Rheem 92-103234-02, AP15121-1, HP50RH, HP50RU, HP40RU User Manual

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Use & Care Manual
With Installation Instructions for the Installer
Electric Residential Heat Pump
Water Heaters
Residential 40 & 50 Gallon
The purpose of this manual is twofold: one, to provide the installer with the basic directions and recommendations for the proper installation and adjustment of the water heater; and two, for the owner–operator, to explain the features, operation, safety precautions, maintenance and troubleshooting of the water heater. This manual also includes a parts list.
It is imperative that all persons who are expected to install, operate or adjust this water heater read the instructions carefully so they may understand how to perform these operations. If you do not understand these instructions or any terms within it, seek professional advice.
Any questions regarding the operation, maintenance, service or warranty of this water heater should be directed to the seller from whom it was purchased. If additional information is required, refer to the section on “If you need service.”
Do not destroy this manual. Please read carefully and keep in a safe place for future reference.
Recognize this symbol as an indication of Important Safety
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Information!
California Proposition 65 Warning: This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Printed in USA
© 2009 Rheem Manufacturing Co.
92-103234-02
AP15121-1 (01/10)
Safety Information
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Safety Precautions . . . . . . . 3, 4
FOR YOUR RECORDS
Write the model and serial numbers here:
#
Installation Instructions
Location . . . . . . . . . . . . . . . . . 5
Water Connections . . . . . . . . 6
Relief Valve . . . . . . . . . . . . . . 7
Electrical Connections. . . . . . 8
Pipe Insulation . . . . . . . . . 9-10
Condensate Drain . . . . . . . . 10
Installation Checklist . . . . . . .11
Operating Instructions
Safety Controls . . . . . . . . . . 12
Water Temperature . . . . . . . .12
Sequence of Operations 14-16
Care and Cleaning
Draining . . . . . . . . . . . . . . . . 17
#
You can find them on a label on the appliance.
Staple sales slip or cancelled check here.
Proof of the original purchase date is needed to obtain service under the warranty.
READ THIS MANUAL
Inside you will find many helpful hints on how to use and maintain your water heater properly. Just a little preventive care on your part can save you a great deal of time and money over the life of your water heater.
You’ll find many answers to common problems in the Before You Call For Service section. If you review our chart of Troubleshooting Tips first, you may not need to call for service at all.
READ THE SAFETY INFORMATION
Your safety and the safety of others are very important. There are many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
Maintenance . . . . . . . . . . . . . 17
Extended Shut-Down . . . . . 18
Troubleshooting Tips
Before You Call
For Service . . . . . . . . . . . . . . 19
Customer Service
Parts List . . . . . . . . . . . . . . . . 20
Wiring Diagram . . . . . . . . . . 22
If You Need
Service . . . . . . . . . . . . . . . . 24
This is the safety alert symbol. Recognize this symbol as an indication of Important Safety Information!
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This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER”, “WARNING”, “CAUTION” or “NOTICE”.
These words mean:
DANGER
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WARNING
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CAUTION
NOTICE:
An imminently hazardous situation that will result in death or serious injury.
A potentially hazardous situation that could result in death or serious injury and/or damage to property.
A potentially hazardous situation that may result in minor or moderate injury.
Attention is called to observe a specified procedure or maintain a specific condition.
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IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING.
DANGER!
WATER TEMPERATURE SETTING
Safety and energy conservation are factors to be considered when selecting the water temperature setting of water heater. Water temperatures above 125°F can cause severe burns or death from scalding. Be sure to read and follow the warnings outlined on the label pictured below. This label is also located on the water heater near the thermistor access panel.
Time/Temperature Relationship in Scalds
Temperature Time To Produce a Serious Burn
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D A N G E R
HOT
BURN
Water temperature over 125°F can cause severe burns instantly or death from scalds.
Children, disabled and elderly are at highest risk of being scalded.
See instruction manual before setting temperature at water heater.
Feel water before bathing or showering.
Temperature limiting valves are available, see manual.
