any weight value.
•NTEP and OIML modes allow a new tare to be acquired even if a tare is
already present. In OIML mode, printing is not allowed if the scale is more
than -20dd.
In CANADA mode, the previous tare must be cleared before a new tare can
be acquired.
•NONE, NTEP and CANADA modes allow the scale to be zeroed in either
gross or net mode as long as the current weight is within the specified
ZRANGE. In OIML mode, the scale must be in gross mode before it can be
zeroed; pressing ZERO in net mode clears the tare.
•INDUST provides a set of subparameters to allow customization of tare,
clear, and print functions in non-legal-for-trade applications.
The value specified for this parameter affects the function of the front panel TARE and
ZERO keys. See Section 9.9 on page 86 for more information.
When in Legal-for-Trade mode, refer to Section 9.9.1 on page xx for more information
on using this feature.
SETPTSSP CFG BATCHINGSee Figure 3-11 on page 40 and Tab le 3-8 on page 41 for parameters.
DIG IODIO 1
DIO 2
DIO 3
DIO 4
VERSSOFTWR
REG
Level 3 submenus - Under the Level 2 Serial Feature
PORT 1
PORT 2
PORT 3
CMD
SCANNER
SCALE
IND SCALE
KEYBOARD
Configure communications ports. See level 3 submenus below for parameter
descriptions.
DHCP = on/off for static
IP ADDRES = Address leased or statically set
NET MASK = sub net address
DFLTGTWY = default gateway
DNSPRI = primary domain server IP number
DNSSEC = secondary domain server IP number
COUNTERPART= local host name
PORT = port number used
REMOTE IP = remote IP number using Weighvault
REMOTE PT = remote port number using Weighvault
MAC = views the MAC address and is non-changeable
VAULT = on or off
ECHO = on or off
Sets the print format for gross weight mode, net weight mode, count, pallet,
accumulate, total, setpoint, header 1 and header 2.
Assign digital input/output functions.
Displays the software version.
Displays the regulatory version.
Specifies Port 1 through 3’s mechanism for triggering a transmission of data, print
message, baud rate, bits, stop bits, termination character, end-of-line delay, and
echo. see level 4 submenu for parameter descriptions.
Ta bl e 3-5 on page 29 for parameter
Table 3-7. Serial, PFORMT, DIG I/O, VERS submenu parameters
Counterpart User Manual - Configuration37
Page 44
Note
SETUP Menu
ParameterChoicesDescription
OPTCARDNONE
FIBER
ETHERNET
WI-PORT
RESERVED
USB
RS232-432
KEYBOARD
Level 3 submenus - Under the Level 2 Ethernet Feature
VAULTOFF
ON BOARD
EXTERNAL
DHCPON
OFF
IPADRESSIP address. This can be leased (provided by DHCP
NETMASKSubnet address
DFFLTGTWY
DNSPRIPrimary domain server IP address
DNSSECSecondary domain server IP address
LCLHSTNM CounterpartLocal host name
PORTPort number used
REMOTEIPRemote IP address using WeighVault
REMOTEPTRemote port number using WeighVault
MACViews the MAC address and is non-changeable
ECHOON
OFF
Level 3 submenus - Under the Level 2 Version Feature
SOFTWR2.xxDisplays the software version
REGLR, V 1.XX
Level 3 submenus - Under the Level 2 DIGIO Feature
DIGIODIO 1-4
Level 3 submenus - Under the Le
GFMTGross format
NFMTNet format
CFMTCount format
PALFMT
ACCFMTAccumulator format
TOTALFMTTotal format
HDRFMT1Header 1 format
HDRFMT2Header 2 format
Level 4 Submenus - Under the Level 3 DIO Feature
vel 2 PFORMT Feature
Option card parameters. Select which connec
wireless option card and WeighVault.
When setting up the USB option and opening Revolution, you
may be asked to load a driver if Windows PC has never used a
USB driver before.
Selects on or off
Using on board RJ45 Ethernet connection
Using wireless port connection
Dynamic Host Configuration Protocol
ON - obtains IP address, primary and se
and default gateway IP address from a DHCP server
OFF - use static settings for the above parameters
IP address for default gateway
Allows Echo to be on or off
Displays the legally relevant version
Pallet format
tion can be selected when using a
condary DNS IP addresses, netmask,
server) or statically set
Table 3-7. Serial, PFORMT, DIG I/O, VERS submenu parameters (Continued)
38Counterpart User Manual
Page 45
SETUP Menu
ParameterChoicesDescription
DIGIOOFF
PRINT
ZERO
TAR E
UNITS
CLEAR
DSPACC
NT/GRS
CLRCN
SAMPLE
SFTKEY1
SFTKEY2
SFTKEY3
SFTKEY4
OUTPUT
Level 3 submenus - Under the Level 3 PORT Feature
CMDBAUD
BITS
STOP BITS
TERMIN
ECHO
RESPONSE
EOLDLY
STREAM
**SOURCE
**SFMT
SCANNERBAUD
BITS
STOP BITS
TERMIN
HEADERS
SCALEBAUD
BITS
STOP BITS
TERMIN
EOLDLY
SFMT
IND SCALE BAUD
BITS
STOP BITS
TERMIN
EOLDY
SFMT
KEYBOARD BAUD
BITS
STOP BITS
Digital I/O functions
Sets up the transmission information for the command.
** For SOURCE and SFMT to appear on menu , you must first configure the
STREAM parameter for either LFT (Legal for Trade) or INDUST (Industrial).
Sets up the transmission information for the scanner.
Sets up the transmission information for scale 3.
Sets up the transmission information for the industrial scale parameter.
Sets up the communication information for the USB keyboard option.
Table 3-7. Serial, PFORMT, DIG I/O, VERS submenu parameters (Continued)
Counterpart User Manual - Configuration39
Page 46
SCALESFEATUR
PFORMT
XXXXXXX
IDDISPLAYTESTSETUPAUDITCALIBR
CONFIG
VALUESOURCE
TRIPBANDVAL
PREACT
OFF
If TRIP=
INBAND or
OUTBAND
number
number
LOWER
HIGHER
HYSTER
number
PRESTAB
PCOUNT
SETPTS
SERIALETHERNET
VALUESOURCEPSHACCM
PSHPRNT
PREVAL
number
PREADJ
number
FMT
Scale Parameter Levels
Level 1
Level 2
RELNUM
ON
ACCESSDIGOUTSENSE
SOURCE
LIST OF
SCALES
OFF
ON
SETPT 1
BATCHING
OFF
VERS
DIGIO
SENSEDIGOUT
ACCESS
PSHTAREPSHPRNT
PSHACCMBATCH
SP CFG
AUTO
MANUAL
SETPT 2 - SETPT 6
SAME AS SETPT 1
OFFGROSS
NETPIECECNT
DELAY
%REL
WAITSSCOUNTER
INMOTION
APPLIES TO GROSS, NET, PIECECNT, & %RELVALUE
number
OUTBAND
INBAND
If TRIP=
HIGHER or
LOWER
LEARN
If PREACT=
ON or
LEARN
If PREACT
=
LEARN
1-6
If KIND=
% RELSP
OFF
ON
WAITSS
OFF
ON
OFF
ON
NQUIET
ON
HIDE
OFF
NORMAL
INVERT
NONE
1-4
PSHTAREACCESSDIGOUT
SENSE
number
OFF
ON
NQUIET
OFF
ON
WAITSS
OFF
ON
ON
HIDE
OFF
NORMAL
INVERT
NONE
1-4
SOURCEPSHACCM
PSHPRNT
PSHTAREACCESSDIGOUT
SENSE
OFF
ON
NQUIET
OFF
ON
WAITSS
OFF
ON
NONE
1-4
ON
HIDE
OFF
NORMAL
INVERT
VALUEACCESSDIGOUT
number
HIDE
ON
NONE
1-4
OFF
ON
HIDE
OFF
NONE
1-4
NORMAL
INVERT
SETPTS
LIST OF
SCALES
LIST OF
SCALES
LIST OF
SCALES
3.6.6Setpoints Menu
40Counterpart User Manual
Figure 3-11. Setpoints Menu
Page 47
Level 3 Submenu
SP CFGSETPT 1
SETPT 2-6
BATCHINGOFF
AUTO
MANUAL
Level 4 Submenu
SETPT1OFF
GROSS
NET
PIECECNT
%REL
DELAY
WAITSS
COUNTER
INMOTION
SETPT 2-6SAME AS
SETPT 1
Level 5 Submenu
OFFValue=number
GROSS
NET
PIECECNT
%REL
Value
Source
Trip
Bandval
Hyster
Preact
Preval
Preadj
Prestab
Pcount
Relnum
Batch
Pshaccm
Pshprint
Pshtare
Access
Digout
Sense
DELAYValu e
Source
Pshaccm
Pshprint
Pshtare
Access
Digout
Sense
Specifies the settings for gross,net, piece count, % rel, delay, waitss, counter and
inmotion used by setpoints 1 through 6.
Batching enable. Set to AUTO or MANUAL to allow a batch sequence to run. MANUAL
requires a Batch Start softkey before the batch sequence can run. AUTO allows batch
sequences to repeat continuously.
Specifies the setpoint kind.
GROSS, NET, PIECECNT, and %REL setpoint kinds can be used as either batch or
continuous setpoints. DELAY, WAITSS, and COUNTER setpoint kinds can only be used in
batch sequences.
The INMOTION setpoint kind can only be used as a continuous setpoint.
Display and edit the gross value
Table 3-8. Setpoints Menu Parameters
Counterpart User Manual - Configuration41
Page 48
WAITSSSource
Pshaccm
Phsprint
Pshtare
Access
Digout
Sense
COUNTERVa lue
Access
Digout
INMOTIONSource
Access
Digout
Sense
Level 6 Submenu
VALUEnumber
SOURCEList of available
Specifiy the scale number used as the source for the setpoint.
scales
TRIPHigher
Lower
Inband
Outband
Specifies whether the setpoint is satisfied when the weight is higher or lower than the
setpoint value, within a band established around the value, or outside of that band.
In a batch sequence with TRIP=HIGHER, the associated digital output is active until the
setpoint value is reached or exceeded; with TRIP=LOWER, the output is active until the
weight goes below the setpoint value.
BANDVALnumber
HYSTERnumberSpecifies a band around the setpoint value that must be exceeded before the setpoint,
once off, can trip on again.
PREACTOff
On
Learn
Allows the digital output associated with a setpoint to shut off before the setpoint is
satisfied to allow for material in suspension.
The ON value adjusts the setpoint trip value up or down (depending on the TRIP
parameter setting) from the setpoint value using a fixed value specified on the PREVAL
parameter.
The LEARN value can be used to automatically adjust the preact value after each batch.
LEARN compares the actual value at standstill to the target setpoint value, then adjusts
the preact PREVAL by the PREADJ value times the difference after each batch.
PREVAL
PREADJ0.500000
0-9999999
Preact adjustment factor. For setpoints with PREACT set to LEARN, specifies a decimal
representation of the percentage of error correction applied (0.05 = 50%, 1.0 - 100%)
each time a PREACT adjustment is made.
PRESTAB0
0-65535
Preact stabilization time-out. For setpoints with PREACT set to LEARN, specifies the
time, in 0.1-second intervals, to wait for standstill before adjusting the PREACT value.
Setting this parameter to a value greater than zero disables the learn process if standstill
is not achieved in the specified interval.
PCOUNT1
0-65535
Preact learn interval. For setpoints with PREACT set to LEARN, specifies the number of
batches after which the preact value is recalculated. The default value, 1, re-calculates
the preact value after every batch cycle.
RELNUM1
2
3
4
For the percent relative setpoint, specifies the number of the relative setpoint. The target
weight for the %REL setpoint is determined as follows:
The percentage (specified on the VALUE parameter of the %REL setpoint) of the target
value of the relative setpoint.
5
6
42Counterpart User Manual
Table 3-8. Setpoints Menu Parameters
Page 49
BATCHOff
On
PSHACCMOff
On
ONquiet
PSHPRNTOff
On
Waitss
PSHTAREOff
On
ACCESSOn
Hide
Off
DIGOUTNone
1-4
SENSENormal
Invert
Specifies whether the setpoint is used as a batch (ON) or continuous (OFF) setpoint.
Specifiy ON to update the accumulator and perform a print operatoin when the setpoint is
satisfied. Specify ONQUIET to update the accumulator without printing.
Specify ON to perform a print operation when the setpoint is satisfied; specify WAITSS to
wait for standstill after setpoint is satisfied before printing.
Specify ON to perform an acquire tare operation when the setpoint is satisfied. Note that
PSHTARE acquires the tare regardless of the value specified for the REGULAT parameter
on the FEATURE menu.
Specifies the access allowed to setpoing parameters shown by pressing the Setpoint
softkey in normal mode.
ON: Values can be displayed and changed.
HIDE: Values cannot be displayed or changed.
OFF: Values can be displayed but not changed.
