Rheem RRRL-C User Manual
RRRL-C
Parts List
22-April-2014
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-RRRL-C.pdf for the current revision.
Package Gas-Electric
Table of Contents
Model Explanation. ... .. ..... .. ... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... Page 3
Parts Numbers
Panels - Miscellaneous (1). ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ... .. ..... .. ... .. ..... ..... .. ... .. ..... . Page 4
Panels - Miscellaneous (2). ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ... .. ..... .. ... .. ..... ..... .. ... .. ..... . Page 5
Electrical Group . .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. .. Page 6
Fan Group. .. ... .. ..... .. ... .. ..... ..... .. ... .. ..... .. ... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ... Page 7
Blower Group. .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... Page 7
Coil Parts ... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ... .. ..... .. ... .. ..... ..... .. ... .. ..... . Page 8
Compressor Group .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ... .. ..... .. ... .. Page 9
Heat Exchanger-Burner Group... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... .. Page 10
Gas Controls .. ... .. ..... .. ... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... Page 11
Accessories . .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... Page 11
Orifice Selection Chart... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... Page 12
Drawings/Photographs
Exploded View .. .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ... .. . Page 13
Control Access Panel Detail .... ... .. ..... .. ... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... Page 14
Electrical Control Box... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... . Page 15
Blower Assembly . .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ... .. ..... .. ... .. ..... ..... .. ... .. ..... ..... .. Page 16
Evaporator Coil Assembly. .. ... .. ..... ..... .. ... .. ..... .. ... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. .... Page 17
Condenser Coil. ... .. ..... .. ... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. .... Page 18
Compressor and Refrigeration Components. ... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... Page 19
Heat Exchanger Assembly... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... . Page 20
Burner Assembly .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. . Page 21
Notes/Disclaimer .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ..... ..... .. ... .. ..... ..... .. ... .. ..... .. ... .. ..... ..... .. ... .. .... Page 22
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R R R L - C 0 3 6 J K 10 E B V A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) TRADENAME IDENTIFICATION (8) DRIVE PACKAGE
K = Direct Drive
(2) PRODUCT CLASSIFICATION
R = Rooftop (9) HEATING CAPACITY - (MBH)
04 = 40,000
(3) EFFICIENCY DESIGNATION 06 = 60,000
08 = 80,000
(4) DESIGN SERIES 10 = 100,000
(5) TECHNICALVARIATIONS (10) IGNITION SYSTEM
E = Electric
(6) COOLING CAPACITY (BTU/HR) X = Electric w/NOX
024 = 24,000 049 - 48,000
036 = 36,000 060 = 60,000 (11) OPTION CODES
048 - 48,000 BVA= Stainless Steel Heat Exchanger
AUA = Stainless Steel Heat Exchanger w/Tin Plated Coil
(7) ELECTRICAL DESIGNATION
