Rhino Mounts SE4 User Manual

SE4

ROTARY MOWER

Published 01/05 Effective Serial No. SE04-15887 through Current Part NO. 00760866C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOLLOW the Safety

RHINO®

1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain

In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Ag Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Group Ag.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Alamo Group Ag. Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

Table of Contents

SAFETY SECTION ..............................................................................................................1-1

General Safety Instructions and Practices ......................................................................................................... 1-2

Operator Safety Instuctions and Practices ......................................................................................................... 1-3

Equipment Operation Safety Instructions and Practices .................................................................................... 1-5

Connecting or Disconnecting Implement Safety Instructions and Practices .................................................... 1-11

Transporting Safety Instructions and Practices ............................................................................................... 1-12

Maintenance and Service Safety Instructions and Practices ........................................................................... 1-14

Storage and Parking Safety Instructions and Practices ................................................................................... 1-16

Concluding Safety Instructions and Practices .................................................................................................. 1-16

Decal Location ................................................................................................................................................. 1-17

Decal Description .............................................................................................................................................1-18

Federal Laws and Regulations ........................................................................................................................ 1-22

INTRODUCTION SECTION .................................................................................................2-1

Attention Owner/Operator .................................................................................................................................. 2-4

ASSEMBLY SECTION ........................................................................................................3-1

DEALER SETUP INSTRUCTIONS .................................................................................................................... 3-2

SHIELD ASSEMBLY .......................................................................................................................................... 3-2

SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION ........................................................................ 3-2

A-FRAME INSTALLATION (FIGURE AsmP-R-0017) ........................................................................................ 3-3

TAIL WHEEL INSTALLATION (FIGURE 5) ....................................................................................................... 3-3

HYDRAULIC RELIEF ASSEMBLY (P/N 3570) FIGURE 6 ................................................................................3-4

OPERATION SECTION .......................................................................................................4-1

Standard Equipment and Specifications ............................................................................................................ 4-3

OPERATOR REQUIREMENTS ......................................................................................................................... 4-4

TRACTOR REQUIREMENTS ............................................................................................................................ 4-5

ROPS and SEAT BELT .....................................................................................................................................4-5

Tractor Safety Devices .......................................................................................................................................4-5

Tractor Horsepower ...........................................................................................................................................4-6

3-Point Hitch ......................................................................................................................................................4-6

Front End Weight ...............................................................................................................................................4-6

Power Take Off (PTO) .......................................................................................................................................4-7

GETTING ON AND OFF THE TRACTOR ......................................................................................................... 4-7

Boarding the Tractor ..........................................................................................................................................4-8

Dismounting the Tractor .....................................................................................................................................4-8

STARTING THE TRACTOR .............................................................................................................................. 4-9

CONNECTING THE MOWER TO THE TRACTOR ........................................................................................... 4-9

SETTING THE MOWER .................................................................................................................................. 4-10

Setting Mower Height .......................................................................................................................................4-11

Setting Deck Pitch ............................................................................................................................................4-12

DRIVELINE ATTACHMENT ............................................................................................................................ 4-12

Driveline Length Check ....................................................................................................................................4-13

PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................4-14

Tractor Pre-Operation Inspection/Service ........................................................................................................4-15

Mower Pre-Operation Inspection/Service ........................................................................................................4-16

Cutting Component Inspection .........................................................................................................................4-18

DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................. 4-19

Starting the Tractor ..........................................................................................................................................4-20

Brake and Differential Lock Setting ..................................................................................................................4-21

Raising the Mower ...........................................................................................................................................4-21

Driving the Tractor and Mower .........................................................................................................................4-22

Crossing Ditches and Steep Inclines ...............................................................................................................4-23

OPERATING THE TRACTOR AND IMPLEMENT ........................................................................................... 4-24

Foreign Debris Hazards ...................................................................................................................................4-25

Bystanders/Passersby Precautions .................................................................................................................4-25

Engaging the Power Take Off (PTO) ...............................................................................................................4-26

PTO RPM and Ground Speed .........................................................................................................................4-27

Operating the Mower .......................................................................................................................................4-27

Shutting Down the Implement ..........................................................................................................................4-30

DISCONNECTING THE MOWER FROM THE TRACTOR ............................................................................. 4-30

