Reznor Valves User Manual

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Form P-VALVES (Version F.3)

Obsoletes Form P-VALVES (Version F.2)

Replacement Parts

Applies to: Serial No. Explanation; Model No. Explanation;

Replacement Ignition Systems and Gas Valves by Serial No. Code;

and Maxitrol System Components by Serial No. Sufx

Table of Contents

SAFETY WARNINGS AND GUIDELINES ................................................1

Instructions for Selecting a Replacement Ignition Controller

and/or Valve ........................................................................................2

Serial Number and Model Codes ...........................................................3

Serial No. Decoding ............................................................................ 3

Serial Number Key - Month and Year of Manufacture .... 4

Heater Serial No. PREFIX and SUFFIX Codes .............. 5

Model No. Decoding ............................................................................ 5

Safety Pilot or Ignition System by Serial No. Code .........................6-10

Type of Gas Valve by Serial No. Code ...........................................11-27

Maxitrol Components for Electronic Modulation .........................28-31

WARNINGS

Selection of replacement control parts from this manual and all servicing to Reznor® products must be done by a Reznor® Distributor or other qualied technician. Improper selection or servicing

could result in severe personal injury, death, or property damage. Reznor Corporation will accept

no responsibility or liability as a result of improper servicing of Reznor® products.

In the United States, all installations of Reznor

Standards of the NFPA (National Fire Protection Association), the National Fuel Gas Code, and all local authorities. In Canada, all installations of Reznor with the CAN/CSA Installation Code for Gas Burning Appliances and Equipment and all provincial and local authorities.

gas-red products must be in accordance with the

gas-red products must be in accordance

SAFETY WARNINGS AND GUIDELINES FOR A QUALIFIED SERVICE TECHNICIAN

When selecting a replacement control, always have the complete Model No. and Serial No. of the heater.

(See pages 2-4 for instructions on decoding those numbers.) If the model and serial number are not

available, contact your Reznor® Representative. DO NOT SELECT REPLACEMENT CONTROLS WITH-

OUT COMPLETE INFORMATION.

Before servicing a heater, always turn off the gas and the power supply. Because of the electrical safety

features, never turn off the power supply without turning off the gas.

The electrical operating valve is the primary safety shutoff. The gas supply line must be free of dirt or

scale before connecting the valve.

Leak test all gas connections including pilot connections. Test using a commercial leak detecting or a

soap solution. WARNING: DO NOT TEST WITH OPEN FLAME. If a leak cannot be stopped by tightening, replace the part.

In the event of pilot outage or improper ignition, wait at least ve minutes before attempting to relight

the heater.

After any service is completed, always test for proper operation. Re-connect the electrical supply and

turn on the gas. Verify against operating sequence information on the heater and in the heater installation manual. Safety check the installation and equipment. CHECK THAT ALL SAFETY DEVICES ARE FUNCTIONING PROPERLY.

Form P-VALVES, P/N 263995R4, Page 1

FOR YOUR SAFETY

WARNINGS

The use and storage of gasoline or other ammable vapors and liquids in the vicinity of this heating appliance is hazardous.

DANGER

The gas burner in all Reznor® gas-red equipment is designed and equipped to provide safe, complete

combustion. However if the installation does not permit the burner to receive the proper supply of combustion air, complete combustion may not occur. The result is incomplete combustion which produces carbon monoxide, a poisonous gas that can cause death. Safe operation of indirect-red gas burning equipment requires a properly operating vent system which vents all the products to the outside atmosphere. Failure to provide proper venting will result in a health hazard which could cause serious personal injury or death.

Always comply with the combustion air requirements in the installation codes and instructions. Combustion air at the burner should be regulated only by manufacturer-provided equipment. NEVER RESTRICT OR OTHERWISE ALTER THE SUPPLY OF COMBUSTION AIR TO ANY HEATER. Indoor units installed in a conned space must be supplied with air for combustion as required by code and in the installation manual. ON INDIRECT-FIRED EQUIPMENT, MAINTAIN THE VENT SYSTEM IN PROPERLY FUNCTIONING CONDITION. Direct-red and other unvented installations should provide for air changes as required by applicable installation codes.

Instructions for Selecting a Replacement

Ignition Controller

and/or Valve

Serial No. Codes - Identify the code of the valve or ignition controller needing replacement.

Serial No. Codes are dened on pages 3-5. IMPORTANT NOTE: Serial No. and Model No.

Codes apply only to original equipment.

IGNITION CONTROLLER - To select the replacement ignition controller, locate the Serial No. safety pilot code in the listing on pages 6-10. Select carefully, reading all applicable notes. If the part is no longer available from Reznor, a functional replacement or alternative instructions are

listed.

VALVE - To select a replacement valve, locate the Serial No. valve code in the listing on pages 12-19. The valve supplied on the heater is described. If the valve is no longer available from Reznor, a functional replacement or alternative instructions may be listed. Select carefully, read-

ing all applicable notes. All valve code notes are on pages 20-22. See pages 23-27 for representative illustrations of valves.

VALVE WIRING TERMINAL IDENTIFICATION/WIRE COLOR

Valve Manufacturer Common Pilot Main or Low Stage High Stage

TR TH-TR TH

Honeywell

White-Rodgers

Robertshaw C P M

Original Wire Color

(exceptions possible)

PV-MV PV MV

C PV MV H1 C P M

C1-C2 -- W1 W2

2 4 1 3

White or

Brown

Blue Black Red

IMPORTANT: The controls identied in this form are the controls factory-installed on units manufactured beginning in 1963. Much of the earlier information provided is for reference only and does not mean that replacing parts is recommended or that replacement parts are available. See date code information on page 4.

IMPORTANT

ORDERING

REMINDERS

Form P-VALVES, P/N 263995R4, Page 2

1. Always include complete heater model and serial number so that any specication

change can be considered for parts shipment. It can save time and expense.

2. Specications are subject to change without notice.

3. We reserve the right to substitute functional replacements.

4. Order either by Kit or Component Part No.



Serial Number and Model Codes

Example of a Rating Plate that applies to most Reznor® Models showing Model and Serial Numbers

Serial No. Decoding

Sample of a Serial No. for Units manufactured from 1963 through

Mercer, PA 16137

DUCT FURNACE

CATEGORY I FOR INDUSTRIAL/COMMERCIAL USE ONLY NRTL DESIGN CERTIFIED UNDER ANSI Z83.8a-1998

DUCT FURNACE

MODEL HX100E-8-S OCT 2004 SERIAL# EBDJ66W8N12345 115 VOLTS 1PH 60HZ MAXIMUM TOTAL INPUT .5AMPS

TYPE OF GAS NATURAL

ORIFICE SIZE #41 DRILL HAS BEEN FACTORY ADJUSTED FOR USE AT 0-2000 FEET (0-610 METERS) OF ALTITUDE SEA LEVEL ALT ADJUSTED NORMAL INPUT 100000 100000 BTU/HR OUTPUT CAPACITY 80000 80000 BTU/HR MIN. INPUT (2, M, MB, MV MODELS) 50000 50000 BTU/HR NORMAL MANIFOLD PRESSURE 3.5 IN. W.C. MIN. PERMISSIBLE GAS SUPPLY PRESSURE FOR PURPOSE OF INPUT ADJUSTMENT 5.0 IN. W.C. MAXIMUM THROUGHPUT 3704 CFM MINIMUM THROUGHPUT 988 CFM

