Rice Lake 720i User Manual

Programmable HMI Indicator/Controller

Disponible

en Español

Visite ricelake.com/spanish

para ver todos los materiales

RLWS disponibles en Español

Version 2.01

720i Batching Version 1.01

Installation Manual

103121 Rev B

Contents

Technical training seminars are available through Rice Lake Weighing Systems.

Course descriptions and dates can be viewed at www.ricelake.com/training

or obtained by calling 715-234-9171 and asking for the training department.

About This Manual ................................................................................................................................... 1

Safety ........................................................................................................................................... 1

1.0 Introduction.................................................................................................................................. 2

1.1 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Softkey Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 System Configurations and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.5 Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.0 Installation ................................................................................................................................... 6

2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3.1 Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3.2 Load Cells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3.3 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3.4 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3.5 Detached Display Module (DDM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Installing Option Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Slot Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.6 Enclosure Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.7 CPU Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.8 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.9 Replacement Parts and Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.9.1 Universal Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.9.2 Panel Mount Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.9.3 Panel Mount Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.0 Configuration ............................................................................................................................. 18

3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.1.1 Revolution Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.1.2 Serial Command Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.1.3 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.1.4 Multi-Range and Multi-Interval Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.2 Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.2.1 SCALES Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.2.2 SERIAL Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3.2.3 FEATURE Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.2.4 PFORMT Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3.2.5 DIG I/O Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3.2.6 ALGOUT Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.2.7 FLDBUS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

3.2.8 VERS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

4.0 Calibration ................................................................................................................................. 47

4.1 Gravity Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

4.2 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

4.3 Serial Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4.4 Revolution Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Rice Lake Weighing Systems is an ISO 9001 registered company.

Specifications subject to change without notice.

Version 2.01 720i Batching Version 1.01

January 14 , 2014

5.0 Using Revolution ........................................................................................................................ 50

Rice Lake continually offers web-based video training on a growing selection

of product-related topics at no cost. Visit www.ricelake.com/webinars.

5.1 Connecting to the Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5.2 Installing Software Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

6.0 Print Formatting ......................................................................................................................... 52

6.1 Print Formatting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

6.2 Default Print Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6.3 Customizing Print Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

6.3.1 Using Revolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

6.3.2 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

6.3.3 Using Serial Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.0 Truck Modes .............................................................................................................................. 58

7.1 Using the Truck Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.2 Using the Truck Regs Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.3 Weigh-In Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.4 Weigh-Out Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.5 Single-Transaction Tare Weights and IDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.6 Using the Advance Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.6.1 Advance Mode Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8.0 Setpoints .................................................................................................................................... 65

8.1 Batch and Continuous Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

8.2 Setpoint Menu Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

8.3 Batch Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

9.0 Using ProAction PCEE................................................................................................................ 81

10.0 Serial Commands ...................................................................................................................... 86

10.1 The Serial Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

10.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

10.1.2 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

10.1.3 Clear and Reset Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

10.1.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

10.1.5 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

10.1.6 Batching Control Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

10.1.7 Database Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

10.1.8 Advance Mode EDP Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

11.0 Appendix .................................................................................................................................... 98

11.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

11.1.1 Option Card Diagnostic Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

11.1.2 Using the HARDWARE Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

11.1.3 Diagnostic Boot Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

11.1.4 Onboard Diagnostic LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

11.1.5 Using the XE Serial Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

11.2 Regulatory Mode Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

11.3 Serial Scale Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

11.4 Local/Remote Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

11.5 Custom Stream Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

11.6 Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

11.7 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

11.8 Conversion Factors for Secondary Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

11.9 PS/2 Keyboard Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

11.10 Audit Trail Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

11.11 Display Module Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

11.12 Alibi Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

ii 720i Installation Manual

11.13 Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

11.14 Printed Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

11.15 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

720i Limited Warranty ......................................................................................................................... 114

iii

iv 720i Installation Manual

About This Manual

WARNING

Important

CAUTION

WARNING

This manual is intended for use by service technicians responsible for installing and servicing 720i™ digital weight indicators. This manual applies to Version 2.00 of the indicator software.

720i indicator software and Version 1.01 of the 720i Batching

Configuration and calibration of the indica

tor can be accomplished using the Revolution II I® configuration utility,

serial commands, or the indicator front panel keys. See Section 3.1 on page 18 for information about configuration methods.

Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site at

The Operator Car

d included with this manual provides basic operating instructions for users of the 720i. Please

www.ricelake.com.

leave the Operator Card with the indicator when installation and configuration are complete.

Safety

Safety Signals

Safety Symbol Definitions

Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided may result in minor or moderate injury.

Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.

Safety Precautions

Do not operate or work on this equipment unless you have read and understand the instructions and warnings in this Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals. Proper care is your responsibility.

Some procedures described in this manual require work i procedures are to be performed by qualified service personnel only.

nside the indicator enclosure. These

DO NOT allow minors (children) or inexperi DO NOT operate without all shields and guards i DO NOT step on the unit. DO NOT jump up and down on the scale. DO NOT use for purposes other than weight taking. DO NOT place fingers into slots or possible pinch points. DO NOT use any load-bearing component DO NOT use this product if any of the components are cracked. DO NOT exceed the rated load limit of the unit. DO NOT make alterations or modifications to the unit. DO NOT remove or obscure warning labels. DO NOT use near water. Before opening the unit, ensure the power cord is disconnected from the outl Keep hands, feet and loose clothing

General Safety

Failure to heed may result in serious injury or death.

enced persons to operate this unit.

n place.

that is worn beyond 5% of the original dimension.

et.

away from moving parts.

Safety 1

1.0 Introduction

The 720i is a single-channel, programmable digital weight indicator/controller. The configuration can be performed using the front panel, with an attached 

PS/2

-type keyboard, or using the Revolution III

utility. The 720i can be loaded with either

720i batching software. Refer to Section 8.0 on page 65

PCE software or

or Section 9.0 on page 81 for further information on each of these software choices.

Onboard Features

Features of the basic 720i include:

• Support for a single A/D or serial scale input.

• Eight digital I/O channels configurable as either input or output.

• Two serial ports on main board support duplex

232 up to 115200 bps. Port 2 supports RS-232

RSwith hardware handshaking; Port 4 supports RS-232 and 20mA communications.

• Available in 115 VAC and 230 VAC North

rican and European versions.

Ame

• Configurable print formats can be defined for up to 1000 c

Revolu tion I II. These formats are used to print

haracters each using serial commands or

gross or net weights, truck in/out weights, accumulator weights, alert messages, and header information. Additional print formats can be created using twenty auxiliary print formats.

• Seven truck modes to store and recall weights for gross, tare, and

net printing. The truck register contains fields for ID number, weight, and the transaction time and date. Weights can be stored permanently or erased at the end of the transaction.

720i is NTEP-certified for Classes III and III L at

The 10,000 divisions. See Section 11.15 on page 113 for more information about additional ce approvals.

on main board, each

rtifications and

Profibus

DP networks5 and ControlNet™6.

