Rhino Mounts RHD88, RHD74, RHD96, RHD62 User Manual

RHD62, RHD74

RHD88, RHD96

Super Heavy Duty

Flail Mower

Published 02/11

Part No. 803215C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01Cover

RHINO®

1020 S. Sangamon Ave.

Gibson City, IL 60936 800-446-5158

E-mail: [e-mail]

©2011 Alamo Group Inc.

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to Rhino within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Rhino Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Group Ag.

If you would like a VHS video tape of the video, please email [e-mail] or Fax AEM VHS Video at [phone] or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use and the potential hazards before operating the equipment.

The information and material listed above along with this Operator’s Manual can assist you in meeting the OSHA requirement for Operator annual training.

OSHA TRAINING REQUIREMENTS

The following training requirements have been taken from Title 29, Code of Federal Regulations Part 1928.57 (a)(6). www.osha.gov

Operator Instructions. At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee who operates an agricultural tractor or implement in the safe operating practices and servicing of equipment with which they are or will be involved, and of any other practices dictated by the work environment.

	Alamo Group Ag. Division is willing to provide
	one (1) AEM Mower Safety Practices Video
Please Send Me:	VHS Format – AEM/FEMA Mower Operator Safety Video
	DVD Format – AEM/FEMA Mower Operator Safety Video
	Mower Operator’s Manual
	AEM Mower Operator’s Safety Manual
Requester Name		Phone:

Requester Address:

City

State

Zip Code

Mower Model:		Serial Number:
Date Purchased:		Dealer Salesperson:
Dealership Name:		Dealership Location:

Mail to:

AEM Video Services 1502 E Walnut street Seguin, TX 78155

Or Fax to:

[phone]

Or Email to:

[e-mail]

Table of Contents

SAFETY SECTION ...............................................................................................................	1-1
General Safety Instructions and Practices .........................................................................................................	1-2
Operator Safety Instructions and Practices ........................................................................................................	1-3
Equipment Operation Safety Instructions and Practices ....................................................................................	1-5
Connecting or Disconnecting Implement Safety Instructions and Practices ....................................................	1-10
Transporting Safety Instructions and Practices ................................................................................................	1-11
Concluding Safety Instructions and Practices ..................................................................................................	1-15
Decal Location .................................................................................................................................................	1-16
Decal Description .............................................................................................................................................	1-18
Federal Laws and Regulations .........................................................................................................................	1-26
INTRODUCTION SECTION..................................................................................................	2-1
ASSEMBLY SECTION .........................................................................................................	3-1
General ..............................................................................................................................................................	3-2
Driveline Attachment ..........................................................................................................................................	3-2
OPERATION SECTION ........................................................................................................	4-1
Standard Equipment and Specifications ............................................................................................................	4-3
OPERATOR REQUIREMENTS .........................................................................................................................	4-4
Tractor Requirements ........................................................................................................................................	4-5
ROPS and Seat Belt ..........................................................................................................................................	4-5
Tractor Safety Devices .......................................................................................................................................	4-6
Tractor Horsepower ...........................................................................................................................................	4-6
3-Point Hitch .......................................................................................................................................................	4-6
Front End Weight ...............................................................................................................................................	4-7
Power Take Off (PTO) .......................................................................................................................................	4-7
GETTING ON AND OFF THE TRACTOR .........................................................................................................	4-8
Boarding the Tractor ..........................................................................................................................................	4-8
Dismounting the Tractor .....................................................................................................................................	4-9
STARTING THE TRACTOR ..............................................................................................................................	4-9
CONNECTING THE MOWER TO THE TRACTOR .........................................................................................	4-10
Connecting the Mower A-Frame to the Tractor ................................................................................................	4-10
SETTING THE MOWER ..................................................................................................................................	4-11
Roller Height Adjustment .................................................................................................................................	4-12
DRIVELINE ATTACHMENT .............................................................................................................................	4-13
Driveline Length Check ....................................................................................................................................	4-13
PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................	4-15
Tractor Pre-Operation Inspection/Service ........................................................................................................	4-16
Mower Pre-Operation Inspection/Service ........................................................................................................	4-16
DRIVING THE TRACTOR AND IMPLEMENT .................................................................................................	4-21
Starting the Tractor ..........................................................................................................................................	4-22
Brake and Differential Lock Setting ..................................................................................................................	4-22
Raising the Mower ...........................................................................................................................................	4-23
Driving the Tractor and Mower .........................................................................................................................	4-24
Crossing Ditches and Steep Inclines ...............................................................................................................	4-25
OPERATING THE TRACTOR AND IMPLEMENT ...........................................................................................	4-26
Foreign Debris Hazards ...................................................................................................................................	4-27
Bystanders/Passersby Precautions .................................................................................................................	4-27

