Rice Lake 390HE User Manual

SURVIVOR® 390HE

Digital Weight Indicator

Version 1.0

Installation Manual

53175

Contents

Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.

Technical training seminars are available through Rice Lake Weighing Systems.

Course descriptions and dates can be viewed at www.ricelake.com or obtained

by calling 715-234-9171 and asking for the training department.

About This Manual ................................................................................................................................... 1

1.0 Introduction.................................................................................................................................. 1

1.1 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Front Panel Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3 Display Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4.1 Toggle Gross/Net/Piece Count Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4.2 Toggle Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4.3 Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4.4 Acquire Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4.5 Remove Stored Tare Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4.6 Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4.7 Acquire Parts Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.0 Installation ................................................................................................................................... 4

2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3.1 Load Cells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3.2 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4 CPU Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.5 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.0 Configuration ............................................................................................................................... 8

3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1.1 Revolution Scaleware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1.2 EDP Command Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1.3 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2.1 Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2.2 Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.3 Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2.4 Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2.5 Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.2.6 Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.2.7 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.0 Calibration ................................................................................................................................. 20

4.1 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.2 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.3 Revolution™ Scaleware Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.0 EDP Commands.......................................................................................................................... 22

5.1 The EDP Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1.2 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.1.3 The RESETCONFIGURATION Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Rice Lake Weighing Systems is an ISO 9001 registered company.

Specifications subject to change without notice.

Version 1.0, April, 2010

Rice Lake continually offers web-based video training on a growing selection

of product-related topics at no cost. Visit www.ricelake.com/webinars.

5.1.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.1.5 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.2 Saving and Transferring Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.2.1 Saving Indicator Data to a Personal Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.2.2 Downloading Configuration Data from PC to Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.0 Counting Operations .................................................................................................................. 26

7.0 Print Formatting ......................................................................................................................... 27

7.1 Print Formatting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.2 Customizing Print Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.2.1 Using the EDP Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.2.2 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.2.3 Using Revolution Scaleware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.0 Appendix .................................................................................................................................... 30

8.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.2 Continuous Output (Stream) Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.3 ASCII Character Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.4 Front Panel Display Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8.5 Conversion Factors for Secondary Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.6 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.6.1 DIGFLx Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.6.2 DFSENS and DFTHRH Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.6.3 Setting the Digital Filter Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

8.7 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

8.8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

SURVIVOR® 390HE Limited Warranty..................................................................................................... 39

ii SURVIVOR 390HE Installation Manual

About This Manual

Warning

This manual is intended for use by service technicians responsible for installing and servicing 390HE digital weight indicators.

Configuration and calibration of the indicator can be accomplished using the indicator front panel keys, the

™

EDP command set, or the Revolution utility. See

Section 3.1 on page 8 for information

configuration

about configuration methods.

Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualified service personnel only.

1.0 Introduction

The 390HE is a single-channel digital weight indicator housed in a NEMA 4X fiberglass reinforced polyester (FRP) enclosure. The indicator front panel consists of a 1-inch (25 mm), six-digit, liquid crystal (LCD) display and a five-button keypad. Features include:

• Drives up to four 350Ω or eight 700Ω load

cells

• Supports 4- and 6-wire load cell connections

• Electronic data processing (EDP) port for full duplex, RS-232 communications at up to 19200 bps

• Piece count mode for basic parts counting functions.

The 390HE is NTEP-certified for Classes III and III L at 10,000 divisions. See for detailed specifications.

1.1 Operating Modes

The 390HE has several modes of operation:

Normal (weighing) mode

Normal mode is the “production” mode of the indicator. The indicator displays gross or net weights as required, using the LCD annunciators described in scale status and the type of weight value displayed. Once configuration is complete and a legal seal is affixed to the back of the indicator, the 390HE can operate only in normal mode.

Section 1.3 on page 2 to indicate

Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor

www.ricelake.com.

site at

The Operator Card included with this manual provides basic operating instructions for users of the 390HE. Please leave the Operator Card with the indicator when installation and configuration are complete.

Piece count mode

In piece count mode, the indicator display shows the number of parts on the scale rather than the weight of those parts. Piece count mode has two submodes:

• Count display mode displays the current parts count and allows ticket printing using the CFMT print format.

• Sample acquisition mode is used to calibrate the indicator for parts counting.

Operator access to piece count mode is disabled when the indicator is shipped from the factory. See Section 6.0 on page 26 for detailed information about counting operations.

Setup mode

Most of the procedures described in this manual require the indicator to be in setup mode, including configuration and calibration.

