Rheem PROPH80T2RH350DCB User Manual

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Use & Care Manual
With Installation Instructions for the Installer
Electric Residential Hybrid
Water Heaters
Residential - HB Duct Ready Series
The purpose of this manual is twofold: one, to provide the installer with the basic directions and recommendations for the proper installation and adjustment of the water heater; and two, for the owner– operator, to explain the features, operation, safety precautions, maintenance and troubleshooting of the water heater. This manual also includes a parts list.
It is imperative that all persons who are expected to install, operate or adjust this water heater read the instructions carefully so they may understand how to perform these operations. If you do not understand these instructions or any terms within it, seek professional advice.
Any questions regarding the operation, maintenance, service or warranty of this water heater should be directed to the seller from whom it was purchased. If additional information is required, refer to the section on “If you need service.”
DO NOT destroy this manual. Please read carefully and keep in a safe place for future reference.
Recognize this symbol as an indication of Important Safety
!
Information!
California Proposition 65 Warning: This product contains
chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
© 2016 Rheem Sales Company Inc.
AP18095-2 (1/18)
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Safety Information
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Safety Precautions ....... 3-4
Installation Instructions
Location ................. 5
Installing the Water Heater .. 6
Water Connections ........ 7
Condensate Drain ......... 7
Relief Valve .............. 8
Electrical Connections. . . . . . 9
Pipe Insulation ........... 11
Ducting Requirements. . . . . 12
Installation Checklist .......14
Operating Instructions
Safety Controls .......... 16
Water Temperature ........16
FOR YOUR RECORDS
Write the model and serial numbers here:
#
#
You can find them on a label on the appliance.
Staple sales slip or cancelled check here.
Proof of the original purchase date is needed to obtain service under the warranty.
READ THIS MANUAL
Inside you will find many helpful hints on how to use and maintain your water heater properly. Just a little preventive care on your part can save you a great deal of time and money over the life of your water heater.
You’ll find many answers to common problems in the Before You Call For Service section. If you review our chart of Troubleshooting Tips first, you may not need to call for service at all.
Basic Water Heater Operation .
. . . . . . . . . . . . . . . . . . . . . .17-24
Care and Cleaning
Draining ................ 25
Maintenance ............. 25
Extended Shut-Down ..... 26
Troubleshooting Tips
Before You Call
For Service .............. 27
Troubleshooting alarm code
. . . . . . . . . . . . . . . . . . . . . 28-30
Customer Service
Replacement Parts ........ 31
Cavity Insert ............. 32
Wiring Diagram .......... 33
If You Need
Service ................ 36
READ THE SAFETY INFORMATION
Your safety and the safety of others are very important. There are many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. Recognize this symbol as an indication of Important Safety Information!
!
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER”, “WARNING”, “CAUTION” or “NOTICE”.
These words mean:
DANGER
WARNING
!
CAUTION
NOTICE:
An imminently hazardous situation that will result in death or serious
injury.
A potentially hazardous situation that
could result in death or serious injury and/or damage to property.
A potentially hazardous situation that
may result in minor or moderate
injury.
Attention is called to observe a specified procedure or maintain a
specific condition.
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IMPORTANT SAFETY INFORMATION.
!
READ ALL INSTRUCTIONS BEFORE USING.
DANGER!
WATER TEMPERATURE SETTING
Safety and energy conservation are factors to be considered when selecting the water temperature setting of water heater. Water temperatures above 125°F can cause severe burns or death from scalding. Be sure to read and follow the warnings outlined on the label pictured below. This label is also located on the water heater near the thermistor access panel.
Time/Temperature Relationship in Scalds
Temperature Time To Produce a Serious Burn
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DANGER
HOT
BURN
Water temperature over 125° F can cause severe burns instantly or death from scalds.
Children, disabled and elderly are at highest risk of being scalded.
120°F (49°C) More than 5 minutes 125°F (52°C) 1½ to 2 minutes 130°F (54°C) About 30 seconds 135°F (57°C) About 10 seconds 140°F (60°C) Less than 5 seconds 145°F (63°C) Less than 3 seconds 150°F (65°C) About 1½ seconds 155°F (68°C) About 1 second
Table courtesy of Shriners Burn Institute
The chart shown above may be used as a guide in
determining the proper water temperature for your home.
DANGER: Households with small children, disabled, or elderly persons may require a 120°F or lower thermostat setting to prevent contact with “HOT” water.
The temperature of the water in the heater is regulated by the water heater interface control. To comply with safety regulations the temperature was set at 120°F before the water heater was shipped from the factory.
The illustration below shows the water temperature setting.
Refer to the Operating Instructions in this manual for detailed instructions in how to adjust the water temperature.
See instruction manual before
Energy Saver Mode
setting temperature at water heater.
Feel water before bathing or
120°
showering. Temperature limiting valves are
warm hot very hot
available, see manual.
NOTICE: Mixing valves are recommended for reducing point of use water temperature by mixing hot and cold water in branch water lines. It is recommended that a mixing valve complying with the Standard for Temperature Actuated Mixing Valves for Hot Water Distribution Systems, ASSE 1017 be installed. See page 16 for more details and contact a licensed plumber or the local plumbing authority for further information.
StatusSettings
DANGER: Hotter water increases the potential for Hot Water SCALDS.
Service Mode
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IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING.
WARNING!
For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of life.
Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this water heater. It may save you time and cost. Pay particular attention to the Safety Instructions. Failure to follow these warnings could result in serious bodily injury or death. Should you have problems understanding the instructions in this manual, or have any questions, STOP, and get help from a qualified service technician, or the local electric utility.
FOR INSTALLATIONS IN THE STATE OF CALIFORNIA
California Law requires that residential water heaters must be braced, anchored or strapped to resist falling or horizontal displacement due to earthquake motions. For residential water heaters up to 52-gallon capacity, a brochure with generic earthquake bracing instructions can be obtained from: Office of the State Architect, 1102 Q Street, Suite 5100, Sacramento, CA 95814 or you may call 916-445­8100 or ask a water heater dealer.
However, applicable local codes shall govern installation. For residential water heaters of a capacity greater than 52 gallons, consult the local building jurisdiction for acceptable bracing procedures.
SAFETY PRECAUTIONS
Have the installer show you the location of the circuit breaker and how to shut it off if necessary. Turn off the circuit breaker if the water heater has been subjected to overheating, fire, flood, physical damage or if the ECO (temperature limiting control) fails to shut off.
Read this manual entirely before installing or
operating the water heater.
Use this appliance only for its intended
purpose as described in this Use and Care Manual.
Be sure your appliance is properly installed in
accordance with local codes and the provided installation instructions.
DO NOT attempt to repair or replace any part
of your water heater unless it is specifically recommended in this manual. All other servicing should be referred to a qualified technician.
DO NOT attempt to repair or replace the
compressor, refrigerant, or any part associated with the sealed refrigerant system.
DO NOT turn on the electrical supply
or operate this water heater unless it is completely full of water.
WARNING!
Disconnect all power to unit before starting maintenance. Failure to do so can cause electrical shock resulting in severe personal injury or death.
WARNING!
FLAMMABLE CONTENTS UNDER PRESSURE. The compressor is not a serviceable part. The compressor wiring terminals may arc allowing pressurized refrigerant and oil to escape, ignite and cause serious bodily injury, severe burns or death.
READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.
SAVE THESE INSTRUCTIONS
Refrigerant
This Hybrid Water Heater is factory charged with an environmentally friendly, non-chlorinated refrigerant, R134A. This refrigerant has zero ozone depletion potential.
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Installing the water heater
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Inspect Shipment
Inspect the water heater for possible damage. Check the markings on the rating plate of the water heater to be certain the power supply corresponds to the water heater requirements. Rating plate is located on front of water heater.
