Rice Lake 520 User Manual

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Page 1

520

Digital Weight Indicator

Version 1.11

Installation Manual

68973 Rev A

Page 2

Page 3

Technical training seminars are available through Rice Lake Weighing Systems.

Course descriptions and dates can be viewed at www.ricelake.com/training

or obtained by calling 715-234-9171 and asking for the training department.

About This Manual ................................................................................................................................... 1

Safety ........................................................................................................................................... 1

1.0 Introduction.................................................................................................................................. 2

1.1 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 Front Panel Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3.1 Toggle Gross/Net Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3.2 Toggle Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3.3 Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3.4 Acquire Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3.5 Remove Stored Tare Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.6 Keyed Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.7 Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.8 Front Panel Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.9 Display or Change Setpoint Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.10 Turn Setpoint On or Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.11 Display or Change Checkweigh Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.12 Set Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.13 Set Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.14 Display Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3.15 Count Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3.16 Peak Hold Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.0 Installation ................................................................................................................................... 6

2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1.1 Stainless Steel Panel Mount Model Parts Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1.2 Desktop Model Parts Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Panel Mount Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4.1 Load Cells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4.2 Panel Mount Parts Kit, PN 82427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4.3 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4.4 Condec UMC2000 Conversion Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4.5 Ethernet Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.4.6 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.5 Analog Output Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.6 CPU Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.7 Display Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.8 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.9 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.10 Replacement Parts (Desktop Model Specific) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.0 Configuration ............................................................................................................................. 17

3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1.1 Revolution Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1.2 EDP Command Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1.3 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Rice Lake Weighing Systems is an ISO 9001 registered company.

Specifications subject to change without notice.

Version 1.11, May 22, 2013

Contents i

Page 4

3.2 Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Rice Lake continually offers web-based video training on a growing selection

of product-related topics at no cost. Visit www.ricelake.com/webinars.

3.2.1 Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.2.2 Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.2.3 Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.2.4 Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.2.5 Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.2.6 Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.2.7 Setpoints Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.2.8 Digital Input Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3.2.9 Analog Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3.2.10 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.0 Calibration ................................................................................................................................. 40

4.1 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.2 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4.3 Revolution® Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4.4 More About Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.4.1 Adjusting Final Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.4.2 Gravity Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

5.0 Using Revolution®..................................................................................................................... 44

5.1 Installing and Starting the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.1.1 To Install Revolution From Diskette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.1.2 To Install Revolution by Downloading from the Web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.2 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.2.1 New Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.2.2 Opening an Existing Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.2.3 Saving a Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.3 Downloading to the Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.4 Getting Data from Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.5 Revolution Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.0 Counting Operations .................................................................................................................. 46

7.0 Checkweigh Mode ..................................................................................................................... 47

8.0 Peak Hold Mode......................................................................................................................... 49

9.0 EDP Commands.......................................................................................................................... 50

9.1 The EDP Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.1.2 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.1.3 The RESETCONFIGURATION Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.1.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.1.5 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.1.6 IQ310A Compatible Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

9.1.7 Batching Control Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

10.0 Print Formatting ......................................................................................................................... 61

10.1 Print Formatting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

10.2 Default Ticket Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

10.3 Customizing Print Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

10.3.1 Using the EDP Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.3.2 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.3.3 Using Revolution® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

11.0 Setpoints .................................................................................................................................... 65

11.1 Batch and Continuous Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11.2 Setpoint Menu Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

11.3 Batching Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

ii 520 Indicator Installation Manual

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12.0 Appendix .................................................................................................................................... 73

12.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

12.1.1 Displayed Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

12.2 Using the HARDWARE Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

12.3 Using the XE EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

12.4 Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

12.5 TARE and ZERO Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

12.6 Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

12.6.1 Continuous Output Serial Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

12.6.2 Demand Output Serial Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

12.6.3 RS-485 Data Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

12.7 Custom Stream Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

12.8 Stream Formatting Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

12.8.1 Toledo 8142 Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

12.8.2 Cardinal 738 Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

12.8.3 Weightronix WI 120 Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

12.9 ASCII Character Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

12.10 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

12.10.1 DIGFLTx Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

12.10.2 RATTLETRAP® Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

12.10.3 DFSENS and DFTHRH Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

12.10.4 Setting the Digital Filter Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

12.11 Conversion Factors for Secondary Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

12.12 Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

12.13 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

12.14 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

520 Limited Warranty............................................................................................................................. 89

For More Information ............................................................................................................................. 90

Contents iii

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iv 520 Indicator Installation Manual

Page 7

About This Manual

WARNING

Important

CAUTION

WARNING

This manual is intended for use by service technicians responsible for installing and servicing IQ plus® 710 digital weight indicators.

This manual applies to indicators using Version 1.11 of the 52 Configuration and calibration of the indicato

r can be accomplished using the indicator front panel keys, the EDP

command set, or Version 3.0 or later of the Revolution

0 software.

configuration utility. See Section 3.1 on page 17 for

information about configuration methods.

Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems website at

The Operator

Card included with this manual provides basic operating instructions for users of the 520.

www.rlws.com.

Please leave the Operator Card with the indicator when installation and configuration are complete.

Safety

Safety Symbol Definitions

Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation

Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.

Safety Precautions

Do not operate or work on this equipment unless you have read and understand the instructions and warnings in this manual. Failure to follow the instructions o death. Contact any Rice Lake Weighing Systems dealer for replacement manuals. Proper care is your responsibility.

Some procedures described in this manual require work inside the indicator are to be performed by qualified service personnel only.

General Safety

Failure to heed may result in serious injury or death. DO NOT allow minors (children) or inexper DO NOT operate without all shields and guards in place. DO NOT jump on the scale. DO NOT use for purposes other than weight taking. DO NOT place fingers into slots or possible pinch points. DO NOT use any load-bearing component that is wo DO NOT use this product if any of the DO NOT exceed the rated load limit of the unit. DO NOT make alterations or modifications to the unit. DO NOT remove or obscure warning labels. DO NOT use near water. Before opening the unit, ensure the power cord Keep hands, feet and loose clothing away from moving parts.

ienced persons to operate this unit.

rn beyond 5% of the original dimension.

components are cracked.

is disconnected from the outlet.

that, if not avoided may result in minor or moderate injury.

r heed the warnings could result in injury or

enclosure. These procedures

1 520 Indicator Installation Manual

Page 8

1.0 Introduction

The 520 is a single-channel digital weight indicator housed in a panel mount enclosure. The front panel bezel can be sealed to a NEMA 4X/IP65 rating. The front panel consists of a 5-button keypad; a large, seven-digit, 14-segment, vacuum fluorescent display; two-character dot-matrix annunciator field; and 16-character dot-matrix prompt field. Features include:

• Drives up to 8 350or 16 700 load cells

• Supports 4- and 6-wire load cell connections

• Three configurable digital inputs

• Four digital outputs

• Electronic data processing (EDP) port for full duplex RS-232 or half duplex RS-485 communications at up to 19200 bps

• Printer port for full duplex RS-232 and simplex 20 mA current loop communications at up to 19200 bps

• Optional DeviceNet™ interface for communications network with Allen-Bradley® controllers

• Optional Remote I/O Interface for communication with Allen-Bradley PLC® and SLC™ controllers

• Optional Ethernet/IP interface for Allen-Bradley PLC and other Ethernet/IP master devices

• Optional Profibus® DP interface for network communications

• Optional Ethernet TCP/IP interface for 10-Base T network communications

• Optional BCD interface for 5 VDC TTL

• Optional analog output module provides 0–10 VDC or 4–20 mA tracking of gross or net weight values

• Available in 115 VAC and 230 VAC versions

1.1 Operating Modes

The 520 has four modes of operation:

Normal mode

Normal mode is the weighing mode of the indicator. The indicator displays gross or net weights as required, using the secondary display to indicate scale status and the type of weight value displayed.

Setup mode

Most of the procedures described in this manual require the indicator to be in setup mode, including configuration and calibration.

To enter setup mode, remove the large fillister head screw from the enclosure backplate. Insert a screwdriver or a similar tool into the access hole and press the setup switch once. The indicator display changes to show the

CONFIG.

word

Test mode

Test mode provides a number of diagnostic functions for the 520 indicator. Like setup mode, test mode is entered using the setup switch. See test mode.

Front Panel Setup mode

Front panel setup mode is used to change setpoint and/or checkweigh values and to set the time and date. See Section 1.3.8 on page 4 for more information about entering front panel setup mode.

Section 12.13 on page 86 for more information about entering and using

1. DeviceNet™ is a trademark of the Open DeviceNet Vendor Association.

2. Allen-Bradley®, PLC®, and SLC™ are trademarks of Allen-Bradley Company, Inc., a Rockwell International company.

3. Profibus® is a registered trademark of Profibus International.

Introduction 2

Page 9

&/5&3 4".1-&.0%&

Figure 1-1. 520 Front Panel

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1.2 Front Panel Display

Figure 1-1 shows the 520 front panel keys and the key functions assigned in normal mode.

The 520 display is divided into three areas Figure 1-2):

• The primary display consists of seven large, 4-segment digits used to display weight data.

• A two-digit annunciator shows the units

asso

ciated with the displayed value: lb=pounds, kg=kilograms, oz=ounces, T=short tons, t=metric tons, LT=long tons, g=grams, GN=grains. The units can also be set to NONE (no units information displayed).

(see

The 16-digit secondary display is used to display the weigh

indicators, including standstill ( zero (

ing mode (Gross/Brutto or Net), status

) and center of

), Bar Graph and Checkweigh.

The symbols shown over the keys in Figure 1-1 (representing up, down, enter, left, right)

describe the key functions assigned in setup mode. In setup mode, the keys are used to navigate through menus, select digits within numeric values, and increment/decrement values. See Section 3.1.3 on page 18 for information about using the front panel keys in setup mode.

count mode, the displayed value is PC (Piece Count).

Figure 1-2. 520 Front Panel Display Areas

1.3 Indicator Operations

Basic 520 operations are summarized below:

1.3.1 Toggle Gross/Net Mode

Press the GROSS/NET key to switch the display mode from gross to net, or from net to gross. If a tare value has been entered or acquired, the net value is the gross weight minus the tare. If no tare has been entered or acquired, the display remains in gross mode.

Gross mode is indicated by the letters Brutto in OIML mode) on the secondary display; net mode is indicated by the letters

When piece count mode is enabled, the

Nt.

key toggles between Gross/Net/Piece Count.

3 520 Indicator Installation Manual

Gr (or Br for

GROSS/NET

1.3.2 Toggle Units

Press the UNITS key to switch between primary and secondary units. The units identifier is shown to the right of the primary display.

1.3.3 Zero Scale

1. In gross mode, remove all weight from the scale and wait for the standstill annunciator

(

2. Press the

ZERO key. The center of zero ( )

annunciator lights to indicate the scale is ze

roed.

1.3.4 Acquire Tare

1. Place container on scale and wait for the standstill annunciator (

Page 10

2. Press the TARE key to acquire the tare weight

Note

of the container.

3. Display shifts to net weight and shows the

Nt on the secondary display.

letters

1.3.5 Remove Stored Tare Value

1. Remove all weight from the scale and wait for the standstill annunciator (

2. Press the

ZERO key). Display shifts to gross weight and

shows the letters

TARE key (or, in OIML mode, the

Gr on the secondary display.

1.3.6 Keyed Tare

1. Hold the TA RE key for three seconds to display the current tare value.

2. Use the digit to change. Use the

RIGHT and LEFT keys to select which

UP and DOWN keys to

decrement the value.

3. Press

ENTER to accept the value.

A keyed tare will show “PT” next to the value when printed.

1.3.7 Print Ticket

1. Wait for the standstill annunciator ( ).

2. Press the

PRINT key to send data to the serial

port.

1.3.8 Front Panel Setup

Hold the UNITS key for three seconds to enter front panel setup mode. Use front panel setup to change setpoint and/or checkweigh values and to set the time and date.

1.3.9 Display or Change Setpoint Value

To display a setpoint value, enter front panel setup mode. Press setpoint number is displayed. The toggle through each setpoint that is operator accessible.

ENTER to display the setpoint value.

Press

DOWN

keys to increment/decrement the decimal value of the flashing digit. Press decimal point entry. decimal point placement. Press the accept the displayed value and return to the next value or setpoint number prompt.

DOWN or ENTER and the first available

LEFT/RIGHT keys

Setpoint Value and Preact Value can be accessible from the front panel in weigh mode.

To change the setpoint value, use the UP/

ENTER to move to the

LEFT/RIGHT keys adjust the

ENTER key to

Some indicator configurations may not allow setpoint values to be changed through the front panel or may change the setpoint value.

require a password to display or

1.3.10 Turn Setpoint On or Off

To turn a setpoint off at the front panel, enter front panel setup mode. Press available setpoint number is displayed. The

RIGHT

keys toggle through each setpoint that is operator accessible. Press and back on. Press

DOWN or ENTER and the first

LEFT/

DOWN to turn the setpoint off

ENTER to display and edit the

setpoint value.

Some indicator configurations may not allow setpoints to be turned off through the front

or may require a password to turn the

panel setpoint on and off.

1.3.11 Display or Change Checkweigh Value

To display a checkweigh value, enter front panel setup mode. Press checkweigh value is displayed. The

DOWN or ENTER and the first available

LEFT/RIGHT keys

toggle through each checkweigh value that is operator accessible. Press

ENTER to display the checkweigh

value. To change the checkweigh value, use the

UP/DOWN

keys to increment/decrement the decimal value of the flashing digit. Press point entry.

LEFT/RIGHT keys adjust the decimal point

placement. Press the

ENTER to sequence to the decimal

ENTER key to accept the displayed

value and return to the next value or checkweigh value prompt. See Section 7.0 on page 47 for more information on checkweigh mode.

• Some indicator configurations may not allow

checkweigh values to be changed through the front panel or may require a password to display or change the checkweigh value.

• Setpoints remain configured but do not function while in

checkweigh mode.

1.3.12 Set Date

In front panel setup mode use the arrow keys to toggle

Date. Press DOWN or ENTER to enter the date in the

to format configured for the indicator: MMDDYY, DDMMYY, or YYMMDD.

1.3.13 Set Time

In front panel setup mode use the arrow keys to toggle

Time. Press DOWN or ENTER to enter the time in

to 24-hour format, then press the

ENTER key.

Introduction 4

Page 11

1.3.14 Display Accumulator

Note

The accumulator must be enabled before use in either normal mode or setpoint operations. Once enabled, weight (net weight if a tare is in the system) is accumulated whenever a print operation is performed using the

PRINT key, digital input, or serial command.

The scale must return to zero (net zero if a tare is in the system) before the next accumulation.

1. Press and hold the

G/N key for three seconds to

display the accumulated value if accumulator is enabled.

2. Press the the

The PRINT key only performs one accumulation. Weight must return to zero be

UP key to clear the accumulator or

PRINT key to print the accumulator.

fore another accumulation is allowed.

1.3.15 Count Display Mode

Count mode is entered by pressing the MODE (GROSS/

NET

) key from normal weighing mode when count mode is enabled. In count display mode, the display shows the number of parts rather than weight. The annunciator at the right side of the LCD display reads piece count (PC). Pressing the CFMT print format data string to the serial port.

If a sample weight has not yet been acquired, the indicat

or switches automatically to sample acquisition

mode (see Section 6.0 on page 46).

PRINT key sends the

1.3.16 Peak Hold Mode

The peak hold function is used to determine, display, and print the greatest net weight read during a weighing cycle.

A weighing cycle ends when the print command is

ven, or when the peak net weight is manually cleared

gi by the weight and operates independently of the display. For example, if the indicator is displaying gross weight, but AUTO peak hold is active, the display remains in gross, but the net peak weight is automatically printed when standstill is achieved at net zero.

ZERO or PRINT key. Peak hold tracks only net

Setpoint, time and date, and checkweigh value changes from weigh mode (press and hold the UNITS hold the G/N key), keyed tare display (press and hold the TARE key), and password entry front panel entry modes timeout after 10 seconds if there is no activity.

key), accumulator display (press and

5 520 Indicator Installation Manual

Page 12

2.0 Installation

CAUTION

This section describes procedures for connecting load cells, digital I/O, and serial communications cables to

520 indicator. Instructions for field installation of

the the analog output option and replacement of the CPU board are included, along with assembly drawings and parts lists for the service technician.

• Use a wrist strap to ground yourself and protect

components from electrostatic discharge (ESD) when working inside the indicator enclosure.

• This unit uses double pole/neutral fusing which could

eate an electric shock hazard. Procedures requiring

cr work inside the indicator must be performed by qualified service personnel only.

• The supply cord serves as the power disconnect for the

520. The power outlet supplying the indicator must be

installed near the unit and be easily accessible.

2.1 Unpacking and Assembly

Immediately after unpacking, visually inspect the 520 to ensure all components are included and undamaged. The shipping carton should contain the indicator, this manual, and a parts kit. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.

2.1.1 Stainless Steel Panel Mount Model Parts

Kit

The following items are found in the stainless steel panel mount model parts kit:

• Capacity label (PN 94422).

• Four 8-32NC x 1/4 machine screws (PN

522).

• Seven 10-32NFx machine screws (PN 82425).

• One 8-32NC hex kep nut (PN 14626).

• One welded clinching bracket (PN 69787).

• One 7-position screw terminal (PN 71343)

• Two 10-position screw terminals (P

• One 1/4-28NF slotted, drilled fillister head (PN 42

640).

• One three-position terminal block

• One stainless steel backing plate (PN 82426).

N 71344).

(PN 15888).

2.1.2 Desktop Model Parts Kit

The following items are found in the desktop model parts kit:

• Two 8-32NC hex kep nut (PN 14626)

• Two No. 8, Type A lock washers (PN 15134)

• Two 1/4 x 1/2 x 1/32 nylon washers

(PN 32394)

• Two 1/4 - 20, 2-prong black knobs

(PN 68403)

• Capacity label (PN 42350)

• One 7-position screw terminal (PN 71343)

• Two 10-position screw terminals (PN 71344).

2.2 Panel Mount Installation

Use the dimensions shown in Figure 2-1 on page 7 to lay out the panel cutout for mount enclosure. Use the dimensions shown in Figure 2-2 on page 7 to lay out the panel cutout for the desktop model enclosure. See Figure 2-3 on page 8 and Figure 2-4 on page 8 for enclosure dimensions.

Stainless Steel Panel Mount Installation

Once the cutout has been prepared, slide the enclosure into the cutout from the front of the panel. Slide the clinching bracket around the enclosure from inside the panel. Secure the bracket to the enclosure using the four 3/16" screws provided in the parts kit (PN 45386), then use the five 5/8" screws (PN 71523) to secure the clinching bracket to the panel door.

Desktop Panel Mount Installation

Once the cutout has been prepared, slide the enclosure into the cutout from the front of the panel. Secure the clinching brackets to the enclosure, then use the four screws from the parts kit (PN 78425) to secure the clinching brackets to the panel door.

the stainless steel panel

Installation 6

Page 13

Cutout in panel (dashed line)

Outline of interior housing (dotted line)

7.36

6.50

3.88

2.84

Outside perimeter of exterior faceplate (solid line)

Figure 2-1. 520 Stainless Steel Panel Mount Cut Out

Exterior perimeter of front ﬂange (solid line)

Cutout in Panel (dashed line)

Outline of housing (dotted line)

4x .13 R

7.55

7.37

3.62

3.80

7 520 Indicator Installation Manual

Figure 2-2. 520 Desktop Model Panel Mount Cut Out

Page 14

7.29

6.22

2.75

7.36

3.88

Figure 2-3. 520 Stainless Steel Panel Mount Dimensions

7.55

.12

3.80

7.27

.50

WARNING

Figure 2-4. 520 Desktop Dimensions

2.3 Enclosure Disassembly

Enclosure disassembly is not required to make connections for load cells, serial communications, or digital I/O. These connectors are all externally mounted on the back of the indicator.

Stainless Steel Panel Mount Model Disassembly

To remove the enclosure cover of the 520 panel mount model indicator, loosen and remove four Phillips head screws on outside of indicator (see Figure 2-9 on page 15).

Desktop Model Disassembly

To remove the enclosure cover of the 520 desktop model indicator, loosen and remove four Phillips head screws on back of indicator. Slide the enclosure off of the interior tray assembly of the indicator (see Figure 2-10 on page 16).

The 520 has no on/off switch. Before opening the unit, ensure the po disconnected from the power outlet.

wer cord is

2.4 Cable Connections

The 520 has three external connectors, a terminal connector for the power cord (the desktop has inlet connector), and a cutout for installed options. Enclosure disassembly is not required to make connections to load cells, communications, digital inputs, and digital outputs. These connectors are all externally mounted on the back of the indicator.

Cable connections for installed options use a cable assembly with a cover plate over See Tabl e 2-1 for option card addendum part numbers.

Option Addendum Part Number

BCD 76127

Remote I/O 69950

DeviceNet 69949

Profibus DP 69948

Ethernet 72117

Table 2-1. Option Card Addendum

the backplate cutout.

Installation 8

Page 15

2.4.1 Load Cells

RICE LAKE WEIGHING SYSTEMS

U19

J4 J5

1234567

123456789

Hot

AC Ground

Neutral

Note

To attach cable from a load cell or junction box, route the cable to the external J6 connector. Wire the load cell cable from the load cell or junction box to connector J6 as shown in Table 2-2. If using 6-wire load cell cable (with sense wires), open the enclosure cover (see Section 2.3) and remove jumpers JP1 and JP2 before reinstalling connector J6. For 4-wire

llation, leave jumpers JP1 and JP2 on.

insta

Connector Pin Function

J6 1 +SIG

2 –SIG

3 +SENSE

4 –SENSE

5 +EXC

6 –EXC

7 SHIELD

For 6-wire load cell connections, remove jumpers JP1 and JP2.