To enter setup mode, open the enclosure and press the setup switch mounted on the end of the pushbutton switch board. The indicator display changes to show the word

Test mode

CONFIG.

Test mode provides a number of diagnostic functions for the 390HE indicator. Like setup mode, test mode is entered using the setup switch.

Section 8.7 on page 36 for more information

See about entering and using test mode.

Introduction 1

1.2 Front Panel Keypad

Switch between

primary and

secondary units

Send data to

serial port

Set gross weight

to zero

Switch between

gross, net, and

piece count mode

Acquire tare

NORMAL MODE KEY FUNCTIONS

MODE ENTER SAMPLE PRINT

ZERO

GROSS

NET

TARE

UNITS

B/N

Units

Figure 1-1 shows the 390HE front panel keys and the key functions assigned in normal mode.

The symbols shown above the keys in Figure 1-1 (representing up, down, enter, left, right) describe the key functions assigned in setup mode. In setup mode, the keys are used to navigate through menus, select digits within numeric values, and increment/decrement values. See the front panel keys in setup mode.

Labels under the keys in Figure 1-1 describe the key functions used in piece count mode. See Section 6.0 on page 26 for more information about counting operations.

Section 3.1.3 on page 9 for information about using

Figure 1-1. Front Panel Key Functions in Normal Mode

1.3 Display Annunciators

The 390HE display uses a set of LCD annunciators to provide additional information about the value being displayed.

Figure 1-2 on page 3 shows these

annunciators and their meanings.

G The displayed weight is a gross weight. N The displayed weight is a net weight.

Scale is at standstill or within the specified motion band. Some operations, including zero, tare, and printing functions, can only be done when the standstill symbol is shown.

Center of zero. Gross weight is within 0.25 graduations of zero. This annunciator lights when the scale is zeroed.

Indicates that a tare has been entered. The tare value can be entered by pressing the TA RE key on the keypad or by sending the KTARE EDP command. See Section 5.0 on page 22 for information about the EDP command set.

lb, kg, PC

Three arrow annunciators on the right side of the LCD display indicate the units associated with the displayed value. The bottom arrow annunciator (PC) is lit when the indicator is in piece count mode. The top and middle arrows, labeled lb and kg, show primary and secondary units, as described below:

• If the displayed weight is in pounds, the top arrow (lb) is lit; if kilograms, the middle arrow (kg) is lit.

• If the primary unit of weight is pounds, the middle (kg) arrow is lit for secondary units—or, if the primary unit is kilograms, the top (lb) arrow is lit for secondary units, unless the secondary unit of weight is the same as the primary unit.

• If neither primary nor secondary units are pounds or kilograms, the top arrow is used as a primary units annunciator and the middle arrow is used as the secondary units annunciator. A set of replacement overlay decals is included in the parts kit for units other than pounds and kilograms.

See Section 3.2.2 on page 13 for information about configuring primary and secondary display units.

2 SURVIVOR 390HE Installation Manual

Figure 1-2. 390HE Display Annunciators

Gross mode

Net mode

Standstill

Center of zero

Tare in system

Low battery (not used)

Displayed units

Secondary

Primary

Piece count mode

1.4 Indicator Operations

Basic 390HE operations are summarized below:

1.4.1 Toggle Gross/Net/Piece Count Mode

Press the GROSS/NET key to switch the display mode between gross, net, and piece count modes. If a tare value has been entered or acquired, the net value is the gross weight minus the tare. If access to piece count mode is disabled, pressing the switches between gross and net modes only.

Gross mode is shown by the G annunciator; net mode is shown by the

N annunciator. Piece count mode is

shown by the LCD annunciator adjacent to the the right edge of the display.

1.4.2 Toggle Units

Press the UNITS key to switch between primary and secondary units. The units annunciator arrow on the right side of the LCD display points to the units identifier.

1.4.3 Zero Scale

1. In gross mode, remove all weight from the scale and wait for the standstill annunciator

(

2. Press the ZERO key. The center of zero (

) annunciator lights to indicate the

scale is zeroed.

1.4.4 Acquire Tare

1. Place container on scale and wait for the standstill annunciator (

2. Press the TARE key to acquire the tare weight of the container.

3. Net weight is displayed and the annunciator lit to show the tare value was acquired.

GROSS/NET key

PC at

1.4.5 Remove Stored Tare Value

1. Remove all weight from the scale and wait for the standstill annunciator (

2. Press the ZERO key. The annunciator goes off, indicating the tare value has been removed.

1.4.6 Print Ticket

1. Wait for the standstill annunciator ( ).

2. Press the PRINT key to send data to the serial port.

1.4.7 Acquire Parts Sample

1. Place empty parts container on scale. Wait for the standstill annunciator (

TARE to acquire the tare weight of the

), then press

container.

