Technical training seminars are available through Rice Lake Weighing Systems.Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com or obtained
by calling 715-234-9171 and asking for the training department.
About This Manual ................................................................................................................................... 1
This manual is intended for use by service technicians
responsible for installing and servicing 390HE digital
weight indicators.
Configuration and calibration of the indicator can be
accomplished using the indicator front panel keys, the
™
EDP command set, or the Revolution
utility. See
Section 3.1 on page 8 for information
configuration
about configuration methods.
Some procedures described in this manual
require work inside the indicator enclosure.
These procedures are to be performed by
qualified service personnel only.
1.0Introduction
The 390HE is a single-channel digital weight
indicator housed in a NEMA 4X fiberglass reinforced
polyester (FRP) enclosure. The indicator front panel
consists of a 1-inch (25 mm), six-digit, liquid crystal
(LCD) display and a five-button keypad. Features
include:
•Drives up to four 350Ω or eight 700Ω load
cells
•Supports 4- and 6-wire load cell connections
•Electronic data processing (EDP) port for full
duplex, RS-232 communications at up to
19200 bps
•Piece count mode for basic parts counting
functions.
The 390HE is NTEP-certified for Classes III and III L
at 10,000 divisions. See for detailed specifications.
1.1Operating Modes
The 390HE has several modes of operation:
Normal (weighing) mode
Normal mode is the “production” mode of the
indicator. The indicator displays gross or net
weights as required, using the LCD annunciators
described in
scale status and the type of weight value
displayed. Once configuration is complete and a
legal seal is affixed to the back of the indicator,
the 390HE can operate only in normal mode.
Section 1.3 on page 2 to indicate
Authorized distributors and their employees
can view or download this manual from the
Rice Lake Weighing Systems distributor
www.ricelake.com.
site at
The Operator Card included with this manual
provides basic operating instructions for users of the
390HE. Please leave the Operator Card with the
indicator when installation and configuration are
complete.
Piece count mode
In piece count mode, the indicator display shows
the number of parts on the scale rather than the
weight of those parts. Piece count mode has two
submodes:
•Count display mode displays the current parts
count and allows ticket printing using the
CFMT print format.
•Sample acquisition mode is used to calibrate
the indicator for parts counting.
Operator access to piece count mode is disabled
when the indicator is shipped from the factory. See
Section 6.0 on page 26 for detailed information
about counting operations.
Setup mode
Most of the procedures described in this manual
require the indicator to be in setup mode,
including configuration and calibration.
To enter setup mode, open the enclosure and press
the setup switch mounted on the end of the
pushbutton switch board. The indicator display
changes to show the word
Test mode
CONFIG.
Test mode provides a number of diagnostic
functions for the 390HE indicator. Like setup
mode, test mode is entered using the setup switch.
Section 8.7 on page 36 for more information
See
about entering and using test mode.
Introduction1
Page 6
1.2Front Panel Keypad
Switch between
primary and
secondary units
Send data to
serial port
Set gross weight
to zero
Switch between
gross, net, and
piece count mode
Acquire tare
NORMAL MODE KEY FUNCTIONS
T
MODEENTERSAMPLEPRINT
ZERO
GROSS
NET
TARE
UNITS
PRINT
B/N
Units
T
Figure 1-1 shows the 390HE front panel keys and the key functions assigned in normal mode.
The symbols shown above the keys in Figure 1-1 (representing up, down, enter, left, right) describe the key
functions assigned in setup mode. In setup mode, the keys are used to navigate through menus, select digits
within numeric values, and increment/decrement values. See
the front panel keys in setup mode.
Labels under the keys in Figure 1-1 describe the key functions used in piece count mode. See Section 6.0 on
page 26 for more information about counting operations.
Section 3.1.3 on page 9 for information about using
Figure 1-1. Front Panel Key Functions in Normal Mode
1.3Display Annunciators
The 390HE display uses a set of LCD annunciators to
provide additional information about the value being
displayed.
Figure 1-2 on page 3 shows these
annunciators and their meanings.
G The displayed weight is a gross weight.
N The displayed weight is a net weight.
Scale is at standstill or within the specified motion
band. Some operations, including zero, tare, and
printing functions, can only be done when the
standstill symbol is shown.
Center of zero. Gross weight is within 0.25
graduations of zero. This annunciator lights when the
scale is zeroed.
Indicates that a tare has been entered. The tare value
can be entered by pressing the TA RE key on the keypad
or by sending the KTARE EDP command. See
Section 5.0 on page 22 for information about the EDP
command set.
lb, kg, PC
Three arrow annunciators on the right side of the LCD
display indicate the units associated with the
displayed value. The bottom arrow annunciator (PC)
is lit when the indicator is in piece count mode. The
top and middle arrows, labeled lb and kg, show
primary and secondary units, as described below:
•If the displayed weight is in pounds, the top arrow
(lb) is lit; if kilograms, the middle arrow (kg) is
lit.
•If the primary unit of weight is pounds, the middle
(kg) arrow is lit for secondary units—or, if the
primary unit is kilograms, the top (lb) arrow is lit
for secondary units, unless the secondary unit of
weight is the same as the primary unit.
•If neither primary nor secondary units are pounds
or kilograms, the top arrow is used as a primary
units annunciator and the middle arrow is used as
the secondary units annunciator. A set of
replacement overlay decals is included in the parts
kit for units other than pounds and kilograms.
See Section 3.2.2 on page 13 for information about
configuring primary and secondary display units.
2SURVIVOR 390HE Installation Manual
Page 7
Figure 1-2. 390HE Display Annunciators
Gross mode
Net mode
Standstill
Center of zero
Tare in system
Low battery (not used)
lb
kg
PC
Displayed units
Secondary
Primary
Piece count mode
1.4Indicator Operations
Basic 390HE operations are summarized below:
1.4.1Toggle Gross/Net/Piece Count Mode
Press the GROSS/NET key to switch the display mode
between gross, net, and piece count modes. If a tare
value has been entered or acquired, the net value is the
gross weight minus the tare. If access to piece count
mode is disabled, pressing the
switches between gross and net modes only.
Gross mode is shown by the G annunciator; net mode
is shown by the
N annunciator. Piece count mode is
shown by the LCD annunciator adjacent to the
the right edge of the display.
1.4.2Toggle Units
Press the UNITS key to switch between primary and
secondary units. The units annunciator arrow on the
right side of the LCD display points to the units
identifier.
1.4.3Zero Scale
1. In gross mode, remove all weight from the
scale and wait for the standstill annunciator
(
).
2. Press the ZERO key. The center of zero
(
) annunciator lights to indicate the
scale is zeroed.
1.4.4Acquire Tare
1. Place container on scale and wait for the
standstill annunciator (
2. Press the TARE key to acquire the tare weight
of the container.
3. Net weight is displayed and the
annunciator lit to show the tare value was
acquired.
GROSS/NET key
PC at
).
1.4.5Remove Stored Tare Value
1. Remove all weight from the scale and wait for
the standstill annunciator (
).
2. Press the ZERO key. The annunciator goes
off, indicating the tare value has been
removed.
1.4.6Print Ticket
1. Wait for the standstill annunciator ().
2. Press the PRINT key to send data to the serial
port.
1.4.7Acquire Parts Sample
1. Place empty parts container on scale. Wait for
the standstill annunciator (
TARE to acquire the tare weight of the
), then press
container.
2. Press MODE to enter piece count mode.
3. Press the SAMPLE (UNITS) key to enter sample
acquisition mode.
4. The indicator display shows the message
Addnnn, where nnn is the sample quantity to be
placed on the scale. Add the number of parts
shown or choose a different sample size by
pressing the
SAMPLE key to scroll through the
selectable sample quantities (5, 10, 20, 50,
100).
5. Once the sample quantity is on the scale,
press
ENTER to calibrate the indicator for
counting the new parts. The indicator display
shows the message
sample weight, then switches to count display
–CNT– as it acquires the
mode and shows the part quantity.
Introduction3
Page 8
2.0Installation
Caution
T
DIGIT AL WEIGHT INDICA TOR
MODE ENTER SAMPLE PRINT
I/O
ZERO
GROSS
NET
TARE
UNITS
PRINT
T
B/G
Units
POWER
lb
kg
PC
AC Power
Serial Communications
Load Cell Cable
This section describes procedures for connecting load
cell and serial communications cables to the 390HE
indicator. Assembly drawings and parts lists are
included for the service technician.
• Use a wrist strap to ground yourself and protect
components from electrostatic discharge (ESD) when
working inside the indicator enclosure.
• This unit uses double pole/neutral fusing which could
create an electric shock hazard. Procedures requiring
work inside the indicator must be performed by
qualified service personnel only.
• The supply cord serves as the power disconnect for the
390HE. The power outlet supplying the indicator must
be installed near the unit and be easily accessible
2.1Unpacking and Assembly
Immediately after unpacking, visually inspect the
390HE to ensure all components are included and
undamaged. The shipping carton should contain the
indicator, this manual, and a parts kit. If any parts
were damaged in shipment, notify Rice Lake
Weighing Systems and the shipper immediately.