Table 2-2. J6 Pin Assignments

2.4.2 Panel Mount Parts Kit, PN 82427

Power connections to the 520 Panel Mount are shown below. This only applies to the panel mount.

Part number 15888 is used to connect AC power to

alloon number 12 of Figure 2-9 on page 15.

b Attach the wires per the diagram shown below.

2.4.3 Serial Communications

Attach serial communications cables to external connector J5. Connector J5 provides connections for the EDP (Electronic Data Processing) port, printer port, 20 mA current loop transmit signals, and RS-485 signals. Table 2-4 shows the pin assignments for connector J5.

2.4.4 Condec UMC2000 Conversion Connections

See Table 2-3 for information on load cell connections when replacing the Condec UMC2000 indicator with

e 520 desktop model indicator.

Pin-outs and connectors for serial communications and BCD are the same for bo

th units.

UMC2000 520 Desktop

1 5

2 2

3 1

4 6

5 3

6 4

Table 2-3. Load Cell Pin-outs

Figure 2-5. AC Power Cord Connection Location

9 520 Indicator Installation Manual

Page 16

LIMITR

8910

15 14 13

RICE LAKE WEIGHING SYSTEMS

100

U22

A/D Converter

U19

SETUP

U19

JP1

JP2

ISP

J4 J5 J6

U19

GND2

GND

GND1

ANALOG

TEST

+5V

TEST

–5V

TEST +3.3V

SHIELD

-EX

+EX

-SEN

+SEN

-SIG

+SIG

GND

EDPTX

GND

EDPRX3PRNTX

PRNRX

20MA-

20MA+

RS485

DGND

DIGIN 1

DIGIN 2

DIGIN 3

DIG OUT 1

DIG OUT 26DIG OUT 37DIG OUT 4

DGND

Figure 2-6. 520 CPU and Power Supply Board

Installation 10

Page 17

The EDP port supports RS-232 or RS-485 communications; the printer port provides active 20 mA output and full-duplex RS-232 communications. Both ports are configured using the SERIAL menu. See Section 3.0 on page 17 for configuration information.

Connector Pin Signal

J5 1 EDP TxD

2 GND

3 EDP RxD

4 Printer TxD

5 Printer RxD

6 –20 mA TxD

7 +20 mA TxD

8 RS-485A

9 RS-485B

10 GND

Table 2-4. J5 Pin Assignments

2.4.5 Ethernet Communications

Communications port J8 on the 520 CPU board is a special internal connection to the EDP port for RS-232 communications at up to 19200 bps. J8 can be used for wiring the Ethernet option card (PN 71986) to the indicator.

Connector Pin Signal

J8 1 TXD

2 GND

3 RXD

520

2.4.6 Digital I/O

Digital inputs can be set to provide many indicator functions, including all keypad functions. Digital inputs are active (on) with low voltage (0 VDC), inactive (off) at 5 VDC. Use the DIG IN menu to configure the digital inputs.

Digital outputs are typically used to drive other equipment. Outputs are designed to sink, rather than source, switching current. Each output is a normally open collector circuit, capable of sinking 250 mA when active. Digital outputs are wired to switch relays when the digital output is active (low, 0 VDC) with reference to a 5 VDC supply.

Use the SETPTS menu to configure digital outputs. Tabl e 2-6 shows the pin assignments for connector J4.

Connector Pin Signal

J4 1 GND

2 DI1

3 DI2

4 DI3

5 DO1

6 DO2

7 DO3

8 DO4

9 GND

10 +5V

Table 2-6. J4 Pin Assignments (Digital I/O)

control relays that

Table 2-5. J8 Pin Assignments (Ethernet)

11 520 Indicator Installation Manual

Page 18

2.5 Analog Output Card Installation

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+VNQFS

7

7

*

*

To install or replace the analog output option card, open the option card addendum part numbers.

Mount the analog output card on its standoffs in the location shown in Figure 2-7 on page 12 and plug the card input into conn the output cable to the analog output card as shown in Table 2-7. Set the mode select jumper for voltage or current output.

520 enclosure. See Table 2-1 on page 8 for

ector J2 on the 520 board. Connect

Use the ALGOUT menu to configure the analog output

rd when cabling is complete. See Section 12.12 on

ca page 86 for analog output calibration procedures.

Pin Signal

1 + Current Out

2 – Current Out

3 + Voltage Out

4 – Voltage Out

Table 2-7. Analog Output Card Pin Assignments

Figure 2-7. Analog Output Card Installation

2.6 CPU Board Removal

If you must remove the 520 CPU board, use the following procedure:

1. Disconnect power to the indicator.

2. Unplug connectors J6 (load cell cable), J5 (serial communications), and J4 (digital I/O). If an analog disconnect the analog output cable. See Figure 2-6 on page 10 for connector locations.

3. Unplug any installed option cards from the CPU board.

4. Remove brown and blue wire from J3 connector

5. Unplug ribbon cable from J1.

6. Remove four Phillips head screws each corner of CPU board.

7. Carefully lift CPU board out of enclosure.

output board is installed,

located in

To replace the CPU board, reverse the above procedure. Be sure to reinstall cable ties to secure all ca

bles inside the indicator enclosure.

Installation 12

Page 19

2.7 Display Board Removal



+

+



WARNING

If you must remove the 520 display board, use the following procedure:

1. Remove CPU board (see Section 2.6 above).

2. Remove four Phillips head sc board and carefully remove display board.

To replace the display board, reverse the above procedure

. Be sure to reinstall cable ties to secure all

cables inside the indicator enclosure.

rews in display

2.8 Battery Replacement

The lithium battery on the CPU board maintains the real-time clock and protects data stored in the system RAM when the indicator is not connected to AC power.

System RAM data includes prompts and keyboard locks. This information is and the indicator is disconnected from AC power. To prevent loss of data, do the following:

• When battery voltage gets low, the indicator splay shows

di when this warning is displayed. The battery should last seven years.

• Use the Revolution

EDP commands (see Section 9.1 on page 50) to store a copy of the indicator configurat on a PC before attempting battery replacement. If any data is lost, the indicator configuration can be restored from the PC.

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type re

commended by the manufacturer. Dispose of unused batteries according to the manufacturer’s instructions.

lost if the battery loses power

low bat. Replace the battery

configuration utility or

ion

Figure 2-8. VFD Board

13 520 Indicator Installation Manual

Page 20

2.9 Replacement Parts

CAUTION

Tabl e 2-9 lists replacement parts common to both models of the 520, including all parts referenced in Figure 2-9 on page 15. Refer to Tabl e 2-9 on page 16 for replacement parts specific to the

Ref Number PN Description (Quantity)

1 41401

1 68719

2 68718

3 68717

4 68716

5 75063

- 75064

- 75065

7 42640

8 15626

9 15627

10 14839

11 14822

12 69031

13 15631

14 15134

15 45043

16 14626

17 14621

18 16892

- 50532

19 69091

21 53308

22 69291

23 53307

24 54356

25 71001

- 45076

27 71616

- 45484

- 68659

- 73001

- 45107

* Additional parts included in parts kit. See Section 2.1.1 on page 5 for additional parts information.

** To protect against the risk of fire, replace fuses only with same type and rating fuse. See Section

12.14 on page 87 for complete fuse specifications. There an incorrect type.

Enclosure (1)

Faceplate gasket

Membrane switch overlay

Shroud

Faceplate

Board, assembly 115V

Board, assembly 230V North America

CPU board assembly, 230V European

Screw, 1/4-28 NF x 1/4

Cable, grip black PG9

Locknut, black PCN9

Screw, 6-32NC x 1/4

Screw, 4-40NC x 1/4

Power cord assembly

Cable tie, 3 inch nylon

Washer, lock no. 8, type A

Ground wire, 4 inch w/no. 8 eye connector

Kep nuts, 8-32NC hex (3)

Kep nuts, 6-32NC hex (4)

Earth ground label

Bezel (1)

Display ribbon cable

Label roll, 1.25 x 1.25

**CR1632 lithium coin battery

Label, 4.000 x 2.875

Screw, 8-32NC x 3/8

Polycarbonate lens

Bezel gasket (1)

520 J1-J3 connector label

**160 mA time-lag TR5 type fuse - 115V unit (Rev A, B, C, D)

**315 mA time-lag TR5 type fuse-115V unit (Rev E and above)

**Fuse - 230V unit North American

**Fuse - 230V unit European

desktop model.

is a risk of explosion if battery is replaced by

Revision E and higher boards use fuse 68659, 315mA to meet UL requirements.

Table 2-8. Panel Mount Replacement Parts

Installation 14

Page 21

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15 520 Indicator Installation Manual

Page 22

2.10 Replacement Parts (Desktop Model Specific)

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Tabl e 2-9 lists replacement parts specific to the 520 desktop model, including parts referenced in Figure 2-10 on page 16. Parts listed in Tabl e 2-10 on page 16 are common to both models of the 520.

Ref Number PN Description (Quantity)

1 41401

2 77198

3 77192 Enclosure

4 77193 Interior tray

— 15438 Power cord (NEMA 15-5)

— 72512 Power cord (ECC 7/7)

7 14857 8-32NC Phillips panhead screw (3)

8 71217 Drilled fillister head screw

15 40672 Ground wire, 9 in w/no. 8 eye connector

28 78745 AC input connector

29 78747 Blue wire assembly

30 78748 Brown wire assembly

31 32394 Nylon washer

32 68403 2 prong black knob

35 78856 Bushing

36 77195 Tilt stand

* Additional parts included in parts

Enclosure (1)

Membrane switch overlay

kit. See Section 2.1.2 on page 6 for additional parts information for the 520 desktop model.

Table 2-9. Desktop Model Replacement Parts

Figure 2-10. Desktop Model Assembly

Installation 16

Page 23

3.0 Configuration

To configure the 520 indicator, the indicator must be placed in setup mode. The setup switch is accessed by removing the large fillister head screw on the enclosure backplate. Switch position is changed by inserting a screwdriver into the access hole and pressing the switch.

When the indicator is placed in setup mode, the word

CONFIG is shown on the display. The CONFIG menu is

the first of ten top-level menus used for configuring the indicator. Detailed descriptions of these menus are given in Section 3.2. When configuration is complete, return to the CONFIG menu and press the key to exit setup mode, then replace the access screw.

(ZERO)

setup switch

3.1 Configuration Methods

The 520 indicator can be configured by using the front panel keys to navigate through a series of configuration menus or by sending commands or configuration data to the EDP port. Configuration using the menus is described in Section 3.1.3.

Configuration using the EDP port can be accomplished

ing either the EDP command set described in

us Section 9.0 or Version 3.0 or later of

configuration utility.

the Revolution

3.1.1 Revolution Configuration

The Revolution configuration utility provides the preferred method for configuring the Revolution runs on a personal computer to set configuration parameters for the indicator (see Section 5.0 on page 44). When Revolution configuration is complete, configuration data is downloaded to page 45). Figure 3-1 shows an example of one of the Revolution configuration displays.

the indicator (see Section 5.3 on

520 indicator.

Figure 3-1. Sample Revolution Configuration Display

3.1.2 EDP Command Configuration

The EDP command set can be used to configure the 520 indicator using either a personal computer or terminal. Like Revolution, EDP command configuration sends commands to the indicator EDP port; unlike Revolution, EDP commands can be sent using any external device capable of sending ASCII characters over a serial connection.

EDP commands duplicate the fu the indicator front panel and provide some functions not otherwise available. EDP commands can be used to simulate pressing front panel keys, to configure the indicator, or to dump lists of parameter settings. See Section 9.0 on page 50 for more information about using the EDP command set.

nctions available using

17 520 Indicator Installation Manual

Page 24

3.1.3 Front Panel Configuration

Move LEFT /

Pr evious

Move RIGHT /

Move UP /

Incr ement V alue

Move DOWN /

Decr ement V alue

ENTER V

alue

SETUP MODE 5-KEY FUNCTIONS

ENTER SAMPLE MODE

The 520 indicator can be configured using a series of menus accessed through the indicator front panel when the indicator is in setup mode. Table 3-1 summarizes the functions of each of the main menus.

Menu Menu Function

CONFIG Configuration Configure grads, zero tracking, zer

function, power-up mode, and digital filtering parameters.

FORMAT Format Set format of primary and secondary units, de

CALIBR Calibration Calibrate indicator. See Section 4.0 on page 40 for calibration procedures.

SERIAL Serial Configure EDP and printer serial ports.

PROGRM Program Set date and time formats, passwords, keyboar

consecutive number values; enable accumulator, checkweigh, count mode, peak hold, gravity adjustment and millivolt calibration; define setpoint prompts.

PFORMT Print Format Set print format used for header, gross, net, co

Section 10.0 for more information.

SETPTS Setpoints Configure setpoints and batching mode.

DIG IN Digital Input Assign digital input functions.

ALGOUT Analog Output Configure analog output module. Used only if

VERSION Ver si on Display installed software version number.

Table 3-1. 520 Menu Summary

o range, motion band, overload, A/D sample rate, tare

cimal format, and display rate.

d locks, regulatory mode, and user ID

unt, setpoint, and EDP format tickets. See

analog output option is installed.

Figure 3-2. Five-Key Keypad Functions in Setup Mode

Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-2).

UNITS ( ) and PRINT ( ) keys scroll left and right (horizontally) on the same menu level; ZERO ( ) and

The

GROSS/NET ( ) move up and down (vertically) to different menu levels. The TARE key ( ) serves as an Enter key

for selecting parameter values within the menus. A label over ea

ch of these keys identifies the direction provided

by the key when navigating through the setup menus.

Configuration 18

Page 25

TU-FWFM

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Figure 3-3. Setup Mode Menu Navigation

8IFOFEJUJOHOVNFSJDWBMVFTQSFTT PS UP DIBOHFUI F EJHJUTFMFDUFE1SFTT PS UPJODSFNFOUPSEFDSFNFOUUIF WBMVFPGUIFTFMFDUFEEJHJU*GBEFDJNBMQPJOUJTSFRVJSFEJOWBMVF QSFTTUPWJFXBOENPWFEFDJNBMQPJOU1SFTTPS UP NPWFEFDJNBMQPTJUJPO1SFTT UPTBWFUIFWBMVFFOUFSFEBOE SFUVSOUPUIFMFWFMBCPWF

 

To select a parameter, press or to scroll left or right until the desired menu group appears on the display, then press

to move down to the submenu or parameter you want. When moving through the menu parameters, the

default or previously selected value appears first on the display. To change a parameter value, scroll left or right to view the values for that parameter

appears on the display, press navigation keys to select the digit and

to select the value and move back up one level. To edit numerical values, use the

to increment or decrement the value.

Figure 3-4. Editing Procedure for Numeric Values

. When the desired value

3.2 Menu Structures and Parameter Descriptions

The following sections provide graphic representations of the 520 menu structures. In the actual menu structure, the settings you choose under each parameter are arranged horizontally. To save page space, menu choices are shown in vertical columns. The factory default setting appears at the top of each column and is bolded. Parameters shown surrounded by a dotted-line box only appear under the special circumstances explained under each box.

Most menu diagrams are accompanied by one or more tables tha

t describe all parameters and parameter values

associated with that menu option. Default parameter values are shown in bold type.

19 520 Indicator Installation Manual

Page 26

3.2.1 Configuration Menu

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Figure 3-5. Configuration Menu

Configuration 20

Page 27

CONFIG Menu

Parameter Choices Description

Level 2 submenus

GRADS 10000

number

ZTRKBND OFF

0.5D 1D 3D

ZRANGE 1.9%

100%

MOTBAND 1D

2D 3D 5D 10D 20D OFF

OVRLOAD FS+2%

FS+1D FS+9D FS

SMPRAT 15HZ

30HZ 60HZ 120HZ

7.5HZ

DIGFLT1 DIGFLT2

RATTRAP OFF

DFSENS 8OUT

8 16 32 64 128 256 1 2

16OUT 32OUT 64OUT 128OUT 2OUT 4OUT

Specifies the number of full scale graduations.

The value entered must be in the range 1–9 999 999 and should be consistent with legal requirements and environmental limits on system resolution.

To calculate GRADS, use the formula, GRADS = Capacity / Display Divisions.

Display divisions for primary and secondary units are specified on the FORMAT menu.

Automatically zeroes the scale when within the range specified, as long as the input is within the ZRANGE and scale is at standstill. Selections are ± display divisions. Maximum legal value varies depending on local regulations.

Selects the range within which the scale can be zeroed. The 1.9% selection is ± 1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at standstill to zero the scale. Use 1.9% for Legal-for-Trade applications.

Sets the level, in display divisions, at which scale motion is detected. If motion is not detected for 1 second or more, the standstill symbol lights. Some operations, including print, tare, and zero, require the scale to be at standstill. Maximum legal value varies depending on local regulations.

If this parameter is set to OFF, the standstill annunciator does not light; operations normally requiring standstill (zero, tare, print) are performed regardless of scale motion. If OFF is selected, ZTRKBND must also be set to OFF.

Determines the point at which the display blanks and an out-of-range error message is displayed. Maximum legal value varies depending on local regulations.

Sample rate. Selects measurement rate, in samples per second, of the analog-to-digital converter. Lower sample rate values provide greater signal noise immunity. If instability occurs, use lower sample rate to reduce signal noise.

Selects the digital filtering rate used to reduce the effects of mechanical vibration from the immediate area of the scale.

Choices indicate the number of A/D conversions per update that are averaged to obtain the displayed reading. A higher number gives a more accurate display by minimizing the effect of a few noisy readings, but slows down the settling rate of the indicator.

Enables RATTLETRAP® digital filtering. RATTLETRAP is most effective at filtering repeating vibrations caused by mechanical noise from nearby machines but may increase settling times over standard digital filter selections.

Digital filter cutout sensitivity. Specifies the number of consecutive readings that must fall outside the filter threshold (DFTHRH parameter) before digital filtering is suspended.

21 520 Indicator Installation Manual

Table 3-2. Configuration Menu Parameters

Page 28

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CONFIG Menu

Parameter Choices Description

DFTHRH 5DD

10DD 20DD 50DD 100DD 200DD 250DD NONE 2DD

PWRUPMD GO

DELAY

SCRNSV OFF

DIM DELAY

TAR EFN BOTH

NOTARE PBTARE KEYED

Digital filter cutout threshold. Specifies the filter thr specified number of consecutive scale readings (DFSENS parameter) fall outside of this threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.

Power up mode. In GO mode, the indicator goes in power up display test.

In DELAY mode, the indicator performs a power up displa warm up period. If no motion is detected during the warm up period, the indicator becomes operational when the warm up period ends; if motion is detected, the delay timer is reset and the warm up period repeated.

Screen saver mode. Possible values are:

OFF: Display remains at brightest setting. DIM: Display is dimmed to half brightne DELAY: Display is dimmed after an interval of abou

no scale motion is detected. Display is restored to full brightness and the screen saver timer restarted by any key press or scale motion.

Enables or disables push-button and keyed

BOTH: Both push-button and ke

yed tares are enabled NOTARE: No tare allowed (gross mode only) PBTARE: Push-button tares enabled KEYED: Keyed tare enabled

eshold, in display divisions. When a

to operation immediately after a brief

y test, then enters a 30-second

Use for bright environments.

ss. Use for darker environments.

t 15 minutes if no key is pressed and

tares. Possible values are:

Table 3-2. Configuration Menu Parameters (Continued)

3.2.2 Format Menu

Figure 3-6. Format Menu

Configuration 22

Page 29

FORMAT Menu

Parameter Choices Description

Level 2 submenus

PRIMAR DECPNT

DSPDIV UNITS

SECNDR DECPNT

DSPDIV UNITS MULT

DECFMT DOT

COMMA

DSPRATE 250MS

500MS 750MS 1SEC 1500MS 2SEC 2500MS 3SEC 4SEC 6SEC 8SEC

Level 3 submenus

Primary Units (PRIMAR Parameter)

DECPNT 8888888

8888880 8888800

8.888888

88.88888

888.8888

8888.888

88888.88

888888.8

DSPDIV 1D

2D 5D

UNITS LB

KG G OZ TN T GN LT NONE

Specifies the decimal position, display divisions, and units used for the primary units. See Level 3 submenu parameter descriptions.

Specifies the decimal position, display divisions, units, and conversion multiplier used for the secondary units. See Level 3 submenu parameter descriptions.

Specifies whether decimal numbers are displayed using a period (DOT) or comma as the decimal symbol.

Display rate. Sets the update rate for displayed values. Values are in milliseconds (MS) or seconds (SEC).

Decimal point location. Specifies the location of the decimal point or dummy zeroes in the primary unit display. Value should be consistent with local legal requirements.

Display divisions. Selects the minimum division size for the primary units displayed weight.

Specifies primary units for displayed and printed weight. Values are: LB=pound; KG=kilogram; G=gram; OZ=ounce; TN=short ton; T=metric ton; GN=grain; LT=long ton.

NOTE: 230 VAC indicators are configured with KG for both primary and secondary units.

