Rice Lake 390HE User Manual

Page 1
SURVIVOR® 390HE
Digital Weight Indicator
Version 1.0
Installation Manual
53175
Page 2
Page 3
Contents
Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com or obtained
by calling 715-234-9171 and asking for the training department.
1.1 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Front Panel Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Display Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.1 Toggle Gross/Net/Piece Count Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.2 Toggle Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.3 Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.4 Acquire Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.5 Remove Stored Tare Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.6 Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.7 Acquire Parts Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.1 Load Cells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.2 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 CPU Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 Revolution Scaleware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.2 EDP Command Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.3 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2.1 Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.2 Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.3 Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.4 Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.5 Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.6 Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.7 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Revolution™ Scaleware Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1 The EDP Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.2 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1.3 The RESETCONFIGURATION Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
© 2010 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Rice Lake Weighing Systems is an ISO 9001 registered company.
Specifications subject to change without notice.
Version 1.0, April, 2010
Page 4
Rice Lake continually offers web-based video training on a growing selection
of product-related topics at no cost. Visit www.ricelake.com/webinars.
5.1.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1.5 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Saving and Transferring Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2.1 Saving Indicator Data to a Personal Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2.2 Downloading Configuration Data from PC to Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1 Print Formatting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2 Customizing Print Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2.1 Using the EDP Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2.2 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2.3 Using Revolution Scaleware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.2 Continuous Output (Stream) Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.3 ASCII Character Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.4 Front Panel Display Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.5 Conversion Factors for Secondary Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.6 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.6.1 DIGFLx Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.6.2 DFSENS and DFTHRH Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.6.3 Setting the Digital Filter Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.7 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SURVIVOR® 390HE Limited Warranty..................................................................................................... 39
ii SURVIVOR 390HE Installation Manual
Page 5

About This Manual

Warning
This manual is intended for use by service technicians responsible for installing and servicing 390HE digital weight indicators.
Configuration and calibration of the indicator can be accomplished using the indicator front panel keys, the
EDP command set, or the Revolution utility. See
Section 3.1 on page 8 for information
configuration
about configuration methods.
Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualified service personnel only.

1.0 Introduction

The 390HE is a single-channel digital weight indicator housed in a NEMA 4X fiberglass reinforced polyester (FRP) enclosure. The indicator front panel consists of a 1-inch (25 mm), six-digit, liquid crystal (LCD) display and a five-button keypad. Features include:
Drives up to four 350Ω or eight 700Ω load
cells
Supports 4- and 6-wire load cell connections
Electronic data processing (EDP) port for full duplex, RS-232 communications at up to 19200 bps
Piece count mode for basic parts counting functions.
The 390HE is NTEP-certified for Classes III and III L at 10,000 divisions. See for detailed specifications.

1.1 Operating Modes

The 390HE has several modes of operation:
Normal (weighing) mode
Normal mode is the “production” mode of the indicator. The indicator displays gross or net weights as required, using the LCD annunciators described in scale status and the type of weight value displayed. Once configuration is complete and a legal seal is affixed to the back of the indicator, the 390HE can operate only in normal mode.
Section 1.3 on page 2 to indicate
Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor
www.ricelake.com.
site at
The Operator Card included with this manual provides basic operating instructions for users of the 390HE. Please leave the Operator Card with the indicator when installation and configuration are complete.
Piece count mode
In piece count mode, the indicator display shows the number of parts on the scale rather than the weight of those parts. Piece count mode has two submodes:
Count display mode displays the current parts count and allows ticket printing using the CFMT print format.
Sample acquisition mode is used to calibrate the indicator for parts counting.
Operator access to piece count mode is disabled when the indicator is shipped from the factory. See Section 6.0 on page 26 for detailed information about counting operations.
Setup mode
Most of the procedures described in this manual require the indicator to be in setup mode, including configuration and calibration.
To enter setup mode, open the enclosure and press the setup switch mounted on the end of the pushbutton switch board. The indicator display changes to show the word
Test mode
CONFIG.
Test mode provides a number of diagnostic functions for the 390HE indicator. Like setup mode, test mode is entered using the setup switch.
Section 8.7 on page 36 for more information
See about entering and using test mode.
Introduction 1
Page 6

1.2 Front Panel Keypad

Switch between
primary and
secondary units
Send data to
serial port
Set gross weight
to zero
Switch between
gross, net, and
piece count mode
Acquire tare
NORMAL MODE KEY FUNCTIONS
T
MODE ENTER SAMPLE PRINT
ZERO
GROSS
NET
TARE
UNITS
PRINT
B/N
Units
T
Figure 1-1 shows the 390HE front panel keys and the key functions assigned in normal mode.
The symbols shown above the keys in Figure 1-1 (representing up, down, enter, left, right) describe the key functions assigned in setup mode. In setup mode, the keys are used to navigate through menus, select digits within numeric values, and increment/decrement values. See the front panel keys in setup mode.
Labels under the keys in Figure 1-1 describe the key functions used in piece count mode. See Section 6.0 on page 26 for more information about counting operations.
Section 3.1.3 on page 9 for information about using
Figure 1-1. Front Panel Key Functions in Normal Mode

1.3 Display Annunciators

The 390HE display uses a set of LCD annunciators to provide additional information about the value being displayed.
Figure 1-2 on page 3 shows these
annunciators and their meanings.
G The displayed weight is a gross weight. N The displayed weight is a net weight.
Scale is at standstill or within the specified motion band. Some operations, including zero, tare, and printing functions, can only be done when the standstill symbol is shown.
Center of zero. Gross weight is within 0.25 graduations of zero. This annunciator lights when the scale is zeroed.
Indicates that a tare has been entered. The tare value can be entered by pressing the TA RE key on the keypad or by sending the KTARE EDP command. See Section 5.0 on page 22 for information about the EDP command set.
lb, kg, PC
Three arrow annunciators on the right side of the LCD display indicate the units associated with the displayed value. The bottom arrow annunciator (PC) is lit when the indicator is in piece count mode. The top and middle arrows, labeled lb and kg, show primary and secondary units, as described below:
If the displayed weight is in pounds, the top arrow (lb) is lit; if kilograms, the middle arrow (kg) is lit.
If the primary unit of weight is pounds, the middle (kg) arrow is lit for secondary units—or, if the primary unit is kilograms, the top (lb) arrow is lit for secondary units, unless the secondary unit of weight is the same as the primary unit.
If neither primary nor secondary units are pounds or kilograms, the top arrow is used as a primary units annunciator and the middle arrow is used as the secondary units annunciator. A set of replacement overlay decals is included in the parts kit for units other than pounds and kilograms.
See Section 3.2.2 on page 13 for information about configuring primary and secondary display units.
2 SURVIVOR 390HE Installation Manual
Page 7
Figure 1-2. 390HE Display Annunciators
Gross mode
Net mode
Standstill
Center of zero
Tare in system
Low battery (not used)
lb
kg
PC
Displayed units
Secondary
Primary
Piece count mode

1.4 Indicator Operations

Basic 390HE operations are summarized below:

1.4.1 Toggle Gross/Net/Piece Count Mode

Press the GROSS/NET key to switch the display mode between gross, net, and piece count modes. If a tare value has been entered or acquired, the net value is the gross weight minus the tare. If access to piece count mode is disabled, pressing the switches between gross and net modes only.
Gross mode is shown by the G annunciator; net mode is shown by the
N annunciator. Piece count mode is
shown by the LCD annunciator adjacent to the the right edge of the display.

1.4.2 Toggle Units

Press the UNITS key to switch between primary and secondary units. The units annunciator arrow on the right side of the LCD display points to the units identifier.

1.4.3 Zero Scale

1. In gross mode, remove all weight from the scale and wait for the standstill annunciator
(
).
2. Press the ZERO key. The center of zero (
) annunciator lights to indicate the
scale is zeroed.

1.4.4 Acquire Tare

1. Place container on scale and wait for the standstill annunciator (
2. Press the TARE key to acquire the tare weight of the container.
3. Net weight is displayed and the annunciator lit to show the tare value was acquired.
GROSS/NET key
PC at
).

1.4.5 Remove Stored Tare Value

1. Remove all weight from the scale and wait for the standstill annunciator (
).
2. Press the ZERO key. The annunciator goes off, indicating the tare value has been removed.

1.4.6 Print Ticket

1. Wait for the standstill annunciator ( ).
2. Press the PRINT key to send data to the serial port.

1.4.7 Acquire Parts Sample

1. Place empty parts container on scale. Wait for the standstill annunciator (
TARE to acquire the tare weight of the
), then press
container.
2. Press MODE to enter piece count mode.
3. Press the SAMPLE (UNITS) key to enter sample acquisition mode.
4. The indicator display shows the message
Addnnn, where nnn is the sample quantity to be
placed on the scale. Add the number of parts shown or choose a different sample size by pressing the
SAMPLE key to scroll through the
selectable sample quantities (5, 10, 20, 50,
100).
5. Once the sample quantity is on the scale, press
ENTER to calibrate the indicator for
counting the new parts. The indicator display shows the message sample weight, then switches to count display
–CNT– as it acquires the
mode and shows the part quantity.
Introduction 3
Page 8

2.0 Installation

Caution
T
DIGIT AL WEIGHT INDICA TOR
MODE ENTER SAMPLE PRINT
I/O
ZERO
GROSS
NET
TARE
UNITS
PRINT
T
B/G
Units
POWER
lb
kg
PC
AC Power
Serial Communications
Load Cell Cable
This section describes procedures for connecting load cell and serial communications cables to the 390HE indicator. Assembly drawings and parts lists are included for the service technician.
• Use a wrist strap to ground yourself and protect components from electrostatic discharge (ESD) when working inside the indicator enclosure.
• This unit uses double pole/neutral fusing which could create an electric shock hazard. Procedures requiring work inside the indicator must be performed by qualified service personnel only.
• The supply cord serves as the power disconnect for the 390HE. The power outlet supplying the indicator must be installed near the unit and be easily accessible

2.1 Unpacking and Assembly

Immediately after unpacking, visually inspect the 390HE to ensure all components are included and undamaged. The shipping carton should contain the indicator, this manual, and a parts kit. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.
The parts kit contains the items listed below:
Identification label.
Capacity and identification labels. Identification label (PN 49958) includes replacement overlay decals for indicators using units other than pounds and kilograms.
3-position (PN 15888) and 7-position (PN
23165) pluggable terminal blocks for load cell and serial communications connectors.