NOTICE: Mixing valves are available for reducing point of use water temperature by mixing hot and cold water in branch water lines. Contact a licensed plumber or the local plumbing authority for further information.
120°F (49°C) More than 5 minutes 125°F (52°C) 1½ to 2 minutes 130°F (54°C) About 30 seconds 135°F (57°C) About 10 seconds 140°F (60°C) Less than 5 seconds 145°F (63°C) Less than 3 seconds 150°F (65°C) About 1½ seconds 155°F (68°C) About 1 second
Table courtesy of Shriners Burn Institute
The chart shown above may be used as a guide in determining the proper water temperature for your home.
DANGER: Households with small children, disabled, or elderly persons may require a 120°F or lower thermostat setting to prevent contact with “HOT” water.
The temperature of the water in the heater is regulated by the water heater interface control. To comply with safety regulations the temperature was set at 122°F before the water heater was shipped from the factory.
Temperatures
Hotter Water
Cooler Water
RISK OF SCALDING INCREASES
CAUTION
WITH HOTTER WATER
TEMPERATURE
SETTING
OPERATION MODE
HEAT PUMP OFF
135°-140° F
130°-135° F
125°-130° F
120°-125° F
105°-120° F
90°-105° F
The illustration at the left shows the water
Review operating manual before use. Operating procedures are outlined in the manual for optimal performance.
temperature setting.
Refer to the Operating Instructions in this manual for detailed instructions in how to adjust the water temperature.
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DANGER: Hotter water increases the potential for Hot
Water SCALDS.
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IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING.
WARNING!
For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of life.
Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this water heater. It may save you time and cost. Pay particular attention to the Safety Instructions. Failure to follow these warnings could result in serious bodily injury or death. Should you have problems understanding the instructions in this manual, or have any questions, STOP, and get help from a qualified service technician, or the local electric utility.
FOR INSTALLATIONS IN THE STATE OF CALIFORNIA
California Law requires that residential water heaters must be braced, anchored or strapped to resist falling or horizontal displacement due to earthquake motions. For residential water heaters up to 52-gallon capacity, a brochure with generic earthquake bracing instructions can be obtained from: Office of the State Architect, 1102 Q Street,Suite 5100, Sacramento, CA 95814 or you may call 916-445-8100 or ask a water heater dealer.
However, applicable local codes shall govern installation. For residential water heaters of a capacity greater than 52 gallons, consult the local building jurisdiction for acceptable bracing procedures.
CAUTION: Do not to “crush” or otherwise impair the removal of the “plastic” front
(side) panel.
SAFETY PRECAUTIONS
Have the installer show you the location of the circuit breaker and how to shut it off if necessary. Turn off the circuit breaker if the water heater has been subjected to overheating, fire, flood, physical damage or if the ECO (temperature limiting control) fails to shut off.
Read this manual entirely before installing
or operating the water heater.
Use this appliance only for its intended
purpose as described in this Use and Care Manual.
Be sure your appliance is properly installed
in accordance with local codes and the provided installation instructions.
WARNING!
Disconnect all power to unit before starting maintenance. Failure to do so can cause electrical shock resulting in severe personal injury or death.
Do not attempt to repair or replace any part
of your water heater unless it is specifically recommended in this manual. All other servicing should be referred to a qualified technician.
READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.
SAVE THESE INSTRUCTIONS
4
Installing the water heater.
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The location chosen for the water heater must take into consideration the following:
Local Installation Regulations
This water heater must be installed in accordance with these instructions, local codes, utility codes, utility company requirements or, in the absence of local codes, the latest edition of the National Electrical Code. It is available from some local libraries or can be purchased from the
Location
National Fire Protection Association, Batterymarch Park, Quincy, MA 02269 as booklet ANSI/NFPA 70.
Canadian installations should refer to CSA22.1, a copy can be purchased from the Canadian Standards Association, 5050 Spectrum Way, Mississauga,ONT L4W 5N6
NOTICE: Auxiliary catch pan MUST conform to local codes.