Lists all digital output bits available. This parameter is used to specify the digital output bit
associated with this setpoint. Use the DIGI/O menu to assign bit function to OUTPUT. For
continuous setpoints, the digital output becomes active (low) when the condition is met;
for batch setpoints, the digital output is active until the setpoint condition is met.
Specifies whether the value of the digital output associated with this setpoint is inverted
when the setpoint is satisified.
Table 3-8. Setpoints Menu Parameters
Counterpart User Manual - Configuration43
Page 50
Setpoints Weigh Mode Parameter Menu
XXXXXXX
IDDISPLAYTESTSETUPAUDITCALIBR
VALUE
BANDVAL
If TRIP=
INBAND or
OUTBAND
number
number
HYSTER
number
PRESTAB
PCOUNT
VALUE
PREVAL
number
PREADJ
number
FMT
Level 1
Level 2
SETPT 1SETPT 2 - SETPT 6
SAME AS SETPT 1
GROSS
NETPIECECNT
DELAY
%REL
COUNTER
In Weigh Mode
If TRIP=
HIGHER or
LOWER
If PREACT=
ON or
LEARN
If PREACT
=
LEARN
number
SETPTS
VALUE
number
Set up of setpoints is allowed while in the weigh mode.
While setting up setpoints, the Access parameter nee
•Setting it to
On allows a setpoint to be viewed and edited if setpoint type is: Gross, Net, Piececnt, %Rel,
ds to be set to either On or Off.
Delay or Counter.
•Setting it to
Off allows a setpoint to be viewed but not edited if the setpoint type is: Gross, Net, Piececnt,
%Rel, Delay, or Counter.
•Hide will not show the setpoint.
Figure 3-12. Setpoint Menu While in Weighmode
44Counterpart User Manual
Page 51
3.7Calibration Menu
WZERO
Calibrating
Calibrating
Display and edi
Press the calibrate
softkey to calibrate
zero.
t
test weight value
WVALWSPAN
Press calibrate
softkey to remove
offset from zero from
zero and span
calibrations
REZEROWLIN
POINT 1
POINT 2 POINT 3 POINT 4 POINT 5
Same as POINT 1
WGT 1
CAL1
Calibrating
Press the calibrate
softkey to calibrate
span.
XXXXXXX
ID
DISPLAYTESTSETUPAUDITCALIBR
Press Menu
to cancel
Press Menu to
cancel
Previous A/D raw
counts are shown
Previous A/D raw
counts are shown
SCALE 1SCALE 2
SETPTS
Note
Note
Note
See Section 4.0 on pag e 49 for calibration procedures. The Calibration menu can be protected by assigning a
password in the Feature menu.
The Counterpart requires the WZERO and WSPAN points to be calibrated. The linearity points are
optional, but must NOT duplicate zero or span. During calibration, the TARE key acts as a data entry
confirmation key. It also acts as an EXECUTE key, and accepts the value if calibration was successful.
CALIBR Menu
ParameterChoicesDescription
Level 2 submenus
WZERO—Press the calibrate softkey and the A/D
WVAL—Press calibrate softkey to display and edit the test weight value. Press calibrate softkey again
WSPAN—Press calibrate softkey and the A/D raw counts will be displayed. Pr
WLINPOINT 1 —
REZERO—Press calibrate softkey to remove an offset value from the zero and span calibrations (e.g. if
NT 5
POI
Figure 3-13. Calibration Menu
Press calibrate softkey again to calibrate zero, or press MENU to cancel. “CALIBRATING” will
be appear pr
ior to automatically moving to WVAL.
to move to WSPAN.
calibrate the span or press MENU to cancel. “CALIBRATING” will be appear prior to
automatically moving to WLIN.
WGT 1 allows you to display and edit the test weight value. Press calibrate softkey to edit the
value. CAL1 allows you to calibrate and display the raw A/D value. Press TARE to perform
calibration. Press calibrate softkey to will move to the next calibration point.
The linearity points are optional, but must NOT duplicate zero or span.
They must be between zero and span.
hooks or chains are being used during calibration).
Use this parameter only after WZERO and WSPAN have been set. See
Section 4.1 on page 49 for more information about using this parameter.
Table 3-9. Calibration Menu Parameters
raw counts will be displayed.
ess calibrate softkey to
Counterpart User Manual - Configuration45
Page 52
3.8Test Menu
A/D
DIG I/O
COMMKEYPADRAM
LOOPDIO 1
DIO 2DIO 3
STATUS
DIO 4
STATUSSTATUSSTATUS
PORT1PORT2
TEST
SPANmV
RAWZERO
VAL
VAL
VAL
VAL
EXCVDC
VAL
XXXXXXX
IDDISPLAYTESTSETUPAUDITCALIBR
WARNING...
DISCONNECT
DIGITAL I/O
BEFORE
RUNNING TEST
PASS
or
FAIL
PASS
or
FAIL
PASS
or
FAIL
PASS
or
FAIL
AD1AD2
VAL
VAL
SETPTS
Note
TEST Menu
ParameterChoicesDescription
Level 2 submenus
A/DAD1
AD2
EXCVAC
DIG I/OLOOP
DIO 1
DIO 2
DIO 3
DIO 4
COMMPORT1
PORT2
RAMTESTTests the unit’s memory. if it is functioning,
KEYPADTESTTests the unit’s individual k
Level 3 submenus - Under Level 2 A/D Feature
RAWVALDisplays the live current raw A/D count.
ZEROVALDisplays the captured A/D Zero calibration value.
SPANVALDisplays the captured A/D Span calibration value.
mVVALDisplays the live current millivolt sign
EXCVDCVALDisplays the current excitation voltage.
LOOPTESTPerforms a loop test on dig I/O cards.
46Counterpart User Manual
Figure 3-14. Test Menu
Gives details of current or live A/D counts as well as stored zero and span A/D
lues.
va
Shows voltage levels for signal a
Tests your digital I/O ports. If they are fun
nd excitation voltages.
ctioning, “PASS” is displayed. If they are
not functioning, “FAIL” is displayed.
Both inputs and outputs are active low. They go to a ground
state when active.
The I/O ports become activated when the test is
Warning
performed. Make sure any equipment is disconnected
prior to performing this test to avoid it being
inadvertently activated.
Performs a loopback test on the serial ports.
If they are functioning, “PASS” is
displayed. If they are not functioning, “FAIL” is displayed.
“PASS” is displayed. If it is not
functioning, “FAIL” is displayed.
eypad buttons by displaying the name of the key
pressed. If nothing is displayed, the key is not functioning.
Press the Menu key to exit the test.
al voltage.
Table 3-10. TEST Menu Parameters
Page 53
CONTRAST
XXXXXXX
IDDISPLAYTESTSETUPAUDITCALIBR
BRIGHTIMAGE
100
0-100%
50
0-100%
Negative
Positive
SETPTS
REG 1REG 2
QUANTITY
SAME AS REG 1
CODEDESC
PART NUMLOTUNIT WTTARE
VALUE
VALUEVALUE
LB
G
KG
OZ
OFF
UNITSLOCATION
XXXXXXX
ID
DISPLAYTESTSETUPAUDITCALIBR
REG 150
SAME AS REG 1
VALUE
VALUE
VALUE
VALUE
VALUE
SETPTS
TEST Menu
ParameterChoicesDescription
DIO 1
DIO 2
DIO 3
DIO 4
PORT1
PORT2
STATUSDisplays the status of each individual digital I/O port. If set as input, the display
shows input stats IN HI or IN LO. If set as output, pressing Enter toggles the
output between HI and LO. OUT HI or OUT LO.
OUT LO is active.
TEST
Performs a loopback test on serial port 1 or 2. Connect jumper TX and RX
together on port 1 or port 2 before testing.
Table 3-10. TEST Menu Parameters
3.9Display Menu
There are three display settings on the Counterpart.
Figure 3-15. DISPLAY Menu
Setting the display parameters from this top level menu is temporary - after a power cycle, the values will revert
to their previous values. Changes made to these parameters through the CONFIG menu are kept through a power
cycle.
3.10ID Menu
The ID menu displays parameters for registers from 1 to 150. Su b-parameters are shown below.
Figure 3-16. ID Menu
ID Menu
ParameterChoicesDescription
Level 2 submenus
Counterpart User Manual - Configuration47
Page 54
ID Menu
ParameterChoicesDescription
REG 1, 2 150
QUANTITY
CODE
DESC
PAR T NUM
LOT
UNIT WT
TARE
UNITS
LOCATION
Inventory quantity, range - 2000000000 to 200000000
ID code for part, maximum 32 alphanumeric characters
Part description, maximum 32 alphanumeric characters
Part number, maximum 32 alphanumeric characters
Part lot number, maximum 32 alphanumeric characters
Unit weight, range 0.0 to 9999999.0
Tare weight, range 0.0 to 9999999.0
Weight units for both the unit weight value and the tare weight value, choices of:
OFF, KG, G, LB, OZ
Part stock location, maximum 11 alphanumeric characters
Table 3-11. ID Menu Parameters
48Counterpart User Manual
Page 55
4.0Calibration
Note
Note
WZERO
Calibrating
Calibrating
Display and edi
Press the calibrate
softkey to calibrate
zero.
t
test weight value
WVALWSPAN
Press calibrate
softkey to remove
offset from zero from
zero and span
calibrations
REZEROWLIN
POINT 1
POINT 2 POINT 3 POINT 4 POINT 5
Same as POINT 1
WGT 1
CAL1
Calibrating
Press the calibrate
softkey to calibrate
span.
XXXXXXX
ID
DISPLAYTESTSETUPAUDITCALIBR
Press Menu
to cancel
Press Menu to
cancel
Previous A/D raw
counts are shown
Previous A/D raw
counts are shown
SCALE 1SCALE 2
SETPTS
Note
Note
Note
Note
The Counterpart can be calibrated using the front panel, EDP commands, or Revolution®.
Calibration can be performed in two places within the menu: the CALIBR menu shown in Figure 4-1 and the
SCALE submenu shown in Figure 3-6 on Page 22. The CALIBR menu shown in Figure 4-1 is a “quick
access” calibration; for more in-depth scale setup
SETUP
»CONFIG»SCALE (see Figure 3-6 on Page 22).
and calibration, use the menus found under
Calibration consists of the following steps:
•Zero calibration
•Entering the test weight value
The Counterpart requires the WZERO and WSPAN points to be calibrated. The linearity points are
optional, but must NOT duplicate zero or span. During calibration, the TARE(Enter) key acts as a data entry
confirmation key. The soft calibrate key accepts that value.
•Span calibration
•Optional five-point linearization
•Optional rezero calibration for test weights
u
sing hooks or chains.
4.1Front Panel Calibration
1. Press the MENU SETUP button, then press
until the display reads CALIBR (see
Figure 4-1).
2. Press
3. The indicator displays CALIBRATING while
exit.
TARE( En te r) or to go to the scale to be
calibrated. Press
TARE(E n t e r ) or to go to
WZERO. Press TAR E ( E n t er) once again to
display a value and press the
Calibrate
calibration is in progress. When complete,
press
prompt (
WZERO.
If you do not want to calibrate zero, press
Menu to exit.
TARE (E nt er ) or to advanced to the next
WVAL).
To view the new A/D count, repeat Step 3,
but instead of pressing TARE(Enter) while
view
ing the value, press MENU SETUP to
Figure 4-1. Calibration (CALIBR) Menu
4. With WVAL displayed, press TAR E( En te r) or
to display or edit the stored calibration weight
value. Press
value and advance to WSPAN.
5. With
to view the A/D count. Place test weights on
Calibrate softkey to
the scale equal to WVAL. Press the
softkey to calibrate WSPAN.
If you do not want to calibrate span, press
Menu to exit.
6. After Calibrate softkey is pressed, the indicator
displays
the value, press Save/Exit to exit.
TARE( E n ter ) or and the SaveExit softkey or
proceed to
To view the new A/D count, navigate back to
the WSPAN, repeat Step 6; however, instead
o
TARE ( E n ter ) to store the WVAL
WSPAN displayed, press TAR E( En te r) or
Calibrate
CALIBRATING when complete. Press
WLIN.
f pressing Calibrate softkey while viewing
Counterpart User Manual - Calibration49
Page 56
4.2Five-point linearization
Five-point linearization (using the WLIN parameter)
provides increased scale accuracy by calibrating the
indicator at up to five additional points between the
zero and span calibrations.
Linearization is optional: if you choose not to perform
linearization, skip the WLIN parameter; if
linearization values have previously been entered,
these values are reset to zero during calibration.
WZERO and WSPAN must be calibrated before
adding linearization points; WLIN values must be less
than the WSPAN value and must not duplicate
WZERO or WSPAN.
To perform linearization, follow the procedure below:
With WLIN displayed, Press down to go to the first
linearization point (
show the weight value prompt (
POINT 1). Press down again to
WGT 1), then down
once more to show the weight value. Place test
weights on the scale, then use the numeric keypad to
enter the actual test weight value. Press
the value and move to the calibration (
down to show the current calibration value, then
Press
press the
Calibrate softkey to calibrate the linearization
enter to save
CAL 1) prompt.
point. When complete, the A/D count for the linear
calibration is displayed. Press
calibration value and go to the next prompt (
enter again to save the
POINT 2).