2.2 Enclosure Disassembly

The indicator enclosure must be opened to connect load cell and communications cables. Power-off the indicator and remove the screws that secure the enclosure cover. Open the cover; the CPU/display board is mounted to the enclosure cover.

2.3 Cable Connections

The 390HE provides three cord grips for cabling into the indicator: one each for the load cell cable, serial communications, and the AC power cord.
Figure 2-1. 390HE Cord Grip Assignments

2.3.1 Load Cells

To attach cable from a load cell or junction box, remove connector J1 from the board. The connector plugs into a header on the board. Connect cable from the load cell or junction box through the load cell cable cord grip to connector J1 as shown in
Table 2-1. If using 6-wire load cell cable (with sense wires), remove jumpers JP1 and JP2 before reinstalling connector J1 (see
Figure 2-2). For 4-wire installation,
leave jumpers JP1 and JP2 on.
When connections are complete, reinstall connector J1 on the board.
J1 Pin Function
1 +SIG 2 –SIG 3 +SENSE 4 –SENSE 5 SHIELD (nsee NOTE below) 6 +EXC 7 –EXC
NOTES:
• J1 SHIELD wire connection not used. Use ring terminal to attach shield wire to grounded CPU board mounting screw next to the J1 connector.
• For 6-wire connections, remove jumpers JP1 and JP2.
Table 2-1. J1 Pin Assignments
4 SURVIVOR 390HE Installation Manual
Page 9

2.3.2 Serial Communications

1
J3
VR2
XT2
VR3
U12
XT1
U2
JP3
U5
U10
JP1
U1
JP2
C27
C26
C28
C29
C30
C31
J1
U14
R1 C4C3
C7
R6
U7
C19
C18
R7
C16
R8
R9
C20
C21
D2
R29
R26
R25
C45
C46
C47
R23
C48
C49
U13
C42
DR1
R16
L1
L2
1
1
J4
J5
U8
U3
FLASH RAM
J2
U6
U11
C25
VR1
C15
C22
R10
C9
C10
C11
C14
U9
R11
R13
R12
C24
C58
C65
C64R44R45
C63R42R43
R41 R40 C62
C61R38R39
R28
C56
C60R36R37
R35
R34
C59
R30
R31
EMI1
F1
J6
C13C12
C8
R4
C23
C57
C5A
C44
C41
C43
C53
C52
C17
R24
C51
C6
C5
R3
U4
C2
D3
R2
–EXC
+EXC
SHIELD
–SENSE
+SENSE
–SIG
+SIG
7
6
5
4
3
2
1
LOAD CELL CONNECTOR
RxD
GND
TxD
3
2
1
R14
R15
DR2
C34
C35
C36
C37
R19
R20
C33
C38C39C40
C32
R17 R18
R21 R22
Keypad Connector
SERIAL PORT
Power Supply
Input
To Setup
Switch
Microcontroller
+
R5
R10A
R10B
Q1
C50
+
C54
+
C54A
+
D1
C58A
R26B
Q2
R26A
C55
C55A
R27
VR4
C1
C66
To attach serial communications cables, remove connector J2 from the board (see
Figure 2-2). Connect communications cable through cord grip to connector J2 as shown in
Table 2-2.
Once cables are attached, reconnect J2 to the header on the board.
The 390HE serial port supports full duplex RS-232 communications for connections to printers, PCs, and other attached devices. See
Section 3.0 on page 8 for general configuration information; see Section 3.2.4 on page 16 for serial port configuration.
J2 Pin Function
1 RS-232 TxD 2 RS-232 Ground 3 RS-232 RxD
Table 2-2. J2 Pin Assignments

2.4 CPU Board Replacement

If you must remove the 390HE CPU board, use the following procedure:
1. Disconnect power to the indicator. Loosen cord grips and open enclosure.
2. Unplug all connections to the CPU board. See Figure 2-2 on page 5 for connector locations.
3. Remove the four nuts from the corners of the CPU board.
4. Remove the CPU board from the enclosure.
To replace the CPU board, reverse the above procedure. Be sure to reinstall cable ties to secure all cables inside the indicator enclosure.
Figure 2-2. 390HE CPU Board
Installation 5
Page 10

2.5 Replacement Parts

Black Red
Table 2-3 lists replacement parts for the 390HE, including all parts referenced in Figure 2-4 on page 7.
Ref
Number
1 76272 Display and CPU board assembly (1) 2 14845 Screws, 6-32NC x 3/8 (6) 3 53539 Pushbutton switch assembly (1) 4 49910 Setup switch assembly (1) 5 14621 Kep nuts, 6-32NC hex (2) 6 53835 Setup switch bracket (1) 7 100066 Back panel (1) 8 100065 Power suppply (1)
9 53541 Enclosure (1) 10 15630 Locknuts, 1/2 in, NPT (2) 11 15895 Pushbutton covers (5) 12 53542 Overlay (1) 13 30376 Nylon seal rings, 1/2 in, NPT (2) 14 15626 Cable grips, 1/2 in, NPT (3) 15 78950 Power cord (1) 16 15602 Ground wire (1) 17 53844 Keypad ribbon cable assembly (1) 18 14626 Number 8 Kep nut (2) 19 15134 Number 8 lock washer (2) 20 15374 Standoffs for power supply (4) 21 15650 Cable tie mounts (5) — 15631 Cable ties (5) 22 19538 Cable grip plug (1)
PN Description (Quantity)
Figure 2-3. 390HE Power Supply
Table 2-3. Replacement Parts
6 SURVIVOR 390HE Installation Manual
Page 11
Figure 2-4. 390HE Assembly
Installation 7
Page 12

3.0 Configuration

To configure the 390HE indicator, the indicator must be placed in setup mode. The setup switch is accessed by opening the enclosure cover and pressing the setup switch mounted on the end of the pushbutton switch board, next to the
ZERO button. Press the switch once
to enter setup mode, then close the cover and tighten the cover screws.
When the indicator is placed in setup mode, the word
CONFIG is shown on the display. The CONFIG menu
is the first of seven main menus used to configure the indicator. Detailed descriptions of these menus are given in
Section 3.2. When configuration is complete, return to the CONFIG menu and press the (ZERO) key to exit setup mode.

3.1 Configuration Methods

The 390HE indicator can be configured by using the front panel keys to navigate through a series of configuration menus or by sending commands or configuration data to the EDP port. Configuration using the menus is described in
Configuration using the EDP port can be accomplished using either the EDP command set described in
Section 5.0 on page 22 or the Revolution™ configuration utility.

3.1.1 Revolution Configuration

The Revolution configuration utility provides the preferred method for configuring the 390HE indicator. Revolution runs on a personal computer to set configuration parameters for the indicator. When Revolution configuration is complete, configuration data is downloaded to the indicator.
Section 3.1.3.
Revolution supports both uploading and downloading of indicator configuration data. This capability allows configuration data to be retrieved from one indicator, edited, then downloaded to another.
To use Revolution, do the following:
1. Install Revolution on an IBM-compatible
®
personal computer running Windows
3.11 or Windows 95. Minimum system requirements are 8MB of extended memory and at least 5MB of available hard disk space.
2. With both indicator and PC powered off, connect the PC serial port to the RS-232 pins on the indicator EDP port.
3. Power up the PC and the indicator. Use the setup switch to place the indicator in setup mode.
4. Start the Revolution program.
Figure 3-1 shows an example of one of the Revolution configuration displays.
Revolution provides online help for each of its configuration displays. Parameter descriptions provided in this manual for front panel configuration can also be used when configuring the indicator using Revolution: the interface is different, but the parameters set are the same.

3.1.2 EDP Command Configuration

The EDP command set can be used to configure the 390HE indicator using a personal computer, terminal, or remote keyboard. Like Revolution, EDP command configuration sends commands to the indicator EDP port; unlike Revolution, EDP commands can be sent using any external device capable of sending ASCII characters over a serial connection.
EDP commands duplicate the functions available using the indicator front panel and provide some functions not otherwise available. EDP commands can be used to simulate pressing front panel keys, to configure the indicator, or to dump lists of parameter settings. See
Section 5.0 on page 22 for more
information about using the EDP command set.
Figure 3-1. Sample Revolution Format Display
8 SURVIVOR 390HE Installation Manual
Page 13

3.1.3 Front Panel Configuration

Switch between
primary and
secondary units
Send data to
serial port
Set gross weight
to zero
Switch between
gross, net, and
piece count mode
Acquire tare
NORMAL MODE KEY FUNCTIONS
T
MODE ENTER SAMPLE PRINT
ZERO
GROSS
NET
TARE
UNITS
PRINT
B/N
Units
T
The 390HE indicator can be configured using a series of menus accessed through the indicator front panel when the indicator is in setup mode.
Menu Menu Function
CONFIG Configuration Configure grads, zero tracking, zero range, motion band, overload, tare function, and digital
FORMAT Format Set format of primary and secondary units, display rate. CALIBR Calibration Calibrate indicator. See Section 4.0 on page 20 for calibration procedures. SERIAL Serial Configure serial port. PROGRM Program Set power-up and standby modes, counting scale functions, regulatory mode, unit ID and
P FORMT Print Format Set print format used for gross, net, and counting scale tickets. See Section 7.0 on page 27
VERSION Version Display installed software version number.
Table 3-1 summarizes the functions of each of the main menus.
filtering parameters.
consecutive number values.
for more information.
Table 3-1. 390HE Menu Summary
Figure 3-2. Front Panel Key Functions in Setup Mode
Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-2). The UNITS ( ) and PRINT ( ) keys scroll left and right (horizontally) on the same menu level; ZERO ( ) and
GROSS/NET ( ) move up and down (vertically) to different menu levels. The TARE key ( ) serves as an Enter
key for selecting parameter values within the menus. A label over each of these keys identifies the direction provided by the key when navigating through the setup menus.
Configuration 9
Page 14
Figure 3-3. Setup Mode Menu Navigation
1st Level
Parameter
Default value
2nd Level
Parameter
Value Val u e Value
1st Level
Parameter
2nd Level
Parameter
When moving through values below the first menu level, press to return to the level above. Press or to move to the next parameter on the level above.
When editing numeric values, press or to change the digit selected. Press or to increment or decrement the value of the selected digit. Press to save the value.
2 0 0 0 0 0
After entering the value, press or to change the decimal point location. Press again to save the value and exit the parameter.
2 0 0 0 0 0
To select a parameter, press or to scroll left or right until the desired menu group appears on the display, then press
to move down to the submenu or parameter you want. When moving through the menu parameters, the default or previously selected value appears first on the display.
To change a parameter value, scroll left or right to view the values for that parameter. When the desired value appears on the display, press
to select the
value and move back up one level.
To edit numeric values, use the navigation keys to select the digit and to increment or decrement the value. Press
or key to adjust the decimal point position, if
to enter the numeric value, then use the
Figure 3-4. Editing Procedure for Numeric Values
necessary. Press again to save the value and exit the parameter (see Figure 3-4).