The parts kit contains the items listed below:
•Identification label.
•Capacity and identification labels.
Identification label (PN 49958) includes
replacement overlay decals for indicators
using units other than pounds and kilograms.
•3-position (PN 15888) and 7-position (PN
23165) pluggable terminal blocks for load cell
and serial communications connectors.
2.2Enclosure Disassembly
The indicator enclosure must be opened to connect
load cell and communications cables. Power-off the
indicator and remove the screws that secure the
enclosure cover. Open the cover; the CPU/display
board is mounted to the enclosure cover.
2.3Cable Connections
The 390HE provides three cord grips for cabling into
the indicator: one each for the load cell cable, serial
communications, and the AC power cord.
Figure 2-1. 390HE Cord Grip Assignments
2.3.1Load Cells
To attach cable from a load cell or junction box,
remove connector J1 from the board. The connector
plugs into a header on the board. Connect cable from
the load cell or junction box through the load cell
cable cord grip to connector J1 as shown in
Table 2-1.
If using 6-wire load cell cable (with sense wires),
remove jumpers JP1 and JP2 before reinstalling
connector J1 (see
Figure 2-2). For 4-wire installation,
leave jumpers JP1 and JP2 on.
When connections are complete, reinstall connector J1
on the board.
• J1 SHIELD wire connection not used. Use ring terminal
to attach shield wire to grounded CPU board mounting
screw next to the J1 connector.
• For 6-wire connections, remove jumpers JP1 and JP2.
Table 2-1. J1 Pin Assignments
4SURVIVOR 390HE Installation Manual
Page 9
2.3.2Serial Communications
1
J3
VR2
XT2
VR3
U12
XT1
U2
JP3
U5
U10
JP1
U1
JP2
C27
C26
C28
C29
C30
C31
J1
U14
R1C4C3
C7
R6
U7
C19
C18
R7
C16
R8
R9
C20
C21
D2
R29
R26
R25
C45
C46
C47
R23
C48
C49
U13
C42
DR1
R16
L1
L2
1
1
J4
J5
U8
U3
FLASH RAM
J2
U6
U11
C25
VR1
C15
C22
R10
C9
C10
C11
C14
U9
R11
R13
R12
C24
C58
C65
C64R44R45
C63R42R43
R41 R40 C62
C61R38R39
R28
C56
C60R36R37
R35
R34
C59
R30
R31
EMI1
F1
J6
C13C12
C8
R4
C23
C57
C5A
C44
C41
C43
C53
C52
C17
R24
C51
C6
C5
R3
U4
C2
D3
R2
–EXC
+EXC
SHIELD
–SENSE
+SENSE
–SIG
+SIG
7
6
5
4
3
2
1
LOAD CELL
CONNECTOR
RxD
GND
TxD
3
2
1
R14
R15
DR2
C34
C35
C36
C37
R19
R20
C33
C38C39C40
C32
R17R18
R21R22
Keypad Connector
SERIAL PORT
Power Supply
Input
To Setup
Switch
Microcontroller
+
R5
R10A
R10B
Q1
C50
+
C54
+
C54A
+
D1
C58A
R26B
Q2
R26A
C55
C55A
R27
VR4
C1
C66
To attach serial communications cables, remove
connector J2 from the board (see
Figure 2-2). Connect
communications cable through cord grip to connector
J2 as shown in
Table 2-2.
Once cables are attached, reconnect J2 to the header
on the board.
The 390HE serial port supports full duplex RS-232
communications for connections to printers, PCs, and
other attached devices. See
Section 3.0 on page 8 for
general configuration information; see Section 3.2.4
on page 16 for serial port configuration.
J2 PinFunction
1RS-232 TxD
2RS-232 Ground
3RS-232 RxD
Table 2-2. J2 Pin Assignments
2.4CPU Board Replacement
If you must remove the 390HE CPU board, use the
following procedure:
1. Disconnect power to the indicator. Loosen
cord grips and open enclosure.
2. Unplug all connections to the CPU board. See
Figure 2-2 on page 5 for connector locations.
3. Remove the four nuts from the corners of the
CPU board.
4. Remove the CPU board from the enclosure.
To replace the CPU board, reverse the above
procedure. Be sure to reinstall cable ties to secure all
cables inside the indicator enclosure.
Figure 2-2. 390HE CPU Board
Installation5
Page 10
2.5Replacement Parts
Black Red
Table 2-3 lists replacement parts for the 390HE, including all parts referenced in Figure 2-4 on page 7.
Ref
Number
176272 Display and CPU board assembly (1)
214845 Screws, 6-32NC x 3/8 (6)
353539 Pushbutton switch assembly (1)
449910 Setup switch assembly (1)
514621 Kep nuts, 6-32NC hex (2)
653835 Setup switch bracket (1)
7100066 Back panel (1)
8100065 Power suppply (1)
953541 Enclosure (1)
1015630 Locknuts, 1/2 in, NPT (2)
1115895 Pushbutton covers (5)
1253542 Overlay (1)
1330376 Nylon seal rings, 1/2 in, NPT (2)
1415626 Cable grips, 1/2 in, NPT (3)
1578950 Power cord (1)
1615602 Ground wire (1)
1753844 Keypad ribbon cable assembly (1)
1814626 Number 8 Kep nut (2)
1915134 Number 8 lock washer (2)
2015374 Standoffs for power supply (4)
2115650 Cable tie mounts (5)
—15631Cable ties (5)
2219538 Cable grip plug (1)
PNDescription (Quantity)
Figure 2-3. 390HE Power Supply
Table 2-3. Replacement Parts
6SURVIVOR 390HE Installation Manual
Page 11
Figure 2-4. 390HE Assembly
Installation7
Page 12
3.0Configuration
To configure the 390HE indicator, the indicator must
be placed in setup mode. The setup switch is accessed
by opening the enclosure cover and pressing the setup
switch mounted on the end of the pushbutton switch
board, next to the
ZERO button. Press the switch once
to enter setup mode, then close the cover and tighten
the cover screws.
When the indicator is placed in setup mode, the word
CONFIG is shown on the display. The CONFIG menu
is the first of seven main menus used to configure the
indicator. Detailed descriptions of these menus are
given in
Section 3.2. When configuration is complete,
return to the CONFIG menu and press the (ZERO)
key to exit setup mode.
3.1Configuration Methods
The 390HE indicator can be configured by using the
front panel keys to navigate through a series of
configuration menus or by sending commands or
configuration data to the EDP port. Configuration
using the menus is described in
Configuration using the EDP port can be accomplished
using either the EDP command set described in
Section 5.0 on page 22 or the Revolution™ configuration
utility.
3.1.1Revolution Configuration
The Revolution configuration utility provides the
preferred method for configuring the 390HE indicator.
Revolution runs on a personal computer to set
configuration parameters for the indicator. When
Revolution configuration is complete, configuration
data is downloaded to the indicator.
Section 3.1.3.
Revolution supports both uploading and downloading
of indicator configuration data. This capability allows
configuration data to be retrieved from one indicator,
edited, then downloaded to another.
To use Revolution, do the following:
1. Install Revolution on an IBM-compatible
®
personal computer running Windows
3.11 or
Windows 95. Minimum system requirements
are 8MB of extended memory and at least
5MB of available hard disk space.
2. With both indicator and PC powered off,
connect the PC serial port to the RS-232 pins
on the indicator EDP port.
3. Power up the PC and the indicator. Use the
setup switch to place the indicator in setup
mode.
4. Start the Revolution program.
Figure 3-1 shows an example of one of the Revolution
configuration displays.
Revolution provides online help for each of its
configuration displays. Parameter descriptions
provided in this manual for front panel configuration
can also be used when configuring the indicator using
Revolution: the interface is different, but the
parameters set are the same.
3.1.2EDP Command Configuration
The EDP command set can be used to configure the
390HE indicator using a personal computer, terminal,
or remote keyboard. Like Revolution, EDP command
configuration sends commands to the indicator EDP
port; unlike Revolution, EDP commands can be sent
using any external device capable of sending ASCII
characters over a serial connection.
EDP commands duplicate the functions available
using the indicator front panel and provide some
functions not otherwise available. EDP commands can
be used to simulate pressing front panel keys, to
configure the indicator, or to dump lists of parameter
settings. See
Section 5.0 on page 22 for more
information about using the EDP command set.
Figure 3-1. Sample Revolution Format Display
8SURVIVOR 390HE Installation Manual
Page 13
3.1.3Front Panel Configuration
Switch between
primary and
secondary units
Send data to
serial port
Set gross weight
to zero
Switch between
gross, net, and
piece count mode
Acquire tare
NORMAL MODE KEY FUNCTIONS
T
MODEENTERSAMPLEPRINT
ZERO
GROSS
NET
TARE
UNITS
PRINT
B/N
Units
T
The 390HE indicator can be configured using a series of menus accessed through the indicator front panel when
the indicator is in setup mode.
