CLS-420/420 Plus
WLAN Installation Instructions
Option PN 112986
Before installing this option, contact the IT administrator to obtain network communication information, such
as SSID and security parameters, and have an RS-232 communica
WLAN option card during initial wireless network setup of the option card.
The 420 WLAN option card offers a way to communicate with one or both of the serial ports in a 420 indicator
(including the CLS-420 Cargo Lift Scale) through a Wireless Local Area Network, or WLAN.
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The option uses a Lantronix
MatchPort®2 WLAN device server to handle all of the serial to WLAN protocol
requirements. The MatchPort module can be configured using a terminal program, such as Hyp erterminal
RS-232 connection. Additionally, once connected to the network, its configuration can be accessed and modified
through a web browser, such as Internet Explorer
®4
, or through the Lantronix provided DeviceInstaller
program.
In addition to providing a WLAN interface, this card
is also
capable of providing a wired Ethernet interface via an
RJ-45 connection found on the board.
tions cable to run between the PC and the
®3
, via an
™ 5
PC
Figure 1. CLS-420/420Plus WLAN Option Kit
Item No Part No Description Qty
1 109266 Board Assy, Universal 1
2 112227 Module Wifi Matchport 1
3 112228 Cable RF UFL to RSMA 6in 1
4 118877 Cable Assy, Power Supply 1
5 14822 Screw, Mach 4-40NC x 1/4 4
6 15441 Wire, 20AWG Blue Stranded 1
May 06, 2014 152591 Rev A
15461 Wire, 20AWG White 1
15471 Wire, 20AWG Green Stranded 1
7 34181 Wire, 20AWG Red Stranded 1
8 58579 Strap, Tie 8 in Length 1
9 98357 Antenna, 2.4GHz 802.11B/G 1
21896 Label, Anti-Static Warning 1
72763 CD, Ethernet 1
Table 1. CLS-420/420Plus WLAN Option Kit Parts List
RS-232 Port 1
RS-232 Port 2
Port 1LED
Port 2 LED
GPIO Pins
Reset button
MatchPort module
CLS-420 J-Box
power out
Remote power on
Power jumper
Power input
5 to 9VDC
Ethernet
connector
MAC address
Figure 2. Universal MatchPort Option Card
Enclosure Disassembly
The indicator enclosure must be opened to install the WLAN option card and antenna, and to connect the wiring.
Before opening the unit, ensure the power cord is disconnected from the power source.
1. Disconnect power to the indicator
2. Place the indicator face-down on an anti-static work mat.
3. Remove the screws that hold the ba
4. Lift the backplate away from the enclos
ckplate to the enclosure body,
ure and set it aside.
Installing the Option Card
Installing the WLAN card as follows:
1. If installed, remove the plastic cover over the power supply (AC units).
2. Remove the two-wire cable that connects the power
If this is a CLS-420 installation, cut the red and black wires that lead to the 10-position connector on the
bottom of the enclosure as close as possible to the tap-and-run connectors. These t
attached to the option card. These wires are shown in Figure 3.
supply to the CPU board (discard).
wo wires will later be
2 CLS-420/420 Plus WLAN Installation Instructions
Figure 3. CLS-420 Installation Red and Black Wire Location
3. Place the option card, with the silver RJ-45 jack nearest to the indicator’s cord grips, on the four standoffs
located on the right side of the CPU board.
4. Line up the appropriate four holes and secure the board
with the included 4 x 40 screws.
5. Route the power cable, which is already attached to the option card, to the power supply.
6. Attach the orange connector with only two wires to the CPU board J7.
7. Attach the other orange connector (with four wires), to the 4-pin connector on the power supply.
8. Re-install the plastic cover on t
If this is a CLS-420 installation, strip about a 1/4" of insulation from the red and black wires that were cut
earlier.
Attach the red wire to PWOUT connection of J6 on the option card and the black wire to the GND connection
next to the red wire. This will provide power to the CLS junction box.
he power supply, if applicable.
9. Attach the free end of the red wire coming from the option card to Pin 4 (+5V) of J6, using the 4-position
connector included in the parts kit that was supplied with the indicator. Verify PWR jumper on the option
board is in the REM position.
10. Decide which of the two 42
0 communication ports to attach to the WLAN option. If using the EDP port
(not available on the CLS-420), then connect the white, blue and green wires from the option card to pins 1,
2, and 3 (TxD, RxD, and GnD), respectively on J3. If using the PRN, or printer port, connect like above
except to J4.
Optionally, with the addition of three additional wires (not provided) connected to J1 (Port 1) of the WLAN
option, both the EDP and PRN ports can be connected to t
connection at this time as Port 1 is needed to perform the initial configuration of the option card.
For CLS-420 installations, if the 420 includes a 802.15 wireless load cell kit mounted to the rear of the
enclosure cover, to comply with FCC regulations, the antenna
802.15 wireless load cell kit module. Ensure the antenna is installed in the cord grip closest to the setup switch
access screw.
he WLAN option board. Do not make this
must be placed as far away as possible from the
Figure 4. WLAN Option Installed in 420 Indicator
Initial Configuration
Initial configuration must be performed using an RS-232 connection to a PC, and a terminal program, such as
Hyperterminal. After getting the option card to communicate with the network, Internet Explorer or DeviceInstaller
can be used for a more intuitive, graphical method of configuration to set the remainder of the card’s settings.
The configuration information should be all that is needed to establish a simple connection to most common
wireless networks. However, the MatchPort Device Ser
covered in this manual. For more detailed information regarding all the card’s settings and configuration
methods, please refer to the full MatchPort or WiPort
1. Connect a 3-wire RS-232 cable from the PC to J1 (Port 1) of the option card (shown in Figure 4). If using
a DB-9 connection on the PC, PC pin 2 will go to TX, pin 3 will go to RX, and pin 5 will go to GND.
2. Apply power to the 42
0 and turn it on. Verify the +3.3V LED lights on the WLAN option board. On the
PC, start the terminal program and set it for 9600 baud, 8 data bits, and no parity.
ver is powerful, and there are many settings not
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User Guides on the CD that is included with this kit.
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