3.2 Menu Structures and Parameter Descriptions

The following sections provide graphic representations of the 390HE menu structures. In the actual menu structure, the settings you choose under each parameter are arranged horizontally. To save page space, menu choices are shown in vertical columns. The factory default setting appears at the top of each column.
Most menu diagrams are accompanied by a table that describes all parameters and parameter values associated with that menu. Default parameter values are shown in bold type.
NOTE: Some characters cannot be accurately represented on the 7-segment front panel LCD display. Section 8.4
on page 33 lists the 7-segment character set and the alphanumerics they represent.
10 SURVIVOR 390HE Installation Manual
Page 15

3.2.1 Configuration Menu

XXXXXXXXXXXXXX
GRADS
10000
OFF
1D
0.5D
3D
ZTRKBN ZRANGE
1.9%
100%
OFF
2D
1D
3D
MOTBAN
10D
5D
20D
FS+2%
FS+9D
FS+1D
FS
OVRLOA
1
2
4
8
DIGFL1
32
16
64
number
1
2
4
8
DIGFL2
32
16
64
1
2
4
8
DIGFL3
32
16
64
BOTH
PBTARE
NOTARE
KEYED
TAREFN
VERSPROGRM PFORMTSERIALCALIBRCONFIG FORMA
T
8OUT
32OUT
16OUT
64OUT
DFSENS DFTHRH
2OUT
128OUT
4OUT
2DD
NONE
5DD
20DD
10DD
50DD
200DD
100DD
250DD
15HZ
3.75HZ
30HZ
7.5HZ
SMPRAT
CONFIG Menu
Parameter Choices Description
Level 2 submenus
GRADS 10000
ZTRKBN OFF
ZRANGE 1.9%
number
0.5D 1D 3D
100%
Figure 3-5. Configuration Menu
Graduations. Specifies the number of full scale graduations. The value entered must be in the range 1–999 999 and should be consistent with legal requirements and environmental limits on system resolution.
To calculate GRADS, use the formula, GRADS = Capacity / Display Divisions. Display divisions for primary and secondary units are specified on the FORMAT menu.
Zero track band. Automatically zeroes the scale when within the range specified, as long as the input is within the ZRANGE and scale is at standstill. Selections are ± display divisions. Maximum legal value varies depending on local regulations.
Zero range. Selects the range within which the scale can be zeroed. The 1.9% selection is ± 1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at standstill to zero the scale. Use 1.9% for legal-for-trade applications.
Table 3-2. Configuration Menu Parameters
Configuration 11
Page 16
CONFIG Menu
Parameter Choices Description
MOTBAN 1D
2D 3D 5D 10D 20D OFF
OVRLOA FS+2%
FS+1D FS+9D FS
DIGFL1 DIGFL2 DIGFL3
DFSENS 8OUT
DFTHRH NONE
TAREFN BOTH
4 8 16 32 64 1 2
16OUT 32OUT 64OUT 128OUT 2OUT 4OUT
2DD 5DD 10DD 20DD 50DD 100DD 200DD 250DD
NOTARE PBTARE KEYED
Motion band. Sets the level, in display divisions, at which scale motion is detected. If motion is not detected for 1 second or more, the standstill symbol lights. Some operations, including print, tare, and zero, require the scale to be at standstill. Maximum legal value varies depending on local regulations.
If OFF is selected, ZTRKBN is disabled.
Overload. Determines the point at which the display blanks and an out-of-range error message is displayed. Maximum legal value varies depending on local regulations.
Digital filtering. Selects the digital filtering rate used to reduce the effects of mechanical vibration from the immediate area of the scale.
Choices indicate the number of A/D conversions that are averaged to obtain the displayed reading. A higher number gives a more accurate display by minimizing the effect of a few noisy readings, but slows down the settling rate of the indicator. See Section 8.6 on page 35 for more information on digital filtering.
Digital filter cutout sensitivity. Specifies the number of consecutive readings that must fall outside the filter threshold (DFTHRH parameter) before digital filtering is suspended.
Digital filter cutout threshold. Specifies the filter threshold, in display divisions. When a specified number of consecutive scale readings (DFSENS parameter) fall outside of this threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.
Tare function. Enables or disables push-button and keyed tares. Possible values are:
BOTH: Both push-button and keyed tares are enabled NOTARE: No tare allowed (gross mode only) PBTARE: Push-button tares enabled KEYED: Keyed tare enabled
Table 3-2. Configuration Menu Parameters (Continued)
12 SURVIVOR 390HE Installation Manual
Page 17

3.2.2 Format Menu

XXXXXXXXXXXXXX
DSPDIV MULTUNITSDECPNT
0.45359
5D
2D
1D
number
PRIMAR SECNDR
6SEC
4SEC
3SEC
2500MS
2SEC
1500MS
750MS
500MS
250MS
8SEC
DSPRAT
DSPDIV UNITSDECPNT
OZ
KG888880
888888
1D
5D
2D
LB
88888.8
8888.88
888.888
88.8888
8.88888
888880
888888
88888.8
8888.88
888.888
88.8888
8.88888
T
TN
NONE
G
TN
OZ
KG
G
T
LB
NONE
VERSPROGRM PFORMTSERIALCALIBRCONFIG FORMAT
1SEC
Figure 3-6. Format Menu
FORMAT Menu
Parameter Choices Description
Level 2 submenus
PRIMAR DECPNT
DSPDIV UNITS
SECNDR DECPNT
DSPDIV UNITS MULT
DSPRAT 250MS
500MS 750MS 1500MS 2500MS 1SEC 2SEC 3SEC 4SEC 6SEC 8SEC
Specifies the decimal position, display divisions, and units used for the primary units. See Level 3 submenu parameter descriptions.
Specifies the decimal position, display divisions, units, and conversion multiplier used for the secondary units. See Level 3 submenu parameter descriptions.
Display rate. Sets the update rate for displayed values. Values are in milliseconds (MS) or seconds (SEC).
Table 3-3. Format Menu Parameters
Configuration 13
Page 18
FORMAT Menu
Parameter Choices Description
Level 3 submenus
Primary Units (PRIMAR Parameter)
DECPNT 888888
888880
8.88888
88.8888
888.888
8888.88
88888.8
DSPDIV 1D
2D 5D
UNITS LB
KG OZ TN T G NONE
Secondary Units (SECNDR Parameter)
DECPNT 88888.8
888888 888880
8.88888
88.8888
888.888
8888.88
DSPDIV 5D
1D 2D
UNITS KG
OZ TN T G LB NONE
MULT 0.45359
Enter other choices via keyboard
Decimal point location. Specifies the location of the decimal point or dummy zeroes in the primary unit display. Value should be consistent with local legal requirements.
Display divisions. Selects the minimum division size for the primary units displayed weight.
Specifies primary units for displayed and printed weight. Values are: LB=pound; KG=kilogram; OZ=ounce; TN=short ton; T=metric ton; G=gram.
NOTE: Indicators sold outside North America are configured with KG for both primary and
secondary units.
Decimal point location. Determines the location of the decimal point or dummy zeros in the secondary unit display.
Display divisions. Selects the value of minimum division size of the displayed weight.
Specifies secondary units for displayed and printed weight. Values are: KG=kilogram; OZ=ounce; TN=short ton; T=metric ton; G=gram; LB=pound.
Multiplier. Specifies the conversion factor by which the primary units are multiplied to obtain the secondary units. The default is 0.45359, which is the conversion factor for changing pounds to kilograms. See
To toggle between primary and secondary units, press the UNITS key.
Section 8.5 on page 33 for a list of multipliers.
Table 3-3. Format Menu Parameters (Continued)
14 SURVIVOR 390HE Installation Manual
Page 19

3.2.3 Calibration Menu

XXXXXXXXXXXXXX
WZERO
*CAL*
Display and edit
zero calibration
A/D count value
Display and edit
test weight value
WVAL
*CAL*
Display and edit
span calibration
A/D count value
WSPAN
VERSPROGRM PFORMTSERIALCALIBRCONFIG FORMAT
*CAL*
Press Enter to
remove offset from
zero and span
calibrations
REZERO
See Section 4.0 on page 20 for calibration procedures.
Figure 3-7. Calibration Menu
CALIBR Menu
Parameter Choices Description
Level 2 submenus
WZERO Calibrate zero, display and edit the zero calibration A/D count value. WVAL Display and edit the test weight value. WSPAN Calibrate span, display and edit the span calibration A/D count value. REZERO Press Enter to remove an offset value from the zero and span calibrations.
Use this parameter only after WZERO and WSPAN have been set. See Section 4.1 on page 20 for more information about using this parameter.
Table 3-4. Calibration Menu Parameters
Configuration 15
Page 20