MOWER STORAGE ........................................................................................................................................ 4-32

TRANSPORTING THE TRACTOR AND IMPLEMENT ...................................................................................4-32

Tire and Wheels ...............................................................................................................................................4-33

Transporting on Public Roadways ...................................................................................................................4-33

Hauling the Tractor and Implement ..................................................................................................................4-35

TROUBLESHOOTING GUIDE ........................................................................................................................ 4-37

MAINTENANCE SECTION ..................................................................................................5-1

Lubrication ......................................................................................................................................................... 5-2

Gearbox Lubrication ........................................................................................................................................... 5-3

Driveline Lubrication .......................................................................................................................................... 5-4

SHEAR PIN YOKE LUBRICATION ................................................................................................................... 5-5

BLADE SERVICING .......................................................................................................................................... 5-5

BLADE SHARPENING ...................................................................................................................................... 5-5

BLADE REMOVAL ............................................................................................................................................. 5-6

BLADE CARRIER REMOVAL ........................................................................................................................... 5-6

BLADE CARRIER INSTALLATION ...................................................................................................................5-6

STORAGE ......................................................................................................................................................... 5-7

PROPER TORQUE FOR FASTENERS ............................................................................................................5-7

GEARBOX SERVICE INSTRUCTIONS ............................................................................................................. 5-8

Input Shaft .......................................................................................................................................................... 5-9

MAIN GEARBOX ............................................................................................................................................. 5-11

GEARBOX ASSEMBLY STEPS ...................................................................................................................... 5-11

SAFETY SECTION

Safety Section 1-1

SAFETY

General Safety Instructions and Practices

A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how to do so safely and responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/ operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

The lowest level of Safety Message; warns of possible injury. Decals located on the Equipment with this Signal Word are Black and Yellow

Serious injury or possible death! Decals are Black and Orange.

Imminent death/critical injury. Decals are Red and White.

(SG-1)

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

SE4 05/05 Safety Section 1-2

(SG-3)

SAFETY

til

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

(SG-30)

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

Operator Safety Instuctions and Practices

The rotating parts of this machine continue to rotate even after the PTO has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

“Wait a minute...Save a life!”

Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch. Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death. Always securely block up the Implement before crawling underneath to perform repairs and service.

(S3PT-19)

(SG-31)

SAFETY

(S3PT-10)

ever operate the Tractor or Implement un

you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel too operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment.

(SG-16)

SE4 05/05 Safety Section 1-3

SAFETY

ith th

Prol

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss

from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

(SG-I7)

SAFETY

ways read carefully and comply fully w

handling oil, solvents, cleansers, and any other chemical agent.

e manufacturers instructions when

(SG-22)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

(SG-24)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired.

Serious injury or death to the

operator or others could result if the operator is under the influence of drugs or alcohol.

(SG-27)

onged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

(SG-32)

SE4 05/05 Safety Section 1-4

SAFETY

tti

g g

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from gound level. Slipping and falling can cause serious injury or death.

(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-34)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-38)

Do not put hands or feet under mower decks. Blade Contact can result serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.

(SGM-9)

SAFETY

Always keep a careful lookout and use extreme care when working around utility and municipal obstructions. Never allow the Mower to contact any utility, municipal, or other type structure. Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation.

(SPU-5)

Do not operate the implement while wearing loose fitting clothing. Entanglement of the clothin with the rotating elements can result in serious injury or even death. Stay clear of all rotatin elements at all times. (SSP-3)

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the AFrame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components.

SE4 05/05 Safety Section 1-5

(S3PT-1)

SAFETY

ldi

ill b

SAFETY

se extreme care when lowering or unfo

ng the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.

(S3PT-5)

This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

e sure you have adequate knowledge of the property you w

(S3PT-12)

e working on. Take time to make yourself aware of any area underground lines or cables. Contact with buried lines or cable could result in serious injury or death.

(SBH-6)

Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor engine. Inspect the Mower to determine the source of the vibration. If Mower blades are missing or damaged replace them immediately. Do not operate the mower until the blades have been

replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing.

(SFL-4)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.

(SG-9)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

(SG-10)

SE4 05/05 Safety Section 1-6

SAFETY

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in safe operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-11)

(SG-12)

(SG-13)

SAFETY

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are expensive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the tractor ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-15)

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.