CLEARANCE TO COMBUSTIBLE CONSTRUCTION: TOP - 6"; FLUE CONNECTION - 6"; SERVICE SIDE - WIDTH OF UNIT; OPPOSITE SIDE - 6"; BOTTOM - 3", MAY BE INSTALLED ON NONCOMBUSTIBLE FLOORS. INSTALL ON THE POSITIVE PRESSURE SIDE OF AIR CIRCULATING BLOWER. THIS UNIT MAY BE INSTALLED DOWNSTREAM FROM A REFRIGERATION SYSTEM (USE DRAIN OPTION CS1). FOR ALTERNATE INSTALLATION, USE THE LATEST OF THE APPROPRIATE STANDARDS LISTED BELOW: FOR AIRCRAFT HANGARS USE STANDARD ANSI/NFPA 409 FOR PARKING STRUCTURES USE STANDARD ANSI/NFPA 88A FOR REPAIR GARAGES USE STANDARD ANSI/NFPA 88B

1974:

OA 1 2 N 693 Serial No.

1 2 3 4 5 Element

Sample of a Serial No. for Units manufactured beginning in 1975:

BDJ 66 W8 N 12345 Serial No.

1 2 3 4 5 Element

Element Key: 1 = Month and Year of manufacture; see page 4. 2 = Type of safety pilot or ignition system; see pages 6-10 for Code

explanation.

3 = Type of valve; see pages 12-22 for Code explanation and illustra-

tions on pages 23-27. (A dash indicates that the valve was eld supplied.)

4 = Type of gas that the heater was originally manufactured to burn D = Dual fuel, natural and propane; L = Propane; N = Natural

(Check for gas conversion label.)

5 = Consecutive number of heater manufactured. Used for identi-

cation purposes only.

In addition to the basic ve elements, the serial number may also include

prex and/or sufx codes. See page 5 for a listing and explanation of these codes. All codes apply to original equipment only.

Example of a Reznor

MAPS® Unit Rating Plate

Showing Model and Serial Numbers

REZNOR

MERCER, PA, U.S.A. 16137

FOR INDUSTRIAL/COMMERCIAL USE ONLY

SUITABLE FOR OUTDOOR USE

MODEL [ A ] [ B ] SERIAL NO. [ ]

[D] VOLTS +/- 10% [D] PHASE [D] HZ

MINIMUM CIRCUIT AMPACITY (MCA) [ F ] AMPS MAXIMUM FUSE SIZE/*CKT BREAKER [ G ] AMPS

SUPPLY AIR BLOWER MOTOR 1 [ E ] [ C ] CONDENSER FAN MOTOR (S) [ T ] [ U ] [ Z ]

COMPRESSOR A [ H ] [ I ] [ J ] COMPRESSOR B [ K ] [ L ] [ M ] COMPRESSOR C [ N ] [ O ] [ P ] COMPRESSOR D [ Q ] [ R ] [ S ]

COMPRESSOR E [ GG ] [ HH ] [ II ]

REFRIGERANT - R-410a CHARGE - LBS

TEST PRESSURES HIGH 600PSIG LOW 45PSIG EQUIPPED FOR OPERATION AT AN AIR FLOW OF [ CC ] SCFM AGAINST A STATIC PRESSURE OF [ DD ] INCHES WATER COLUMN

DRIVE RPM [ EE ] WIRE DIAGRAM [ FF ]

REFER TO RATING PLATE IN THE FURNACE SECTION (WHEN USED) FOR ADDITIONAL INFORMATION. *HACR TYPE REQUIRED PER NEC

CIRCUITS A B C D E

MADE IN USA

ELECTRICAL

QTY FLA (EA) HP (EA)

QTY RLA (EA) LRA (EA)

[ V ] [ W ] [ X ] [ Y ] [ JJ ]

Rating Plate Key for MAPS® Model Series RCA, RDA, RCB, RDB, RCC, and RDC (NOTE: To decode a MAPS Serial No., see page 4.)

A = Model

B = Manufacturing Date (Month/Year)

C = Blower Motor HP

D = Volts/Phase/Hertz E = Full Load Amps (FLA) of Blower Motor

F = Minimum Circuit Ampacity (MCA)

G = Maximum Fuse Size (MOP)

H = Quantity - Compressor A

I = Rated Load Amps of Compressor A J = Locked Rotor Amps of Compressor A

K = Quantity - Compressor B

L = Rated Load Amps of Compressor B M = Locked Rotor Amps of Compressor B

N = Quantity - Compressor C

O = Rated Load Amps of Compressor C P = Locked Rotor Amps of Compressor C

Q = Quantity - Compressor D

R = Rated Load Amps of Compressor D S = Locked Rotor Amps of Compressor D T = Quantity Condenser Fan Motors U = Rated Load Amps of Condenser(s)

V = Refrigerant Charge (lbs) - Circuit A W = Refrigerant Charge (lbs) - Circuit B X = Refrigerant Charge (lbs) - Circuit C Y = Refrigerant Charge (lbs) - Circuit D Z = Condenser Fan Motor HP

Form P-VALVES, P/N 263995R4, Page 3

CC = SCFM Airow

DD = External

Static Pressure (“ w.c.)

EE = Drive (Option

AM)

FF = Wiring Dia-

gram No.

GG = Quantity -

Compressor E

HH = Rated Load

Amps of Compressor E

II = Locked Rotor

Amps of Compressor E

JJ = Refrigerant

Charge (lbs) Circuit E

Serial Number

and Model Codes

(cont'd)

Decoding a MAPS® Unit Serial No.

Serial No. Sample: 3 BIJ 789 BK 08 N 96 7D Elements of No.: 1| 2 | 3 | 4 | 5 |6| 7 | 8

Elements 1-5 apply to all MAPS

Elements 6-8 apply to a MAPS

models.

with a gas heat section .

Key: 1 = Phase (1 or 3)

2 = Date CODE (See table below.)

3 = Consecutive number 4 = Drive (See Form P-MAPSII or P-MAPSIII) 5 = Motor HP (See explanation on the right.)

6 = Type of Gas (N = Natural) 7 = Ignition CODE (See pages 6-10.) 8 = Valve CODE (See pages 12-22.)

