Rheem RQPW-B User Manual

RQPW-B
Parts List
13-January-2016
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-RQPW-B.pdf for the current revision.
Package Dual Fuel
Model Explanation................. . . . . . . . . . . . . . . . . . . . . ............................ . . . . . . . . . . . . . . . . . . . . ............................ . . Page 3
Parts Numbers
Panels - Miscellaneous .. . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . Page4
Electrical Group . . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . . Page 5
Fan Group............... . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ................... Page 6
Blower Group.. . . . . . . . . . . . . . . . . . . . . ............................ . . . . . . . . . . . . . . . . . . . . ............................ . . Page6
Coil Parts .................. . . . . . . . . . . . . . . . . . . . . ............................ . . . . . . . . . . . . . . . . . . . . ................. Page 7
Compressor Group ... . . . . . . . . . . . . . . . . . . . . ............................ . . . . . . . . . . . . . . . . . . . . ....................... Page 7
Heat Exchanger-Burner Group.................. . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . . . . Page 8
Gas Controls .. . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ........................... . . Page9
Accessories .. . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ........................... . . . Page9
Orifice Selection Chart.................. . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ... Page10
Drawings/Photographs
Exploded View .. . . . . ............................ . . . . . . . . . . . . . . . . . . . . ............................ . . . . . . . . . . . . . . . Page 11
Control Access Panel Detail .................. . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . . . . . Page 12
Control Box Assembly ................................................... . . . . . . . . . . . . . . . . . . . . . .................. Page 13
Blower Assembly . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . Page 14
EvaporatorCoil Assembly . . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . Page 15
Condenser Coil................. . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ........... Page 16
Compressor and Refrigeration Components.................... . . . . . . . . . . . . . . . . . . . . ............................ . Page 17
Heat Exchanger Assembly.................. . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . Page18
Burner Assembly (Inshot - Before Approx F3708)................... . . . . . . . . . . . . . . . . . . . . . ........................ Page 19
Burner Assembly (One-piece - After Approx F3708) ...... . . . . . . . . . . . . . . . . . . . . ............................ . . . . . . . Page 20
Notes/Disclaimer . . . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ........................... . . . . . . . . . . . . . . . . . . . . . ........... Page 21
Page 2 of 21
13-January-2016
92-42800-RQPW-B
R Q P W - B 0 3 6 J K 10 E B V A (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) TRADENAME IDENTIFICATION (8) DRIVE PACKAGE K = DIRECT DRIVE (2) PRODUCT CLASSIFICATION Q = HEAT PUMP - SELF CONTAINED (9) HEATING CAPACITY - (MBH) 04 = 40,000 (3) EFFICIENCY DESIGNATION 06 = 60,000 P = 14 SEER 08 = 80,000 10 = 100,000 (4) DESIGN SERIES W = DUAL FUEL (10) IGNITION SYSTEM E = ELECTRIC (5) TECHNICALVARIATIONS X = ELECTRIC NOX
(6) COOLING CAPACITY (BTU/HR) (11) OPTION CODES 024 = 24,000 042 = 42,000 BVA = SIDEFLOW W/ 025 = 24,000 048 = 48,000 030 - 30,000 STAINLESS STEEL 036 = 36,000 HEAT EXCHANGER
(7) ELECTRICAL DESIGNATION J = 208/230V - 1 PH - 60 HZ. C = 208/230V - 3 PH - 60 HZ.