Engaging the Power Take Off (PTO) ...............................................................................................................	4-28
PTO RPM and Ground Speed .........................................................................................................................	4-29
Operating the Mower ........................................................................................................................................	4-29
Shutting Down the Implement ..........................................................................................................................	4-31
DISCONNECTING THE MOWER FROM THE TRACTOR .............................................................................	4-32
MOWER STORAGE ........................................................................................................................................	4-33
TRANSPORTING THE TRACTOR AND IMPLEMENT ...................................................................................	4-33
Transporting on Public Roadways ...................................................................................................................	4-35
Hauling the Tractor and Implement ..................................................................................................................	4-37
TROUBLESHOOTING GUIDE .........................................................................................................................	4-38
MAINTENANCE SECTION...................................................................................................	5-1
Maintenance Instructions ...................................................................................................................................	5-2
Lubrication ..........................................................................................................................................................	5-3
Banjo Gearbox ...................................................................................................................................................	5-5
Driveline .............................................................................................................................................................	5-5
Driveline Shield ..................................................................................................................................................	5-6
Slip Clutch ..........................................................................................................................................................	5-7
Seasonal Clutch Maintenance ...........................................................................................................................	5-7
To Disassemble Universal Joint .........................................................................................................................	5-8
To Reassemble Universal Joint .........................................................................................................................	5-9
Replacing Cutter Unit Drive Belt ......................................................................................................................	5-11
Setting Cutting Height ......................................................................................................................................	5-11
Changing Rotation of Cuttershaft .....................................................................................................................	5-12
Roller Bearing Replacement ............................................................................................................................	5-13
Cuttershaft Bearing Replacement ....................................................................................................................	5-14
Cuttershaft Replacement .................................................................................................................................	5-16
Changing to Forward or Reverse Rotation .......................................................................................................	5-16
Cutter Knives .......................................................................................................................................................	5-17
General Information on Flail Mower Vibration ..................................................................................................	5-18
Proper Torque For Fasteners ...........................................................................................................................	5-19

SAFETY SECTION

Safety Section 1-1

© 2011 Alamo Group Inc.

(SG-3)

(SG-2)

SAFETY

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.(SG-1)

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

RHD 02/11

Safety Section 1-2

© 2011 Alamo Group Inc.

(SG-I7)

(SG-16)

(SFL-2)

SAFETY

Operator Safety Instructions and Practices

The rotating parts of this machine continue to rotate even after the PTO has been turned off.

The operator should remain in the operator’s seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

(S3PT-10)

“Wait a minute...Save a life!”

Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch.

Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death. Always securely block up the Implement before crawling underneath to perform repairs and service. (S3PT-19)

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.

Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE

PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

SAFETY

RHD 02/11

Safety Section 1-3

© 2011 Alamo Group Inc.

(SG-34)

(SG-33)

(SG-32)

(SG-25)

(SG-24)

(SG-22)

SAFETY

SAFETY

Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others.

DO NOT use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27)

Prolonged operation may cause operator boredom and fatigue affecting safe operation.

Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

RHD 02/11

Safety Section 1-4

© 2011 Alamo Group Inc.

(SFL-4)

(SFL-1)

(S3PT-05)

SAFETY

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (S3PT-1)

Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.

This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. (S3PT-12)

There are obvious and hidden potential hazards in the operation of this Mower.

REMEMBER! This machine is often operated in grass and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of the mower.

Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor engine. Inspect the Mower to determine the source of the vibration. If Mower blades are missing or damaged replace them immediately. Do not operate the mower until the blades have been replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing.

SAFETY

RHD 02/11

Safety Section 1-5

© 2011 Alamo Group Inc.

(SG-11)

(SG-10)

(SG-7)

(SFL-6)

SAFETY

SAFETY

Flail Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;

-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power required to mow, reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate streaking, and make the final cut more uniform.)

Operate this Equipment only with a Tractor equipped with an approved roll- over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

BEFORE leaving the tractor seat lower the implement, set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death.

Never allow children to operate, ride on, or come close to the Tractor or

Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

RHD 02/11

Safety Section 1-6

© 2011 Alamo Group Inc.