23 520 Indicator Installation Manual

Table 3-3. Format Menu Parameters

Page 30

FORMAT Menu

Parameter Choices Description

Secondary Units (SECNDR Parameter)

DECPNT 888888.8

8888888 8888880 8888800

8.888888

88.88888

888.8888

8888.888

88888.88

DSPDIV 5D

1D 2D

UNITS KG

G OZ TN T GN LT NONE LB

MULT 0.453592

Enter other choices via keyboard

Decimal point location. Determines the location of the decimal point or dummy zeroes in the display.

Display divisions. Selects the value of minimum division size of the displayed weight.

Specifies primary units for displayed and printed weight. Values are: LB=pound; KG=kilogram; G=gram; OZ=ounce; TN=short ton; T=metric ton; GN=grain; LT=long ton.

Multiplier. Specifies the conversion factor by which the primary units are multiplied by to obtain the secondary units. The default is 0.453592, which is the conversion factor for changing pounds to kilograms. See

To toggle between primary and secondary units, press the UNITS key.

Section 12.11 on page 85 for a list of multipliers.

Table 3-3. Format Menu Parameters (Continued)

Configuration 24

Page 31

3.2.3 Calibration Menu

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Figure 3-7. Calibration Menu

25 520 Indicator Installation Manual

Page 32

CALIBR Menu

Parameter Choices Description

Level 2 submenus

LATITUD 45

0-90

ELEVATN +0345

– 9999 – +9999

WZERO — Press ENTER to calibrate zero and display A/D cou

WVAL — Press ENTER to display and edit the test weigh

WSPAN — Press ENTER to calibrate the span and display A/D

WLIN PT->1 — PT->5 Press ENTER to display and edit test weight value. Pr

REZERO — Press ENTER to remove an offset value from the zer

Press ENTER to display and edit the latitude for gravity

Press ENTER to display and edit the elevation for gravity

selection.

For millivolt calibration, press ENTER to display an Press ENTER again to display raw A/D count. Press ENTER a third time to move to WVAL.

t value. Press ENTER again to move to

WSPAN.

next selection.

For millivolt calibration, press ENTER to display and e ENTER again to display raw A/D count. Press ENTER a third time to move to WLIN.

display the raw A/D value. Pressing ENTER a third time will move to the next calibration point.

For millivolt calibration, press ENTER to display and edit the test weight value. Press ENTER

gain to display and edit the millivolt value for that weight. Press ENTER a third time to

a calibrate and display the raw A/D value. Press ENTER the fourth time to move to the next point.

o and span calibrations if hooks or chains

are being used during calibration.

Always use this parameter after WZERO and WSPAN have been set to re-capture a new zero

ue. See Section 4.1 on page 41 for more information about using this parameter.

val

adjustment to calibration.

nt. Press ENTER again to move to next

d edit the millivolt value at zero weight.

count. Press ENTER again to move to

dit the millivolt value at span. Press

essing ENTER again will calibrate and

Table 3-4. Calibration Menu Parameters

Configuration 26

Page 33

3.2.4 Serial Menu

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See Section 12.6 on page 76 for information about 520 serial data formats.

SERIAL Menu

Parameter Choices Description

Level 2 submenus

EDP BAUD

BITS ECHO TERMIN EOLDLY HANDSHK ADDRESS STREAM FORMAT

PRN BAUD

BITS ECHO TERMIN EOLDLY HANDSHK

PRNDEST EDP

STREAM FORMAT

PRN BOTH

Configure the EDP port. See Level 3 submenu parameter descriptions.

Configure the printer port. See Level 3 submenu

Print destination. Selects the port for data transmis KPRINT EDP command is sent.

Table 3-5. Serial Menu Parameters

Figure 3-8. Serial Menu

parameter descriptions.

sion when the PRINT key is pressed or the

27 520 Indicator Installation Manual

Page 34

SERIAL Menu

Parameter Choices Description

Level 3 Submenus EDP Port

BAUD 9600

19200 300 600 1200 2400 4800

BITS 8NONE

7EVEN 7ODD

TERMIN CR/LF

ECHO ON

OFF

EOLDLY 0000000

0–255

HANDSHK OFF

ADDRESS 0000000

0–255

STREAM OFF

LFT IND

FORMAT DEFLT 7

DEFLT 8 CUSTOM BUS FMT

Level 3 Submenus Printer Port

BAUD 9600

19200 300 600 1200 2400 4800

BITS 8NONE

7EVEN 7ODD

TERMIN CR/LF

ECHO ON

OFF

EOLDLY 0000000

0-255

Baud rate. Selects the transmission speed for the EDP port.

Selects number of data bits and parity of data transmitted from the EDP port.

Termination character. Selects termination character for data sent from the EDP port.

Allows the echo to be turned on or off.

End-of-line delay. Sets the delay period, in 0.1-second intervals, from when a formatted line is terminated to the beginning of the next formatted serial output. Value specified must be in the range 0-255, in tenths of a second (10 = 1 second).

Specifies whether XON/XOFF flow control characters are used.

Specifies the decimal indicator address for RS-485 connections. RS-232 communications is disabled if an address other than zero is specified for this parameter. RS-485 addresses must be in the range 0–255.

Specifies whether data is streamed from the EDP port.

OFF: Data is not streamed from the EDP port LFT (Legal-for-Trade): Data is streamed at the display update rate IND (Industrial): Data is streamed at the A/D update rate

Specifies whether the serial port sends data using the default stream format (using either 7 or 8 weight digits), a custom stream format (configured in STRMFMT; see Figure 3-10 on page 34), or is streamed to a network bus (Profibus, Remote I/O, DeviceNet). For more specific information on CUSTOM stream format, see Tab le 12-5 on page 77. BUS FMT is only used with serial bus options.

Baud rate. Selects the transmission speed for the printer port.

Selects number of data bits and parity of data transmitted from the printer port.

Termination character. Selects termination character for data sent from the printer port.

Allows the Print Echo to be turned on or off.

Table 3-5. Serial Menu Parameters (Continued)

Configuration 28

Page 35

SERIAL Menu

Parameter Choices Description

HANDSHK OFF

STREAM OFF

LFT IND

FORMAT DEFLT 7

DEFLT 8 CUSTOM BUS FMT

Specifies whether XON/XOFF flow control characters are used.

Specifies whether data is streamed from the printer port and the configuration.

OFF: Data is not streamed from the printer port LFT (Legal-for-Trade): Data is streamed at the display update rate IND (Industrial): Data is streamed at the A/D update rate

Specifies whether the serial port sends data using the default stream format (using either 7 or 8 weight digits), a custom stream format (configured in STRMFMT; see is streamed to a network bus (Profibus, Remote I/O, DeviceNet). For more specific information on CUSTOM stream format, see Tab le 12-5 on page 77. BUS FMT is only used with serial bus options.

Table 3-5. Serial Menu Parameters (Continued)

Figure 3-10 on page 34), or

29 520 Indicator Installation Manual

Page 36

3.2.5 Program Menu

XXXXXXX

SETPTS ALGOUT DIG IN PROGRM PFORMT SERIAL CALIBR CONFI G

FORMA T

DA TE

DA TEFMT

MMDDYY

DDMMYY

DA TESEP

SLASH

DASH

SEMI

TIME

TIMEFMT

12 HOUR

24 HOUR

TIMESEP

COLON

COMMA

VERS

DA TESET TIMESET

NUMBER

0000000

1-9999999

CONSNUM

ACCUM

OFF

CKWEIGH

0-9999

unit ID

UI D

0000000

1-9999999

CONSTUP

NUMBER

YYMMDD

ABS

UNDER

4950.000

± number

OVER

5050.000

± number

CKZBAND

10D

20D

50D

OFF

CKPRINT

WA ITSS

T ARGET

OFF

PERCENT

T ARGET

5000

number

UNDER

0000010

1–100

OVER

1. 0

1–100

CKPRINT

OFF

WA ITSS

T ARGET

CKZBAND

10D

20D

50D

OFF

COUNT

ACCESS

DISABLE

ENABLE

SPLSI Z

100

PK HOLD

OFF

NORMAL

BI-DI R

AUTO

GRA V ADJ

OFF

MVCALI B

OFF

CFGPWD

0000000

1-9999999

SPPWD

0000000

1-9999999

KYBDLK

OFF

NTEP

CANADA

REGULA T

NONE

OIML

PROMPTS

PRMPT1–

PRMPT8

OFF

ZERONL Y

GROSS

BRUTTO

REGWORD

NEG NET

BUS

OFF

DECIMAL

NODECML

SETPT

BUS

SETPT

RTZ Grads

If Accum = On

Figure 3-9. Program Menu

Configuration 30

Page 37

PROGRM Menu

Parameter Choices Description

Level 2 submenus

DATE DATEFMT

DATESEP DATESET

TIME TIMEFMT

TIMESEP TIMESET

CONSNUM 0000000

1-9999999

CONSTUP 0000000

1-9999999

UID 0

unit ID

ACCUM ON

OFF

RTZ GRADS 0 Return to zero grads allows a tolerance in grads in which the scale can Return To Zero+RTZ

CKWEIGH OFF

ABS PERCENT

COUNT ACCESS

SPLSIZ

PK HOLD OFF

NORMAL BI-DIR AUTO

GRAVADJ OFF

MVCALIB OFF

CFGPWD 0

1–9999999

SPPWD 0

1–9999999

KYBDLK OFF

ZERONLY OFF

Allows selection of date format and date separator character. See Level 3 submenu parameter descriptions.

Use the DATESET parameter or the SD EDP command to set the date. See Section 9.0 on page 50 for information about using the EDP commands.

Allows selection of time format and separator character. See Level 3 submenu parameter descriptions.

Use the TIMESET parameter or the ST EDP command to set the date. See Section 9.0 on page 50 for information about using the EDP commands.

Consecutive numbering. Allows sequential numbering for print operations. The consecutive number value is incremented following each print operation that includes <CN> in the ticket format. When the consecutive number is reset, it is reset to the value specified on the CONSTUP parameter, up to seven characters.

Specifies the consecutive number start-up value used when the consecutive number is reset by sending the KCLRCN EDP command or a CLRCN digital input. Value specified must be in the range 0–9 999 999.

Specifies the unit identification number. Value specified can be any alphanumeric value, up to seven characters.

Accumulator. Specifies whether the accumulator is enabled. If enabled, accumulation occurs whenever a print operation is performed.

Grads to trigger the next accumulation.

Checkweigh. Specifies whether checkweigh is enabled and whether set for absolute or percent checkweigh. If set to a value other than OFF, setpoints are disabled. Digital output one will be active (ON) when the weight is within the UNDER range, digital output two will be active when the weight is in the ACCEPT range, and digital output three is active when the weight is within the OVER range (see

Specifies whether operator has access to piece count mode and the default sample size used for parts counting (see Section 6.0 on page 46). See Level 3 submenu parameter descriptions.

Peak hold function. Optional feature used to hold display of the highest net weight achieved during a weighing cycle (see

Gravity adjustment. Set LATITUD and ELEVATN parameters for the geographic location where the calibration is to take place (see Figure 3-7 on page 25 for these parameters). Compensates for the variance in gravitational pull from one location to another.

Millivolt calibration. Allows entry of calibration values in mV.

Configuration password. Specify a non-zero value to restrict access to all configuration menus.

Setpoint password. Specify a non-zero value to restrict access to the setpoint and checkweigh menus in operate mode.

Keyboard lock. Specify ON to disable all front panel keys except SETUP.

Zero key only. Specify ON to disable all front panel keys except ZERO in normal mode.

NOTE: Only the ZERONLY parameter can be specified as ON. Individual keys can be locked or unlocked using the KLOCK and KUNLOCK EDP commands (see more information).

Section 7.0 on page 47).

Section 8.0 on page 49).

Ta bl e 9-1 on page 50 for

31 520 Indicator Installation Manual

Table 3-6. Program Menu Parameters

Page 38

PROGRM Menu

Parameter Choices Description

PROMPTS PRMPT1–

PRMPT8

REGULAT NTEP

CANADA NONE OIML

REGWORD GROSS

BRUTTO

NEG NET ON

OFF

SETPT DECIMAL

NODECML

BUS LFT

IND

Level 3 submenus

DATEFMT MMDDYY

DDMMYY YYMMDD

DATESEP SLASH

DASH SEMI

DATESET nnnnnn Enter date specified by the DATEFMT parameter.

TIMEFMT 12HOUR

24HOUR

TIMESEP COLON

COMMA

TIMESET nnnnnn Enter time specified by the TIMEFMT parameter.

ABS UNDER

OVER CKZBAND CKPRINT

PERCENT TARGET

UNDER OVER CKZBAND CKPRINT

ACCESS DISABLE

ENABLE

Specify prompts for use in setpoint names (up to 16 characters). Prompts are referenced by the NAME parameter under the SETPTS submenus; prompts appear in the secondary display area during setpoint execution for batch type setpoints.

Regulatory mode. Specifies the regulatory agency having jurisdiction over the scale site.

• OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than zero. NONE allows tares to be acquired at any weight value.

• OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at no load. NONE allows tares to be cleared at any weight value.

• NTEP and OIML modes allow a new tare to be acquired even if a tare is already present. In CANADA mode, the previous tare must be cleared before a new tare can be acquired.

• NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE. In OIML mode, the scale must be in gross mode before it can be zeroed; pressing the ZERO key in net mode clears the tare.

The value specified for this parameter affects the function of the front panel TARE and ZERO keys. See Section 12.5 on page 75 for a complete description of TARE and ZERO key functions for each of the regulatory modes.

Regulatory word for GROSS. Specifies GROSS or BRUTTO.

Sets whether the setpoint values use a decimal point or not.

Sets the update rate of the Field Bus cards.

Specifies the format used to display or print the date.

Specifies the date separator character.

Specifies the format used to display or print the time.

Specifies the time separator character.

Select checkpoints by giving absolute minimum and maximum weight values in primary units.

Select a target weight in primary units and enter the under/over values as a percent of the target. Specify values as a whole percent. Default is 10%.

Operator access to piece count mode. Specify DISABLE if piece count mode will not be used. With access disabled, pressing the GROSS/NET (MODE) key toggles between gross and net modes only.

Table 3-6. Program Menu Parameters (Continued)

Configuration 32

Page 39

PROGRM Menu

Parameter Choices Description

SPLSIZ 10

20 50 100 5

Level 4 submenus

CKZBAND 10D

20D 50D OFF 1D 2D 5D

CKPRINT OFF

WAITSS TAR GET

Sample size. Specify the default sample size used for counting scale operations. Sample size can be changed in counting mode during sample acquisition.

Check Zero Band. Specifies a band around gross zero in which the scale must pass in order to re-arm the TARGET autoprint and in which the digital outputs are set to OFF. Set in display divisions.

Check Print. Enables the autoprint feature. WAITSS and TARGET automatic print modes both perform automatic transmission of serial data whenever the scale settles out of motion within the ACCEPT band. WAITSS enables the autoprint feature when the scale goes into motion; TARGET enables autoprint whenever the scales enters then leaves the specified CKZBAND.

Table 3-6. Program Menu Parameters (Continued)

33 520 Indicator Installation Manual

Page 40

3.2.6 Print Format Menu

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Figure 3-10. Print Format Menu

Configuration 34

Page 41

3.2.7 Setpoints Menu

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Figure 3-11. Setpoints Menu

35 520 Indicator Installation Manual

Figure 3-12. Submenu for GROSSSP, NETSP, and RELSP Setpoints

Page 42

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Figure 3-14. Submenu for COUNTER, AUTOJOG, COZ, INMOTON, INRANGE, –GROSS, –NET, and BATCHPR Setpoints

Figure 3-15. Submenu for TIMER and CONCUR Setpoints

Configuration 36

Page 43

SETPTS Menu

Note

Parameter Choices Description

Level 2 submenus

SETPT1–SETPT8 OFF

GROSSSP NETSP +RELSP –RELSP %RELSP PAUS E DELAY WAITSS COUNTER AUTOJOG COZ INMOTON INRANGE –GROSS –NET BATCHPR TIMER CONCUR

BATCHNG OFF

AUTO MANUAL

Specifies the setpoint kind.

GROSSSP, NETSP, +RELSP, –RELSP, and %RE either batch or continuous setpoints.

PAUSE, DELAY, WAITSS, COUNTER, and AUTOJOG setpoint kinds can only used in batch sequences.

COZ, INMOTON, INRANGE, –GROSS, –NE setpoint kinds can only be used as continuous setpoints.

See Ta bl e 11-1 on page 65 for more information about setpoint kinds.

Batching enable. Set to AUTO or MANUAL to MANUAL requires a BATSTRT digital input, BATSTART EDP command before the batch sequence can run. AUTO allows batch sequences to repeat continuously.

LSP setpoint kinds can be used as

T, BATCHPR, TIMER, and CONCUR

allow a batch sequence to run.

Table 3-7. Setpoint Menu Parameters

See Section 11.0 on page 65 for detailed information on setpoints.

37 520 Indicator Installation Manual

Page 44

3.2.8 Digital Input Menu

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Figure 3-16. Digital Input Menu

DIG IN Menu

Parameter Choices Description

Level 2 submenus

DIGIN1 DIGIN2 DIGIN3

OFF ZERO NT/GRS TAR E UNITS PRINT ACCUM DSPTAR ENTER KBDLOC HOLD BATRUN BATSTRT BATPAUS CLRCN GROSS NET PRIM SEC CLRTAR CLRACC

Specifies the function activated by digital inputs 1–3. D DIGIN2=BATRUN; DIGIN3=OFF.

• ZERO, NT/GRS (net/gross mode toggle), TARE functions as the five front panel keys.

• ACCUM displays the current accumulator value.

• DSPTAR displays the tare.

• ENTER simulates pressing the ENTER key in weigh mode (for setp value changes from the front panel).

• BATRUN allows a batch routine to be started and run. W BATSTRT input starts the batch; if BATRUN is inactive (high), BATSTRT cancels the batch.

• BATSTRT starts or ends a batc

h routine, depending on the state of the BATRUN input.

• BATPAUS pauses a batch routine when held low.

• KBDLOC locks the keyboard (indicator front panel) when held low.

• HOLD holds the current display. Releasing this

• CLRCN resets the consecutive number to the val (PROGRM menu).

• GROSS, NET, PRIM, and SEC select gross, net, pr modes.

• CLRTAR clears the current tare.

• CLRACC clears the accumulator.

Table 3-8. Digital Input Menu Parameters

efault values are: DIGIN1=BATSTRT;

, UNITS, and PRINT provide the same

oint and checkweigh

ith BATRUN active (low), the

input clears the running average filter.

ue specified on the CONSTUP parameter

imary units, or secondary units display

Configuration 38

Page 45

3.2.9 Analog Output Menu

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The ALGOUT menu is used only if the analog output option is installed. If the analog output option is installed, configure all other indicator functions and calibrate the indicator before configuring the analog output. See Section 12.12 on page 86 for analog output calibration procedures.

Figure 3-17. Analog Output Menu

ALG OUT Menu

Parameter Choices Description

Level 2 submenus

SOURCE1 GROSS

NET

OFFSET 0%

20%

ERRACT FULLSC

HOLD ZEROSC

MIN 0.000000

number

MIN NEG OFF

MAX 10000.00

number

MAX NEG OFF

TWZERO 0000020

number

TWSPAN 0062040

number

Specifies the source tracked by the analog output.

Zero offset. Selects whether the analog output supplies voltage (0–10

V) or current (4–20 mA)

output. Select 0% for 0–10 V output; select 20% for 4–20 mA output.

Error action. Specifies how the analog output

responds to system error conditions.

Possible values are:

FULLSC: Set to full value (10 V or 20 mA) HOLD: Hold current value ZEROSC: Set to zero value (0 V or 4 mA)

Specifies the minimum weight value tracked by the analog output. Specify a value in the range 0–9999999.

The analog output can be set to trac

Specifies the maximum weight value tracked by the analog output. Speci

k negative scale weight values.

fy a value in the range

0–9999999

The analog output can be set to trac

Tweak zero. Adjust the analog output zero calibration

k negative scale weight values.

. Use a multimeter to monitor the analog

output value. Press and hold or to adjust the output.

Tweak span. Adjust the analog outpu output value. Press and hold

t span calibration. Use a multimeter to monitor the analog

or to adjust the output.

Table 3-9. Analog Output Menu Parameters

3.2.10 Version Menu

The VERS menu is used to check the software version installed in the indicator. There are no parameters associated with the Version menu: when selected, the indicator displays the installed software version number.

39 520 Indicator Installation Manual

Figure 3-18. Version Menu

Page 46

4.0 Calibration

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The 520 can be calibrated using the front panel, EDP commands, or the Revolution® configuration utility. Each method consists of the following steps:

• Zero calibration

• Entering the test weight value

• Span calibration

• Optional five-point linearization

• Optional rezero calibration for test weights using hooks or chains.

The following sections describe the calibration procedure for each of the page 41 for further explanation on calibration).

calibration methods (see Section 4.1 on

Figure 4-1. Calibration (CALIBR) Menu

Calibration 40

Page 47

4.1 Front Panel Calibration

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To calibrate the indicator using the front panel, do the following:

1. Place the indicator in setup mode (display

CONFIG) and remove all weight from the

reads scale platform. If your test weights require hooks or chains, place the hooks or chains on the scale for zero calibration.

2. Press Figure 4-1). Press (

WZERO).

3. Standard Calibration: With press displays When complete, the A/D count for the zero calibration is displayed. Press the zero calibration value and go to the next

rompt (

p Millivolt Calibration: To enable millivolt

calibration, set

PROGRM menu (see Section 3.2.5 on page 30).

