Rheem Professional Classic Plus Series Atmospheric, Professional Classic Series Atmospheric, Professional Classic Series Heavy Duty User Manual

AP13311-2 (10/06)

FOR YOUR SAFETY!

— Do not store or use gasoline or other

flammable vapours or liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire.

— WHAT TO DO IF YOU SMELL GAS

● Do not try to light any appliance.

● Do not touch any electrical switch; do not

use any phone in your building.

● Immediately call your gas supplier from a

neighbour’s phone. Follow the gas supplier’s instructions.

● If you cannot reach your gas supplier, call

the fire department.

● Do not return to your home until authorized

by the gas supplier or fire department.

— Improper installation, adjustment, alteration,

service or maintenance can cause property damage, personal injury, or death. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

The purpose of this manual is twofold: one, to provide the installer with the basic directions and recommendations for the proper installation and adjustment of the water heater; and two, for the owner–operator, to explain the features, operation, safety precautions, maintenance and troubleshooting of the water heater. This manual also includes a parts list.

It is imperative that all persons who are expected to install, operate or adjust this water heater read the instructions carefully so they may understand how to perform these operations. If you do not understand these instructions or any terms within it, seek professional advice.

Any questions regarding the operation, maintenance, service or warranty of this water heater should be directed to the seller from whom it was purchased. If additional information is required, refer to the section on “If you need service.”

Do not destroy this manual. Please read carefully and keep in a safe place for future reference.

Recognize this symbol as an indication of Important Safety Information!

Residential 30, 40, 50, and 60 Gallon

Use & Care Manual

With Installation Instructions for the Installer

Water Heaters

Residential Gas

Warning: This water heater is not

suitable for use in manufactured (mobile) homes!

CERTIFIED

Safety Information

Safety Precautions . . . . . . . 3–6

LP Gas Models . . . . . . . . . . . 5

Installation Instructions

Location . . . . . . . . . . . . . . . . . 7

Water Supply Connections . . 9

Gas Supply . . . . . . . . . . . . . . 11

Pipe Insulation . . . . . . . . . . . 13

Heat Traps. . . . . . . . . . . . . . . 13

Installation Checklist . . . . . . 14

Potable/Space Heating . . . . 15

Operating Instructions

Lighting Instructions . . . . . . 16

Water Temperature. . . . . 17, 18

Care and Cleaning

Draining . . . . . . . . . . . . . . . . 19

Maintenance. . . . . . . . . . . . . 19

Burner Inspection . . . . . . . . 20

Extended Shut-Down. . . . . . 20

Troubleshooting Tips

Before You Call

For Service . . . . . . . . . . 21, 22

Customer Service

Parts List . . . . . . . . . . . . . . . 23

If You Need Service. . . . . . . 24

Inside you will find many helpful hints on how to use and maintain your water heater properly. A little preventive care on your part can save you time and money over the life of your water heater.

You’ll find many answers to common problems in the Troubleshooting Guide. If you review the chart of Troubleshooting Tips first, you may not need to call for service.

READ THIS MANUAL

FOR YOUR RECORDS

Write the model and serial numbers here:

You can find them on a label on the appliance.

Staple sales slip or cancelled check here.

Proof of the original purchase date is needed to obtain service under the warranty.

Your safety and the safety of others are very important. There are many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. Recognize this symbol as an indication of Important Safety Information! This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word “DANGER”, “WARNING”, “CAUTION” or “NOTICE”.

These words mean:

DANGER

An imminently hazardous situation that will result in death or serious injury.

WARNING

A potentially hazardous situation that could result in death or serious injury and/or damage to property.

CAUTION A potentially hazardous situation that

may result in minor or moderate injury.

Notice:

Attention is called to observe a specified procedure or maintain a specific condition.

READ THE SAFETY INFORMATION

Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this water heater. It may save you time and money. Pay particular attention to the Safety Instructions. Failure to follow these warnings could result in serious bodily injury or death. Should you have problems understanding the instructions in this manual, or have any questions, STOP, and get help from a qualified service technician, or the local gas utility.

IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING.