Repeat for up to five linearization points. To exit the
linearization parameters, press the
up key to return to
WLIN.
4.3Rezero
The optional rezero function is used to remove a
calibration offset when hooks or chains are used to
hang the test weights.
NOTE: The rezero function cannot be used with
five-point linear calibration.
If no other apparatus was used to hang the test weights
during calibration, remove the test weights and press
up to return to the CALIBR submenu.
If hooks or chains were used during calibration,
remove these and the test weights from the scale. With
all weight removed, go to the REZERO parameter,
then press
the
calibration values. Press
CALIBR submenu.
Press up to return to the SCALES menu, or press the
Save and Exit softkey to exit setup mode.
down to show the current zero value. Press
Calibrate softkey to adjust the zero and span
enter or up to return to the
4.4EDP Command Calibration
To calibrate the indicator using EDP commands, the
indicator EDP port must be connected to a terminal or
personal computer. See
EDP port pin assignments.
Once the indicator is connected to the sending device,
do the following:
1. Place the indicator in config mode (display
must read
and remove all weight from the scale
platform. If your test weights require hooks or
chains, place the hooks or chains on the scale
for zero calibration.
2. Send the SC.WZERO#n command to
calibrate zero. The indicator displays
CALIBRATING while calibration is in progress.
3. Place test weights on the scale and use the
SC.WVAL#n command to enter the test
weight value in the following format:
SC.WVAL=nnnnnn<CR>
4. Send the SC.WSPAN#n command to calibrate
span. The indicator displays
while calibration is in progress.
5. Up to five linearization points can be
calibrated between the zero and span
calibration values. Use the following
commands to set and calibrate a single
linearization point:
SC.WLIN.V1=nnnnn<CR>
SC.WLIN.C1<CR>
The SC.WLIN.V1#n command sets the test
weight value (nnnnn) for linearization point 1.
The SC.WLIN.C1#n command calibrates the
point. Repeat using the SC.WLIN.Vx and
SC.WLIN.Cx commands as required for
additional linearization points.
6. To remove an offset value, clear all weight
from the scale, including hooks or chains used
to hang test weights, then send the
SC.REZERO#n command. The indicator
displays
CALIBRATING while the zero and span
calibrations are adjusted.
7. Send the SC.KUPARROW#n or
SC.KEXIT#n EDP command to return to
normal mode.
Section 2.7.1 on page 9 for
SCALE - seeFigure 3-6 on page 23)
CALIBRATING
50Counterpart User Manual
Page 57
4.5Revolution® Calibration
To calibrate the indicator using Revolution, the
indicator EDP port must be connected to a PC running
the Revolution configuration utility .
1. Place the indicator in config mode (display
SCALE, seeFigure 3-6 on page 23) and
read
s
remove all weight from the sc
2. From Revolution, select
The Se
lect Indicator dialog box appears.
3. Select
4. From the Communi
Counterpart and click OK.
cations menu, select
Connect.
5. From the left pane, expand the Sc
and click the
Scale button.
ale platform.
File » New.
ale selection
4.6More About Calibration
The following topics provide additional information
about compensating for environmental factors
(Section 4.6.1) and diagnostic information for
determining expected zero and span coefficients.
4.6.1Adjusting Final Calibration
Calibration may be affected by environmental factors
including wind, vibration, and angular loading. For
example, if the scale is calibrated with 1000 lb, a
strain test may determine that at 2000 lb the
calibration is 3 lb high. In this case, final calibration
can be adjusted by tweaking WVAL to 998.5 lb. This
adjustment provides a linear correction of 1.5 lb per
1000 lb.
To adjust the final calibration, return to the
prompt and press TAR E( En te r) to show the test weight
value. Press
Calibrate softkey to save the value, then press to
Press
or to adjust calibration up or down.
return to the CALIBR menu.
WVAL
Figure 4-2. Scale Button
6. From the Tools menu, select Calibration Wizard.
7. Click
NEXT to begin the Calibration Wizard.
8. Select whether you want to perform a
sta
ndard calibration or a standard with
multi-point linearization and click
NEXT.
9. In the text box, enter the test weight value be
us
ed for span calibration.
10. Select the checkbox if you are using chains or
hooks during the
calibration, then click
NEXT.
11. Remove all weight from the scale and click
Click to Calibrate Zero to begin zero calibration.
If your test weights require hooks or chains,
place them on the scale for zero calibration.
12. When zero calibration is complete, the
Calibration W
izard prompts you to place test
weights on the scale. Place the test weights on
the scale, then click
Click to Calibrate Span.
13. If you chose to perform linear calibration, the
Calib
ration Wizard now displays prompts
(1–5). Enter the weight value for Linear Point
#1, place test weights on scale and click
GO.
Repeat for additional linearization points,
then click
NEXT.
14. The new and old calibration settings are
displayed. T
Finish. To exit and restore the old values, click
Cancel.
o accept the new values, click
Counterpart User Manual - Calibration51
Page 58
5.0Scale Operations
The following paragraphs contain detailed operator instructions for Counterpart. Included are instructions to
enter tare weights, toggle between net and gross weight, enter unit weights, perform inventory accumulation and
reduction, and toggle between scales. All operator instructions are conducted with the scale in the operation
mode that is the weighing or normal mode.
Counting scale accuracy is primarily determined by the following factors:
•S ample size (number of pieces)
•Total sample size as a percentage of full scale capacity
•P iece-to-piece weight variation
As a general rule when determining sample size of fairly uniform pieces, the larger the sa mple size the grea ter the
total sample weight, therefore, the better the counting accuracy. Selecting the smallest capacity scale that can
obtain the highest counting resolution should be considered, but should not sacrifice the capacity required for the
heaviest container of parts. For th is ki nd of ap plica tion, a dual-platform scale may be the best selec tion. There is
a direct relationship between piece-to-piece weight variation (non-uniformity) and counting accuracy.
Therefore, elimination of the piece-to-piece weight variations can be accomplished by:
1. Isolating the sample used to calculate the unit weight and use the same sample to re-check the scale.
2. Recalculating the unit weight from lot-to-lot of parts. Parts manufactured on one machine may vary
slightly from another machine relative to weight.
3. Tightening the manufacturing tolerances on the parts reduces piece weight variations and increases count
accuracy.
The Stand-By Screen
At the stand-by screen the WEIGHT, UNIT WEIGHT, and QUANTITY displays show zeroes and the annunciator for the
platform you are using is illuminated (Scale 1 or 2).
5.1Weight Unit Switching
The weight units displayed can be changed betwee n Primary, Secondary and Tertiary units during weighing
operations by pressing the
UNITS TOGGLE key.
5.2Entering Tare Weights
T a re weights can be entered in the scale by one of two methods: one-touch tare or digital tare. Digital tare is used
when the tare weight is already known while one-touch tare is used when the tare weight is unknown. If you call
up an Item Code already programmed into the
Item Code, the Tare Weight stored with the Item Code will override one entered digitally or by using the
key.
5.2.1One-Touch Tare, Tare Unknown
1. If the tare weight value is not known, place the container, box, or item to be tared on the scale and press
TARE . The weight display should now show 0 and the Net annunciator should illuminate.
2. Remove the container, box, or item from the scale. The weight display should show a negative weight
value (weight of the tared container, box, or item).
3. To clear the tare weight, press TAR E with no weight on the scale, scale should be at gross zero. The Net
annunciator will no longer be illuminated.
5.2.2Digital Tare, Tare Weight Known
1. If the tare weight value is known, use the numeric keypad to key in the value and then press TA RE . The
Net annunciator will illuminate.
2. To reset the tare to zero, press TARE again with no weight on the scale while the scale is at Gross Zero
and the Zero annunicator is lit
.
Counterpart memory and you have a Tare Weig ht stored for that
TARE
52Counterpart User Manual
Page 59
5.3Toggling Between Gross and Net
Note
Note
To toggle between net and gross weight, a tare value must be entered into the scale. Follow Section 5.2 to enter a
tare value.
After a tare value is entered into the scale, items placed
on the scale will cause the net annunciator to illuminate
and allow toggling between net weight and gross we ight. An example of toggling betw een net weight and gross
weight is shown below:
1. Place 0.5 lb weight on the scale and then press
2. Place another 0.5 lb weight on the scale. The scale weight dis
TARE once. The weight display should show 0.000 lb.
play should now show 0.500 and the net
annunciator should be illuminated.
3. Press the
GROSS/NET key. The weight display should show 1.000 GROSS WEIGHT, the net annunciator
will no longer be illuminated.
4. Press the
GROSS/NET key. The weight display should now show 0.500 and the net weight annunciator is
illuminated again.
5.4Entering Unit Weights
Entering unit weights can be done either by samp ling, as presented in Section 5.4.1, or by key entry as described
in Section 5.4.2.
EXTENT OF INSUFFICIENT SAMPLES controls unit weight sampling. The default setting for the
INSFSMPLE is 0.1 percent.
SAMPLE QUANTITY determines the number of pieces the scale assumes are on the platter when you press
the SAMPLE key to calculate the unit weight. The default setting is 10 pieces.
XFRUNITWT sets whether the unit weight determined by sampling is automatically transferred from Scale 1 to Scale 2.
The default setting AUTOMATIC.
UNIT WEIGHT BASE controls whether the
setting for this is1000 pieces.
unit weight is displayed per 1000 pieces or per 1 piece. The default
Unit Weight per 1000 Pieces vs. Unit Weight per 1 Piece
The scale’s internal microprocessor calculates unit weights to several decimal places. However, the scale display
generally can only show Unit Weight to a maximum of 8 characters (or 7 places and a decimal point). If this Unit
Weight is recorded from the scale display and entered by key entry, this can introduce errors in the Unit Weight
and consequently in the counts. This error increases as the Unit Weight of the parts being counted decreases.
Example: A sample of 10 zener diodes is placed on the
scale. The Unit Weight is computed to be 0.000653642
lbs. However, the scale has a 7 character display for Unit Weight (or 6 places after the decimal point - 0.000000)
so the scale can only display 0.000653 as the Unit Weight. If this Unit Weight were recorded and keyboard
entered in future counting operations, the resulting error would be: 0.000653642 - 0.000653 x 100 = .098%
0.0006536
On the other hand, with entry of the Unit Weight as “weight pe
r 1000 pieces” the decimal place is, in effect,
42
moved three places to the right, allowing 3 more decimal places of accuracy. In this example, the entry would be
made as 0.653642 per 1000 pieces, eliminating the error.
As a practical note, entering unit weights per 1000 pieces also le
ssens the chances of entering the wrong number
of zeros when keying in weights with many leading zeros. Incorrect entry of unit weights is a common cause of
inaccurate counting.
When might you want to use unit we
1. If you are working with other existing systems or proce
ight per 1 piece? Generally in one of two cases:
dures that are already set up to record unit weight
per piece (inventory systems, labeling requirements, etc).
Counterpart User Manual - Scale Operations53
Page 60
5.4.1Unit Weight Operation by Sampling
Note
Note
Unit weight operation by sampling is accomplished by placing a 10 piece sample on the scale and then pressing
SAMPLE key. The scale calculates a unit weight based on the weight of the sample. The following paragraphs
the
detail the procedure with UNIT WEIGHT either set at on or off.
Default settings are placed at 10 pieces but if
TARE (E nte r) .
Unit Weight Update Set to “Off” (Default)
you want to key in a larger sample, key in the quantity and press
Parts can be sampled (generating a new unit weight) or a unit weight can be scanned but the new unit weight is
not saved into the stored copy of the loaded ID record.
Unit Weight Update Set to “On”
Parts can be sampled (generating a new unit weight) or a unit weight can be keyed or scanned and the new unit
weight is saved into the stored copy of the currently loaded ID record. If WeighVault is also enabled, a
WeighVault ID update will also occur.
5.4.2Unit Weight Operation by Key Entry
Unit weight operation by key entry is accomplished by using the numeric keypad to enter the known value of the
unit weight and then pressing the
UNIT WEIGHT key. An example of unit weight operation by key entry is shown
below:
1. With the display in the weighing mode, enter the k
nown unit weight using the keyboard, for example,
200.00.
2. Press
3. Place a 2 lb. weight on the scale. The scale displays the quantity for
UNIT WEIGHT key to enter the unit weight.
the weight placed on the scale, for
example, the weight display reads 2.000, the unit weight display reads 200.00, and the quantity display
reads 10).
You can also enter a weight as APW (Average Piece Weight) or Unit Weight per thousand.
To clear the unit value, enter 0 and push the unit weight key.
Piece Weight Enhancement
After performing a sample process, the unit determines the maximum number of pieces that could be accurately
used for a recompute. If the number of pieces on the scale is less than the recompute value, the RECOMP
annunicator will be shown.