The location chosen for the water heater must take into consideration the following:
Local Installation Regulations
NOTICE: Auxiliary drain pan MUST conform to local codes.
Drain Pan Kits are available from the store where the water heater was purchased, or any water heater distributor.
Drain Pan should not obstruct cold inlet or drain valve.
This water heater must be installed in accordance with these instructions, local codes, utility codes, utility company requirements or, in the absence of local codes, the latest edition of the National Electrical Code. It is available from some local libraries or can be purchased from the National Fire Protection Association,
Location
Locate the water heater in a clean dry area as near as practical to the area of greatest heated water demand. Long un-insulated hot water lines can waste energy and water.
Place the water heater in such a manner that the thermistor and element access panels can be removed to permit inspection and servicing such as removal of elements or checking controls.
The water heater and water lines should be protected from freezing temperatures. DO NOT install the water heater in outdoor, unprotected areas.
Make certain the floor underneath the water heater is strong enough to sufficiently support the weight of the water heater once it is filled with water.
For installation on floors other than concrete, the floor isolation kit is recommended to minimize vibrations.
B
Batterymarch Park, Quincy, MA 02269 as booklet ANSI/NFPA 70.
Canadian installations should refer to CSA22.1, a copy can be purchased from the Canadian Standards Association, 5050 Spectrum Way, Mississauga,ONT L4W 5N6
CAUTION: The water heater should not be located in an area where leakage of the tank or connections will result in damage to the area adjacent to it or to lower floors of the structure. Where such areas cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the water heater.
NOTICE: Installation in a confined space will lead to higher power consumption if adequate ventilation is not provided.
It is recommended that the hybrid water heater be installed where ambient
temperatures DO NOT exceed 145°F (63°C).
Insufficient air exchange will result in increased energy consumption levels.
Clearances
Rear Sides Top
0" 0" 6"
A
A— Diameter of water
heater plus 2" min..
B— Maximum 2
To open drain, line should be at least 3/4 ID and pitched for proper drainage.
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Room size: Larger than 700 ft3 (e.g. 7' x 10' x 10'). Requirements: No additional ventilation needed.
Heater: Not Ducted
24”
12” Max
Air exhaust
Door
Room size: Smaller than 700 ft3 (e.g. 7' x 10' x 10'). Requirements: Full louvered door OR two louvers top and bottom. See below.
Heater: Not Ducted
24”
.75”
Room: Small Closet Requirements: * Air gap under door equal to 18 in
2
(0.75” clearance). * Louver must be located the same height on door as the air exhaust on heater. * Heater air exhaust must be positioned towards louver within one foot of door.
Heater: Not ducted
Installing the water heater
Locations that provide optimal efficiency
Heater: Not Ducted
Room size: Larger than 700 ft3 (e.g. 7' x 10' x 10'). Requirements: No additional ventilation needed.
NOTICE: If air temperature in installed location drops more than 15°F (8°C) during heating, air circulation is insufficient for efficient operation. Utilize ducting to direct cold exhaust air to another location.
Heater: Not Ducted
Room size: Smaller than 700 ft3 (e.g. 7' x 10' x 10'). Requirements: Full louvered door OR two louvers top and bottom. See below.
Heater: Not ducted
Room: Small Closet Requirements: * Air gap under door equal to 18 in * Louver must be located the same height on door as the air exhaust on heater. * Heater air exhaust must be positioned towards louver within one foot of door.
2
(0.75” clearance).
Air exhaust
.75”
Heater: Ducted with inlet OR outlet duct
Room size: Any size room Requirements: Air gap under door equal to 18 in (0.75” clearance)
.75”
24”
2
12” Max
Door
Heater: Ducted with inlet AND outlet duct
Room size: Any size room Requirements: No additional ventilation needed.
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NOTICE: The inlet and outlet water nipple remain with the black markings pointed up.
Thermal Expansion
Determine if a check valve exists in the inlet water line. Check with your local water utility. It may have been installed in
the cold water line as a separate back flow preventer, or it may be part of a pressure reducing valve, water meter or water softener. A check valve located in the cold water inlet line can cause what is referred to as a “closed water system”. A cold water inlet line with no check valve or back flow prevention device is referred to as an “open” water system.
As water is heated, it expands in volume and creates an increase in the pressure within the water system. This action is referred to as “thermal expansion”. In an “open” water system, expanding water which exceeds the capacity of the water heater flows back into the city main where the pressure is easily dissipated.
A “closed water system”, however, prevents the expanding water from flowing back into the main supply line, and the result of “thermal expansion” can create a rapid and dangerous pressure increase in the
water heater and system piping. This rapid pressure increase can quickly reach the safety setting of the relief valve, causing it to operate during each heating cycle. Thermal expansion, and the resulting rapid and repeated expansion and contraction of components in the water heater and piping system can cause premature failure of the relief valve, and possibly the heater itself. Replacing the relief valve WILL NOT correct the problem!
The suggested method of controlling thermal expansion is to install an expansion tank in the cold water line between the water heater and the check valve (refer to the illustration on the next page). The expansion tank is designed with an air cushion built in that compresses as the system pressure increases, thereby relieving the over pressure condition and eliminating the repeated operation of the relief valve. Other methods of controlling thermal expansion are also available. Contact your installing contractor, water supplier or plumbing inspector for additional information regarding this subject.
NOTICE: Condensate from this unit is not Acidic and is not required to be neutralized.
Water Supply Connections
Refer to the illustration on the next page for suggested typical installation. The installation of flexible connectors is recommended on the hot and cold water connections. Flexible connections provide vibration isolation and allow the water heater to be easily disconnected for servicing if necessary. The HOT and COLD water connections are clearly marked and are 3/4in. NPT on all models. Install a shut-off
valve in the cold water line near the water heater.
Condensate Drains
Consult local codes or ordinances for specific requirements. Refer to page 7.
IMPORTANT: When making drain fitting connections to the drain tubing, use a thin layer of piping tape or silicone and install hand tight.
IMPORTANT: When making drain fitting connections to the drain tubing, DO NOT overtighten. Overtightening fittings can split pipe connections on the drain pan.
This unit is equipped with a 3/4" NPT female primary condensate connection. Use MIP fittings for connections.
DO NOT reduce drain line size less than connection size provided on condensate drain.
See page 8 on "To Fill The Water Heater".
NOTICE: DO NOT apply heat to the HOT or COLD water connections. If sweat connections are used, sweat tubing to adapter before fitting adapter to the water connections on heater. Any heat applied to the water supply fittings will permanently damage the dip tube and/or heat traps.
All drain lines must be pitched downward away from the unit a minimum of 1/8" per foot of line to ensure proper drainage.
Drain lines must include a P-trap if connected to a sewer pipe.
If no drain is available, then a common condensate pump with a capacity no less than 2 gallon per day must be installed.
DO NOT allow condensate to drain into the water heater drain pan.
The drain line should be insulated where necessary to prevent sweating and damage due to condensate forming on the outside surface of the line.
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Vacuum Relief Valve
If required, install per local codes
instructions.
Installing the water heater
Typical Installation
Ceiling
(Not Supplied)
and valve manufacturer’s
Temperature and pressure relief valve and discharge line
Primary condensation (3/4") to open drain or outdoors
Air lter
6" Minimum clearance above heat
pump to allow for lter maintenance
Piping Tee to be installed in condensate plumbing to provide access opening for yearly inspection and cleaning.