MenuMenu Function
CONFIGConfigurationConfigure grads, zero tracking, zero range, motion band, overload, tare function, and digital
FORMATFormatSet format of primary and secondary units, display rate.
CALIBRCalibrationCalibrate indicator. See Section 4.0 on page 20 for calibration procedures.
SERIALSerialConfigure serial port.
PROGRMProgramSet power-up and standby modes, counting scale functions, regulatory mode, unit ID and
P FORMTPrint FormatSet print format used for gross, net, and counting scale tickets. See Section 7.0 on page 27
VERSIONVersionDisplay installed software version number.
Table 3-1 summarizes the functions of each of the main menus.
filtering parameters.
consecutive number values.
for more information.
Table 3-1. 390HE Menu Summary
Figure 3-2. Front Panel Key Functions in Setup Mode
Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-2).
The UNITS ( ) and PRINT ( ) keys scroll left and right (horizontally) on the same menu level; ZERO ( ) and
GROSS/NET ( ) move up and down (vertically) to different menu levels. The TARE key ( ) serves as an Enter
key for selecting parameter values within the menus. A label over each of these keys identifies the direction
provided by the key when navigating through the setup menus.
Configuration9
Page 14
Figure 3-3. Setup Mode Menu Navigation
1st Level
Parameter
Default value
2nd Level
Parameter
ValueVal u eValue
1st Level
Parameter
2nd Level
Parameter
When moving through values below the first menu level, press to return to the level
above. Pressor to move to the next parameter on the level above.
When editing numeric values, press orto change the
digit selected. Press or to increment or decrement the
value of the selected digit. Press to save the value.
2 0 0 0 0 0
After entering the value, press orto change the decimal
point location. Press again to save the value and exit the
parameter.
20 0 0 0 0
To select a parameter, press or to scroll left or
right until the desired menu group appears on the
display, then press
to move down to the submenu or
parameter you want. When moving through the menu
parameters, the default or previously selected value
appears first on the display.
To change a parameter value, scroll left or right to
view the values for that parameter. When the desired
value appears on the display, press
to select the
value and move back up one level.
To edit numeric values, use the navigation keys to
select the digit and to increment or decrement the
value. Press
or key to adjust the decimal point position, if
to enter the numeric value, then use the
Figure 3-4. Editing Procedure for Numeric Values
necessary. Press again to save the value and exit the
parameter (see Figure 3-4).
3.2Menu Structures and Parameter Descriptions
The following sections provide graphic representations of the 390HE menu structures. In the actual menu
structure, the settings you choose under each parameter are arranged horizontally. To save page space, menu
choices are shown in vertical columns. The factory default setting appears at the top of each column.
Most menu diagrams are accompanied by a table that describes all parameters and parameter values associated
with that menu. Default parameter values are shown in bold type.
NOTE: Some characters cannot be accurately represented on the 7-segment front panel LCD display. Section 8.4
on page 33 lists the 7-segment character set and the alphanumerics they represent.
10SURVIVOR 390HE Installation Manual
Page 15
3.2.1Configuration Menu
XXXXXXXXXXXXXX
GRADS
10000
OFF
1D
0.5D
3D
ZTRKBNZRANGE
1.9%
100%
OFF
2D
1D
3D
MOTBAN
10D
5D
20D
FS+2%
FS+9D
FS+1D
FS
OVRLOA
1
2
4
8
DIGFL1
32
16
64
number
1
2
4
8
DIGFL2
32
16
64
1
2
4
8
DIGFL3
32
16
64
BOTH
PBTARE
NOTARE
KEYED
TAREFN
VERSPROGRMPFORMTSERIALCALIBRCONFIGFORMA
T
8OUT
32OUT
16OUT
64OUT
DFSENSDFTHRH
2OUT
128OUT
4OUT
2DD
NONE
5DD
20DD
10DD
50DD
200DD
100DD
250DD
15HZ
3.75HZ
30HZ
7.5HZ
SMPRAT
CONFIG Menu
ParameterChoicesDescription
Level 2 submenus
GRADS10000
ZTRKBNOFF
ZRANGE1.9%
number
0.5D
1D
3D
100%
Figure 3-5. Configuration Menu
Graduations. Specifies the number of full scale graduations. The value entered must be in
the range 1–999 999 and should be consistent with legal requirements and environmental
limits on system resolution.
To calculate GRADS, use the formula, GRADS = Capacity / Display Divisions.
Display divisions for primary and secondary units are specified on the FORMAT menu.
Zero track band. Automatically zeroes the scale when within the range specified, as long
as the input is within the ZRANGE and scale is at standstill. Selections are ± display
divisions. Maximum legal value varies depending on local regulations.
Zero range. Selects the range within which the scale can be zeroed. The 1.9% selection is
± 1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at
standstill to zero the scale. Use 1.9% for legal-for-trade applications.
Table 3-2. Configuration Menu Parameters
Configuration11
Page 16
CONFIG Menu
ParameterChoicesDescription
MOTBAN1D
2D
3D
5D
10D
20D
OFF
OVRLOAFS+2%
FS+1D
FS+9D
FS
DIGFL1
DIGFL2
DIGFL3
DFSENS8OUT
DFTHRHNONE
TAREFNBOTH
4
8
16
32
64
1
2
16OUT
32OUT
64OUT
128OUT
2OUT
4OUT
2DD
5DD
10DD
20DD
50DD
100DD
200DD
250DD
NOTARE
PBTARE
KEYED
Motion band. Sets the level, in display divisions, at which scale motion is detected. If
motion is not detected for 1 second or more, the standstill symbol lights. Some
operations, including print, tare, and zero, require the scale to be at standstill. Maximum
legal value varies depending on local regulations.
If OFF is selected, ZTRKBN is disabled.
Overload. Determines the point at which the display blanks and an out-of-range error
message is displayed. Maximum legal value varies depending on local regulations.
Digital filtering. Selects the digital filtering rate used to reduce the effects of mechanical
vibration from the immediate area of the scale.
Choices indicate the number of A/D conversions that are averaged to obtain the
displayed reading. A higher number gives a more accurate display by minimizing the
effect of a few noisy readings, but slows down the settling rate of the indicator. See
Section 8.6 on page 35 for more information on digital filtering.
Digital filter cutout sensitivity. Specifies the number of consecutive readings that must fall
outside the filter threshold (DFTHRH parameter) before digital filtering is suspended.
Digital filter cutout threshold. Specifies the filter threshold, in display divisions. When a
specified number of consecutive scale readings (DFSENS parameter) fall outside of this
threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.
Tare function. Enables or disables push-button and keyed tares. Possible values are:
BOTH: Both push-button and keyed tares are enabled
NOTARE: No tare allowed (gross mode only)
PBTARE: Push-button tares enabled
KEYED: Keyed tare enabled
Table 3-2. Configuration Menu Parameters (Continued)
Specifies the decimal position, display divisions, and units used for the primary units. See
Level 3 submenu parameter descriptions.
Specifies the decimal position, display divisions, units, and conversion multiplier used for
the secondary units. See Level 3 submenu parameter descriptions.
Display rate. Sets the update rate for displayed values. Values are in milliseconds (MS) or
seconds (SEC).
Table 3-3. Format Menu Parameters
Configuration13
Page 18
FORMAT Menu
ParameterChoicesDescription
Level 3 submenus
Primary Units (PRIMAR Parameter)
DECPNT888888
888880
8.88888
88.8888
888.888
8888.88
88888.8
DSPDIV1D
2D
5D
UNITSLB
KG
OZ
TN
T
G
NONE
Secondary Units (SECNDR Parameter)
DECPNT88888.8
888888
888880
8.88888
88.8888
888.888
8888.88
DSPDIV5D
1D
2D
UNITS KG
OZ
TN
T
G
LB
NONE
MULT0.45359
Enter other
choices via
keyboard
Decimal point location. Specifies the location of the decimal point or dummy zeroes in the
primary unit display. Value should be consistent with local legal requirements.
Display divisions. Selects the minimum division size for the primary units displayed weight.
Specifies primary units for displayed and printed weight. Values are: LB=pound;
KG=kilogram; OZ=ounce; TN=short ton; T=metric ton; G=gram.
NOTE: Indicators sold outside North America are configured with KG for both primary and
secondary units.
Decimal point location. Determines the location of the decimal point or dummy zeros in
the secondary unit display.
Display divisions. Selects the value of minimum division size of the displayed weight.
Specifies secondary units for displayed and printed weight. Values are: KG=kilogram;
OZ=ounce; TN=short ton; T=metric ton; G=gram; LB=pound.
Multiplier. Specifies the conversion factor by which the primary units are multiplied to
obtain the secondary units. The default is 0.45359, which is the conversion factor for
changing pounds to kilograms. See
To toggle between primary and secondary units, press the UNITS key.