(SG-29)

(SG-26)

(SG-23)

(SG-15)

(SG-13)

(SG-12)

SAFETY

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completelystopped.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

SAFETY

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause

Implement driveline or blade failures resulting in serious injury or death.

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. (SG-39)

RHD 02/11

Safety Section 1-7

© 2011 Alamo Group Inc.

(SGM-05)

(SGM-4)

(SG-40)

SAFETY

SAFETY

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you or bystanders. Never dismount a moving tractor.

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see these type of items discontinue mowing. (SGM-1)

The rotating parts of this machine have been designed and tested for rugged use.

However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-07)

RHD 02/11

Safety Section 1-8

© 2011 Alamo Group Inc.

(SGM-11)

SAFETY

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location. -Do Not operate the Mower on a Tractor with an underframe exhaust. -Do Not smoke or have an open flame near the Mower and Tractor. -Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12)

The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. (SGM-14)

Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections. (SRM-04)

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07)

SAFETY

RHD 02/11

Safety Section 1-9

© 2011 Alamo Group Inc.

(STI-03)

SAFETY

SAFETY

DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death.

Connecting or Disconnecting Implement Safety Instructions and Practices

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor

PTO. Use of an adapter can double the operating speed of the Implement resulting in excessive vibration, thrown objects, and blade and implement failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15)

Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission. Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged. Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation. (S3PT-16)

When attaching the Implement input driveline to the Tractor PTO, it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth several times to ensure it is securely attached. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement. (S3PT-17)

Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken driveline can cause personal injury. (S3PT-18)

RHD 02/11

Safety Section 1-10

© 2011 Alamo Group Inc.

(SG-6)

SAFETY

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(S3PT-02)

Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury. (S3PT-20)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

SAFETY

RHD 02/11

Safety Section 1-11

© 2011 Alamo Group Inc.

(STI-7)

(STI-06)

(STI-02)

SAFETY

SAFETY

Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles

before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19)

When the Wings are folded for transport, the center of gravity is raised and the possibility of overturn is increased. Drive slowly and use extreme caution when turning on hillsides. Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death. Never fold wings on a hillside...the Implement or unit may overturn.

Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH.

Secure the Implement for transport before traveling on public roads. For pull-type

Implements, secure the center axle using cylinder stops or transport pin and properly attach a safety chain between the Implement and Tractor. Secure wings in upright position on folding Implements using wing transport locks.

RHD 02/11

Safety Section 1-12

© 2011 Alamo Group Inc.

(SG-20)

(SG-14)

(SFL-5)

(S3PT-11)

SAFETY

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields are installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing. (S3PT-8)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work. (S3PT-09)

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Steel Guards, Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained

in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately. (SG-5)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this

Implement, any of its components or any Implement function. (SG-8)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

SAFETY

RHD 02/11

Safety Section 1-13

© 2011 Alamo Group Inc.

(SPRM-1)

(SGM-13)

(SGM-10)

(SG-37)

(SG-35)

(SG-21)

SAFETY

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

SAFETY

Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,

WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES.

DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

PARTS INFORMATION

Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Rhino mower parts for economy and safety.

SEE YOUR RHINO DEALER

Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate

entanglement, injury or death. (SRM-3)

RHD 02/11

Safety Section 1-14

© 2011 Alamo Group Inc.

(SG-18)

(S3PT-6)

(SSM-09)

SAFETY

Wear gloves and exercise care when handling blades. Blades are SHARP and can cause lacerations to hands and other parts of the body if not safely handled.

To prevent tipping of Implement when stored in folded position, use carrying wheels or adequate stands on center frame.

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

SAFETY

RHD 02/11

Safety Section 1-15

© 2011 Alamo Group Inc.

SAFETY

Decal Location

NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals.

SAFETY

RHD 02/11

Safety Section 1-16

© 2011 Alamo Group Inc.