Motor HP Serial No. Code

1/2 03 3/4 04

1 05

1-1/2 06

2 07 3 (3450 rpm) 08 5 (3450 rpm) 09

7-1/2 11

15 12 10 13

20 14 3 (1800rpm) 15 5 (1800rpm) 16

Serial Number Key - Month and Year of Manufacture

Year Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec

1963 OA OB OC OD OE OF OG OH OI OJ OK OL 1964 PA PB PC PD PE PF PG PH PI PJ PK PL 1965 QA QB QC QD QE QF QG QH QI QJ QK QL 1966 RA RB RC RD RE RF RG RH RI RJ RK RL 1967 SA SB SC SD SE SF SG SH SI SJ SK SL 1968 TA TB TC TD TE TF TG TH TI TJ TK TL 1969 UA UB UC UD UE UF UG UH UI UJ UK UL 1970 VA VB VC VD VE VF VG VH VI VJ VK VL 1971 WA WB WC WD WE WF WG WH WI WJ WK WL 1972 XA XB XC XD XE XF XG XH XI XJ XK XL 1973 YA YB YC YD YE YF YG YH YI YJ YK YL 1974 ZA ZB ZC ZD ZE ZF ZG ZH ZI ZJ ZK ZL 1975 AAA AAB AAC AAD AAE AAF AAG AAH AAI AAJ AAK AAL 1976 ABA ABB ABC ABD ABE ABF ABG ABH ABI ABJ ABK ABL 1977 ACA ACB ACC ACD ACE ACF ACG ACH ACI ACJ ACK ACL 1978 ADA ADB ADC ADD ADE ADF ADG ADH ADI ADJ ADK ADL 1979 AEA AEB AEC AED AEE AEF AEG AEH AEI AEJ AEK AEL 1980 AFA AFB AFC AFD AFE AFF AFG AFH AFI AFJ AFK AFL 1981 AGA AGB AGC AGD AGE AGF AGG AGH AGI AGJ AGK AGL 1982 AHA AHB AHC AHD AHE AHF AHG AHH AHI AHJ AHK AHL 1983 AIA AIB AIC AID AIE AIF AIG AIH AII AIJ AIK AIL 1984 AJA AJB AJC AJD AJE AJF AJG AJH AJI AJJ AJK AJL 1985 AKA AKB AKC AKD AKE AKF AKG AKH AKI AKJ AKK AKL 1986 ALA ALB ALC ALD ALE ALF ALG ALH ALI ALJ ALK ALL 1987 AMA AMB AMC AMD AME AMF AMG AMH AMI AMJ AMK AML 1988 ANA ANB ANC AND ANE ANF ANG ANH ANI ANJ ANK ANL 1989 AOA AOB AOC AOD AOE AOE AOG AOH AOI AOJ AOK AOL 1990 APA APB APC APD APE APF APG APH API APJ APK APL 1991 AQA AQB AQC AQD AQE AQF AQG AQH AQI AQJ AQK AQL 1992 ARA ARB ARC ARD ARE ARF ARG ARH ARI 1993 ASA ASB ASC ASD ASE ASF ASG ASH ASI ASJ ASK ASL 1994 ATA AT B ATC ATD ATE AT F AT G ATH ATI ATJ ATK ATL 1995 AUA AUB AUC AUD AUE AUF AUG AUH AUI AUJ AUK AUL 1996 AVA AV B AVC AV D AVE AVF AVG AVH AVI AV J AV K AVL 1997 AWA AWB AWC AWD AWE AWF AWG AWH AWI AWJ AWK AWL 1998 AXA AXB AXC AXD AXE AXF AXG AXH AXI AXJ AXK AXL 1999 AYA AY B AYC AY D AYE AYF AYG AYH AYI AY J AY K AYL 2000 AZA AZB AZC AZD AZE AZF AZG AZH AZI AZJ AZK AZL 2001 BAA BAB BAC BAD BAE BAF BAG BAH BAI BAJ BAK BAL 2002 BBA BBB BBC BBD BBE BBF BBG BBH BBI BBJ BBK BBL 2003 BCA BCB BCC BCD BCE BCF BCG BCH BCI BCJ BCK BCL 2004 BDA BDB BDC BDD BDE BDF BDG BDH BDI BDJ BDK BDL 2005 BEA BEB BEC BED BEE BEF BEG BEH BEI BEJ BEK BEL 2006 BFA BFB BFC BFD BFE BFF BFG BFH BFI BFJ BFK BFL 2007 BGA BGB BGC BGD BGE BGF BGG BGH BGI BGJ BGK BGL 2008 BHA BHB BHC BHD BHE BHF BHG BHH BHI BHJ BHK BHL 2009 BIA BIB BIC BID BIE BIF BIG BIH BII BIJ BIK BIL 2010 BJA BJB BJC BJD BJE BJF BJG BJH BJI BJJ BJK BJL 2011 BKA BKB BKC BKD BKE BKF BKG BKH BKI BKJ BKK BKL 2012 BLA BLB BLC BLD BLE BLF BLG BLH BLI BLJ BLK BLL 2013 BMA BMB BMC BMD BME BMF BMG BMH BMI BMJ BMK BML 2014 BNA BNB BNC BND BNE BNF BNG BNH BNI BNJ BNK BNL 2015 BOA BOB BOC BOD BOE BOF BOG BOH BOI BOJ BOK BOL 2016 BPA BPB BPC BPD BPE BPF BPG BPH BPI BPJ BPK BPL 2017 BQA BQB BQC BQD BQE BQF BQG BQH BQI BQJ BQK BQL 2018 BRA BRB BRC BRD BRE BRF BRG BRH BRI BRJ BRK BRL

Form P-VALVES, P/N 263995R4, Page 4

ARJ ARK ARL

Heater Serial No. PREFIX and SUFFIX Codes

In addition to the ve elements found in every serial number, the heater serial number may be coded with prexes and sufxes that further identify optional equipment or capabilities applicable to that particular unit. All prex and sufx codes are listed below. See pages 3-4 for explanation

of the basic elements of a serial number.

Serial Number PREFIX Codes and Denitions: Code Explanation

E = E3 (409) stainless steel heat exchanger S = 316 or 321 stainless steel heat exchanger

Serial Number SUFFIX Codes and Denitions: Code Explanation

B = Baso pilot (indicates Baso pilot in place of General Controls pilot)

CA = Constant air volume

EE = Energy efcient motor FD = Fan duct furnace (spotter)

HV = High throw fan assembly MP1 = Modulating gas control with 20%-100% ring rate (AG39) MP2 = Modulating gas control with 20%-100% ring rate with signal conditioner for DDC (AG40) MP3 = Modulating gas control 20-100% ring rate on 1st furnace; 2-stage on 2nd (AG41) MP4 = Modulating gas control 20-100% on 1st furnace; 2-stage on 2nd - w/signal conditioner for DDC (AG42) MP5 = 1-stage on 1st furnace; 2-stage on 2nd furnace (AG43) MP6 = 1-stage on 1st furnace; 2-stage on 2nd furnace - with signal conditioner for DDC (AG44) MV1 = Maxitrol 20AH Electronic Modulation (50-100%) System (AG7 for single furnace) MV2 = Maxitrol 30AH Electronic Modulation (50-100%) System (AG7 for multiple furnaces) MV3 = Maxitrol 21H Electronic Modulation (50-100%) System (AG8 for single furnace) MV4 = Maxitrol 21HR Electronic Modulation (50-100%) System (AG9 for single furnace) MV5 = Maxitrol 31H Electronic Modulation (50-100%) System (AG8 for multiple furnaces) MV6 = Maxitrol 31HR Electronic Modulation (50-100%) System (AG9 for multiple furnaces) MV7 = Maxitrol 14 Electronic Modulation System (AG30 and AG31) MV8 = Maxitrol 14A and 14B Electronic Modulation Systems (AG32 and AG35) MV9 = Maxitrol 44 Electronic Modulation System (AG33) MVA = Maxitrol Electronic Modulation (50-100%) System w/Signal Conditioner for DDC on Indirect-Fired Equipment (AG21) MVB = Maxitrol 94 Electronic Modulation System for Paint Booth for Direct-Fired Equipment (AG36) MVC = Maxitrol Electronic Modulation System with Signal Conditioner for DDC on Direct-Fired Equipment (AG37) MVD = Maxitrol DFM14E Digital Control System (AG47) (Direct-red RDF or DV) MVE = Maxitrol DFM 44E Digital Control System (AG48) (Direct-red RDF or DV) MVF = Maxitrol DFM 44E Digital Control System with Remote Sensor (AG51) (RDF or DV)

RA = Recirculation air TE = Totally enclosed motor TS = Two speed motor VA = Variable air volume

X = Manufactured in Mexico

For a list of components of

Maxitrol electronic modulation

systems used on Model Series X, SC, RX, RPV, RG, RP, and EEDU indirect-red equipment, see pag-

es 25-27. For list of components of Maxitrol electronic modulation

systems used on Model Series

ADF, DV, and RDFdirect-red equipment, see pages 27-28.