(SG-26)

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

(SG-29)

SE4 05/05 Safety Section 1-7

SAFETY

difficulty duri

iti

Ext

SAFETY

n case of mechincal

ng operation, place the transmission in the park pos

on, se the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stop before dismounting. (SG-39)

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the

insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you or bystanders. Never dismount a movingtractor.

(SG-40)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and

foreign objects. If you are unable to clearly see these type of items discontinue mowing.

(SGM-1)

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.

(SGM-2)

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

reme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must

be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

SE4 05/05 Safety Section 1-8

(SGM-4)

(SGM-5)

SAFETY

The M

ifi

any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object

from the site. Never allow the cutting blades to contact such items.

ow at the speed that you can safely operate and control the tractor and mower. Safe mowing

speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 0 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects

are to be avoided.

(SGM-7)

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

(SGM-11)

(SGM-6)

(SGM-8)

SAFETY

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck.

ower is designed for certain mowing applications and is rated to cut up to a spec

(SGM-12)

c size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an

application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death.

(SGM-14)

SE4 05/05 Safety Section 1-9

SAFETY

Do not operator or pull the mower into standing water. When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders.

Use extreme caution when raising the Mower above ground level. Stop the Blades from turning when the Mower is raised and passersby are within 100 yards. Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades.

(SGM-15)

(SPU-1)

SAFETY

Rotary Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;

-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;

-Passersby are outside the existing thrown-object zone;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power required to mow, reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate streaking, and make the final cut more uniform).

(SRM-1)

Do Not attempt to raise or lower the implement wing unless the Implement tongue is securely attached to

the Tractor drawbar. The Implement could tip over and cause equipment damage and possible serious

injury or death. Raise or Lower the mower wing only while seated in the Tractor operator’s seat with the

seat belt securely fastened.

SE4 05/05 Safety Section 1-10

(SRM-2)

SAFETY

PTO, it is i

Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections.

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades.

Connecting or Disconnecting Implement Safety Instructions and Practices

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO. Use

of an adapter can double the operating speed of the Mower resulting in excessive vibration, thrown objects, and blade and mower failure. Adapter use will also change the working length of

the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(SRM-4)

(SRM-7)

(S3PT-14)

SAFETY

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.

(S3PT-15)

Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission. Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged. Install an over running clutch between the Tractor PTO and the Mower

driveline to prevent this potentially dangerous situation.

en attaching the Implement input driveline to the Tractor

(S3PT-16)

mportant that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement.

(S3PT-17)

Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause

serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken drive line can cause personal injury.

(S3PT-18)

SE4 05/05 Safety Section 1-11

SAFETY

t t

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills

only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to preven loss of steering control which could result in property damage or possible injury. Do not transpor unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the

SAFETY

operator or others to be injured or killed.

Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury.

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(S3PT-2)

(S3PT-20)

(SG-6)

SE4 05/05 Safety Section 1-12

SAFETY

Only t

Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by the following rules:

• Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment.

• Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground.

• Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment.

SAFETY

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy.

(SG-19)

Be particularly careful when transporting the Implement using the tractor. Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Make certain that at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or uneven surfaces.

ow the Implement behind a properly sized and equipped Tractor whic exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at

speeds over 20 MPH.

(STI-1)

(STI-6)

SE4 05/05 Safety Section 1-13

SAFETY

ith fact

librati

dif

this Impl

dif

this Impl

lifted

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before driving on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you. Failure to maintain adequate vision o the public roadway and traffic can result in serious injury or even death. (STI-10)

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is

SAFETY

damaged or missing.

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or

repair work.

(S3PT-9)

(S3PT-8)

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.

ever interfere w

failure of the equipment and may result in injury.

(S3PT-11)

ory-set hydraulic ca

ons. Any change in ca

(SBH-13)

on could cause a

Always maintain the safety decals in good readable condition. If the decals are missing, damaged, or unreadable, obtain and install replacement decals immediately.

o not mo

any of its components or any Implement function.

ever work under the Implement, the framework, or any

y or alter

ement. Do not permit anyone to mo

(SG-8)

componen

(SG-5)

y or alter

ement,

unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

SE4 05/05 Safety Section 1-14

SAFETY

dli

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement.