1. Place items to be counted on the scale platter, make sure the
2. Press the
SAMPLE key while the RECOMP annunciator is shown. This will start a sample process using the
RECOMP annunciator is still on.
current piece count (instead of the SAMPLEQTY value) as the sample quantity.
Negative Counting (Full Box Counting)
Just as you can count by adding parts to the scale, you can also count by removing parts from the scale. This is
called “negative counting” because a negative weight is displayed while counting. Contrary to what may seem
intuitively logical, you do not use the (
-) key to do negative counting. The (-) key is only used to delete an entry
in accumulation mode that you want to erase. This procedure does not affect the inventory quantity for this item
stored in the scale.
To utilize the negative counting feature, you need to set NEGCOUNT to “On” under the Count Menu.
There are two ways to do this depending on whether at the end you want to see the total amount remaining in the
container or the total amount removed from the container.
54Counterpart User Manual
Page 61
Counting Out of a Full Container - See Total Amount Remaining in the Container
REG 1REG 2
QUANTITY
SAME AS REG 1
CODEDESC
PART NUMLOTUNIT WTTARE
VALUE
VALUEVALUE
LB
G
KG
OZ
OFF
UNITSLOCATION
XXXXXXX
ID
DISPLAYTESTSETUPAUDITCALIBR
REG 150
SAME AS REG 1
VALUE
VALUE
VALUE
VALUE
VALUE
SETPTS
MENU
SETUP
Note
To carry out this operation you must know the tare weight ahead of time.
1. Place the full container on the scale. Press the
2. Remove a 10 piece sample to the container and press the
TARE key.
SAMPLE key. After the unit weight has been
calculated, return the 10 piece sample to the container.
3. If you want to see how many are still in the bin you first have to know the tare weight of the bin
or
container. After removing the parts you want to take out of the bin, simply digitally enter the tare weight
of the bin and press the TARE key. The scale will display how many parts were left in the bin. To print a
label to put on the bin showing the total quantity in the bin, press the
Negative Counting - Total Removed Displayed at the End
PRINT key.
With this procedure you can count accurately out of a full container for kitting, shipping, etc.without having to
know the tare weight of the container.
1. Place a full container on the scale and press
2. Remove a 10 piece sample from the container and press
TARE .
SAMPLE. After the unit weight has been
calculated, return the 10 piece sample to the container.
3. Remove the number of pieces you need for kitting, shi
If you need a label for each kit or container, press the
pping, etc. The amount removed will be displayed.
PRINT key after removing each batch of pieces.
5.5IDs
IDs are used to save and recall previously set codes, descriptions, unit weight, and tare preferences. The
Counterpart has the capacity to store up to 150 individual IDs. There are three ways that IDs can be entered and
set. Those three ways include:
1. Normal
2. Through Count Mode
3. Through Revolution
To enter alpha ID characters you can double press the nu
accessing alpha characters on a cell phone keypad.
To store more than 150 IDs, WeighVault is required (see Section 5.6 on page 58).
meric keypad to obtain alpha characters much like
5.5.1Setting an ID Using the Normal Mode
1. Press the MENU SETUP key
2. Press
3. Navigate to the REG number you want to set (1-150) by using the
to ID and then press and you will be at REG1.
All menus have wrap-around functionality. If you are at ID1 and want to access ID150, you can quickly do so
by moving backwards through the menu.
Figure 5-1. ID Menu
to access this menu.
Counterpart User Manual - Scale Operations55
and keys.
Page 62
4. When you have reached the REG number you want to set, press to select that register number.
Note
5. Press
characters can be entered and 25 characters maximum for bar code
and enter the CODE value - either the numeric or alpha-numeric is acceptable. Thirty two
entries. This is the code that will be
used to recall the ID.
6. When the desired value is entered, press
7. Enter in the information for descripti
TARE (E nt er ).
on, part number, lot number, unit weight, tare, etc. with all entries
being optional.
8. Press
9. Press
10. When complete, push the
Enter Lot Number - Optional
TARE (E nt er ) again to accept the value(s).
to advance back up to REG. Press one more time, the DONE softkey is displayed.
DONE softkey.
1. “LOT” will be displayed. Press key to enter the alpha numeric value using the Counterpart keypad.
2. Press the
Enter Unit Weight - Optional
TARE(Enter) key to accept.
1. “UNIT WT” will be displayed. Press and enter the unit weight value using the Counterpart keypad.
2. Press the
Enter Tare - Optional
TARE(Enter) key to accept.
1. “TARE ” will be displayed. Press and enter the tare value using the Counterpart keypad.
2. Press the
Enter Units - Optional
TARE(Enter) key to accept.
1. “UNITS” will be displayed. If you need to adjust the units, use the and keys to adjust the selection or
press
2. Use the
to view the current setting.
key or the TAR E(E nt er ) key to store the setting.
Enter Location - Optional
1. “LOCATION” is displayed. Use the key and enter a value. Push the TARE( Ent er ) key to store.
5.5.2Using a Stored ID
1. Press the CODE (softkey needs to be set up) key .
2. Counterpart responds with a code #=> with a
3. Press
5.5.3Clearing ID Codes
TARE (E nt er ).
Press code and then enter a zero to unload an ID code.
prompt. Enter the ID code.
1. Press the Menu Setup key.
2. Toggle through menu items to
3. Select
4. Push the
5. The display prompts,
6. Display shows
7. Push the
Reg 1-150 to clear.
Clear ID softkey.
Clear ID Values. Press the Yes softkey.
ID Cleared.
Menu softkey to return to the Use mode.
ID.
56Counterpart User Manual
Page 63
5.5.4Adding an ID From Count Mode
Note
1. Press the CODE softkey.
2. Add in the ID number.
3. If the ID number is not already in the database,
4. Select Yes or No. By selecting Yes,
Counterpart will store that ID code into the first open register. By
Counterpart prompts, Not Found, Save as New ID?
selecting No, you will go back to the Counting mode screen.
5. Optional -
6. Optional - Tare the container and push the
5.5.5Adding an ID Through Revolution
Sample Quantity desired and press the UW Update softkey.
Tare U p d ate softkey.
To add an ID using Revolution, you must have Revolution installed on your computer. Visit www.ricelake.com
to download this free configuration software.
1. Unplug power to Counterpart.
2. Wire cab l e be twee n co mputer and Counterpart.
3. Plug in power to Counterpart and press Counterpart’
s POWER key.
4. Open Revolution on computer and go to Base Configuration, >> IDs
5. To upload IDs from Counterpart, select
6. Select
Communications then Upload Configuration or Upload Section.
Connect from the Toolbar or under Communications - Connect.
7. Select REG # and add information into the screens as shown in Figure 5-2.
8. T o download the ID to Counterpart, connect if Revolution is disconnected, and select Communications and
either Download Configuration or Download Section.
9. All register IDs are now entered and available through
By Uploading ID’s using Revolution and saving them to a file the ID’s can be backed up for future use.
Figure 5-2. Adding IDs Through Revolution
Revolution.
Counterpart User Manual - Scale Operations57
Page 64
5.6WeighVault
Note
WeighVault is a PC program which allows Counterpart users to add, edit, and access IDs over a network
connection. WeighVault surpasses the
parameters.
In and Out softkeys can be used to update the ID quantity with inventory changes. Setting up softkeys
is explained in Section 1.7 on page 5. If WeighVault is enabled the inve ntory changes are also sent to the
WeighVault PC.
It also collects data as transactions occur, and provides detailed transaction and
exported to Excel, Word, or PDF. For WeighVault to function, the following criteria must be met:
•Use on-board Ethernet or wireless option (PN72117 Et
Configuration Manual)
•IP a ddress assigned to the
Configuration Manual) (If using option)
•WeighVault enabled in the
Table 5-1 lists parameters that must be entered
ParameterDefault
DHCPConsult with network administrator
IP ADDRESSConsult with network administrator
NET MASKConsult with network administrator
PORTPort 10001
REMOTE IPIP address of computer running W
REMOTE PT5466
VAULTOnboard
Counterpart's 150 ID limitation and eliminates front-panel entry of ID
productivity reports which can be
hernet TCP/IP Interface Installation and
Counterpart (Refer to PN72117 Ethernet TCP/IP Interface Installation and
Counterpart menu (ETHERNET menu; see Section 3.6.5 on page 36).
in order for WeighVault to work.
eighVault - Must be Static
or external if using a wireless option
Table 5-1. WeighVault Default Settings
The above mentioned default settings only apply if the VAULT parameter is set to ONBOARD. See Figure
3-10 on page 34.
5.6.1Demo Setup of Counterpart and WeighVault
Install WeighVault from the DVD. There are two setup programs that need to be installed.
PC Setup for WeighVault
This setup was completed in Windows 7, however the basic information about setup is applicable to other
computer operating systems.
1. Use an Ethernet crossover cable to connect the Cou
nterpart and PC. Normal straight-through or patch
cables will not function correctly.
2. Open the Control Panel and click
3. Open the Local Area Connection and go to
Network and Internet.
Properties » Internet Protocol.
Ensure Version 4 - TCP/IPv4 is checked.
4. Choose
5. Check with the network administrator for an available
following IP address:
6. Click on Subnet Mask field - and this will fill
Assign IP Address.
IP address. In these instructions, we will use the
192.168.0.2.
screen in automatically.
7. Click OK and close each window.
58Counterpart User Manual
Page 65
Counterpart Setup for WeighVault
AUDITCALIBRSETUPTESTDISPLAY ID
SCALESFEATURESERIALETHERNETPFORMT
CONFIG
VERS
DIGIO
SETPTS
SETPTS
DHCPIPADDRESSNETMASK
DFLGTWY
DNSPRIDNSSECLCLHSTNM
PORT
MACREMOTEPTREMOTEIP
VAULT
OFF
ONBOARD
EXTERNAL
ON
OFF
ECHO
OFF
ON
COUNTERPART
Note
1. On the Counterpart, enter configuration mode (see Section 3.0 on page 19) and navigate to Setup »
Config » Ethernet.
Figure 5-3. Ethernet menu
2. Set the DHCP parameter to OFF.
3. Set the IP address. In this
example, we will use 192.168.0.1, which is in the same range as the PC, but the
last digit is different. Check with your network administrator when setting an IP address for your system.
4. Set the NETMASK parameter (subnet mask) to
255.255.255.0.
There are no changes needed to the DFLGTWY, DNSPRI, DNSSEC, and LCLHSTM parameters.
5. Set the PORT parameter to
6. Set the REMOTEIP parameter (remote IP address) to
10001.
192.168.0.02. This is the same IP address assigned
to the PC.
7. Set the REMOTEPT parameter (remote port) to
8. Set the VAULT parameter to
9. On the Counterpart, set up the
ONBOARD.
Code softkey which enables quick access to ID codes.
5466.
5.6.2Using Weighvault
Once the above criteria have been met, IDs can then be entered into WeighVault and saved on the PC. The Edit
Part dialog box in Figure 5-4 shows ID parameters which can be saved in W
enter a few part numbers and click on
To access a saved ID from WeighVault over the network connection,
1. Using the
2. Enter an
3. Press the
Counterpart front panel, press the CODE key.
ID CODE value.
TARE(Enter) key. The ID CODE is loaded and ready to use.
If the demo feature is complete and not being used permanently with WeighVault, go the your network
settings and turn off the Assign IP Address feature.
Save Changes to Database.
Figure 5-4. WeighVault Edit Product Dialog Box
Counterpart User Manual - Scale Operations59
eighVault. For testing purposes,
Page 66
5.7Totalization Counts
Note
Counterpart has a totalization function that allows you to totalize the quantity of several weighings together.
This is especially helpful if putting together parts kits. The ID code is functional with totalization.
For full operation of the totalization feature, the
TOTAL+
TOTALClear Total
To find the total accumulated quantity of similar containers filled with parts, use the totalization procedure
detailed below. Six containers are used in this example procedure; it is assumed that all containers are of the
same empty weight.
1. Conduct a sampling process to determine the unit weight of
recall an ID.
2. Enter a known tare weight or place an empty container on the
recalled in step 1 its tare value is already loaded.
3. Place container 1 (full of parts) on the scale. The number of pie
area of the display.
4. Press the
Total + softkey to store the number of pieces in container 1. The memory (M) icon is shown. The
net weight of the items in the containers is stored and the totalization count is incremented. The piece
count value is displayed
. The total count is shown in place of the unit weight display and it is labeled as
Total Weight “ttl”.
5. Remove container 1 and place container 2 (full of parts) on the scale.
6. Press the
Tota l + softkey, the accumulated total is now equal to container 1 plus container 2. The displayed
total is also updated.
7. Continue with the remainder of the containers in t
stored in all six containers (and the weight of the parts in those containers) is now stored and are shown
on the display.
unit will need to be configured with the following softkeys:
the pieces. Or key in a known unit weight or
scale to perform tare function. If an ID was
ces in the container is shown in the ”PCS”
he same totalization method. The total number of parts
•While an ID may be loaded while part totalization
is being performed, the ID Quantity value is not
affected by the totalizations operations.