(Reference NOTE: For PREEVA

indirect-red models, see Form

P-PREEVA for modulation control

components.)

Model No. Decoding

HX 100 8 S Model Size Series Sufx

The Model No. may or may not include sufx code(s) that

further identify the heater. See the listing in the table for their

identication.

*Effective 12/96, Codes J, JR,

and Y are no longer used.

Heater Model No. SUFFIX Codes

SUFFIX Code

-2 = Two stage heating/MUA control

-2L = Two stage control (heating/MUA) with 33% low re and constant thermal efciency (AG60, AG61, AG62)

-C = Unit with a C.G.A. rating plate

-CV = Common vent

-D2 = Digital control, space temperature, 2-stage heating/3-stage cooling (DG1)

-D2J = Digital control, electronic modulation heating/3-stage cooling (DG2)

-DM = Digital control, discharge temperature (makeup air), 2-stage heating/3-stage cooling (DG5)

-DMJ = Digital control, discharge temperature (makeup air), electronic modulation heating/3-stage cooling (DG6)

-E =

-H = Oriced for high altitude

-IL = Manifold arrangement and remote console for Illinois School Code * -J = Makeup air (code appears on blower cabinet plate only) * -JR = Makeup air with evaporative cooling (code appears on blower cabinet plate only)

-LN = Low noise

-M = Mechanical modulation

-MB = Mechanical modulation with full re bypass

-MP = Electronic modulation (20-100% ring rate)

-MV = Electronic modulation (50-100% ring rate)

-R = Evaporative cooling

-S = Stainless steel heat exchanger

-W = Wide heater cabinet on Models RX75 and 100 Series 5 and 6 * -Y = High re lightoff

-Z = Equipped with “Z” bafe for 4-foot stack extension

Explanation

Intermittent spark pilot (Applies to Models F, B, X, XE, XL, XLB that have a standard match lit pilot; models

that have a standard spark pilot do not have this code.)

Form P-VALVES, P/N 263995R4, Page 5

Safety Pilot or Ignition System Originally Supplied, Identied by Serial No. Code --

See Serial No. Decoding on pages 3-4. (N/A = Not available; see other notes below.)

Serial No.

Code

1 J/C 8856-5 2 J/C 861-4 3 G/C A100G741 (3-wire) 4 J/C 856-A5 5 J/C 619 Automatic relight system - 115 volt transformer 6 J/C 619 Automatic relight system - 220 volt transformer 7 J/C 619 Automatic relight system - 24 volt transformer 8 J/C A100G544 (2-wire)

9 G/C Safety Pilot is part of B57, B59 valve 10 T 32T Automatic relight 01 J/C Remote push button relighting system non-100% shutoff (includes 861-4, 115 volt push button station) 02 J/C Remote push button relighting system non-100% shutoff (includes 861-4, 230 volt push button station)

03 J/C

04 J/C

05 J/C Remote push button relighting system non-100% shutoff (includes 861-4, 24 volt push button station)

06 J/C

07 T 32T Recycling safety pilot switch 08 J/C Safety pilot is part of Baso 92D2204A valve 09 J/C Safety pilot is part of Baso CS212A-2 11 J/C Safety pilot is part of Baso CS222A-1 12 M/H Safety pilot is part of M/H Y343B 13 J/C G13BG01 spark ignition system 14 M/H RA890E protector relay 15 J/C Part of G-28 spark ignition, non-100% shutoff 16 J/C Part of 67800-2T's master control 17 J/C G18MG02 spark ignition system - For replacement, use ignition conversion package

18 M/H C591A002 pilotstat

19 J/C G19MG02 automatic relight, 100% shutoff - For replacement, use ignition conversion package

20 W/R 30A48 with 50" lead 21 W/R 30A46 with 50" lead

22 J/C G29BG01 automatic relight, non-100% - For replacement, use ignition conversion package 23 J/C G29BG02 automatic relight, 100% shutoff - For replacement, use ignition conversion package

24 J/C 830 - 1/2 safety pilot valve 25 J/C G28MG01, 100% (Model RHD Series)

26 F Spark ignition system 05-120103-000 with combination valve, 100% shutoff - See Code 32 27 J/C 861-4 28 G/C A100G741 29 J/C G19 Automatic relight system - For replacement, use ignition conversion package

30 G/C A100G544

31 Part of combination valve with standing pilot

32 F Spark ignition, non-100% 33 J/C G18BG02 spark ignition, non-100% 34 J/C G33BAG-1 spark ignition, 100% shutoff - For replacement, use ignition conversion package 35 F 05-13031-501 spark ignition, 100% shutoff (Model DFT) 36 F G13CG-1 spark ignition, 100% shutoff (Model DFT)

38 W/R 5070A-1 spark ignition, 100% shutoff (Model DFT)

40 J/C G60AAG-3 ignition controller (used with 100% recycling pilot) 41 J/C G60AAG-3 ignition controller (used with non-100% relight) 42 J/C G60AAG-3 ignition controller (used with 100% shutoff and Y79 lockout device) 43 F No. 05-142202-005 spark ignition (Model DFT 250, 260, 295, 325) 44 J/C G60QBG-7 ignition controller with valve and regulator all in one body - 45 J/C G60CPG-1 ignition controller, propane gas with separate lockout

46 J/C G60QBG-7 ignition controller, natural gas with lockout, Y79 timing device

47 J/C G60PFH ignition controller with lockout all in one body, natural or propane gas

F = Fenwall; G/C = General Controls; M/H = Minneapolis Honeywell; J/C = Johnson Controls; T = Thermodisc; W/R = White-Rodgers

Functional replacement may require eld-furnished wiring.

This item is no longer available. Suggest you contact the control manufacturer for replacement or functional replacement.

Form P-VALVES, P/N 263995R4, Page 6

Mfr 1Description Replacement P/N

N/A

Remote push button relighting system 100% shutoff (includes 861-4, 115 volt pilot valve, 115 volt push

button station)

Remote push button relighting system 100% shutoff (includes 861-4, 230 volt pilot valve, 230 volt push

button station)

Remote push button relighting system 100% shutoff (includes 861-4, 24 volt pilot valve, 24 volt push

button station)

M/H R4795A-1016 spark ignition, 100% shutoff G/C with K3R11A2N4 pilot line solenoid valve (Model DFT)

N/A

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A

N/A N/A

N/A N/A N/A N/A

N/A

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A

Safety Pilot or Ignition System Originally Supplied, Identied by Serial No. Code (cont'd) -See Serial No. Decoding on pages 3-4. (N/A = Not available; see other notes below.)