Failure to install the draft hood and properly vent the water heater to the outdoors as outlined in the Venting Section of the Installation Instructions in this manual can result in unsafe operation of the water heater. To avoid the risk of fire, explosion, or asphyxiation from carbon monoxide, never operate this water heater unless it is properly vented and has an adequate air supply for proper operation. Be sure to inspect the vent system for proper installation at initial start-up; and at least annually thereafter. Refer to the Care and Cleaning section of this manual for more information regarding vent system inspection.

DANGER!

INSTALL THE DRAFT HOOD AND PROPERLY VENT THE WATER HEATER…

Gasoline, as well as other flammable materials and liquids (adhesives, solvents, paint thinners etc.), and the vapours they produce are extremely dangerous. DO NOT handle, use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater or any other appliance. Be sure to read and follow warning label pictured below and other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in property damage, bodily injury or death.

WARNING!

Time/Temperature Relationship in Scalds

Water Temperature Time To Produce a Serious Burn

120°F (49°C) More than 5 minutes

125°F (52°C) 11/2 to 2 minutes

130°F (54°C) About 30 seconds

135°F (57°C) About 10 seconds

140°F (60°C) Less than 5 seconds

145°F (63°C) Less than 3 seconds

150°F (66°C) About 11/

2 seconds

155°F (68°C) About 1 second

Table courtesy of Shriners Burn Institute

The chart shown above may be used as a guide in determining the proper water temperature for your home.

DANGER: Households with small children, disabled,

or elderly persons may require a 120°F (49°C) or lower gas control (thermostat) setting to prevent contact with “HOT” water.

Maximum water temperatures occur just after the burner has shut off. To find water temperature being delivered, turn on a hot water faucet and place a thermometer in the water stream and read the thermometer.(See page 17 and 18 for more details.)

The temperature of the water in the heater can be regulated by setting the temperature dial on the front of the gas control (thermostat). To comply with safety regulations the gas control (thermostat) was

set at its lowest setting before the water heater was shipped from the factory.

The illustration at the left details the approximate water temperature for each mark on the Gas Control (Thermostat) Temperature Dial.

DANGER: Hotter water increases the potential for

Hot Water SCALDS.

DANGER!

WATER TEMPERATURE SETTING

Safety and energy conservation are factors to be considered when selecting the water temperature setting of a water heater’s gas control. Water temperatures above 125°F (52°C) can cause severe burns or death from scalding. Be sure to read and follow the warnings outlined on the label pictured below. This label is also located on the water heater.

Notice: Mixing valves are available for reducing point of use water temperature by mixing hot and cold water in branch water lines. Contact a licensed plumber or the local plumbing authority for further information.

130°F (54°C)

120°F

(49°C)

140°F (60°C)

150°F (66°C)

160°F (71°C)

110°F

(43°C)

100°F

(38°C)

90°F

(32°C)

80°F

(27°C)

70°F

(21°C)

60°F

(16°C)

IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING.

Temperatures are approximate

DANGER

HOT

BURN

Water temperature over 125 ° F can cause severe burns instantly or death from scalds.

Children, disabled and elderly are at highest risk of being scalded.

See instruction manual before setting temperature at water heater.

Feel water before bathing or showering.

Temperature limiting valves are available, see manual.

WARNING

READ ALL INSTRUCTIONS BEFORE LIGHTING

LP and Natural gas have an odorant added to aid in detecting a gas leak. Some people may not physically be able to smell or recognize this odorant. If you are unsure or unfamiliar with the smell of LP or natural gas, ask the gas supplier. Other conditions, such as “odorant fade”, which causes the odorant to diminish in intensity, can also hide or camouflage a gas leak.

DANGER!

LIQUEFIED PETROLEUM (LP PROPANE) AND NATURAL GAS MODELS

● Water heaters utilizing LP gas are

different from natural gas models. A natural gas water heater will not function safely on LP gas and vice versa.

● No attempt should ever be made to

convert the water heater from natural gas to LP gas. To avoid possible equipment damage, personal injury or fire, do not connect the water heater to a fuel type not in accordance with the unit data plate. LP for LP units. Natural gas for natural gas units. These units are not certified for any other fuel type.