3.2.4 Serial Menu

XXXXXXXXXXXXXX
EOLDLY
000000
number
BITS TERMINBAUD
CR
9600
7ODD
7EVEN
8NONE
CR/LF
4800
2400
1200
600
300
LFT
OFF
STREAM
INDUST
VERSPROGRM PFORMTSERIALCALIBRCONFIG FORMAT
19200
See Section 8.2 on page 30 for information about the 390HE serial data format.
Figure 3-8. Serial Menu
SERIAL Menu
Parameter Choices Description
Level 2 Submenus
BAUD 9600
Baud rate. Selects the transmission speed for the EDP port. 19200 300 600 1200 2400 4800
BITS 8NONE
Selects number of data bits and parity of data transmitted from the EDP port. 7EVEN 7ODD
TERMIN CR/LF
Termination character. Selects termination character for data sent from the EDP port. CR
EOLDLY 0
number
End-of-line delay. Sets the delay period, in 0.1-second intervals, from when a formatted line is
terminated to the beginning of the next formatted serial output. Value specified must be in the
range 0-255, in tenths of a second (10 = 1 second).
STREAM OFF
LFT INDUST
Selects whether continuous data output is streamed from the serial port. Select LFT for
legal-for-trade applications in which the streamed data must match the current displayed weight.
Select INDUST to stream the latest weight data, regardless of the value displayed.
See Section 8.2 on page 30 for information about the 390HE continuous data format.
Table 3-5. Serial Menu Parameters
16 SURVIVOR 390HE Installation Manual
Page 21

3.2.5 Program Menu

XXXXXXXXXXXXXX
PWRUPM
GO NONE
OIML
REGULA
000000
number
CONSNU
DELAY
VERSPROGRM PFORMTSERIALCALIBRCONFIG FORMAT
000000
number
CONSTU
NTEP
CANADA
1
number
UIDSTNDBY COUNT
SBYDLY LSTMOD ACCESS SPLSIZ
10
20
50
100
5
DSABLE
ENABLE
0
number
YES
NO
Figure 3-9. ProgramMenu
PROGRM Menu
Parameter Choices Description
Level 2 submenus
PWRUPM GO
DELAY
STNDBY SBYDLY
LSTMOD
COUNT ACCESS
SPLSIZ
Power up mode. In GO mode, the indicator goes into operation immediately after a brief power up display test.
In DELAY mode, the indicator performs a power up display test, then enters a 30-second warm up period. If no motion is detected during the warm up period, the indicator becomes operational when the warm up period ends; if motion is detected, the delay timer is reset and the warm up period repeated.
Specifies standby mode delay and whether indicator returns to the last operating mode or performs a power-up sequence when standby mode ends. See Level 3 submenu parameter descriptions.
Specifies whether operator has access to piece count mode and the default sample size used for parts counting. See Level 3 submenu parameter descriptions.
Table 3-6. Program Menu Parameters
Configuration 17
Page 22
PROGRM Menu
Parameter Choices Description
REGULA NONE
OIML NTEP CANADA
CONSNU 000000
number
CONSTU 000000
number
UID 1
number
Level 3 submenus
SBYDLY 0
number
LSTMOD YES
NO
ACCESS DSABLE
ENABLE
SPLSIZ 10
20 50 100 5
Regulatory mode. Specifies the regulatory agency having jurisdiction over the scale site.
• OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than zero. NONE allows tares to be acquired at any weight value.
• OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at no load. NONE allows tares to be cleared at any weight value.
• NTEP and OIML modes allow a new tare to be acquired even if a tare is already present. In CANADA mode, the previous tare must be cleared before a new tare can be acquired.
• NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE. In OIML mode, the scale must be in gross mode before it can be zeroed; pressing the ZERO key in net mode clears the tare.
Consecutive numbering. Allows sequential numbering for print operations. The consecutive number value is incremented following each print operation.
The initial value of this parameter is set to the start up value specified on the CONSTU parameter. Changing either CONSTU or CONSNU immediately resets the consecutive number used for printing.
Consecutive number start up value. Specifies the initial consecutive number (CONSNU) value used when the indicator is powered on.
Unit ID. Specify a unit identifier for the indicator in the range 1–999999. The unit ID can be added to print ticket formats to identify the indicator used to generate the ticket.
Standby mode delay. Specifies the number of minutes the indicator must be inactive before entering standby mode. Valid values are 0 (off) or 1–120 minutes.
The indicator enters standby mode if no key presses, serial communications, or scale motion occur for the length of time specified on this parameter. Set this parameter to 0 to disable standby mode.
Last mode. Specifies whether the indicator resumes operation in the last mode it was in before entering standby mode (YES) or performs the standard power-up sequence (NO).
Operator access to piece count mode. Specify DSABLE if piece count mode will not be used. With access disabled, pressing the GROSS/NET (MODE) key toggles between gross and net modes only.
Sample size. Specify the default sample size used for counting scale operations. Sample size can be changed in counting mode during sample acquisition.
Table 3-6. Program Menu Parameters (Continued)
18 SURVIVOR 390HE Installation Manual
Page 23

3.2.6 Print Format Menu

XXXXXXXXXXXXXXXXXXXXX
GFMT
Display first 6
characters of format
Same as GFMT
NFMT
VERSPROGRM PFORMTSERIALCALIBRCONFIG FORMAT
Display and edit
active character and
ASCII value
Delete active
character
Scroll right in format string
Scroll left in format string
Increment ASCII value of active character
Decrement ASCII value of active character
Press to insert a space
before the active character
CFMT
XXXXXXXXXXXXXXXXXXXXX
Software
version
VERSPROGRM PFORMTSERIALCALIBRCONFIG FORMAT
See Section 7.0 on page 27 for information about custom print formatting.
Figure 3-10. Print Format Menu

3.2.7 Version Menu

The VERS menu is used to check the software version installed in the indicator. There are no parameters associated with the Version menu: when selected, the indicator displays the installed software version number.
Figure 3-11. Version Menu
Configuration 19
Page 24

4.0 Calibration

XXXXXXXXXXXXXX
WZERO
*CAL*
Display and edit
zero calibration
A/D count value
Display and edit
test weight value
WVAL
*CAL*
Display and edit span calibration A/D count value
WSPAN
VERSPROGRM PFORMTSERIALCALIBRCONFIG FORMAT
*CAL*
Press Enter to
remove offset from
zero and span
calibrations
REZERO
When editing numeric values, press or to change the digit selected. Press or to increment or decrement the value of the selected digit. Press to save the value.
2 0 0 0 0 0
After entering the value, press or to change t he decimal point location. Press again to save the value and exit the parameter.
2 0 0 0 0 0
The 390HE can be calibrated using the front panel, EDP commands, or the Revolution™ configuration utility. Each method consists of the following steps:
Zero calibration
Entering the test weight value
Span calibration
Optional rezero calibration for test weights using hooks or chains.
The following sections describe the calibration procedure for each of the calibration methods.
Figure 4-1. Calibration (CALIBR) Menu

4.1 Front Panel Calibration

To calibrate the indicator using the front panel, do the following:
1. Place the indicator in setup mode (display reads CONFIG) and remove all weight from the scale platform. If your test weights require hooks or chains, place the hooks or chains on the scale for zero calibration.
2. Press until the display reads CALIBR (see Figure 4-1). Press to go to zero calibration (WZERO).
3. With WZERO displayed, press to calibrate zero. The indicator displays *CAL* while calibration is in progress. When complete, the A/D count for the zero calibration is displayed. Press
again to save the zero calibration value and go to the next prompt (WVAL).
Figure 4-2. Editing Procedure for Numeric Values
20 SURVIVOR 390HE Installation Manual
4. With WVAL displayed, place test weights on the scale and press
to show the test weight value. Use the procedure shown in Figure 4-2 to enter the actual test weight, then press to save the value and go to span calibration (WSPAN).
5. With WSPAN displayed, press to calibrate span. The indicator displays *CAL* while calibration is in progress. When complete, the A/D count for the span calibration is displayed. Press
again to save the span
calibration value and go to the next prompt
REZERO).
(
6. The rezero function is used to remove a calibration offset when hooks or chains are used to hang the test weights.
If no other apparatus was used to hang the
test weights during calibration, remove the test weights and press
to return to
the CALIBR menu.
If hooks or chains were used during
calibration, remove these and the test weights from the scale. With all weight removed, press
to rezero the scale. This function adjusts the zero and span calibration values. The indicator displays
*CAL* while the zero and span calibrations
are adjusted. When complete, the adjusted A/D count for the zero calibration is displayed. Press
to enter the value, then
press to return to the CALIBR menu.
7. Press until the display reads CONFIG, then press to exit setup mode.
Page 25

4.2 EDP Command Calibration

To calibrate the indicator using EDP commands, the indicator EDP port must be connected to a terminal or personal computer. See
Section 2.3.2 on page 5 for EDP port pin assignments; see Section 5.0 on page 22 for more information about using EDP commands.
Once the indicator is connected to the sending device, do the following:
1. Place the indicator in setup mode (display reads
CONFIG) and remove all weight from the
scale platform. If your test weights require hooks or chains, place the hooks or chains on the scale for zero calibration.
2. Send the WZERO EDP command to calibrate zero. The indicator displays
*CAL* while
calibration is in progress.

4.3 Revolution™ Calibration

To calibrate the indicator using Revolution, the indicator EDP port must be connected to a PC running the Revolution configuration utility.
Use the following procedure to calibrate the indicator:
1. Select Calibrate Indicator from the Revolution main menu.
2. On the Indicator Calibration display, select the indicator model (IQ+390-DC) and communications port, then click OK.
3. Revolution uploads calibration data from the indicator then presents the information in a display like that shown in
Figure 4-3.
3. Place test weights on the scale and use the WVAL command to enter the test weight value in the following format:
WVAL=nnnnnn<CR>
4. Send the WSPAN EDP command to calibrate span. The indicator displays
*CAL* while
calibration is in progress.
5. To remove an offset value, clear all weight from the scale, including hooks or chains used to hang test weights, then send the REZERO EDP command. The indicator displays
*CAL*
while the zero and span calibrations are adjusted.
6. Send the KUPARROW EDP command to exit setup mode.
span calibration then click
OK.
5. The Zero Calibration dialog box prompts you to remove all weight from the scale. Clear the scale and click
NOTE: If your test weights require hooks or
OK to begin zero calibration.
chains, place the hooks or chains on the scale for zero calibration.
6. When zero calibration is complete, the Span Calibration dialog box prompts you to place test weights on the scale for span calibration. Place tests weights on the scale then click
OK.
7. Whe span calibration is complete, the Rezero dialog box prompts you to remove weights from the scale. Remove the weights then click
OK.
8. When calibration is complete, the New Settings fields of the Indicator Calibration display are filled in. Click Exit to save the new values and return to the Revolution main menu; to restore the previous calibration values, click
Settings
.
Restore
Figure 4-3. Revolution Calibration Display
4. Enter the Value of Test Weight to be used for
Calibration 21
Page 26

5.0 EDP Commands

The 390HE indicator can be controlled by a personal computer or remote keyboard connected to the indicator EDP port. Control is provided by a set of EDP commands that can simulate front panel key press functions, display and change setup parameters, and perform reporting functions. The EDP port provides the capability to print configuration data or to save that data to an attached personal computer. This section describes the EDP command set and procedures for saving and transferring data using the EDP port.