Serial No.

Code

48 J/C G60QRH-1 ignition controller, propane gas valve with regulator and lockout all in one body N/A 49 M/H L626B3 N/A 50 J/C G65BCG-1 ignition controller and natural gas valve with regulator all in one body, 1/2" 67983-N/A 51 J/C G65DCM-1 ignition controller & propane gas valve w/regulator & lockout, 1 body, 1/2" 68055-N/A 52 J/C G65BBG-4 ignition controller and natural gas valve with regulator all in one body, 1/2" 79887-N/A 53 J/C G65BKG-2 ignition controller and natural gas valve with regulator all in one body, 3/4" 79888-N/A 54 J/C G65BCM-1 ignition controller & natural gas valve w/regulator & lockout, 1 body, 1/2" 79808-N/A 55 J/C G65BBM-3 ignition controller & natural gas valve w/regulator & lockout, 1 body, 1/2" 84570-N/A 56 J/C G65BKM-2 ignition controller & natural gas valve w/regulator & lockout, 1 body, 3/4" 79900-N/A

57 J/C

58 M/H

59 M/H

60 M/H

61 M/H

Code Mfr Description P/N Replaced by

62 J/C Ignition controller

Mfr 1Description P/N Replacement P/N

G66BMG-1 ignition controller and natural gas valve with regulator and lockout all in one

body, 1/2" - Special for export Solid state ame safeguard, RA890F (ame rectication) 86972 Solid state spark generator, Q624A1006 or Q624A1014 86974 Solid state ame safeguard, RA890G (ultraviolet) 89409 Solid state spark generator, Q624A1006 or Q624A1014 86974 Solid state ame safeguard, R7795B (ame rectication) 89407 Solid state spark generator, Q624A1006 or Q624A1014 86974 Solid state ame safeguard, R7795A (ultraviolet) 89436 Solid state spark generator, Q624A1006 or Q624A1014 86974

Code Mfr Description P/N Replaced by

G67BG-2, natural

gas or propane

89314-N/A Kit P/N

257472

67 RAM Hot surface

ignition module H4MC2

on outdoor units only

N/A

To replace with HSI:

New wiring dia-

gram PLUS Kit P/N 146268; or kits with

200VA transformer, P/N 146318 (115V); P/N 146319 (208V, 240, 480, 575V)

121543 204376

(Code 82)

63 J/C Ignition controller

G67NG-2,

natural gas or propane on outdoor units only

64 M/H Safety pilot for

Bell Telephone, L62GB

65 J/C Ignition controller

G770NGC-4 with lockout, natural gas or propane

66 J/C Ignition controller

G67BG-5, natural

gas or propane on outdoor units only

89488-N/A Kit P/N

257473

N/A N/A

97547-N/A Kit P/N

257473 except for

Model TR, use P/N

216970

97782-N/A Kit P/N

257472

68 M/H Piezo Ignitor

Q635A1010

69 M/H Ignition controller

GS4S6DD

70 M/H Ignition Controller

S4560B1055-

ML11149

71 RAM Direct Spark

Integrated Control Board 3MC4-03

72 RAM Hot surface

ignition module H4MC2

125836

134780

145714

147102 Kit P/N

257531

157953 204376

(Code 82)

F = Fenwall; G/C = General Controls; J/C = Johnson Controls;

M/H = Honeywell; T = Thermodisc; W/R = White-Rodgers

Functional replacement may require eld-furnished wiring.

This item is no longer available. Suggest you contact the control manufacturer for replacement or functional replacement.

Form P-VALVES, P/N 263995R4, Page 7

Safety Pilot or Ignition System Originally Supplied, Identied by Serial No. Code (cont'd) -- See Serial No. Decoding on pages 3-4. (N/A = Not available; see other notes below.)

Code Mfr Description P/N Replaced by

73 RAM Direct Spark

integrated

164326 Kit P/N

258251

Control Board 3MC4-04

74 Channel Products

173036

1691-06, Rotary Piezo

Electric Ignitor (Used on Model UF for Ambirad.)

75 J/C Direct Spark

Ignition

174260 Kit P/N

257531

Module,

#G861KCC5401D

76 RAM Direct Spark

Integrated

178453 Kit P/N

258251

Control Module 3MC4-06

77 J/C Direct Spark

Ignition

193804 Kit P/N

258251

Control Board,

G822KCC5401 D

Code Mfr Description P/N Replaced by

81 Synetek IH1104C

204166

Dual Flame Ignition Module

82 Synetek

204376

IH-11040B-C Single Flame Rod Ignition Module

83 UTC Direct Spark

214979

Ignition Module with Cool-

ing Relay,

#1097-211

(Same as CODE 78 with DIP switch adjusted for

a 45 second blower off delay)

84 J/C Intermittent

234012-N/A Kit P/N 257473

Pilot Ignition Control with lockout and vent damper

connections,

G770NHC-1

85 UTC #1097-211,

(2) 195573

Direct Spark Ignition with Cooling Relay

78 UTC Direct Spark

195573

Ignition with

Cooling Relay, UTC #1097-

211

79 UTC Direct Spark

195265

Ignition, UTC

#1097-210

80 UTC Direct Spark

204955

Ignition Board, UTC #1016-

426

Form P-VALVES, P/N 263995R4, Page 8

86 Varidigm VB4-

H500 Combustion

Board (RDCB/

RDDB H500)

223554-N/A Contact your

Reznor

Representative or the factory for replacement information.

87 Varidigm VB4-

H600 Combustion

Board (RDCB/

RDDB H600)

223555-N/A Contact your

Reznor

Representative or the factory for replacement information.

J/C = Johnson Controls; M/H = Honeywell; RAM = RAM

Electronics

Functional replacement may require eld-furnished wiring.

Safety Pilot or Ignition System Originally Supplied, Identied by Serial No. Code (cont'd) -- See Serial No. Decoding on pages 3-4.

Code Description P/N(s) Replaced by

88 Varidigm

VB4-H700 Combustion

Board (RDCB/

RDDB H700)

223556-N/A Contact your

Reznor

Representative or the factory for replacement information.

89 Varidigm

VB4-H800 Combustion

Board (RDCB/

RDDB H800)

222678 - N/A Contact your

Reznor

Representative or the factory for replacement information.

90 UTC #1097-

211 Direct Spark Ignition and Varidigm VB4-H500 Combustion

Board (RDCB/

RDDB H10C)

91 UTC #1097-

211 Direct Spark Ignition and Varidigm VB4-H600 Combustion

Board (RDCB/

RDDB H12C)

92 UTC #1097-

211 Direct Spark Ignition and Varidigm VB4-H700 Combustion

Board (RDCB/

RDDB H14C)

93 UTC #1097-211

Direct Spark Ignition and Varidigm VB4 Combustion

Board (RDCB/

RDDB H16C)

195573

223554 - N/A

195573

223555 - N/A

195573

223556 - N/A

195573

222678 - N/A

P/N 223554

is no longer available. Contact your Reznor Representative or the factory for replacement information.