Part numbers of available option cards are listed in Section 1.4 on page 5.

Front Panel

The 720i universal model front panel, shown in Figure 1-1, consists of a 22-button keypad with an LCD display. The keys are grouped as four

urable softkeys, four scale function/navigation

config

MENU and PRINT/Enter keys, and numeric entry

keys, keys. The panel mount front panel is shown in Figure 1-2.

LCD display contrast can be adjusted selecting the

Contrast Adj function from the system menu.

Figure 1-1. 720i Universal Front Panel

Option Cards

The CPU board provides one slot for installing other option cards. Available option cards include:

• Analog output card for 0–10 VDC or 0–20 mA trackin

• Dual-channel serial expansion card provides one RS-48 20mA communications at up to 19200 bps.

• 24-channel digital I/O ex

• Ethernet option card

• Bus interface cards for EtherNet/IP DeviceNet

1. PS/2® is a registered trademark of IBM Corporation.

2. EtherNet/IP™ is a trademark of ControlNe

3. DeviceNet™ is a trademark of the Open DeviceNet Vendor

2 720i Installation Manual

g of gross or net weight values. 5 port or two ports for either RS-232 or

pansion card.

™

, Allen-Bradley Remote I/O4,

Ltd., under license by the Open DeviceNet Vendor Association.

ciation.

Asso

t International,

™

Figure 1-2. 720i Panel Mount Front Panel

Enclosures

The 720i is available in universal (tilt-stand) and panel mount enclosures. Stainless steel enclosures are rated for NEMA 4X/IP66. This manual provides assembly drawings and replacement parts lists for the universal model; supplemental documentation provides information specific to the panel mount model (See

Section 1.4 on page 5).

4. Allen-Bradley®, PLC®, and SLC™ are trademarks of Allen-Bradley Company, Inc., a Rockwell International company.

5. Profibus

6. ControlNet is a trademark of C

is a registered trademark of Profibus Interna-

tional.

under license by the Open DeviceNet Vendor Association.

ontrolNet International, Ltd.,

Support Applications

Note

In addition to Revolut io n II I, the 7 20i is supported by two Windows-based applications that extend its capabilities for batch control and database management. ProAction

PCEE, or Process Control

Engine Editor, provides functions similar to setpoint configuration for

DBE, the database editor, is a tool for creating, editing,

and managing databases in the are included on the

720i-based batch control. ProAction

720i. Both applications

720i Toolkit CD.

1.1 Operating Modes

The 720i has two modes of operation:

Setup mode

Most of the procedures described in this manual require the indicator to be in setup mode, including configuration and calibration.

To enter setup mode, press the front panel, select

Configuration, then press Enter.

MENU key on the

The indicator display changes to show scale configuration menus.

Jumper J9 (see Figure 2-3 on page 9) must be installed to enable access to setup mode. When configuration is complete, remove the jumper (place the jumper on a single pin of J9) to disable access to the configuration menus.

Normal mode

Normal mode is the weighing mode of the indicator. The indicator displays gross, net, or tare weights as required, using the secondary display to indicate scale status and the type of weight value displayed. Once configuration is complete, remove jumper J9 and affix a legal seal to the fillister-head screws on the indicator enclosure.

1.2 Indicator Operations

Basic 720i operations are summarized below:

Zero Scale

1. In gross mode, remove all weight from the

scale and wait for the standstill annunciator (

2. Press the

ZERO key . The center of zero (

annunciator lights to indicate the scale is zeroed.

Acquire Tare

1. Place container on scale and wait for the

standstill annunciator (

2. Press the

TARE key to acquire the tare weight

of the container.

3. Display shifts to net weight and shows the

N on the display.

letter

Enter Tare Value

For the universal model, use the numeric keypad to key in the tare value, then press the and hold the front panel

TARE key to enter the tare.

Tare softkey or press

For the panel mount model, do the following:

1. Press and hold the

GROSS/NET key for about

three seconds. When released, a zero appears.

2. Use the

Up and Down navigation keys to adjust

the value (0-9 and a decimal point) and the

Right and Left navigation keys to select the

digit.

3. Press the

Tare softkey or press and hold the

front panel TARE key for about three seconds, then release to enter the tare.

Remove Stored Tare Value

1. Remove all weight from the scale and wait for

the standstill annunciator (

2. Press the

ZERO key). Display shifts to gross weight and

shows the word

TARE key (or, in OIML mode, the

Gross.

)

Display Menu

Press the MENU key to show the system menu, then use

Up or Down navigation keys to select an item from

the the list. The menu provides access to audit trail information, configuration, test operations, and display contrast adjustment.

Toggle Gross/Net Mode

Press the GROSS/NET key to switch the display mode from gross to net, or from net to gross. If a tare value has been entered or acquired, the net value is the gross weight minus the tare. If no tare has been entered or acquired, the display remains in gross mode.

Gross mode is indicated by the letter OIML mode,

letter

B (brutto); net mode is indicated by the

G (gross) or, in

Toggle Units

Press the UNITS key to switch between primary, secondary, and tertiary units.

Print Ticket

1. Wait for the standstill annunciator ( ).

2. Press the

PRINT key to send data to the serial

port.

Select Auxiliary Print Format

Any of the auxiliary print formats (1–20) can be selected for printed output while in weighing mode.

Not available in Advance Truck Mode.

For the universal model, use the numeric keypad to key in the print format value, then press the the front panel

PRINT key to print using the selected

auxiliary format. For the panel mount model, do the following:

1. Press and hold the

GROSS/NET key for about

three seconds. When released, a zero appears.

2. Use the

Up and Down navigation keys to adjust

the value (0-9 and a decimal point) and the

Print softkey or

Introduction 3

Right and Left navigation keys to select the

Note

digit.

3. Press the

Print softkey or the front panel PRINT

key to print using the selected auxiliary format.

Accumulator Functions

The accumulator must be enabled before use. Once enabled, weight (net weight if a tare is in the system) is accumulated whenever a print operation is performed using the

PRINT key, digital input, or serial command.

The scale must return to zero (net zero if a tare is in the system) before the next accumulation.

Display Accum softkey can be configured to display

The the current accumulator value. Printing while the accumulator is displayed uses the ACCFMT print format (see Section 6.0 on page 52).

Press the

CLEAR key twice to clear the accumulator.

With the panel mount version of the 720i, you need to use CLR Accumulator DigIn Function to clear the indicator.

1.3 Softkey Operations

Softkeys provide additional operator functions for specific applications. Softkey assignments are listed on the tabs shown at the bottom of the LCD display; softkey functions are activated by pressing the arrow keys below the softkey tabs (see Figures 1-1 and 1-2 on page 2).

For example, to set up a commands, do the following:

1. Place indicator in setup mode.

2. Send the following serial command:

SK#s=TimeDate

where s is th

3. Press

SaveExit (or send the KSAVEEXIT serial

command). The new softkey will appear in the position specified by s.

