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About This Manual ................................................................................................................................... 1
This manual provides information needed to install
and use the Rice Lake Weighing Systems Remote I/O
Interface card. The Remote I/O Interface allows
®
720i
, 820i®, and 920i® indicators to communicate
®
with PLC
Allen-Bradley
720i, 820i, or 920i Installation Manual for additional
and SLC™ controllers using the
®
Remote I/O network.1 See the 520,
520,
installation information and detailed descriptions of
indicator functions.
The Remote I/O Interface card is installed inside the
indicator enc
losure. Installation in NEMA 4X
stainless steel enclosures permits use in washdown
environments.
Some procedures described in this manual
require work inside the indicator enclosure.
These procedures
qualified service personnel only.
are to be performed by
Authorized distributors and their employees
can view or download this manual from the
Lake Weighing Systems distributor site
1.Allen-Bradley®, PLC®, and SLC™ are trademarks of
Allen-Bradley Company, Inc., a Rockwell International
company.
Rice
www.ricelake.com.
at
1.0Introduction
The Remote I/O Interface returns weight and status information from the 520, 720i, 820i, or 920i indicator to the
PLC controller. The Remote I/O Interface also provides the PLC programmer with limited control of indicator
functions. Indicator configuration and calibration cannot be performed through the Remote I/O Interface.
The Remote I/O Interface behaves as a node adapter device to the mas
The PLC controller and Remote I/O Interface communicate using a quarter rack of data slots (4 slots with 8 bits
of input, 8 bits of output per slot). Each pair of slots corresponds to a “module group”, one input and one output
word. The Remote I/O Interface contains two module groups and therefore communicates two words of data.
The PLC controller sends commands
to the indicator
through the Remote I/O Interface by writing the commands
to the output image table, and reads returned weight and status data from the input image table. These actions are
referred to as discrete transfers. See Section 3.0 for information about using discrete transfer commands.
Block transfers are accomplished by sending a block write command
Separate data files are set up for block commands. The length of these files depends on the length of the data
being read or written. See Section 4.0 for information about using block transfer commands.
ter PLC, appearing as a quarter rack of I/O.
followed by a block read command.
Introduction1
2.0Installation
W arning
SW2
SW1
150Ω
82Ω
JMP4
1
1
P1
TP1
TP3
TP2
J2
1
Allen-Bradley Network
connections
J1
CPU board connection
1, 4 = BLUE
2, 5 = SHIELD
3, 6 = CLEAR
STATUS LED
123 4567 8123 4567 8
This section describes the procedures used to install
the Remote I/O interface card into the
920i indicators; connect communications cables;
and
520, 720i, 820i,
select the termination resistance; and set the
configuration DIP switches for the Remote I/O
interface.
2.1Installing the Remote I/O Interface
Use the following procedure to install the Remote I/O
Interface card into
1. Disconnect indicator from power source.
2. Open indicator enclosure. For indicator
models with backplates, place indicator
face-down on an antistatic work mat and
remove screws that hold the backplate to the
enclosure body.
3. Carefully align the option card connector with
the option card slot on the indicator CPU
board (or
to seat the option card in the CPU board
connector.
4. Use the screws provided in the option kit to
secure the other end of
threaded standoffs on the CPU board.
5. Set termination resistance (jumper JMP4) as
described in
6. Wire the card to the network as described in
Section 2.1.2 on page 3.
7. Set DIP switches as described in Section 2.2
on page 4.
8. Use cable ties to secure loose cables inside the
enclos
For indicator models that include a backplate,
9.
position the backplate over the enclosure
reinstall the backplate screws. For the
and 920i desktop and universal m odels, use
the torque pattern shown in Figure 2-1 to
prevent distorting the backplate gasket.
Torque screws to 15 in-lb (1.7 N-m).
10. Ensure no excess cable is left inside the
enclosure a
2Remote I/O Installation and Programming Manual
520, 720i, 820i, and 920i indicators.