P/N 223555

is no longer available. Contact your Reznor Representative or the factory for replacement information.

P/N 223556

is no longer available. Contact your Reznor Representative or the factory for replacement information.

P/N 222678

is no longer available. Contact your Reznor Representative or the factory for replacement information.

Code Description P/N Replacement

94 UTC #1003-

257009

638-A Recyclying Ignition Controller

95 UTC #1003-

257010

514 Ignition Controller

with Lockout

96 Varidigm

VB12005-RZNR-C

257246 NOTE: If CODE 96

board is replaced,

the ID plug must either be replaced also or removed and installed on the new

ID Plug

board. See page 10 for a list of ID plugs.

97 Varidigm

VB12005-RZNR-AB

258319 NOTE: If CODE 97

board is replaced,

the ID plug must either be replaced also or removed and installed on the new

ID Plug

board. See page 10 for a list of ID plugs.

98 Varidigm

VB1200-2RZNR-PVA

260252 NOTE: If CODE 98

board is replaced,

the ID plug must either be replaced also or removed and installed on the new

ID Plug

board. See page 10 for a list of ID plugs.

99 Varidigm

VB1200-5RZNR-SHH

260917 NOTE: If CODE 99

board is replaced,

the ID plug must either be replaced also or removed and installed on the new

ID Plug

board. See page 10 for a list of ID plugs.

A1 Direct Spark

269867

Ignition, UTC #1097218, 7 Sec TFI

Form P-VALVES, P/N 263995R4, Page 9

Ignition Systems

Miscellaneous Information

ID Plugs for Varidigm

Deep Modulation Boards, Ignition CODES

96 and 97, on page 9

ID Plugs for Varidigm Deep

Modulation Board,

Ignition CODE 98, on page 9

ID Plug

P/N

258081 PREEVA 175NG 258082 PREEVA 175LP Propane 258083 PREEVA 200NG 258084 PREEVA 200LP Propane 258085 PREEVA 225NG 258086 PREEVA 225LP Propane 258087 PREEVA 250NG 258088 PREEVA 250LP Propane 258089 PREEVA 300NG 258090 PREEVA 300LP Propane 258091 PREEVA 350NG 258092 PREEVA 350LP Propane 258093 PREEVA 400NG 258094 PREEVA 400LP Propane

ID Plug

P/N

258113 13 MAPS A100NG 258114 14 MAPS A100LP Propane 258115 15 MAPS A150NG 258116 16 MAPS A150LP Propane 258117 17 MAPS A200NG 258118 18 MAPS A200LP Propane 258129 29 MAPS B250NG 258130 30 MAPS B250LP Propane 258131 31 MAPS B300NG 258132 32 MAPS B300LP Propane 258133 33 MAPS C400NG 258134 34 MAPS C500NG 500 Natural 258135 35 MAPS C600NG 600 Natural 258140 40 MAPS C700NG 700 Natural 258141 41 MAPS D500NG 258142 42 MAPS D600NG 600 & 1200 Natural 258143 43 MAPS D700NG 700 & 1400 Natural 258144 44 MAPS D800NG 800 & 1600 Natural

ID Plug Label

ID Plug

No.

Applies to Model RDH with

ID Plug Label

Ignition CODE 98

Heat Section Gas

175

200

225

250

300

350

400

Natural

Model Heat Section Ignition CODE Gas

Models RDCB,

RDDB, RDCC, &

RDDC

Models RDCB,

RDDB, RDCC, &

RDDC

Models RDCB,

RDDB, RDCC, &

RDDC

Models RDCB &

RDDB

ID Plugs for Varidigm Deep Modulation Board, Ignition CODE 99, on page 9

ID Plug

P/N

258101 SHH 130NG 258102 SHH 130LP Propane 258103 SHH 180NG 258104 SHH 180LP Propane 258105 SHH 260NG 258106 SHH 260LP Propane 258107 SHH 350NG 258108 SHH 350LP Propane

Applies to

100

150

200

250

300

400

500 &1000 Natural

ID Plug

Label

Applies to Model RHH

and Model SHH with

Ignition CODE 99

Heat Section Gas

130

180

260

350

Natural

Ignition Conversion Kits to Convert from Match-Lit Pilot to Spark Pilot for Models F and B

Ignition Conversion Kits to Convert Pilot

Systems to Updated

Spark Pilot, Hot

Surface, or Direct Spark Ignition System for

Models listed

Form P-VALVES, P/N 263995R4, Page 10

Model F or B Gas Kit Description Kit P/N Instructions

F/B 25-165 F/B 200-250 100526 F 300-400, B 300 100527

B 400 102348

F/B 25-165 Spark-ignited, intermittent

Natural

F/B 200-250 100529 F 300-400, B 300 100530

B 400 102349

F/B 25-200 F 250-400, B 250-300 100532

Propane

B 400 102350

Ignition System being Replaced

Replaces Pilot Codes

62, 63, 65, 66, 84

Replaces Pilot Code 71 or 75

Spark - ame rectication or ultraviolet

Model CAUA with Pilot Code 76 or 77

Model TR with Spark

Pilot Code 65 or 66

Gas

Natural

Propane

257473 (Ignition Controller 257010)

257472 (Ignition Controller 257009)

257531 (Ignition Controller 195265)

258251 (Ignition Controller 195573)

Spark-ignited, intermittent

safety pilot without lockout

(UTEC Model 1003-638A,

P/N 257009)

safety pilot with lockout

(UTEC Model 1003-514, P/N

2570010)

(NOTE: Controller includes

terminal for connecting vent

damper.)

Conversion Kit P/N (Type of Igni-

tion Controller in the Kit)

146268, 146318, 146319

(HSI P/N 204376)

216970 (DSI P/N 204955)

CP-RDF-HSI 146321

CP-CAUA-

IGN CNTRL CP-TR-IGN

100525

100528

100531

Instructions

(in the Kit)

Form P/N

CP-IGN

CNTRL

CP-DSI

CNTRL

CNV

134704

265905 FT, SFT, TRP

178435

215975

Form

CP-F/B IGN,

P/N 100550

Applies to Models

Indirect-red models

with Pilot Code 62,

63, 65, 66, or 84

RDF with Pilot Code

58, 59, 60, or 61

CAUA with Pilot Code

76 or 77

TR/TR-H with Pilot

code 65 or 66

Type of Valve Originally Supplied -- See Serial No. Decoding on pages 3-4.

A dash (-) in the serial number means that no electric valve was furnished. All valves are 24 volt unless noted otherwise.

See ALL notes on pages 19-22. N/A = Not Available. See illustrations on pages 23-27.