Section 8.5 on page 33 for a list of multipliers.
Table 3-3. Format Menu Parameters (Continued)
14SURVIVOR 390HE Installation Manual
Page 19
3.2.3Calibration Menu
XXXXXXXXXXXXXX
WZERO
*CAL*
Display and edit
zero calibration
A/D count value
Display and edit
test weight value
WVAL
*CAL*
Display and edit
span calibration
A/D count value
WSPAN
VERSPROGRMPFORMTSERIALCALIBRCONFIGFORMAT
*CAL*
Press Enter to
remove offset from
zero and span
calibrations
REZERO
See Section 4.0 on page 20 for calibration procedures.
Figure 3-7. Calibration Menu
CALIBR Menu
ParameterChoicesDescription
Level 2 submenus
WZERO—Calibrate zero, display and edit the zero calibration A/D count value.
WVAL—Display and edit the test weight value.
WSPAN—Calibrate span, display and edit the span calibration A/D count value.
REZERO—Press Enter to remove an offset value from the zero and span calibrations.
Use this parameter only after WZERO and WSPAN have been set. See Section 4.1 on
page 20 for more information about using this parameter.
Table 3-4. Calibration Menu Parameters
Configuration15
Page 20
3.2.4Serial Menu
XXXXXXXXXXXXXX
EOLDLY
000000
number
BITSTERMINBAUD
CR
9600
7ODD
7EVEN
8NONE
CR/LF
4800
2400
1200
600
300
LFT
OFF
STREAM
INDUST
VERSPROGRMPFORMTSERIALCALIBRCONFIGFORMAT
19200
See Section 8.2 on page 30 for information about the 390HE serial data format.
Figure 3-8. Serial Menu
SERIAL Menu
ParameterChoicesDescription
Level 2 Submenus
BAUD9600
Baud rate. Selects the transmission speed for the EDP port.
19200
300
600
1200
2400
4800
BITS8NONE
Selects number of data bits and parity of data transmitted from the EDP port.
7EVEN
7ODD
TERMINCR/LF
Termination character. Selects termination character for data sent from the EDP port.
CR
EOLDLY0
number
End-of-line delay. Sets the delay period, in 0.1-second intervals, from when a formatted line is
terminated to the beginning of the next formatted serial output. Value specified must be in the
range 0-255, in tenths of a second (10 = 1 second).
STREAMOFF
LFT
INDUST
Selects whether continuous data output is streamed from the serial port. Select LFT for
legal-for-trade applications in which the streamed data must match the current displayed weight.
Select INDUST to stream the latest weight data, regardless of the value displayed.
See Section 8.2 on page 30 for information about the 390HE continuous data format.
Table 3-5. Serial Menu Parameters
16SURVIVOR 390HE Installation Manual
Page 21
3.2.5Program Menu
XXXXXXXXXXXXXX
PWRUPM
GONONE
OIML
REGULA
000000
number
CONSNU
DELAY
VERSPROGRMPFORMTSERIALCALIBRCONFIGFORMAT
000000
number
CONSTU
NTEP
CANADA
1
number
UIDSTNDBYCOUNT
SBYDLYLSTMODACCESSSPLSIZ
10
20
50
100
5
DSABLE
ENABLE
0
number
YES
NO
Figure 3-9. ProgramMenu
PROGRM Menu
ParameterChoicesDescription
Level 2 submenus
PWRUPMGO
DELAY
STNDBYSBYDLY
LSTMOD
COUNTACCESS
SPLSIZ
Power up mode. In GO mode, the indicator goes into operation immediately after a brief power
up display test.
In DELAY mode, the indicator performs a power up display test, then enters a 30-second
warm up period. If no motion is detected during the warm up period, the indicator becomes
operational when the warm up period ends; if motion is detected, the delay timer is reset and
the warm up period repeated.
Specifies standby mode delay and whether indicator returns to the last operating mode or
performs a power-up sequence when standby mode ends. See Level 3 submenu parameter
descriptions.
Specifies whether operator has access to piece count mode and the default sample size used
for parts counting. See Level 3 submenu parameter descriptions.
Table 3-6. Program Menu Parameters
Configuration17
Page 22
PROGRM Menu
ParameterChoicesDescription
REGULANONE
OIML
NTEP
CANADA
CONSNU000000
number
CONSTU000000
number
UID1
number
Level 3 submenus
SBYDLY0
number
LSTMODYES
NO
ACCESSDSABLE
ENABLE
SPLSIZ10
20
50
100
5
Regulatory mode. Specifies the regulatory agency having jurisdiction over the scale site.
• OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than
zero. NONE allows tares to be acquired at any weight value.
• OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at
no load. NONE allows tares to be cleared at any weight value.
• NTEP and OIML modes allow a new tare to be acquired even if a tare is already present.
In CANADA mode, the previous tare must be cleared before a new tare can be acquired.
• NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net
mode as long as the current weight is within the specified ZRANGE. In OIML mode, the
scale must be in gross mode before it can be zeroed; pressing the ZERO key in net mode
clears the tare.
Consecutive numbering. Allows sequential numbering for print operations. The consecutive
number value is incremented following each print operation.
The initial value of this parameter is set to the start up value specified on the CONSTU
parameter. Changing either CONSTU or CONSNU immediately resets the consecutive number
used for printing.
Consecutive number start up value. Specifies the initial consecutive number (CONSNU) value
used when the indicator is powered on.
Unit ID. Specify a unit identifier for the indicator in the range 1–999999. The unit ID can be
added to print ticket formats to identify the indicator used to generate the ticket.
Standby mode delay. Specifies the number of minutes the indicator must be inactive before
entering standby mode. Valid values are 0 (off) or 1–120 minutes.
The indicator enters standby mode if no key presses, serial communications, or scale motion
occur for the length of time specified on this parameter. Set this parameter to 0 to disable
standby mode.
Last mode. Specifies whether the indicator resumes operation in the last mode it was in before
entering standby mode (YES) or performs the standard power-up sequence (NO).
Operator access to piece count mode. Specify DSABLE if piece count mode will not be used.
With access disabled, pressing the GROSS/NET (MODE) key toggles between gross and net
modes only.
Sample size. Specify the default sample size used for counting scale operations. Sample size
can be changed in counting mode during sample acquisition.
Table 3-6. Program Menu Parameters (Continued)
18SURVIVOR 390HE Installation Manual
Page 23
3.2.6Print Format Menu
XXXXXXXXXXXXXXXXXXXXX
GFMT
Display first 6
characters of format
Same as GFMT
NFMT
VERSPROGRMPFORMTSERIALCALIBRCONFIGFORMAT
Display and edit
active character and
ASCII value
Delete active
character
Scroll right in format string
Scroll left in format string
Increment ASCII value of active character
Decrement ASCII value of active character
Pressto insert a space
before the active character
CFMT
XXXXXXXXXXXXXXXXXXXXX
Software
version
VERSPROGRMPFORMTSERIALCALIBRCONFIGFORMAT
See Section 7.0 on page 27 for information about custom print formatting.
Figure 3-10. Print Format Menu
3.2.7Version Menu
The VERS menu is used to check the software version installed in the indicator. There are no parameters
associated with the Version menu: when selected, the indicator displays the installed software version number.
Figure 3-11. Version Menu
Configuration19
Page 24
4.0Calibration
XXXXXXXXXXXXXX
WZERO
*CAL*
Display and edit
zero calibration
A/D count value
Display and edit
test weight value
WVAL
*CAL*
Display and edit
span calibration
A/D count value
WSPAN
VERSPROGRMPFORMTSERIALCALIBRCONFIGFORMAT
*CAL*
Press Enter to
remove offset from
zero and span
calibrations
REZERO
When editing numeric values, press orto change the
digit selected. Press or to increment or decrement the
value of the selected digit. Press to save the value.
2 0 0 0 0 0
After entering the value, press orto change t he decimal
point location. Press again to save the value and exit the
parameter.
20 0 0 0 0
The 390HE can be calibrated using the front panel, EDP commands, or the Revolution™ configuration utility.
Each method consists of the following steps:
•Zero calibration
•Entering the test weight value
•Span calibration
•Optional rezero calibration for test weights using hooks or chains.
The following sections describe the calibration procedure for each of the calibration methods.
Figure 4-1. Calibration (CALIBR) Menu
4.1Front Panel Calibration
To calibrate the indicator using the front panel, do the
following:
1. Place the indicator in setup mode (display
reads CONFIG) and remove all weight from the
scale platform. If your test weights require
hooks or chains, place the hooks or chains on
the scale for zero calibration.
2. Press until the display reads CALIBR (see
Figure 4-1). Press to go to zero calibration
(WZERO).
3. With WZERO displayed, press to calibrate
zero. The indicator displays *CAL* while
calibration is in progress. When complete, the
A/D count for the zero calibration is
displayed. Press
again to save the zero
calibration value and go to the next prompt
(WVAL).