•If a totalization has been starte
Mode?” with Yes and No softkeys. Pressing Yes clears the total, exits from totalization mode and brings
d and the Code softkey is pressed - the unit will prompt “Exit Totalization
up the normal prompt for entering an ID code. If No is pressed, the unit does not prompt for an ID Code
and totalization can continue.
•The user cannot switch to another scale
totalization the message “
not allowed - totalizing” will be displayed and the switch will not occur.
•The user cannot switch units during
message “
•During totalization an icon is displ
not allowed - totalizing” will be displayed and the switch will not occur.
ayed between the battery icon and the main display area label. the icon
during totalization. If the Unit Toggle key is pressed during
totalization. If the Unit Toggle key is pressed during totalization the
is an uppercase “M” for memory.
•F or each totalization done (Total+ or Total-) a count will
be incremented. This value can be printed.
When the total value is cleared and totalization mode is exited, the count will be cleared as well.
•While in totalization mode a press of the
•When attempting a totalization a motion check
Print key will print the total format - TOTALFMT.
can be performed based upon the setting of the TOTAL
parameter in the Feature/Count menu. If Total is set ON and if there is motion, then one more attempt
will be made after two seconds. The default setting is OFF.
•To clear the total value, press the
Clear Total softkey and it will clear the total value.
60Counterpart User Manual
Page 67
5.8Parts Reduction Counts
Note
Parts reduction can also be done by using the - key while the scale is in the weighing mode and the memory
annunciator is on.
1. Conduct a sampling process to determine
the unit weight of the pieces. Or key in a known weight or
recall an ID.
2. Enter known tare weight, or place an empty container on th
e scale to perform tare function. If ID was
recalled in step one its tare value is already loaded.
3. Place container (full of parts) on the scale. The number of piece
s in the container is shown in the ”PCS”
area of the display.
4. Press the
Tota l + softkey to store the number of pieces in the container. The memory (M) icon is shown.
The net weight of the items in the container is stored and the totalization count is incremented. The total
piece count value is shown in place of the piece weight value and will be labeled
”ttl”. The total net weight
is shown in place of the normal ID Code: line - it is labeled as Total Weight.
5. Remove the number of parts required from
the container and press the Total - softkey. The total piece
count value is now equal to the number of pieces removed. The number of pieces remaining in the
container is shown in the
Pcs area of the display. The total weight is now equal to the weight of the
removed pieces.
6. Repeat step 5 as needed.
Once part reduction has been started, a press of Total + will give you an error message.
5.9Accumulate Feature For Weight
The accumulate feature allows a weight value to be accumulated. Use the following steps to use this feature.
1. Enable the Accumulate in the Scale Menu. Press the
2. Set up the Display Accum - (DSP ACC) and Swap Display (SWAPDSP) softkey. Refer to Section 1.7 of the
manual for help on setting up softkeys.
3. The weight must be active on the display.
4. Each time there is a print, the weight value is added to
accums were completed. Product must be removed from the platform and the display returned to zero
each time this is done.
On key and the display will say Accumulator Enabled.
the accum register and keeps track of how many
5.9.1Printing the Accumulated Total
Press the Print key to print the accumulated total when the Accum Value is displayed.
5.9.2Clearing the Accumulated Total
1. Push the CLR softkey when the display Accum has been pressed.
2.
PRESS CLEAR TO VERIFY, is displayed. Press CLR again to clear the accum value.
Counterpart User Manual - Scale Operations61
Page 68
5.10Connecting a Barcode Scanner
The Counterpart will accept a barcode scanner connected to the unit. In order to use a scanner, you must set the
specifications of the
setup on the scanner required by the scanner manufacturer.
The scanner allows non-contact, instan
QD2100 Barcode Scanner
If you are using the Quickscan QD2100 barcode scanner so ld by Rice Lake Weighing Systems, you can set up
the scanner by connecting the scanner (PN121495) to the RS-232 port on the
connector with three wires into serial port 2 (J4) and plug with one wire into DIGIO (J3). Connections between
the barcode scanner and Counterpart should be wired up as follows:
The default baud rate is set for 9600 for both Counterpart and the scanner.
To set up barcode scanner parameters, use the following steps:
1. Navigate through the menu Setup >> Config >> Serial.
2. Set up the selected Port, J5 (Port 1)
3. Follow through and set up the various parameters such as 9600 baud, 8 bits, 1 stop bit, none parity.
4. Headers are set to
weights.
5. If the header is set to
Counterpart scale to recognize the scanner to the appropriate port and in some cases, do the
taneous, and accurate input of unit weight, tare weight, and ID code.
Counterpart CPU board.Plug
Pin outWire Color
RXGreen
TXRed
Ground
DIGIO
5+
Black
Table 5-2. Barcode Wiring Connections
or J4 (Port 2) for the scanner.
ON under scanner submenu when needing to have headers for IDs, tare and unit
OFF, the Counterpart assumes that all scanned items are ID codes and part numbers.
Header NumberDescriptionAction
1Unit WeightThe scanned unit weight value updates the working ID and is also applied
3ID CodeThe scanned ID code is loaded
4Ta r eThe scanned tare value updates the working
MPart NumberThe scanned part number updates the working ID and a Y
stored ID should also be updated.
Note: Part Number 121495 is supplied with 2 connec
tors. Plug connector with 3 wires into J4 and set plug. Plug connector with 1 wire into J3.
ID and is also applied to the scale
es/No prompt is shown asking if the
Table 5-3. Header Codes for Bar Codes
62Counterpart User Manual
Page 69
6.0Serial Commands
The Counterpart can be controlled by a PC or remote
keyboard connected to an indicator serial port.
Control is provided by a set of serial commands that
can simulate front panel key press functions, display
and change setup parameters, and perform reporting
functions. This provides the ability to print
configuration data or to save to your hard drive.
6.1The Serial Command Set
The serial command set can be divided into five
groups: key press commands, reporting commands,
the RESETCONFIGURATION special function
command, parameter setting commands, and transmit
weight data commands. When a serial command is
processed, the
message
OK. The OK response verifies that the
command was received and has been executed. If the
command is unrecognized or cannot be executed, the
Counterpart responds with ??.
The following sections list the commands and
command syntax use
6.1.1Key Press Commands
Key press serial commands (see Table 6-1) simulate
pressing the keys on the front panel of the indicator.
These commands can be us
normal (weighing) mode. Several of the commands
serve as “pseudo” keys, providing functions that are
not represented by a key on the front panel.
For example, to enter a 1
1. Type K1 and press
2. Type K5 and press
3. Type KTARE and press
CommandFunction
KMENUPress the MENU key
KZEROIn weighing mode, press the ZERO key
KUNITSIn weighing mode, pr
KPRINTIn weighing mode, press the PRINT key
KTAREPress the TARE key
KIDIn weighing mode, press the ID key. In
KGROSSNETIn weighing mode, press the GROSS/NET
KGROSSGo to gross mode (pseudo key)
KNETGo to net mode (pseudo key)
KDISPACCUM Display ACCUM (pseudo key)
Counterpart responds with the
d for each of these groups.
ed in both setup and
5-pound tare weight:
ENTER (or RETURN).
ENTER.
ENTER.
ess the UNITS key
menu mode, move l
entry mode, move to previous digit.
key (pseudo
eft in the menu. In data
key)
CommandFunction
KDISPTAREDisplay tare (pseudo key)
KCLRPress the CLEAR key
KCLRCNReset consecutive number (pseudo key)
KCLRTARClear tare from system (pseudo key)
KLEFTIn menu mode, move left in the menu
KRIGHTIn menu mode, move right in the menu
KUPIn weighing mode, press the UNDER key.
In menu mode, move down
data entry mode, decrement the current
digit.
KDOWNIn weighing mode, press the UNDER key.
In menu mode, move down
data entry mode, decrement the current
digit.
KSAVEIn menu mode, saves the current
nfiguration
co
KEXITIn menu mode, saves the current
nfiguration then exits to normal mode
co
K0–K9Press number 0 (zero) through 9
KDOTPress the decimal point (.)
KENTERPress the ENTER key
KLOCKLock specified front panel key. For
xample, to lock the ZERO key, enter
e
KLOCK=KZERO.
KUNLOCKUnlock specified front panel key. For
example, to un
KUNLOCK=KPRINT.
KDATEDisplay date (pseudo key)
KTIMEDisplay time (pseudo key)
KESCAPEExits the selected par
weigh mode if a parameter is not selected
(functions identical to the MENU key in
menu mode)
KSOFTx
Press softkey number x
lock the PRINT key, enter
in the menu. In
in the menu. In
ameter. Returns to
Table 6-1. Serial Key Press Commands (Continued)
Table 6-1. Serial Key Press Commands
Counterpart User Manual - Serial Commands63
Page 70
6.1.2ID Commands
Note
Note
Up to 150 codes can be entered under ID commands.
CommandFunction
ID.CODE#nID code
ID.DESC#nitem description
ID.LOCATION#nitem stock location
ID.LOT#nlot number
ID.PARTNUMBER#npart number
ID.QUANTITY#ninventory quantity
ID.TARE#ntare weight value
ID.UNITS#nunits for tare and unit weight values
ID.UNITWEIGHT#nunit weight value
ID.CLRALLclear all IDs from memory
Note: The ID.CLRALL command only
ks in setup mode
wor
ID.CLEAR.INDEX#nclear ID at index n from memory
ID.CLEAR.CODE#nclear ID with code of n from memory
Table 6-2. ID Commands
6.1.3Reporting Commands
Reporting commands send specific information to the
serial port. The commands listed in Table 6-3 can be
used in all modes.
CommandFunction
DUMPALLList all parameter values, ID information
and setpoint data
DUMPCONFIGList all parameter values excluding ID
nformation and setpoint data
i
DUMPAUDITList audit trail information
DUMPBUFFERLists Weighvault buffer information
DUMPIDSList all ID information
DUMPID.INDEXList a specific ID by index.
for more information.
DUMPIDCODEList a specific ID by code. See table 6-13
ore information.
for m
VERSION
PWrite current displayed weight with units
XEReturns a 10-digit code representing any
ADCSReturn number of A/Ds installed
Counterpart software version
Write
identifier. See Section 9.2.1 on page 79.
or conditions currently shown on the
err
front panel.
See table 6-13
Table 6-3. Reporting Commands
Transmitting all configuration settings can be
achieved by the DUMPALL command
6.1.4Clear and Reset Commands
The following commands can be used to clear and
reset the
RS: Reset system. Resets the indicator without
Counterpart:
resetting the configuration.
RESETCONFIGURATION: Restores all
configuration parameters to their default values
(menu mode only). The
RESETCONFIGURATION
function can also be initiated by pressing
navigating to the
DEFALT parameter under the
VERS menu and selecting YES. Then press
ENTER to reset the indicator.
All load cell calibration settings are lost
when the RESETCONFIGURATION
mmand is run.
co
CLEARBUFFER: Clears the Weighvault data buf fer .
64Counterpart User Manual
Page 71
6.1.5Parameter Setting Commands
Note
Parameter setting commands allow you to display or
change the current value for a particular configuration
parameter (Tables 6-4 through 6-12).
Current configuration parameter settings can be
displayed
command<ENTER>
in all modes using the following syntax:
Most parameter values can be changed in menu mode
For parameters with selectable values, enter the
command and equal sign followed by a question
command=?<ENTER> to see a list of those values.
mark:
The indicator must be in menu mode to use this
function.
Some parameters are valid only if other
parameters or parameter values are
configuration also apply to serial command configuration.
specified. Rest
rictions for front-panel
only.
Use the following command syntax when changing
parameter values:
command=value<ENTER>, where value
is either a number or a parameter value. Use no spaces
before or after the equal (=) sign. If you type an
incorrect command, the display reads
??.
For example, to set the motion band parameter to 5
divisions, type the
The normal mode print commands (see Table 6-12) transmit data to the serial port on demand in either setup or
normal mode.
CommandDescriptionValu es
CONSNUM#nSet consecutive numbernnnnnnn
UIDSet unit IDUID=nnnnnnn
SX#nStart serial port streamingOK or ??
EX#nStop serial port streaming
XG#nTransmit gross weight in displa
XN#nTransmit net weight in displayed units
XT#nTransmit tare weight in displayed units
XA#nTransmit accumulator value
RSReset systemSoft reset. Used to reset the indicator without r
SDSet dateSD=MMDDYY, DD
STSet timeST=hhmm (ent
KSOFT1-4Command to perform function assigned
to softkey
PIECES#nTransmits data from the scalen/a
.
yed unitsnnnnnn UU
An EX command sent while in menu mod
indicator is returned to normal mode.
The EDP.Stream must be set to LFT or INDUST for this command to work.
where nnnnnn is the weight value, UU is the units.