Disconnect power before removing indicator
backplate. The 520, 720i, 820i, and 920i
have no on/off switch. Before opening the
unit, ensure the power cord is disconnected
from the power outlet.
Use a wrist strap to ground yourself and
protect components from elect
discharge (ESD) when working inside the
indicator enclosure.
920i expansion board). Press down
the option card to the
Section 2.1.1 on page 3.
ure.
nd tighten cord grips.
rostatic
and
820i
.
1612
14
Torque backplate screws
to 15 in-lb (1.7 N-m)
5
3
1
17
9
Figure 2-1. 820i and 920i Enclosure Backplate.
8
7
10
11
11. Reconnect power to the indicator. The
indicator automatically recognizes all
installed option cards when the unit is
powered on. No hardware-specific
configuration is required to identify the
newly-installed Remote I/O card to the
system.
Figure 2-2. Remote I/O Interface Card
18
13
6
2
4
15
2.1.1Termination Resistance
If the Remote I/O Interface is the last, or only, device
attached to the PLC, the interface must provide a
termination resistance. Use Table 2-1 to determine the
appropriate termination resistance value and JMP4
jumper
position for the network. If the Remote I/O
Interface is not the last device in a chain, position the
jumper on one pin only. Resistance values for the
jumper positions are marked on the Remote I/O
Interface card.
JMP4
Network Data
Rate
57.6 Kbps10 000 ft16150
115.2 Kbps5000 ft
230.4 Kbps2500 ft3282
Table 2-1. JMP4 Jumper Positions and Termination
Maximum
Cable Length
Resistance Values
Maximum
Nodes
Termination
Resistance
2.1.2A-B Network Connections
Connections to the Allen-Bradley network are made at
connector J2 on the Remote I/O Interface card (see
Figure 2-2). Connectors 4–6 are tied to connectors
1–3 to allow daisy-chaining through the Remote I/O
Interface.
Feed Allen-Bradley network cable through cord grip.
Allow enou
gh cable for routing along inside of
enclosure to J2 connector on the Remote I/O Interface
card. Connect Allen-Bradley network cables into
connector J2 on the Remote I/O Interface card, then
use cable ties to secure network cables to the cable tie
mounts.
2.1.3LED Status Indicator
A single LED on the Remote I/O card provides status
information for troubleshooting (see Figure 2-2).
Table 2-2 summarizes the function of the LED.
LEDFunction
OFFNot initialized or not receiving valid frames
Pulsing
(2Hz)
ONValid communications established with
Communications established with Comm
1’
s or timeout
mmand 2’
Co
s
and
Table 2-2. Remote I/O Interface Status LED
Installation3
2.2DIP Switch Configuration
SW2
SW1
Starting
Quarter
Rack Address
MSB
LSB
Network
Data Rate
Reserved
Last Rack
Rack Size
Reserved
Link Address
Block Transfer
12 345678
12 345678
OPEN
OPEN
Two banks of DIP switches, SW1 and SW2, are used to configure the Remote I/O Interface for communication
with the indicator and the network. Figure 2-3 shows the switch assignments for SW1 and SW2.
Figure 2-3. SW1 and SW2 DIP Switch Assignments.
Starting Quarter
Switches SW1-1 and SW1-2 set the starting quarter
(or group number) used by the Remote I/O Interface.
Use Table 2-3 to select the correct switch settings.
Starting
Quarter
1st0CLOSEDCLOSED
2nd2OPENCLOSED
3rd4CLOSEDOPEN
4th6OPENOPEN
Group
Number
Table 2-3. Starting Quarter
Rack Address
SW1 Switch Settings
12
Switches SW1-3 through SW1-8 are used to set the
rack address of the Remote I/O Interface. Use Table
on page 5 to select the correct switch settings for the
rack address.
logical “1” and that SW1-3 represents the least significant bit
(LSB) of the rack address.