Figure 4-2. Editing Procedure for Numeric Values
20SURVIVOR 390HE Installation Manual
4. With WVAL displayed, place test weights on
the scale and press
to show the test weight
value. Use the procedure shown in Figure 4-2
to enter the actual test weight, then press to
save the value and go to span calibration
(WSPAN).
5. With WSPAN displayed, press to calibrate
span. The indicator displays *CAL* while
calibration is in progress. When complete, the
A/D count for the span calibration is
displayed. Press
again to save the span
calibration value and go to the next prompt
REZERO).
(
6. The rezero function is used to remove a
calibration offset when hooks or chains are
used to hang the test weights.
•If no other apparatus was used to hang the
test weights during calibration, remove
the test weights and press
to return to
the CALIBR menu.
•If hooks or chains were used during
calibration, remove these and the test
weights from the scale. With all weight
removed, press
to rezero the scale. This
function adjusts the zero and span
calibration values. The indicator displays
*CAL* while the zero and span calibrations
are adjusted. When complete, the adjusted
A/D count for the zero calibration is
displayed. Press
to enter the value, then
press to return to the CALIBR menu.
7. Press until the display reads CONFIG, then
press to exit setup mode.
Page 25
4.2EDP Command Calibration
To calibrate the indicator using EDP commands, the
indicator EDP port must be connected to a terminal or
personal computer. See
Section 2.3.2 on page 5 for
EDP port pin assignments; see Section 5.0 on page 22
for more information about using EDP commands.
Once the indicator is connected to the sending device,
do the following:
1. Place the indicator in setup mode (display
reads
CONFIG) and remove all weight from the
scale platform. If your test weights require
hooks or chains, place the hooks or chains on
the scale for zero calibration.
2. Send the WZERO EDP command to calibrate
zero. The indicator displays
*CAL* while
calibration is in progress.
4.3Revolution™ Calibration
To calibrate the indicator using Revolution, the
indicator EDP port must be connected to a PC running
the Revolution configuration utility.
Use the following procedure to calibrate the indicator:
1. Select Calibrate Indicator from the Revolution
main menu.
2. On the Indicator Calibration display, select
the indicator model (IQ+390-DC) and
communications port, then click OK.
3. Revolution uploads calibration data from the
indicator then presents the information in a
display like that shown in
Figure 4-3.
3. Place test weights on the scale and use the
WVAL command to enter the test weight
value in the following format:
WVAL=nnnnnn<CR>
4. Send the WSPAN EDP command to calibrate
span. The indicator displays
*CAL* while
calibration is in progress.
5. To remove an offset value, clear all weight
from the scale, including hooks or chains used
to hang test weights, then send the REZERO
EDP command. The indicator displays
*CAL*
while the zero and span calibrations are
adjusted.
6. Send the KUPARROW EDP command to exit
setup mode.
span calibration then click
OK.
5. The Zero Calibration dialog box prompts you
to remove all weight from the scale. Clear the
scale and click
NOTE: If your test weights require hooks or
OK to begin zero calibration.
chains, place the hooks or chains on the scale
for zero calibration.
6. When zero calibration is complete, the Span
Calibration dialog box prompts you to place
test weights on the scale for span calibration.
Place tests weights on the scale then click
OK.
7. Whe span calibration is complete, the Rezero
dialog box prompts you to remove weights
from the scale. Remove the weights then click
OK.
8. When calibration is complete, the New Settings
fields of the Indicator Calibration display are
filled in. Click Exit to save the new values and
return to the Revolution main menu; to restore
the previous calibration values, click
Settings
.
Restore
Figure 4-3. Revolution Calibration Display
4. Enter the Value of Test Weight to be used for
Calibration21
Page 26
5.0EDP Commands
The 390HE indicator can be controlled by a personal
computer or remote keyboard connected to the
indicator EDP port. Control is provided by a set of
EDP commands that can simulate front panel key
press functions, display and change setup parameters,
and perform reporting functions. The EDP port
provides the capability to print configuration data or
to save that data to an attached personal computer.
This section describes the EDP command set and
procedures for saving and transferring data using the
EDP port.
5.1The EDP Command Set
The EDP command set can be divided into five
groups: key press commands, reporting commands,
the RESETCONFIGURATION special function
command, parameter setting commands, and transmit
weight data commands.
When the indicator processes an EDP command, it
responds with the message
verifies that the command was received and has been
executed. If the command is unrecognized or cannot
be executed, the indicator responds with
The following sections list the commands and
command syntax used for each of these groups.
5.1.1Key Press Commands
Key press EDP commands (see Table 5-1) simulate
pressing the keys on the front panel of the indicator.
These commands can be used in both setup and
weighing mode. Several of the commands serve as
“pseudo” keys, providing functions that are not
represented by a key on the front panel.
For example, to enter a 15-pound tare weight using
EDP commands:
1. Type K1 and press ENTER (or RETURN).
2. Type K5 and press ENTER.
3. Type KTARE and press ENTER.
OK. The OK response
??.
CommandFunction
KZEROPress the ZERO key
KGROSSNETPress the GROSS/NET key
KGROSSGo to gross mode (pseudo key)
KNETGo to net mode (pseudo key)
KCOUNTGo to piece count mode (pseudo key)
KTAREPress the TARE key
KUNITSPress the UNITS key
KPRIMGo to primary units (pseudo key)
KSECGo to secondary units (pseudo key)
KPRINTPress the PRINT key
KLEFTARROWIn setup mode, move left in the menu
KRIGHTARROWIn setup mode, move right in the menu
KUPARROWIn setup mode, move up in the menu
KDOWNARROWIn setup mode, move down in the menu
K0Press number 0 (zero)
K1Press number 1
K2Press number 2
K3Press number 3
K4Press number 4
K5Press number 5
K6Press number 6
K7Press number 7
K8Press number 8
K9Press number 9
KDOTPress the decimal point (.)
KENTERPress the ENTER key
Table 5-1. Key Press EDP Commands
The indicator displays the symbol when a tare has
been entered and shifts the display to net mode.
22SURVIVOR 390HE Installation Manual
Page 27
5.1.2Reporting Commands
Reporting commands (see Table 5-2) send specific
information to the EDP port. These commands can be
used in both setup mode and normal mode.
CommandFunction
DUMPALLList all parameter values
VERSION
RSReset the indicator
PWrite current displayed weight with units
SWrite one frame of stream format
5.1.3The RESETCONFIGURATION Command
Write 390HE software version
identifier.
The P command returns the current
displayed weight value to the EDP port,
along with the units identifier. If the indicator
is in an underrange or overload condition,
the weight value is replaced with ######
(overload) or %%%%%% (underrange).
Table 5-2. EDP Reporting Commands
The RESETCONFIGURATION command can be
used to restore all configuration parameters to their
default values. Before issuing this command, the
indicator must be placed in setup mode or test mode
(press and hold setup switch for approximately four
seconds to enter test mode).
Sending this command, followed by the RS (RESET)
EDP command, is equivalent to using the DEFLT
function on the TEST menu. See
Section 8.7 on
page 36 for more information about test mode and
using the TEST menu. NOTE: All load cell calibration
settings are lost when the RESETCONFIGURATION
command is run.
5.1.4Parameter Setting Commands
Parameter setting commands allow you to display or
change the current value for a particular configuration
parameter (Tables
5-3 through Table 5-8).
Current configuration parameter settings can be
displayed in either setup mode or normal mode using
the following syntax:
command<ENTER>
Most parameter values can be changed in setup mode
only. Use the following command syntax when
changing parameter values:
command=value<ENTER>
where value is either a number or a parameter value.
Use no spaces before or after the equal (=) sign. If you
type an incorrect command, the display reads
??.
Changes to the parameters do not take effect until you
exit setup mode.
For example, to set the motion band parameter to 5,
type the following:
PWRUPMDPower up modeGO, DELAY
SBYDLYStandby delay0–120
LSTMODLast modeYES, NO
CNTMODCounting modeENABLE, DSABLE
SAMPSIZDefault sample size5, 10, 20, 50, 100
REGULATRegulatory complianceNONE, OIML, NTEP, CANADA
CONSNUMConsecutive number0–999 999
CONSTUPConsecutive number start-up value 0–999 999
UIDUnit identifier0–999 999
Table 5-7. PROGRM EDP Commands
24SURVIVOR 390HE Installation Manual
Page 29
CommandDescriptionValues
GFMTGross demand print format stringSee Section 7.0 on page 27 for detailed information
NFMTNet demand print format string
CFMTCounting mode print format string
Table 5-8. PFORMT EDP Commands
5.1.5Normal Mode Commands
The serial transmit weight data commands (see Table 5-9) transmit data to the EDP port on demand. The transmit
weight data commands are valid only in normal operating mode.
CommandDescriptionResponse Format
SXStart EDP streamingOK or ??