J = 208/230V -1 PH - 60 HZ
C = 208/230V -3 PH - 60 HZ
2 T A 1 2 3 4 A D A A F 2 6 1 0 0 0 0 1
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) GAS CODE (7) TECHNOLOGYVARIATIONS
(2) BLOWER CONTROL BOARD (8) PLANT
F = Fort Smith, AR
(3) COMPRESSOR IDENTIFICATION NUMBER
(9) WEEK
(4) IGNITION DEVICE
(10) YEAR
(5) INDUCER BLOWER
(11) PRODUCTION NUMBER
(6) HEAT EXCHANGER
MODEL NUMBER EXPLANATION
SERIAL NUMBER EXPLANATION
Page 3 of 22
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No. Notes
1 Front Base Pan AS-58628-07HAS-58628-07HAS-58628-07HAS-58628-07HAS-58628-07H
2 Base Rail (2) AE-58562-03 AE-58562-03 AE-58562-03 AE-58562-03 AE-58562-03
3 Base Rail (2) AE-58562-04 AE-58562-04 AE-58562-04 AE-58562-04 AE-58562-04
4 Back Base Pan AS-58607-64 AS-58607-64 AS-58607-64 AS-58607-64 AS-58607-64
5 Blower Shelf AS-58630-01 AS-58630-01 AS-58630-01 AS-58630-01 AS-58630-01
6 Blower Shelf Transition AS-58607-19 AS-58607-19 AS-58607-19 AS-58607-19 AS-58607-19
7 Divider Panel AS-58607-03 AS-58607-03 AS-58607-03 AS-58607-03 AS-58607-03
8 Bulkhead Assembly AS-58607-55 AS-58607-57 AS-58607-57 AS-58607-57 AS-58607-57
9 Exhaust Hood AS-58629-01HAS-58629-01HAS-58629-01HAS-58629-01HAS-58629-01H
10 Combustion Air Inlet Hood AS-58599-01HAS-58599-01HAS-58599-01HAS-58599-01HAS-58599-01H
11 Corner Post AS-58607-40HAS-58607-46HAS-58607-46HAS-58607-46HAS-58607-46H
12 Blower Access Panel AS-58607-09HAS-58607-47HAS-58607-47HAS-58607-47HAS-58607-47H
13 End Panel AS-58607-04HAS-58607-48HAS-58607-48HAS-58607-48HAS-58607-48H
14 Supply Cover - Side Option BVA AS-58607-35HAS-58607-35HAS-58607-35HAS-58607-35HAS-58607-35H
15 Return Cover - Side Option BVA AS-58607-34HAS-58607-34HAS-58607-34HAS-58607-34HAS-58607-34H
16 Top Panel AS-58607-58HAS-58607-54HAS-58607-54HAS-58607-54HAS-58607-54H
17 Grille 95-100906-08 95-100906-08 95-100906-08 95-100906-08 95-100906-08
18 Filter Access Panel AS-58607-08HAS-58607-49HAS-58607-49HAS-58607-49HAS-58607-49H
19 Condenser Louver Panel AS-58607-61HAS-58607-56HAS-58607-56HAS-58607-56HAS-58607-56H
20 Center Post AS-58569-05HAS-58569-07HAS-58569-07HAS-58569-07HAS-58569-07H
21 Control Access Panel AS-58607-20HAS-58607-50HAS-58607-50HAS-58607-50HAS-58607-50H
22 Control Box (w/o components) AE-58597-01 AE-58597-01 AE-58597-01 AE-58597-01 AE-58597-01
23 Control Box Cover AE-58598-01 AE-58598-01 AE-58598-01 AE-58598-01 AE-58598-01
24 Furnace Shelf AS-58607-66 AS-58607-66 AS-58607-66 AS-58607-66 AS-58607-66
25 Burner Floor AE-58594-01 AE-58594-01 AE-58594-01 AE-58594-01 AE-58594-01
26 Exhaust Transition AS-58607-36 AS-58607-36 AS-58607-36 AS-58607-36 AS-58607-36
27 Bulkhead Valve (2) 61-22369-04 61-22369-04 61-22369-04 61-22369-04 61-22369-04
28 Bulkhead Valve Locknut (2) 63-22368-01 63-22368-01 63-22368-01 63-22368-01 63-22368-01
Bulkhead Valve Cap (2) 83-100635-01 83-100635-01 83-100635-01 83-100635-01 83-100635-01
Heat Exchanger TubeSupport AE-58590-01 AE-58590-01 AE-58590-01 AE-58590-01 AE-58590-01
Grommet - Gas Supply Piping 56-22114-01 56-22114-01 56-22114-01 56-22114-01 56-22114-01
MODEL
TECHNICALVARIATION
COOLING CAPACITY
SHEET METAL PARTS, MISCELLANEOUS (Granite/Steel Gray, After Date Code 4411)
RRRL
C
024
RRRL
C
036
RRRL
C
048
RRRL
C
049
RRRL
C
060
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No. Notes