4. Press the

TimeDate softkey. Use the Up/Down

navigation keys to adjust the time and date value; use the fields. Time and date fields are presented in the following order:

HOUR>MIN>[AM/PM]>MONTH>DAY>YEAR

When done, press mode.

The particular set of softkeys sh be set using serial commands or

TimeDate softkey using serial

e softkey position.

Left/Right keys to move between

Enter to return to weighing

own on the display can

Revolution III.

Softkey Description

None Not Configured, no softkeys wil

after a none key.

<blank> Empty Key, allows for a space/blank

tween other softkeys.

Time/Date Displays current time and date; allows

and date change.

time Display Tare Displays tare value for the current scale Display Accum Displays accumulator value, if enabled, for

ent scale.

the curr Display ROC Displays rate-of-change value, if enabled,

r the current scale.

fo ***Weigh In Allows truck ID entry; generates

ticket for truck weighing applications. ***Weigh Out Allows truck ID entry; generates weig

ticket for truck weighing applications. ***Truck Regs Displays truck register; allows deletion of

ndividual or all entries. Truck register can

be printed by pressing the PRINT key

e truck register is displayed.

while th Alibi Allows previous print transactions to be

ecalled and reprinted.

r SKUD 1-10 User-programmable keys; defined by

l appear

weigh-in

h-out

PCEE.

**Setpoint Displays a menu of configured setpoints;

allows display and change of some

setpoint parameters. **Batch Start Starts a configured batch.

Stop Stops a running batch and turns off all

**Batch

associated digital outputs. Requires a

batch start to resume processing.

ch Pause Pauses a running batch. (Same as stop,

**Bat

but digital outputs, if on, are not turned

off.) **Batch Reset Stops a batch and resets it to the first

batch step. *Weigh Start the Weigh-In and Weigh-Out

ocedure.

Pr *Reports Select which report to print. There are four

sub menus under

Summary, Daily, Detail, and Code List. *Management Add and remove materials, customers,

nd source IDs and names.

a More… For applications with more than three

fined softkeys, the More… key is

automatically assigned to the fourth

softkey position. Press More… to toggle

tween groups of softkeys.

be * Advance Truck Mode only

720i Batching Version software only

** *** Truck Modes 1-6 only

the Reports softkey:

Table 1-1. Configurable Softkeys

4 720i Installation Manual

1.4 System Configurations and Options

Table 1-2 lists the 720i system models and part numbers. All models inclu option card slot. The cannot be upgraded to a multi-channel A/D.

System Model Model PNs

Universal (tilt stand) model, 115/230 VAC with PCE softwar

Universal (tilt stand) model, 115/230 VAC,

opean, CEE 7/7 power cord with PCE

Eur software

Panel mount model, 115/230 VAC (power cor

d sold separately), with PCE software

Universal (tilt stand) model, 115/230 VAC

h 720i Batch software

wit

Universal (tilt stand) model, 115/230 VAC, Eur

opean, CEE 7/7 power cord with 720i

Batch software

Panel mount model, 115/230 VAC (power

d sold separately), with 720i Batch

cor software

Table 1-2. Part Numbers for 720i Models

Option Cards

Table 1-3 lists the available 720i option cards. Most of the listed option cards are installed in card slot, J12. USB, Ethernet, and fiber-optic interface cards are installed in connector J11.

Option Card PN

Single-channel analog output card 67602

Dual serial port expansion card 67604

24-channel digital I/O expansion card 67601

Ethernet communications card 71986

EtherNet/IP communications card 87803

DeviceNet interface card 68541

Allen-Bradley Remote I/O interface card 68539

Profibus DP interface card 68540

USB interface card 93245

Fiber-optic interface card 96736

de CPU board with one

720i is a single scale unit and

101230

103459

101229

115447

115448

115449

the expansion

Relay Options

Relay racks are available for all 720i systems. Relays require an external enclosure for the relays. Consult factory for details.

DC Power Supplies

Two DC power supplies are available for mobile 720i applications:

PN 97474, 9–36 VDC supply PN 99480, 10–60 VDC supply

Consult factory for more information.

1.5 Summary of Changes

Updates to this manual include the following:

Version 1.03

• MINNEG and MAXNEG parameters have been added to the ALGOUT menu (see Section 3.2.6 on page 45) to support tracking of negative weight values.

•Added Section 9.0 on page 81 on ProAction PCEE information.

• Added print token for Al

Version 1.04

• Upda t ed the analog menu.

•Added Section 8.0 on page 65 on Setpoints (Version 2.00)

•Batching (

720i batching Version 1.00).

• Updated Alibi Tracking Section 11.12 on page 110.

Version 2.00

• Added Advance Mode Section 7.6 on page 59.

• Updated FEATURE menu Figure 3-13 on page 37 to include Advance Mode.

•Batching (

720i batching Version 1.01).

ibi Numbering <AN>.

Table 1-3. Part Numbers for 720i Option Cards

Introduction 5

2.0 Installation

CAUTION

WARNING

Insulated cable

Foil (silver side out)

Grounding clamp

Shield wire (cut)

Length of foil before folding back on cable insulation

Cut insulation here for foil-shielded cables

Braid

Cut insulation here for braided cables

NOTE: Install lockwashers ﬁrst, against backplate, under grounding clamp

This section describes procedures for connecting load cell, digital I/O, and serial communications cables to

720i indicator. Assembly drawings and replacement

the parts lists for the universal model are included for the service technician. See Section 11.13 on page 111 for dimension drawings.

• Use a wrist strap to ground yourself and protect components from electrostatic discharge (ESD) when working inside the indicator enclosure.

• This unit uses double pole/neutral fusing

hich could create an electric shock hazard.

w Procedures requiring work inside the indicator must be performed by qualified service personnel only.

• The supply cord serves as the power

connect for the 720i. The power outlet

dis supplying the indicator must be installed near the unit and be easily accessible.

2.1 Unpacking and Assembly

Immediately after unpacking, visually inspect the 720i to ensure all components are included and undamaged. The shipping carton should contain the indicator, this manual, and a parts kit. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.

See Section 2.9 on page 11 for parts kit contents.

2.3.1 Cable Grounding

Except for the power cord, all cables routed through the cord grips should be grounded against the indicator enclosure. Do the following to ground shielded cables:

• Use the lock washers, clam provided in the parts kit to install grounding clamps on the enclosure studs adjacent to cord grips. Install grounding clamps only for cord grips that will be used; do not tighten nuts.

• Route cables through cord grips and grounding clamps to

determine cable lengths required to reach cable connectors. Mark cables to remove insulation and shield as described below:

• F or cables with foil shielding, strip insulation and foil from

the cable half an inch (13 mm) past the grounding clamp (see Figure 2-1). Fold the foil shield back on the c cable passes through the clamp. Ensure silver (conductive) side of foil is turned outward for contact with the grounding clamp.