Serial No. Code

1 2 3 4 5 6 7 8 9 01 02 03 04 05 06 07 08 09 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Original Valve on Heater

GF21G18 or 91F21G18 J/C 3/8 N/A

GA4G18 or 91A4G18 J/C 1/2 (sm) N/A

GD4G18 or 91D4G18 J/C 1/2 (lg) N/A

GS5G18 J/C 3/4 N/A

2509-206 W/R 3/4 N/A

2509-207 W/R 3/4 N/A

2509-208 W/R 1 N/A

V-80 M/H 1/2 N/A

V-80 M/H 3/4 N/A

NC1013-2T M/N 1/2 N/A

NC1014-2T M/N 3/4 N/A

NC1030-2E or NC1058-2T M/N 1 N/A

VA84A1004 M/H 1-1/4 N/A

VA84A1012 M/H 1-1/2 N/A

K3J41A102, 2 stage G/C 1/2 N/A X2

K3J51A102, 2 stage G/C 3/4 N/A X3

K3J61A102 G/C 1 N/A

VA835 M/H 1/2 N/A

VA835 M/H 3/4 N/A

VA84 M/H 1 N/A

91S5G18 J/C 3/4 N/A

2509-204 W/R 1/2 N/A

K3A G/C 1-1/4 N/A

V81A1060 M/H 1/2(sm) N/A

V81A1078 M/H 3/4(sm) N/A

91A4G3 J/C 1/2(sm) N/A

91D4G3 or H91EG-3 J/C 1/2(lg) N/A

B57 (Natural), single stage G/C 1/2 N/A K6

B57 (Propane), single stage G/C 1/2 N/A K9

V81D262 M/H 1 N/A

3601-228 W/R 1/2 N/A

3606-228 (Propane) W/R 1/2 N/A

NC1054-2E M/N 3/4 N/A

1200AER R 3/8x1/2 N/A

92D2204-A-1, 100% shutoff, 115V J/C 1/2 N/A

CS212-A2, 100% shutoff, 115V J/C 1/2 N/A

CS222A-1, 100% shutoff, 115V J/C 1/2 N/A

Valve

Mfr

Pipe Size P/N

30 Direct Spark, 115V, V4225B100, Propane M/H 1/2 N/A 31 Direct Spark, 115V, V4224A1077, Natural M/H 1/2 N/A 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 V48A2144 Diaphragm Type M/H 1 N/A 57

B59R02-Natural or B59R109, single stage G/C 1/2 N/A K6

B59R06-Natural or B59R111, single stage G/C 3/4 N/A K7

B59A01-Propane or B59A15, single stage G/C 1/2 N/A K9

B59A05-Propane or B59A110, single stage G/C 1/2 N/A K9

V8257-A1244 M/H 1/2 N/A

V829A-1001 M/H 1/2 N/A

V81A-1359 M/H 3/4 N/A

V88A-1345 M/H 1-1/2 N/A

V81A-1086 M/H 1 N/A

V8292A-1001 M/H 3/4 N/A

V8146A102 M/H 3/4 N/A

V8146B-1023 M/H 3/4 N/A

V88A13372 M/H 1 N/A

NC1014-1E M/N 3/4 N/A

92D4004A1 J/C 1/2 N/A

V8202A M/H 3/4 N/A

25A15-226 with plug for electric ignition W/R 3/8 N/A

25046-404 W/R 1/2 N/A

92D4004G3 J/C 1/2 N/A

K3A G/C 1/2 N/A

K3A G/C 3/4 N/A

K3A G/C 1 N/A

25G10-204 W/R 1/2 N/A

K40AC251 G/C 3/4 N/A

Form P-VALVES, P/N 263995R4, Page 11

Functional Replacement

Code P/N

88242 88242 88242 88242 88242 88242 112922 88242 88242 88242 88242 112922 112922 112922

177396

177397

88242 88242 112922 88242 88242

88242 88242 88242 88242 96300 96303 112922 88242 88242 112922

96300 96301 96303 96303 88242 88242 112922

112922 88242 112922 112922 112922

112922 112922 112922 88242

(continued)

Type of Valve Originally Supplied (cont'd) -- See Serial No. Decoding on pages 3-4.

A dash (-) in the serial number means that no electric valve was furnished. All valves are 24 volt unless noted otherwise.

See ALL notes on pages 19-22. N/A = Not Available. See illustrations on pages 23-27.

Serial No. Code

58 59 60 61 62 963006-G J/C 3/4 N/A 63 64 65 66 67 68 69 70 71 72 73 74 75 76

81 82 83 84 85 86 87

91 92 93 94 8215B30 J/C 3/4 N/A 95 96 97 98 99 A1 A2 A3 A4 A5 A6 A7 A8 A9

B1 B2 B3

Original Valve on Heater

G52BAG-12 (Natural) J/C 3/4 N/A

G52DAG-13 (Natural) 2-stage (lg) J/C 1/2 N/A

K40AC361 G/C 1 N/A

96AGT-9 J/C 1/2 N/A

G52BLG-12 (Propane) J/C 3/4 N/A

G52AAG-12 (Natural) J/C 1 N/A

G52AAY-1; DFT 250,260,290,325; Natural J/C 1 N/A

2509-207 W/R 3/4 N/A

2509-208 W/R 1 N/A

2509-206 (Small) W/R 3/4 N/A

B590RA44 - Natural G/C 3/4 N/A K7

B590AA45 - Propane G/C 3/4 N/A

B59RJ155 - Natural G/C 1/2 N/A

B59RJ157 - Propane G/C 3/4 N/A

B59AJ156 - Propane G/C 1/2 N/A

B59RJ158 - Propane G/C 3/4 N/A

H91DG-3 Natural and Propane J/C 1/2 N/A

H91DG-3 Natural; H91DG-2 Propane J/C 1/2 N/A

NC1014-2T Natural M/N 3/4 N/A

H91DG-2 Propane M/N 1/2 N/A

NC1014-2T Natural M/N 3/4 N/A

H91EG-3 Propane M/N 1/2 N/A

NC1054-2T Natural M/N 3/4 N/A

H91EG-2 Propane M/N 1/2 N/A

NC1054-2T M/N 3/4 N/A

H91LG-1 M/N 3/4 N/A

G95AGL-1 Natural - Model RHD J/C 1/2 N/A

G95GL-1 W/Kit Y71AA-4 Propane - Model RHD J/C 1/2 N/A

K72R13 Natural - side entrance 90° outlet valve, single stage G/C 1/2 39298-N/A K6

K72A14 Propane - side entrance 90° outlet valve, single stage G/C 1/2 39299-N/A G9 82396