1 Front Base Pan AS-58628-07AAS-58628-07A AS-58628-07AAS-58628-07A
2 Base Rail (2) AE-58562-03 AE-58562-03 AE-58562-03 AE-58562-03
3 Base Rail (2) AE-58562-04 AE-58562-04 AE-58562-04 AE-58562-04
4 Back Base Pan AS-58607-64 AS-58607-64 AS-58607-64 AS-58607-64
5 Blower Shelf AS-58630-01 AS-58630-01 AS-58630-01 AS-58630-01
6 Blower Shelf Transition AS-58607-19 AS-58607-19 AS-58607-19 AS-58607-19
7 Divider Panel AS-58607-03 AS-58607-03 AS-58607-03 AS-58607-03
8 Bulkhead Assembly AS-58607-55 AS-58607-57 AS-58607-57 AS-58607-57
9 Exhaust Hood AS-58629-01AAS-58629-01A AS-58629-01AAS-58629-01A
10 Combustion Air Inlet Hood AE-58599-01 AE-58599-01 AE-58599-01 AE-58599-01
11 Corner Post AS-58607-40AAS-58607-46A AS-58607-46AAS-58607-46A
12 Blower Access Panel AS-58607-09AAS-58607-47A AS-58607-47AAS-58607-47A
13 End Panel AS-58607-04AAS-58607-48A AS-58607-48AAS-58607-48A
14 Supply Cover - Side Option BVA AS-58607-35AAS-58607-35A AS-58607-35AAS-58607-35A
15 Return Cover - Side Option BVA AS-58607-34A AS-58607-34AAS-58607-34A AS-58607-34A
16 Top Panel AS-58607-58AAS-58607-54A AS-58607-54AAS-58607-54A
17 Grille 95-100906-08 95-100906-08 95-100906-08 95-100906-08
18 Filter Access Panel AS-58607-08AAS-58607-49A AS-58607-49AAS-58607-49A
19 Condenser Louver Panel AS-58607-61AAS-58607-56A AS-58607-56AAS-58607-56A
20 Center Post AE-58569-05 AE-58569-07 AE-58569-07 AE-58569-07
21 Control Access Panel AS-58607-20AAS-58607-50A AS-58607-50AAS-58607-50A
22 Control Box (w/o components) AE-58597-01 AE-58597-01 AE-58597-01 AE-58597-01
23 Control Box Cover AE-58598-01 AE-58598-01 AE-58598-01 AE-58598-01
24 Furnace Shelf AS-58607-66 AS-58607-66 AS-58607-66 AS-58607-66
25 Burner Floor AE-58594-01 AE-58594-01 AE-58594-01 AE-58594-01
26 Exhaust Transition AS-58607-36 AS-58607-36 AS-58607-36 AS-58607-36
27 Bulkhead Valve (2) 61-22369-04 61-22369-04 61-22369-04 61-22369-04
28 Bulkhead Valve Locknut (2) 63-22368-01 63-22368-01 63-22368-01 63-22368-01
Bulkhead Valve Cap (2) 83-100635-01 83-100635-01 83-100635-01 83-100635-01
Heat Exchanger TubeSupport AE-58590-01 AE-58590-01 AE-58590-01 AE-58590-01
Grommet - Gas Supply Piping 56-22114-01 56-22114-01 56-22114-01 56-22114-01
MODEL
TECHNICALVARIATION
COOLING CAPACITY
SHEET METAL PARTS, MISCELLANEOUS (Neutra Green, Before Date Code 4411)
RRRL
C
024
RRRL
C
036
RRRL
C
048
RRRL
C
060
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MODEL
No. Notes
31 Stk Induced Draft Blower 70-23641-04 70-23641-04 70-23641-04 70-23641-04 70-23641-04
32 Stk Comfort Alert Module 42-101504-04 42-101504-04 42-101504-04 42-101504-04 42-101504-02
33 Stk Contactor 42-42478-04 42-42478-04 42-42478-04 42-42478-04 42-42478-04
34 Stk Pressure Switch - High 42-24335-20 42-24335-20 42-24335-20 42-24335-20 42-24335-20
Stk Pressure Switch - Low 42-24335-29 42-24335-29 42-24335-29 42-24335-29 42-24335-29
35 Stk Transformer 46-23600-01 46-23600-01 46-23600-01 46-101904-02 46-18788-07
36 Ground Lug 45-19000-01 45-19000-01 45-19000-01 45-19000-01 45-19000-01
39 Integrated Furnace Control Board (IFC) See Gas Controls
73 Capacitor - Compressor/Fan See Compressor Group
Capacitor - Blower Motor See Blower Group
74 Start Capacitor See Compressor Group
Start Capacitor Strap AE-50892-51 AE-50892-51 AE-50892-51 AE-50892-51 AE-50892-51
75 Start Relay See Compressor Group