Catch Pan Kits are available from the store where the water heater was purchased, or any water heater distributor.
Catch Pan should not obstruct cold inlet or drain valve.
Locate the water heater in a clean dry area as near as practical to the area of greatest heated water demand. Long un-insulated hot water lines can waste energy and water.
Place the water heater in such a manner that the thermistor and element access panels can be removed to permit inspection and servicing such as removal of elements or checking controls.
The water heater and water lines should be protected from freezing temperatures. Do not install the water heater in outdoor, unprotected areas.
Make certain the floor underneath the water heater is strong enough to sufficiently support the weight of the water heater once it is filled with water.
B
A— Diameter of water
heater plus 2" min..
B— Maximum 2
CAUTION: The water heater should not be located in an area where leakage of the tank or connections will result in damage to the area adjacent to it or to lower floors of the structure. Where such areas cannot be avoided, it is recommended that a suitable catch pan, adequately drained, be installed under the water heater.
NOTICE: Installation in a closet or confined space is not allowed.
Heat Pump Water Heater requires approximately 1,000 cu. ft of unconditioned indoor ambient air to operate properly.
Clearances
Rear Top
2" 8" Min.
A
To open drain, line should be at least 3/4 ID and pitched for proper drainage.
Inspect Shipment
Inspect the water heater for possible damage. Check the markings on the rating plate of the water heater to be certain the power supply corresponds to the water heater requirements. Rating plate is located on front of water heater.
Refrigerant
This heat pump water heater is factory charged with an environmentally friendly, non-chlorinated refrigerant, R410A. This refrigerant has zero ozone depletion potential.
5
Installing the water heater.
Thermal Expansion
Determine if a check valve exists in the inlet water line. Check with your local water utility. It may have been installed in
the cold water line as a separate back flow preventer, or it may be part of a pressure reducing valve, water meter or water softener. A check valve located in the cold water inlet line can cause what is referred to as a “closed water system”. A cold water inlet line with no check valve or back flow prevention device is referred to as an “open” water system.
As water is heated, it expands in volume and creates an increase in the pressure within the water system. This action is referred to as “thermal expansion”. In an “open” water system, expanding water which exceeds the capacity of the water heater flows back into the city main where the pressure is easily dissipated.
A “closed water system”, however, prevents the expanding water from flowing back into the main supply line, and the result of “thermal expansion” can create a rapid and dangerous pressure increase in the water heater and system
piping. This rapid pressure increase can quickly reach the safety setting of the relief valve, causing it to operate during each heating cycle. Thermal expansion, and the resulting rapid and repeated expansion and contraction of components in the water heater and piping system can cause premature failure of the relief valve, and possibly the heater itself. Replacing the relief valve will not correct the problem!
The suggested method of controlling thermal expansion is to install an expansion tank in the cold water line between the water heater and the check valve (refer to the illustration on the next page). The expansion tank is designed with an air cushion built in that compresses as the system pressure increases, thereby relieving the over pressure condition and eliminating the repeated operation of the relief valve. Other methods of controlling thermal expansion are also available. Contact your installing contractor, water supplier or plumbing inspector for additional information regarding this subject.
Water Supply Connections
Refer to the illustration on the next page for suggested typical installation. The installation of unions or flexible copper connectors is recommended on the hot and cold water connections so that the water heater may be easily disconnected for servicing if necessary. The HOT and COLD water connections are clearly marked and are 3/4 NPT on all models. Install a shut-off valve in the cold water line near the water
heater. See page 8 on "To Fill The Water
Heater".
NOTICE: Do not apply heat to the HOT or COLD water connections. If sweat connections are used, sweat tubing to adapter before fitting adapter to the water connections on heater. Any heat applied to the water supply fittings will permanently damage the dip tube and/or heat traps.
Condensate Drains for the Heat Pump
Consult local codes or ordinances for specific requirements. Refer to page 7.
IMPORTANT: When making drain fitting connections to the drain tubing, use a thin layer of piping tape or silicone and install hand tight.