Flexible Connection recommended (Such as PEX)
Hot water outlet
to xtures
Flexible Connection recommended (Such as PEX)
Heat trap 6" Min
Shut-off valve
Cold water supply
8
6" Air gap
A new combination temperature and pressure relief valve, complying with the Standard for Relief Valves for Hot Water Supply Systems, ANSI Z21.22/CSA 4.4, is factory installed and must remain in the opening provided and marked for the purpose on the water heater. No valve of any type should be installed between the relief valve and the tank.
WARNING: The pressure rating of the relief valve must not exceed 150 PSI, the maximum working pressure of the water heater as marked on the rating plate.
WARNING: DO NOT connect other plumbing to the T&P plumbing; it must go directly to a suitable open drain. DO NOT connect the T&P plumbing to the condensate plumbing.
Relief Valve
The btu/h rating of the relief valve must not be less than the input rating of the water heater as indicated on the rating label located on the front of the heater (1 watt=3.412 btu/h).
Connect the outlet of the relief valve to a suitable open drain so that the discharge water cannot contact live electrical parts or persons and to eliminate potential water damage.
Drain valve
Thermal expansion tank (if required)
Piping used should be of a type approved for hot water distribution. The discharge line must be no smaller than the outlet of the valve and must pitch downward from the valve to allow complete drainage (by graTvity) of the relief valve and discharge line. The end of the discharge line should not be threaded or concealed and should be protected from freezing. No valve of any type, restriction or reducer coupling should be installed in the discharge line.
Page 9
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WARNING: DO NOT turn on the electrical supply or operate this water heater unless it is completely full of water. The tank must be full of water before water heater is turned on. The water heater warranty does not cover damage or failure resulting from operation with an empty or partially empty tank.
To Fill the Water Heater
Make certain the drain valve on the water heater is completely closed.
Open the shut-off valve in the cold water supply line.
Open each hot water faucet slowly to allow the air to vent from the water heater and piping.
A steady flow of water from the hot water faucet(s) indicates a full water heater.
EcoNet™ Communication
EcoNet™ communication is provided for integration with home automation, energy management, and demand response systems. Connectivity is provided through the EcoNet port or via wireless (Wi-Fi).
Electrical Power
Hookup Terminals
Ground
Screw inside
Junction
Box
Control Board Assembly
Right Side View
Electrical Connections
WARNING: Turn off electric power at the fuse box or service panel before making any electrical connections.
Also, the ground connection must be completed before making line voltage connections. Failure to do so can result in electrical shock, severe personal injury or death.
Disconnect all power to unit before starting maintenance. Failure to do so can cause electrical shock resulting in severe personal injury or death
The unit must be grounded. Failure
EcoNet™ Port
to do so can cause electrical shock resulting in severe personal injury or death.
If the water heater has been subjected to fire, flood or physical damage, DO NOT operate the water heater again until it has been checked by a qualified service technician.
NOTICE: DO NOT use this appliance if any part has been under water. Immediately call a qualified installer or service agency to replace a flooded water heater. DO NOT attempt to repair the unit! It must be replaced.
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WARNING
WARNING
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Installing the water heater
Electrical Connections continued...
Ground screw
Conduit
connector
Wire connections
Junction
box cover
Water heater junction box.
DO NOT turn on the electrical supply or operate this water heater unless it is completely full of water.
A separate branch circuit with copper conductors, overcurrent protective device and suitable disconnecting means must be provided by a qualified electrician.
All wiring must conform to local codes or latest edition of National Electrical Code ANSI/NFPA 70.
The water heater is completely wired to the junction box inside jacket at the top front of the water heater. An opening for 1/2 in. or 3/4 in. electrical fitting is provided for field wiring connections.
The voltage requirements and wattage load for the water heater are specified on the rating plate on the front of the water heater.
The branch circuit wiring should include either:
Metallic conduit or metallic
sheathed cable approved for use as a grounding conductor and installed with fittings approved for the purpose.
Non-metallic sheathed cable,
metallic conduit or metallic sheathed cable not approved for use as a ground conductor shall include a separate conductor for grounding. It should be attached to the ground terminals of the water heater and the electrical distribution box.
CAUTION: The presence of water in the piping and water heater does not provide sufficient conduction for a ground. Non-metallic piping, dielectric unions, flexible connectors etc. can cause the water heater to be electrically isolated.
WARNING: If local codes require external application of insulation blanket kits the manufacturer’s instructions included with the kit must be carefully followed.
Insulation Blankets
Insulation blankets, available to the general public, for external use on electric water heaters are not necessary. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. This water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary.
The manufacturer’s warranty does not cover any damage or defect caused by installation, attachment or use of any type of energy saving or other unapproved devices (other than those authorized by the manufacturer) into, onto or in conjunction with the water heater. The use of unauthorized energy saving devices may shorten the life of the water heater and may endanger life and property.
The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices.
Air lter
must be accessible.
CAUTION: If local codes require the application of an external insulation blanket to this water heater, pay careful attention to the following so as not to restrict the proper function and operation of the water heater:
DO NOT cover the operating or
warning labels attached to the water heater or attempt to relocate them on the exterior of insulation blanket.
DO NOT cover air openings on both
sides of the water heater .
DO NOT cover the Controller
Assembly, temperature and pressure relief valve or drain valve.
Inspect the insulation blanket frequently.
Vertical Flexible Filter
Air Outlet Opening
Controller Assembly
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Relief Valve
Hot and Cold Pipe Insulation Installation
Install the insulation on the cold water supply inlet and the hot water outlet as shown in the illustration.
Hot Water Outlet
Drain Pan
Clips
Water Sensor
Rope Attachment
Point
Drain Valve
Water Sensor
In order to detect the presence of unwanted water, this water heater is supplied with a built-in water sensing circuit. The water sensor rope is shipped in the warranty
bag for eld installation.
Remove water sensor rope from the bag and attach to the connector located near the lower access panel. Place the rope in the
Cold Water inlet
recommended drain pan and secure to the pan bottom with provided self adhesive clips.
When water is detected, the electronic control will turn off
the heating elements, ash the
display backlight and turn on an audible alarm.
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Page 12
Installing the water heater
Ducting Requirements
Always check with local building and HVAC codes before designing the duct system
The water heater may be ducted to the outdoors or another space as described in
these instructions. Ducting congurations
that does not comply with these guidelines are not supported.
DO NOT connect this water heater to existing duct work; it must be ducted separately from other appliances.
Ducting approved for HVAC applications is required.
Ducting must be adequately supported along both vertical and horizontal lengths.
UL Certied terminations must be
used for ducting to the outside. These terminations have been evaluated to
ensure there is sufcient protection
from rain water entry and resistance to
air ow is minimized.
Indoor registers approved for HVAC applications is required.
Rigid ducting must be isolated from
oor joists or other structural members
to minimize the transmission of noise and vibration. A short section (12
inch minimum) of exible duct must
be used between the water heater and rigid ducting as an isolation method.
Every foot of exible ducting counts as
three feet of rigid ducting. Ducting must be insulated per HVAC
codes (to prevent condensation). Ensure cold air exhaust is sufciently
away from structures to prevent condensation on surfaces.
Maximum heater performance is obtained by lowering the resistance to
air ow (regular lter maintenance is benecial) and providing the unit with
warm moist air. Considerations when planning the duct
system:
Run the ducting the most direct
route possible.
Limit the number of elbows/bends. Use the largest duct size possible. Use the largest termination possible. Consider placement and direction of
terminations (reduce recirculation of exhaust into the intake).
Calculated length of duct is the length on the inlet plus the length on the outlet. Any combination of duct lengths on the inlet and outlet is supported up to the maximum duct length (Table 1).
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Duct System Configuration
The inlet and outlet ducting connections on the water heater accepts 8 inch diameter ducting. No additional adaptors are needed.