1 R A 1 2 3 4 A D A A F 2 6 0 6 0 0 0 1 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) GAS CODE (7) TECHNOLOGY VARIATIONS (2) BLOWER CONTROL BOARD (8) PLANT
F = FORT SMITH, AR (3) COMPRESSOR IDENTIFICATION NUMBER (9) WEEK (4) IGNITION DEVICE (10) YEAR (5) INDUCER BLOWER (11) PRODUCTION NUMBER (6) HEAT EXCHANGER:
F 0 8 1 3 9 9 9 9
(1) (2) (3) (4)
(1) PLANT CODE (2) WEEK (DATE CODE) (3) YEAR (4) PRODUCTION NUMBER Note: For Compressor Identification Number, see Compressor Code on Rating Plate
For Gas Code, see Control System Gas Code on Rating Plate
SERIAL NUMBER EXPLANATION (Units Produced before Nov. 2013)
SERIAL NUMBER EXPLANATION (Units Produced after Nov.2013)
MODEL NUMBER EXPLANATION
Page 3 of 21
13-January-2016
92-42800-RQPW-B
No. Notes
1 Front Base Pan AS-58628-06A AS-58628-06A AS-58628-06A AS-58628-06A AS-58628-06A AS-58628-06 2 Base Rail (2) AE-58562-03 AE-58562-03 AE-58562-03 AE-58562-03 AE-58562-03 AE-58562-03 3 Base Rail (2) AE-58562-04 AE-58562-04 AE-58562-04 AE-58562-04 AE-58562-04 AE-58562-04 4 Back Base Pan AS-58607-64 AS-58607-64 AS-58607-64 AS-58607-64 AS-58607-64 AS-58607-64 5 Blower Shelf AS-58630-01 AS-58630-01 AS-58630-01 AS-58630-01 AS-58630-01 AS-58630-01 6 Blower Shelf Transition AS-58607-19 AS-58607-19 AS-58607-19 AS-58607-19 AS-58607-19 AS-58607-19 7 Divider Panel AS-58607-03 AS-58607-03 AS-58607-03 AS-58607-03 AS-58607-03 AS-58607-03 8 Bulkhead Assembly AS-58607-55 AS-58607-55 AS-58607-57 AS-58607-63 AS-58607-57 AS-58607-57
9 Exhaust Hood AS-58629-01A AS-58629-01A AS-58629-01A AS-58629-01A AS-58629-01A AS-58629-01 10 Combustion Air Inlet Hood AS-58599-01A AS-58599-01A AS-58599-01A AS-58599-01A AS-58599-01A AE-58599-01 11 Corner Post AS-58607-40 AS-58607-40A AS-58607-46A AS-58607-46A AS-58607-46A AS-58607-46A 12 Blower Access Panel AS-58607-09 AS-58607-09A AS-58607-47A AS-58607-47A AS-58607-47A AS-58607-47A 13 End Panel AS-58607-04 AS-58607-04A AS-58607-48A AS-58607-48A AS-58607-48A AS-58607-48A 14 Supply Cover - Downflow AS-58607-06 AS-58607-06A AS-58607-06A AS-58607-06A AS-58607-06A AS-58607-06A 14 Supply Cover - Side Option "BVA" AS-58607-35A N/A AS-58607-35A AS-58607-35A AS-58607-35A AS-58607-35A 15 Return Cover - Downflow AS-58607-05 AS-58607-05A AS-58607-05A AS-58607-05A AS-58607-05A AS-58607-05A 15 Return Cover - Side Option "BVA" AS-58607-34A N/A AS-58607-34A AS-58607-34A AS-58607-34A AS-58607-34A 16 TopPanel AS-58607-58 AS-58607-58A AS-58607-54A AS-58607-59A AS-58607-54A AS-58607-54A 17 Grille 95-100906-08 95-100906-08 95-100906-08 95-100906-08 95-100906-08 95-100906-08 18 Filter Access Panel AS-58607-08 AS-58607-08A AS-58607-49A AS-58607-49A AS-58607-49A AS-58607-49A 19 Condenser Louver Panel AS-58607-61 AS-58607-61A AS-58607-56A AS-58607-56A AS-58607-56A AS-58607-56A 20 Center Post AE-58569-05 AE-58569-05 AS-58569-07A AS-58569-07A AS-58569-07A AS-58569-07A 