EXStop EDP streamingOK or ??
XGTransmit gross weight in displayed unitsnnnnnn UU
XNTransmit net weight in displayed units
XTTransmit tare weight in displayed units
XG2Transmit gross weight in non-displayed units
XN2Transmit net weight in non-displayed units
XT2Transmit tare weight in non-displayed units
XCTransmit current part countnnnnnn
Table 5-9. Normal Mode EDP Commands
where nnnnnn is the weight value, UU is the units.
NOTE: In count mode, displayed units = primary units;
non-displayed units = secondary units
5.2Saving and Transferring Data
Connecting a personal computer to the 390HE EDP
port allows you to save indicator configuration data to
the PC or to download configuration data from the PC
to an indicator. The following sections describe the
procedures for these save and transfer operations.
5.2.1Saving Indicator Data to a Personal Computer
Configuration data can be saved to a personal computer
connected to the EDP port. The PC must be running a
communications program such as PROCOMMPLUS
Section 2.3.2 on page 5 for information about serial
See
communications wiring and EDP port pin assignments.
When configuring the indicator, ensure that the values
set for the BAUD and BITS parameters on the SERIAL
menu match the baud rate, bits, and parity settings
configured for the serial port on the PC.
To save all configuration data, place the indicator in
setup mode and send the DUMPALL EDP command to
the indicator. The 390HE responds by sending all
configuration parameters to the PC as ASCII-formatted
text.
®
5.2.2Downloading Configuration Data from PC to
Indicator
Configuration data saved on a PC or floppy disk can be
downloaded from the PC to an indicator. This
procedure is useful when a number of indicators with
similar configurations are set up or when an indicator is
replaced.
To download configuration data, connect the PC to the
EDP port as described in Section 5.2.1. Place the
indicator in setup mode and use the PC communications
software to send the saved configuration data to the
.
indicator. When transfer is complete, calibrate the
indicator as described in
NOTES:
Section 4.0 on page 20.
•Calibration settings are included in the
configuration data downloaded to the indicator. If
the receiving indicator is a direct replacement for
another 390HE and the attached scale is not
changed, recalibration is not required.
•When downloading configurations that include
changed serial communications settings, edit the
data file to place the serial communications
changes at the end of the file. Communication
between the PC and indicator will be lost once the
indicator receives settings for baud rate (BAUD
parameter) or data bits and parity (BITS
parameter) that do not match those configured for
the PC.
EDP Commands25
Page 30
6.0Counting Operations
T
MODEENTERSAMPLEPRINT
ZERO
GROSS
NET
TARE
UNITS
PRINT
B/N
Units
T
New sample /
change sample quantity
Send data to
serial port
(CFMT format)
Not used
Switch between gross, net,
and piece count mode
Acquire tare /
acquire sample
COUNTING MODE KEY FUNCTIONS
The 390HE provides a piece count mode that allows
the indicator to serve as a portable counting scale. In
piece count mode, the indicator display shows the
number of parts on the scale rather than the weight of
those parts.
NOTE: Legal-for-trade applications require product to be sold
by weight rather than an equivalent parts count. Operator
access to piece count mode is disabled when the indicator is
shipped from the factory.
To enable operator access to piece count mode, set the
ACCESS parameter to ENABLE (COUNT submenu
on the PROGRM menu) or send the CNTMOD=
ENABLE EDP command.
Piece count mode has two submodes:
•Count display mode displays the current parts
count and allows ticket printing using the
CFMT print format.
•Sample acquisition mode is used to calibrate
the indicator for parts counting.
Count Display Mode
Piece count mode is entered by pressing the MODE
(GROSS/NET) key from normal weighing mode. In
count display mode, the display shows the number of
parts rather than weight, the arrow annunciator at the
right side of the LCD display points to piece count
(PC), and pressing the
PRINT key sends the CFMT
print format data string to the serial port.
If a sample weight has not yet been acquired, the
indicator switches automatically to sample acquisition
mode, described below.
Sample Acquisition Mode
Sample acquisition mode is used to select the sample
quantity and calibrate the indicator for the parts being
counted.
To set a new sample weight, do the following:
1. Place empty parts container on scale. Wait for
standstill, then press
TARE to acquire the tare
weight of the container.
2. Press MODE to enter piece count mode.
3. From count display mode, press the SAMPLE
(UNITS) key to enter sample acquisition mode.
4. The indicator display shows the message
Addnnn, where nnn is the sample quantity to be
placed on the scale. Add the number of parts
shown or choose a different sample size by
pressing the
SAMPLE key to scroll through the
selectable sample quantities (5, 10, 20, 50,
100).
5. Once the sample quantity is on the scale,
ENTER to calibrate the indicator for
press
counting the new parts. The indicator display
shows the message –CNT– as it acquires the
sample weight, then switches to count display
mode and shows the part quantity.
If the weight of the sample quantity is
insufficient for piece counting, the indicator
automatically requests the next higher sample
quantity by showing the
Addnnn message
again. If the sample quantity is at maximum
(100) and the sample weight is still not
sufficient, the indicator shows the message
CNTERR.
To view gross and net weight of parts, press MODE to
switch from count display mode to normal weighing
mode.
Figure 6-1. Front Panel Key Functions in Piece Count Mode
26SURVIVOR 390HE Installation Manual
Page 31
7.0Print Formatting
The 390HE provides three print formats, GFMT,
NFMT, and CFMT that determine the format of the
printed output when the
PRINT key is pressed or when
a KPRINT EDP command is received. If no tare has
been entered, the GFMT print format is used; if a tare
has been entered, NFMT is used; in counting mode,
CFMT is used.
Each print format can be customized to include up to
300 characters of information, such as company name
and address, on printed tickets. You can use the
indicator front panel (PFORMT menu), EDP
™
commands, or the Revolution
configuration utility to
customize the print formats.
7.1Print Formatting Commands
Table 7-1 lists commands you can use to format the
gross and net print formats. Commands included in
the format strings must be enclosed between < and >
delimiters. Any characters outside of the delimiters
are printed as text on the ticket. Text characters can
include any ASCII character that can be printed by the
output device.
CommandDescription
<G>Gross weight in displayed units
<G2>Gross weight in non-displayed units
<N>Net weight in displayed units
<N2>Net weight in non-displayed units
<T>Tare weight in displayed units
<T2>Tare weight in non-displayed units
<C>Current piece count
<ID>Unit identifier
<CN>Consecutive number
<NLnn>New line (nn = number of termination (<CR/LF>
or <CR>) characters)*
<SPnn>Space (nn = number of spaces)*
<SU>Toggle weight data format
(formatted/unformatted)**
Gross, net, and tare weights are 10 digits in length, including
sign, followed by a space and a two-digit units identifier.
Total field length with units identifier is 13 characters.
ID and consecutive number (CN) fields are 1–6 characters in
length, as required.
* If nn is not specified, 1 is assumed. Value must be in the
range 1–99.
Table 7-1. Print Format Commands
CommandDescription
** After receiving an SU command, the indicator sends
unformatted data until the next SU command is received.
Unformatted data omits decimal points, leading and trailing
characters.
Table 7-1. Print Format Commands
The default GFMT and NFMT print formats use only
the new line (<NL>) command and the commands for
gross, net, and tare weights in displayed units (<G>,
<N>, and <T>).
The default 390HE print formats are shown in
Table 7-2:
NOTE: In OIML and CANADA modes, the letters PT (preset
tare) are automatically inserted after the printed tare weight.
Table 7-2. Default Print Formats
NOTES:
4053.1 LB GROSS
15.6 LB TARE
4037.5 LB NET
•The <G2>, <N2>, and <T2> commands listed
Table 7-1 print the gross, net, and tare
in
weights in non-displayed units—that is, in the
units not currently displayed on the indicator.
In count count mode, formatting commands for
displayed units (<G>, <N>, <T>) use primary
units, non-displayed units commands (<G2>,
<N2>, <T2>) use secondary units.
•ID numbers included in the print format string
(<ID> command) must be set using the UID
EDP command.
•The 300-character limit of each print format
string includes the output field length of the
print formatting commands, not the command
length. For example, if the indicator is
configured to show a decimal point, the <G>
command generates an output field of 13
characters: the 10-character weight value
(including decimal point), one space, and a
two-digit units identifier.
7.2Customizing Print Formats
The following sections describe procedures for
customizing the GFMT, NFMT, and CFMT formats
using the EDP port, the front panel (PFORMT menu),
and the Revolution configuration utility.
Print Formatting27
Page 32
7.2.1Using the EDP Port
XXXXXXXXXXXXXXXXXXXXX
GFMT
Display first 6
characters of format
Same as GFMT
NFMT
VERSPROGRMPFORMTSERIALCALIBRCONFIGFORMAT
Display and edit
active character and
ASCII value
Delete active
character
Scroll right in format string
Scroll left in format string
Increment ASCII value of active character
Decrement ASCII value of active character
Pressto insert a space
before the active character
CFMT
With a personal computer, terminal, or remote
keyboard attached to the 390HE EDP port, you can
use the EDP command set to customize the print
format strings.