● LP appliances should not be installed

below grade (for example, in a basement) if such installation is prohibited by federal, state and/or local laws, rules, regulations or customs.

● LP gas must be used with great caution.

It is heavier than air and will collect first in lower areas making it hard to detect at nose level.

● Before attempting to light the water

heater, make sure to look and smell for gas leaks. Use a soapy solution to check all gas fittings and connections. Bubbling at a connection indicates a leak that must be corrected. When smelling to detect a gas leak, be sure to sniff near the floor also.

● Gas detectors are recommended in LP &

natural gas applications and their installation should be in accordance with the detector manufacturer’s recommendations and/or local laws, rules, regulations or customs.

● It is recommended that more than one

method, such as soapy solution, gas detectors, etc., be used to detect leaks in gas applications.

DANGER: If a gas leak is present or

suspected:

● Do not attempt to find the cause yourself.

● Do not

try to light any appliance.

● Do not

touch any electrical switch.

● Do not

use any phone in your building.

● Leave the house immediately and make

sure your family and pets leave also.

● Leave the doors open for ventilation and

contact the gas supplier, a qualified service agency or the fire department.

● Stay away from the house (or building)

until the service call has been made, the leak is corrected and a qualified agency has determined the area to be safe.

Have the installer show you the location of the gas shut-off valve and how to shut it off if necessary. Turn off the manual shut-off valve if the water heater has been subjected to overheating, fire, flood, physical damage or if the gas supply fails to shut off.

● Read this manual entirely before installing

or operating the water heater.

● Use this appliance only for its intended

purpose as described in this Use and Care Manual.

● Be sure your appliance is properly installed

in accordance with local codes and the provided installation instructions.

● Do not attempt to repair or replace any part

of your water heater unless it is specifically recommended in this manual. All other servicing should be referred to a qualified technician.

SAFETY PRECAUTIONS

IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING.

WARNING!

For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of life.

READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.

SAVE THESE INSTRUCTIONS

Installing the water heater.

This water heater must be installed in accordance with these instructions, local codes, utility company requirements, and/or in the absence of local codes, use the latest edition of CAN/CSA B149 - Natural Gas and Propane Installation Code. A copy can be purchased from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario L4W 5N6.

Location

The water heater should not be located in an area where leakage from the tank or connections will result in damage to the area adjacent to the heater or to lower floors of the structure.

When such areas cannot be avoided it is recommended that a suitable catch pan, adequately drained, must be installed under the water heater.

The pan must not restrict air flow to the combustion air inlet openings (perforation openings) located around the lower perimeter of the water heater.

Catch pan kits are available from the store where the water heater was purchased, or any water heater distributor.

When installed in a closet, DO NOT block or obstruct any of the combustion air inlet openings located around the perimeter of the water heater. A minimum of 1” (2.5 cm) is required between these combustion air inlet openings and any obstruction.

Make certain the floor underneath the water heater is strong enough to sufficiently support the weight of the water heater once it is filled with water.

A gas fired water heater or any other appliance should not be installed in a space where liquids which give off flammable vapours are to be used or stored. Such liquids include gasoline, LP gas (butane or propane), paint or adhesives and their thinners, solvents or removers.

Because of natural air movement in a room or other enclosed space, flammable vapours can be carried some distance from where liquids which give off flammable vapours are to be used or stored. The open flame of the water heater’s pilot or main burner can ignite these vapours and create a shut down condition of the water

heater which will not allow the water heater to ignite until examined by a Qualified Service Technician.

The water heater must be located so it is not subject to physical damage, for example, by moving vehicles, area flooding, etc.

If local codes require the use of a stand kit to raise the water heater 18” (46 cm) above the floor, please contact the store where the water heater was purchased, or any water heater distributor. These kits must comply with local codes.

● The water heater should be installed as

close as practical to the gas vent or chimney.

● Long hot water lines should be insulated

to conserve water and energy.

● The water heater and water lines should

be protected from exposure to freezing temperatures.

● Do not install the water heater in

bathrooms, bedrooms, any occupied rooms normally kept closed, or in unprotected outdoor areas.