2. Press MODE to enter piece count mode.

3. Press the SAMPLE (UNITS) key to enter sample acquisition mode.

4. The indicator display shows the message

Addnnn, where nnn is the sample quantity to be

placed on the scale. Add the number of parts shown or choose a different sample size by pressing the

SAMPLE key to scroll through the

selectable sample quantities (5, 10, 20, 50,

100).

5. Once the sample quantity is on the scale, press

ENTER to calibrate the indicator for

counting the new parts. The indicator display shows the message sample weight, then switches to count display

–CNT– as it acquires the

mode and shows the part quantity.

Introduction 3

2.0 Installation

Caution

DIGIT AL WEIGHT INDICA TOR

MODE ENTER SAMPLE PRINT

I/O

ZERO

GROSS

NET

TARE

UNITS

B/G

Units

POWER

AC Power

Serial Communications

Load Cell Cable

This section describes procedures for connecting load cell and serial communications cables to the 390HE indicator. Assembly drawings and parts lists are included for the service technician.

• Use a wrist strap to ground yourself and protect components from electrostatic discharge (ESD) when working inside the indicator enclosure.

• This unit uses double pole/neutral fusing which could create an electric shock hazard. Procedures requiring work inside the indicator must be performed by qualified service personnel only.

• The supply cord serves as the power disconnect for the 390HE. The power outlet supplying the indicator must be installed near the unit and be easily accessible

2.1 Unpacking and Assembly

Immediately after unpacking, visually inspect the 390HE to ensure all components are included and undamaged. The shipping carton should contain the indicator, this manual, and a parts kit. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.

The parts kit contains the items listed below:

• Identification label.

• Capacity and identification labels. Identification label (PN 49958) includes replacement overlay decals for indicators using units other than pounds and kilograms.

• 3-position (PN 15888) and 7-position (PN

23165) pluggable terminal blocks for load cell and serial communications connectors.

2.2 Enclosure Disassembly

The indicator enclosure must be opened to connect load cell and communications cables. Power-off the indicator and remove the screws that secure the enclosure cover. Open the cover; the CPU/display board is mounted to the enclosure cover.

2.3 Cable Connections

The 390HE provides three cord grips for cabling into the indicator: one each for the load cell cable, serial communications, and the AC power cord.

Figure 2-1. 390HE Cord Grip Assignments

2.3.1 Load Cells

To attach cable from a load cell or junction box, remove connector J1 from the board. The connector plugs into a header on the board. Connect cable from the load cell or junction box through the load cell cable cord grip to connector J1 as shown in

Table 2-1. If using 6-wire load cell cable (with sense wires), remove jumpers JP1 and JP2 before reinstalling connector J1 (see

Figure 2-2). For 4-wire installation,

leave jumpers JP1 and JP2 on.

When connections are complete, reinstall connector J1 on the board.

J1 Pin Function

1 +SIG 2 –SIG 3 +SENSE 4 –SENSE 5 SHIELD (nsee NOTE below) 6 +EXC 7 –EXC

NOTES:

• J1 SHIELD wire connection not used. Use ring terminal to attach shield wire to grounded CPU board mounting screw next to the J1 connector.

• For 6-wire connections, remove jumpers JP1 and JP2.

Table 2-1. J1 Pin Assignments

4 SURVIVOR 390HE Installation Manual

2.3.2 Serial Communications

VR2

XT2

VR3

U12

XT1

JP3

U10

JP1

JP2

C27

C26

C28

C29

C30

C31

U14

R1 C4C3

C19

C18

C16

C20

C21

R29

R26

R25

C45

C46

C47

R23

C48

C49

U13

C42

DR1

R16

FLASH RAM

U11

C25

VR1

C15

C22

R10

C10

C11

C14

R11

R13

R12

C24

C58

C65

C64R44R45

C63R42R43

R41 R40 C62

C61R38R39

R28

C56

C60R36R37

R35

R34

C59

R30

R31

EMI1

C13C12

C23

C57

C5A

C44

C41

C43

C53

C52

C17

R24

C51

–EXC

+EXC

SHIELD

–SENSE

+SENSE

–SIG

+SIG

LOAD CELL CONNECTOR

RxD

GND

TxD

R14

R15

DR2

C34

C35

C36

C37

R19

R20

C33

C38C39C40

C32

R17 R18

R21 R22

Keypad Connector

SERIAL PORT

Power Supply

Input

To Setup

Switch

Microcontroller

R10A

R10B

C50

C54

C54A

C58A

R26B

R26A

C55

C55A

R27

VR4

C66

To attach serial communications cables, remove connector J2 from the board (see

Figure 2-2). Connect communications cable through cord grip to connector J2 as shown in

Table 2-2.