NOTE: Y
secondary or tertiary (P.S.T.).
factory defaults.
the year-month-day order specified for the DATEFMT parameter, using only the
last two digits of the year.
n/a
ou can also send XGP, XGS, XGT, XTP, etc. to specify primary,
MMYY, YYMMDD, or YYDDMM. Enter six-digit date using
er using 24-hour format)
e does not take effect until the
esetting the configuration to the
Table 6-12. Normal Mode Serial Commands
6.1.7Unique Commands
CommandDescription
DUMPID.INDEX=nTo dump an ID by register
DUMPID.CODE=nTo dump an ID by code
KDISPMODESet or request the current display mode. KDISP=COUNT. W
switches display. Default is set by dispmode parameter.
Other choices include:
COUNT
WEIGHT
UNIT WEIGHT
Table 6-13. Unique Commands
ill switch to that mode. This only temporariliy
Counterpart User Manual - Serial Commands69
Page 76
7.0Print Formatting
Note
The Counterpart provides nine print formats, GFMT, NFMT, TOTALFMT, PALFMT, CFMT, ACCFMT, SPFMT,
HDRFMT1
when a
(setpoint print format) is printed from a setpoint routine.
Each print format can be customized to include up to 500 char
limited to 100 characters each), such as company names and addresses, on printed tickets. You can use the
indicator front panel (
the print formats.
7.1Print Formatting Commands
Table 7-1 lists commands you can use to format the gross, net an d count print formats. Commands included in
the format strings must be enclosed between < and > delimiters. Any characters outside of the delimiters are
printed as text on the ticket.
.
, and HDRFMT2. These determine the format of the printed output when the PRINT key is pressed or
KPRINT EDP command is received. The HDRFMTs must be called from another format. The SPFMT
acters of information, two header formats are
PFORMT menu), EDP commands, or the Revolution
Print formats are limited to 500 characters. The two header formats are limited to 100 characters
.
each
®
configuration utility to customize
70Counterpart User Manual
Page 77
CommandDescription
<G>Gross weight, current scaleGFMT, NFMT, TOTALFMT,
<G#n>Gross weight, scale n
<N>Net weight current scale
<N#n>Net weight, scale n
<T>Tare weight in displayed units. Add four before bracket to print header
<T#n>Tare weight, scale n
<A>Accumulated weight, current scale
<A#n>Accumulated weight, scale n
<AC>Number of accumulations, current scale (5-digit counter)
<AC#n>Number of accumulations, scale n
<AD>Date of last accumulation, current scale
<AD#n>Date of last accumulation, scale n
<AT>Time of last accumulation, current scale
<AT#n>Time of last accumulation, scale n
<UID>Unit ID number
<CN>Consecutive number
<C>Piece count, current scale
<C#n>Piece count, scale n
<NLnn>New line (nn = number of termination (<CR/LF> or <CR>) characters)*
<SPnn>Space (nn = number of spaces)*
<SU>Suppress Units. Toggle weight data format (formatted/unformatted)**
<TI>Time
<nnn>ASCII character (nnn=decimal value of ASCII character). Used for inserting control characters
(STX, for example) in the print stream.
<DA>Date
<TD>Time & Date
<H1>Header 1
<H2>Header 2
<IDC>Loaded ID Code - 32 characters maximum
<IDD>Loaded ID Description - 32 characters maximum
<IDLC>Loaded ID Location - 12 characters maximum
<IDP>Loaded ID Part Number - 32 characters maximum
<IDLT>Loaded ID Lot - 32 characters maximum
<IDU>Loaded ID Units - 1 character maximum
<IDT>Loaded ID Tare - 9 characters maximum (range 0.0 to 9999999.0)
<IDW>Loaded ID Unit Weight - 9 characters maximum (range 0.0 to 9999999.0)
<IDQ>Loaded ID Quantity - 11 characters maximum (range -2000000000 to 2000000000)
<TTLV>Totalization Value - 11 character maximum (range -2000000000 to 2000000000). When not in
totalization mode, the value will be 0.
<TTLC>Totalization Count - 4 characters maximum. When not in totalization mode, the value will be 0.
<TTLW>Print totalized weight. When not in totalization mode, the value will be 0.
Formats
PALFMT, CFMT, ACCFMT
HDRFMT1, HDRFMT2
Supported Ticket
Table 7-1. Print Format Commands
Counterpart User Manual - Print Formatting71
Page 78
CommandDescription
<SCV>Setpoint captured weight value
<SN>Setpoint weight number
<STV>Setpoint target weightvalue
<SPV>Setpoint preact weight value
<SPM>Setpoint weight mode
<SCVC>Setpoint captured count value
<STVC>Setpoint target count value
<SPVC>Setpoing preact count value
Gross, net, and tare weights are 8 digits in length, including sign and decimal point, followed by a
space and a one- to five-digit units identifier. Total field length with units identifier is 10-14 characters.
Depending on what units are configured, the units identifier will be lb, oz, g, or kg.
Gross, net, tare, and accumulator weights can be printed in any configured weight units by adding the
following modifiers to the gross, net, tare, and accumulator weight commands: /P (primary units), /D
(displayed units), /S (secondary units), /T (tertiary units). If not specified, the current displayed units (/
D) is assumed. Example: To format a ticket to show net weight in secondary units, use the following
command: <N/S>.
UNIT ID and consecutive number (CN) fields are 1–6 characters in length, as required.
* If nn is not specified, 1 is assumed. Value must be in the range 1–99.
** After receiving an SU command, the indicator sends unformatted data until the next SU command
is received. Unformatted data omits decimal points, leading and trailing characters.
<IDC>"<NL>A302,22,1,4,1,1,N,"QTY:
<C>"<NL>B264,20,1,3,2,4,51,N,"<C>"<NL>A280,400,1,4,1,1,N,"GROSS
<G>"<NL>
A225,400,1,4,1,1,N,"TARE
<T>"<NL>B189,355,1,3,2,4,51,N,"4<T>"<NL>A120,400,1,4,1,1,N,"NET
<N>"<NL>A195,24,1,4,1,1,N,"WT/K OR U
W"<NL>B124,20,1,3,2,4,51,N,"1<IDW>"<NL>
The 500-character limit of each print format string includes the output field length of the print formatting commands,
not the command length. For example, if the indicator is configured to show a decimal point, the <G> command
generates an output field of 13 characters: the 10-character weight value (including decimal point), one space, and
a two-digit units identifier. The two header formats as limited to 100 characters each.
The default Counterpart print formats are shown in Table 7-2 and Table 7-3:
FormatDefault Format StringSample Output
H1Company Name <NL> Street Address <NL> City
H2Company Name <NL> Street Address <NL> City
Table 7-3. H1, H2 Formats
, ST ZIP <NL2>Company Name, Street Address, City, ST ZIP
, ST ZIP <NL2>Company Name, Street Address, City, ST ZIP
7.2Customizing Print Formats
The following sections describe procedures for customizing the GFMT, NFMT and CFMT formats using the EDP
port, the front panel (
7.2.1Using the EDP Port
PFORMT menu), and the Revolution
With a personal computer, terminal, you can use the EDP command set to customize the print format strings.
T o view the current setting of a format string, type t
(Enter)
. For example, to check the current configuration of the GFMT.FMT format, type GFMT.FMT and press ENTER.
The indicator responds by sending the current configuration for the gross format:
GFMT.FMT=<G> GROSS<NL>
T o change the format, use the GFMT.FMT or NFMT EDP command followed by an equals sign (=) and the modified
print format string. For example, to add the name and address of a company to the gross forma t, you c ould send
the following EDP command:
Indicator must be placed in the config mode with CONFIG shown on the display.
GFMT.FMT=FINE TRANSFER CO<NL>32400 WEST HIGHW
A ticket printed using this format might look like the following:
FINE TRANSFER CO
32400 WEST HIGHWAY ROAD
SMALLTOWN
1345 lb GROSS
®
configuration utility.
he name of the string (GFMT.FMT or NFMT.FMT) and press TA RE
AY ROAD<NL>SMALLTOWN<NL2><G> GROSS<NL>
Counterpart User Manual - Print Formatting73
Page 80
7.2.2Using the Front Panel
SCALESFEATURESERIALPFORMTVERSDIGIO
Scroll left in formatting string
Press INSERT to enter a space
before the active character
Press CLR to delete the character to the left
Scroll right in formatting string
NOTE: To change the active character,
use the alpha keypad to enter the new
value.
XXXXXXX
ID
ACCUMDISPLAYTESTSETUPAUDITCALIBR
CONFIG
ETHERNETVERS
Same as GFMT
GFMTNFMT
CFMT
Format
PALFMT
ACCFMT
H1H2
TOTALFMT
PORT
FormatFormat
SPFMT
Format
If you have no access to equipment for communication through the EDP port or are working at a site where such
equipment cannot be used, you can use the
Figure 7-1. PFORMT Menu, Showing Alphanumeric Character Entry Procedure
PFORMT menu (see Figure 7-1) to customize the print formats.
7.2.3Using Re
volution
®
The Revolution configuration utility provides a print formatting grid with a tool bar. The grid allows you to
construct the print format without the formatting commands (<NL> and <SP>) required by the front panel or
EDP command methods. Using
Revolution, you can type text directly into the grid, then select weight value
fields from the tool bar and place them where you want them to appear on the printed ticket.
Figure 7-2 shows an example of the
Revolution print formatting grid.
74Counterpart User Manual
Figure 7-2. Revolution Print Format Grid
Page 81
7.2.4Print Label Examples
Listed below are print formatting examples (using the default formats) that appear with the various formats.
Count Format
Figure 7-3. Count Format Label Example
Pallet Label Format
Gross Label Format
Setpoint Format
Figure 7-4. Pallet Format Label Example
Figure 7-5. Gross Label Format
Figure 7-6. Setpoint Label Format
Counterpart User Manual - Print Formatting75
Page 82
Total Label Format
Gross/Tare/Net Label Format
Figure 7-7. Total Format Label Example
Accum Label Format
76Counterpart User Manual
Figure 7-8. Gross/Tare/Net Label Format
Figure 7-9. Accum Label Format
Page 83
8.0WLAN Installation Instructions
Note
Warning
Before installing this option, you must contact your IT administrator to obtain network communication protocol
codes and have a RS-232 communications c
the indicator while installing and setting up the wireless network.
The optional Lantronix® WiPort™ (WLAN - Wireless Local Area Network) wireless networking device can be
installed inside the
Counterpart for real-time data transmission to warehouse management systems. The
Windows®-based configuration software, DeviceInstaller™ is required for installation and setup and is available
on the CD that comes with the kit. The WLAN option can be factory installed or can be purchased separately and
installed on site.
The wireless LAN option comes in a kit conta
•Pluggable wireless board (PN 125787)
•Antenna (PN 98357)
able or regular comm port cable available to run between your PC and
ining the following items:
•Standoffs (PN 95356)
•CD containing Lantronix information (PN
763)
72
8.1Enclosure Disassembly
The indicator enclosure must be opened to install the WLAN option card and antenna and to connect cables for
the installed option card.
Before opening the unit, ensure the power cord is disconnected from the power outlet.
1. Disconnect power to the indicator.
2. Place the indicator face-down on an antistatic work mat.
3. Remove the screws that hold the backplate to the e
enclosure and set it aside.
8.2WLAN Card Installation
1. Refer to CW-90/90X, 720i, 820i, iQUBE2, LaserLT WLAN Installation Instructions PN 108680 included
with the WLAN option card for installation and configuration instructions.
2. This card assumes serial port 2 - the port 2 terminal on the
connected to any other device.
Figure 8-1. WLAN Board
nclosure body, then lift the backplate away from the
Counterpart CPU board should not be
Counterpart User Manual - WLAN Installation Instructions77
Page 84
9.0Appendix
- - - - - -
- - - - - -
- - - - - -
- - - - - -
9.1Error Messages
If an error code appears on the display, use the infor mation in Table 9-1 as a troubleshooting guide. If you cannot
clear the error, call RLWS Service for assistance.
Error DisplayDescriptionSolution
Over range• Check load cell wiring, including sense
Under range
A/D out of range
CHKERR - BATTERY BACK LOST Battery ErrorPress ENTER after replacing the battery to restore
ERRORInternal program errorCheck configuration.
HWFERRHardware errorReboot the unit. Call RLWS Servi
INVALID UNITSID uses unassigned unitsModify the ID to use a configured unit.
NOTARETare is preventedChange regulatory mode settings or the TAREFN
OVERFLOverflow errorWeight value too large to be displayed.
RANGEGRADS > 100,000
WVAL > 100,000
EEPERREEPROM errorCall Rice Lake Weighing Systems (RLWS) for
VERSION UPDATEDCore has been updated or memory
en corrupted.
has be
jumpers.
• Check configuration, in
grads, channel selection, display divisions.
• Check calibration, including W ZERO and W
SP
AN values.
• Under range can be caused by OIML setting
and weight less than -20 display divisions
• Check for scale binding or damage.
• Check for proper exci
• Call RLWS Service for assistance.
defaults to battery backed storage.
Run XE command (see
Section 9.2 on page 78) to determine error type.