Once enabled, press to display and edit millivolt value at zero weight (see Figure 4-2 on page 41), press display raw A/D count, press to move to the next selection.

4. With stored calibration weight value. Use the procedure shown in Figure 4-2 to enter the actual value of the test weights to be used for the entered prompt (WSPAN).

Figure 4-2. Editing Procedure for Numeric Values

5. With WSPAN displayed, place test weights on the scale and press indicator displays progress. When complete, the A/D count for the span calibration is displayed. Press store the span calibration the next prompt (

Millivolt Calibration: If millivolt calibration is enable value at span weight, press and display raw A/D count, press time to move to the next selection.

6. Five-point linearization (using the WLIN

41 520 Indicator Installation Manual

parameter) provides increased scale accuracy by calib

until the display reads CALIBR (see

to go to zero calibration

WZERO displayed,

to calibrate zero. The indicator

*CAL* while calibration is in progress.

WVAL).

MVCALIB=ON on the

again to calibrate and

WVAL displayed, press to display the

span calibration. Press to store the

WVAL value and advance to the next

to calibrate span. The

*CAL* while calibration is in

value and advance to

WLIN).

d, press

to display and edit millivolt

again to calibrate

rating the indicator at up to five

again to save

the third time

the third

additional points between the zero and span calibrations.

Linearization is optional:

if you choose not to perform linearization, press the right arrow and you will keep scrolling through the menu choices. When complete, use the up arrow to exit. If linearization values have previously been entered, these values are reset to zero during calibration. To perform linearization, follow the procedure below:

Standard Calibration: With Press

PT-> 1). Place test weights on the scale and

( press

to go to the first linearization point

or ENTER.

WLIN displayed,

Use the procedure shown in Figure 4-2 to enter the actual test weight value, then press calibrate. The indicator displays

*CAL* while

calibration is in progress. When complete, the A/D count for the linear calibration is displayed. Press

again to save the calibration

value and go to the next prompt (PT-> 2). Repeat for up to five linearization points. To

exit the linearization parameters, press

return to WLIN. Millivolt Calibration: If millivolt calibration is

enabled press weight value, press

to display and edit the test

again to display and edit the millivolt value for that weight, press again to calibrate and display the raw A/D count, press

again to move to the next

calibration point.

7. The rezero function is used to remove a calibration of

fset when hooks or chains are

used to hang the test weights.

• If no other apparatus was used to hang the

weights during calibration, remove the

test test weights and press

to return to the

CALIBR menu.

• If hooks or chains were used during

calibration, remove

these and the test weights from the scale. With all weight removed, press

to rezero the scale. This function adjusts the zero and span calibration values. The indicator displays

*CAL* while the zero and span calibrations

are adjusted. When complete, the adjusted A/D count for the zero calibration is displayed. Press

to save the value, then

press to return to the CALIBR menu.

8. Press press

until the display reads CONFIG, then

so that the display reads WAIT, and

returns back to weigh mode.

Page 48

4.2 EDP Command Calibration

To calibrate the indicator using EDP commands, the indicator EDP port must be connected to a terminal or personal computer. See Section 2.4.3 on page 9 for EDP port pin assignments; see Section 9.0 on page 50 for more information about using EDP commands.

Once the indicator is connected to the sending device, do the following:

1. Place the indicator in setup mode (display reads

CONFIG) and remove all weight from the

scale platform. If your test weights require hooks or chains, place the hooks or chains on the scale for zero calibration.

2. Send the WZERO EDP command to calibrate

. The indicator displays

zero calibration is in progress.

3. Place test weights on the scale and use the

AL command to enter the test weight value

WV in the following format:

WVAL=nnnnnn<CR>

4. Send the WSPAN EDP command to calibrate span. The indicator displays calibration is in progress.

*CAL* while

5. Up to five linearization points can be calibrated between the zero and spa

n calibration values. Use the following commands to set and calibrate a single linearization point:

WLIN.V1=nnnnn<CR> WLIN.C1<CR>

The WLIN.V1 command sets the test weight value (nnnnn) for linearization point 1. The WLIN.C1 command calibrates the point. Repeat using the WLIN.Vx and WLIN.Cx commands as required for additional linearization points.

6. To remove an offset value, clear all weight from the scale, including hooks

or chains used to hang test weights, then send the REZERO EDP command. The indicator displays

*CAL*

while the zero and span calibrations are adjusted.

7. Send the KUPARROW or KEXIT EDP command to e

xit setup mode.

4.3 Revolution® Calibration

To calibrate the indicator using Revolution, the indicator EDP port must be connected to a PC running the Revolution configuration utility.

Use the following procedure to calibrate the indicator:

1. Place the indicator in setup mode (display

CONFIG) and remove all weight from the

reads scale platform.

2. Select main menu.

3. On the Indicator Calibration indicator model ( port then click OK (see Figure 4-3).

Figure 4-3. Revolution Calibration Display

Calibrate Indicator from the Revolution

display, select the

520) and communications

4. Revolution uploads calibration data from the indicator then presents the information in a display.

5. Enter the

Value of Test Weight to be used for span

calibration then click START.

6. A dialog box asks whether hooks or chains are used to

hang calibration test weights. Click Yes

or No to continue.

7. The Zero Calibration dialog box prompts you to remove scale and click

all weight from the scale. Clear the

OK to begin zero calibration. If

your test weights require hooks or chains, place the hooks or chains on the scale for zero calibration.

8. When zero calibration is complete, the Span Calibration dialog

box prompts you to place test weights on the scale for span calibration. Place test weights on the scale then click

OK.

9. When span calibration is complete, a dialog box asks whether calibration. Click

you wish to perform linear

Yes to perform linear

calibration for up to five linearization points, or

No to continue calibration with step 11.

click

10. On the Linear Calibration display, select the poi

nt (1–5) to calibrate, then click Calibrate.

Place test weights on scale then click

OK.

When prompted, enter the test weight value then press Enter. Repeat for additional linearization points, then click

Exit to return to

the Indicator Calibration display.

Calibration 42

Page 49

11. If hooks or chains were used to hang test weights, the Rezero dialog box prompts you to remove weights from the scale. Remove the weights then click

OK.

If hooks or chains were not used in the calibration p

rocedure, Revolution goes directly

to step 12. Calibration is complete.

12. When calibration is complete, the

New Settings

fields of the Indicator Calibration display are filled in. Click

Exit to save the new values and

return to the Revolution main menu; to restore the previous calibration values (including linear calibration values), click

Restore Settings.

4.4 More About Calibration

The following topics provide additional information about compensating for environmental factors (Section 4.4.1) and diagnostic information for determining expected zero

nd span coefficients.

4.4.1 Adjusting Final Calibration

Calibration may be affected by environmental factors including wind, vibration, and angular loading. For example, if the scale is calibrated with 1000 lb, a strain test may determine that at 2000 lb the calibration is 3 lb high. In this case, final calibration can be adjusted by tweaking WVAL to 998.5 lb. This adjustment provides a linear correction of 1.5 lb per 1000 lb.

To adjust the final calibration, return to the prompt and press to show the test weight value. Press

or to adjust calibration up or down. Press to save the value, then press to return to the CALIBR menu.

WVAL

4.4.2 Gravity Compensation

This feature is used to compensate for the variance in gravitational pull from one location to another and is available for the compensation, the GRAVADJ parameter under the

PROGRM menu must be set to ON (see Section 3.2.5 on

page 30), and the LATITUD (latitude) and ELEVATN (elevation in meters, relative to sea level) parameters set before calibrating page 40).

If the indicator is later installed at a different location,

vity compensation can be applied to a pre-calibrated

gra indicator by adjusting the LATITUD and ELEVATN parameters.

520. To calibrate with gravity

the indicator (see Figure 4-1 on

43 520 Indicator Installation Manual

Page 50

5.0 Using Revolution

Note

The Revolution utility provides functions used to support configuration of the

520 indicator. Software

configuration, stream and ticket formatting, and setpoint configuration are all supported by Revolution.

Hardware and Software Requirements

Revolution runs on most Windows operating systems, including Windows 95 (original release), Windows 95 OSR2, Windows 98, Windows 98 SE, Windows ME, Windows NT 4.0 (SP4 or greater), Windows 2000, and Windows XP (in compatibility mode).

Minimum system requirements: 486-75 MHz, or

igher CPU, with 8MB RAM (16MB recommended),

h 5MB disk space, and Windows 3.1 or later running in enhanced mode.

You must install Revolution version 3.0 or later to configure the 520 indicator.

5.1 Installing and Starting the Program

The following methods outline the process for installing and starting the Revolution software program.

5.1.1 To Install Revolution From Diskette

1. Insert the Revolution installation disk into the appropriate PC floppy disk drive. For the following example, the A drive was used.

2. Pull down

3. Type

Figure 5-1. Windows Run Dialog Box

4. A Setup progress screen appears as the installation wizard program loads.

5. A Welcome screen appears advising you to exit all

Windows programs. If none are running, click previously closed all Windows programs, click

Cancel then Exit Setup. After closing all

Windows programs, return to step 4.

6. Follow on-screen directions on the User Information screen. Wh

File and select Run.

A:setup in the Run dialog box. Click OK.

Next and skip to step 7. If you have not

en done, click Next.

7. At the Choose Destination Location screen, ch

oose the directory and folder where you

want Revolution installed. Click

OK, then Next.

8. At the Select Program Folder screen, choose where you

want the start-up icon and uninstall

program placed for convenience. Click Next.

9. A summary of choices appears in the Start Copyin

g Files screen. If correct, click

Next to

extract and load the program.

10. A prompt screen offers the choice to either re

ad the “ReadMe” file, launch the Revolution program or close the prompt window. Installation is complete.

5.1.2 To Install Revolution by Downloading from the Web

To install Revolution via the RLWS web site, your PC must be equipped with an Internet connection.

1. Connect to the Internet.

2. Open your preferred web browser and go to

www.rlws.com. Click Distributor Site. Enter

your username and password to enter the Distributor Site. Click then the Revolution hot link. Click the

Download Revolution hot link to begin the

download process.

3. The download process prompts you to

Program to Disk or Run Program from Current Location

Location to begin the installation process.

. Click Run Program from Current

4. The download begins (speed of the download d

epends on the internet connection and modem

speed). Once download is complete, click

Installation to begin installation.

5. Prompting begins for various steps in the ins

tallation process. The “recommended” or “typical” choices are selected by default. Scroll through the prompts by clicking the button.

6. Once finished stepping through the prompts, click t

Finish button to begin installation. The

Installation Wizard begins installing the .exe file and accessory files necessary for the Revolution program.

7. A prompt screen offers the choice to either

ad the “ReadMe” file, launch the Revolution

re program or close the prompt window. Installation is complete.

Software Downloads and

Save

Start

Using Revolution® 44

Page 51

5.2 Configuration

Figure 5-2 shows the initial screen when Revolution is started.

Figure 5-4. Opening an Existing Configuration File

Figure 5-2. Initial Revolution Screen

5.2.1 New Configuration File

1. To build a new configuration file, start the Revolution program.

2. Click the

3. Choose the 520 file type to give the new file the appropriate.520 file extension.

4. Give the new file a name by highlighting and replacing the field.

Create Configuration File button.

default asterisk in the file name

5.2.3 Saving a Configuration File

1. Once you have set all parameters needed in your configuration file, you need to save the file for download to the indicator.

2. If the file is an already existing configuration

ile, click the File menu and choose Save from

f the menu options. This saves over the previous file with that name, but with all the parameter settings you altered in the file.

3. If the file is a new configuration file, click the

File menu and choose Save As from the menu

options. Revolution prompts for any changes to the file name and where to store the file on the PC’s hard drive.

5.3 Downloading to the Indicator

Click the Send File to Indicator button on the opening Revolution screen to download a configuration file to the 520 indicator (see Figure 5-2 on page 45).

5.4 Getting Data from Indicator

Click the Get Configuration from Indicator button on the opening Revolution screen to get configuration data from the 520 indicator (see Figure 5-2 on page 45).

Figure 5-3. New Configuration File Screen

5.2.2 Opening an Existing Configuration File

1. To open an existing configuration file, start the Revolution program.

2. Click the

3. Choose the 520 file type to view all existing 5

20 configuration files.

4. Choose an existing 520 configuration and click the

45 520 Indicator Installation Manual

Edit Configuration File button.

Open button.

5.5 Revolution Help

The menu bar in Revolution contains a Help system for further assistance in using Revolution software.

The Help system contains an index of Help topics and a

arch function. The search function allows the user to

se search with a keyword. When a keyword is typed into the search text box, Help searches its Index and finds the closest related topic in the Help system.

Page 52

6.0 Counting Operations

Note

ENTER SAMPLE MODE

New sample /

change sample quantity

Send data to

serial port

(CFMT format)

Not used

Switch between gr oss, net,

and piece count mode

Acquir e tar e /

acquir e sample

COUNTING MODE KEY FUNCTIONS

The 520 provides a piece count mode that allows the indicator to serve as a counting scale. In piece count mode, the indicator display shows the number of parts on the scale rather than the weight of those parts.

Legal-for-Trade applications require product to be sold by weight rather than an equivalent pa

rts count. Operator access to piece count mode is disabled when the indicator is shipped from the factory.

To enable operator access to piece count mode, set the ACCESS parameter to ENABLE (COUNT submenu on the PROGRM menu) or send the CNTMOD= ENABLE EDP command.

Piece count mode has two submodes:

• Count display mode displays the current parts count and allows

ticket printing using the

CFMT print format.

• Sample acquisition mode is used t

o calculate the average piece weight of the sample for parts counting.

Count Display Mode

Piece count mode is entered by pressing the MODE (GROSS/NET) key from normal weighing mode. In count display mode, the display shows the number of parts rather than weight, the two-digit annunciator displays

PC, and pressing the PRINT key sends the

CFMT print format data string to the serial port. If a sample weight has not yet been acquired, the

or switches automatically to sample acquisition

indicat mode.

Sample Acquisition Mode

Sample acquisition mode is used to select the sample quantity and calculate the average piece weight for the parts being counted.

To set a new sample weight, do the following:

1. Place empty parts container on scale. Wait for standstill, then

press TARE to acquire the tare

weight of the container.

2. Press

3. From count display mode, press the

MODE to enter piece count mode.

SAMPLE

(UNITS) key to enter sample acquisition mode.

4. The indicator display shows the message

Addnnn, where nnn is the sample quantity to be

placed on the scale. Add the number of parts shown or choose a different sample size by pressing the

SAMPLE key to scroll through the

selectable sample quantities (5, 10, 20, 50,

100).

5. Once the sample quantity is on the scale, press

ENTER to calibrate the indicator for counting

the new parts. The indicator display shows the message

–CNT– as it acquires the sample

weight, then switches to count display mode and shows the part quantity.

If the weight of the sample quantity is

ficient for piece counting, the indicator

insuf automatically requests the next higher sample quantity by showing the

Addnnn message again.

If the sample quantity is at maximum (100) and the sample weight is still not sufficient, the indicator shows the message

To view gross and net weight of parts, press

CNT ERR.

MODE to

switch from count display mode to normal weighing mode.

Figure 6-1. Front Panel Key Functions in Piece Count Mode

Counting Operations 46

Page 53

7.0 Checkweigh Mode

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0WFS 3BOHF

6OEFS 3BOHF

"DDFQU 3BOHF

The 520 provides a checkweigh mode that can be enabled for either absolute values (ABS) or percent values (PERCENT).

Checkweighing Modes

• ABSOLUTE allows you to enter actual weight values for over and under (values can be either positive or negative).

• PERCENT allows you to enter a target weight

and percentages of this value (in whole

value percent values) for over and under.

Autoprint Modes

• WAITSS print mode performs an automatic print any time the weight settles out of motion within the ACCEPT range. The autoprint is reset each time the scale goes into motion and then achieves standstill within the acceptable weight range.

• TARGET print mode performs automatic print any time the weight settles out of motion within the ACCEPT range. To reset, the scale weight must return to within the zero band, as specified in the CKZBAND parameter, and then achieve standstill again within the acceptable weight range.

Range Active Digital Output

UNDER D/O 1

ACCEPT D/O 2

OVER D/O 3

Table 7-1. Checkweigh Ranges/Active Digital Output

In checkweigh mode there is an accompanying bargraph displayed on the secondary display. The underrange presentation is from the right side to the center. During the ACCEPT bandwidth, the prompt

ACCEPT is displayed. The overrange presentation is

from the center to the left side (see Figure 7-1). The value for the underrange determines the bargraph

bandwidth for Therefore, if the underrange is 0 to 10 pounds, the overrange also represents a 10 pound range.

both the under- and overrange.

Figure 7-1. Bar Graph Ranges

A tare can be entered to allow net mode check weighing. When a tare weight is entered, the ACCEPT range uses net values, but the under- and overrange bargraph continue to track gross weight.

47 520 Indicator Installation Manual

The ABSOLUTE mode can be used to check weight in either the gross or net mode. However, for check weighing around zero (negative under value), the entered values should be net values. In the absolute mode, when a negative gross value is entered, the bargraph only displays the ACCEPT range.

Page 54

Checkweighing Operations

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 

Note

To display a checkweigh value, enter front panel setup mode. Hold the bargraph mode, press the keys are pressed for 10 seconds, the program times out and exits.

Use the procedure shown in Figure 7-2 to enter the actual checkweigh value

UNITS key for five seconds. To exit the

key at any prompt. If no

If the checkweigh function is enabled, setpoints remain configured but do not function until chec

kweigh is disabled.

Figure 7-2. Editing Procedure for Numeric Values

Checkweigh Mode 48

Page 55

8.0 Peak Hold Mode

Note

The peak hold function is used to determine, display, and print the greatest net weight read during a weighing cycle.

A weighing cycle ends when the print command is

or when the peak net weight is manually cleared

given,

ZERO and PRINT key. Peak hold tracks only net

by the weight and operates independently of the display. For example, if the indicator is displaying gross weight, but AUTO peak hold is active, the display remains in gross, but the net peak weight is automatically printed when standstill is achieved at net zero.

Peak hold function is selected using the PK HOLD

rameter on the PROGRM menu (see Section 3.2.5 on

pa page 30).

Normal Setting

• Positive Peak

•Manual Reset

This is the basic peak hold f weight is applied to a scale and the greatest net weight value is held in memory until the weight is removed from the scale, and either the or PRINT key is pressed. If the display is in gross mode, the peak net weight can be displayed by scrolling to the net mode with the key.

A tare weight can be used with peak hold. At the tare value, the highest peak hold is 0 net.

are is cleared by returning to gross zero and

T pressing the TARE key.

unction in which a

ZERO

GROSS/NET

Auto Setting

• Positive Peak

•Auto Print

•Auto Reset

This is the same as NORMAL parameter except that automatic print occurs when the scale load is reduced to 0 ± 10 display divisions and the scale achieves standstill. Following the print command, the peak value is cleared and reset automatically. Press the

ZERO or PRINT key

to clear the peak hold value. Use the

GROSS/NET mode key to display gross

weight data during peak hold function cycles.

setting,

Bi-Dir Setting

• Bi-Directional Peak

•Manual Reset

This is the same as NORMAL parameter except that the peak can either be a positive or negative number, determined by the absolute weight value. This means that if a positive peak is displayed, a negative weight value of greater absolute value can update the peak information in the same cycle. As above, the peak cycle is reset by pressing the

ZERO or PRINT key after

the weight has been removed.

setting,

49 520 Indicator Installation Manual

Page 56

9.0 EDP Commands

The 520 indicator can be controlled by a personal computer or terminal connected to the indicator EDP port. Control is provided by a set of EDP commands that can simulate front panel key press functions, display and change setup parameters, and perform reporting functions. The EDP port provides the capability to print configuration data or to save that data to an attached personal computer. This section describes the EDP command set and procedures for saving and transferring data using the EDP port.

9.1 The EDP Command Set

The EDP command set can be divided into five groups: key press commands, reporting commands, the RESETCONFIGURATION special function command, parameter setting commands, and transmit weight data commands.

When the indicator processes an EDP command, it

sponds with the message

re verifies that the command was received and has been executed. If the command is unrecognized or cannot be executed, the indicator responds with

The following sections list the commands and command syntax use

d for each of these groups.

9.1.1 Key Press Commands

Key press EDP commands (see Table 9-1) simulate pressing the keys on the front panel of the indicator. These commands can be used in both setup and

ing mode. Several of the commands serve as

weigh “pseudo” keys, providing functions that are not represented by a key on the front panel.

For example, to enter a 15-pound tare weight using EDP commands:

1. Type K1 and press

2. Type K5 and press

3. Type KTARE and press

OK. The OK response

??.

ENTER (or RETURN). ENTER.

ENTER.

Command Function

KZERO In weighing mode, press the ZERO key.

KGROSSNET In weighing mode, press the

GROSS/NET key

KGROSS Go to gross mode (pseudo key).

KNET Go to net mode (pseudo key).

KTARE Press the TARE key.

KUNITS In weighing mode, press the UNITS key.

KPRIM Go to primary units (pseudo key).

KSEC Go to secondary units (pseudo key).

KPRINT In weighing mode, press the PRINT key.

KCLRTAR Clear tare from system (pseudo key).

KLEFTARROW In setup mode, move left in the menu.

KRIGHTARROW In setup mode, move right in the menu.

KUPARROW In setup mode, move up in the menu.