5.1 The EDP Command Set

The EDP command set can be divided into five groups: key press commands, reporting commands, the RESETCONFIGURATION special function command, parameter setting commands, and transmit weight data commands.
When the indicator processes an EDP command, it responds with the message verifies that the command was received and has been executed. If the command is unrecognized or cannot be executed, the indicator responds with
The following sections list the commands and command syntax used for each of these groups.

5.1.1 Key Press Commands

Key press EDP commands (see Table 5-1) simulate pressing the keys on the front panel of the indicator. These commands can be used in both setup and weighing mode. Several of the commands serve as “pseudo” keys, providing functions that are not represented by a key on the front panel.
For example, to enter a 15-pound tare weight using EDP commands:
1. Type K1 and press ENTER (or RETURN).
2. Type K5 and press ENTER.
3. Type KTARE and press ENTER.
OK. The OK response
??.
Command Function
KZERO Press the ZERO key KGROSSNET Press the GROSS/NET key KGROSS Go to gross mode (pseudo key) KNET Go to net mode (pseudo key) KCOUNT Go to piece count mode (pseudo key) KTARE Press the TARE key KUNITS Press the UNITS key KPRIM Go to primary units (pseudo key) KSEC Go to secondary units (pseudo key) KPRINT Press the PRINT key KLEFTARROW In setup mode, move left in the menu KRIGHTARROW In setup mode, move right in the menu KUPARROW In setup mode, move up in the menu KDOWNARROW In setup mode, move down in the menu K0 Press number 0 (zero) K1 Press number 1 K2 Press number 2 K3 Press number 3 K4 Press number 4 K5 Press number 5 K6 Press number 6 K7 Press number 7 K8 Press number 8 K9 Press number 9 KDOT Press the decimal point (.) KENTER Press the ENTER key
Table 5-1. Key Press EDP Commands
The indicator displays the symbol when a tare has been entered and shifts the display to net mode.
22 SURVIVOR 390HE Installation Manual
Page 27

5.1.2 Reporting Commands

Reporting commands (see Table 5-2) send specific information to the EDP port. These commands can be used in both setup mode and normal mode.
Command Function
DUMPALL List all parameter values VERSION
RS Reset the indicator P Write current displayed weight with units
S Write one frame of stream format

5.1.3 The RESETCONFIGURATION Command

Write 390HE software version
identifier. The P command returns the current displayed weight value to the EDP port, along with the units identifier. If the indicator is in an underrange or overload condition, the weight value is replaced with ###### (overload) or %%%%%% (underrange).
Table 5-2. EDP Reporting Commands
The RESETCONFIGURATION command can be used to restore all configuration parameters to their default values. Before issuing this command, the indicator must be placed in setup mode or test mode (press and hold setup switch for approximately four seconds to enter test mode).
Sending this command, followed by the RS (RESET) EDP command, is equivalent to using the DEFLT function on the TEST menu. See
Section 8.7 on page 36 for more information about test mode and using the TEST menu. NOTE: All load cell calibration settings are lost when the RESETCONFIGURATION command is run.

5.1.4 Parameter Setting Commands

Parameter setting commands allow you to display or change the current value for a particular configuration parameter (Tables
5-3 through Table 5-8).
Current configuration parameter settings can be displayed in either setup mode or normal mode using the following syntax:
command<ENTER>
Most parameter values can be changed in setup mode only. Use the following command syntax when changing parameter values:
command=value<ENTER>
where value is either a number or a parameter value. Use no spaces before or after the equal (=) sign. If you type an incorrect command, the display reads
??.
Changes to the parameters do not take effect until you exit setup mode.
For example, to set the motion band parameter to 5, type the following:
MOTBAND=5D<ENTER>
Command Description Values
GRADS Graduations 1–999 999 ZTRKBND Zero track band OFF, 0.5D, 1D, 3D ZRANGE Zero range 1.9%, 100% MOTBAND Motion band 1D, 2D, 3D, 5D, 10D, 20D, OFF OVRLOAD Overload FS+2%, FS+1D, FS+9D, FS DIGFLTR1
DIGFLTR2 DIGFLTR3
DFSENS Digital filter cutout sensitivity 2OUT, 4OUT, 8OUT, 16OUT, 32OUT, 64OUT, 128OUT DFTHRH Digital filter cutout threshold NONE, 2DD, 5DD, 10DD, 20DD, 50DD, 100DD, 200DD, 250DD TAREFN Tare function BOTH, NOTARE, PBTARE, KEYED
Digital filtering 1, 2, 4, 8, 16, 32, 64
Table 5-3. CONFIG EDP Commands
EDP Commands 23
Page 28
Command Description Values
PRI.DECPNT Primary units decimal position 8.88888, 88.8888, 888.888, 8888.88, 88888.8, 888888, 888880 PRI.DSPDIV Primary units display divisions 1D, 2D, 5D PRI.UNITS Primary units LB, KG, OZ, TN, T, G, NONE SEC.DECPNT Secondary units decimal position 8.88888, 88.8888, 888.888, 8888.88, 88888.8, 888888, 888880 SEC.DSPDIV Secondary units display divisions 1D, 2D, 5D SEC.UNITS Secondary units LB, KG, OZ, TN, T, G, NONE SEC.MULT Secondary units multiplier 0.00000–999999 DSPRATE Display rate 250MS, 500MS, 750MS, 1500MS, 2500MS, 1SEC, 2SEC, 3SEC,
4SEC, 6SEC, 8SEC
Table 5-4. FORMAT EDP Commands
Command Description Values
WZERO Zero calibration — WVAL Test weight value test_weight_value WSPAN Span calibration — REZERO Rezero — LC.CD Set deadload coefficient value LC.CW Set span coefficient value
Table 5-5. CALIBR EDP Commands
Command Description Values
EDP.BAUD Baud rate 300, 600, 1200, 2400, 4800, 9600, 19200 EDP.BITS Data bits/parity 8NONE, 7EVEN, 7ODD EDP.TERMIN Termination character CR/LF, CR EDP.EOLDLY End-of-line delay 0–255 (0.1-second intervals) EDP.STREAM Stream format OFF, LFT, INDUST
Table 5-6. SERIAL EDP Commands
Command Description Values
PWRUPMD Power up mode GO, DELAY SBYDLY Standby delay 0–120 LSTMOD Last mode YES, NO CNTMOD Counting mode ENABLE, DSABLE SAMPSIZ Default sample size 5, 10, 20, 50, 100 REGULAT Regulatory compliance NONE, OIML, NTEP, CANADA CONSNUM Consecutive number 0–999 999 CONSTUP Consecutive number start-up value 0–999 999 UID Unit identifier 0–999 999
Table 5-7. PROGRM EDP Commands
24 SURVIVOR 390HE Installation Manual
Page 29
Command Description Values
GFMT Gross demand print format string See Section 7.0 on page 27 for detailed information NFMT Net demand print format string CFMT Counting mode print format string
Table 5-8. PFORMT EDP Commands

5.1.5 Normal Mode Commands

The serial transmit weight data commands (see Table 5-9) transmit data to the EDP port on demand. The transmit weight data commands are valid only in normal operating mode.
Command Description Response Format
SX Start EDP streaming OK or ?? EX Stop EDP streaming OK or ?? XG Transmit gross weight in displayed units nnnnnn UU XN Transmit net weight in displayed units XT Transmit tare weight in displayed units XG2 Transmit gross weight in non-displayed units XN2 Transmit net weight in non-displayed units XT2 Transmit tare weight in non-displayed units XC Transmit current part count nnnnnn
Table 5-9. Normal Mode EDP Commands
where nnnnnn is the weight value, UU is the units.
NOTE: In count mode, displayed units = primary units; non-displayed units = secondary units

5.2 Saving and Transferring Data

Connecting a personal computer to the 390HE EDP port allows you to save indicator configuration data to the PC or to download configuration data from the PC to an indicator. The following sections describe the procedures for these save and transfer operations.

5.2.1 Saving Indicator Data to a Personal Computer

Configuration data can be saved to a personal computer connected to the EDP port. The PC must be running a
communications program such as PROCOMMPLUS
Section 2.3.2 on page 5 for information about serial
See communications wiring and EDP port pin assignments.
When configuring the indicator, ensure that the values set for the BAUD and BITS parameters on the SERIAL menu match the baud rate, bits, and parity settings configured for the serial port on the PC.
To save all configuration data, place the indicator in setup mode and send the DUMPALL EDP command to the indicator. The 390HE responds by sending all configuration parameters to the PC as ASCII-formatted text.
®
5.2.2 Downloading Configuration Data from PC to
Indicator
Configuration data saved on a PC or floppy disk can be downloaded from the PC to an indicator. This procedure is useful when a number of indicators with similar configurations are set up or when an indicator is replaced.
To download configuration data, connect the PC to the EDP port as described in Section 5.2.1. Place the indicator in setup mode and use the PC communications software to send the saved configuration data to the
.
indicator. When transfer is complete, calibrate the indicator as described in
NOTES:
Section 4.0 on page 20.
Calibration settings are included in the configuration data downloaded to the indicator. If the receiving indicator is a direct replacement for another 390HE and the attached scale is not changed, recalibration is not required.
When downloading configurations that include changed serial communications settings, edit the data file to place the serial communications changes at the end of the file. Communication between the PC and indicator will be lost once the indicator receives settings for baud rate (BAUD parameter) or data bits and parity (BITS parameter) that do not match those configured for the PC.
EDP Commands 25
Page 30