7 inch, 6 inch, 5 inch diameter ducting is supported. Table 1 lists the total feet of ducting allowed. For duct diameters smaller than 8 inch
diameter, Table 1 takes into account the duct reducer(s) and up to 10 feet of 8 inch rigid ducting (two elbows) before the duct reducer(s) at the unit. Duct Reducers must be installed within 10 feet (two elbows) of the unit or within 2 feet of the end of the duct.
Table 1.- Maximum Duct Length.
Duct Type / Diameter 8" 7" 6" 5"
Rigid
Flexible
340' 160' 65' 17' 125' 65' 25' --
Page 13
Equivalent feet for Duct Accessories
Elbows/Bends
Rigid duct elbows and flex bends greater than 45° is considered an elbow.
Flexible ducting bends’ inner radius cannot be less than its diameter. If bends with tighter radiuses are needed, a rigid elbow must be used.
Maximum number of elbows/bends allowed are shown in [brackets] in Table 2.
Terminations/Registers
Table 2 equivalent feet for terminations includes the rodent screen.
For terminations and registers with smaller diameters than the duct
diameter, Table 2 accounts for the duct reducer and termination/register. Smaller diameter terminations and registers with more than a 2 ft. connection is not supported.
Damper
If ducting to the outside using an exhaust duct only (no intake duct), an approved Rheem damper should be installed no further than 10 ft. of rigid ducting total (two elbows equivalent) from the unit. This prevents outside air from coming into the living space. If ducting air from the outside to the inlet of the heater, no provision is made to prevent outside air from flowing into the living space.
Table 2.- Equivalent feet for Duct Accessories.
Description 8" 7" 6" 5"
Elbows/Flexible Bends (Each) [Maximum Allowed]
8 inch UL Certied Termination for ducting outside (Each) 5' 5' 5' 5'
Reduced diameter UL Certied Termination for ducting outside (Each) N/A 10' 15' 20'
8 inch Register for ducting inside (Each) 5' 5' 5' 5'
Reduced diameter Register for ducting inside (Each) N/A 10' 15' 20'
Rodent Screen (must be greater than 83% open area) (Each) 1' 1' 1' 1'
Rheem approved 8" diameter Duct Damper 25' 20' 10' 5'
Table 2 lists equivalent feet for duct accessories and reduced diameter terminations.
5'
[8]
5’
[6]
5’
[4]
5’
[2]
Accessory Kits
Part Number Description User For
SP20882 Earthquake Isolation Kit for Hybrid Water Heater. Installations in Seismic Regions.
SP20883 Vibration Isolation Kit for Hybrid Water Heater.
SP20884 8” Dia. UL Certied Termination kit.
SP20885 7” Dia. UL Certied Termination kit.
SP20886 6” Dia. UL Certied Termination kit.
SP20887 5” Dia. UL Certied Termination kit.
SP20888 8" Rheem Approved Damper Kit.
SP20889 25’ Flexible 8” dia. duct kit.
SP20890 Rigid Elbow duct kit.
Installation on Non-Concrete
oors.
Termination to the outside or to attic with 8" diameter.
Termination to the outside or to attic with 7" diameter.
Termination to the outside or to attic with 6" diameter.
Termination to the outside or to attic with 5" diameter.
Exhaust only to the outside Ducting
Conguration (No inlet Duct).
For up to 25' of Ducting.
Installation in tight places where space needs to be minimized.
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Page 14
Installation Checklist
Ducting Example:
Exhaust/Inlet or both? Both, Inlet and Outlet
NOTICE: These seven questions should be answered to ensure correct duct configuration.
See Ducting Example.
Ducting to outside of building or another room? Outside building.
Length of duct from water heater to termination? 20 ft.
Flexible or Rigid ducting? Flexible.
Diameter of ducting used? 8 in. Diameter
Diameter of wall penetrations? 5 in. Diameter
Number of elbows/bends? 3 Total – One on inlet and Two on Outlet
I. Does calculated ducting length exceed maximum allowable table? a. 20 ft. (Outlet duct length) b. 10 ft. (1 rigid elbow and 1 bend on outlet) c. 20 ft. (reduced diameter termination outlet) d. 20 ft. (Inlet duct length) e. 5 ft. (1 Bend on inlet) f. 20 ft. (reduced diameter termination inlet) g. Total = 20+10+20+20+5+20 = 95 ft. Using flexible 8 in. diameter duct, the maximum duct length allowed is 125
ft.; therefore, because 95 ft. is less than 125 ft., this is an acceptable ducting configuration.
Accesory Kits SP20887 (2 Kits), SP20889 (2 Kits) and SP20890 (1 Kit) should be purchased for this installation.
Rigid Adjustable
Flex Duct
Insulation Extented
over Rigid Ducting
and secured with
Duct Tie
Rigid Duct
secured with 4
screws to unit
ange
Elbow
Flex Duct secured and
sealed with Duct tie
(2 places on Inlet) (1 place on Outlet
to secure Flex Duct to unit ange)
8” Insulated
Flex Duct
6” Clearance
for lter
Duct Reducers
8” Insulated
Flex Duct
Flex Duct Insulation
extended over reducers
and secured with Duct tie
8” to 5”
Air Inlet
UL Certied
terminations
Cold
Air Exhaust
HVAC tape used
to seal Reducer
and termination joints
Horizontal Duct
Installation
Once the duct terminal location has been determined, make a hole through the exterior wall to accommodate the UL Certified Termination. Termination must exit exterior wall horizontally only.
Complete rest of the duct pipe installation to the water heater’s duct connector fitting.
If necessary, support horizontal run as previously mentioned.
14
Page 15
A. Water Heater Location
Close to area of heated water demand.
❑ Indoors and protected from moisture,
wet conditions, freezing temperatures (below 32°F) and High temperatures (above 140°F).
❑ Area free of flammable vapours.
Provisions for Air Cirulation (Louvered
doors on ducting).
❑ Provisions made to protect area from
water damage.
B. Water Supply
Water heater completely filled with
water.
❑ Air purged from water heater and piping.
❑ Sufficient room to service heater.
❑ Six inches (6") of clearance from ceiling
to top of Hybrid Water Heater to allow for filter maintenance.
Access to condensate disposal.
Vibration Isolation Kit (Non-Concrete
floors).
Hybrid seismic Kit (if required)
❑ Water connections tight and free of
leaks.
Flexible water connections.
C. Relief Valve
Temperature and Pressure Relief Valve
properly installed and discharge line run to open drain.
D. Wiring
Power Supply voltage agrees with water
heater rating plate.
Branch circuit wire and fusing or circuit
breaker of proper size. (Recommended 15 amp & 30 amp breaker for select models).
E. Condensate Lines
Condensate lines from heat pump
installed correctly.
F. Ducting
HVAC approved ducting.
Discharge line protected from freezing.
❑ Electrical connections tight and unit
properly grounded.
❑ 10 gauge wire.
❑ Condensate lines from heat pump run to
a suitable drain location.
Insulated duct.
❑ Calculated length of duct no greater than
maximum allowed.
❑ UL Certified terminations (For ducting
to the outside).
Ducting adequately supported.
Ducting adequately isolated from structure.
15
Page 16
!
Operating the water heater
CAUTION: Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To dissipate such gas and to reduce risk of injury, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system. If hydrogen is present, there will be an unusual sound such as air escaping through the pipe as the water begins to flow. DO NOT smoke or use an open flame near the faucet at the time it is open.
Safety Precautions
Disconnect all power to water
heater if it has been subjected to over heating, fire, flood, physical damage.
DO NOT turn on water heater
unless it is filled with water.
DO NOT turn on water heater if
cold water supply shut-off valve is closed.