KDOWNARROW In setup mode, move down in the

menu.

KEXIT In setup mode, exits to normal mode.

KCLRNV Clear non-volatile RAM.

KCOUNT Go to count mode.

KDOT Enters a decimal point in the entry

fer.

buf

KCLRACCUM Clears accumulator.

KCLRCN Clears consecutive number.

K0-K9 Enters the number in the entry buffer,

d for keyed tare entry.

use

KYBDLK=ON/OFF Locks/unlocks keys except SETUP key.

KLOCK/KUNLOC K= KPRINT KUNITS, KTARE, KGROSSNET, KZERO

KDISPACCUM Displays accumulator.

KDISPTARE Displays tare.

KCLR Used in conjunction with KDISPACCUM

Locks/unlocks the specified key.

and KDISPT the current accumulator/tare values. Asks for zero to confirm.

ARE commands to clear

Table 9-1. EDP Key Press Commands

EDP Commands 50

Page 57

9.1.2 Reporting Commands

Note

Reporting commands (see Table 9-2) send specific information to the EDP port. These commands can be

sed in both setup mode and normal mode.

Command Function

DUMPALL List all parameter values

SPDUMP Print setpoint configuration

VERSION

P Write current displayed weight with units

S Write one frame of stream format

Table 9-2. EDP Reporting Commands

520 software version

Write

identifier. See Section 12.4 on page 74 for more information.

9.1.4 Parameter Setting Commands

Parameter setting commands allow you to display or change the current value for a particular configuration parameter (Tables 9-3 through 9-12).

Current configuration parameter settings can be

layed in either setup mode or normal mode using

disp the following syntax:

command<ENTER>

Most parameter values can be changed in setup mode only; setpoint parameters listed in Table 11-2 on page 69 can be changed when in normal weighing mode.

Use the following command syntax when parameter values:

command=value<ENTER>

changing

9.1.3 The RESETCONFIGURATION Command

The RESETCONFIGURATION command can be used in setup mode to restore all configuration parameters to their default values.

This command is equivalent to using the DEFAULT functio for more information about test mode.

where value is either a number or a parameter value. Use no spaces before or after the equal (=) sign. If you type an incorrect command, the display reads

For example, to set the motion band parameter type the following:

For parameters with selectable values, enter the command and equal sign followed by a question mark:

to see a list of those values. The indicator must be in setup mode to use this function.

n in TEST mode. See Section 12.3 on page 74

All load cell calibration settings are lost when the RESETCONFIGURATION command is run.

??.

MOTBAND=5D<ENTER>

command=?<ENTER>

to 5,

Command Description Value s

GRADS Graduations 1–9999999

ZTRKBND Zero track band OFF, 0.5D, 1D, 3D

ZRANGE Zero range 1.9%, 100%

MOTBAND Motion band 1D, 2D, 3D, 5D, 10D, 20D, OFF

OVRLOAD Overload FS+2%, FS+1D, FS+9D, FS

SMPRAT Sample rate 60HZ, 120HZ, 30HZ, 7.5HZ, 15HZ

DIGFLTR1 DIGFLTR2

RATLTRAP Rattletrap filtering OFF, ON

DFSENS Digital filter cutout sensitivity 2OUT, 4OUT, 8OUT, 16OUT, 32OUT, 64OUT, 128OUT

DFTHRH Digital filter cutout threshold NONE, 2DD, 5DD, 10DD, 20DD, 50DD, 100DD, 200DD, 250DD

PWRUPMD Power up mode GO, DELAY

TAR EFN Tare function BOTH, NOTARE, PBTARE, KEYED

Digital filtering 1, 2, 4, 8, 16, 32, 64,

Table 9-3. CONFIG EDP Commands

128, 256

51 520 Indicator Installation Manual

Page 58

Command Description Val ue s

PRI.DECPNT Primary units decimal position 8.888888, 88.88888, 888.8888, 8888.888

8888888, 8888880, 8888800

PRI.DSPDIV Primary units display divisions 1D, 2D, 5D

PRI.UNITS Primary units LB, KG, G, OZ, TN, T, GN, LT, NONE

SEC.DECPNT Secondary units decimal position 8.888888, 88.88888, 888.8888, 8888.888

8888888, 8888880, 8888800

SEC.DSPDIV Secondary units display divisions 1D, 2D, 5D

SEC.UNITS Secondary units LB, KG, G, OZ, TN, T, GN, LT, NONE

SEC.MULT Secondary units multiplier 0.00000–99999.99

DECFMT Decimal format DOT, COMMA

DSPRATE Display rate 250MS, 500MS, 750MS, 1SEC, 1500MS, 2SEC, 25

4SEC, 6SEC, 8SEC

, 88888.88, 888888.8,

Table 9-4. FORMAT EDP Commands

Command Description Val ue s

WVAL Test weight value test_weight_value

WLIN.F1–WLIN.F5 Actual raw count value for linearization points 1–5 —

WLIN.V1–WLIN.V5 Test weight value for linearization points 1–5 test_weight_value

WLIN.C1–WLIN.C5 Calibrate linearization points 1–5 —

WLIN.M1–WLIN.M5 Millivolt value for linearization points 1–5 test_weight_value

WLIN.W1–WLIN.W5 Working calibration values —

LC.CD Set deadload coefficient value

LC.CW Set span coefficient value

WK.CD Working deadload coefficient —

WK.CW Working span coefficient —

MV.CD Millivolt calibration value —

MV.CW Millivolt span calibration value —

00MS, 3SEC,

Table 9-5. CALIBR EDP Commands

Command Description Value s

EDP.BAUD EDP port baud rate 300, 600, 1200, 2400, 4800, 9600, 19200

EDP.BITS EDP port data bits/parity 8NONE, 7EVEN, 7ODD

EDP.TERMIN EDP port termination character CR/LF, CR

EDP.EOLDLY EDP port end-of-line delay 0–255 (0.1-second

EDP.HANDSHK EDP port handshaking OFF, ON

EDP.ADDRESS EDP port RS-485 address 0, 01–255

EDP.STREAM EDP port streaming OFF, LFT, IND

EDP.FORMAT EDP port stream format DEFAULT8, CUSTOM, BUS FMT, DEFAULT7

PRN.BAUD Printer port baud rate 300, 600, 1200, 2400, 4800, 9600, 19200

PRN.BITS Printer port data bits/parity 8NONE, 7EVEN, 7ODD

PRN.TERMIN Printer port termination character CR/LF, CR

PRN.EOLDLY Printer port end-of-line delay 0–255 (0.1-second

intervals)

Table 9-6. SERIAL EDP Commands

EDP Commands 52

Page 59

Command Description Value s

PRN.HANDSHK Printer port handshaking OFF, ON

PRN.STREAM Printer port streaming OFF, LFT, IND

PRN.FORMAT Printer port stream format DEFAULT8, CUSTOM, BUS FMT, DEFAULT7

PRNDEST Print destination EDP, PRN, BOTH

STR.POS Custom stream identifiers SPACE, NONE, +

STR.NEG Custom stream identifiers SPACE, NONE, –

STR.PRI Custom stream identifiers Specify replacement text for token

STR.SEC

STR.GROSS

STR.NET

STR.TARE

STR.MOTION

STR.RANGE

STR.OK

STR.INVALID

Example: STR.PRI=L

See Section 12.7 on page 77 for information more about custom stream formatting.

Table 9-6. SERIAL EDP Commands (Continued)

Command Description Values

SD Set date nnnnnn (enter using DATEFMT specified)

ST Set time hhmm (enter using 24-hour format)

DATEFMT Date format MMDDYY, DDMMYY, YYMMDD

DATESEP Date separator SLASH, DASH, SEMI

TIMEFMT Time format 12HOUR, 24HOUR

TIMESEP Time separator COLON, COMMA

CONSNUM Consecutive numbering 0–9 999 999

CONSTUP Consecutive number start-up value 0–9 999 999

PEAKHOLD Greatest net weight achieved OFF, NORMAL, BI-DIR, AUTO

THEORETIC Theoretical calibration OFF, ON

SAMPSIZ Count mode sample size 5, 10, 20, 50, 100

UID Unit identifier nnnnnnn (up to seven alphanumeric characters)

CNTMOD Count mode DSABLE, ENABLE

ACCUM Accumulator OFF, ON

ACCUM.RTZGRADS Grads above to allow accumulation 0-9999

KYBDLK Keyboard lock (disable keypad) OFF, ON

ZERONLY Disable all keys except ZERO OFF, ON

REGULAT Regulatory compliance NONE, OIML, NTEP, CANADA

REGWORD Regulatory word for GROSS GROSS, BRUTTO

GRAVADJ Gravity adjustment OFF, ON

PROMPT#n-8

CKWEIGH Checkweigh Mode OFF, ABS, PERCENT

CK_OVER Absolute Over Value number

CK_OVER_PCT Percent Over Value number

CK_PRINT OFF, TARGET, WAITSS

53 520 Indicator Installation Manual

Table 9-7. PROGRM EDP Commands

Page 60

Command Description Values

CK_TARGET number

CK_UNDER number

CK_UNDER_PCT number

CK_ZBAND OFF, 1D, 2D, 5D, 10D, 20D, 50D

ELEV.CAL

ELEV.LOC Enter the elevation value at your

LAT.CAL Displays the calibrated value for

LAT.LOC Enter the latitude value at your

FBTRACK Sets the update rate of the Field

SPDECPTFMT Allows the setpoint values to use a

Displays the calibrated value for elevation (view only).

current location (must be changed to match the elevation at the operating location if different than the elevation at the initial calibration site)

latitude (view only).

current location (will be changed to match the latitude at the operating site if different than the latitude at the initial calibration site)

LFT, IND bus cards (DeviceNet, Profibus, Remote I/O)

DECIMAL, NODECML decimal point or not

Table 9-7. PROGRM EDP Commands (Continued)

EDP Commands 54

Page 61

Command Description Values

SETPOINT Setpoint number 1–8

KIND Setpoint kind OFF, GROSSSP, NETSP, +RELSP, –RELSP, %RELSP, PAUSE,

DELAY, WAITSS, COUNTER, AUTOJOG, COZ, INMOTON, INRANGE, –GROSS, –NET, BATCHPR, TIMER, CONCUR

VALUE Setpoint value number

PSHTARE Push tare OFF, ON

PSHPRINT Push print OFF, ON, WAITSS

PSHACCM Push accumulate OFF, ON, ONQUIET

TRIP Trip HIGHER, LOWER, INBAND, OUTBAND

BANDVAL Band value number

HYSTER Hysteresis number

ALARM Alarm OFF, ON

PREACT Preact OFF, ON, LEARN, FLOW

PREVAL Preact value number

PREADJ 1-100%

PRESTAB 0-65535

PREBAND number

PRECOUNT 1-65335

BATCH Batch enable OFF, ON

BATSTART Batch step enable See Section 11.0 on page 65 for detailed information

BATPAUSE Batch step pause

BATRESET Batch step reset

BATSTATUS Batch status

NAME Setpoint name number NONE, 1–8

ACCESS Setpoint access OFF, ON, HIDE

DIGOUT Digital output NONE, 1–4

RELNUM Relative setpoint number 1–8

START Starting setpoint 1–8

END Ending setpoint 1–8

BATCHNG Batching mode OFF, AUTO, MANUAL

Table 9-8. SETPNTS EDP Commands

Command Description Value s

GFMT Gross demand print format string See Section 10.2 on page 62 for detailed information

NFMT Net demand print format string

CFMT Count format string

SPFMT Setpoint print format string

EDPFMT EDP demand print format string

HDRFMT Ticket header format string

STRMFMT Custom stream format string

Table 9-9. PFORMT EDP Commands

55 520 Indicator Installation Manual

Page 62

Command Description

DON#nn Set digital output nn on (active)

DON#0 Set all digital outputs on (active)

DOFF#nn Set digital output nn of

DOFF#0 Set all digital outputs off (inactive)

For commands ending with “#nn”, nn is th

f (inactive)

e digital output (1-4) being set on or off.

Table 9-10. DIG OUT EDP Commands

Command Description Value s

DIGIN1 DIGIN2 DIGIN3

Digital input function OFF, ZERO, NT/GRS, TARE, UNITS, PRINT, ACCUM, DSPTAR,

NTER, BATRUN, BATSTRT, BATPAUS, KBDLOC, HOLD, CLRCN,

GROSS, NET, PRIM, SEC, TIME, DATE, CLRTAR, CLRACC

Table 9-11. DIG IN EDP Commands

Command Description Value s

SOURCE1 Analog output source GROSS, NET

OFFSET Zero offset 0%, 20%

ERRACT Error action FULLSC, HOLD, ZEROSC

MIN Minimum value tracked 0–9 999 999

MAX Maximum value tracked 0–9 999 999

ZERO1 Zero calibration 0–99999

SPAN1 Span calibration 0–99999

Table 9-12. ALGOUT EDP Commands

EDP Commands 56

Page 63

9.1.5 Normal Mode Commands

The normal mode commands (see Table 9-13) transmit data to the EDP port on demand. The SX command is valid only in normal operating mode; all other commands are

Command Description Response Format

CONSNUM Set consecutive number 0–9 999 999

UID Set unit ID nnnnnnn (up to seven charac

SD Set date MMDDYY, DDMMYY

ST Set time hhmm (enter usi

SX Start EDP or PRN streaming OK or

EX Stop EDP or PRN streaming

DX Start streaming raw A/D counts

RS Reset system —

XA Transmit accumulator value nnnnnn UU

XG Transmit gross weight in

XN Transmit net weight in displayed units

XT Transmit tare weight in displayed units

XG2 Transmit gross weight in non-displayed units

XN2 Transmit net weight in non-displayed units

XT2 Transmit tare weight in non-displayed units

XE Query system error conditions nnnnn

displayed units

valid in either setup or normal mode.

ters)

, YYMMDD (enter using DATEFMT

specified)

ng 24-hour format)

?? The respective port for EDP.STREAM or

PRN.STREAM must be set to LFT or IND to use these.

where nn

See Section 12.3 on page 74 for detailed information about the XE command response format.

nnnn is the weight value, UU is the units.XC Transmit count

Table 9-13. Normal Mode EDP Commands

57 520 Indicator Installation Manual

Page 64

9.1.6 IQ310A Compatible Commands

Command Description of Function

AZ Sets scale to zero. Valid only in Operate Mode.

AT Tare in. Entered as “AT nnnnnnn <EOL>” where nnnnnnn is a 7-digit tare weight, no decimal point or leading

ros. Entering “AT <EOL>” acquires the current displayed value as a tare. “pT” indicates a tare entered

ze through the EDP port.

FT Performs a front panel tare operation. Entering “FT <EOL>” acquir

CT Tare out (removes the tare value)

LB Selects “lb” for weight units (if set

KG Selects “kg” for weight units (if set up for “lb” or

GN Simulates a GROSS/NET key press. Entering “GN <EOL>” tog

PR Sends formatted weight data to either or both serial ports

operation, EDP commands are ignored. Wait for “OK” display before sending more commands. If printing is inhibited by scale being out of range or in SETUP mode, “??” is displayed. If the scale is in motion, the command is executed when standstill returns. Valid only in Operate Mode.

RE Clears the EEPROM.

RS Resets system

SX Starts continuous serial transmission on the EDP port u

transmission stops in SETUP mode.

PX Starts continuous serial transmission on the printer port

transmission stops in SETUP mode.

EX Ends continuous serial transmission

PQ Ends continuous serial transmission of the pr

XG Transmits GROSS [9 characters, leading

left of first active digit]. Valid only in Operate Mode.

XN Transmits NET [9 characters, le

of first active digit]. Valid only in Operate Mode.

XT Transmits TARE [9 characters, leading zeros suppressed (spaces), decimal point if appli

left of first active digit]. Valid only in Operate Mode.

XS Transmits a single serial string from the ED

up for “lb” or “kg” units mode)

“kg” units mode)

sing the selected serial output data format. Serial

using the selected serial output data format. Serial

on the EDP port

inter port

zeros suppressed (spaces), decimal point if applicable, minus sign to

ading zeros suppressed (spaces), decimal point if applicable, minus sign to left

P port in the selected output format.

es a tare like pressing the TARE key.

gles between the gross and net display mode.

(port mode must be “TICKET”). During printer

cable, minus sign to

Table 9-14. IQ310A Compatible Commands

EDP Commands 58

Page 65

9.1.7 Batching Control Commands

The commands listed below provide batching control through the EDP port.

BATSTART

If the BATRUN digital input is active (low) or not assigned, the BATSTART command can be used to start the batch program.

BATRESET

Stops the program and resets the batch program to the first batch step. Run the BATRESET command after making changes to the batch configuration.

BATPAUSE

Stops the batch program at the current step. All digital outputs set on by the current step are set off. The BATSTRT DIGIN or BATSTART EDP commands can be used to restart the batch program at the current step.

BATSTATUS

The BATSTATUS command is used to check the current status of various setpoint and batching conditions. BATSTATUS returns 14 bytes of status data as described in Tabl e 9-15. BATSTATUS is principally used to provide status information to a controlling batch program when

using the Remote I/O Interface option.

Status information returned in bytes 3–

12 is coded as ASCII characters @ (hex 40) through O (hex 4F); only the low order bits of these characters are significant. Table 9-15 shows the low order bit assignments for bytes 3–12. Use Tab le 9-16 on page 60 to interpret the status of the low order bits for a given ASCII

Batch Status Data Byte Values

Batch Status

Current Batch Step

Continuous Setpoint Status

Low order bits of bytes 3–4 are set on to indicate continuous setpoints for which conditions are being met. Bits are assigned to setpoint numbers as shown at right.

Digital Output Status

Low order bits of bytes 8–9 are set on

indicate active digital outputs. Bits

to are assigned to digital outputs as shown at right.

Digital Input / Alarm Status

Low order bits of byte 12 are set on to indicate active digital inputs and setpoint alarm status. Bits are assigned as shown at right.

Carriage Return

0 “S” = stopped

“R” = running “P” = paused

1 – 2 00 – 08

Low Order Bit Assignments for Bytes 3 – 12 ASCII Values

3 – 7

3 SP 1 SP 2 SP 3 SP 4

4 SP 5 SP 6 SP 7 SP 8

5 N/A

8 – 11 Bit 3 Bit 2 Bit 1 Bit 0 @@@@ – OOOO

8 DIGOUT 1 DIGOUT 2 DIGOUT 3 DIGOUT 4

9 N/A

12 DIGIN 1 DIGIN 2 DIGIN 3 Alarm @ – O

13 N/A (CR)

Bit 3 Bit 2 Bit 1 Bit 0 @@@@@ – OOOOO

character.

59 520 Indicator Installation Manual

Table 9-15. BATSTATUS Command Structure

Page 66

Translating ASCII Status Data ASCII Value Bit 3 Bit 2 Bit 1 Bit 0

Use the table at right to evaluate the ASCII character output for bytes 3 – 12 and determine which of the low order bits are set on.

For example, if the Digital Ou bytes 8 – 11 is AC@@, the table at right can be used with the bit assignments described above to determine that digital outputs 4, 7, and 8 are active:

• A (byte 8) indicates that D

• C (byte 9) indicates that DIGOUTs 7 and 8 (bits 1 and 0) ar

• @@ indicates that bytes 10

e on

tput Status returned in

IGOUT 4 (bit 0) is on

and 11 are not used

Table 9-16. ASCII Translation Table for BATSTATUS Data

@ 0 0 0 0

A 0 0 0 1

B 0 0 1 0

C 0 0 1 1

D 0 1 0 0

E 0 1 0 1

F 0 1 1 0

G 0 1 1 1

H 1 0 0 0

I 1 0 0 1

J 1 0 1 0

K 1 0 1 1

L 1 1 0 0

M 1 1 0 1

N 1 1 1 0

O 1 1 1 1

EDP Commands 60

Page 67

10.0 Print Formatting

The 520 provides seven print formats. Formats GFMT, NFMT, EDPFMT, and CFMT will be printed in a ticket format based on the current mode of operation when the HDRFMT can be inserted into any other ticket format using the <AE> formatting command. SPFMT is printed if PSHPRINT is set to ON or WAITSS in the setpoint configuration. STRMFMT defines what the streamed output will be if the FORMAT parameter is set to CUSTOM.

Each print format can be customized to include up to 300 characters of information, such as company name and address, on print tickets. You can use the indicator front panel (PFORMT menu), EDP commands, or the Revolution® configuration utility to customize the print formats.

10.1 Print Formatting Commands

Table 10-1 lists commands you can use to format the 520 print formats. Commands included in the format strings must be enclosed between < and > delimiters. Any characters outside of the delimiters are printed as text on the ticket. Text characters can include any ASCII character that can be printed by the output device.

Command Description

<G> Gross weight in displayed units

<G2> Gross weight in non-displayed units

<N> Net weight in displayed units

<N2> Net weight in non-displayed units

<T> Tare weight in displayed units

<T2> Tare weight in non-displayed units

<A> Accumulated weight in displayed units

<AC> Number of accumulator event (5-digit counter)

<AT> Time of last accumulator event

<AD> Date of last accumulator event

<SCV> Setpoint captured value

<STV> Setpoint target value

<SPM> Setpoint mode (gross or net label)

<SNA> Setpoint name

<SN> Setpoint number

<SPV> Setpoint preact value

<TI> Time

<DA> Date

<TD> Time and date

<ID> ID number

<CN> Consecutive number

<AE> Ticket header (HDRFMT)

<C> Piece count

<W> Average piece weight in count mode.