IMPORTANT: When making drain fitting connections to the drain tubing, DO NOT overtighten. Overtightening fittings can split pipe connections on the drain pan.
Do not reduce drain line size less than connection size provided on condensate drain.
All drain lines must be pitched
downward away from the unit a minimum of 1/8" per foot of line to ensure proper drainage.
Do not connect condensate drain line to a closed or open sewer pipe. Do not allow condensate to drain into the water heater drain pan.
The drain line should be insulated where necessary to prevent sweating and damage due to condensate forming on the outside surface of the line.
This unit is equipped with a 3/4" primary condensate connection and a 1/2" overflow connection.
6
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Typical Installation
Heat Pump Filter
Primary Condensate line (3/4") to open drain or outdoors
Secondary Condensate tubing (1/2") to open drain or outdoors
Union
Hot water outlet to xtures
Temperature and Pressure Relief Valve and discharge line
Ceiling in Alcove
8" Minimum Clearance above Heat Pump to allow air circulation
Access Door to Temperature Control
Electrical Access for Hook-up
Shut Off Valve
Cold Water Supply
Thermal Expansion Tank (if required)
Heat Trap 6" Min.
6" Air Gap
Union
Drain Valve
A new combination temperature and pressure relief valve, complying with the Standard for Relief Valves and Automatic Gas Shut-Off Devices for Hot Water Supply Systems, ANSI Z21.22/CSA 4.4, is installed in the opening provided. No valve of any type should be installed between the relief valve and the tank. Local codes shall govern the installation of relief valves.
Relief Valve
approved for hot water distribution. The discharge line must be no smaller than the outlet of the valve and must pitch downward from the valve to allow complete drainage (by gravity) of the relief valve and discharge line. The end of the discharge line should not be threaded or concealed and should be protected from freezing. No valve of any type, restriction or reducer coupling should be installed in the discharge line.
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WARNING: The pressure rating of the relief valve must not exceed 150 PSI, the maximum working pressure of the water heater as marked on the rating plate.
The BTUH rating of the relief valve must not be less than the input rating of the water heater as indicated on the rating label located on the front of the heater (1 watt=3.412 BTUH).
Connect the outlet of the relief valve to a suitable open drain so that the discharge water cannot contact live electrical parts or persons and to eliminate potential water damage.
Piping used should be of a type
Installing the water heater.
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WARNING: The tank must be full of water before heater is turned on. The water heater warranty does not cover damage or failure resulting from operation with an empty or partially empty tank.
To Fill the Water Heater
Make certain the drain valve is completely closed.
Open the shut-off valve in the cold water supply line.
Open each hot water faucet slowly to
Electrical Connections
WARNING!
Turn off electric power at the fuse box or service panel before making any electrical connections.
Also, the ground connection must be completed before making line voltage connections. Failure to do so can result in electrical shock, severe personal injury or death.
allow the air to vent from the water heater and piping.
A steady flow of water from the hot water faucet(s) indicates a full water heater.
Disconnect all power to unit before starting maintenance. Failure to do so can cause electrical shock resulting in severe personal injury or death
The unit must be grounded. Failure to do so can cause electrical shock resulting in severe personal injury or death.
Electrical Power
Hookup Terminals
Ground Screw
8
Electrical Connections continued.
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CAUTION: The presence of water in the piping and water heater does not provide sufficient conduction for a ground. Non-metallic piping, dielectric unions, flexible connectors etc. can cause the water heater to be electrically isolated.
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WARNING: If local codes require external application of insulation blanket kits the manufacturer’s instructions included with the kit must be carefully followed.
A separate branch circuit with copper conductors, over current protective device and suitable disconnecting means must be provided by a qualified electrician.
All wiring must conform to local codes or latest edition of National Electrical Code ANSI/NFPA 70.
The water heater is completely wired to the Electrical Power Hookup Terminals inside the jacket at the top front of the water heater. An opening for 1/2 or 3/4 electrical fitting is provided for field wiring connections.