• For cables with braided shielding, strip cable insulation

and braided shield from a point just past the grounding clamp. Strip another half inch (13 mm) of insulation only to expose the braid where the cable passes through the clamp (see Figure 2-1).

ps, and kep nuts

able where the

2.2 Enclosure Disassembly

The indicator enclosure must be opened to install option cards and to connect cables for installed option cards.

Ensure power to the indicator is disconnected, then place the indicator face-down on an antistatic work mat. Remove the screws that hold the backplate to the enclosure body, then lift the backplate away from the enclosure and set it aside.

2.3 Cable Connections

The universal model of the 720i provides six cord grips for cabling into the indicator: one for the power cord, five to accommodate other cabling. Install plugs in all unused cord grips to prevent moisture from entering the enclosure.

6 720i Installation Manual

The 720i has no on/off switch. Before opening the unit, ensure the power cord is di

sconnected from the power outlet.

Figure 2-1. Grounding Clamp Attachment for Foil-Shielded

and Braided Cabling

• For load cell cables, cut the shield wire just

LOAD CELL CONNECTOR

+SIG

–SIG

+SENS

–SENS

+EXC

–EXC

past the grounding clamp. Shield wire function is provided by contact between the cable shield and the grounding clamp.

• Route stripped cables through cord grips and clamps. Ensure shields contact grounding clamps as shown in Figure 2-1. Tighten grounding clamp nuts.

• Finish installation using cable ties to secure cables inside

of indicator enclosure.

2.3.2 Load Cells

To attach cable from a load cell or junction box to the

720i, route the cable through the cord grip and ground

the shield wire as described in Section 2.3.1 on page 6. Next, remove load cell connect or J1 from C PU board.

ire the load cell cable from the load cell or junction

W box to the connector as shown in Table 2-1.

Figure 2-2. Load Cell Connector

If using 6-wire load cell cable (with sense wires), remove jumpers JP1 and JP2 before reinstalling connector J1. For 4-wire installation, leave jumpers JP1 and JP2 on.

When connections are complete, reinstall load cell connector on the CPU board heade ties to secure the load cell cable to the inside of the enclosure.

J1 Connector Pin Function

1 +SIG

2 –SIG

3 +SENSE

4 –SENSE

5 +EXC

6 –EXC

• For 6-wire load cell connections, and JP2.

Table 2-1. Load Cell Connector Pin Assignments

r and use two cable

remove jumpers JP1

2.3.3 Serial Communications

Communications ports on the 720i CPU board support PS/2-type remote keyboard, full duplex RS-232, and 20 mA output communications at up to 115200 bps. Optional communications cards support USB, Ethernet, and fiber-optic connections to the

To attach serial communications ca

bles, route the cable through the cord grip and ground the shield wire as described in Section 2.3.1 on page 6. Remove the serial connector from the CPU board and wire to the connec

tor. Once cables are attached, plug the connector into the header on the board. Use cable ties to secure serial cables to the inside of the enclosure.

Table 2-2 shows the pin assignments for Ports 1, 2, and

4. Port 1 supports remote keyboard attachment of PS/ 2-type perso

nal computer keyboards (see Section 11.9 on page 109 for information about the PS/2 keyboard interface.) Port 3 uses connector J4 to provide a

edicated display port for both universal and pan el

d mount versions of the

Connector Pin Signal Port

J3 1 CLK 1

J2 1 GND 2

J4 1 RS-422/485 Y 3

J5 1 GND 4

Table 2-2. Serial Port Pin Assignments

720i.

2 +5V

3 GND

4 DATA

2 RS-232 RxD

3 RS-232 TxD

4 RS-232 RTS

5 RS-232 CTS

6 GND

2 RS-422/485 Z

3 RS-422/485 B

4 RS-422/485 A

5 +6V

6 GND

2 RS-232 RxD

3 RS-232 TxD

4 20mA OUT

Serial ports are configured using the SERIAL menu. See Section 3.2.2 on page 33 for configuration information.

720i.

Installation 7

An optional dual-channel serial communications

Note

CAUTION

expansion card, PN 67604, is also available. The serial expansion card provides two additional serial ports, assigned as port numbers 7 and 8. One port on the serial expansion card supports four-wire RS-485 communications. Both ports on the expansion card can support RS-232 or 20mA connections.

Installation of option cards in connector J11 requires removal of the PORT2/OPTI port

lection jumper (see Figure 2-3 on page 9).

se Install the jumper to enable RS-232 communications through connector J2; remove the jumper to enable an USB, fiber-optic, or Ethernet option card installed in connector J11.

See the communications interface card installation instructions for more information.

2.3.4 Digital I/O

Digital inputs can be set to provide many indicator functions, including all keypad functions. Digital inputs are active low (0 VDC), inactive high (5 VDC).

Digital outputs are typically used to control rel drive other equipment. Outputs are designed to sink, rather than source, switching current. Each output is a normally open collector circuit, capable of sinking 24 mA when active. Digital outputs are wired to switch relays when the digital output is active (low, 0 VDC) with reference to a 5 VDC supply.

Table 2-3 shows the pin assignments for connector J6.

J6 Pin J6 Signal

1 +5 VDC

2 GND

3 DIO 1

4 DIO 2

5 DIO 3

6 DIO 4

7 DIO 5

8 DIO 6

9 DIO 7

10 DIO 8

Table 2-3. J6 Pin Assignments (Digital I/O)

Digital inputs and outputs are configured using the DIG I/O menu. See Section 3.2.5 on page 43 for configuration information.

An optional 24-channel digital I/O exp

ansion card, PN 67601, is available for applications requiring more digital I/O channels.

A digital I/O point can be configured to count active pulse inputs by setting the bit to INPUT (DIG I/O menu) and using bit. However, the fastest pulse rate that can be counted using a digital input is 10Hz (10 pulses per second).

PCEE to monitor the

ays that

2.3.5 Detached Display Module (DDM)

Table 2-4 shows the connections between connector J4 on the

720i CPU board and connector J3 (Com 1) on

the detached display module (DDM) board. See board diagrams in Figures 2-3 and 2-4, on page 9.

DDM Com 1

J3 Connector

Pin Signal Pin Signal

1 A 1 Y

2 B 2 Z

3 Z 3 B

4 Y 4 A

5 +6V 5 +6V

6 GND 6 GND

Table 2-4. CPU Board—DDM Connections

CPU Board

J4 Connector

2.4 Installing Option Cards

Each option card is shipped with installation instructions specific to that card. The general procedure for all option cards is as follows:

Option cards are not hot-pluggable. Disconnect power to the installing option cards.

1. Disconnect power to the indicator. Remove backplate as described in Section 2.2 on page 6.

2. Carefully align the option card co connector J12 or J11 on the CPU board (see Figure 2-3 on page 9). Press down to seat the option card in the CPU board connector.