6.0 Counting Operations

T
MODE ENTER SAMPLE PRINT
ZERO
GROSS
NET
TARE
UNITS
PRINT
B/N
Units
T
New sample /
change sample quantity
Send data to
serial port
(CFMT format)
Not used
Switch between gross, net,
and piece count mode
Acquire tare /
acquire sample
COUNTING MODE KEY FUNCTIONS
The 390HE provides a piece count mode that allows the indicator to serve as a portable counting scale. In piece count mode, the indicator display shows the number of parts on the scale rather than the weight of those parts.
NOTE: Legal-for-trade applications require product to be sold by weight rather than an equivalent parts count. Operator access to piece count mode is disabled when the indicator is shipped from the factory.
To enable operator access to piece count mode, set the ACCESS parameter to ENABLE (COUNT submenu on the PROGRM menu) or send the CNTMOD= ENABLE EDP command.
Piece count mode has two submodes:
Count display mode displays the current parts count and allows ticket printing using the CFMT print format.
Sample acquisition mode is used to calibrate the indicator for parts counting.
Count Display Mode
Piece count mode is entered by pressing the MODE (GROSS/NET) key from normal weighing mode. In count display mode, the display shows the number of parts rather than weight, the arrow annunciator at the right side of the LCD display points to piece count (PC), and pressing the
PRINT key sends the CFMT
print format data string to the serial port.
If a sample weight has not yet been acquired, the indicator switches automatically to sample acquisition mode, described below.
Sample Acquisition Mode
Sample acquisition mode is used to select the sample quantity and calibrate the indicator for the parts being counted.
To set a new sample weight, do the following:
1. Place empty parts container on scale. Wait for standstill, then press
TARE to acquire the tare
weight of the container.
2. Press MODE to enter piece count mode.
3. From count display mode, press the SAMPLE (UNITS) key to enter sample acquisition mode.
4. The indicator display shows the message
Addnnn, where nnn is the sample quantity to be
placed on the scale. Add the number of parts shown or choose a different sample size by pressing the
SAMPLE key to scroll through the
selectable sample quantities (5, 10, 20, 50,
100).
5. Once the sample quantity is on the scale,
ENTER to calibrate the indicator for
press counting the new parts. The indicator display shows the message –CNT– as it acquires the sample weight, then switches to count display mode and shows the part quantity.
If the weight of the sample quantity is insufficient for piece counting, the indicator automatically requests the next higher sample quantity by showing the
Addnnn message
again. If the sample quantity is at maximum (100) and the sample weight is still not sufficient, the indicator shows the message
CNTERR.
To view gross and net weight of parts, press MODE to switch from count display mode to normal weighing mode.
Figure 6-1. Front Panel Key Functions in Piece Count Mode
26 SURVIVOR 390HE Installation Manual
Page 31

7.0 Print Formatting

The 390HE provides three print formats, GFMT, NFMT, and CFMT that determine the format of the printed output when the
PRINT key is pressed or when
a KPRINT EDP command is received. If no tare has been entered, the GFMT print format is used; if a tare has been entered, NFMT is used; in counting mode, CFMT is used.
Each print format can be customized to include up to 300 characters of information, such as company name and address, on printed tickets. You can use the indicator front panel (PFORMT menu), EDP
commands, or the Revolution
configuration utility to
customize the print formats.

7.1 Print Formatting Commands

Table 7-1 lists commands you can use to format the gross and net print formats. Commands included in the format strings must be enclosed between < and > delimiters. Any characters outside of the delimiters are printed as text on the ticket. Text characters can include any ASCII character that can be printed by the output device.
Command Description
<G> Gross weight in displayed units <G2> Gross weight in non-displayed units <N> Net weight in displayed units <N2> Net weight in non-displayed units <T> Tare weight in displayed units <T2> Tare weight in non-displayed units <C> Current piece count <ID> Unit identifier <CN> Consecutive number <NLnn> New line (nn = number of termination (<CR/LF>
or <CR>) characters)* <SPnn> Space (nn = number of spaces)* <SU> Toggle weight data format
(formatted/unformatted)** Gross, net, and tare weights are 10 digits in length, including
sign, followed by a space and a two-digit units identifier. Total field length with units identifier is 13 characters.
ID and consecutive number (CN) fields are 1–6 characters in length, as required.
* If nn is not specified, 1 is assumed. Value must be in the range 1–99.
Table 7-1. Print Format Commands
Command Description
** After receiving an SU command, the indicator sends unformatted data until the next SU command is received. Unformatted data omits decimal points, leading and trailing characters.
Table 7-1. Print Format Commands
The default GFMT and NFMT print formats use only the new line (<NL>) command and the commands for gross, net, and tare weights in displayed units (<G>, <N>, and <T>).
The default 390HE print formats are shown in Table 7-2:
Format Default Format String Sample Output
GFMT <G> GROSS<NL> 2046.81 LB GROSS NFMT <G> GROSS<NL>
<T> TARE<NL> <N> NET<NL>
CFMT <C> PIECES<NL> 512 PC PIECES
NOTE: In OIML and CANADA modes, the letters PT (preset tare) are automatically inserted after the printed tare weight.
Table 7-2. Default Print Formats
NOTES:
4053.1 LB GROSS
15.6 LB TARE
4037.5 LB NET
The <G2>, <N2>, and <T2> commands listed Table 7-1 print the gross, net, and tare
in weights in non-displayed units—that is, in the units not currently displayed on the indicator.
In count count mode, formatting commands for displayed units (<G>, <N>, <T>) use primary units, non-displayed units commands (<G2>, <N2>, <T2>) use secondary units.
ID numbers included in the print format string
(<ID> command) must be set using the UID EDP command.
The 300-character limit of each print format
string includes the output field length of the print formatting commands, not the command length. For example, if the indicator is configured to show a decimal point, the <G> command generates an output field of 13 characters: the 10-character weight value (including decimal point), one space, and a two-digit units identifier.

7.2 Customizing Print Formats

The following sections describe procedures for customizing the GFMT, NFMT, and CFMT formats using the EDP port, the front panel (PFORMT menu), and the Revolution configuration utility.
Print Formatting 27
Page 32

7.2.1 Using the EDP Port

XXXXXXXXXXXXXXXXXXXXX
GFMT
Display first 6
characters of format
Same as GFMT
NFMT
VERSPROGRM PFORMTSERIALCALIBRCONFIG FORMAT
Display and edit
active character and
ASCII value
Delete active
character
Scroll right in format string
Scroll left in format string
Increment ASCII value of active character
Decrement ASCII value of active character
Press to insert a space
before the active character
CFMT
With a personal computer, terminal, or remote keyboard attached to the 390HE EDP port, you can use the EDP command set to customize the print format strings.
To view the current setting of a format string, type the name of the string (GFMT, NFMT, or CFMT) and
ENTER. For example, to check the current
press configuration of the GFMT format, type GFMT and
ENTER. The indicator responds by sending the
press current configuration for the gross format:
GFMT=<G> GROSS<NL>
To change the format, use the GFMT, NFMT, or CFMT EDP command followed by an equals sign (=) and the modified print format string. For example, to add the name and address of a company to the gross format, you could send the following EDP command:
GFMT=MLC SHIPPING<NL>1357 WEST HOWARD ROAD<NL>BIGTOWN<NL2><G> GROSS<NL>
A ticket printed using this format might look like the following:
MLC SHIPPING 1357 WEST HOWARD ROAD BIGTOWN
27862 LB GROSS

7.2.2 Using the Front Panel

If you have no access to equipment for communication through the EDP port or are working at a site where such equipment cannot be used, you can use the PFORMT menu (see
Figure 7-1) to
customize the print formats.
Using the PFORMT menu, you can edit the print format strings by changing the decimal values of the ASCII characters in the format string.
NOTE: Lower-case letters and some special characters
cannot be displayed on the 390HE front panel (see the ASCII character chart on
page 31) and are shown as blanks. The 390HE can send or receive any ASCII character; the character printed depends on the particular ASCII character set implemented for the receiving device.
28 SURVIVOR 390HE Installation Manual
Figure 7-1. PFORMT Menu, Showing Alphanumeric Character Entry Procedure
Page 33

7.2.3 Using Revolution

The Revolution configuration utility provides a print formatting grid with a tool bar. The grid allows you to construct the print format without the formatting commands (<NL> and <SP>) required by the front panel or EDP command methods. Using Revolution, you can type text directly into the grid, then select weight value fields from the tool bar and place them where you want them to appear on the printed ticket.
Figure 7-2 shows an example of the Revolution print formatting grid.
Figure 7-2. Revolution Print Format Grid
Print Formatting 29
Page 34

8.0 Appendix

<STX> <POL> <wwwwwww> <UNIT> <G/N> <S> <TERM>
ASCII 02
decimal
Polarity: <space > = Positive <–> = Negative
Weight: 7 digits, right-justified, dummy zeroes, decimal point with no leading zeroes except for leading zero immediately preceding the decimal point. Leading zeroes transmitted as spaces.
L = pounds K = kilograms T = metric tons (T) G = grams <space> =
OZ, TN, NONE
G = Gross
N = Net
Status: <space > = valid I = Invalid M = Motion O = Over/under range
<CR> <LF>
or <CR>

8.1 Error Messages

The 390HE provides a number of front panel error messages to assist in problem diagnosis. Table 8-1 lists these messages and their meanings.
Error Message Description Solution
ADCERR A/D not responding Call Rice Lake Weighing Systems (RLWS) Service. ADCKSM A/D coefficient checksum error CFCKSM Configuration checksum error Use TEST menu to perform DEFLT (restore defaults) procedure, then
recalibrate load cells. CNTERR Count error; insufficient sample size Increase sample size. DSPERR Display error Call RLWS Service.
EEPERR EEPROM write error
LCCKSM Load cell calibration checksum error Recalibrate load cells.
LCPERR Load cell power failure Call RLWS Service. PFCKSM Print format checksum error Check print formats for errors. RAMERR RAM test failed Call RLWS Service.
TARERR EEPROM read error Use TEST menu to perform DEFLT (restore defaults) procedure, then
recalibrate load cells.
VIREE EEPROM error Use TEST menu to perform DEFLT (restore defaults) procedure, then
recalibrate load cells and reconfigure indicator.
------ Overflow error Weight value too large (> 999999) to be displayed or gross value exceeds overload limit. Check configuration.
______ A/D underrange Weight value too small (< –99999) to be displayed or A/D reading <
–2.5 mV. Check scale for binding or damage.
STNDBY Standby mode Press any key to return to operating mode.
Table 8-1. 390HE Error Messages