21 Control Access Panel AS-58607-20 AS-58607-20A AS-58607-50A AS-58607-50A AS-58607-50A AS-58607-50A 22 Control Box - (w/o components) AE-58597-01 AE-58597-01 AE-58597-01 AE-58597-01 AE-58597-01 AE-58597-01 23 Control Box Cover AE-58598-01 AE-58598-01 AE-58598-01 AE-58598-01 AE-58598-01 AE-58598-01 24 Furnace Shelf AS-58607-11 AS-58607-11 AS-58607-11 AS-58607-11 AS-58607-11 AS-58607-11 25 Burner Floor AE-58594-01 AE-58594-01 AE-58594-01 AE-58594-01 AE-58594-01 AE-58594-01 26 Exhaust Transition AS-58607-36 AS-58607-36 AS-58607-36 AS-58607-36 AS-58607-36 AS-58607-36 27 Bulkhead Valve (2) 61-22369-04 61-22369-04 61-22369-04 61-22369-04 61-22369-04 61-22369-04 28 Bulkhead Valve Locknut (2) 63-22368-01 63-22368-01 63-22368-01 63-22368-01 63-22368-01 63-22368-01
Bulkhead ValveCap (2) 83-100635-01 83-100635-01 83-100635-01 83-100635-01 83-100635-01 83-100635-01 Heat Exchanger Tube Support AE-58590-01 AE-58590-01 AE-58590-01 AE-58590-01 AE-58590-01 AE-58590-01 Grommet - Gas Supply Piping 56-22114-01 56-22114-01 56-22114-01 56-22114-01 56-22114-01 56-22114-01
MODEL TECHNICALVARIATION COOLING CAPACITY
PANELS, MISCELLANEOUS PARTS
RQPW
B
024
RQPW
B
025
RQPW
B
030
RQPW
B
036
RQPW
B
042
RQPW
B
048
Page 4 of 21
13-January-2016
92-42800-RQPW-B
MODEL
No. Notes
31 Stk Induced Draft Blower w/Gasket 70-23641-01 70-23641-01 70-23641-01 70-23641-01 70-23641-01 70-23641-01
Gasket - Induced Draft Blower 68-23643-01 68-23643-01 68-23643-01 68-23643-01 68-23643-01 68-23643-01
32 Stk,5
32 Stk,5
33 Stk Contactor 42-102289-01 42-102289-01 42-102289-01 42-102289-01 42-102289-01 42-102289-01
34 Stk Pressure Switch 42-24335-20 42-24335-20 42-24335-20 42-24335-20 42-24335-20 42-24335-20
35 Stk Transformer 46-100836-05 46-100836-05 46-100836-05 46-100836-05 46-100836-05 46-100836-05
36 Ground Lug 45-19000-01 45-19000-01 45-19000-01 45-19000-01 45-19000-01 45-19000-01
37 Capacitor Adaptor Plate (2 in. round capacitor) AE-54609-01 AE-54609-01 AE-54609-01 AE-54609-01 AE-54609-01 AE-54609-01
37
38 Stk Relay - Blower Motor 42-101208-02 42-101208-02 42-101208-02 42-101208-02 42-101208-02 42-101208-02
39 Integrated Furnace Control Board (IFC) See Gas Controls
78 Capacitor - Compressor/Fan See Compressor Group
84 Limit Control - Blower Shelf See Heat Exchanger-Burner Group
88 Limit Control - Roll Out See Heat Exchanger-Burner Group
Compressor Wiring Harness (Molded Plug) See Compressor Group Wiring Harness - 9 pin to 9 insulated terminals AS-102393-02 AS-102393-02 AS-102393-02 AS-102393-02 AS-102393-02 AS-102393-02
No. Notes
31 Stk Induced Draft Blower w/Gasket 70-23641-01 70-23641-01 70-23641-01
Gasket - Induced Draft Blower 68-23643-01 68-23643-01 68-23643-01
32 Stk,5
32 Stk,5
33 Stk Contactor 42-42667-02 42-42667-02 42-42667-02
34 Stk Pressure Switch 42-24335-20 42-24335-20 42-24335-20
35 Stk Transformer 46-100836-05 46-100836-05 46-100836-05