SAFETY

ITEM	PART NO.	QTY
1.	00725746	1
2.	00773723	1
3.	002369	1
4.	002425	1
5.	00756004	ref
6.	00756005	ref
7.	00756494	1
8.	02967668	1
9.	00725739	1
10.	00758194	1
11.	D103	1
12.	03200347	*
13.	000108	1
14.	00678	3
15.	001830	1
16.	002023	1
17.	00763977	1
18.	00760657	1
19.	001993	2
20.	00775934	2
21.	00775935	2
22.	02983074	2
23.	D301	1
24.	D302	1
25.	nfs	1
26.	02977385	1
27.	803215C	1
28.	10058000	4
29.	00017000	4
30.	00024100	4

LEVEL		DESCRIPTION
PELIGRO		Translate Safety Material
PELIGRO		Translate Driveline Instructions
DANGER		Multi-Hazard
DANGER		Front Shield
DANGER		Shield Missing
DANGER		Rotating Driveline
DANGER		Driveline Safety
DANGER		Cutting Blades
WARNING		Repair Shields
WARNING		Pinch Points (V-Belt)
WARNING		540 PTO Required
REFLECT		SMV Emblem
INSTRUCT		Operating Instructions
INSTRUCT		Grease Fitting Inside
INSTRUCT		Lubrication Chart
INSTRUCT		Cutting Height Instructions
INSTRUCT		Notice to Owners
INSTRUCT		Genuine Parts
NAME		RHD 88
NAME		RHD 62
NAME		RHD 76
NAME		RHD 96
LOGO		RHINO (2-5/8 x 10-1/8)
LOGO		RHINO (4-7/8 x 6-1/2”)
SERIALPLT		Serial Plate
		Canister, Operator’s Manual
		Operator's Manual
		Bolt
		Lockwasher
		Flatwasher

* Furnished by Tractor Manufacturer. Replace if missing from Tractor.

RHD 02/11

Safety Section 1-17

© 2011 Alamo Group Inc.

SAFETY

SAFETY

SAFETY

Decal Description

Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.

P/N 00725746

PELIGRO! Spanish Translation for Driveline Safety

P/N 00773723

RHD 02/11

Safety Section 1-18

© 2011 Alamo Group Inc.

SAFETY

Danger! Mult-Hazard Warning. Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to operator and others in the area.

P/N 002369

SAFETY

RHD 02/11

Safety Section 1-19

© 2011 Alamo Group Inc.

SAFETY

SAFETY

DANGER! Keep Away! If front deflector shield is removed from flail housing, serious injury to or amputation of hands, feet, or limbs may occur from blades contact. Always make sure that all shields are in place at all times.

P/N 002425

DANGER! Guard Missing, Do Not Operate. If you see this decal, Do Not Operate the mower until the shield has been replaced.

P/N 00756004

DANGER! Rotating Driveline Keep Away, Contact can cause death.

P/N 00756005

DANGER! Make certain that drivelines are correct length and are securely attached.

P/N 00756494

RHD 02/11

Safety Section 1-20

© 2011 Alamo Group Inc.

SAFETY

DANGER! - Keep Away - Thrown Objects. Inspect area before mowing. Do not let rotating blades contact solid objects. Operate only if all Guards - Deflectors are in place. Do not operate with Mower or Wing raised off the ground. Stop mowing if Passerby enter the area. Stay away from rotating blades. Keep hands and feet away from rotating blades. Do not approach mower until all movement has stopped.

P/N 02967668

WARNING! Failure to use and maintain shields and deflectors in good condition may lead to injury or death from entanglement with rotating parts. being hit by objects thrown with great force by blades, or by blade contact.

P/N 00725739

WARNING! Do not operate with Belt Shield removed. Finger(s) may be pinched off if get caught between V-Belt and Pulley.

P/N 00758194

WARNING! Avoid Bodily Injury, Use 540RPM PTO

Speed Only.

P/N D103

RHD 02/11

Safety Section 1-21

© 2011 Alamo Group Inc.

SAFETY

SAFETY

SAFETY

Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.

P/N 03200347

Instructions to properly lubricate and check mower for potential problems prior to operation.

P/N 000108

Information that Grease Fitting is present and must apply grease

P/N 000678

INFORMATION - 8 Hour Lubrication Chart

P/N 001830

RHD 02/11

Safety Section 1-22

© 2011 Alamo Group Inc.

SAFETY

Cutting Height Adjustment Chart

P/N 002023

Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection.

P/N 00763977

For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts.

P/N 00760657

RHD88 Logo

P/N 001993

RHD 02/11

Safety Section 1-23

© 2011 Alamo Group Inc.

SAFETY

SAFETY

SAFETY

RHD62 Logo

P/N 00775934

RHD74 Logo

P/N 00775935

RHD96 Logo

P/N 02983074

RHINO LOGO

P/N D301
RHD 02/11	Safety Section 1-24
© 2011 Alamo Group Inc.