Once cables are attached, reconnect J2 to the header on the board.

The 390HE serial port supports full duplex RS-232 communications for connections to printers, PCs, and other attached devices. See

Section 3.0 on page 8 for general configuration information; see Section 3.2.4 on page 16 for serial port configuration.

J2 Pin Function

1 RS-232 TxD 2 RS-232 Ground 3 RS-232 RxD

Table 2-2. J2 Pin Assignments

2.4 CPU Board Replacement

If you must remove the 390HE CPU board, use the following procedure:

1. Disconnect power to the indicator. Loosen cord grips and open enclosure.

2. Unplug all connections to the CPU board. See Figure 2-2 on page 5 for connector locations.

3. Remove the four nuts from the corners of the CPU board.

4. Remove the CPU board from the enclosure.

To replace the CPU board, reverse the above procedure. Be sure to reinstall cable ties to secure all cables inside the indicator enclosure.

Figure 2-2. 390HE CPU Board

Installation 5

2.5 Replacement Parts

Black Red

Table 2-3 lists replacement parts for the 390HE, including all parts referenced in Figure 2-4 on page 7.

Ref

Number

1 76272 Display and CPU board assembly (1) 2 14845 Screws, 6-32NC x 3/8 (6) 3 53539 Pushbutton switch assembly (1) 4 49910 Setup switch assembly (1) 5 14621 Kep nuts, 6-32NC hex (2) 6 53835 Setup switch bracket (1) 7 100066 Back panel (1) 8 100065 Power suppply (1)

9 53541 Enclosure (1) 10 15630 Locknuts, 1/2 in, NPT (2) 11 15895 Pushbutton covers (5) 12 53542 Overlay (1) 13 30376 Nylon seal rings, 1/2 in, NPT (2) 14 15626 Cable grips, 1/2 in, NPT (3) 15 78950 Power cord (1) 16 15602 Ground wire (1) 17 53844 Keypad ribbon cable assembly (1) 18 14626 Number 8 Kep nut (2) 19 15134 Number 8 lock washer (2) 20 15374 Standoffs for power supply (4) 21 15650 Cable tie mounts (5) — 15631 Cable ties (5) 22 19538 Cable grip plug (1)

PN Description (Quantity)

Figure 2-3. 390HE Power Supply

Table 2-3. Replacement Parts

6 SURVIVOR 390HE Installation Manual

Figure 2-4. 390HE Assembly

Installation 7

3.0 Configuration

To configure the 390HE indicator, the indicator must be placed in setup mode. The setup switch is accessed by opening the enclosure cover and pressing the setup switch mounted on the end of the pushbutton switch board, next to the

ZERO button. Press the switch once

to enter setup mode, then close the cover and tighten the cover screws.

When the indicator is placed in setup mode, the word

CONFIG is shown on the display. The CONFIG menu

is the first of seven main menus used to configure the indicator. Detailed descriptions of these menus are given in

Section 3.2. When configuration is complete, return to the CONFIG menu and press the (ZERO) key to exit setup mode.

3.1 Configuration Methods

The 390HE indicator can be configured by using the front panel keys to navigate through a series of configuration menus or by sending commands or configuration data to the EDP port. Configuration using the menus is described in

Configuration using the EDP port can be accomplished using either the EDP command set described in

Section 5.0 on page 22 or the Revolution™ configuration utility.

3.1.1 Revolution Configuration

The Revolution configuration utility provides the preferred method for configuring the 390HE indicator. Revolution runs on a personal computer to set configuration parameters for the indicator. When Revolution configuration is complete, configuration data is downloaded to the indicator.

Section 3.1.3.

Revolution supports both uploading and downloading of indicator configuration data. This capability allows configuration data to be retrieved from one indicator, edited, then downloaded to another.

To use Revolution, do the following:

1. Install Revolution on an IBM-compatible

personal computer running Windows

3.11 or Windows 95. Minimum system requirements are 8MB of extended memory and at least 5MB of available hard disk space.