36 Ground Lug 45-19000-01 45-19000-01 45-19000-01
37 Capacitor Adaptor Plate (2 in. round capacitor) AE-54609-01 AE-54609-01 AE-54609-01
37
38 Stk Relay - Blower Motor 42-101208-02 42-101208-02 42-101208-02
39 Integrated Furnace Control Board (IFC) See Gas Controls
78 Capacitor - FanMotor See FanGroup
84 Limit Control - Blower Shelf See Heat Exchanger-Burner Group
88 Limit Control - Roll Out See Heat Exchanger-Burner Group
Compressor Wiring Harness (Molded Plug) See Compressor Group Wiring Harness - 9 pin to 9 insulated terminals AS-102393-02 AS-102393-02 AS-102393-02
TECHNICALVARIATION COOLING CAPACITY ELECTRICAL DESIGNATION
Defrost Control - Before approximate Date Code F3710 (See Note 5) Defrost Control - After approximate Date Code F3710 (See Note 5)
Capacitor Adaptor Plate (2 in. X 1-1/4 in. oval capacitor)
Leadwire - from Flame Sensor to 9 pin Wiring Harness Plug
MODEL TECHNICALVARIATION COOLING CAPACITY ELECTRICAL DESIGNATION
Defrost Control - Before approximate Date Code F3710 (See Note 5) Defrost Control - After approximate Date Code F3710 (See Note 5)
Capacitor Adaptor Plate (2 in. X 1-1/4 in. oval capacitor)
Leadwire - from Flame Sensor to 9 pin Wiring Harness Plug
RQPW
B
024
J
ELECTRICAL GROUP
47-21517-24 47-102684-06 47-21517-24 47-21517-24 47-21517-24 47-21517-24
47-102685-05 47-102685-05 47-102685-05 47-102685-05 47-102685-05 47-102685-05
AE-54609-02 AE-54609-02 AE-54609-02 AE-54609-02 AE-54609-02 AE-54609-02
45-25323-02 45-25323-02 45-25323-02 45-25323-02 45-25323-02 45-25323-02
RQPW
B
036
C
ELECTRICAL GROUP
47-21517-24 47-21517-24 47-21517-24
47-102685-05 47-102685-05 47-102685-05
AE-54609-02 AE-54609-02 AE-54609-02
45-25323-02 45-25323-02 45-25323-02
RQPW
B
025
J
RQPW
B
042
C
RQPW
B
030
J
RQPW
B
048
C
RQPW
B
036
J
RQPW
B
042
J
RQPW
B
048
J
Page 5 of 21
13-January-2016
92-42800-RQPW-B
MODEL
No. Notes
Note: 024, 030, and 036 units produced on or before approximately F3806 may have been produced with a different motor, capacitor, and fan blade combination than shown below. If replacing any of these components on older units, all three components must be changed in accordance with those listed below. Failure to do so may affect motor reliability and increase fan noise.
46 Stk Fan Motor 51-100998-24 51-102728-14 51-100998-24 51-100998-24 51-100998-19 51-100998-19 47 Stk Fan Blade 70-101323-19 70-23594-03 70-101323-19 70-101323-19 70-23594-02 70-23594-02 78 Capacitor - Compressor/Fan See Compressor Group
No. Notes
Note: 024, 030, and 036 units produced on or before approximately F3806 may have been produced with a different motor, capacitor, and fan blade combination than shown below. If replacing any of these components on older units, all three components must be changed in accordance with those listed below. Failure to do so may affect motor reliability and increase fan noise.