8.2 Continuous Output (Stream) Format

Figure 8-1 shows the continuous output format sent to the 390HE serial port when the STREAM parameter (SERIAL menu) is set to either LFT or INDUST.
30 SURVIVOR 390HE Installation Manual
Figure 8-1. Continuous Output Data Format
Page 35

8.3 ASCII Character Chart

Use the decimal values for ASCII characters listed in Tables 8-2 and 8-3 when specifying print format strings on the 390HE PFORMT menu. The actual character printed depends on the character mapping used by the output device. The 390HE can send or receive any ASCII character value (decimal 0–255), but the indicator display is limited to the set described in
Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex
Ctrl-@ NUL 00 00 space 32 20 @ 64 40 ` 96 60
Ctrl-A SOH 01 01 ! 33 21 A 65 41 a 97 61 Ctrl-B STX 02 02 34 22 B 66 42 b 98 62 Ctrl-C ETX 03 03 # 35 23 C 67 43 c 99 63 Ctrl-D EOT 04 04 $ 36 24 D 68 44 d 100 64
Ctrl-E ENQ 05 05 % 37 25 E 69 45 e 101 65
Ctrl-F ACK 06 06 & 38 26 F 70 46 f 102 66 Ctrl-G BEL 07 07 39 27 G 71 47 g 103 67 Ctrl-H BS 08 08 ( 40 28 H 72 48 h 104 68
Ctrl-I HT 09 09 ) 41 29 I 73 49 i 105 69
Ctrl-J LF 10 0A * 42 2A J 74 4A j 106 6A Ctrl-K VT 11 0B + 43 2B K 75 4B k 107 6B
Ctrl-L FF 12 0C , 44 2C L 76 4C l 108 6C Ctrl-M CR 13 0D - 45 2D M 77 4D m 109 6D Ctrl-N SO 14 0E . 46 2E N 78 4E n 110 6E Ctrl-O SI 15 0F / 47 2F O 79 4F o 111 6F
Ctrl-P DLE 16 10 0 48 30 P 80 50 p 112 70 Ctrl-Q DC1 17 11 1 49 31 Q 81 51 q 113 71 Ctrl-R DC2 18 12 2 50 32 R 82 52 r 114 72
Ctrl-S DC3 19 13 3 51 33 S 83 53 s 115 73
Ctrl-T DC4 20 14 4 52 34 T 84 54 t 116 74 Ctrl-U NAK 21 15 5 53 35 U 85 55 u 117 75
Ctrl-V SYN 22 16 6 54 36 V 86 56 v 118 76 Ctrl-W ETB 23 17 7 55 37 W 87 57 w 119 77
Ctrl-X CAN 24 18 8 56 38 X 88 58 x 120 78
Ctrl-Y EM 25 19 9 57 39 Y 89 59 y 121 79
Ctrl-Z SUB 26 1A : 58 3A Z 90 5A z 122 7A
Ctrl-[ ESC 27 1B ; 59 3B [ 91 5B { 123 7B Ctrl-\ FS 28 1C < 60 3C \ 92 5C | 124 7C
Ctrl-] GS 29 1D = 61 3D ] 93 5D } 125 7D Ctrl-^ RS 30 1E > 62 3E ^ 94 5E ~ 126 7E Ctrl-_ US 31 1F ? 63 3F _ 95 5F DEL 127 7F
Section 8.4 on page 33.
Table 8-2. ASCII Character Chart (Part 1)
Appendix 31
Page 36
ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex
Ç 128 80 á 160 A0 192 C0 α 224 E0 ü 129 81 í 161 A1 193 C1 β 225 E1 é 130 82 ó 162 A2 194 C2 Γ 226 E2 â 131 83 ú 163 A3 195 C3 π 227 E3 ä 132 84 ñ 164 A4 196 C4 Σ 228 E4 à 133 85 Ñ 165 A5 197 C5 σ 229 E5 å 134 86 ª 166 A6 198 C6 μ 230 E6 ç 135 87 º 167 A7 199 C7 τ 231 E7 ê 136 88 ¿ 168 A8 200 C8 Φ 232 E8 ë 137 89 169 A9 201 C9 Θ 233 E9 è 138 8A ¬ 170 AA 202 CA Ω 234 EA
ï 139 8B 1/2 171 AB 203 CB δ 235 EB î 140 8C 1/4 172 AC 204 CC 236 EC
ì 141 8D ¡ 173 AD 205 CD φ 237 ED Ä 142 8E « 174 AE 206 CE 238 EE Å 143 8F » 175 AF 207 CF 239 EF É 144 90 176 B0 208 D0 240 F0
æ 145 91 177 B1 209 D1 ± 241 F1 Æ 146 92 178 B2 210 D2 242 F2
ô 147 93 179 B3 211 D3 243 F3 ö 148 94 180 B4 212 D4 244 F4 ò 149 95 181 B5 213 D5 245 F5 û 150 96 182 B6 214 D6 ÷ 246 F6 ù 151 97 183 B7 215 D7 247 F7 ÿ 152 98 184 B8 216 D8 ° 248 F8 Ö 153 99 185 B9 217 D9 249 F9 Ü 154 9A 186 BA 218 DA 250 FA ¢ 155 9B 187 BB 219 DB 251 FB £ 156 9C 188 BC 220 DC 252 FC ¥ 157 9D 189 BD 221 DD
2
253 FD
Pts 158 9E 190 BE 222 DE 254 FE
ƒ 159 9F 191 BF 223 DF 255 FF
Table 8-3. ASCII Character Chart (Part 2)
32 SURVIVOR 390HE Installation Manual
Page 37

8.4 Front Panel Display Characters

/
0
1
2
3
4
5
6
7
Figure 8-2 shows the 7-segment LCD character set used to display alphanumeric characters on the 390HE front panel.
.
.
<
=
>
?
@
Aa
Bb
:
;
Ff
Gg
Hh
Ii
Jj
Kk
Ll
Mm
Nn
Rr
Ss
Tt
Uu
Vv
Ww
Xx
Yy
Zz
Cc
Oo
[
Figure 8-2. 390HE Display Characters

8.5 Conversion Factors for Secondary Units

The 390HE has the capability to mathematically convert a weight into many different types of units and instantly display those results with a press of the
UNITS key. Secondary units can be specified on the
FORMAT menu using the SECNDR parameter, or by using EDP commands.
To configure secondary units using the front panel menus, use conversion multiplier for the MULT parameter. For example, if the primary unit is pounds and the secondary unit is short tons, set the MULT parameter to 0.00050, then press
For secondary units with a conversion factor of 10 or more, enter the value as described above without regard to decimal position,
to save the value.
Table 8-4 to find the
then use the point to the correct position. Press a second time to save the value.
For example, if the primary unit is ounces and the secondary unit is grams, the conversion factor shown in this value using the menus, first enter 2.83495 for the MULT parameter, then use the left and right front panel keys to adjust the decimal point to 28.3495. Press value and exit the MULT parameter.
To configure secondary units using EDP commands, use the conversion multiplier for the SEC.MULT command. For example, if the primary unit is pounds and the secondary unit is short tons,
or key to move the decimal
Table 8-4 is 28.3495. To enter
again to save the
Table 8-4 to find the
Appendix 33
Page 38
send the EDP command SEC.MULT=
0.0005<CR> to set the multiplier for the secondary units.
Long tons and grains units listed in Tabl e 8-4 cannot be directly specified as primary or secondary units on the 390HE indicator. For these or other unlisted units of weight, specify NONE on the UNITS parameter.
NOTE: Ensure that the secondary decimal point
position is set appropriately for the scale capacity in the secondary units. If the converted value requires more digits than are available, the indicator will display an overflow message (
OVERFL).
For example, if the primary units are short tons, secondary units are pounds, and the secondary decimal point is set to 8888.88, the indicator will overflow if 5 tons or more are applied to the scale. With 5 tons applied, and a conversion factor of 2000, the secondary units display needs five digits to the left of the decimal point to display the 10000 lb secondary units value.
Primary Unit x Multiplier Secondary Unit
grains 0.06480 grams
0.00229 ounces
0.00014 pounds
0.00006 kilograms
ounces 437.500 grains
28.3495 grams
0.06250 pounds
0.02835 kilograms
pounds 7000.00 grains
453.592 grams
16.0000 ounces
0.45359 kilograms
0.00050 short tons
0.00045 long tons
0.00045 metric tons
short tons 2000.00 pounds
907.185 kilograms
0.89286 long tons
0.90718 metric tons
grams 15.4324 grains
0.03527 ounces
0.00220 pounds
0.00100 kilograms
kilograms 15432.4 grains
35.2740 ounces
1000.00 grams
2.20462 pounds
0.00110 short tons
0.00098 long tons
0.00100 metric tons
metric tons 2204.62 pounds
1000.00 kilograms
1.10231 short tons
0.98421 long tons
long tons 2240.00 pounds
1016.05 kilograms
1.12000 short tons
1.01605 metric tons
34 SURVIVOR 390HE Installation Manual
Table 8-4. Conversion Factors
Page 39

8.6 Digital Filtering

1
2
4
8
DIGFL1
32
16
64
1
2
4
8
DIGFL2
32
16
64
1
2
4
8
DIGFL3
32
16
64
8OUT
32OUT
16OUT
64OUT
DFSENS DFTHRH
2OUT
128OUT
4OUT
2DD
NONE
5DD
20DD
10DD
50DD
200DD
100DD
250DD
DIGFL1= n1 DIGFL2= n2 DIGFL3= n3
3rd Stage
Filter Average
2nd Stage
Filter Average
1st Stage
Filter Average
Displayed
Value
n3
2nd Stage
Filter Averages
n2
1st Stage
Filter Averages
n1
A/D Readings
The 390HE uses averaged digital filtering to reduce the effect of vibration on weight readings. Adjustable threshold and sensitivity functions allow quick settling by suspending filter averaging, allowing the weight reading to jump to the new value.
Figure 8-3. Digital Filtering Parameters on the Configuration (CONFIG) Menu
Figure 8-3 shows the digital filter parameters on the CONFIG menu.
Figure 8-4. Flow Diagram for 390HE Digital Filters

8.6.1 DIGFLx Parameters

The first three digital filtering parameters, DIGFL1, DIGFL2, and DIGFL3, are configurable filter stages that control the effect of a single A/D reading on the displayed weight. The value assigned to each parameter sets the number of readings received from the preceding filter stage before averaging (see Figure 8-4).
The overall filtering effect can be expressed by multiplying the values assigned to the three filter stages:
DIGFL1 x DIGFL2 x DIGFL3
For example, if the filters are configured as DIGFL1=4, DIGFL2=8, DIGFL3=8, the overall filtering effect is 256 (4 x 8 x 8). With this configuration, each A/D reading has a 1-in-256 effect on the displayed weight value. Setting the filters to 1 effectively disables digital filtering (1 x 1 x 1 = 1).