If there is any difficulty in
understanding or following the Operating Instructions or the Care and Cleaning section, it is recommended that a qualified person or serviceman perform the work.
WARNING: If the water heater has been subjected to fire, flood or physical damage, disconnect all power to water heater, and DO NOT operate the water heater again until it has been checked by a qualified service technician.
NOTICE: DO NOT use this appliance if any part has been under water. Immediately call a qualified installer or service agency to replace a flooded water heater. DO NOT attempt to repair the unit! It must be replaced.
DANGER: There is a hot water scald potential if the thermostat is set too high. Households with small children, disabled, or elderly persons may require a 120°F or lower thermostat setting to prevent contact with HOT water.
16
Safety Controls
The water heater is equipped with a temperature limiting control (ECO) that is located above the upper heating element in contact with the tank surface. If for any reason the water temperature becomes excessively high, the temperature limiting control (ECO) breaks the power circuit to the heating element. Once the control opens, it must be reset manually.
CAUTION: The cause of the high temperature condition must be investigated by qualified service technician and corrective action must be taken before placing the water heater in service again.
Water Temperature Setting
The temperature of the water in the water heater can be regulated by selecting the desired temperature on control display.
Safety and energy conservation are factors to be considered when selecting the water temperature setting of the water heater. The lower the temperature setting, the greater the savings in energy and operating costs.
To comply with safety regulations the temperature is factory set at 120°F or less where local codes require. This is the recommended starting point.
Water temperatures above 125°F can cause severe burns or death from scalding. Be sure to read and follow the warnings outlined in this manual and on the label on the water heater.
To reset the temperature limiting control: (Refer to Illustration in Cavity Insert section):
Disconnect all power to unit
before starting maintenance.
Remove the upper cavity cover
and insulation.
Press the red RESET button.
Replace the insulation, jacket
access panel and plastic housing before turning on the power to the water heater.
This label is located on the front of the water heater.
Mixing valves are recommended for reducing point of use water temperature by mixing hot and cold water in branch water lines. It is recommended that a mixing valve complying with the Standard for Temperature Actuated Mixing Valves for Hot Water Distribution Systems, ASSE 1017 be installed. See page 4 for more details and contact a licensed plumber or the local plumbing authority for further information.
The chart on the page 3 may be used as a guide in determining the proper water temperature for your home.
Page 17
Basic Water Heater Operation
Navigating the Home Screen
WiFi Connection Status
Temperature Setting
Temperature Adjustment
Settings Button
Energy Saver Mode
120°
warm hot very hot
StatusSettings
Status Button
Operational Control and Modes
Service Mode
Service Button
Current Operating Mode
Temperature Adjustment
Operating Mode Button
Once power is applied to the water heater, the Operational Control But­tons can be used to activate the heating of water.
Energy Saver Mode
120°
warm hot very hot
StatusSettings
To turn the water heating "On", press the "Mode" button once.
Water heater ships in the default "Energy Saver" mode with a temperature setting of 120° F.
Service Mode
Recommended temperature setting 120° F.
To turn the water heating "OFF", press the "Mode" button repeatedly until the screen displays "Water Heater Off" Mode".
17
Page 18
Basic Water Heater Operation
Operating Mode
Press the "Mode" button repeatedly to select one of the six modes of operation (the “Off” Mode has been discussed previously). The active mode is displayed on top of the screen.
NOTICE: Energy Saver mode is not recommended for water systems utilizing recirculation.
Heat Pump Mode
120°
warm hot very hot
StatusSettings
Service Mode
Energy Saver Mode
120°
warm hot very hot
StatusSettings
Service Mode
High Demand Mode
120°
warm hot very hot
Heat Pump
This mode will heat with Heat Pump operation and will not use electric heat during typical heating and demand cycles. This mode has a low recovery, but minimizes power consumption.
Energy Saver - Factory set mode for shipping.
This mode optimizes Heat Pump and electric heat that results in low power consumption and High recovery.
High Demand
This mode provides the highest recovery while still providing good energy savings. Water heater operates Heat Pump and electric heat simultaneously.
18
StatusSettings
Service Mode
Electric Mode
120°
warm hot very hot
StatusSettings
5 Days
Vacation Mode
StatusSettings Service Mode
Service Mode
Electric
This Mode will heat with the electric resistance elements. This mode should only be used during filter and condensate drain maintenance periods. This mode will result in maximum power consumption.
(See "Elec. Heat Override Time" in Settings).
Vacation
This mode will allow duration setting between 1 and 28 days or set indefinitely with the "Hold" setting. Tank temperature will be maintained at about 65º F.
Page 19
DANGER: Hotter water
Energy Saver Mode
StatusSettings
warm hot very hot
Service Mode
120°
increases the potential for
HOT water SCALDS
Temperature Adjustment
Tank temperature will be maintained according to the setting on the Home Screen. If the water temperature setting needs adjustment, use the arrows on the control display to select desired temperature.
Energy Saver Mode
Arrows to
adjust
temperature
Settings
120
warm hot very hot
StatusSettings
Temperature Display Fahrenheit Screen Adjustment Lock? No Beep On Alarm Enabled EcoNet Network Instance 1 High Temp Adjust Enable No Elec. Heat Override Time 3 days
°
Service Mode
settings
wifi setup
The Settings Screen allows the following changes:
settings
Temperature Display Fahrenheit Screen Adjustment Lock? No Beep On Alarm Enabled EcoNet Network Instance 1 High Temp Adjust Enable No Elec. Heat Override Time 3 days
wifi setup
Temperature Display Fahrenheit Screen Adjustment Lock? No Beep On Alarm Enabled EcoNet Network Instance 1 High Temp Adjust Enable No Elec. Heat Override Time 3 days
settings
wifi setup
Temperature Display Units: The temperature display on the Home Screen can be set to Fahrenheit or Celsius.
To change temperature unit, press Fahrenheit to highlight, then press up/down buttons to change to Fahrenheit/Celsius.
Home Screen Lock: The Home Screen can be locked to eliminate accidental changing of the Mode or Temperature.
To lock or unlock the screen, press No to highlight, then press up/down buttons to change Yes/No.
19
Page 20
Basic Water Heater Operation
settings
Temperature Display Fahrenheit Screen Adjustment Lock? No Beep On Alarm Enabled EcoNet Network Instance 1 High Temp Adjust Enable No Elec. Heat Override Time 3 days
wifi setup
settings
Temperature Display Fahrenheit Screen Adjustment Lock? No Beep On Alarm Enabled EcoNet Network Instance 1 High Temp Adjust Enable No Elec. Heat Override Time 3 days
wifi setup
settings
Temperature Display Fahrenheit Screen Adjustment Lock? No Beep On Alarm Enabled EcoNet Network Instance 1 High Temp Adjust Enable No Elec. Heat Override Time 3 days
wifi setup
Beep on Alarm: The audible Alarm tone can be disabled during service periods.
To Enabled/Disabled the audible alarm, press "Enabled" to highlight, then press up/down buttons to change to Enabled/Disabled.
EcoNet Network Instance: This number can be set between 1 and 32. Instance is the way
an EcoNet network identies each appliance
of the same model on the network.
To change the instance number, press "1" to highlight, then change the number pressing the up/down buttons.