84 Limit Control - Blower Shelf See Heat Exchanger-Burner Group
88 Limit Control - Flame Roll-Out See Heat Exchanger-Burner Group
Compressor Wiring Harness (Line Voltage- Molded Plug) See Compressor Group
Compressor Wiring Harness (Low Voltage - Molded Plug) See Compressor Group
2 WiringHarness (IFC) - 12 pin to 11 insulated terminals (See Note 2) 45-103569-07 45-103569-07 45-103569-07 45-103569-07 45-103569-07
2 Leadwire- from Flame Sensor to 12 pin Wiring Harness Plug (See Note 2) 45-25323-02 45-25323-02 45-25323-02 45-25323-02 45-25323-02
Wiring Harness - 3 pin from Gas Valve to 3 insulated terminals 45-103569-06 45-103569-06 45-103569-06 45-103569-06 45-103569-06
Wiring Harness (ECM Motor) - 16 pin to 16 pin insulated terminals 45-24258-10 45-24258-10 45-24258-10 45-24258-10 45-24258-10
Stk ECM Interface Control Board (In Blower Compartment) 62-24340-03 62-24340-03 62-24340-03 62-24340-03 62-24340-03
Capacitor Adaptor Plate (2 in. round capacitor) AE-54609-01 AE-54609-01 AE-54609-01 AE-54609-01 AE-54609-01
Capacitor Adaptor Plate (2 in. X 1-1/4 in. oval capacitor) AE-54609-02 AE-54609-02 AE-54609-02 AE-54609-02 AE-54609-02
No. Notes
31 Stk Induced Draft Blower w/Gasket 70-23641-04 70-23641-04 70-23641-04 70-23641-04
32 Stk Comfort Alert Module 42-101504-03 42-101504-03 42-101504-03 42-101504-03
33 Stk Contactor 42-22464-01 42-22464-01 42-102664-08 42-22464-01
34 Stk Pressure Switch 42-24335-20 42-24335-20 42-24335-20 42-24335-20
35 Stk Transformer 46-18788-07 46-18788-07 46-18788-05 46-18788-07
36 Ground Lug 45-19000-01 45-19000-01 45-19000-01 45-19000-01
39 Integrated Furnace Control Board (IFC) See Gas Controls
73 Stk Capacitor - Fan Only 43-100496-03 43-100496-03 43-100496-12
Capacitor - Blower Motor See Blower Group
84 Limit Control (On Blower Shelf) See Heat Exchanger-Burner Group
88 Limit Control - Flame Roll-Out See Heat Exchanger-Burner Group
Compressor Wiring Harness (Line Voltage- Molded Plug) See Compressor Group
Compressor Wiring Harness (Low Voltage - Molded Plug) See Compressor Group
2 WiringHarness (IFC) - 12 pin to 11 insulated terminals (See Note 2) 45-103569-07 45-103569-07 45-103569-07 45-103569-07
2 Leadwire- from Flame Sensor to 12 pin Wiring Harness Plug (See Note 2) 45-25323-02 45-25323-02 45-25323-02 45-25323-02
Wiring Harness - 3 pin from Gas Valve to 3 insulated terminals 45-103569-06 45-103569-06 45-103569-06 45-103569-06
Leadwire - from Flame Sensor to 9 pin Wiring Harness Plug 45-25323-02 45-25323-02 45-25323-02 45-25323-02
Wiring Harness (ECM Motor) - 16 pin to 16 pin insulated terminals 45-24258-10 45-24258-10 45-24258-10 45-24258-10
Stk ECM Interface Control Board (In Blower Compartment) 62-24340-03 62-24340-03 62-24340-03 62-24340-03
Capacitor Adaptor Plate (2 in. round capacitor) AE-54609-01 AE-54609-01 AE-54609-01 AE-54609-01
Capacitor Adaptor Plate (2 in. X 1-1/4 in. oval capacitor) AE-54609-02 AE-54609-02 AE-54609-02 AE-54609-02
TECHNICALVARIATION
COOLING CAPACITY
ELECTRICAL DESIGNATION
ELECTRICAL GROUP
Wiring Harness (ECM Motor) - 5 pin insulated terminals to two quick
connect and one ring terminal.
MODEL
TECHNICALVARIATION
COOLING CAPACITY
ELECTRICAL DESIGNATION
ELECTRICAL GROUP
Wiring Harness (ECM Motor) - 5 pin insulated terminals to two quick
connect and one ring terminal.