8.6.2 DFSENS and DFTHRH Parameters

The three digital filters can be used by themselves to eliminate vibration effects, but heavy filtering also increases settling time. The DFSENS (digital filter sensitivity) and DFTHRH (digital filter threshold) parameters can be used to temporarily override filter averaging and improve settling time:
DFSENS specifies the number of consecutive scale readings that must fall outside the filter threshold (DFTHRH) before digital filtering is suspended.
DFTHRH sets a threshold value, in display divisions. When a specified number of consecutive scale readings (DFSENS) fall outside of this threshold, digital filtering is suspended. Set DFTHRH to NONE to turn off the filter override.
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8.6.3 Setting the Digital Filter Parameters

Caution
A/DTST
TEST
PRTCFG
DEFLT
Fine-tuning the digital filter parameters greatly improves indicator performance in heavy-vibration environments. Use the following procedure to determine vibration effects on the scale and optimize the digital filtering configuration.
1. In setup mode, set all three digital filters (DIGFL1, DIGFL2, DIGFL3) to 1. Set DFTHRH to NONE. Return indicator to normal mode.
2. Remove all weight from the scale, then watch the indicator display to determine the magnitude of vibration effects on the scale. Record the weight below which all but a few readings fall. This value is used to calculate the DFTHRH parameter value in Step 4.
For example, if a heavy-capacity scale produces vibration-related readings of up to 50 lb, with occasional spikes to 75 lb, record 50 lb as the threshold weight value.
3. Place the indicator in setup mode and set the digital filters (DIGFLx) to eliminate the vibration effects on the scale. (Leave DFTHRH set to NONE.) Reconfigure as necessary to find the lowest effective values for the DIGFLx parameters.
4. With optimum values assigned to the DIGFLx parameters, calculate the DFTHRH parameter value by converting the weight value recorded in Step 2 to display divisions:
threshold_weight_value / DSPDIV
In the example in Step 2, with a threshold weight value of 50 lb and a display division value of 5D:
50 / 5D = 10. DFTHRH should be
set to 10DD for this example.
5. Finally, set the DFSENS parameter high enough to ignore transient peaks. Longer transients (typically caused by lower vibration frequencies) will cause more consecutive out-of-band readings, so DFSENS should be set higher to counter low frequency transients.
Reconfigure as necessary to find the lowest effective value for the DFSENS parameter.

8.7 Test Mode

In addition to normal and setup modes, test mode provides a number of diagnostic functions for the 390HE, including:
Display raw A/D count
Set A/D offset and gain calibration
Reset configuration parameters to default values
Print indicator configuration
To enter test mode, press and hold the setup switch until the front panel display shows the word After about three seconds, the test mode display automatically shifts to the first test menu function, A/DTST.
TEST.
Figure 8-5. Test Menu
A/D calibration functions, ADOFFS and ADGAIN, must be used only by qualified
service personnel, and only after replacing A/D converter components. Improper A/D calibration may render the indicator unusable.
Figure 8-5 shows the Test Menu structure; Figure 8-6 shows the front panel key functions in test mode. Note that, because the Test Menu functions are all on a single menu level, the
GROSS/NET ( ) key has no
function. Press the ZERO ( ) key to exit test mode.
Table 8-5 on page 37 summarizes the test menu functions.
36 SURVIVOR 390HE Installation Manual
Page 41
Figure 8-6. Front Panel Key Functions in Test Mode
<STX> <POL> <wwwwwww> <UNIT> <G/N> <S> <TERM>
ASCII 02
decimal
Polarity: <space > = Positive <–> = Negative
Weight: 7 digits, right-justified, dummy zeroes, decimal point with no leading zeroes except for leading zero immediately preceding the decimal point. Leading zeroes transmitted as spaces.
L = pounds K = kilograms T = metric tons (T) G = grams <space> =
OZ, TN, NONE
G = Gross
N = Net
Status: <space > = valid I = Invalid M = Motion O = Over/under range
<CR> <LF>
or <CR>
TEST Menu
Function Description
A/DTST Display A/D test
Press and hold Enter key to display raw count from A/D converter.
ADOFFS A/D offset calibration (–0.5 mv/V)
Read Caution! statement on page 36 before using this function. Press and hold the setup switch, then press the Enter key to perform offset calibration.
ADGAIN A/D gain calibration (+4.5 mv/V)
Read Caution! statement on page 36 before using this function. Press and hold the setup switch, then press the Enter key to perform gain calibration.
DEFLT Default parameters
Press and hold the setup switch, then press the Enter key to reset configuration and calibration parameters to factory default values. This function is equivalent to using the RESETCONFIGURATION EDP command followed by the RS (reset) EDP command.
PRTCFG Print configuration
Press the Enter key to print the indicator configuration to the serial port. This function is equivalent to using the DUMPALL EDP command.
Table 8-5. Test Menu Functions

8.8 Specifications

Power
Line voltages 115 VAC Frequency 50 or 60 Hz Power Consumption 100 mA (using 4 x 350W load cells)
Analog Specifications
Full Scale Input Signal Up to 17 mV Excitation Voltage 5 ± 0.25 VDC,
Sense Amplifier Differential amplifier with
4 x 350Ω or 8 x 700Ω load cells
Analog Signal
Input Range –2.5 mV/V – 22.5 mV/V Sensitivity 0.3 μV/graduation minimum,
Input Impedance 200 MΩ, typical Noise (ref to input) 0.3 μV p-p with digital filters at 4-4-4
Internal Resolution 220 (approx. 1 000 000) counts Display Resolution 999 999 dd
4- and 6-wire sensing
1.5 μV/grad recommended
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Measurement Rate 15 measurements/sec, nominal
T
DIGITAL WEIGHT INDICATOR
MODE ENTER SAMPLE PRINT
I/O
ZERO
GROSS
NET
TARE
UNITS
PRINT
T
B/N
Units
POWER
lb
kg
PC
10.50"
8.50"
6.30"
Input Sensitivity 155 nV per internal count System Linearity Within 0.01% of full scale Zero Stability 155 nV/°C, maximum Span Stability 4.0 ppm/°C, maximum Calibration Method Software, constants stored in
EEPROM
Common Mode
Vo l t a g e 2 . 5 ±.25 VDC
Rejection 140 dB minimum @ 50 or 60 Hz
Normal Mode
Rejection 90 dB minimum @ 50 or 60 Hz
Input Overload ± 12 V continuous, static discharge
protected
RFI Protection Signal, excitation, and sense lines
protected by capacitor bypass
Digital Specifications
Microcomputer Phillips P51XAG30 microcontroller @
12.288 MHz
Digital Filters 3 filters, software selectable
Serial Communications
EDP/Printer Port Full duplex RS-232
19 200, 9600, 4800, 2400, 1200, 600, 300 bps; 8 data bits, no parity, or 7 data bits, even or odd parity
Operator Interface
Display 6-digit LCD display: 7-segment, 1.0 in
Additional Symbols Annunciators for gross, net, standstill,
Keyboard 5 pushbutton switches
(25 mm) digits
center of zero, tare, low battery.
annunciators for units (lb/kg), piece count mode (PC). Adhesive labels provided for units other than lb and kg.
Environmental
Operating Temperature–10 to +40°C (legal);
–10 to +50°C (industrial)
Storage Temperature –25 to +70°C Humidity 0–95% relative humidity Altitude 2000 m (6500 ft) maximum
Enclosure
Enclosure Dimensions:
Weight 6.8 Lb (3.1 Kg) Shipping Weight: 7.5 Lb (3.4 Kg) Rating/Material NEMA 4X
Certifications and Approvals
NTEP CoC Number 98-203 Accuracy Class III/III L
n
: 10 000
max
Measurement Canada Approval AM-5300 Accuracy Class III n
III HDn
Measurement Canada Approval AM-xxxx Accuracy Class III n
III HDn
max
max
max
max
: 10 000
: 20 000
: 10 000
: 20 000
38 SURVIVOR 390HE Installation Manual
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SURVIVOR® 390HE Limited Warranty

Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for two years.
RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the warranty period subject to the following conditions:
Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a detailed explanation of the alleged deficiencies.
Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a publication, Protecting Your Components From Static Damage in Shipment, available from RLWS Equipment Return Department.
Examination of such equipment by RLWS confirms that the nonconformity actually exists, and was not caused by accident, misuse, neglect, alteration, improper installation, improper repair or improper testing; RLWS shall be the sole judge of all alleged non-conformities.
Such equipment has not been modified, altered, or changed by any person other than RLWS or its duly authorized repair agents.
RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible for shipping charges both ways.
In no event will RLWS be responsible for travel time or on-location repairs, including assembly or disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.
THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT
LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER
RLWS
RLWS AND BUYER AGREE THAT RLWS’S SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO
REPAIR OR REPLACEMENT OF SUCH GOODS. IN ACCEPTING THIS WARRANTY, THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO WARRANTY.
SHOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR
WARRANTY CLAIMS.
NO TERMS, CONDITIONS, UNDERSTANDING, OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS
WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS AND THE BUYER.
NOR DISTRIBUTOR WILL, IN ANY EVENT, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
© 2010 Rice Lake Weighing Systems, Inc. Rice Lake, WI USA. All Rights Reserved.
RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 • USA
Appendix 39
Page 44
230 W. Coleman St. • Rice Lake, WI 54868 • USA
U.S. 800-472-6703 • Canada/Mexico 800-321-6703
International 715-234-9171
www.ricelake.com
© 2010 Rice Lake Weighing Systems PN 53175 4/10
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