High Temperature Enable: This setting can be set to “Yes” if a tank temperature higher than 140°F is desired. This setting will automatically turn “No” after 10 minutes of inactivity on the user interface. To enable or disable temperature adjust, press "No" to highlight, then press up/down buttons to change to Yes/No.
settings
Temperature Display Fahrenheit Screen Adjustment Lock? No Beep On Alarm Enabled EcoNet Network Instance 1 High Temp Adjust Enable No Elec. Heat Override Time 3 days
wifi setup
settings
Temperature Display Fahrenheit Screen Adjustment Lock? No Beep On Alarm Enabled EcoNet Network Instance 1 High Temp Adjust Enable No
Elec. Heat Override Time 3 days
wifi setup
Elec. Heat Override Time: This setting can be set from 1 to 7 days and will return the unit
to the previous (more efcient) mode after the
set number of day is complete. To set the days, press "3 days" to highlight, then press up/down buttons to adjust the days.
WiFi Setup: This button used when setting up a new wireless connection. Please refer to the Wi-Fi section for more information.
20
Page 21
Service
Energy Saver Mode
Mode
Service
Energy Saver Mode
StatusSettings
Service Mode
120°
The Service screen provides information on the product description, testing software version, and alarms. Alarm details can be found in the “Troubleshooting Alarm Codes” section of the manual.
In case there is an active alarm, the “alarms” button will blink in the lower right corner. Pressing the “Alarms” button will show a new screen containing the active
alarms and alarm history.
service
Service Assistance #: 800-432-8373 WiFi/Mobile App Support: 800-255-2388 Product Model Number: Product Serial Number: Software Version Number:
Water Heater Test Off
WH-HPW4-H3-01-27
Status
The Status screen provides information on the current operating status, diagnostics, and sensors.
Pressing the "wi status" button will show a screen with the Wi-Fi connection status.
Please refer to the Wi-Fi section for more information.
Pressing the "sensors" button will show a screen containing the temperature readings of the tank and Heat Pump System.
status
Water Heater Mode Off: ECO Trip
Electric Heat Control Off
Compressor Relay Off
Evaporator Fan Control Off
EXV Current Position 100.0%
sensorswifi status
sensors
Upper Tank Temperature 73.6˚ Lower Tank Temperature 72.3˚ Ambient Temperature 74.9˚ Suction Temperature 74.9˚ Evaporator Temperature 75.4˚ Discharge Temperature 75.3˚
21
Page 22
Basic Water Heater Operation
Wi-Fi
To complete Wi-Fi Setup on initial power up
Your heater has integrated Wi-Fi capability. By connecting your heater to the internet, you can access the full benefits of the water heater, including remote control, leak detection alerts, and diagnostic alerts on your mobile device.
Wi-Fi Setup
1. Upon initial power up of the water heater, the user will be prompted to
Would you like to connecto to the Internet
for remote control, leak detection alerts,
and diagnostic alerts on your mobile device?
configure the wireless connection.
a. Tap "Get Started" to start this process
immediately, or
GET STARTED SETUP LATER
b. "Setup Later" to setup at a later time.
If setting up at a later time, skip to "To Complete Wi-Fi Setup after initial power up".
2. Download the Rheem EcoNet app via the App Store or Google Play to your mobile device.
3. Create an account and sign in.
4. The following screen should appear. Follow the instructions on the screen to connect your water heater to the internet.
Wi-Fi Setup
Ready To Connect
• Download the EcoNet app on your mobile device
• Use the app to create an EcoNet account
• Tap “WiFi Setup” below if blinking
• When “Ready to Connect” appears at the top of this screen use the mobile app to complete the setup process
22
wifi statussetup in progress
To complete Wi-Fi Setup after initial power up
settings
Temperature Display Fahrenheit Screen Adjustment Lock? No Beep On Alarm Enabled EcoNet Network Instance 1 High Temp Adjust Enable No
Elec. Heat Override Time 3 days
wifi setup
1. From the Home Screen, tap Settings, then wifi setup. Alternately, you may tap the wifi icon on the home screen, then tap the wifi setup button.
Page 23
2. Tap "Get Started" to start the process.
Would you like to connecto to the Internet
for remote control, leak detection alerts,
and diagnostic alerts on your mobile device?
GET STARTED SETUP LATER
Wi-Fi Setup
3. Download the Rheem EcoNet app via the App Store or Google Play to your mobile device.
4. Create an account and sign in.
5. The following screen should appear. Follow the instructions on the screen to connect your water heater to the internet.
Wi-Fi Setup
Ready To Connect
• Download the EcoNet app on your mobile device
• Use the app to create an EcoNet account
• Tap “WiFi Setup” below if blinking
• When “Ready to Connect” appears at the top of this screen use the mobile app to complete the setup process
wifi statussetup in progress
Wi-Fi Status
From the Home Screen, the wifi symbol reflects your current wifi signal strength. A slash through the icon can indicate that the wifi has not been setup, or has otherwise lost connection to the internet.
Electric Saver Mode
120°
warm hot very hot
StatusSettings
Service Mode
Water Heater Off Mode
StatusSettings Service Mode
23
Page 24
Basic Water Heater Operation
status
sensorswifi status
Water Heater Mode Energy Saver
Electric Heat Control Off
Compressor Relay On
Evaporator Fan Control Low Speed
EXV Current Position 60.0%
To view the wifi status screen, either tap the wifi icon from the home screen, or go to Status and tap the wifi status button.
Energy Saver Mode
120°
warm hot very hot
24
StatusSettings
Service Mode
The Wifi Status Screen communicates the following information:
wifi status
WiFi Device Status....................Connected To Internet
WiFi Signal Strength [dBm]......-35
Econet wifi sw vesion...............RH-WIFI-02-01-05
WiFi Module sw version............14.76.36.p103
MAC Address.............................F0-03-8c-1E-36-D3
SSID...........................................rheemsm
IP Address.................................10.78.30.243
Subnet Mask..............................10.78.30.1
Gateway.....................................255.255.255.0
wifi setup
1. Wifi Device Status: This field tells the user the current status of the integrated wifi device. These status' can include:
A. WiFi Disabled - tap the wifi setup button to enable wifi on your water heater.
B. Ready to Connect - The wifi is ready
and can be connected using your mobile device using the Rheem EcoNet app.
C. WLAN Connecting - The device is
currently connecting to your local wifi network using the credentials provided during setup.
D. Connecting to Cloud - The device has
connected to the wireless network, and is now connecting via the Rheem EcoNet App.
E. Connected to Internet - Your device is
connected to the wireless network, and connected to the Rheem EcoNet App.
F. Server Connection Error - The water
heater is connected to the wireless network, but cannot connect to the Rheem EcoNet App. Please check that your wireless network has access to the internet.
G. WLAN Network Not Found - The
water heater cannot detect the wireless network provided during setup. Please check that your wireless network is available.
2. WiFi Signal Strength
3. EcoNet WiFi and WiFi Module software version
4. MAC Address
5. SSID-The name of the wireless network the heater is connecting to.
6. IP Address
7. Subnet Mask
8. Gateway
Page 25
Care and cleaning of the water heater
Draining the Water Heater
DANGER: Before manually operating the relief valve, make certain no one will be exposed to the danger of coming in contact with the hot water released by the valve. The water may be hot enough to create a scald hazard. The water should be released into a suitable drain to prevent injury or property damage.
NOTICE: If the temperature and pressure relief valve on the water heater discharges periodically, this may be due to thermal expansion in a closed water system. Contact the water supplier or your plumbing contractor on how to correct this. DO NOT plug the relief valve outlet.
CAUTION: Shut off power to the
water heater before draining water.
DANGER: Before manually operating the relief valve, make certain no one will be exposed to the hot water released by the valve. The water drained from the tank may be hot enough to present a scald
In order to drain the water heater, turn off the cold water supply. Open a hot water faucet or lift the handle on the relief valve to admit air to the tank.
Attach a garden hose to the drain valve on the water heater and direct the stream of water to a drain. Open the valve.
hazard and should be directed to a suitable drain to prevent injury or damage.