46 Stk Fan Motor 51-100998-24 51-100998-19 51-100998-19 47 Stk Fan Blade 70-101323-19 70-23594-02 70-23594-02 78 Stk Capacitor - Fan Motor 43-100496-04 43-100496-09 43-100496-09
No. Notes
38 Blower Relay See Electrical Group
Stk Blower Assembly (Includes items 51-56) AS-58662-31 AS-58662-31 AS-58662-32 AS-58662-33 AS-58662-34 AS-58662-35 51 Housing AS-58619-01 AS-58619-01 AS-58619-02 AS-58619-02 AS-58619-02 AS-58619-02 52 Stk Blower Wheel 70-20218-01 70-20218-01 70-18625-03 70-18625-03 70-18625-03 70-18625-03 53 Cut-Off AE-64401-10 AE-64401-10 AE-64401-06 AE-64401-06 AE-64401-06 AE-64401-06 54 Stk Blower Motor 51-101879-05 51-101879-05 51-101880-12 51-101880-13 51-101920-12 51-101920-13
Motor Mounting Bracket Assembly (Includes items 55, 56) AS-53148-03 AS-53148-03 N/A N/A N/A N/A 55 Motor Band 70-19927-01 70-19927-01 70-19927-03 70-19927-03 70-19927-03 70-19927-03 56 Motor Arm Assembly (3) 70-19929-02 70-19929-02 70-19929-09 70-19929-09 70-19929-09 70-19929-09
No. Notes
38 Blower Relay See Electrical Group
Stk Blower Assembly (Includes items 51-56) AS-58662-33 AS-58662-34 AS-58662-35 51 Housing AS-58619-02 AS-58619-02 AS-58619-02 52 Stk Blower Wheel 70-18625-03 70-18625-03 70-18625-03 53 Cut-Off AE-64401-06 AE-64401-06 AE-64401-06 54 Stk Blower Motor 51-101880-13 51-101920-12 51-101920-13 55 Motor Band 70-19927-03 70-19927-03 70-19927-03 56 Motor Arm Assembly (3) 70-19929-09 70-19929-09 70-19929-09
TECHNICALVARIATION COOLING CAPACITY ELECTRICAL DESIGNATION
MODEL TECHNICALVARIATION COOLING CAPACITY ELECTRICAL DESIGNATION
MODEL TECHNICALVARIATION COOLING CAPACITY ELECTRICAL DESIGNATION
MODEL TECHNICALVARIATION COOLING CAPACITY ELECTRICAL DESIGNATION
RQPW
B
024
J
FANGROUP
RQPW
B
036
C
FANGROUP
RQPW
B
024
J
BLOWER GROUP
RQPW
B
036
C
BLOWER GROUP
RQPW
B
025
J
RQPW
B
042
C
RQPW
B
025
J
RQPW
B
042
C
RQPW
B
030
J
RQPW
B
048
C
RQPW
B
030
J
RQPW
B
048
C
RQPW
B
036
J
RQPW
B
036
J
RQPW
B
042
J
RQPW
B
042
J
RQPW
B
048
J
RQPW
B
048
J
Page 6 of 21
13-January-2016
92-42800-RQPW-B
No. Notes
CONDENSER COIL:
61 Stk Condenser Coil AS-102015-03 AS-102015-03 AS-102016-03 AS-102017-03 AS-102014-03 AS-102014-03
Distributor Assembly 83-101782-01 83-101782-01 83-101782-02 83-101782-02 83-101782-03 83-101782-03
Access ValveBody 61-18542-01 61-18542-01 61-18542-01 61-18542-01 61-18542-01 61-18542-01
Access ValveCore 61-18551-01 61-18551-01 61-18551-01 61-18551-01 61-18551-01 61-18551-01
EVAPORATOR COIL: 62 Stk Evaporator Coil w/Drain Pan AS-102660-05 AS-102660-05 AS-102660-06 AS-102660-06 AS-102660-07 AS-102660-07 62 Stk Evaporator Coil w/Drain Pan (Tin Plated) AS-104668-05 AS-104668-05 AS-104668-06 AS-104668-06 AS-104668-07 AS-104668-07 63 Drain Pan Grommet 56-23601-01 56-23601-01 56-23601-01 56-23601-01 56-23601-01 56-23601-01 64 Stk Drain Pan - Before F4507 AS-58607-32 N/A AS-58607-32 AS-58607-32 AS-58607-32 AS-58607-32 64 Stk Drain Pan - After F4507 68-23602-02 68-23602-02 68-23602-02 68-23602-02 68-23602-02 68-23602-02