The voltage requirements and wattage load for the water heater are specified on the rating plate on the front of the water heater.
Insulation Blankets
Insulation blankets, available to the general public, for external use on electric water heaters are not necessary. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. This water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary.
The manufacturer’s warranty does not cover any damage or defect caused by installation, attachment or use of any type of energy saving or other unapproved devices (other than those authorized by the manufacturer) into, onto or in conjunction with the water heater. The use of unauthorized energy saving devices may shorten the life of the water heater and may endanger life and property.
The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices.
The branch circuit wiring should include either:
Metallic conduit or metallic sheathed
cable approved for use as a grounding conductor and installed with fittings approved for the purpose.
Non-metallic sheathed cable, metallic
conduit or metallic sheathed cable not approved for use as a ground conductor shall include a separate conductor for grounding. It should be attached to the ground terminals of the water heater and the electrical distribution box.
240V 1PH
21.5 Max. AMP draw
10 gauge wire
Minimum 30 AMP circuit
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CAUTION: If local codes require the application of an external insulation blanket to this water heater, pay careful attention to the following so as not to restrict the proper function and operation of the water heater:
Do not cover the operating or
warning labels attached to the water heater or attempt to relocate them on the exterior of insulation blanket.
Do not apply insulation to the top of
the heat pump.
Filter
Top of Heat Pump
Coils
Do not cover the coils around the
sides of the heat pump.
Do not cover the access door to
temperature control, temperature and pressure relief valve or drain valve.
Inspect the insulation blanket
frequently.
9
Installing the water heater.
Relief and DrainValve Insulation Installation
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CAUTION: Ensure the T&P Valve opening is not obstructed by the insulation.
For increased energy efficiency, this water heater has been supplied with two 2-3/8” sections of pipe insulation.
Please install the insulation, according to the illustration at left.
Slip the insulation cover over the T&P Valve through the center hole and align the hole in the side with the opening of the T&P Valve.
Slip the insulation cover over the drain valve through the center hole.
Hot Water
Outlet
Hot and Cold Pipe Insulation Installation
Please install the insulation on the cold water supply inlet and the hot water outlet as shown in the illustration.
Relief
Valve
Drain Valve
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Cold Water
Inlet
Installation Checklist
A. Water Heater Location
Close to area of heated water demand.
❑ Indoors and protected from moisture,
wet conditions and freezing temperatures.
Area free of flammable vapors.
1,000 cu. ft unconditioned indoor space.
B. Water Supply
Water heater completely filled with
water.
Air purged from water heater and piping.
C. Relief Valve
❑ Provisions made to protect area from
water damage.
Sufficient room to service heater.
❑ Eight inches (8") of clearance from
ceiling to top of heat pump water heater to allow for air circulation.
Access to condensate disposal.
❑ Water connections tight and free of
leaks.
Temperature and Pressure Relief Valve
properly installed and discharge line run to open drain.
D. Wiring
Power Supply voltage agrees with water
heater rating plate.
Branch circuit wire and fusing or circuit
breaker of proper size. (Minimum 30 amp breaker)
E. Condensate Lines
Condensate lines from heat pump
installed correctly.
Discharge line protected from freezing.
Electrical connections tight and unit
properly grounded.
10 gauge wire.
❑ Condensate lines from heat pump run to
a suitable drain location.
11
Operating the water heater.
CAUTION: Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To dissipate such gas and to reduce risk of injury, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system. If hydrogen is present, there will be an unusual sound such as air escaping through the pipe as the water begins to flow. Do not smoke or use an open flame near the faucet at the time it is open.
Safety Precautions
WARNING: If the water heater has been subjected to flood, fire, or physical damage, turn off power and water to the water heater.
Do not operate the water heater again until it has been thoroughly checked by qualified service personnel.
Do turn off power to water heater
if it has been subjected to over heating, fire, flood, physical damage.
Do Not turn on water heater
unless it is filled with water.
Do Not turn on water heater if
cold water supply shut-off valve is closed.