To view the current setting of a format string, type the
name of the string (GFMT, NFMT, or CFMT) and
ENTER. For example, to check the current
press
configuration of the GFMT format, type GFMT and
ENTER. The indicator responds by sending the
press
current configuration for the gross format:
GFMT=<G> GROSS<NL>
To change the format, use the GFMT, NFMT, or
CFMT EDP command followed by an equals sign (=)
and the modified print format string. For example, to
add the name and address of a company to the gross
format, you could send the following EDP command:
GFMT=MLC SHIPPING<NL>1357 WEST HOWARD
ROAD<NL>BIGTOWN<NL2><G> GROSS<NL>
A ticket printed using this format might look like the
following:
MLC SHIPPING
1357 WEST HOWARD ROAD
BIGTOWN
27862 LB GROSS
7.2.2Using the Front Panel
If you have no access to equipment for
communication through the EDP port or are working
at a site where such equipment cannot be used, you
can use the PFORMT menu (see
Figure 7-1) to
customize the print formats.
Using the PFORMT menu, you can edit the print
format strings by changing the decimal values of the
ASCII characters in the format string.
NOTE: Lower-case letters and some special characters
cannot be displayed on the 390HE front panel (see the
ASCII character chart on
page 31) and are shown as
blanks. The 390HE can send or receive any ASCII
character; the character printed depends on the
particular ASCII character set implemented for the
receiving device.
28SURVIVOR 390HE Installation Manual
Figure 7-1. PFORMT Menu, Showing Alphanumeric Character Entry Procedure
Page 33
7.2.3Using Revolution
The Revolution configuration utility provides a print
formatting grid with a tool bar. The grid allows you to
construct the print format without the formatting
commands (<NL> and <SP>) required by the front
panel or EDP command methods. Using Revolution,
you can type text directly into the grid, then select
weight value fields from the tool bar and place them
where you want them to appear on the printed ticket.
Figure 7-2 shows an example of the Revolution print
formatting grid.
Figure 7-2. Revolution Print Format Grid
Print Formatting29
Page 34
8.0Appendix
<STX> <POL> <wwwwwww> <UNIT> <G/N> <S> <TERM>
ASCII 02
decimal
Polarity:
<space > = Positive
<–> = Negative
Weight: 7 digits, right-justified, dummy
zeroes, decimal point with no leading
zeroes except for leading zero immediately
preceding the decimal point. Leading
zeroes transmitted as spaces.
L = pounds
K = kilograms
T = metric tons (T)
G = grams
<space> =
OZ, TN, NONE
G = Gross
N = Net
Status:
<space > = valid
I = Invalid
M = Motion
O = Over/under range
<CR> <LF>
or <CR>
8.1Error Messages
The 390HE provides a number of front panel error messages to assist in problem diagnosis. Table 8-1 lists these
messages and their meanings.
Error MessageDescriptionSolution
ADCERRA/D not respondingCall Rice Lake Weighing Systems (RLWS) Service.
ADCKSMA/D coefficient checksum error
CFCKSMConfiguration checksum errorUse TEST menu to perform DEFLT (restore defaults) procedure, then
LCPERRLoad cell power failureCall RLWS Service.
PFCKSMPrint format checksum errorCheck print formats for errors.
RAMERRRAM test failedCall RLWS Service.
TARERREEPROM read errorUse TEST menu to perform DEFLT (restore defaults) procedure, then
recalibrate load cells.
VIREEEEPROM errorUse TEST menu to perform DEFLT (restore defaults) procedure, then
recalibrate load cells and reconfigure indicator.
------Overflow errorWeight value too large (> 999999) to be displayed or gross value
exceeds overload limit. Check configuration.
______A/D underrangeWeight value too small (< –99999) to be displayed or A/D reading <
–2.5 mV. Check scale for binding or damage.
STNDBYStandby modePress any key to return to operating mode.
Table 8-1. 390HE Error Messages
8.2Continuous Output (Stream) Format
Figure 8-1 shows the continuous output format sent to the 390HE serial port when the STREAM parameter
(SERIAL menu) is set to either LFT or INDUST.
30SURVIVOR 390HE Installation Manual
Figure 8-1. Continuous Output Data Format
Page 35
8.3ASCII Character Chart
Use the decimal values for ASCII characters listed in Tables 8-2 and 8-3 when specifying print format strings on
the 390HE PFORMT menu. The actual character printed depends on the character mapping used by the output
device. The 390HE can send or receive any ASCII character value (decimal 0–255), but the indicator display is
limited to the set described in
Figure 8-2 shows the 7-segment LCD character set used to display alphanumeric characters on the 390HE front
panel.
.
.
<
=
>
?
@
Aa
Bb
:
;
Ff
Gg
Hh
Ii
Jj
Kk
Ll
Mm
Nn
Rr
Ss
Tt
Uu
Vv
Ww
Xx
Yy
Zz
Cc
Oo
[
Figure 8-2. 390HE Display Characters
8.5Conversion Factors for Secondary Units
The 390HE has the capability to mathematically
convert a weight into many different types of units
and instantly display those results with a press of the
UNITS key. Secondary units can be specified on the
FORMAT menu using the SECNDR parameter, or by
using EDP commands.
•To configure secondary units using the front
panel menus, use
conversion multiplier for the MULT
parameter. For example, if the primary unit is
pounds and the secondary unit is short tons,
set the MULT parameter to 0.00050, then
press
For secondary units with a conversion factor
of 10 or more, enter the value as described
above without regard to decimal position,
to save the value.
Table 8-4 to find the
then use the
point to the correct position. Press a second
time to save the value.
For example, if the primary unit is ounces and
the secondary unit is grams, the conversion
factor shown in
this value using the menus, first enter 2.83495
for the MULT parameter, then use the left and
right front panel keys to adjust the decimal
point to 28.3495. Press
value and exit the MULT parameter.
•To configure secondary units using EDP
commands, use the
conversion multiplier for the SEC.MULT
command. For example, if the primary unit is
pounds and the secondary unit is short tons,
or key to move the decimal
Table 8-4 is 28.3495. To enter
again to save the
Table 8-4 to find the
Appendix33
Page 38
send the EDP command SEC.MULT=
0.0005<CR> to set the multiplier for the
secondary units.
•Long tons and grains units listed in Tabl e 8-4
cannot be directly specified as primary or
secondary units on the 390HE indicator. For
these or other unlisted units of weight, specify
NONE on the UNITS parameter.
NOTE: Ensure that the secondary decimal point
position is set appropriately for the scale capacity in
the secondary units. If the converted value requires
more digits than are available, the indicator will
display an overflow message (
OVERFL).
For example, if the primary units are short tons,
secondary units are pounds, and the secondary
decimal point is set to 8888.88, the indicator will
overflow if 5 tons or more are applied to the scale.
With 5 tons applied, and a conversion factor of 2000,
the secondary units display needs five digits to the left
of the decimal point to display the 10000 lb secondary
units value.
Primary Unitx MultiplierSecondary Unit
grains0.06480grams
0.00229ounces
0.00014pounds
0.00006kilograms
ounces437.500grains
28.3495grams
0.06250pounds
0.02835kilograms
pounds7000.00grains
453.592grams
16.0000ounces
0.45359kilograms
0.00050short tons
0.00045long tons
0.00045metric tons
short tons2000.00pounds
907.185kilograms
0.89286long tons
0.90718metric tons
grams15.4324grains
0.03527ounces
0.00220pounds
0.00100kilograms
kilograms15432.4grains
35.2740ounces
1000.00grams
2.20462pounds
0.00110short tons
0.00098long tons
0.00100metric tons
metric tons2204.62pounds
1000.00kilograms
1.10231short tons
0.98421long tons
long tons2240.00pounds
1016.05kilograms
1.12000short tons
1.01605metric tons
34SURVIVOR 390HE Installation Manual
Table 8-4. Conversion Factors
Page 39
8.6Digital Filtering
1
2
4
8
DIGFL1
32
16
64
1
2
4
8
DIGFL2
32
16
64
1
2
4
8
DIGFL3
32
16
64
8OUT
32OUT
16OUT
64OUT
DFSENSDFTHRH
2OUT
128OUT
4OUT
2DD
NONE
5DD
20DD
10DD
50DD
200DD
100DD
250DD
DIGFL1= n1DIGFL2= n2DIGFL3= n3
3rd Stage
Filter Average
2nd Stage
Filter Average
1st Stage
Filter Average
Displayed
Value
n3
2nd Stage
Filter Averages
n2
1st Stage
Filter Averages
n1
A/D Readings
The 390HE uses averaged digital filtering to reduce the effect of vibration on weight readings. Adjustable
threshold and sensitivity functions allow quick settling by suspending filter averaging, allowing the weight
reading to jump to the new value.