3. Use the screws provided in the option kit to secure

the other end of the option card to the threaded standoffs on the CPU board (see Figure 2-3).

4. Make connections to the option card as required. U

se cable ties to secure loose cables inside the enclosure. When installation is complete, reassemble the enclosure as described in Section 2.6 on page 10.

720i automatically recognizes all installed option

The cards when the unit is powered on. No hardware-specific configuration is required to identify the newly installed card to the system.

720i before

nnector with

8 720i Installation Manual

SERIAL PORT 4

SERIAL PORT 3

DISPLAY

SERIAL PORT 1

PS/2

SERIAL PORT 2

LOAD CELL CONNECTOR

BATTERY

LOAD CELL SENSE

JUMPERS

DIGITAL I/O

J12

EXPANSION CARD SLOT

J11

COMMUNICATIONS

OPTION CARD SLOT

SW1

JUMPER ON TO ENABLE J2,

OFF TO ENABLE J11

HEARTBEAT

LED

J10

POWER SUPPLY

CONNECTOR

COM 1 COM 0

CPU Interface Port

Programming Port

Figure 2-3. 720i CPU Board

Figure 2-4. 720i Display Board

Installation 9

2.5 Slot Assignments



 

















5PSRVFCBDLQMBUFTDSFXT

UPJOMC/N

Important

Table 2-5 lists the slot numbers, CPU board connectors, and configuration assignments made for both onboard and expansion card functions in the

Slot Number Connector Function Configured As

Connector J6 Onboard digital I/O Slot 0, bits 1–8

Connectors J3, J2, J5 Onboard serial communications Ports 1, 2, 4

Connector J1 Onboard single-channel A/D Channel 1

Connectors J12 (expansion card slot) and J11(communications option card slot)

720i. See Figure 2-3 for connector locations.

Dual-channel serial expansion card Ports 7–8

Digital I/O expansion card Slot 2, bits 1–24

Analog output card Analog 2

Bus communications cards Bus Option 2

Table 2-5. 720i Slot Assignments

2.6 Enclosure Reassembly

Once cabling is complete, position the backplate over the enclosure and reinstall the backplate screws. Use the torque pattern shown in Figure 2-5 to prevent distorting the backplate gasket. Torque screws to 15 in-lb (1.7

N-m).

2.7 CPU Board Removal

If you must remove the 720i CPU board, use the following procedure:

1. Disconnect power to the indicator. Remove backplate as describe page 6.

2. Unplug connectors for power to the board, serial co

mmunications, digital I/O, and any

installed option cards.

3. Remove any installed option cards.

4. Remove the five phillips head sc kep nut from the CPU board.

5. Remove CPU board from the enclosure. If necessary

, cut cable ties to shift cables out of

the way.

To replace the CPU board, reverse the above procedure. Be sure to reinstall cable ties to secure all

bles inside the indicator enclosure.

d in Section 2.2 on

rews and the

Figure 2-5. 720i Enclosure Backplate

10 720i Installation Manual

Torqued screws may become less tight as the gasket is compressed during torque pattern, therefore a second torque is required using the same pattern and torque value.

2.8 Battery Replacement

WARNING

The lithium battery on the CPU board maintains the real-time clock and protects data stored in the system RAM when the indicator is not connected to AC power.

Data protected by the CPU boar and date, truck and tare memory, and onboard database information.

Revolut ion I II

Use

™

to store a copy of the indicator configuration on a PC before attempting battery replacement. If any data is lost, the indicator configuration can be restored from the PC.

Watch for the low battery warning on the LCD display and periodically check

the battery voltage on both the CPU board and on any installed memory option cards. Batteries should be replaced when the indicator low battery warning comes on, or when battery voltage falls

d battery includes time

Replacement Procedure

For best results, replace the battery while in weigh mode and with AC power applied. Use care not to

bend the battery retaining spring. If the battery must be replaced with power removed, do

ollowing immediately after restoring power:

the f

1. Place indicator in setup mode.

2. Go to the Version menu and press the

RSConfig

softkey. If connected using Revolution III, configuration can be reset by using monitor mode to enter the RESETCONFIGURATION command followed by the RS command.

See Figure 2-3 on page 9 for CPU board battery location and orientation (positive side up).

Risk of explosion if battery is replaced with incorrect type. Dispose of batteries per manufacturer instruction.

to 2.2 VDC. Life expectancy of the battery is ten years.

2.9 Replacement Parts and Assembly Drawings

2.9.1 Universal Model

Table 2-6 lists replacement parts and parts kit contents for the 720i universal enclosure model, including all parts referenced in Figures 2-6 through 2-8.

Ref Number PN Description (Quantity) See Figure

1 101257 Switch panel membrane, universal (1) 2-6

2 53308 Model/serial number label (1)

3 101263 Enclosure, universal (1)

4 103988 Tilt stand washer

5 103610 Tilt stand knobs (2),

6 67531 Tilt stand (1)

7 15628 Cord grip, 1/2 NPT (1)

8 15626 Cord grips, PG9 (3)

9 15630 Lock nut for 1/2 NPT cord grip (1)

10 68600 Cord grip, PG11 (1)

11 15627 Lock nuts, PCN9 (3)

12 68601 Lock nut, PG11 (1)

13 45043 Ground wire, 4 in w/ No. 8 eye connector (1)

14 102887 Display board assembly, universal (1) 2-7

15 85202 Power cord assembly, 115 VAC and 230 VAC North American units (1) 2-6

85203 Power cord assembly, 230 V

16 67885 Standoffs, M-F, 4-40NC x 3/4 (2) 2-7

17 14618 Kep nuts, 4-40NC hex (3)

18 103443 CPU board mounting strip (1)

19 106788

20 102376 Backplate gasket, universal (1) 2-7

21 75062 Sealing washers (4)*

22 14862 Machine screws, 8-32NC x 3/8 (4)*

720i CPU board (PCE Version) (1)

s (2), in parts kit

in parts kit

AC European units (1) —

Table 2-6. Universal Model Replacement Parts

Installation 11

Ref Number PN Description (Quantity) See Figure

23 14626 Kep nuts, 8-32NC (7)* 2-8

24 53307 Label (1) 2-7

25 69291 3V Lithium coin battery

26 103989 Standoffs, F-F, 4-40 x 1.06 (3)

27 14825 Machine screws, 4-40NC x 1/4 (18)

28 102888 LCD display module, 240x64, universal (1)

29 16861 High voltage warning label (1)

30 67796 Power supply cable assembly, to CPU board (1)

31 67613 Power supply, ±6VDC, 25W (1)

32 103442 Power supply bracket (1)

33 103936 Component plate (1) 2-6

35 16892 Ground/Earth label (1) 2-8

36 15134 Lock washers, No. 8, Type A (3)

37 30376 Nylon seal ring for 1/2 NPT cord grip (1) 2-6

38 30375 Nylon seal rings for PG9 cord grips (3)

39 68599 Nylon seal ring for PG11 cord grip (1)

40 102377 Enclosure backplate, universal (1) 2-7

— 103458 Ribbon cable assembly, 7 in, 20-pin female, universal (1) —

— 103609 Cable assembly, CPU-to-display, universal (1) —

* Additional parts included in parts kit.