RRRL
C
024
J
45-24258-12 45-24258-12 45-24258-12 45-24258-12 45-24258-12
RRRL
C
036
C
45-24258-12 45-24258-12 45-24258-12 45-24258-12
RRRL
C
036
J
RRRL
C
048
C
RRRL
C
048
J
RRRL
C
049
C
RRRL
C
049
J
RRRL
C
060
C
RRRL
C
060
J
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MODEL
No. Notes
37 Stk Fan Motor 51-100998-27 51-100998-27 51-100998-24 51-100998-24 51-100998-19
38 Fan Blade 70-101323-21 70-101323-21 70-23594-02 70-23594-02 70-23594-02
73 Stk Capacitor - Compressor/Fan See Compressor Group
No. Notes
37 Stk Fan Motor 51-100998-27 51-100998-24 51-100999-24 51-100998-19
38 Stk Fan Blade 70-101323-21 70-23594-02 70-23594-02 70-23594-02
73 Stk Capacitor - Fan Motor 43-100496-03 43-100496-03 43-100496-03 43-100496-12
No. Notes
Stk Blower Assembly (Includes items 51-56) AS-58662-46 AS-58662-45 AS-58662-47 AS-58662-47 AS-58662-48
51 Housing AS-58619-01 AS-58619-02 AS-58619-02 AS-58619-02 N/A
51 Housing w/Wheel N/A N/A N/A N/A 70-100840-02
51a Transition N/A N/A N/A N/A AE-102207-05
51b Transition- Back N/A N/A N/A N/A AE-102207-06
52 Stk BlowerWheel 70-20218-01 70-18625-03 70-18625-03 70-18625-03 703016
53 Cut-Off AE-64401-10 AE-64401-06 AE-64401-06 AE-64401-06 N/A
54 Stk Blower Motor 51-24373-08 51-24374-23 51-24375-20 51-104305-20 51-24376-22
55 Motor Band 70-19927-01 70-19927-03 70-19927-03 70-19927-03 70-19927-03
56 Motor Arm Assembly (3) 70-19929-02 70-19929-09 70-19929-09 70-19929-09 70-19929-09
57 Blower Relay See Electrical Group
ECM Interface Control Board (In Blower Compartment) See Electrical Group
No. Notes
Stk Blower Assembly (Includes items 51-56) AS-58662-45 AS-58662-47 AS-58662-47 AS-58662-48
51 Housing AS-58619-02 AS-58619-02 AS-58619-02 N/A
51 Housing w/Wheel N/A N/A N/A 70-100840-02
51a Transition N/A N/A N/A AE-102207-05
51b Transition- Back N/A N/A N/A AE-102207-06
52 Stk BlowerWheel 70-18625-03 70-18625-03 70-18625-03 703016
53 Cut-Off AE-64401-06 AE-64401-06 AE-64401-06 N/A
54 Stk Blower Motor 51-24374-23 51-24375-20 51-104305-20 51-24376-22
55 Motor Band 70-19927-03 70-19927-03 70-19927-03 70-19927-03
56 Motor Arm Assembly (3) 70-19929-09 70-19929-09 70-19929-09 70-19929-09
57 Blower Relay See Electrical Group
ECM Interface Control Board (In Blower Compartment) See Electrical Group
TECHNICALVARIATION
COOLING CAPACITY
ELECTRICAL DESIGNATION
FANGROUP
MODEL
TECHNICALVARIATION
COOLING CAPACITY
ELECTRICAL DESIGNATION
FANGROUP
MODEL
TECHNICALVARIATION
COOLING CAPACITY
ELECTRICAL DESIGNATION
BLOWER GROUP
MODEL
TECHNICALVARIATION
COOLING CAPACITY
ELECTRICAL DESIGNATION
BLOWER GROUP
RRRL
C
024
J
RRRL
C
036
C
RRRL
C
024
J
RRRL
C
036
C
RRRL
C
036
J
RRRL
C
048
C
RRRL
C
036
J
RRRL
C
048
C
RRRL
C
048
J
RRRL
C
049
C
RRRL
C
048
J
RRRL
C
049
C
RRRL
C
049
J
RRRL
C
060
C
RRRL
C
049
J
RRRL
C
060
C
RRRL
C
060
J
RRRL
C
060
J
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