<NLnn> New line (nn = number of termination (<CR/LF> or <CR>)

characters)*

PRINT key is pressed (see Table 10-2 on page 62).

Ticket Format

GFMT/NFMT/EDPFMT

/CFMT

SPFMT

                   

    

                

61 520 Indicator Installation Manual

Table 10-1. Print Format Commands

Page 68

Note

Ticket Format

GFMT/NFMT/EDPFMT

Command Description

<SPnn> Space (nn = number of spaces)*

<SU> Toggle weight data format (formatted/unformatted)**

NOTES: Gross, net, tare and setpoint values are 9 digits in length, includin a two-digit units identifier. Total field length with units identifier is 12 (or 13) characters.

ID and consecutive number (CN) fields are

ID numbers included in the print format str setup mode.

Ticket header (AE) inserts in

* If nn is n

** After receiving an SU command, the indica data omits decimal points, leading and trailing characters.

ot specified, 1 is assumed. Value must be in the range 1–99.

formation specified for the HDRFMT header format.

1–7 characters in length, as required.

ing (<ID> command) must be set using the UID EDP command or via keypad in

tor sends unformatted data until the next SU command is received. Unformatted

g sign (10 digits with decimal point), followed by a space and

/CFMT

   

SPFMT

Table 10-1. Print Format Commands (Continued)

The <G2>, <N2>, and <T2> commands listed in Table 10-1 print the gross, net, and tare weights in non-displayed units—that is, in the units not currently displayed on the indicator.

10.2 Default Ticket Formats

Table 10-2 shows the default print formats for the 520 and lists the conditions under which each print format is used. The HDRFMT format is used to specify hea contents of the HDRFMT format can be inserted into any other ticket format using the <AE> formatting command.

der information that can be used by the other ticket formats. The

Format Default Format String Used When

GFMT GROSS<G><NL2><TD><NL> Normal mode, no tare in system

NFMT GROSS<G><NL>TARE<SP><T><NL>NET<SP2><

CFMT GROSS<G><NL>TARE<SP><T><NL>NET<SP2><

SPFMT <SCV><SP><SPM><NL> Setpoint push print operation (PSHPRNT=ON)

EDPFMT GROSS<G><NL2><TD><NL> Normal mode, PRNDEST=BOTH (SERIAL menu). GFMT

HDRFMT COMPANY NAME<NL>STREET ADDRESS<NL>

STRMFMT <2><W7.><M><S><CR><LF> Port print format set to CUSTOM (see Section 12.7 on

N> <NL2><TD><NL>

<NL>COUNT<C><NL>APW<SP2><W><NL>

CITY, ST ZIP<NL2>

In OIML and CANADA modes, the letters PT (preset tare) are automatically inserted after the printed tare weight.

For most applications, when using a printer attached to the to EDP. If PRNDEST=BOTH, only the EDP format is sent to the printer.

Normal mode, tare in system

Count mode

(or NFMT) pr simultaneously.

Inserted into another print format to specify header

nformation.

page 77

int format is sent to printer port

EDP port, set PRNDEST (on the SERIAL menu)

Table 10-2. Default Print Formats

10.3 Customizing Print Formats

The following sections describe procedures for customizing print formats using the EDP port, the front panel (PFORMT menu), and the Revolution® configuration utility. See Section 12.7 on page 77 for information about custom stream formatting.

Print Formatting 62

Page 69

10.3.1 Using the EDP Port

99999999999999

/'.5

4BNFBT('.5

"-(065

%*(*/4&5154130(3. 1'03.54&3*"-$"-*#3$0/'*( '03."5

7&34

&%1'.5

41'.5

('.5

)%3'.5

%JTQMBZmSTU

DIBSBDUFSTPGGPSNBU

%JTQMBZBOEFEJU

BDUJWFDIBSBDUFSBOE

"4$**WBMVF

%FMFUFBDUJWF

DIBSBDUFS

4DSPMMSJHIUJOGPSNBUTUSJOH4DSPMMMFGUJOGPSNBUTUSJOH

*ODSFNFOU"4$**WBMVFPGBDUJWFDIBSBDUFS%FDSFNFOU"4$**WBMVFPGBDUJWFDIBSBDUFS

1SFTT UPJOTFSUBTQBDF

CFGPSFUIFBDUJWFDIBSBDUFS

$'.5

453.'.5

Note

With a personal computer, terminal, or remote keyboard attached to the 520 EDP port, you can use the EDP command set to customize the print format strings.

To view the current setting of a format string type the name of the check the current configuration of the GFMT format, type GFMT and press

print format and press ENTER. For example, to

ENTER. The indicator responds by

sending the current configuration for the gross format:

GFMT=<G> GROSS<NL>

To change the format, use the GFMT or NFMT EDP command followed by an equals sign (=) and the modified print format string. For example, to add the name and address of a company to the gross format, you could send the following EDP command:

GFMT=JOE'S SALVAGE<NL>1167 EAST HIGHWAY ROAD<NL>ANYTOWN<NL2><G> GROSS<NL>

A ticket printed using this format might look like the following:

JOE'S SALVAGE 1167 EAST HIGHWAY ROAD ANYTOWN

1345 LB GROSS

The ticket above could also be formatted by specifying the company address information in the HDRFMT ticket format, then substituting the <AE> command for the address in the GFMT ticket format:

HDRFMT=JOE'S SALVAGE<NL>1167 EAST HIGHWAY ROAD<NL>ANYTOWN<NL2>GFMT=<AE><G> GROSS<NL>

10.3.2 Using the Front Panel

If you have no access to equipment for communication through the EDP port or are working at a site where such equipment cannot be used, you can use the PFORMT menu (see Figure 10-1) to customize the print formats. Using the PFORMT menu, you can edit the print format strings by in the format string.

changing the decimal values of the ASCII characters

Lower-case letters and some special characters cannot be displayed on the 520 front panel (see the ASCII character chart on page 82) and are shown as blanks. The character printed depends on the particular ASCII character set implemented for the receiving device.

63 520 Indicator Installation Manual

Figure 10-1. Print Format Menu

520 can send or receive any ASCII character; the

Page 70

10.3.3 Using Revolution

The Revolution configuration utility provides a print formatting grid with a tool bar. The grid allows you to construct the print format without the formatting commands (<NL> and <SP>) required by the front panel or EDP command methods. Using Revolution, you can type text directly into the grid, then select weight value fields from the tool bar and place them where you want them to appear on the printed ticket.

Figure 10-2 shows an example of the Revolution pri

Figure 10-2. Revolution Print Format Grid

nt formatting grid.

Print Formatting 64

Page 71

11.0 Setpoints

Note

The 520 indicator provides eight configurable setpoints for control of both indicator and external equipment functions. Setpoints are configured to trip based on specified conditions; tripping the setpoint can be used to request indicator functions (print, tare, accumulate) or to change the state of a digital output controlling external equipment.

11.1 Batch and Continuous Setpoints

520 setpoints can be either continuous or batch setpoints.

Continuous setpoints are free-running: the indicator constantly checks the input channel for the setpoint value

at each A/D update. If the input channel weight reading matches the setpoint value, the indicator sets the corresponding digital output on.

Batch setpoints are active one at a time, in an ordered sequence. The 520 can use batch setpoints to control up

to eight separate batch processing steps. A digital output associated with a batch setpoint is on until the setpoint condition is met, then latched for the remainder of the batch sequence.

To use batch setpoints, you must activate the BA whether a batch sequence is automatic or manual. AUTO sequences repeat continuously, while MANUAL sequences require a BATSTRT digital input or BATSTART EDP command before restarting. As shown in Table 11-1 on page 65, GROSSSP, NETSP, and RELSP setpoint kinds can continuous setpoints.

If the checkweigh function is enabled, setpoints remain configured but do not function until checkweigh is disabled.

The BATCH parameter must also be set on for each batch setpoint. If the setpoint is defined but the BATCH parameter is off, the setpoint operates as a continuous setpoint, even during batch sequences.

TCHNG parameter on the SETPTS menu. This parameter defines

be configured as either batch or

Kind Description Batch Continuous

OFF Setpoint turned off/ignored.

GROSSSP Gross setpoint. Trips when the current gr

NETSP Net setpoint. Trips when the current net weight matches this value.

+RELSP Positive relative setpoint. Trips at a specific value above the referenced setpoint.

–RELSP Negative relative setpoint. Trips at a specific value below the referenced

setpoint.

%RELSP Percent relative setpoint. Trips at a specific percentage value of the referenced

setpoint.

PAU SE Pauses the batch sequence indefinitely. Operator must activate the BATSTRT

digital input to continue processing.

DELAY Delays the batch sequence for a specified time. The length of the delay (in

tenths of a second) is specified on the Value parameter.

WAITSS Wait for standstill. Holds the batch sequence until the scale is at standstill.

COUNTER Specifies the number of consecutive batch sequences to perform. A

BATRESET needs to be sent (through either a serial command or digital input) or a new counter value entered for COUNTER setpoint to function properly.

AUTOJOG Automatically jogs the previous filling operation.

COZ Center of zero. The digital output associated with this setpoint is activated

when the scale is at center of zero. No value is required for this setpoint.

INMOTON In motion. The digital output associated with this setpoint is activated when the

scale is not at standstill. No value is required for this setpoint.

INRANGE In range. The digital output associated with this setpoint is activated when the

scale is within capacity range. No value is required for this setpoint.

oss weight matches this value.

       

 



 



Table 11-1. Setpoint Kinds

65 520 Indicator Installation Manual

Page 72

Kind Description Batch Continuous

–GROSS Negative gross weight. The digital output associated with this setpoint is

activated when the gross weight reading is less than zero. No value is required for this setpoint.

–NET Negative net weight. The digital output associated with this setpoint is activated

when the net weight reading is less than zero. No value is required for this setpoint.

BATCHPR Batch processing signal. The digital output associated with this setpoint is

activated whenever a batch sequence is in progress. No value is required for this setpoint.

TIMER Tracks the progress of a batch sequence based on a timer.

The timer value, specified in tenths of a second on the VALUE parameter, determines the length of time allowed between start and end setpoints. The indicator START and END parameters are used to specify the start and end setpoints. If the END setpoint is not reached before the timer expires, the digital output associated with this setpoint is activated.

CONCUR Allows a digital output to remain active over a specified portion of the batch

sequence. Two types of concur setpoints can be configured:

Type 1 (VA L U E = 0 ) : The digital output associated with this setpoint becomes

active when the START setpoint becomes the current batch step and remains active until the END setpoint becomes the current batch step.

Type 2 (VALUE > 0): If a non-zero value is specified for the VALUE parameter, that

value represents the timer, in tenths of a second, for this setpoint. The digital output associated with this setpoint becomes active when the START setpoint becomes the current batch step and remains active until the timer expires.

NOTE: If more than one concurrent setpoint is configured, each must be assigned to a different digital output.



Table 11-1. Setpoint Kinds (Continued)

Setpoints 66

Page 73

11.2 Setpoint Menu Parameters

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are described in Table 11-1 on page 65.

Figure 11-1. SETPTS Menu

Figure 11-2. Submenu for GROSSSP, NETSP, and RELSP Setpoints

67 520 Indicator Installation Manual

Page 74

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Figure 11-4. Submenu for COUNTER, AUTOJOG, COZ, INMOTON, INRANGE, –GROSS, –NET, and BATCHPR Setpoints

Figure 11-5. Submenu for TIMER and CONCUR Setpoints

Setpoints 68

Page 75

SETPTS Menu

Parameter Choices Description

Level 3 submenus

GROSSSP NETSP +RELSP –RELSP %RELSP

PAU SE DELAY WAITSS

COUNTER AUTOJOG COZ INMOTON INRANGE –GROSS –NET BATCHPR

TIMER CONCUR

Level 4 submenus

VALUE number GROSSSP, NETSP, RELSP setpoint types: Specifies the target weight value.

TRIP HIGHER

BANDVAL number GROSSSP, NETSP, and RELSP setpoint types with TRIP=INBAND or OUTBAND:

VAL UE TRIP BANDVAL HYSTER PREACT PREVAL RELNUM BATCH PSHACCM PSHTARE PSHPRNT ALARM ACCESS NAME DIGOUT

PSHTARE PSHPRNT PSHACCM ACCESS DIGOUT NAME VAL UE

VAL UE ACCESS NAME DIGOUT

VAL UE START END ACCESS NAME DIGOUT

LOWER INBAND OUTBAND

Configure GROSSSP, NETSP, and RELSP setpoints. See Figure 3-12 on page 35 and Level 4 parameter descriptions.

Configure PAUSE, DELAY, and WAITSS setpoints. See Figure 3-13 on page 36 and Level 4 parameter descriptions.

Configure COUNTER, AUTOJOG, COZ, INMOTON, INRANGE, –GROSS, –NET, AND BATCHPR setpoints. See descriptions.

Configure TIMER and CONCUR setpoints. See Figure 3-15 on page 36 and Level 4 parameter descriptions.

DELAY, AUTOJOG, TIMER, and CONCUR setpoint types: Specifies, in 0.1-second intervals, a time value in the range 0–65535.

COUNTER setpoint types: Specifies the number of consecutive batches to be run.

GROSSSP, NETSP, and RELSP setpoint types: Specifies whether the setpoint is tripped when the weight is higher or lower than the setpoint value, within a band established around the value, or outside of that band.

In a batch sequence with TRIP=HIGHER, the associated digital output is active until the setpoint value is reached or exceeded; with TRIP=LOWER, the output is active until the weight goes below the setpoint value.

Specifies a weight equal to half the bandwidth. The band established around the setpoint value is VALUE ±BANDVAL.

Figure 3-14 on page 36 and Level 4 parameter

69 520 Indicator Installation Manual

Table 11-2. Setpoint Menu Parameters

Page 76

SETPTS Menu

Parameter Choices Description

HYSTER number GROSSSP, NETSP, and RELSP setpoint types: Specifies a band around the setpoint

value that must be exceeded before the setpoint, once off, can trip on again.

PREACT OFF

ON LEARN FLOW

PREVAL number GROSSSP, NETSP, and RELSP setpoint types: Specifies the preact value for

PREVARS PREADJ

PRESTAB PREBAND PRE CNT

RELNUM 1–8 RELSP setpoints: Specifies the number of the relative setpoint. The target weight for

BATCH OFF

PSHACCM OFF

ON ONQUIET

PSHPRNT OFF

ON WAITSS

PSHTARE OFF

GROSSSP, NETSP, and RELSP setpoint types: Allows the digital output associated with a setpoint to shut off before the setpoint is satisfied to allow for material in suspension.

The ON value adjusts the setpoint trip value up or down (depending on the TRIP parameter setting) from the setpoint value.

The LEARN value can be used to automatically adjust the preact value after each batch. LEARN compares the actual weight at standstill to the target setpoint value, then adjusts the preact by half of the difference after each batch.

The FLOW value provides compensation for material flow rate in determining when to shut off the digital output. Rather than waiting for the specified weight to be reached, FLOW preact uses the change in weight over time to anticipate when the preact weight value will be reached.

setpoints with PREACT set to ON or LEARN. Depending on the TRIP setting specified for the setpoint, the setpoint trip value is adjusted up or down by the preact value.

GROSSSP, NETSP, and RELSP setpoint types: Specifies the preact variable for setpoints with PREACT set to LEARN or FLOW.

PREADJ variable sets what percentage of error correction applied each time a preact adjustment is made (default is 50%)

PRESTAB variable is timeout for PREACT LEARN value. For setpoints set to LEARN or FLOW, PRESTAB specifies the time (in 0.1 second intervals) to wait for standstill before adjusting the preact value. PREACT is not recalculated if standstill is not achieved (default is 0).

PREBAND defines a band value that will prevent the PREACT from becoming skewed if a large amount of product falls into the scale at the end of a filling cycle (default is 0.0).

PRE CNT is PREACT LEARN interval. For setpoints set to LEARN or FLOW, PRE CNT specifies the number of batches after which PREACT is recalculated. Default value of 1 specifies that PREACT will be recalculated after every batch cycle.

this setpoint is:

• For +RELSP, the value of the relative setpoint plus the value (VALUE parameter) of this setpoint

• For –RELSP, the value of the relative setpoint minus the value of this setpoint

• For %RELSP, the percentage (specified on the VALUE parameter for this setpoint) of the relative setpoint

GROSSSP, NETSP, and RELSP setpoint types: Specifies whether the setpoint is used as a batch (ON) or continuous (OFF) setpoint.

GROSSSP, NETSP, RELSP, PAUSE, DELAY, and WAITSS setpoint types: Specify ON to update the accumulator and perform a print operation when the setpoint is satisfied. Specify ONQUIET to update the accumulator without printing.

GROSSSP, NETSP, RELSP, PAUSE, DELAY, and WAITSS setpoint types: Specify ON to perform a print operation when the setpoint is satisfied; specify WAITSS to wait for standstill after setpoint is satisfied before printing.

GROSSSP, NETSP, RELSP, PAUSE, DELAY, and WAITSS setpoint types: Specify ON to perform an acquire tare operation when the setpoint is satisfied. NOTE: PSHTARE acquires the tare regardless of the value specified for the REGULAT parameter on the PROGRM menu.

Table 11-2. Setpoint Menu Parameters (Continued)

Setpoints 70

Page 77

SETPTS Menu

Parameter Choices Description

ALARM OFF

START 1–8 TIMER and CONCUR setpoint types: Specifies

END 1–8 TIMER and CONCUR setpoint types: Speci

ACCESS ON

HIDE OFF

NAME NONE, 1–8 All setpoint types: Specify the number of an assigned pr

DIGOUT NONE, 1–4

G R O S S S P, N E T S P, R E L S P, D E L A Y, a n d W A ITSS setpoint types: Specify ON to display the word ALARM on the primary display while the setpoint is active (batch setpoints) or while the setpoint is not tripped (continuous setpoints).

the starting setpoint number. Do not specify the number of the TIMER or CONCUR setpoint itself. The TIMER or CONCUR setpoint begins when the starting setpoint begins.

fies the ending setpoint number. Do not specify the number of the TIMER or CONCUR setpoint itself. The TIMER or CONCUR setpoint stops when the ending setpoint begins.

All setpoint types: Specifies whether or not the setpoint can be acce mode via the front panel entry mode.

ON: Value can be displayed and changed HIDE: Value cannot be displayed or changed OFF: Value can be displayed but

Setpoints with ACCESS=ON can be turned on or off when a batch is not running:

• To turn the setpoint on/off, enter front panel setup mode (push and hold UNITS key). Select setpoint by pr pressing GROSS/NET ( ).

can be specified on the PROMPTS submenu of the PROGRM menu.

All setpoint types: Specifies a digital output associated with the setpoint. For continuous setpoints, the digital output becomes active (low) when the condition is met; for batch setpoints, the digital output is active until the setpoint condition is met.

not changed

essing UNITS or PRINT ( or ). Turn setpoint on/off by

ssed in weigh

ompt. Up to 8 prompt names

Table 11-2. Setpoint Menu Parameters (Continued)

71 520 Indicator Installation Manual

Page 78

11.3 Batching Switch

ABORT ST ART

RUN

EMERGENCY

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IN-ST OP OUT -RUN

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Note

The batching switch option, PN 19369, comes as a complete unit in an FRP enclosure, with legend plate, locking stop switch (mushroom button), and a run/start/abort 3-way switch.

Figure 11-7. Batching Switch Wiring Diagram

Both switches are wired into the indicator's digital I/O terminal strip as shown in Figure 11-7. Each switch uses a separate digital input.

Once cables and switches have been connected to the indicator

, use the setup switch to place the indicator in setup mode. Use the DIGIN menu (see Section 3.2.8 on page 38) to configure digital input functions. The default values for DIGIN1 and DIGIN2 are BATSTRT and BA

TRUN, respectively.

When configuration is complete, exit setup mode. Initialize the batch

ABORT, then unlock the STOP button (the STOP button

must be in the OUT position to allow the batch process to run). The batching switch is now ready to use.

Figure 11-6. Batching Switch

To begin a batch process, turn the 3-way switch to

START momentarily. If the STOP button is pushed

during the batch process, the process halts and the button locks in the IN position.

START switch is ignored while the STOP button is

The locked in the IN position. The STOP button must be turned counterclockwise to unlock it, then released into the OUT position to enable the 3-way switch.

To restart an interrupted batch from the step where it

f, do the following:

left of

1. Unlock STOP button (OUT position)

by turning the 3-way switch to

2. Turn 3-way switch to

START

To restart an interrupted batch from the first batch step, do the following:

1. Turn 3-way switch to

If no digital input is assigned to BATRUN, batching proceeds as if BATRUN were always on: If DIGIN2 is not BATRUN, the batch will start when the 3-way switch is turned to START, but the STOP mushroom button will not function.

Use this procedure (or the BATRESET EDP command) to initialize the new batch routine following any change to the setpoint configuration.

assigned to

2. Unlock STOP button (OUT position)

3. Turn 3-way switch to

ABORT

START

Setpoints 72

Page 79

12.0 Appendix

12.1 Error Messages

The 520 indicator provides a number of error messages. When an error occurs, the message is shown on the indicator display. Error conditions can also be checked remotely by using the XE EDP command as described in Section 12.3 on page 74.

12.1.1 Displayed Error Messages

The 520 provides a number of front panel error messages to assist in problem diagnosis. Table 12-1 lists these messages and their meanings.