Universal Model Parts Kit Contents

104033

103988 Tilt stand washers (2)

103610 Tilt stand knobs (2)

42149 Rubber feet for tilt stand (4)

30623 Machine screws, 8-32NC x 7/16 (3)

14626 Kep nuts, 8-32NC (4)

14862 Machine screws, 8-32NC x 3/8 (5)

15134 Lock washers, No. 8, Type A (4)

15631 Cable ties (5)

15665 Reducing gland for 1/2 NPT cord grip (1)

19538 Cord grip plugs (4)

53075 Cable shield ground clamps (4)

75062 Sealing washers (8)

71344 10-position screw terminal for J6 (1)

76513 4-position screw terminals for J3 and J5 (2)

76514 6-position screw terminals for J1, J2 and J4 (3)

94422 Capacity label (1)

720i Software Tool Kit CD (1)

12 720i Installation Manual

Table 2-6. Universal Model Replacement Parts (Continued)

39 10

Figure 2-6. 720i Universal Model Assembly, Enclosure and Tilt Stand

Installation 13

From Power Supply

Ground wire (13) to backplate (22)

Ground wire from power cord (15)

Grounding Stack

14 720i Installation Manual

Figure 2-7. 720i Universal Model, CPU Board and Backplate

Figure 2-8. 720i Universal Model, Grounding Detail

2.9.2 Panel Mount Controller

Table 2-7 lists replacement parts and parts kit contents for the 720i panel mount controller, including all parts referenced in Figure 2-9 on page 16.

Ref Number PN Description (Quantity)

1 103314 Panel mount controller cover (1)

2 103677 Panel mount controller connector label (1)

3 101263 Enclosure, universal (1)

3 67796 Power supply cable assembly

4 69291 3V Lithium coin battery

5 106788

6 14822 Machine screws, 4-40NC x 1/4 (10)

7 101264 Panel mount controller enclosure (1)

8 53308 Labels (2)

9 14825 Machine screws, 4-40NC x 1/4 (2)

10 103681 AC feed-through header (1)

11 16892 Ground/Earth label (1)

12 15601 Ground wire, 6 in w/ No. 8 eye

13 67885 Standoffs, M-F 4-40NC x 1.25 (2)

14 67613 Power supply, ±6VDC, 25W (1)

15 85494 Power supply cover (1)

16 16861 High voltage warning label (1)

17 54206 Machine screw, fillister h

18 14626 Kep nuts, 8-32NC hex (2)

19 14839 Machine screws, 6-32NC x 1/4 (2)

20 53307 Label (1)

21 15134 Lock washers, No. 8, Type A (2)

22 71698

720i CPU board assembly (PCE Version) (1)

Polyurethane foam strip (1)

, to CPU board (1)

connector (1)

ead, 6-32NC x 3/8 (1)

Panel Mount Controller Parts Kit Contents

104033

15888 3-position terminal block (1)

71344 10-position screw terminal for J6 (1)

76513 4-position screw terminals for J3 and J5 (2)

76514 6-position screw terminals for J1, J2 and J4 (3)

14626 Kep nut, 8-32NC hex (1)

14862 Machine screws, 8-32NC x 3/8 (2)

15134 Lock washers, No. 8 Type A (7)

15694 No. 8 crimp connector (1)

53075 Cable shield ground clamps (4)

30623 Machine screws, fillister head, 8-32NC x 7/16 (2)

94422 Capacity label (1)

720i Software Toolkit CD (1)

Table 2-7. Panel Mount Controller Replacement Parts

Installation 15

Figure 2-9. Panel Mount Controller Assembly

16 720i Installation Manual

2.9.3 Panel Mount Display

Table 2-8 lists replacement parts and parts kit contents for the 720i panel mount remote display unit, including all parts referenced in Figure 2-10.

Ref Number PN Description (Quantity)

1 101256 Switch panel membrane, panel

2 101265 Faceplate, panel mount display (1)

3 68719 Faceplate gasket, panel mount display (1)

4 102605 Backplate, panel mount display

5 14822 Machine screws, 4-40NC x 1/4 (6)

6 101239 Remote display board assembly (1)

7 53308 Label (1)

8 69787 Clinching bracket (1)

9 82426

Panel Mount Remote Display Parts Kit Contents

76514 6-position screw terminal (1)

94422 Capacity label (1)

53075 Cable shield ground clamp (1)

71522 Machine screws, 8-32NC x 1/4 (4)

82425 Machine screws, 10-32NF x 1.50 (7)

Backing plate, panel mount display (1)

Table 2-8. Panel Mount Display Unit Replacement Parts

mount display (1)

(1)

Figure 2-10. 720i Panel Mount Display Assembly

Installation 17

3.0 Configuration

Menu:

Save & Exit

Audit Trail

Configuration

Test Operations

Contrast Adj.

Exit

Note

To configure the 720i indicator, press the MENU key on the front panel (only if jumper J9 is installed), press the

Down key to select Configuration, then press Enter.

Detailed descriptions of the configuration menus are provided in Section 3.2 on page 20.

When configuration is complete, press the softkey to exit setup mode. Save & Exit writes all parameter changes to NV RAM before returning to normal mode.

3.1 Configuration Methods

The 720i indicator can be configured by using the front panel keys to navigate through a series of configuration menus or by sending commands or configuration data to an indicator serial port. Configuration using the menus is described in Section 3.1.3 on page 19.

Configuration using the serial port can be

complished using either the serial command set

ac described in Section 10.1 on page 86 or the

® configuration utility and there are two software

III

modules available:

720i PCE

•

720i Batching

Some configuration parameters cannot be accessed through the configuration menus.

Revolution III provides the most complete

and efficient configuration interface for the

720i.

Save & Exit

Revolution

Figure 3-1. 720i Menu Display

2. With both indicator and PC powered off, connect

the PC serial port to the RS-232 pins on the indicator serial port or to the optional USB communications card.

3. Power up the PC and the indicator. To enter up mode, see “Configuration” above.

set

4. Start the

Revolution II I program.

3.1.1 Revolution Configuration

The Revol uti on II I configuration utility provides the preferred method for configuring the

Revolution III runs on a personal computer to set

configuration parameters for the indicator. When

Revolutio n III configuration is complete, configuration

data is downloaded to the indicator.

Revolution III supports both uploading and

downloading of indicator configuration data. This capability allows configuration data to be retrieved from one indicator, edited, then downloaded to another indicator with an identical hardware configuration.

To use

18 720i Installation Manual

720i indicator.

Revolution II I , do the following:

1. Install

Revolution III on an IBM-compatible

personal computer. See Section 5.0 on page 50 for detailed hardware and software requirements.