Safety Controls
The water heater is equipped with a temperature limiting control (ECO) that is located above the upper heating element in contact with the tank surface. If for any reason the water temperature becomes excessively high, the temperature limiting control (ECO) breaks the power circuit to the heating element. Once the control opens, it must be reset manually.
CAUTION: The cause of the high temperature condition must be investigated by qualified service technician and corrective action must be taken before placing the water heater in service again.
If there is any difficulty in
understanding or following the Operating Instructions or the Care and Cleaning section, it is recommended that a qualified person or serviceman perform the work.
To reset the temperature limiting control: (Refer to Illustration on page 21):
Turn off the power to the water
heater.
Remove the plastic housing.
Remove the jacket access top
panel and insulation.
Press the red RESET button.
Replace the insulation and jacket
access panel before turning on the power to the water heater.
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DANGER: There is a hot water scald potential if the thermostat is set too high. Households with small children, disabled, or elderly persons may require a 120°F or lower thermostat setting to prevent contact with HOT water.
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Water Temperature Setting
The temperature of the water in the water heater can be regulated by pushing the up or down arrow on the keypad located behind the access panel.
Safety and energy conservation are factors to be considered when selecting the water temperature setting of the water heater. The lower the temperature setting, the greater the savings in energy and operating costs.
To comply with safety regulations the temperature is factory set at 122°F or less where local codes require. This is the recommended starting point.
Water temperatures above 125°F can
cause severe burns or death from scalding. Be sure to read and follow the warnings outlined in this manual and on the label on the water heater. This label is located on the water heater near the electronic control access panel.
Mixing valves for reducing point of use water temperature by mixing hot and cold water in branch water lines are available. Contact a licensed plumber or the local plumbing authority for further information.
The chart on the next page may be used as a guide in determining the proper water temperature for your home.
Basic Water Heater Operation
For the most efcient operation of the heat pump water heater, the "Energy Saver" mode is recommended. Press the key on the control pad labeled "En­ergy Saver". The corresponding LED will light up upon activation.
If the "Energy Saver" setting does not supply enough hot water or additional hot water is needed, use the "Normal" setting. Press the key on the control pad labeled "Normal". The correspond­ing LED will light up upon activation.
If electric heat only is desired, press the "Electric Heat Only" option in the bottom right corner of the control.
This mode will run for approximately 2 weeks then return to the mode and temperature settings set by the user.
If the water temperature setting needs adjustment, use the up arrow key to in­crease water temperature and the down arrow key to decrease water tempera­ture. As the temperature of the water increas­es, the led lights on the right side of the "Temperature Setting" will illuminate to indicate the temperature of the water.
To turn the water heater "OFF", press the "OFF" key in the bottom left corner of the control pad.
Heat Pump Water Heater Sequence of Operation
Operational Modes:
Two major modes of operation will be utilized:
Energy Saver
This mode will provide functional control operation resulting in water heater performance that meets Energy Star requirements. As a result, compressor operation will be maximized and use of electric heat will be minimized.
Normal / High Demand
This mode will maximize the performance of the water heater while still providing good energy savings. Primary goal is to maintain water heater performance that meets or exceeds a comparable electric water heater.
Temperature Settings:
Normal / Warm
Tank temperature will be maintained at 120-124º F. Compressor operation will be allowed whenever the tank temperature at the lower heating element location falls to 105º F or below.
Hot
Tank temperature will be maintained at 130-135º F. Compressor operation will be allowed whenever the tank temperature at the lower heating element falls to 110º F or below.
Vacation
Tank temperature will be maintained at about 90º F. Compressor operation will be allowed whenever the tank temperature at the lower heating element falls to 80º F or below. All other functional aspects will be maintained as described below.
Electric Heat Only:
This mode is utilized in conjunction with Normal, Hot, and Vacation modes. In this mode compressor operation will not be allowed and only the auxiliary electric heat will be allowed. Temperature set points noted with each of the modes will be used to turn the auxiliary electric heat on as required.