Routine Preventative Maintenance
Properly maintained, your water heater will provide years of dependable trouble-free service.
It is suggested that a routine preventive maintenance program be established and followed by the user.
Most electrical appliances, even when new, make some sound when in operation. If the hissing or singing sound level increases excessively, Contact a qualified installer or plumbing contractor to inspect.
IMPORTANT: See "DANGER on left". At least once a year, lift
and release the lever handle on the temperature pressure relief valve, located on the side of the water heater, to make certain the valve operates freely. Allow several gallons to flush through the discharge line to an open drain.
It is recommended to clean the filter on top of the heat pump when "Clean filter reminder" alert appears. Clean by washing with mild detergent and water. Dry and replace. Remove the filter by lifting up, then replace by lowering back into the filter slot on top of the unit. See Figure below.
At least once a year pour a cup of bleach in the access opening of the condensate drain to kill any algae,
mold, or mildew that has formed in the pipe. Ensure the condensate can flow freely; unclog if needed.
A water heater’s tank can act as a setting basin for solids suspended in the water. It is therefore not uncommon for hard water deposits to accumulate in the bottom of the tank. It is suggested that a few quarts of water be drained from the water heater’s tank every month to clean the tank of these deposits.
Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a banging noise heard in a water pipe. Strategically located risers in the water pipe system or water hammer arresting devices can be used to minimize the problem.
Filter Handle
Vertical Flexible Filter
25
Page 26
NOTICE: Refer to the Hydrogen Gas Caution in the Operating Instructions.
NOTICE: DO NOT remove the anode rod from the water heater’s tank. Operation with the anode rod removed will greatly shorten the life of the glass lined tank and will exclude warranty coverage.
Vacation and Extended Shut-Down
If the water heater is to remain idle for an extended period of time, the power and water to the appliance should be turned off to conserve energy and prevent a build-up of dangerous hydrogen gas.
The water heater and piping should be drained if they might be subjected to freezing temperatures.
After a long shut-down period, the water heater’s operation and controls should be checked by qualified service personnel. Make certain the water heater is completely filled again before placing it in operation.
Anode Rod
This water heater is equipped with an anode rod designed to prolong the life of the glass-lined tank. The anode rod is slowly consumed, thereby eliminating or minimizing corrosion of the glass­lined tank.
Water sometimes contains a high sulfate and/or mineral content and together with cathodic protection process can produce a hydrogen sulfide, or rotten egg odor in the heated water. Chlorination of the water supply should minimize the problem.
26
Page 27
Before You Call For Service…
!
Troubleshooting Tips Save time and money! Review the chart on this page first and you may not need to call for service.
Problem Possible Causes What to Do
Rumbling noise
Water conditions in your home caused a build up of scale or mineral deposits in the water heater.
Allow a few quarts of water to run from drain valve
to remove sediment settlings.
Relief valve producing popping noise or draining
Not enough or no hot water
Water is too hot
Pressure build up caused by thermal expansion in a closed system
Water usage may have exceeded the capacity of the water heater.
A fuse is blown or a circuit breaker tripped
Electric supply may be off
The thermostat may be set too low.
Leaking or open hot water faucets
Electric service to your home may be interrupted
Improper wiring.
Manual reset limit (ECO)
Cold water inlet temperature may be colder during the winter months
Not enough air exchange
for Efcient Heat Pump
Operation.
The thermostat is set too high.
This is an unacceptable condition and must be
corrected. Contact the water supplier or plumbing contractor on how to correct this. DO NOT plug the relief valve outlet
Wait for the water heater to recover after an abnormal
demand
Replace fuse or reset circuit breaker
Conrm electric supply to water heater and see
installation section of this manual.
See the Temperature regulation of the water heater
section of this manual
Make sure all faucets are closed
Contact the local electric utility.
See the Installing the water heater section of this
manual.
See the Temperature regulation of the water heater
Refer to page 3 for more information.
This is normal. The colder inlet water takes longer to
heat.
If air temperature drops more than 15°F during Heat
Pump Operation, more air circulation around heater is needed.
See the Temperature regulation of the water heater
section of this manual
CAUTION: For your safety DO NOT attempt repair of electrical wiring, thermostats, heating elements or other safety devices. Refer repairs to qualified service personnel.
27
Page 28
Energy Saver Mode
Mode
Service
Troubleshooting Alarm Codes
Troubleshooting Tips Save time and money! Review the chart on this page first and you may not need to call for service.
The water heater will make an audible beep for notification of Alarms. The following steps should be used in determining the Alarm code:
1) Press Blinking "Service" Button on the Home Screen
2) Press Blinking "alarms" Button on the Service Screen
Energy Saver Mode
120°
warm hot very hot
StatusSettings
service
Tech Service Phone #: 800-995-0982
Product Model Number:
Product Serial Number:
Software Version Number:
Water Heater Test Off
Current Alarm
Service
WH-HPW4-H2-00-81
History of all Alarms. (up to 6 Alarms)
Mode
alarms
3) Alarm will be listed on alarms Screen*.
* A101 Alarm shown as an example. During normal operation, there should not be any alarm listed under “Current Alarms”.
The following page details Alarm codes.
More information is available by selecting alarm and then pressing "more info".
28
Current Alarms
A101 Suction Temperature Sensor Failure
Alarm History
T300 Water Leak Sensor Not Installed A200 High Water Temp! [ECO] Call Tech Service A106 Discharge Temp Sensor Failure A105 Evaporator Temp Sendor Failure A104 Upper Heater Temp Sensor Failure A103 Lower Heater Temp Sensor Failure
clear
alarms
Trouble-Shooting
A101 Suction Temperature Sensor Failure
This fault code indicates the thermistor is either in an open or shorted electrical state. Call Tech Support
clear
history
more
info
Page 29
Code Descripon Heater Funcon What To Do
A004 Compressor Shutdown: Discharge-Sucon Trip.
T005 Compressor Shutdown: Discharge Temp High.
A006 Sucon Temperature Too Low.
T007 Compressor Shutdown: Comp.Feedback Failure
A007 Compressor Shutdown: Comp.Feedback Failure.
A008 Detected Dry Fire Condion.
T009 Compressor wiring may be faulty.
A101 Sucon Temperature Sensor Failure.
A102 Ambient Temperature Sensor Failure.
A103 Lower Heater Temp Sensor Failure.
A104 Upper Heater Temp Sensor Failure.
A105 Evaporator Temp Sensor Failure.
A106 Discharge Temp Sensor Failure.
A107 Water Detected on Floor: Check for Leaks.
A108 Condensate Blocked: Unclog Line.
A125 Lower Element Error or Relay Stuck Closed.
A126 Upper Element Error or Relay Stuck Closed.
A127 Element Wire Roung Error .
A128 Lower Element Relay Failure to Close Error.
A129 Upper Element Relay Failure to Close Error.
A130 Unit O/Air Temp Freezing: Enable Unit.
T131 Clean Filter Reminder
T132 Water Heater diculty sasfying demand.
Heang source defaults to elements due to compressor malfuncon.
Heang source defaults to elements due to low air ow.
Heang source defaults to elements due to compressor malfuncon.
Dry Fire Protecon-­Not sucient water in the storage tank. Heater disabled.
Heang source defaults to elements due to compressor malfuncon.
Heang source defaults to elements due to heat pump
temperature sensor
malfuncon.
Lower Tank Temperature Sensor malfuncon. Heater disabled.
Upper Tank Temperature Sensor malfuncon. Heater disabled.
Heating source defaults to elements due to heat pump temperature sensor malfuncon.
Water is detected in the drain
pan.
Heang source defaults to elements due to condensate drain blockage.
Heang element or Control board failure. Heater disabled.