Figure 3-2. Revolution III Display for 720i PCE Version

Revolut ion I II

provides online help for each of its configuration displays. Parameter descriptions provided in this manual for front panel configuration can also be used when configuring the indicator using

Revolution III: The interface is different, but the

parameters set are the same. See Section 5.0 on page 50 for more information about

Revolution III to configure the 720i.

using

3.1.2 Serial Command Configuration

CONFIG

PORT 4

The serial command set can be used to configure the

720i indicator using either a personal computer,

terminal, or remote keyboard. Like

Revolution III,

serial command configuration sends commands to the indicator serial port; unlike

Revolution II I, serial

commands can be sent using any external device capable of sending ASCII characters over a serial connection.

Serial commands duplicate the functions available

the indicator front panel and provide some

using functions not otherwise available. Serial commands can be used to simulate pressing front panel keys, to configure the indicator, or to dump lists of parameter settings. See Section 10.1 on page 86 for more information about using the

3.1.3 Front Panel Configuration

serial command set.

By default, the 720i is configured to use the installed single-channel A/D as the source for Scale 1. To configure the

720i for serial scale support, use the

CONFIG submenu under the SCALES menu. For example: to configure a serial scale, set the serial

input function (SERI

AL menu) for Port 4 (or Port 7, if using a serial expansion card) to SCALE or INDUST (see Section 3.2.2 on page 33). Return to the top-level SCALES menu, then go Configuration, Configuration), then source options. Use the change the default

Right to CONFIG (Scale Hardware

Down once more to show the scale

Right or Left navigation key to

A/D value to PORT 4 (or PORT 7) as

Down to Scale 1

shown in Figure 3-3.

Figure 3-3. Scale Hardware Configuration Display

See Section 11.3 on page 102 for more information about configuring serial scales.

3.1.4 Multi-Range and Multi-Interval Scales

The 720i supports multi-range and multi-interval scales of either two or three ranges or intervals.

Multi-range scales provide

two or three ranges, each extending from zero to the maximum capacity specified for the range, that can specify different scale display divisions. The scale interval range changes as the applied weight increases but does not reset to lower range until the scale returns to zero.

Multi-interval s

cales divide the scale into two or three partial weighing ranges, each with different scale display divisions. The scale interval changes with both increasing and decreasing loads applied.

To configure a multi-range or multi-interval scale, use the SPLIT parameter to select 2RNG or 3RNG (for multi-range scales), or

2INTVL or 3INTVL (for multi-interval scales). Selecting a SPLIT value other than OFF allows specification of decimal point, display divisions, and maximum capacity for each range or interval.

The SPLIT parameter is used to enable multi-range or multi-interval. The S

PLIT parameter is in the SCALES menu, see Figure 3-7, and Table 3-2. After setting the SPLIT parameter, the

Format menu selection will

change as shown in Figure 3-9, and Table 3-4. If using streaming with multi-range or

the stream must be set to Custom in

multi-interval,

Revolution III. The

Tokens for Secondary and Tertiary Units must be set to L or K to match the Primary, refer to the Serial Menu, Tokens Parameter, in Section 3.2.2 on page 33. They can be set using

Revolution III or through the front

panel. In multi-range, each range has its own capacity and

display division, extending from ze

ro. The scale display division will increase at the entered range capacities, either two or three ranges. Once the range has increased to the next level, the display division will remain in new range until the scale returns to zero. The tare value can be taken in any range.

For example,

Range 1 is 0 - 3000 x 1 lb. Range 2 is 0 - 10,000 x 5 lb.

In multi-interval, the scale has one capacity, which is segmented into weighing intervals, either two or three intervals, each with different display division sizes. As the weight value exceeds an interval or set interval, the display division will increase, as the weight falls below an interval or set interval, the display division will decrease. The tare can only be taken in the first interval.

For example,

Range 1 is 0-30 x 0.01 lb. Range 2 is 30 - 60 x 0.02 lbs.

Configuration 19

3.2 Menu Structures and Parameter Descriptions

SCALES SERIAL

FEATURE

PFORMT DIG I/O ALGOUT VERS

720i Batching Version only see page 57

SETPTS

Move LEFT / Previous

Move RIGHT / Next

ENTER value

Move UP

Move DOWN

Access MENU

The 720i indicator can be configured using a series of menus accessed through the indicator front panel when the indicator is in setup mode. Table 3-1 summarizes the functions of each of the main menus.

Menu Menu Function

SCALES Configuration Configure and calibrate scale

SERIAL Serial Configure communications ports

FEATURE Feature Set date and time formats, truck

initial consecutive number value, and define softkeys.

PFORMT Print Format Set port used for header, gross, net, truck in/out, and auxili

Section 6.0 on page 52 for more information.

SETPTS Setpoints

DIG I/O Digital I/O Assign digital input/output functions

ALGOUT Analog Output Configure analog output modul

VERSION Versi on Display installed software version number. The RSConfig softkey on the V

Configure setpoints and batching

be used to restore all configuration parameters to their default values.

Table 3-1. 720i Menu Summary

The following sections provide graphic representations of the 720i menu structures and tables describing the menu parameters. Default values are shown in bold type; numeric ranges and string values are shown in italic type. Parameters shown surrounded by a dotted-line box only appear under the special circumstances explained under each box.

mode, passwords, keyboard locks, regulatory mode, and

ary print ticket formats. See

mode. Only available in the 720i Batching version.

e. Used only if analog output option is installed.

ersion menu can

Four front panel keys are used as directional keys to navigate thro ugh the menus in setup m ode (see Figu re 3-5).

UNITS and TARE keys scroll left and right (horizontally) on the same menu level; ZERO and GROSS/NET move

The up and down (vertically) to different menu levels. The values within the menus. Press the direction provided by the key when navigating through the setup menus.

20 720i Installation Manual

Figure 3-4. Configuration Menu Flow

Figure 3-5. Front Panel Key Functions in Setup Mode

MENU key to show the system menu. A label on each of these keys identifies the

PRINT key serves as an Enter key for selecting parameter

1st Level

Parameter

Default value Value

When moving through values below the ﬁrst menu level, press to return to the level above. Press or to move to the next parameter on the level above.

1st Level

Parameter

2nd Level

Parameter

2nd Level

Parameter

Value

Figure 3-6. Setup Mode Menu Navigation

To select a parameter, press or to scroll left or right until the desired menu group appears on the display, then press

to move down to the submenu or parameter you want. When moving through the menu parameters, the

default or previously selected value appears first on the display.