Call RLWS Service if unable to clear error by
ng power or if error reoccurs.
cycli
clear error by cycling power or if error reoccurs.
parameter
Only shows up in Config mode.
service
Press the ENTER key. If the message persists, call
RLWS for service.
.
cluding number of
tation voltage.
ce if unable to
9.2Using the XE and XEH EDP Commands
The XE and XEH EDP commands can be used to remotely query the Counterpart for the error conditions shown
on the front panel. The XE command returns a 5-digit number in the format:
xxxxx
where xxxxx contains a decimal representation of any existing error conditions as described in Table 9-2.
The XEH command returns a value in the format:
0xnnnnnnnn
where nnnnnnnn contains a hexadecimal representation of any existing conditions as described in Table 9-2.
If more than one error condition exists, the number returned is the s
conditions. For example, if the XE command returns the number 1040, this value represents the sum of an A/D
reference error (1024) and an A/D calibration checksum error (16).
The P EDP command returns the current displayed weight value to the EDP port.
Counterpart User Manual - For More Information79
Page 86
9.3Continuous Output (Stream) Format
<STX> <POL> <wwwwwww> <UNIT> <G/N> <S> <TERM>
ASCII 02
(decimal)
Weight data: 7 digits, right-justified, with
decimal point, l eading zer o s upr e ssion.
Overload = &&&&&&&
Underrange = = = = = = = =
Display overflow = OVERFL
L = pounds
K = kilogram
G = grams
O = ounces
G = Gross
N = Net
Status:
< space > = valid
I = Invalid
M = Motion
O = Over/under range
Figure 9-1 shows the default continuous output format sent to a Counterpart port when that port’s STREAM
parameter (SERIAL menu) is set to LFT or INDUST.
Figure 9-1. Continuous Output Data Format
9.4Demand Output Serial Data Format
When demand mode is configured for the serial port (STREAM parameter set to OFF), the Counterpart uses a
data string formatted for a basic ticket printout. The particular ticket format printed depends on the indicator
configuration.
You can customize the ticket to work with a wide variety of prin
equipment. See Section 6.0 on page 52 for more information on
ters, scoreboard displays, and other remote
custom print formats.
9.5Custom Stream Formatting
Each port can be independently configured to stream a default frame format or can be customized to stream a
user-defined format. Custom formatting is very similar to the standard print formatting described in Section 7.0
on page 70. Table 9-3 lists the format identifiers used to configure
Format IdentifierDefined ByDescription
<P[G | N | T]>STR.POS#n
STR.NEG#n
<CU>STR.PRI#n
STR.SEC#n
STR.TER#n
<U[P | S | T]>Dynamic=L if Units=LB
<M[G | N | T]>STR.GROSS#n
STR.NET#n
STR.TARE#n
<S>STR.MOTION#n
STR.RANGE#n
STR.OK#n
STR.INVALI#n
<C>-Piece count for the currently viewed scale
80Counterpart User Manual
Table 9-3. Custom Stream Formatting
a custom stream format.
Polarity. Specifies positive or negative polar
specified (Gross/Net/Tare) weight on the source scale. Possible
values are SPACE, NONE, + (for STR.POS), or – (for STR.NEG)
Units. Specifies primary, secondary, or
specified weight on the source scale.
=K if Units=KG
=G if Units=G
=O if Units=OZ
Mode. Specifies gross, net, or tare weight for the current or
specified weight on
Status for the source scale. Defaul
the source scale.
t values and meanings for each
status:
STR.MOTIONMIn motion
STR.RANGEOOut of range
STR.OK<space>OK
STR.INVALIDIInvalid
ity for the current or
tertiary units for the current or
Page 87
Format IdentifierDefined ByDescription
<B [–]n,…>See descriptions belowBit fields. Comma-separated sequence of bit field specifiers. Must
be exactly 8 bits. Minus sign ([–]) inverts the bit.
B0—Always 0
B1—Always 1
B2Configuration=1 if even parity
B3Dynamic=1 if MODE=NET
B4Dynamic=1 if COZ
B5Dynamic=1 if standstill
B6Dynamic=1 if gross negative
B7Dynamic=1 if out of range
B8Dynamic=1 if secondary/tertiary
B9Dynamic=1 if tare in system
B10Dynamic=1 if tare is keyed
B11Dynamic=00 if MODE=GROSS
=01 if MODE=NET
=10 if MODE=TARE
=11 (not used)
B12Dynamic=00 if UNITS=PRIMARY
=01 if UNITS=SECONDARY
=10 if UNITS=TERTIARY
=11 (not used)
B13Configuration=00 (not used)
=01 if current DSPDIV=1
=10 if current DSPDIV=2
=11 if current DSPDIV=5
B14Configuration=00 (not used)
=01 if primary DSPDIV=1
=10 if primary DSPDIV=2
=11 if primary DSPDIV=5
B15Configuration=00 (not used)
=01 if secondary DSPDIV=1
=10 if secondary DSPDIV=2
=11 if secondary DSPDIV=5
B16Configuration=00 (not used)
=01 if tertiary DSPDIV=1
=10 if tertiary DSPDIV=2
=11 if tertiary DSPDIV=5
B17Configuration=000 if current DECPNT=8888800
=001 if current DECPNT=8888880
=010 if current DECPNT=8888888
=011 if current DECPNT=888888.8
=100 if current DECPNT=88888.88
=101 if current DECPNT=8888.888
=110 if current DECPNT=888.8888
=111 if current DECPNT=88.88888
Table 9-3. Custom Stream Formatting
Counterpart User Manual - For More Information81
Page 88
Format IdentifierDefined ByDescription
B18Configuration=000 if primary DECPNT=8888800
=001 if primary DECPNT=8888880
=010 if primary DECPNT=8888888
=011 if primary DECPNT=888888.8
=100 if primary DECPNT=88888.88
=101 if primary DECPNT=8888.888
=110 if primary DECPNT=888.8888
=111 if primary DECPNT=88.88888
B19Configuration=000 if secondary DECPNT=8888800
=001 if secondary DECPNT=8888880
=010 if secondary DECPNT=8888888
=011 if secondary DECPNT=888888.8
=100 if secondary DECPNT=88888.88
=101 if secondary DECPNT=8888.888
=110 if secondary DECPNT=888.8888
=111 if secondary DECPNT=88.88888
B20Configuration=000 if tertiary DECPNT=8888800
=001 if tertiary DECPNT=8888880
=010 if tertiary DECPNT=8888888
=011 if tertiary DECPNT=888888.8
=100 if tertiary DECPNT=88888.88
=101 if tertiary DECPNT=8888.888
=110 if tertiary DECPNT=888.8888
=111 if tertiary DECPNT=88.88888
<wspec [–] [0] digit[[.]digit]>Scale weightWeight for the source scale. wspec is defined as follows:
wspec Indicates whether the weight is the current displayed weight
(W, w), gross (G, g), net (N, n), or tare (T, t) weight. Upper-case
letters specify right-justified weights; lower-case are left-justified.
Optional /P, /S, or /T suffixes can be added before the ending
delimiter (>) to specify weight display in primary (/P), secondary (/
S), or tertiary (/T) units.
[–] Enter a minus sign (–) to include sign for negative values.
[0] Enter a zero (0) to display leading zeroes.
digit[[.][.]digit]
The first digit indicates the field width in characters. Decimal point
only indicates floating decimal; decimal point with following digit
indicates fixed decimal with
n digits to the right of the decimal.
Two consecutive decimals send the decimal point even if it falls at
the end of the transmitted weight field.
<CR>—Carriage return
<LF>—Line feed
82Counterpart User Manual
Table 9-3. Custom Stream Formatting
Page 89
9.6Digital Filtering
DFLTR1
64
128
4
16
8
32
256
DFSENS
DFTHRH
32OUT
64OUT
2OUT
8OUT
4OUT
16OUT
128OUT
20D
50D
250D
5D
2D
10D
100D
NONE
200D
1
2
DFLTR2
64
128
4
16
8
32
256
1
2
DFLTR3
64
128
4
16
8
32
256
1
2
DIGFL1= n1 DIGFL2= n2 DIGFL3= n3
3rd Stage
Filter A verage
2nd Stage
Filter A verage
1st Stage
Filter A verage
Displayed
Value
n3
2nd Stage
Filter A verages
n2
1st Stage
Filter A verages
n1
A/D Readings
The Counterpart uses averaged digital filtering to reduce the effect of vibration on weight readings. Adjustable
threshold and sensitivity functions allow quick settling by suspending filter averaging, allowing the weight
reading to jump to the new value. Figure 9-2 shows the digital filter parameters on
Figure 9-2. Digital Filtering Parameters on the Configuration (CONFIG) Menu
the CONFIG menu.
Figure 9-3. Flow Diagram for Counterpart Digital Filters
9.6.1DIGFLx Parameters
The first three digital filtering parameters, DFLTR1, DFLTRL2, and DFLTR3, are configurable filter stages that
control the effect of a single A/D reading on the displayed weight. The value assigned to each parameter sets the
number of readings received from the preceding filter stage before averaging (see Figure 9-3).
The overall filtering
DFLTR1 + D F LT R 2 + DFLTR3
effect can be expressed by adding the values assigned to the three filter stages:
For example, if the filters are configured as DFLTR1=4, DFLTR2=8, DFLTR3=8, the overall filtering effect is 20
(4 + 8 + 8). With this configuration, each A/D reading has a 1-in-20 effect on the displayed weight value. Setting
the filters to 1 effectively disables digital filtering.
9.6.2DFSENS and DFTHRH Parameters
The three digital filters can be used by themselves to eliminate vibration effects, but heavy filtering also increases
settling time. The DFSENS (digital filter sensitivity) and DFTHRH (digital filter threshold) parameters can be
used to temporarily override filter averaging and improve settling time:
•DFSENS specifies the number of consecuti
(DFTHRH) before digital filtering is suspended.
•DFTHRH se ts a threshold value, in display divisions
readings (DFSENS) fall outside of this threshold, digital filtering is suspended. Set DFTHRH to NONE
to turn off the filter override.
9.6.3Setting the Digital Filter Parameters
Fine-tuning the digital filter parameters greatly improves indicator performance in heavy-vibration
environments. Use the following pro cedure to dete rmine vibration effects on the scale and optimize the digital
filtering configuration.
1. In menu mode, set all three digital filters (DFLTR1,
Return indicator to normal mode.
ve scale readings that must fall outside the filter threshold
. When a specified number of consecutive scale
DFLTRL2, DFLTR3) to 1. Set DFTHRH to NONE.
Counterpart User Manual - For More Information83
Page 90
2. Remove all weight from the scale, then watch the indicator display to determine the magnitude of
Note
vibration effects on the scale. Record the weight below which all but a few readings fall. This value is
used to calculate the DFTHRH parameter value in Step 4.
For example, if a heavy-capacity scale produces vibration-related readings of up to 50 lb, with
occasional spikes to 75 lb, record 50 lb as the threshold weight value.
3. Place the indicator in menu mode and set the digital filters (DFL
TRx) to eliminate the vibration effects
on the scale. (Leave DFTHRH set to NONE.) Reconfigure as necessary to find the lowest effective
values for the DFLTRx parameters.
4. With optimum values assigned to the DFLTRx pa
rameters, calculate the DFTHRH parameter value by
converting the weight value recorded in Step 2 to display divisions:
threshold_weight_value / DSPDIV
In the example in Step 2, with a threshold weight value of 50 lb and a display division value of 5lb: 50 /
5lb = 10DD.
DFTHRH should be set to 10DD for this example.
5. Finally, set the DFSENS parameter high enough to ignore transient peaks. Longer transients (typically
cau
sed by lower vibration frequencies) will cause more consecutive out-of-band readings, so DFSENS
should be set higher to counter low frequency transients.
Reconfigure as necessary to find the lowest ef
9.6.4Audit Trail Support
fective value for the DFSENS parameter.
Audit trail support provides tracking information for configuration and calibra tion events. To prevent potential
misuse, all configuration and calibration changes are counted as change events.
Use the Audit menu or Revolution to di
splay audit trail information. This includes the legally relevant (LR)
version number (software version for the code that provides audit trail information), a calibration count and a
configuration count.
Audit trail information can be printed from Revolution
or by sending the DUMPAUDIT serial command.
9.7USB Keyboard Interface
The USB interface option board provides a type-A connection for a USB keyboard interface. To use the keyboard
interface, set the serial input function for Port 3 (found under the SERIAL menu - see Figure 3-10 on page 36) to
KEYBOARD.
Table 9-4 summarizes the Counterpart specific functions provided by the keyboard interface, most other
alphanumeric and navigational keys provide functions equivalent to those typical for PC operation.
parameters and serial commands that affect the indicator keypad operation (including KBDLCK, ZERONLY,
and KLOCK serial commands also affect the remote keyboard.
KeyFunction
F1Softkey 1
F2Softkey 2
F3Softkey 3
F4Softkey 4
F5Unit Weight key
F6 (Alt + z)ZERO key
F7 (Alt + g)GROSS/NET key
F8 (Alt + t)TAR E ke y
F9 (Alt + u)UNITS key
F10 (Alt + p)PRINT key
F11Not used
F12MENU key
Print ScreenPRINT key
•The keyboard interface is hot-pluggable.