Network Data Rate
Note that setting a switch OPEN acts as a
SW2-1 and SW2-2 set the data rate of the
Allen-Bradley network. Use Table 2-4 to select the
correct switch settings for the network.
SW2 Switch Settings
Remote I/O Data Rate
57.6 KbpsCLOSEDCLOSED
115.2 KbpsOPENCLOSED
230.4 KbpsCLOSEDOPEN
12
OPENOPEN
Table 2-4. Network Data Rate
Last Rack
Set SW2-3 OPEN if the Remote I/O Interface link
address includes the highest module group in this rack
address.
Rack Size
At this time only a quarter rack size is supported. This
option has been included for possible future expansion
to include half rack support. Switch 2-4 is ignored.
Block Transfer
Set SW2-6 CLOSED to enable or OPEN to disable
block transfer to the Remote I/O Interface. Setting this
switch OPEN causes the Remote I/O Interface to
ignore unsolicited block transfer requests from the
PLC.
Discrete transfer commands return no decimal point information to the PLC. For example, a value of 750.1
displayed on the indicator is returned to the PLC as 7501.
Block Transfer
Block transfer commands support decimal point information with no special handling.
Installation5
3.0Discrete Transfer Commands
Discrete commands are used by the PLC to send and receive data from the Remote I/O Interface. The PLC
controller and Remote I/O Interface share a quarter rack of slot space, resulting in two 16-bit words for the output
image table (used to write commands to the indicator) and two 16-bit words for the input image table (used to
read data from the indicator).
NOTE: Data returned by discrete transfer commands is not valid when the indicator is in setup mode.
3.1Output Image Table Format
To perform a discrete command, the PLC places two 16-bit words in the PLC output image table, which is sent
by the scanner to the node adapter of the Remote I/O Interface. The Remote I/O Interface provides the contents
of the output image table to the indicator for command processing.
The format of the output image table is shown in Table 3-1.
Bit1514131211109876543210
Word 0v15v14v13v12v11v10v09v08v07v06v05v04v03v02v01v00
Word 1p07p06p05p04p03p02p01p00c07c06c05c04c03c02c01c00
Table 3-1. Output Image Table Format
where:
v00–v1516-bit unsigned integer value
p00–p07Parameter value
c00–c07Command number
These fields are described below:
Val ue
Word 0 of the output image table is used to pass value
data on certain commands. This field should be used
only when block transfer is disabled. For example, to
enter a tare value, use word 0 to specify the tare value;
the Enter Tare command number (12) is specified in
bits 00 through 07 of word 1.
Values entered in this field are
treated as
unsigned
integers. Possible values range from 0 to 65535.
DecimalHexBinaryCommand
00x000000 0000Return Status and Weight
10x010000 0001Display Channel
20x020000 0010Display Gross Weight
30x030000 0011Display Net Weight
40x040000 0100Display Piece Count
90x090000 1001Gross/Net key press (tog
100x0A000
110x0B0000 1011Display Tare
120x0C0000 1100Enter Tare (integer)
130x0D0000 1101Acquire Tare
0 1010Zero
Parameter value
To allow communication with a multi-scale indicator,
the scale number is sent in the upper byte of word 1. A
value of 0 represents the current scale. Certain
commands require a parameter other than a scale
number. These commands are noted in the table as
requiring a slot number or other selection parameter.
Command Number
The number representing the indicator command is
sent in the lower byte of word 1. Table 3-2 lists the
remote commands that can be specified for
920i indicators on discrete write commands.
NOTE: A lockout feature that looks for any change in the
image table data is incorporated into the indicator receive
mechanism to prevent inundation by the same command.
Repeated commands must be separated by any other valid
command/parameter/value combination.
gle mode)
520 and
Table 3-2. 520 /720i/ 820i / 920i Remote Commands
6Remote I/O Installation and Programming Manual
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