Elements mis-wired or control board failure. Heater disabled.
Control board relay failure. Heater Disabled.
Ambient temperature below freezing. --FREEZE WARNING
Air lter roune maintenance reminder.
Water Heater cannot
sasfy demand.
Call Tech Support at 1-800-995-0982.
1. Check air lter and clean if necessary.
2. Check fan operaon.
3. Check ducng for blockages (if applicable).
4. Refer to Use and Care Manual.
5. Call Tech Support at 1-800-995-0982.
Call Tech Support at 1-800-995-0982.
1. Fill storage tank with water.
2. Purge all air from the storage tank by running a hot water faucet.
3. Refer to Use and Care Manual.
4. Call Tech Support at 1-800-995-0982.
Call Tech Support at 1-800-995-0982.
1. Check for water leaks.
2. Refer to Use & Care Manual
3. Call Tech Support at 1-800-995-0982.
1. Clean condensate drain.
2. Refer to Use & Care Manual
3. Call Tech Support at 1-800-995-0982.
1. Disconnect power to unit.
2. Call Tech Support at 1-800-995-0982.
1. Disconnect power to unit.
2. Contact your installer/contractor to rewire elements properly.
3. Call Tech Support at 1-800-995-0982
Call Tech Support at 1-800-995-0982.
Select mode to enable heater.
1. Set mode to Electric or O.
2. Remove air lter and clean by washing with mild detergent.
3. Dry air lter and reinstall.
4. Set unit to desired mode.
1. Check for open faucets.
2. Check for water leaks.
3. Refer to Use & Care Manual.
4.Call Tech Support at 1-800-995-0982.
29
Page 30
Troubleshooting Alarm Codes Cont.
Code Descripon Heater Funcon What To Do
1. Disconnect power to unit.
A200 High Water Temp! [ECO].
T300 Water Leak Sensor Not Installed.
A900
T901
A902
Controller Fault.
A903
A904
A905
ECO Tripped. Heater disabled.
Water Leak Sensor Not Installed.
Controller Malfunon. Heater disabled.
2. Refer to Use and Care Manual.
3. Call your installer/contractor.
4. Call Tech Support at 1-800-995-0982.
1. Install Water Leak Sensor
2. Refer to Use and Care Manual.
Call Tech Support at 1-800-995-0982.
30
Page 31
Replacement Parts.
!
Instructions For Placing a Parts Order
Address parts orders to the distributor or store where the heater was purchased.
All parts orders should include:
The model and serial number of
the water heater from the rating plate located on the tank jacket.
Specify voltage and wattage as
marked on the rating plate.
Part description (as noted below)
and number of parts desired.
Available Replacement Parts
Part #
AP17344 AP17967 AS38409 AP17940 AP18553 AP16830D AP18708JL AP10869NM AS23557 AP18296 AP17455 AS46605 AP18217 AP16581A AS46443 SP8878N AP14837G
AP18087 AS46442
AP17980 AP19134 AP17512
Description
Air Filter Capacitor Cavity Cover Condensate water sensor Controller Assembly* Drain Valve Element (2250W) Element (5000W) Element Bracket EXV solenoid w/wiring Faceplate Fan Assembly Fan Motor Inlet Diffuser Tube Lower Thermistor Outlet J-tube Temperature & Pressure Relief Valve Thermistor Upper Thermistor & ECO Assembly Water Leak Sensor
Wiring Harness for Heat Pump Thermistors
* NOTICE: Check the water heater's rating label on the
front of the unit for the acceptable element wattage.
CAUTION: For your safety DO NOT attempt repair of electrical wiring, heating elements, heat pump or electronic controls. Refer repairs to qualified service personnel.
WARNING! FLAMMABLE CONTENTS UNDER PRESSURE. The compressor is not a serviceable part. The compressor wiring terminals may arc allowing pressurized refrigerant and oil to escape, ignite and cause serious bodily injury, severe burns or death.
Air Filter
Controller Assembly
Faceplate
Capacitor
Upper Thermistor
Outlet J-tube
& ECO
Element
Cavity Covers
Service Part Options for AP18553
SP18553A SP18553B
30 Amp model option 15 Amp model option
Lower Thermistor
Element Bracket
Drain
Temperature &
Valve
Pressure Relief valve
Inlet diffuser tube
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Cavity Insert Instructions
The following instructions are intended for qualified
service personnel ONLY, and should only be done
when necessary.
In order to replace the ECO,thermistor or heating element, remove the cavity insert crossbar by following the instructions below:
ECO
Reset
Button
Disconnect all power to unit before to starting
maintenance.
Remove the jacket access panel(s) and insulation.
Rotate the crossbar up and down until it breaks
away from the remainder of the cavity insert. (See illustration to the left)
Discard the crossbar. It cannot and need not be
replaced.
Replace the ECO,thermistor and/or element as necessary.
Replace the insulation, jacket access panel(s) and
plastic housing before turning on the power to the water heater.
NOTICE: The cavity insert crossbar is necessary for the manufacturing process only. The removal of the crossbar will not interfere with the operation of the water heater.
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Wiring Diagram
* ON SOME MODELS ONLY
WIRING DIAGRAM
COMM. PORT
208-240V, 1 PH.
L2
L1
JCT BOX
RD
BK
ECONET
PORT
LE
UE
COMP
NO
COM
NO
COM
NO
FAN
COM
HEAT PUMP
TANK
GR
POWER
BK
RD
WH
BL
BR
OR
BK
YW
RD
BR BK
GR
RD PR
R
S
COMP
OLP
YW
C
BR
CAP
RD
GR
LEAK
COND
EXV
YW
ST
BL BL
YW
WH WH
GY GY
DT
ET
AT
FAN
BR
BK
BL
GND NUT
COMPONENT CODE
AT AMBIENT TEMPERATURE CAP CAPACITOR COMP COMPRESSOR COND CONDENSATE SENSOR (SOME MODELS ONLY) DT DISCHARGE TEMPERATURE ECO EMERGENCY CUT OFF ET EVAPORATOR TEMPERATURE EXV ELECTRONIC EXPANSION VALVE FAN FAN GND
GROUND NUT ON TANK
NUT HPS HIGH PRESSURE SWITCH JCT
JUNCTION BOX
BOX LE LOWER ELEMENT LEAK LEAK SENSOR (SOME MODELS ONLY)
OLP OVERLOAD PROTECTOR PCB PROGRAMMED CONTROL BOARD ST SUCTION TEMPERATURE TB TERMINAL BLOCK TTL TANK TEMPERATURE - LOWER TTU TANK TEMPERATURE - UPPER UE UPPER ELEMENT
BL
WATER HEATER
ECO
UE
LE
RD
3
RD
4
RD
TTU
RD
TTL
WH
WH
YW
YW
BK
1
BL
BK
2
BR
OR
WH
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Notes:
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Notes:
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IF YOU NEED SERVICE
1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or routine maintenance, it is suggested that you first contact your installer, plumbing contractor or previously agreed upon service agency. In the event the firm has moved, or is unavailable, refer to the telephone directory, commercial listings or local utility for qualified service assistance.
2. Should your problem not be solved to your complete satisfaction, you should then contact the Manufacturer’s National Service Department at the following address:
800 Interstate Park Drive
Montgomery, Alabama 36109 Phone: 1-800-432-8373.
When contacting the manufacturer, the following information will be
requested:
a. Model and serial number of the water heater as shown on the rating
label located on front of the water heater.
b. Address where the water heater is located and physical location. c. Name and address of installer and any service agency who performed
service on the water heater.
d. Date of original installation and dates any service work was performed. e. Details of the problems as you can best describe them. f. List of people, with dates, who have been contacted regarding your
problem.
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