Configuration 21

3.2.1 SCALES Menu

SCALES SERIAL FEATURE PFORMT DIG I/O ALGOUT VERS

SCALE 1

GRADS ZRANGE MOTBAND

OVRLOAD

SSTIME

DIGFLT1

DIGFLT2

10000

number

ZTRKBND

number

1.900000

number

FS+2%

FS+9D

FS+1D

number

128

256

DFSENS

RATTRAP

DFTHRH

PWRUPMD TAREFN

32OUT 64OUT

2OUT

8OUT

4OUT

16OUT

128OUT

20D 50D

250D

10D

100D

NONE

200D

OFF

SMPRAT

960HZ

7.5HZ

30HZ

240HZ

120HZ

480HZ

15HZ 60HZ

DELAY

BOTH

PBTARE

NOTARE

KEYED

See

FORMAT

Submenu

1 2

DIGFLT3

ACCUM

CALIBR

OFF

VISIBL

OFF

FORMAT

See

CALIBR

Submenu

128

256

1 2

128

256

1 2

WMTTHRH

number

1000

SPLIT

PEAK HOLD

OFF

BI-DIR

NORMAL

AUTO

3INTVL

3RNG

2RNG

2INTVL

OFF

Specify for

SPLIT = OFF

CONFIG

SETPTS

720i Batching

ersion only

see page 57

The SCALES menu is shown in Figure 3-7. The FORMAT submenu is shown in Figure 3-8 on page 26; the CALIBR submenu is shown in Figure 3-10 on page 32. Parameters shown in each diagram are described in the table following that diagram.

22 720i Installation Manual

Figure 3-7. SCALES Menu

SCALES Menu

Note

Parameter Choices Description

Level 2 submenus

SCALE 1 Allows configuration and calibration of each scale

CONFIG Scale hardware configuration (A/D or serial scale)

Level 3 submenus

GRADS 10000

1–9999999

SPLIT OFF

2RNG 3RNG 2INTVL 3INTVL

FORMAT PRIMAR

SECNDR TERTIA ROC

ZTRKBND 0

number

Specifies the number of full scale graduations if SPLIT=OFF multi-interval scales (SPLIT display divisions specified for the range or interval.)

The value entered must be in t requirements and environmental limits on system resolution.

To calculate GRADS, use the formula: GRADS = Capaci

Display divisions are specified under

Specifies whether the scale is full-range (OFF), m (2INTVL, 3INTVL). For multi-range and multi-interval scales, see the submenu shown in Figure 3-9 on page 30 and parameter descriptions in Ta bl e 3-4 on page 31.

For standard scales (SPLIT=OFF), see Level 4 submenu descriptions in Tab le 3-3 on page 27.

For multi-range and multi-interval scales, see Tab l e 3-4 on page 31.

Automatically zeroes the scale when within the ZRANGE and scale is at standstill. Specify the zero tracking band in ± display divisions. Maximum legal value varies depending on local regulations.

For scales using linear calibration, do not set the zero tracking band to a value greater than that specified for the first linearization point.

 OFF), the GRADS value is derived from the capacity and

he range 1–9999999 and should be consistent with legal

the FORMAT submenu.

within the range specified, as long as the input is

. (For multi-range and

ty / Display Divisions.

ulti-range (2RNG, 3RNG), or multi-interval

ZRANGE 1.900000

number

MOTBAND 1

number

SSTIME 10

number

OVRLOAD FS+2%

FS+1D FS+9D FS

WMTTHRH 1000

number

Selects the range within which the scale can be zer

1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at standstill to zero the scale. Use the default value for legal-for-trade applications.

Sets the level, in display divisions, at which detected for 1 second or more, the standstill symbol lights. Some operations, including print, tare, and zero, require the scale to be at standstill. Maximum legal value varies depending on local regulations.

If this parameter is set to 0, the standstill an operations including zero, print, and tare will be performed regardless of scale motion. If 0 is selected, ZTRKBND must also be set to 0.

Specifies the length of time the scale must be ou the scale is considered to be at standstill. Values greater than 10 are not recommended.

Determines the point at which the displayed. Maximum legal value varies depending on local regulations.

Specifies the minimum number of grads requir recorded number of weighments.

display blanks and an out-of-range error message is

oed. The 1.900000 default value is ±

scale motion is detected. If motion is not

nunciator will be set continuously on, and

t of motion, in 0.1-second intervals, before

ed for a weighment to be added to the

Table 3-2. SCALES Menu Parameters

Configuration 23

Note

SCALES Menu

Parameter Choices Description

DIGFLT1 DIGFLT2 DIGFLT3

DFSENS 2OUT

DFTHRH NONE

RATTRAP OFF

SMPRAT 30HZ

PWRUPMD GO

4 8 16 32 64 128 256 1 2

4OUT 8OUT 16OUT 32OUT 64OUT 128OUT

2D 5D 10D 20D 50D 100D 200D 250D

120HZ 240HZ 480HZ 960HZ

7.5HZ 15HZ 60HZ

DELAY

Selects the digital filtering immediate area of the scale.

Choices indicate the number of A/ displayed reading. A higher number gives a more accurate display by minimizing the effect of a few noisy readings, but slows down the settling rate of the indicator.

When configuring non-A/D scales, set the DIGFLTx parameters to 1 to disable filtering.

See Section 11.7 on page 107 for more infor

Digital filter cutout sensitivity. Specifies the number of c outside the filter threshold (DFTHRH parameter) before digital filtering is suspended.

See Section 11.7 on page 107 for more information about digital filtering.

Digital filter cutout threshold. Specifies the filter thr specified number of consecutive scale readings (DFSENS parameter) fall outside of this threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.

See Section 11.7 on page 107 for more information about digital filtering.

Enables RATTLETRAP vibrations caused by mechanical noise from nearby machines but may increase settling times over standard digital filter selections.

Sample rate. Selects measurement rate, in samples per second, of the analog-to-digital converter Hz value may be too fast to provide the desired stability in some static weighing applications.

Power up mode. In GO mode, the indicator goes in power up display test.

. Lower sample rate values provide greater signal noise immunity: the default 120

rate used to reduce the effects of mechanical vibration from the

D conversions per update that are averaged to obtain the

digital filtering. RATTLETRAP is most effective at filtering repeating

mation about digital filtering.

onsecutive readings that must fall

eshold, in display divisions. When a

to operation immediately after a brief

TAREFN BOTH

NOTARE PBTARE KEYED

ACCUM OFF

VISIBL ON

OFF

24 720i Installation Manual

In DELAY mode, the indicator performs a power up displa warm up period. If no motion is detected during the warm up period, the indicator becomes operational when the warm up period ends; if motion is detected, the delay timer is reset and the warm up period repeated.

Enables or disables push-button and keyed

BOTH: Both push-button and ke NOTARE: No tare allowed (gross mode only) PBTARE: Push-button tares enabled KEYED: Keyed tare enabled

Accumulator. Specifies whether the scale accumulator is enabled. If enabled, accumulation occurs whenever a print operation is performed.

Scale visibility. Specifies whether scale data is displayed.

tares. Possible values are:

yed tares are enabled

y test, then enters a 30-second

Table 3-2. SCALES Menu Parameters (Continued)

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