64a Drain Trap- (Attached to Drain Pan) 68-23603-01 68-23603-01 68-23603-01 68-23603-01 68-23603-01 68-23603-01
65 Auxiliary Drain Pipe AE-58611-01 AE-58611-01 AE-58611-01 AE-58611-01 AE-58611-01 AE-58611-01 66 Stk TXV 61-102211-06 61-102211-29 61-102211-07 61-102211-07 61-102211-08 61-102211-08 67 Condensate Shield AE-101751-01 AE-101751-01 AE-101751-02 AE-101751-02 AE-101751-02 AE-101751-02 68 Condensate Barrier AE-100544-01 AE-100544-01 AE-100544-02 AE-100544-02 AE-100544-02 AE-100544-02 69 Distributor Assembly 83-102202-01 83-102202-01 83-102202-02 83-102202-02 83-102202-03 83-102202-03
REFRIGERATION GROUP: 71 Stk Charge Compensator N/A N/A N/A 83-25361-02 83-25361-06 83-25361-12 72 Stk,3 Reversing Valve w/Coil - See Note 3 61-102498-09 61-102498-09 61-102498-09 61-102498-09 61-102498-09 61-101684-06
Stk Solenoid Coil - ReversingValve 61-101713-01 61-101713-01 61-101713-01 61-101713-01 61-101713-01 61-101713-01
Wiring Harness - ReversingValve 61-26149-01 61-26149-01 61-26149-01 61-26149-01 61-26149-01 61-26149-01 73 TXV Bulb Strap Kit 64-101357-01 64-101357-01 64-101357-01 64-101357-01 64-101357-01 64-101357-01 74 Bulb Strainer 83-26020-02 83-26020-02 83-26020-02 83-26020-02 83-26020-02 83-26020-02 75 Filter Drier 83-41714-03 83-41714-03 83-41714-03 83-41714-03 83-41714-01 83-41714-01
No. Notes
Compressor ID: 7491 8181 7492 7493 7494 7495 76 Stk Compressor 77 Grommet (4) 56-18518-04 56-18518-04 56-18518-04 56-18518-04 56-18518-06 56-18518-06
Stk Compressor Wiring Harness (Molded Plug) 45-100834-80 45-100834-80 45-100834-80 45-100834-80 45-100834-80 45-100834-80
Stk 78 Stk Capacitor - Compressor/Fan 43-26271-09 43-101666-24 43-26271-09 43-26271-41 43-101665-42 43-101665-47
No. Notes
Compressor ID: 7576 7577 7578 76 Stk Compressor 77 Grommet (4) 56-18518-04 56-18518-04 56-18518-04
Stk Compressor Wiring Harness (Molded Plug) 45-100834-80 45-100834-80 45-100834-80
Stk
MODEL TECHNICALVARIATION COOLING CAPACITY
MODEL TECHNICALVARIATION COOLING CAPACITY ELECTRICAL DESIGNATION
Low Pressure Control - After Approximate Date Code F3710
MODEL TECHNICALVARIATION COOLING CAPACITY ELECTRICAL DESIGNATION
Low Pressure Control - After Approximate Date Code F3710
RQPW
B
024
COIL GROUP
RQPW
B
024
J
COMPRESSOR GROUP
55-102045-01S55-102045-01S55-102045-02S55-102045-03S55-102045-06
47-102240-02 47-102240-02 47-102240-02 47-102240-02 47-102240-02 47-102240-02
RQPW
B
036
C
COMPRESSOR GROUP
55-102045-05S55-102045-08S55-102045-11
47-102240-02 47-102240-02 N/A
RQPW
B
025
RQPW
B
025
J
RQPW
B
042
C
RQPW
B
030
RQPW
B
030
J
RQPW
B
048
C
S
RQPW
B
036
RQPW
B
036
J
RQPW
B
042
RQPW
B
042
J
S
RQPW
B
048
RQPW
B
048
J
55-102045-09S
Page 7 of 21
13-January-2016
92-42800-RQPW-B
Loading...
+ 14 hidden pages