Error Message Description Solution

E EEROM EEPROM physical error Call RLWS Service.

E VIREE Virgin EEPROM Use TEST menu to perform DEFLT (restore defaults) procedure (see

E PCKSM Parameter checksum error

E LCKSM Load cell calibration checksum error Recalibrate load cells.

E ACKSM A/D calibration checksum error A/D converter requires recalibration. Call RLWS Service.

E FCKSM Print format checksum error Use TEST menu to perform DEFLT (restore defaults) procedure (see

E IDATA Internal RAM data error Call RLWS Service.

E XDATA External RAM data error

E A/D A/D physical error

E REF A/D reference error A/D converter requires recalibration. Call RLWS Service.

REG ERR Non-volatile RAM (NVRAM) register

err

TAR ERR Tare register checksum error Acquire tare, acquire zero, or reset configuration.

ACC ERR Accumulator overflow error Press ACCUM to display accumulato

PWRFAIL Power failure Input voltage too low.

OVERFL Overflow error Weight value too large to be displayed.

------ Gross > overload limit Gross value exceeds overload

______ A/D underrange A/D reading < –4 mV. Check scale for binding or damage.

LOW BAT Low battery Replace battery.

E GRAV Gravity error Do gravity adjustment calibration or check gravity adjustment

CNT ERR Count error Indicator unable to calculate piece wei

OPT ERR Option board error Option unable to initialize. Check option board connection or

Section 12.13 on page 86), then recalibrate load cells.

Section 12.13 on page 86).

Battery weak or not installed. Replace battery, then use TEST menu to perform CLR NV (clear non-volatile storage) procedure (see Section 12.13 on page 86).

r value, then press CLEAR

twice to clear the accumulator.

limit. Check configuration.

settings

scale.

ght. Check quantity size on

eplace option board.

73 520 Indicator Installation Manual

Table 12-1. 520 Error Messages

Page 80

12.2 Using the HARDWARE Command

The HARDWARE serial command can be used to verify that installed option cards are recognized by the system. The HARDWARE command returns a single-digit card code, representing the card installed:

Code Card Type

0 No card installed

4 Analog Output Card

8 Bus Card

Table 12-2. HARDWARE Command Option Card Type

Codes

If an installed card is not recognized (HARDWARE command returns code of 0), ensure that the card is seated properly. Reinstall the card, if necessary, then cycle the power to read the configuration again. If the card is still not recognized, you may need to try a different option card.

Error Code

512 A/D physical error 0000 0000 0010 0000 0000

1024 A/D reference error 0000 0000 0100 0000 0000

2048 Tare register error 0000 0000 1000 0000 0000

4096 Accumulator

8192 A/D underrange 0000 0010 0000 0000 0000

16384 Power failure 0000 0100 0000 0000 0000

32768 Gross > overload

65536 Gravity error 0001 0000 0000 0000 0000

131072 Count error 0010 0000 0000 0000 0000

262144 Low battery error 0100 0000 0000 0000 0000

524288 Option board error

Description Binary Value

0000 0001 0000 0000 0000

overflow e

mit

rror

0000 1000 0000 0000 0000

1000 0000 0000 0000 0000

Table 12-3. Error Codes Returned on XE Command

12.3 Using the XE EDP Command

The XE EDP command can be used to remotely query

520 for the error conditions shown on the front

the panel. The XE command returns a decimal number representing any existing error conditions.

If more than one error condition exists, the number returned is the conditions (see Table 12-3). For example, if the XE command returns the number 10 represents the sum of an A/D reference error (1024) and an A/D calibration checksum error (16).

Error

Code

0 No error 0000 0000 0000 0000 0000

1 EEPROM physical

2 Virgin EEPROM 0000 0000 0000 0000 0010

4 Parameter

8 Load cell calibration

16 A/D calibration

32 Print format

64 Internal RAM data

128 External RAM data

256 NV register

sum of the values representing the error

40, this value

Description Binary Value

0000 0000 0000 0000 0001

error

0000 0000 0000 0000 0100

cksum error

che

0000 0000 0000 0000 1000

cksum error

che

0000 0000 0000 0001 0000

che

cksum error

0000 0000 0000 0010 0000

cksum error

che

0000 0000 0000 0100 0000

err

0000 0000 0000 1000 0000

err

0000 0000 0001 0000 0000

cksum error

che

12.4 Status Messages

Two EDP commands, P and ZZ, can be used to provide status about the indicator.

• The P EDP command returns currently shown in the indicator’s primary display area.

• The ZZ EDP command returns whatever is currently shown in both the primary and

ondary displays. Depending on the type of

sec device used to receive data from the indicator, the standstill and center of zero symbols may be shown as spaces or as special characters. The ZZ command returns information in the following format:

PPPPPPP uu ssssssssssssssss

where:

•

PPPPPPP is the information shown on the

primary display

uu is the 2-digit units annunciator

•

ssssssssssssssss is the contents of the

secondary display

If the indicator is in an underrange or overload condition, the weight

value is replaced with

(overload) or:::::: (underrange).

whatever is

&&&&&&

Table 12-3. Error Codes Returned on XE Command

Appendix 74

Page 81

12.5 TARE and ZERO Key Functions

The function of the front panel TARE and ZERO keys depends on the value specified for the REGULAT parameter on the PROGRM menu. Tabl e 12-4 describes the function of these keys for ea

ch of the regulatory modes.

REGULAT

Parameter Value Weight on Scale Ta re in Sys t e m

NTEP zero or negative no no action ZERO

yes CLEAR TARE

positive no TA RE

yes

CANADA zero or negative no no action ZERO

yes CLEAR TARE

positive no TA RE

yes no action

OIML zero or negative no no action ZERO

yes CLEAR TARE ZERO an

positive no TA RE ZERO

yes TAR E

NONE zero or negative no TARE ZERO

yes CLEAR TARE

positive no TA RE

yes CLEAR TARE

Front Panel Key Function

TARE ZERO

TAR E

ZERO and CLEAR TARE if

weight is within ZRANGE.

No action if weight is

outside of ZRANGE

d CLEAR TARE

Table 12-4. TARE and ZERO Key Functions for REGULAT Parameter Settings

75 520 Indicator Installation Manual

Page 82

12.6 Data Formats

ASCII 02

decimal

Polarity: < space > = Positive <–> = Negative

W eight: 7 digits, right-justiﬁed, dummy zer o es, d ecimal point w ith no leadin g zer oes except for leading zer o immediately pr eceding the decimal point. Leading zer oes transmitted as spaces.

L = pounds K = kilogram s T = tons (T , TN,

) O = ounces G = grams < space > = GN,

TROYOZ, TROYLB, or NONE

G = Gr oss

N = Net

Status: < space > = valid I = Invalid M = Motion O = Over/under range

or <CR>

ASCII 02

decimal

Addr ess of the

r eceiving indicator

EDP serial command

NOTE: Host must send <CR>, not <CR> <LF>. Failur e to use <CR> r enders all indicators unable to r espond to serial commands

ASCII

13 decimal

ASCII 02

decimal

Addr ess of the

transmitting indicator

EDP Serial Command

ASCII 13

decimal

12.6.1 Continuous Output Serial Data Format

If continuous transmission is configured for the EDP or printer port (STREAM parameter on the SERIAL menu), the

520 sends data using the Consolidated

Controls serial data format shown in Figure 12-1:

Figure 12-1. Continuous Output Serial Data Format

12.6.2 Demand Output Serial Data Format

When demand mode is configured for the EDP or printer port in the setup menus (PRNDEST on the SERIAL menu), the

520 uses a data string formatted for

a basic ticket printout. The particular ticket format printed depends on the indicator configuration.

You can use the EDP port or keypad to fully customize

ticket to work with a wide variety of printers,

the scoreboard displays, and other remote equipment. See Section 12.0 on page 73 for more information on custom print formats.

12.6.3 RS-485 Data Formats

The 520 has a built-in RS-485 software protocol which is enabled when you assign a non-zero address to the indicator. Valid RS-485 addresses must be in the range 1–255; the address is specified on the ADDRESS parameter on the SERIAL menu.

All remote commands are initiated using the data format shown in Figure 12-2:

If the initiating device address matches the port address

520 on the RS-485 network, that indicator

of a responds. For example, with demand outputs, or in response to a XG command, the responding indicator uses the format shown in Figure 12-3:

Figure 12-3. RS-485 Respond Data Format

Example: To send the XG command from an ASCII

terminal to an indicator at address 65 (decimal) on the RS-485 network, use the format shown in Figure 12-2.

• The keyboard equivalent for the start-of-text

STX) character is CONTROL-B (see

( Tabl e 12-9 on page 82).

• The indicator address (65) is represented by an upper cas

e “A”.

• The carriage return (CR) character is generated by

pressing the

Therefore, to send the XG command to

ENTER key.

the indicator at

address 65, enter the following at the terminal: 

CTRL-B A XG ENTER.

The indicator will respond to the XG command with the gross

weight and units. See Section 9.0 on page 50,

for other commands that can be used.

Figure 12-2. RS-485 Send Data Format

Appendix 76

Page 83

12.7 Custom Stream Formatting

Each port can be independently configured to stream a default frame format or can be customized to stream a user-defined format. Custom formatting is very similar to the standard print formatting described in Tabl e 12-5 lists the format identifiers used to configure a custom print format.

Format Identifier Defined By Description

<P[G I N I T]> STR.POS

STR.NEG

<U[P I S I T]> STR.PRI

STR.SEC

<M[G I N I T]> STR.GROSS

STR.NET STR.TARE

<S> STR.MOTION

STR.RANGE STR.OK STR.INVALID

<B [–]n,…] See descriptions below Bit fields. Comma-separated sequence of bit field specifiers. Must

B0 — Always 0

B1 — Always 1

B2 Configuration =1 if even parity

B3 Dynamic =1 if MODE=NET

B4 Dynamic =1 if COZ

B5 Dynamic =1 if standstill

B6 Dynamic =1 if gross negative

B7 Dynamic =1 if out of range

B8 Dynamic =1 if secondary

B9 Dynamic =1 if tare in system

B10 Dynamic =1 if tare is keyed

B11 Dynamic =00 if MODE=GROSS

B12 Dynamic =00 if UNITS=PRIMARY

B13 Configuration =00 (not used)

B14 Configuration =00 (not used)

B15 Configuration =00 (not used)

Polarity. Specifies positive or negative polarity for the current or specified (Gross/Net/Tare) weight on the source scale.

Units. Specifies primary or secondary units for the current or specified weight on the source scale.

Mode. Specifies gross, net, or tare weight for the current or specified weight on the source scale.

Status for the source scale. Default values and meanings for each status: STR.MOTION M In motion STR.RANGE O Out of range STR.OK <space> OK STR.INVALID I Invalid

not exceed 8 bits. Entering minus sign before number will negate the bit setting.

=01 if MODE=NET =10 if MODE=TARE =11 (not used)

=01 if UNITS=SECONDARY =10 if UNITS=TERTIARY =11 (not used)

=01 if current DSPDIV=1 =10 if current DSPDIV=2 =11 if current DSPDIV=5

=01 if primary DSPDIV=1 =10 if primary DSPDIV=2 =11 if primary DSPDIV=5

=01 if secondary DSPDIV=1 =10 if secondary DSPDIV=2 =11 if secondary DSPDIV=5

Section 12.0.

77 520 Indicator Installation Manual

Table 12-5. Custom Stream Format Identifiers

Page 84

B16 Configuration N/A

B17 Configuration =000 if current DECPNT=8888800

=001 if current DECPNT=8888880 =010 if current DECPNT=8888888 =011 if current DECPNT=888888.8 =100 if current DECPNT=88888.88 =101 if current DECPNT=8888.888 =110 if current DECPNT=888.8888 =111 if current DECPNT=88.88888

B18 Configuration =000 if primary DECPNT=8888800

=001 if primary DECPNT=8888880 =010 if primary DECPNT=8888888 =011 if primary DECPNT=888888.8 =100 if primary DECPNT=88888.88 =101 if primary DECPNT=8888.888 =110 if primary DECPNT=888.8888 =111 if primary DECPNT=88.88888

B19 Configuration =000 if secondary DECPNT=8888800

=001 if secondary DECPNT=8888880 =010 if secondary DECPNT=8888888 =011 if secondary DECPNT=888888.8 =100 if secondary DECPNT=88888.88 =101 if secondary DECPNT=8888.888 =110 if secondary DECPNT=888.8888 =111 if secondary DECPNT=88.88888

B20 Configuration N/A

<wspec [–] [0] digit[[.]digit]> Scale weight Weight for the source scale. wspec is defined as follows:

wspec indicates whether the weight is the current displayed weight

(W,w), gross (G,g), net (N,n), or tare (T,t) weight. Upper-case letters specify right-justified weights; lower-case are left-justified. Optional /P, /S, or /T suffixes can be added before the ending delimiter (>) to specify weight display in primary (/P) or secondary (/S) units. [–] Enter a minus sign (–) to include sign for negative values. [0] Enter a zero (0) to display leading zeroes.

digit[[.]digit]

The first digit indicates the field width in characters. Decimal point only indicates floating decimal; decimal point with following digit indicates fixed decimal with n digits to the right of the decimal.

<CR> — Carriage return

<LF> — Line feed

Table 12-5. Custom Stream Format Identifiers (Continued)

Appendix 78

Page 85

12.8 Stream Formatting Examples

12.8.1 Toledo 8142 Indicator

Sample string for Toledo 8142 indicator (with no checksum):

String recognized by the 520:

<02><B2, B0, B1, B13, B17><B2, B0, B1, B8, B5, B7, B6, B3><B2, B0, B1, B0, B0, B0, B0, B0><W06><T06><CR>

Identifier Description

<STX> The STX character is entered into the string using the <02> hex value.

<Statu

s Word A> Toledo status words are made up of various bit fields (see Tab le 12-5 on page 77).

NOTE: Identifiers must be entered beginning with the high-order bit (bit 7–bit 0) of the Toledo status word.

Status Word A contains the following fields. Equivalent Bit 7: parity (B2) Bit 6: always 0 (B0) Bit 5: always 1 (B1) Bits 3–4: display divisions (B13) Bits 0–2: decimal format (B17)

us Word B> Status Word B contains the following fields. Equivalent 920i format identifiers are shown in parentheses.

<Stat

Bit 7: parity (B2) Bit 6: always 0 (B0) Bit 5: always 1 (B1) Bit 4: lb/kg units (B8) Bit 3: stable/motion (B5) Bit 2: in/out-of-range (B7) Bit 1: pos/neg (B6) Bit 0: gross/net (B3)

atus Word C> Status Word C contains the following fields. Equivalent 520 format identifiers are shown in parentheses.

<St

Bit 7: parity (B2) Bit 6: always 0 (B0) Bit 5: always 1 (B1) Bits 0–4: always 0 (B0)

<wwwwww> The <W06> and <T06> indicate six digits

characters are W, w, G, g, T, t, N, or n (lower case indicates left justified). W indicates current weight, G gross weight, N net weight, and T tare weight. /P and /S can be used to specify primary or secondary.

Minus indicates sign inclusion, and (0) indicates leadi characters. Decimal indicates floating decimal point. Decimal with subsequent digit indicates fixed decimal with n digits to the right of the decimal. Two consecutive decimals (for example, <W06..>) send the decimal point even if it falls at th

of indicated weight and tare weight with leading zeroes. Valid

e end of the transmitted weight field.

520 format identifiers are shown in parentheses.

ng zeros. First digit indicates field width in

<ttt

ttt> Tare weight. See description above.

<EOL> <CR> is entered at the end of the string as the

Table 12-6. Toledo Sample String Identifiers

79 520 Indicator Installation Manual

end of line character in this example.

Page 86

12.8.2 Cardinal 738 Indicator

Sample string for the Cardinal 738 indicator:

String recognized by the 520:

Identifier Description

<CR> Carriage Return

<POL> Cardinal uses + for positive and – for negative, so the st

commands for the 520 are STR.POS=+ and STR.NEG= –.

<wwwwwww> The <W07..> identifier that the 520 recognizes indicates

zeroes, with the decimal being sent at the end of the weight. Valid characters are W, w, G, g, T, t, N, or n (lower case indicates left justified). W indicates current weight, G gross weight, N net weight, T tare weight. /P and /S can be used to specify primary or secondary.

Minus indicates sign inclusi characters. Decimal indicates floating decimal point. Decimal with subsequent digit indicates fixed decimal with n digits to the right of the decimal. Two consecutive decimals (for example, <W06..>) send the decimal point even if it falls at th

<S> There are four possible tokens for status b

the Cardinal, m indicates motion, o indicates out-of-range, and a space is used for valid or invalid weights. The commands to set these tokens in the 520 are STR.MOTION=m, STR.RANGE=o, STR.OK= , STR.INVALID= . NOTE: Although it appears that there are no commands for the keyboard before pressing the ENTER key.

<SP> Space

its> The Cardinal uses two-character, lower-case units identifiers. The commands to set these tokens in the

<un

520 include: STR.PRI=lb (options: kg, g, tn, t , gr, oz, or sp), STR.SEC=kg (options: lb, g, tn, t , gr, oz, or sp).

<SP> Space

<G/N> The mode used for Cardinal is g for gr

and STR.NET=n tokens.

on, while (0) indicates leading zeros. First digit indicates field width in

e end of the transmitted weight field.

its that can be used: motion, out-of-range, valid, and invalid. In

oss and n for net. These tokens are set using the STR.GROSS=g

ream polarity tokens need to reflect this. The EDP

seven digits of weight with a decimal and leading

OK and INVALID, there is a space entered with

<SP> Space

<EOL> The end of line character is an ETX

Table 12-7. Cardinal Sample String Identifiers

in this case so the hex value of <03> is entered in the string.

Appendix 80

Page 87

12.8.3 Weightronix WI 120 Indicator

Sample string for the Weightronix WI120 indicator:

String recognized by the 520:

Identifier Description

<SP> Space

<G/N> The mode used for Weightronix is G for gr

STR.GROSS=G and STR.NET=N tokens.

<POL> Since the Weightronix uses + for positive and – for negative,

EDP commands for the 520 are STR.POS=+ and STR.NEG= –.

<wwwwww> The <W06.> that the 520 recognizes indicates six digits o

<SP> Space

<units> The Weightronix uses two-character, lower-case units identifiers. The commands to set these tokens in

the 520 include: STR.PRI=lb (options: kg, g, tn, t , gr, oz, or sp), STR.SEC=kg (options: lb, g, tn, t , gr, oz, or sp).

on, while (0) indicates leading zeros. First digit indicates field width in

oss and N for net. These tokens are set using the

the polarity tokens need to reflect this. The

f weight with a decimal and leading zeroes. Valid

e end of the transmitted weight field.

Table 12-8. Weightronix Sample String Identifiers

81 520 Indicator Installation Manual

Page 88

12.9 ASCII Character Chart

Use the decimal values for ASCII characters listed in Tables 12-9 and 12-10 when specifying print format strings on the device.

The some characters cannot be shown.