2. With both indicator and PC powered off, connect the PC serial port to the RS-232 pins on the indicator EDP port.

3. Power up the PC and the indicator. Use the setup switch to place the indicator in setup mode.

4. Start the Revolution program.

Figure 3-1 shows an example of one of the Revolution configuration displays.

Revolution provides online help for each of its configuration displays. Parameter descriptions provided in this manual for front panel configuration can also be used when configuring the indicator using Revolution: the interface is different, but the parameters set are the same.

3.1.2 EDP Command Configuration

The EDP command set can be used to configure the 390HE indicator using a personal computer, terminal, or remote keyboard. Like Revolution, EDP command configuration sends commands to the indicator EDP port; unlike Revolution, EDP commands can be sent using any external device capable of sending ASCII characters over a serial connection.

EDP commands duplicate the functions available using the indicator front panel and provide some functions not otherwise available. EDP commands can be used to simulate pressing front panel keys, to configure the indicator, or to dump lists of parameter settings. See

Section 5.0 on page 22 for more

information about using the EDP command set.

Figure 3-1. Sample Revolution Format Display

8 SURVIVOR 390HE Installation Manual

3.1.3 Front Panel Configuration

Switch between

primary and

secondary units

Send data to

serial port

Set gross weight

to zero

Switch between

gross, net, and

piece count mode

Acquire tare

NORMAL MODE KEY FUNCTIONS

MODE ENTER SAMPLE PRINT

ZERO

GROSS

NET

TARE

UNITS

B/N

Units

The 390HE indicator can be configured using a series of menus accessed through the indicator front panel when the indicator is in setup mode.

Menu Menu Function

CONFIG Configuration Configure grads, zero tracking, zero range, motion band, overload, tare function, and digital

FORMAT Format Set format of primary and secondary units, display rate. CALIBR Calibration Calibrate indicator. See Section 4.0 on page 20 for calibration procedures. SERIAL Serial Configure serial port. PROGRM Program Set power-up and standby modes, counting scale functions, regulatory mode, unit ID and

P FORMT Print Format Set print format used for gross, net, and counting scale tickets. See Section 7.0 on page 27

VERSION Version Display installed software version number.

Table 3-1 summarizes the functions of each of the main menus.

filtering parameters.

consecutive number values.

for more information.

Table 3-1. 390HE Menu Summary

Figure 3-2. Front Panel Key Functions in Setup Mode

Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-2). The UNITS ( ) and PRINT ( ) keys scroll left and right (horizontally) on the same menu level; ZERO ( ) and

GROSS/NET ( ) move up and down (vertically) to different menu levels. The TARE key ( ) serves as an Enter

key for selecting parameter values within the menus. A label over each of these keys identifies the direction provided by the key when navigating through the setup menus.

Configuration 9

Figure 3-3. Setup Mode Menu Navigation

1st Level

Parameter

Default value

2nd Level

Parameter

Value Val u e Value

1st Level

Parameter

2nd Level

Parameter

When moving through values below the ﬁrst menu level, press to return to the level above. Press or to move to the next parameter on the level above.

When editing numeric values, press or to change the digit selected. Press or to increment or decrement the value of the selected digit. Press to save the value.

2 0 0 0 0 0

After entering the value, press or to change the decimal point location. Press again to save the value and exit the parameter.

2 0 0 0 0 0

To select a parameter, press or to scroll left or right until the desired menu group appears on the display, then press

to move down to the submenu or parameter you want. When moving through the menu parameters, the default or previously selected value appears first on the display.

To change a parameter value, scroll left or right to view the values for that parameter. When the desired value appears on the display, press

to select the

value and move back up one level.

To edit numeric values, use the navigation keys to select the digit and to increment or decrement the value. Press

or key to adjust the decimal point position, if

to enter the numeric value, then use the

Figure 3-4. Editing Procedure for Numeric Values

necessary. Press again to save the value and exit the parameter (see Figure 3-4).

3.2 Menu Structures and Parameter Descriptions

The following sections provide graphic representations of the 390HE menu structures. In the actual menu structure, the settings you choose under each parameter are arranged horizontally. To save page space, menu choices are shown in vertical columns. The factory default setting appears at the top of each column.

Most menu diagrams are accompanied by a table that describes all parameters and parameter values associated with that menu. Default parameter values are shown in bold type.

NOTE: Some characters cannot be accurately represented on the 7-segment front panel LCD display. Section 8.4

on page 33 lists the 7-segment character set and the alphanumerics they represent.

10 SURVIVOR 390HE Installation Manual

+ 30 hidden pages