Figure 8-3. Digital Filtering Parameters on the Configuration (CONFIG) Menu
Figure 8-3 shows the digital filter parameters on the CONFIG menu.
Figure 8-4. Flow Diagram for 390HE Digital Filters
8.6.1DIGFLx Parameters
The first three digital filtering parameters, DIGFL1,
DIGFL2, and DIGFL3, are configurable filter stages
that control the effect of a single A/D reading on the
displayed weight. The value assigned to each
parameter sets the number of readings received from
the preceding filter stage before averaging (see
Figure 8-4).
The overall filtering effect can be expressed by
multiplying the values assigned to the three filter
stages:
DIGFL1 x DIGFL2 x DIGFL3
For example, if the filters are configured as
DIGFL1=4, DIGFL2=8, DIGFL3=8, the overall
filtering effect is 256 (4 x 8 x 8). With this
configuration, each A/D reading has a 1-in-256 effect
on the displayed weight value. Setting the filters to 1
effectively disables digital filtering (1 x 1 x 1 = 1).
8.6.2DFSENS and DFTHRH Parameters
The three digital filters can be used by themselves to
eliminate vibration effects, but heavy filtering also
increases settling time. The DFSENS (digital filter
sensitivity) and DFTHRH (digital filter threshold)
parameters can be used to temporarily override filter
averaging and improve settling time:
•DFSENS specifies the number of consecutive
scale readings that must fall outside the filter
threshold (DFTHRH) before digital filtering
is suspended.
•DFTHRH sets a threshold value, in display
divisions. When a specified number of
consecutive scale readings (DFSENS) fall
outside of this threshold, digital filtering is
suspended. Set DFTHRH to NONE to turn off
the filter override.
Appendix35
Page 40
8.6.3Setting the Digital Filter Parameters
Caution
A/DTST
TEST
PRTCFG
DEFLT
Fine-tuning the digital filter parameters greatly
improves indicator performance in heavy-vibration
environments. Use the following procedure to
determine vibration effects on the scale and optimize
the digital filtering configuration.
1. In setup mode, set all three digital filters
(DIGFL1, DIGFL2, DIGFL3) to 1. Set
DFTHRH to NONE. Return indicator to
normal mode.
2. Remove all weight from the scale, then watch
the indicator display to determine the
magnitude of vibration effects on the scale.
Record the weight below which all but a few
readings fall. This value is used to calculate
the DFTHRH parameter value in Step 4.
For example, if a heavy-capacity scale
produces vibration-related readings of up to
50 lb, with occasional spikes to 75 lb, record
50 lb as the threshold weight value.
3. Place the indicator in setup mode and set the
digital filters (DIGFLx) to eliminate the
vibration effects on the scale. (Leave
DFTHRH set to NONE.) Reconfigure as
necessary to find the lowest effective values
for the DIGFLx parameters.
4. With optimum values assigned to the DIGFLx
parameters, calculate the DFTHRH parameter
value by converting the weight value recorded
in Step 2 to display divisions:
threshold_weight_value / DSPDIV
In the example in Step 2, with a threshold
weight value of 50 lb and a display division
value of 5D:
50 / 5D = 10. DFTHRH should be
set to 10DD for this example.
5. Finally, set the DFSENS parameter high
enough to ignore transient peaks. Longer
transients (typically caused by lower vibration
frequencies) will cause more consecutive
out-of-band readings, so DFSENS should be
set higher to counter low frequency transients.
Reconfigure as necessary to find the lowest
effective value for the DFSENS parameter.
8.7Test Mode
In addition to normal and setup modes, test mode
provides a number of diagnostic functions for the
390HE, including:
•Display raw A/D count
•Set A/D offset and gain calibration
•Reset configuration parameters to default
values
•Print indicator configuration
To enter test mode, press and hold the setup switch
until the front panel display shows the word
After about three seconds, the test mode display
automatically shifts to the first test menu function,
A/DTST.
TEST.
Figure 8-5. Test Menu
A/D calibration functions, ADOFFS and
ADGAIN, must be used only by qualified
service personnel, and only after
replacing A/D converter components. Improper A/D
calibration may render the indicator unusable.
Figure 8-5 shows the Test Menu structure; Figure 8-6
shows the front panel key functions in test mode. Note
that, because the Test Menu functions are all on a
single menu level, the
GROSS/NET ( ) key has no
function. Press the ZERO ( ) key to exit test mode.
Table 8-5 on page 37 summarizes the test menu
functions.
36SURVIVOR 390HE Installation Manual
Page 41
Figure 8-6. Front Panel Key Functions in Test Mode
<STX> <POL> <wwwwwww> <UNIT> <G/N> <S> <TERM>
ASCII 02
decimal
Polarity:
<space > = Positive
<–> = Negative
Weight: 7 digits, right-justified, dummy
zeroes, decimal point with no leading
zeroes except for leading zero immediately
preceding the decimal point. Leading
zeroes transmitted as spaces.
L = pounds
K = kilograms
T = metric tons (T)
G = grams
<space> =
OZ, TN, NONE
G = Gross
N = Net
Status:
<space > = valid
I = Invalid
M = Motion
O = Over/under range
<CR> <LF>
or <CR>
TEST Menu
FunctionDescription
A/DTSTDisplay A/D test
Press and hold Enter key to display raw count from A/D converter.
ADOFFSA/D offset calibration (–0.5 mv/V)
Read Caution! statement on page 36 before using this function. Press and hold the setup switch, then press the
Enter key to perform offset calibration.
ADGAINA/D gain calibration (+4.5 mv/V)
Read Caution! statement on page 36 before using this function. Press and hold the setup switch, then press the
Enter key to perform gain calibration.
DEFLTDefault parameters
Press and hold the setup switch, then press the Enter key to reset configuration and calibration parameters to
factory default values. This function is equivalent to using the RESETCONFIGURATION EDP command followed
by the RS (reset) EDP command.
PRTCFGPrint configuration
Press the Enter key to print the indicator configuration to the serial port. This function is equivalent to using the
DUMPALL EDP command.
Table 8-5. Test Menu Functions
8.8Specifications
Power
Line voltages115 VAC
Frequency50 or 60 Hz
Power Consumption100 mA (using 4 x 350W load cells)
Analog Specifications
Full Scale Input Signal Up to 17 mV
Excitation Voltage5 ± 0.25 VDC,
Input Sensitivity155 nV per internal count
System LinearityWithin 0.01% of full scale
Zero Stability155 nV/°C, maximum
Span Stability4.0 ppm/°C, maximum
Calibration MethodSoftware, constants stored in
EEPROM
Common Mode
Vo l t a g e2 . 5 ±.25 VDC
Rejection140 dB minimum @ 50 or 60 Hz
Normal Mode
Rejection90 dB minimum @ 50 or 60 Hz
Input Overload± 12 V continuous, static discharge
protected
RFI ProtectionSignal, excitation, and sense lines
protected by capacitor bypass
Digital Specifications
MicrocomputerPhillips P51XAG30 microcontroller @
12.288 MHz
Digital Filters3 filters, software selectable
Serial Communications
EDP/Printer PortFull duplex RS-232
19 200, 9600, 4800, 2400, 1200, 600,
300 bps; 8 data bits, no parity, or 7
data bits, even or odd parity
Operator Interface
Display6-digit LCD display: 7-segment, 1.0 in
Additional SymbolsAnnunciators for gross, net, standstill,
Keyboard5 pushbutton switches
(25 mm) digits
center of zero, tare, low battery.
annunciators for units (lb/kg), piece
count mode (PC). Adhesive labels
provided for units other than lb and kg.
Environmental
Operating Temperature–10 to +40°C (legal);
–10 to +50°C (industrial)
Storage Temperature –25 to +70°C
Humidity0–95% relative humidity
Altitude2000 m (6500 ft) maximum
Enclosure
Enclosure Dimensions:
Weight6.8 Lb (3.1 Kg)
Shipping Weight: 7.5 Lb (3.4 Kg)
Rating/MaterialNEMA 4X
Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a
Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by
the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in
materials and workmanship for two years.
RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized
by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment
fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the
warranty period subject to the following conditions:
•Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a
detailed explanation of the alleged deficiencies.
•Individual electronic components returned to RLWS for warranty purposes must be packaged to
prevent electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a
publication, Protecting Your Components From Static Damage in Shipment, available from RLWS
Equipment Return Department.
•Examination of such equipment by RLWS confirms that the nonconformity actually exists, and was
not caused by accident, misuse, neglect, alteration, improper installation, improper repair or
improper testing; RLWS shall be the sole judge of all alleged non-conformities.
•Such equipment has not been modified, altered, or changed by any person other than RLWS or its
duly authorized repair agents.
•RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible
for shipping charges both ways.
•In no event will RLWS be responsible for travel time or on-location repairs, including assembly or
disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.