This mode can only be utilized on a short term basis. Currently, this mode will be allowed for a period of 2 weeks. After this time period, the water heater will be returned to the mode and temperature settings previously set by the user.
13
Care and cleaning of the water heater.
Draining the Water Heater
WARNING: Disconnect all power to unit before starting maintenance. Failure to do so can cause electrical shock resulting in severe personal injury or death.
DANGER: Before manually operating the relief valve, make certain no one will be exposed to the danger of coming in contact with the hot water released by the valve. The water may be hot enough to create a scald hazard. The water should be released into a suitable drain to prevent injury or property damage.
NOTICE: If the temperature and pressure relief valve on the hot water heater discharges periodically, this may be due to thermal expansion in a closed water system. Contact the water supplier or your plumbing contractor on how to correct this. Do not plug the relief valve outlet.
CAUTION: Shut off power to the water
heater before draining water.
In order to drain the water heater, turn off the cold water supply. Open a hot water faucet or lift the handle on the
DANGER: Before manually operating the relief valve, make certain no one will be exposed to the hot water released by the valve. The water drained from the tank may be hot enough to present a scald hazard and should be directed to a suitable drain to prevent injury or damage.
relief valve to admit air to the tank.
Attach a garden hose to the drain valve on the water heater and direct the stream of water to a drain. Open the valve.
Routine Preventative Maintenance
Properly maintained, your water heater will provide years of dependable trouble-free service.
It is suggested that a routine preventive maintenance program be established and followed by the user.
It is further recommended that a periodic inspection of the electronic control, heat pump and wiring should be made by service personnel qualified in electric appliance repair.
Most electrical appliances, even when new, make some sound when in operation. If the hissing or singing sound level increases excessively, Contact a qualified installer or plumbing contractor to inspect.
IMPORTANT: See "DANGER on left". At least once a year, lift
and release the lever handle on the temperature pressure relief valve, located on the side of the water heater, to make certain the valve operates freely. Allow several gallons to flush through the discharge line to an open drain.
It is recommended to clean the filter on top of the heat pump every month. Clean by washing with mild detergent and water. Dry and replace over discharge fan. Remove the filter by lifting up on the handle at front of the heat pump and lifting it off the air discharge fan. See Figure on right.
A water heater’s tank can act as a setting basin for solids suspended in the water. It is therefore not uncommon for hard water deposits to accumulate in the bottom of the tank. It is suggested that a few quarts of water be drained from the water heater’s tank every month to clean the tank of these deposits.
Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a banging noise heard in a water pipe. Strategically located risers in the water pipe system or water hammer arresting devices can be used to minimize the problem.
Filter Handle
Filter
14
NOTICE: Refer to the Hydrogen Gas Caution in the Operating Instructions.
NOTICE: Do not remove the anode rod from the water heater’s tank. Operation with the anode rod removed will greatly shorten the life of the glass lined tank and will exclude warranty coverage.
Vacation and Extended Shut-Down
If the water heater is to remain idle for an extended period of time, the power and water to the appliance should be turned off to conserve energy and prevent a build-up of dangerous hydrogen gas.
The water heater and piping should be drained if they might be subjected to
freezing temperatures.
After a long shut-down period, the water heater’s operation and controls should be checked by qualified service personnel. Make certain the water heater is completely filled again before placing it in operation.
Anode Rod
This water heater is equipped with a non-removable anode rod designed to prolong the life of the glass lined tank. The anode rod is slowly consumed, thereby eliminating or minimizing corrosion of the glass lined tank.
Water sometimes contains a high sulfate and/or mineral content and together with cathodic protection process can produce a hydrogen sulfide, or rotten egg odor in the heated water. Chlorination of the water supply should minimize the problem.
15
Before You Call For Service…
Troubleshooting Tips Save time and money! Review the chart on this page first and you may not need to call for service.
Problem Possible Causes What to Do
Rumbling noise
Water conditions in your home caused a build up of scale or mineral deposits in the water heater.
Allow a few quarts of water to run from drain valve
to remove sediment settlings.