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working

order.

Do Not fill gasoline tank while engine is running. Refuel only after engine has cooled down. If gasoline is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated.

(SG-20)

(SG-21)

(SG-28)

SAFETY

Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

se caution and wear protective gloves when han

ng sharp objects such as blades, knives, an

(SG-35)

other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

(SG-37)

All Safety Shields, Guards and Safety devices including (but not limited to)

- the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SGM-3)

Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

SE4 05/05 Safety Section 1-15

SAFETY

ill b

diti

likelihood of

dditi

this Impl

DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

(SGM-13)

e sure you have adequate knowledge of the property you w yourself aware of any area underground lines or cables. Contact with buried lines or cable could result in serious injury or death.

n wet con

that this material is removed before travelling on public roadways.

Storage and Parking Safety Instructions and Practices

SAFETY

To prevent tipping of Implement when stored in folded position, use carrying wheels or adequate stands on center frame.

ons where there is a

(S3PT-6)

(STL-1)

material collecting on the Implement, make certain

e working on. Take time to make

(STL-7)

Concluding Safety Instructions and Practices

PARTS INFO R M ATION Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit”

parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Rhino mower parts for economy and safety.

(SPRM-1)

SEE YOUR RHINO DEALER

In a hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

SE4 05/05 Safety Section 1-16

on to the design and configuration of

ement, including Safety Signs and Safety Equipment,

(SG-18)

Decal Location

SAFETY

NOTE: Rhino supplies safety decals on

this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals.

SAFETY

ITEM PART NO. QTY TYPE DESCRIPTION

1. 00725746 1 DANGER Peligro-Spanish Translation

2. 00773723 1 DANGER Peligro-Spanish Driveline

3. 00749117 1 DANGER Multi-Hazard

4. 00756004 1 DANGER Shield Missing (Not Shown)

5. 00756005 1 DANGER Rotating Driveline (Not Shown)

6. 00756494 1 DANGER Driveline

7. 00769737 1 DANGER Blades Thrown

8. 00769736 1 WARNING Blades-Thrown Objects

9. 00760657 1 IMPORTANT Genuine Parts

10. 03200347 * REFLECT SMV

11. 00763977 1 INSTRUCT Notice To Owner

12. D103 1 INSTRUCT 540 RPM

13. 0911000010 2 NAME SE4

14. D302 2 LOGO Rhino (4 x 6)

15. D303 2 LOGO Rhino (4 x 16)

16. nfs 1 S/N PLATE Serial Number Plate

17. 2738332 2 REFLECT Red Reflectors

18. 00776031 1 Canister, Operators Manual

19. 00760866C 1 Operator’s Manual

20. 10058000 3 Bolt

21. 00017000 3 Lockwasher

22. 00024100 3 Flatwasher

23. 02959924 3 Locknut

* Furnished by Tractor Manufacturer

SE4 05/05 Safety Section 1-17

Decal Description

Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.

P/N 00725746

PELIGRO! Spanish Translation for Driveline Safety

SAFETY

P/N 00773723

DANGER! Multi-Hazard Decal

(Refer To Front Cover)

P/N 00749117

DANGER! Guard Missing Do Not Operate.

P/N 00756004

SE4 05/05 Safety Section 1-18

SAFETY

DANGER! Rotating Driveline Keep Away, Contact can cause death.

P/N 00756005

DANGER! Make certain that drivelines are correct length and are securely attached.

P/N 00756494

DANGER! Keep Away Thrown Objects.

SAFETY

P/N 00769737

DANGER! Maintain shields and deflectors in good condition. Failure to do so may lead to injury or even death.

P/N 00769736

SE4 05/05 Safety Section 1-19

For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts.

P/N 00760657

Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.

SAFETY

P/N 03200347

Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection.

P/N 00763977

WARNING! Avoid Bodily Injury, Use 540RPM PTO Speed Only.

P/N D103

SE4 05/05 Safety Section 1-20

SE4 Logo

P/N 0911000010

Logo Product Name: Rhino

SAFETY

P/N D302

Logo Product Name: Rhino

P/N D303

Red Reflectors

P/N 2738332

SE4 05/05 Safety Section 1-21

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

SAFETY

Employer Responsibilities:

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules,regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

SE4 05/05 Safety Section 1-22

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