520 PFORMT menu. The actual character printed depends on the character mapping used by the output

520 can send or receive any ASCII character value (decimal 0–255). Due to limitations of the indicator display,

Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex

Ctrl-@ NUL 00 00 space 32 20 @ 64 40 ` 96 60 Ctrl-A SOH 01 01 ! 33 21 A 65 41 a 97 61 Ctrl-B STX 02 02 “ 34 22 B 66 42 b 98 62 Ctrl-C ETX 03 03 # 35 23 C 67 43 c 99 63 Ctrl-D EOT 04 04 $ 36 24 D 68 44 d 100 64

Ctrl-E ENQ 05 05 % 37 25 E 69 45 e 101 65

Ctrl-F ACK 06 06 & 38 26 F 70 46 f 102 66 Ctrl-G BEL 07 07 ’ 39 27 G 71 47 g 103 67 Ctrl-H BS 08 08 ( 40 28 H 72 48 h 104 68

Ctrl-I HT 09 09 ) 41 29 I 73 49 i 105 69

Ctrl-J LF 10 Ctrl-K VT 11 0B + 43 2B K 75 4B k 107 6B

Ctrl-L FF 12 0C , 44 2C L 76 4C l 108 6C Ctrl-M CR 13 0D - 45 2D M 77 4D m 109 6D Ctrl-N SO 14 0E . 46 2E N 78 4E n 110 6E Ctrl-O SI 15 0F / 47 2F O 79 4F o 111 6F Ctrl-P DLE 16 10 0 48 30 P 80 50 p 112 70 Ctrl-Q DC1 17 11 1 49 31 Q 81 51 q 113 71 Ctrl-R DC2 18 12 2 50 32 R 82 52 r 114 72 Ctrl-S DC3 19 13 3 51 33 S 83 53 s 115 73

Ctrl-T DC4 20 14 4 52 34 Ctrl-U NAK 21 15 5 53 35 U 85 55 u 117 75

Ctrl-V SYN 22 16 6 54 36 V 86 56 v 118 76

Ctrl-W ETB 23 17 7 55 37 W 87 57 w 119 77

Ctrl-X CAN 24 18 8 56 38 X 88 58 x 120 78 Ctrl-Y EM 25 19 9 57 39 Y 89 59 y 121 79

Ctrl-Z SUB 26 1A : 58 3A Z 90 5A z 122 7A

Ctrl-[ ESC 27 1B ; 59 3B [ 91 5B { 123 7B Ctrl-\ FS 28 1C < 60 3C \ 92 5C | 124 7C

Ctrl-] GS 29 1D = 61 3D ] 93 5D } 125 7D Ctrl-^ RS 30 1E > 62 3E ^ 94 5E ~ Ctrl-_ US 31 1F ? 63 3F _ 95 5F DEL 127 7F

0A * 42 2A J 74 4A j 106 6A

T 84 54 t 116 74

126 7E

Table 12-9. ASCII Character Chart (Part 1)

Appendix 82

Page 89

ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex

Ç 128 80 á 160 A0 192 C0  224 E0

ü 129 81 í 161 A1 193 C1  225 E1

é 130 82 ó 162 A2 194 C2  226 E2 â 131 83 ú 163 A3 195 C3  227 E3 ä 132 84 ñ 164 A4 196 C4  228 E4 à 133 85 Ñ 165 A5 197 C5  229 E5 å 134 86 ª 166 A6 198 C6  230 E6 ç 135 87 º 167 A7 199 C7  231 E7 ê 136 88 ¿ 168 A8 200 C8  232 E8 ë 137 89 169 A9 201 C9  233 E9 è 138 8A ¬ 170 AA 202 CA  234 EA

ï 139 8B 1/2 171 AB 203 CB  235 EB î 140

8C 1/4 172 AC 204 CC  236 EC

ì 141 8D ¡ 173 AD 205 CD  237 ED Ä 142 8E « 174 AE 206 CE  238 EE Å 143 8F » 175 AF 207 CF  239 EF

É 144 90 176 B0 208 D0  240 F0

æ 145 91 177 B1 209 D1  241 F1

Æ 146 92 178 B2 210 D2  242 F2

ô 147 93 179 B3 211 D3  243 F3 ö 148 94 180 B4 212 D4  244 F4 ò 149 95 181 B5 213 D5  245 F5 û 150 96 182 B6 214 D6  246 F6 ù 151 97 183 B7 215 D7  247 F7 ÿ 152 98 184 B8 216 D8  248 F8

Ö 153

99 185 B9 217 D9  249 F9

Ü 154 9A 186 BA 218 DA 250 FA

¢ 155 9B 187 BB 219 DB 251 FB £ 156 9C 188 BC 220 DC 252 FC ¥ 157 9D 189 BD 221 DD



253 FD

Pts 158 9E 190 BE 222 DE 254 FE

ƒ 159 9F 191 BF 223 DF 255 FF

Table 12-10. ASCII Character Chart (Part 2)

83 520 Indicator Installation Manual

Page 90

12.10 Digital Filtering

Standard digital filtering uses mathematical averaging to eliminate the variant digital readings that the A/D converter sends periodically because of external vibration. Digital filtering does not affect the indicator measurement rate, but does affect the settling time. The selections from 1 to 256 reflect the number of readings averaged per update period. When a reading is encountered that is outside a predetermined band, the averaging is overridden, and the display jumps directly to the new value.

12.10.1DIGFLTx Parameters

The first two digital filtering parameters, DIGFLT1, and DIGFLT2, are configurable filter stages that control the effect of a single A/D reading on the displayed weight. The value assigned to each parameter sets the number of readings received from the preceding filter stage before averaging.

A rolling average from filter one is placed in filter two. The overall filtering is effectively a weighted average of the product of the values (DIGFLT1 X DIGFLT2) within a time frame equivalent to the sum of the values (DIGFLT1 + DIGFLT2). Setting the filters to 1 effectively disables digital filtering.

12.10.2RATTLETRAP® Filtering

RATTLETRAP digital filtering (RATTRAP parameter set ON) uses a vibration-dampening algorithm to provide a combination of the best features of analog and digital filtering. The RATTLETRAP algorithm evaluates the frequency of a repeating vibration then derives a composite displayed weight equal to the actual weight on the scale less the vibration-induced flaws. It is particularly effective for eliminating vibration effects or mechanical interference from nearby machinery. Using RATTLETRAP filtering can eliminate much more mechanical vibration than standard digital filtering, but will usually increase settling time over standard digital filtering.

12.10.3DFSENS and DFTHRH Parameters

The digital filter can be used by itself to eliminate vibration effects, but heavy filtering also increases settling time. The DFSENS (digital filter sensitivity) and DFTHRH (digital filter threshold) parameters can be used to temporarily override filter averaging and improve settling time:



• DFSENS specifies the number of consecutive scale readings that must fall outside the filter threshold (DFTHRH) before digital filtering is suspended.

• DFTHRH sets a threshold value, in display divisions. When a specified number of consecutive scale readings (DFSENS) fall outside of this threshold, digital filtering is suspended. Set DFTHRH to NONE to turn off the filter override.

12.10.4Setting the Digital Filter Parameters

Fine-tuning the digital filter parameters greatly improves indicator performance in heavy-vibration environments. Use the following procedure to determine vibration effects on the scale and optimize the digital filtering configuration.

1. In setup mode, set the digital filter parameters (DIGFLT1 and DIGFLT2) to 1. Set DFTHRH to NONE. Return indicator to normal mode.

2. Remove all weight from the scale, then watch the indicator display to determine the magnitude of vibration effects on the scale. Record the weight below which all but a few readings fall. This value is used to calculate the DFTHRH parameter value in Step 4.

For example, if a heavy-capacity scale produces vibration-related readings of up to 50 lb, with occasional spikes to 75 lb, record 50 lb as the threshold weight value.

3. Place the indicator in setup mode and set the DIGFLTx parameters to eliminate the vibration effects on the scale. (Leave DFTHRH set to NONE.) Find the lowest effective value for the DIGFLTx parameters.

4. Calculate the DFTHRH parameter value by converting the weight value recorded in Step 2 to display divisions:

threshold_weight_value / DSPDIV

In the example in Step 2, with a threshold weight value of 50 lb and a display division value of 5D: set to 10DD for this example.

5. Finally, set the DFSENS parameter high enough to ignore transient peaks. Longer transients (typically caused by lower vibration frequencies) will cause more consecutive out-of-band readings, so DFSENS should be set higher to counter low frequency transients.

Reconfigure as necessary to find the lowest effective value for the DFSENS parameter.

50 / 5D = 10. DFTHRH should be

Appendix 84

Page 91

12.11 Conversion Factors for Secondary Units

Note

The 520 has the capability to mathematically convert a weight into many different types of units and instantly display those results with a press of the

Secondary units can be specified on the FORMAT

u using the SECNDR parameter, or by using EDP

men commands.

• To configure secondary units using the front nel menus, use the Table 12-11 to find the

pa conversion multiplier for the MULT parameter. For example, if the primary unit the secondary unit is short tons, set the MULT parameter to 0.000500.

• To configure secondary units using EDP

commands, use

the Table 12-11 to find the conversion multiplier for the SEC.MULT command. For example

, if the primary unit is pounds and the secondary unit is short tons, send the EDP command SEC.MULT=

0.0005<CR> to set the multiplier for the secondary units.

Ensure that the secondary decimal point position is set appropriately for the scale capac

ity in the secondary units. If the converted value requires more digits than are available, the indicator will display an overflow message (OVERFL).

For example, if the primary units are short tons, secondary units are pounds, and the secondary decimal point is set to 8888.888, the indicator will overflow if 5 tons or more are applied to the scale. With 5 tons applied, and a conversion factor of 2,000, the secondary units display needs five digits to the left of the decimal point to display the 10,000 lb secondary units value.

Primary Unit x Multiplier Secondary Unit

grains 0.064799 grams

0.002286 ounces

0.000143 pounds

0.000065 kilograms

0.002083 troy ounces

0.000174 troy pounds

ounces 437.500 grains

28.3495 grams

0.06250 pounds

0.02835 kilograms

0.911458 troy ounces

0.075955 troy pounds

UNITS key.

is pounds and

Primary Unit x Multiplier Secondary Unit

pounds 7000.00 grains

453.592 grams

16.0000 ounces

0.453592 kilograms

14.58333 troy ounces

1.215278 troy pounds

0.000500 short tons

0.000446 long tons

0.000453 metric tons

grams 15.4324 grains

0.035274 ounces

0.002205 pounds

0.001000 kilograms

0.032151 troy ounces

0.002679 troy pounds

kilograms 15432.4 grains

35.2740 ounces

1000.00 grams

2.20462 pounds

32.15075 troy ounces

2.679229 troy pounds

0.001102 short tons

0.000984 long tons

0.001000 metric tons

short tons 2000.00 pounds

907.185 kilograms

0.892857 long tons

0.907185 metric tons

metric tons 2204.62 pounds

1000.00 kilograms

1.10231 short tons

0.984207 long tons

long tons 2240.00 pounds

1016.05 kilograms

1.12000 short tons

1.01605

metric tons

Table 12-11. Conversion Factors (Continued)

Table 12-11. Conversion Factors

85 520 Indicator Installation Manual

Page 92

12.12 Analog Output Calibration

Note

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Important

The following calibration procedure requires a multi meter to measure voltage or current output from the analog output module. If the option is not already installed, see Section 2.4 on page 8.

Figure 12-4. Analog Output Menu

The analog output must be calibrated after the indicator itself has been configured (Section 3.0) and calibrated (Section 4.0).

1. Enter setup mode and go to the ALGOUT menu (see Figure 12-4):

• Set OFFSET to 0% for 0–10 V output,

% for 4–20 mA output

• Set mode select jumper on analog output

board to “V”

for 0-10 V output, or “I” for

4-20 mA output

• Set MIN to lowest weight value to be

tracked by

the analog output

• Set MAX to highest weight value to be

tracked by

the analog output

2. Connect multimeter to connector J1 on the

alog output board:

• For voltage output, connect voltmeter

leads to pins 3 and 4

• For current output, connect ammeter leads

pins 1 and 2

12.13 Test Mode

In addition to normal and setup modes, test mode provides a number of diagnostic functions for the including:

• Display raw A/D count

• Display digital input states

• Reset configuration parameters to default

lues

• Clear non-volatile (battery backed) storage

• Set analog output state to zero or full scale

• Set A/D offset and gain calibration

• Print configuration

To enter test mode, press and hold the setup switch

the front panel display shows the word

until about three seconds, the test mode display automatically shifts to the first test menu function, A/DTST.

520,

TEST. After

3. Adjust zero calibration: Scroll to the TWZERO pa

rameter. Press

to view zero value, then check voltage or current reading on multimedia. Press and hold or to adjust the zero value up or down.

4. Adjust span calibration: Scroll to the TWSPAN pa

rameter. Press to view span value, then check voltage or current reading on multimeter. Press and hold

or to adjust the

span value up or down.

5. Final zero calibration: Return to the TWZERO parameter a has not drifted. Press and hold

nd verify that the zero calibration

or to

re-adjust the zero value as required.

6. Return to normal mode. Analog output fu

nction can be verified using test weights.

Figure 12-5 on page 87 shows the Test Menu structure; Figure 12-6 shows the front panel key functions in test mode. Note that, because the Test Menu functions are

on a single menu level, the

all no function. Press the

ZERO ( ) key to exit test mode.

GROSS/NET ( ) key has

Table 12-12 on page 87 summarizes the test menu functions.

A/D calibration functions, ADOFFS and ADGAIN, must be used only by qualified

vice personnel, and only after

ser replacing A/D converter components. Improper A/D calibration may render the indicator unusable.

Appendix 86

Page 93

"%545 "%0''4 "%("* /

5&45

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Figure 12-5. Test Menu

Move LEFT

Move RIGHT

EXIT

not used

ENTER

ENTER SAMPL E MODE

Figure 12-6. Front Panel Key Functions in Test Mode

TEST Menu

Function Description

A/DTST Display A/D test

Press and hold ENTE

ADOFFS A/D offset calibration (-0.5 mv/V).

Press and hold the setup switch, then press the ENTER key to perform offset calibration.

ADGAIN A/D gain calibration (4.5 mv/V).

R key to display raw count from A/D converter.

Press and hold the EN

D/I 1 — D/I 3 Display digital inputs 1–3

Press and hold ENTE

AOUT=0 Set analog output to zero

Press and hold ENTER key to set analog output to its zero value.

AOUTFS Set analog output to full scale

Press and hold ENTE

DEFLT Default parameters

Press and hold the setup switch, then press the ENTER key to reset configuration and calibration parameters to factory default values. Load cells must be recalibrated before using the indicator (see Section 4.0 on page 40);

CLR NV Clear non-volatile storage

Press and hold the setup s

PRTCFG Print configuration

Press and hold ENTER key to send configuration data to the serial port. This function is equivalent to using the DUMPALL EDP command.

87 520 Indicator Installation Manual

TER key to perform gain calibration.

R key to show status of DIGINx (DIx=HI or DIx=LO).

R key to set analog output to its full scale value.

witch, then press the ENTER key to clear values stored in battery-backed SRAM.

Table 12-12. Test Menu Functions

Page 94

12.14 Specifications

)

(

,)34%$

Power

Line Voltages 115 or 230 VAC Power Consumption 160 mA @ 115 VAC

80 mA @ 230 VAC

Fusing F1 & F2

115 VAC 2 x 160 mA TR5 subminiature fuses

Wickmann Time-Lag 19374 Series UL Listed, CSA Certified and

230 VAC 2 x 80 mA TR5 subminiature fuses

Wickmann Time-Lag 19372 Series UL Recognized, Semko and VDE Approved

Analog Specifications

Full Scale Input Signal -10 to +40mV Excitation Voltage 10 ± 0.5 VDC,

8 x 350¾ or 16 x 700 load

Sense Amplifier Differential amplifier with

4- and 6-wire sensing

Analog Signal Input Range 0.3 mV/V – 7mV/V Analog Signal Sensitivity 0.3 V/graduation m

1.5 V/grad r

A/D Sample Rate: 7.5 – 120Hz, software selectable Input Impedance 200 M¾, typical Noise (Usable Minimum LSB) 0.3 V p-p Internal Resolution 8 000 000 counts @ 23 usable bits,

appr

oximate

Display Resolution 100 000 dd Input Sensitivity 10 nV per internal count System Linearity 0.01% of full scale signal Temperature

Zero ±150 nV/°C, maximum Span ±3.5 ppm/°C, maximum

Calibration Method Software, constants stored in EEPROM Common Mode

Voltage±0.8V in unbalanced condition

Common Mode Rejection 120 dB minimum @ 50 or 60 Hz

Input Overload ± 12 V conti

nuous, static discharge

protected

EMI/RFI Protection Signal, excitation, and sense lines

protected by capacitor bypass and filtering elements

Optional Analog Output Fully isolated, volt

Voltage output: 0 –10 VDC Load resistance:1k minim Current output: 4–20 mA External loop resistance: 500

ximum

Digital Specifications

Microcomputer Hitachi H8/3002 main processor @

Digital Inputs 3 inputs, TTL or switch closure, active-low Digital Outputs 4 Outputs, curren

Digital Filter Two stage softwar

14.74756 MHz

t limited darlington pair

with TTL pull-up, 40V withstand

e selectable: 1–256, enhanced Rattletrap filtering

Approved

cells

inimum,

ecommended

age or current output

hybrid digital

Serial Communications

2 RS-232 ports Full Duplex, EDP and PRN ports 1 RS-485 port Half Duplex, 2 wire

1 Current Loop port Active 20mA current loop, 2 wire All Ports: 300,600,1200,2400,4800,9600,19200

bps; 7 data bits with even or odd parity; 8 data bits with no parity; two stop bits on transmit, one stop bit on receive

Operator Interface

Display Vacuum fluorescent display:

7-digit, 14-segment primary weight display; Two 5x7 dot matrix digits for units,

lphanumeric entry mode designators;

16-character dot matrix display for additional symbols, user prompts.

Keyboard 5-key membrane panel

Environmental

Operating Temperature–10 to +40°C (legal-for-trade

Storage Temperature –25 to +70°C Humidity 0–95% relative humidity

applications); –10 to +50°C (industrial applications)

Enclosure

Enclosure Dimensions

9.5 in x 8.38 in x 5.25 in 241 mm x 213 mm x 133 mm

Panel Mount: 7.375 in x 3.875 in x 8.250 in

187.325 mm x 98.425 mm x 299.550 mm

Desktop: 7.55 in x 3.80 in x 7.27 in

191.8 mm x 96.5 mm x 184.7 mm

Rating/Material

Panel Mount: NEMA 4x/IP65 bezel Desktop: NEMA 1 painted steel

Certifications and Approvals

NTEP CoC Number: 01-087

Measurement Canada Approval: AM-5425

UL File Number: E151461

OIML File Number: GB1160

Appendix 88

Page 95

520 Limited Warranty

Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for two years.

RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the warranty period subject to the following conditions:

• Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a detailed explanation of the alleged deficiencies.

• Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a publication, Protecting Your Components From Static Damage in Shipment, available from RLWS Equipment Return Department.

• Examination of such equipment by RLWS confirms that the nonconformity actually exists, and was not caused by accident, misuse, neglect, alteration, improper installation, improper repair or improper testing; RLWS shall be the sole judge of all alleged non-conformities.

• Such equipment has not been modified, altered, or changed by any person other than RLWS or its duly authorized repair agents.

• RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible for shipping charges both ways.

• In no event will RLWS be responsible for travel time or on-location repairs, including assembly or disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.

THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT

LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER RLWS NOR DISTRIBUTOR WILL, IN ANY EVENT, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

RLWS AND BUYER AGREE THAT RLWS’S SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO REPAIR

OR REPLACEMENT OF SUCH GOODS. IN ACCEPTING THIS WARRANTY, THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO WARRANTY.

SHOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR

WARRANTY CLAIMS.

NO TERMS, CONDITIONS, UNDERSTANDING, OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS

WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS AND THE BUYER.

RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 • USA

89 520 Indicator Installation Manual

Page 96

For More Information

Web Site

Frequently Asked Questions (FAQs) at

• http://www.ricelake.com/faqs.aspx

Contact Information

Hours of Operation

Knowledgeable customer service representatives are available 6:30 a.m. - 6:30 p.m. Monday through Friday and 8 a.m. to 12 noon on Saturday. (CST)

Telephone

• Sales/Technical Support 800-472-6703

• Canadian and Mexican Customers 800-321-6703

• International 715-234-9171

Immediate/Emergency Service

For immediate assistance call toll-free 1-800-472-6703 (Canadian and Mexican customers please call 1-800-321-6703). If you are calling after standard business hours and have an urgent scale outage or emergency, press 1 to reach on-call personnel.

Fax

Fax Number 715-234-6967

E-mail

US sales and product information at

• prodinfo@ricelake.com

International (non-US) sales and product information at

• intlsales@ricelake.com

Mailing Address

Rice Lake Weighing Systems 230 West Coleman Street Rice Lake, WI 54868 USA

Appendix 90

Page 97

Page 98

Rice Lake Weighing Systems

May 22, 2013 PN 68973 Rev A

Rice Lake 520 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

About This Manual

Safety

1.0 Introduction

1.1 Operating Modes

1.2 Front Panel Display

1.3 Indicator Operations

1.3.1 Toggle Gross/Net Mode

1.3.2 Toggle Units

1.3.3 Zero Scale

1.3.4 Acquire Tare

1.3.5 Remove Stored Tare Value

1.3.6 Keyed Tare

1.3.7 Print Ticket

1.3.8 Front Panel Setup

1.3.9 Display or Change Setpoint Value

1.3.10 Turn Setpoint On or Off

1.3.11 Display or Change Checkweigh Value

1.3.12 Set Date

1.3.13 Set Time

1.3.14 Display Accumulator

1.3.15 Count Display Mode

1.3.16 Peak Hold Mode

2.0 Installation

2.1 Unpacking and Assembly

2.1.2 Desktop Model Parts Kit

2.2 Panel Mount Installation

2.3 Enclosure Disassembly

2.4 Cable Connections

2.4.1 Load Cells

2.4.2 Panel Mount Parts Kit, PN 82427

2.4.3 Serial Communications

2.4.4 Condec UMC2000 Conversion Connections

2.4.5 Ethernet Communications

2.4.6 Digital I/O

2.5 Analog Output Card Installation

2.6 CPU Board Removal

2.7 Display Board Removal

2.8 Battery Replacement

2.9 Replacement Parts

2.10 Replacement Parts (Desktop Model Specific)

3.0 Configuration

3.1 Configuration Methods

3.1.1 Revolution Configuration

3.1.2 EDP Command Configuration

3.1.3 Front Panel Configuration

3.2 Menu Structures and Parameter Descriptions

3.2.1 Configuration Menu

3.2.2 Format Menu

3.2.3 Calibration Menu

3.2.4 Serial Menu

3.2.5 Program Menu

3.2.6 Print Format Menu

3.2.7 Setpoints Menu

3.2.8 Digital Input Menu

3.2.9 Analog Output Menu

3.2.10 Version Menu

4.0 Calibration

4.1 Front Panel Calibration

4.2 EDP Command Calibration

4.3 Revolution® Calibration

4.4 More About Calibration

4.4.1 Adjusting Final Calibration

4.4.2 Gravity Compensation

5.1 Installing and Starting the Program

5.1.1 To Install Revolution From Diskette

5.1.2 To Install Revolution by Downloading from the Web

Using Revolution® 44

5.2 Configuration

5.2.1 New Configuration File

5.2.3 Saving a Configuration File

5.3 Downloading to the Indicator

5.4 Getting Data from Indicator

5.2.2 Opening an Existing Configuration File

5.5 Revolution Help

6.0 Counting Operations