● Minimum clearance from combustible

construction:

If the clearances stated on the Instruction/Warning Label, located on the front of the heater differ, install the water heater according to the clearances stated on the label.

● If the water heater is installed in an

alcove or closet, the entire floor must be covered by a wood or metal panel. A minimum of 24” (61 cm) clearance from the front and top should be available for adequate inspection and servicing.

● The water heater may be installed on

combustible floors, but not directly on carpeting. If the water heater must be installed on carpeting, place a metal or wood panel beneath the water heater, extending beyond its full width and depth at least 3” (7.6 cm) in all directions.

The auxiliary catch pan installation MUST conform to local codes.

Max.

2”

(5cm)

Diameter of

water heater

plus 2” (5 cm)

min.

WARNING: Combustible construction refers to adjacent walls and ceilings and should not be confused with combustible or flammable products and materials. Combustible and/or flammable products and materials should never be stored in the vicinity of this or any gas appliance.

Combustion Air Inlet

Openings

Location Front Sides Rear To p

Alcove

3”

(7.6 cm)0”(0 cm)0”(0 cm)

12”

(30.5 cm)

Closet

3”

(7.6 cm)1”(2.5 cm)0”(0 cm)

12”

(30.5 cm)

Rear

Sides

Front Open

Sides

Front Enclosed

Top View Closet

Top View Alcove

Rear

Combustion Air Inlet Openings

Installing the water heater.

Combustion and Ventilation Air

Proper operation of the water heater requires air for combustion and ventilation. Provisions for combustion and ventilation air must comply with referenced codes and standards.

NOTICE: If the water heater is installed in an unconfined space within a building of conventional frame, masonry or metal construction, infiltration air is normally adequate for proper combustion and ventilation. If the water heater is installed in a confined space, provisions for combustion and ventilation air must be made.

A confined space is one having a volume of less than 50 cubic feet (1.4 cubic meters) per, 1000 Btuh of the aggregate input of all appliances within that space.

The air must be supplied through two permanent openings of equal area. One is to be located within 12” (30.5 cm) above the floor and the other is to be located within 12” (30.5 cm) from the ceiling.

The minimum net free area of each opening must not be less than one square inch (6.5 sq cm) per 1000 Btuh of the total input rating of all the appliances in the

enclosure, if each opening communicates with other unconfined areas inside the building.

Buildings of unusually tight construction shall have the combustion and ventilation air supplied from outdoors, or a freely ventilated attic or crawl space.

If air is supplied from outdoors, directly or through vertical ducts, there must be two openings located as specified above and each must have a minimum net free area of not less than one square inch (6.5 sq cm) per 4000 Btuh of the total input rating of all the appliances in the enclosure.

If horizontal ducts are used to communicate with the outdoors, each opening must have a minimum net free area of not less than one square inch (6.5 sq cm) per 2000 Btuh of the total input rating of all the appliances in the enclosure. If ducts are used, the minimum dimensions of rectangular air ducts shall not be less than 3” (7.6 cm).

NOTICE: If the duct openings which supply combustion and ventilation air are to be covered with a protective screen or grill, the net free area (openings in the material) of the covering material must be used in determining the size of the openings. Protective screening for the openings MUST NOT be smaller than 1/4” (0.64 cm) mesh to prevent clogging by lint or other debris.

Corrosive Atmospheres

The air in beauty shops, dry cleaning establishments, photo processing labs, and storage areas for liquid and powdered bleaches or swimming pool chemicals often contain such halogenated hydrocarbons.

An air supply containing halogenated hydrocarbons may be safe to breathe, but when it passes through a gas flame corrosive elements are released that will shorten the life of any gas burning appliance.

Propellants from common spray cans or gas leaks from A/C and refrigeration equipment are highly corrosive after passing through a flame.

The water heater warranty is voided when failure of the heater is due to operation in a corrosive atmosphere.

NOTICE: The water heater should not be installed near an air supply containing halogenated hydrocarbons.

Inspect Shipment

Inspect the water heater for possible damage. Check the markings on the rating plate of the water heater to be certain the type of gas supplied corresponds to the water heater requirements.

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