•Caps lock is functional (of
f at indicator power
up).
•Num lock is on and cannot be turned off
•Scroll lock is not supported
•Other USB devices are not supported
Menu
Table 9-4. USB Keyboard Functions
84Counterpart User Manual
Page 91
9.8Serial Scale Interface
Serial port 1 can be configured for serial scale input. The serial scale function allows other scale indicators to
send gross, or net weight data to
data format can be customized to match the data stream sent by that indicator. See
information setting up.
To set up and configure a serial scale, do the following:
1. Under the SERIAL menu, select Port 1 and scroll over to IND SC (industrial serial scale) or SCALE
(Legal-for-Trade), depending on what is required. This enables Scale 3. For operation with the counting
functions, the type must be set to IND SC.
2. Match up the baud rates (9600), data bits and parity, and stop bits, and this becomes SCALE 3.
3. Set the format under the SFMT parameter to match the format sent by the serial scale.
An example of the default serial scale format is:
<STX><P><W7><U><M><S><CR>
Where:
<STX> STX character
<P> Polarity
<W7> Seven characters of net data with decimal pt
<U> Units
<M> Mode
<S> Status
<CR> Carriage return
Note that industrial serial scales (IND SC) do not require the <M>, <U> and <S> identifiers. However, the units
and number of decimal places must be specified. Units can be selected from the FORMAT menu; decimal places
should be indicated with a w-spec identifier. For example, a seven-digit weight reading requiring two decimal
places should be specified as <W7.2> rather than <W7>.
To change or match formats, use the same path to change formats.
Counterpart. Once the serial port has been configured to accept scale data, the
Figure 3-10 on page 36 for
Counterpart User Manual - For More Information85
Page 92
9.9Regulatory Mode Functions
The function of the front panel TAR E and ZERO keys depends on the value specified for the REGULA T parameter
on the FEATURE menu. Table 9-5 describes the function of these keys for the NTEP, CANADA, OIML, and
NONE regulatory modes.
INDUST (see Table 9-6 on page 86).
TARE and ZERO key functions are configurable when the REGULAT mode is set to
REGULAT
Front Panel Key Function
Parameter ValueWeight on ScaleTa r e i n S y s t em
NTEPzero or negativenono actionZERO
yesCLEAR TARE
positivenoTA RE
yes
CANADAzero or negativenono actionZERO
yesCLEAR TARE
positivenoTA RE
yesno action
OIMLzero or negative
(not to exc
NONEzero or negativenoTAR EZERO
eed -20dd)
positivenoTA REZERO
positivenoTA RE
nono actionZERO
yesCLEAR TAREZERO and CL
yesTAREZERO and CLEAR T
yesCLEAR TARE
yesCLEAR TARE
TAREZERO
TAR E
No action
EAR TARE
ARE if weight is
within ZRANGE.
if weight is outside of
ZRANGE
Table 9-5. TARE and ZERO Key Functions for REGULAT Parameter Settings
Table 9-6 lists the subparameters available when configuring a scale using INDUST mode. The table includes the
default values of the INDUST subparameter
s and the effective (not configurable) values used by the NTEP,
CANADA, OIML, and NONE regulatory modes.
REGULAT / INDUST ParameterREGULAT Mode
Parameter NameTe x t P r o m p tINDUSTNTEPCANADAOIMLNONE
SNPSHOTDisplay or Scale weight sourceDISPLAYDISPLAYDISPLAYDISPLAYSCALE
ZTARERemove tare on ZERO
KTAREAlways allow keyed tare
MTAREMultiple tare action
NTAREAllow negative tare
CTAREAllow CLEAR key to clear tare/
accumulato
PRTMOTAllow print while in motion
PRTPTAdd PT to keyed tare print
OVRBASEZero base for overload calculation
r
Table 9-6. REGULAT / INDUST Mode Parameters, Comparison with Effective Values of Other Modes
NONONOYESNO
YESYESNOYESYES
REPLACEREPLACENOTHINGREPLACEREMOVE
NONONONOYES
YESYESNONOYES
NONONONOYES
NONOYESYESNO
CALIB ZERO CALIB ZERO CALIB ZERO SCALE ZERO CALIB ZERO
86Counterpart User Manual
Page 93
9.10Regulatory Mode and Legal-for-Trade (LFT)
Note
When REGULAT is set for NONE or INDUST there are no restrictions on displaying both the weight and
piece count data.
If the unit is going to be used in Legal-for-Trade applications, weight and piece co unt data canno t be displ ayed at
the same time. Use the following examples to use Counterpart in Legal-for-Trade applications.
9.10.1Legal-for-Trade and Normal Weight Mode
When in a Legal-for-Trade mode (REGULAT = NTEP, OIML, or CANADA) and the unit is in normal weigh
mode:
•If the weight is displayed in the ma
for WEIGHT or the Swap Display softkey was pressed) then the piece count and unit weight are not
displayed.
•If the pie ce count is displayed in the main area (either as a result of the DSPMODE parameter being
set for COUNT or the Swap Display softkey was pressed) then the weight is not displa yed. The unit
weight will be displayed in the left display area.
in area (either as a result of the DSPMODE parameter being set
•If the unit weight is displayed in the main area (either as a result of the DSPMODE parameter being
set for UNITWEIGHT or the Swap Display softkey was pressed) then the weight is not displayed.
The piece count will be displayed in the left display area.
Counterpart User Manual - For More Information87
Page 94
9.10.2Legal-for-Trade and Totalization Mode
When in Legal-for-Trade mode (REGULAT = NTEP, OIML, or CANADA) and the unit is in Totalization mode:
•If the weight is displayed in the ma
in area (either as a result of the DSPMODE parameter being set
for WEIGHT or the Swap Display softkey was pressed) then the piece count and piece count total
are not displayed.
•If the pie ce count is displayed in the main area (either as a result of the DSPMODE parameter being
set for COUNT or the Swap Display softkey was pressed) then the weight is not displayed. The piece
count total will be displayed in the left display area.
•If the piece count total is displayed in the main area (either as a result of the DSPMODE parameter
being set for UNITWEIGHT or the Swap Display softkey was pressed) then the weight is not
displayed. The piece count will be displayed in the left display area.
88Counterpart User Manual
Page 95
9.11Updating Firmware
Note
To update firmware of the Counterpart, you must have Revolution installed and a .hex file on your computer.
www.ricelake.com to download this free configuration software and the latest .hex file.
Visit
If the hex file is the same version as is currently in the indicator, the firmware update will not reset the
configuration. This is helpful if the firmware becomes co
However, it is always recommended that configuration be backed up in Revolution to avoid any data loss.
1. Unplug power to the Counterpart and remove top from the base of the unit.
Counterpart’s Port 1. Refer to Table 9-7 for cable connection settings.
DB9 CableConnector (J5)
Table 9-7. Cable connection settings
3. Install jumpers on JP5 and JP6. See Figure 2-4 on page 9.
4. Plug in power to the
Counterpart and press the indicator’s Power button.
5. With Revolution open, begin a new configuration file for the
6. Click
Update Counterpart Firmware.
rrupt and you want to reload the same firmware.
Counterpart.
7. The Rice Lake Updater screen appears. Specify the COM port the Counterpart is connected to, and click
the ellipses (...) to browse to and select the desired .hex file.
Figure 9-4. Revolution Screen.
Counterpart User Manual - For More Information89
Page 96
Figure 9-5. Rice Lake Updater Screen
8. Click the Program button. The update will take several moments.
9. When complete, remove the
jumpers shown in Figure 2-8 on page 12 and press the Power button to
power up the indicator.
9.12Specifications
Part #DescriptionWeighing ResolutionPlatter Dimensions
Single Channel
118788CP IndicatorConsole only
120736CP-55 lb x 0.0005 lb (2 kg x 0.0002 kg)9 in x 12 in
120737CP-1010 lb x 0.001 lb (5 kg x 0.0005 kg)11 in x 16 in
120738CP-2525 lb x 0.002 lb (10 kg x 0.001 kg)11 in x 16 in
120739CP-5050 lb x 0.005 lb (20 kg x 0.002 kg)11 in x 16 in
120740CP-100100 lb x 0.01 lb (50 kg x 0.005 kg)
Dual Channel (single platform XL base systems)
120770CP dual indicator Console only
119796CP-55 lb x 0.0005 lb (2 kg x 0.0002 kg)9 in x 12 in
118797CP-1010 lb x 0.001 lb (5 kg x 0.0005 kg)11 in x 16 in
118798CP-2525 lb x 0.002 lb (10 kg x 0.001 kg)11 in x 16 in
118799CP-5050 lb x 0.005 lb (20 kg x 0.002 kg)11 in x 16 in
118800CP-100100 lb x 0.01 lb (50 kg x 0.005 kg)
Dual Channel with Benchmark
125113CP-50BM 50 lb x 0.01 lb (20 kg x 0.002 kg)12 in x 18 in
125116CP-100BM100 lb x 0.02 lb (50 kg x 0.005 kg)12 in x 18 in
11 in x 16 in
11 in x 16 in
90Counterpart User Manual
Table 9-8. Specifications
Page 97
9.13Specifications
t
/
"
5
*
0
/
"
-
$
0
/
'
&
3
&
/
$
&
t
0
/
8
&
*
(
)
5
4
"
/
%
.
&
"
4
6
3
&
4
POWER:
Power source:
Input: 100-240VAC, 47-63 Hz, 5 watts, US
power co
EXCITATION VOLTAGE:
5VDC
ANALOG SIGNAL INPUT RANGE:
0-4.5 mV/V
ANALOG SPECIFICATIONS:
.3 V/V grad minimum
ANALOG SPECIFICATIONS:
Input sensitivity: 1.5
Zero adjustment range: 0-100% or per region settings
A/D conversion rate: 7.5, 15, 30 samples per second
Load cells per scale: 8 x 350Ω; 16 x 700Ω
Scale channels: 1 or 2
Linearity +/- 0.017 full scale
Type: Lithium Ion
Charge Time: 6-8 hours
Charge Cycles 400-1200
Estimated Run Time: up to 24 hours
OPERATING TEMPERATURE:
10
OPERATING HUMIDITY:
85%
PHYSICAL DIMENSIONS:
Indicator Only: 12.25 in x 6.25 in x 4.0 in
rd
Output: 9VDC or 12VDC 1.25 max
V/V grad recommended
with adjustable contrast
s, etc.
al scale on Port 1 only.
ss, net, zero
o
F to 104o F (-12o C to 40o C)
APPROVALS:
Pending
WARRANTY:
Two-year limited warranty
CERTIFICATIONS AND APPROVALS
Counterpart Indicator
NTEP
(Pending)
(Pending)
(Pending)
Counterpart User Manual - For More Information91
Page 98
Counterpart Limited Warranty
Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a
Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by
the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in
materials and workmanship for two years.
RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized
by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment
fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the
warranty period subject to the following conditions:
•Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a
detailed explanation of the alleged deficiencies.
•Individua l elec tronic components returned to RLWS for warranty purposes must be packaged to prevent
electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a publication,
Protecting Your Components From Static Damage in Shipment, available from RLWS Equipment Return
Department.
•E xamination of such equi pment by RLWS confirms that the nonconformity actually exists, and was not
caused by accident, misuse, neglect, alteration, improper installation, improper repair or improper
testing; RLWS shall be the sole judge of all alleged non-conformities.
•Such equipment has not been modified, altered, or changed by any person other than RLWS or its duly
authorized repair agents.
•RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible for
shipping charges both ways.
•In no event will RLWS be responsible for travel time or on-location repairs, including assembly or
disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.
RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 • USA
92Counterpart User Manual
Page 99
For More Information
Literature
•Counterpart Sales Literature, PN 125545
•Counterpart CD with WeighVault, PN 125546
•Weighvault manual for Counterpart, PN 125561
Web Site
•Frequently Asked Questions (FAQs) at http://www.ricelake.com/faqs.aspx
Contact Information
Hours of Operation
Knowledgeable customer service representatives are
available 6:30 a.m. - 6:30 p.m. Monday through
Friday and 8 a.m. to 12 noon on Saturday. (CST)
Telephone
•Sales/Technical Support 800-472-6703
•Canadian and Mexican Customers
800-321-6703
•International 715-234-9171
Immediate/Emergency Service
For immediate assistance call toll-free
1-800-472-6703 (Canadian and Mexican customers
please call 1-800-321-6703). If you are calling after
standard business hours and have an urgent scale
outage or emergency, press 1 to reach on-call
personnel.
Fax
Fax Number 715-234-6967
Email
•US sales and product information at
prodinfo@ricelake.com
•International (non-US) sales and product
information at intlsales@ricelake.com
Mailing Address
Rice Lake Weighing Systems
230 West Coleman Street
Rice Lake, WI 54868 USA
Counterpart User Manual - For More Information93
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