Relief valve produc­ing popping noise or draining
Pressure build up caused by thermal expansion in a closed system
This is an unacceptable condition and must be cor-
rected. Contact the water supplier or plumbing con­tractor on how to correct this. Do not plug the relief valve outlet
Not enough or no hot water
Water usage may have ex­ceeded the capacity of the
Wait for the water heater to recover after an abnormal
demand
water heater.
A fuse is blown or a circuit
Replace fuse or reset circuit breaker
breaker tripped
Electric supply may be off
Make sure electric supply to water heater and section
of this manual.
The thermostat may be set too low.
Leaking or open hot water
See the Temperature regulation of the water heater
section of this manual
Make sure all faucets are closed
faucets
Electric service to your
Contact the local electric utility.
home may be interrupted
Improper wiring.
See the Installing the water heater section of this
manual.
Manual reset limit (ECO)
See the Temperature regulation of the water heater
Refer to page 21 for more information.
Cold water inlet tempera­ture may be colder during
This is normal. The colder inlet water takes longer to
heat.
the winter months
Not enough clearance above heat pump to allow
Make sure there is at least 8" of air space between the
top of the heat pump and the ceiling.
air to circulate.
Water is too hot
!
CAUTION: For your safety DO NOT attempt repair of electrical wiring, thermostats, heating elements or other safety devices. Refer repairs to qualified service personnel.
The thermostat is set too high.
See the Temperature regulation of the water heater
section of this manual
16
Replacement Parts.
For 50 gallon Heat Pump Water Heaters.
Instructions For Placing a Parts Order
Address parts orders to the distributor or store where the heater was purchased.
All parts orders should include:
The model and serial number of
the water heater from the rating plate.
Specify voltage and wattage as
marked on the rating plate.
Part description (as noted below)
and number of parts desired.
!
CAUTION: For your safety DO NOT attempt repair of electrical wiring, heating elements, heat pump or electronic controls. Refer repairs to qualified service personnel.
Air Filter
Temperature & Pressure Relief Valve
Drain Valve
Thermistor ECO
0
9 0 4 1
0
0
1 0
C
3 1
S
10
I
1
D
0 2
-
1
O
-
M R E H
T
Element
Cavity covers
Lower Thermistor
Element
Plastic Housing (Removed for Clarication of Replacement Parts.)
17
Cavity Insert Instructions
The following instructions are intended for qualified
service personnel ONLY, and should only be done
when necessary.
In order to replace the ECO,thermistor or heating element, remove the cavity insert crossbar by following the instructions below:
Turn off the power to the water heater.
Remove the jacket access panel(s) and insulation.
See page 20.
Rotate the crossbar up and down until it breaks
away from the remainder of the cavity insert. (See illustration to the left)
Discard the crossbar. It cannot and need not be
replaced.
Replace the
necessary.
Replace the insulation and jacket access panel(s)
before turning on the power to the water heater.
NOTICE: The cavity insert crossbar is necessary for the manufacturing process only. The removal of the crossbar will not interfere with the operation of the water heater.
ECO,thermistor and/or element as
18
Wiring Diagram
19
head
IF YOU NEED SERVICE
1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or routine maintenance, it is suggested that you first contact your installer, plumbing contractor or previously agreed upon service agency. In the event the firm has moved, or is unavailable, refer to the telephone directory, commercial listings or local utility for qualified service assistance.
2. Should your problem not be solved to your complete satisfaction, you should then contact the Manufacturer’s National Service Department at the following address:
1241 Carwood Court
When contacting the manufacturer, the following information will be
requested:
a. Model and serial number of the water heater as shown on the rating label
located on front of the water heater.
b. Address where the water heater is located and physical location. c. Name and address of installer and any service agency who performed
service on the water heater.
d. Date of original installation and dates any service work was performed. e. Details of the problems as you can best describe them. f. List of people, with dates, who have been contacted regarding your
problem.
Montgomery, Alabama 36117 Phone: 1-800-995-0982.
20
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