G50AAY-1 Natural, 1-stage - DFT250 (includes built-in regulator) J/C 1 N/A

G52BLY-1, 2-stage, Propane, DFT 250, 260, 290, 325 J/C 3/4 N/A

G50BLY-1, 1-stage, Propane, DFT250 J/C 3/4 N/A

1014-1E Natural, High Stage, DFT 300,400 M/N 3/4 N/A

1013-1E Natural, Low Stage, DFT 300,400 M/N 1/2 N/A

1054-1E Natural, High Stage, DFT 500 M/N 3/4 N/A

1013-1E Natural, Low Stage, DFT 500 M/N 1/2 N/A

V48H-100-1, Natural, High Stage, DFT 600 M/N 3/4 N/A

1013-1E Natural, Low Stage, DFT 600 M/N 1/2 N/A

G52BAG-6, 2-stage, Natural, DFT 220 J/C 3/4 N/A

G52AAG-6, 2-stage, Natural, DFT 285,340,395 J/C 1 N/A

G52BLG-10, 2-stage, Propane, DFT 285,340,395 J/C 3/4 N/A

H91LG-1 91D4G-3 J/C 3/4 47537-N/A

B59SJK171 Natural, 2 stage G/C 1/2 N/A X2

B59BJK172 Propane, 2 stage G/C 1/2 N/A X1

B59SJK163 Natural, 2 stage G/C 3/4 N/A X3

B59BJK164 Propane, 2 stage G/C 3/4 N/A X1

B590SAK50 Natural, 2 stage G/C 3/4 N/A X3

B590BAK51 Propane, 2 stage G/C 3/4 N/A X1

SNC1054-1 M/N 3/4 N/A

7000ERHC 455-501-501 Natural, single stage R 3/4x1 N/A K7

242NS 242-111121-1101 Natural, single stage E 1/2 47380-N/A Q2

242NS 242-131121-1101 Natural, single stage E 3/4 47381-N/A 9A 221525

242NSU 242-111120-2101 Propane, single stage E 1/2 N/A Q4

242NSU 242-131120-2101 Propane, single stage E 3/4 N/A Q4

7000GVER-HC Natural, single stage R 3/4x1 N/A 9A 221525

K3A441 G/C 1/2 N/A

K3A451 G/C 3/4 N/A

K3A461 G/C 1 N/A

Valve

Mfr

Pipe

Size

P/N

B4 G60QBG-7 with Controller - Natural J/C 1/2 50448-N/A B5 H91MG Natural J/C 1 47538-N/A B6 B7

38, 7

7000BER Natural 300-501-502, single stage R 1/2 48577-N/A K6

7000BER Natural 302-501-502A, single stage R 3/4 N/A K7

Form P-VALVES, P/N 263995R4, Page 12

Functional Replacement

Code P/N

112922 112922 88242 96301

88242 88242 112922 88242 112922 88242 112922 88242 112922 88242

96300

88242 177396 177395 177397 177395 177397 177395

96301 121598

121600 121600

88242 112922 112922

112922 96300 96301

Type of Valve Originally Supplied (cont'd) -- See Serial No. Decoding on pages 3-4.

A dash (-) in the serial number means that no electric valve was furnished. All valves are 24 volt unless noted otherwise.

See ALL notes on pages19-22. N/A = Not Available. See illustrations on pages 23-27.

Serial No. Code

B8 B9 C1 C2 C3 C4 C5

C7 C8 C9

D4 D5 D6 D7 D8 D9 E1 E2 E3 E4

E6 E7

E9 F1 F2 F3

Original Valve on Heater

7000BE Propane 300-505-501, single stage R 1/2 N/A K9

7000BE Propane 302-505-501, single stage R 3/4 N/A K9

7000BGVER Natural 312-501-503 R 1/2 N/A

7000BGVER Natural 307-501-503 R 3/4 N/A

7000BGVE Propane 312-505-526 R 1/2 N/A

7000BGVE Propane 307-505-501 R 3/4 N/A

38 7

V800A1039 Natural, single stage M/H 3/4 51299-N/A K7

G50DAG-1 Natural, single stage

V852A1097 Natural, 2-Stage M/H 1/2 51357-N/A X2

V852A1071 Natural, 2-Stage M/H 3/4 51358-N/A X3

V852A1105 Propane, 2-Stage M/H 1/2 51359-N/A X1

V852A1089 Propane, 2-Stage M/H 3/4 51360-N/A X1

G60CPG-1 Propane w/separate lockout device J/C 1/2 N/A

Y79 Lockout Device only, Y70BBA J/C 46869-N/A

G60QBG-7 Natural J/C 1/2 N/A

Y79 Lockout Device only, Y70BBA J/C 46869-N/A

V850A1133 Natural, 2-Stage M/H 3/4 52886-N/A P8

V850A117 Natural, 2-Stage M/H 3/4 N/A

G52AAG-16 DFT units J/C 1 N/A

38, 7

242 N-1 (Natural) 242-131131-1181, single stage E 3/4 59341-N/A K7 12 96301

H91EG J/C 1/2 N/A

B79B77RK34 Natural, 2-Stage G/C 1/2 60609-N/A X2

B79B77WK35 Natural, 2-Stage G/C 3/4 60610-N/A X3 12 177397

B79B77WK36, Propane, 2-Stage G/C 1/2 60611-N/A X1

SX242 242-131121-1214 Natural, single stage E 3/4 61098-N/A 9A 221525

SX242LS 242-111122-1215 Propane, single stg (also could

be used on natural gas units equipped with Maxitrol controls)

V4036B1019, 115V M/H 1/2 N/A

V4036B1084, 240V M/H 3/4 N/A

38, 7

RS7000BER 300-502-719 Propane, single stg (also could

be used on natural gas units equipped with Maxitrol controls)

K72S32 Side Entrance Propane, single stage G/C 1/2 64420-N/A G9 82396

V850A1166 2-Stage, Natural M/H 1/2 62966-N/A P8 115351

V850A1158 2-Stage, Propane M/H 1/2 62967-N/A P9 115352

VR852A1068 2-Stage, Propane M/H 1/2 62946-N/A X1

F4 G60QRH-1

F6 F7 F8

F9 and G1

G2 G3 G4

H1 H2 H3 H4 H5 H6 H7

SX242LSH 242-131122-1248 Propane, single stg (also could

be used on natural gas units equipped with Maxitrol controls)

36D05-201 Natural W/R 1/2 62972-NA

36D05-401 Natural W/R 3/4 62973-N/A

36D05-202 Propane W/R 1/2 62974-NA

G65BC Natural - Code F9

G65DCM-1 Propane - Code G1

7000BER 379-501-502 Side Entrance Natural R 1/2 N/A K6

7000BE 379-501-501 Side Entrance Propane R 1/2 N/A G9 82396

7000BER 403-501-729 Nat, single stage (no ECO cnntr) R 1/2 82196-N/A K6

7000BER 403-502-719 Propane, single stg (also could be

used on natural gas units equipped with Maxitrol system)

7000BER 408-501-502 Nat, single stg (with ECO cnntr) R 1/2 82198-N/A K6

7000BER 408-502-719 Propane, Side Entrance, single

stage (with ECO connector)

37, 7

36C03270 Natural, Side Entrance, single stg, w/ECO W/R 1/2 82395-N/A K6

37, 7

36C03-433 Natural & Propane, Side Entrance, single

stage, w/ECO

38, 7

V800A7028 Natural, single stage, w/ECO terminal M/H 3/4 82398-N/A K7

38, 7

36C03-258 Natural, single stage, w/ECO terminal W/R 1/2 82397-N/A K6

38, 7

700BER 403-501-832 Nat, single stg, w/ECO terminal R 1/2 82624-N/A K6

700BER 403-502-835 Pro, single stg, w/ECO terminal R 1/2 82669-N/A K9

36D13-208 Natural, 2-Stage W/R 1/2 87430 X2

36D13-405 Natural, 2-Stage W/R 3/4 87432 X3

36D13-209 Propane, 2-Stage W/R 1/2 87431 X1

Valve

Mfr

Pipe Size

P/N

J/C 3/4 N/A

Replacement for Standing Pilot K7 96301 Replacement for Spark Pilot 9A 221525

E 1/2 61099-N/A Q4

R 1/2 62969-N/A K9

Propane J/C 1/2 56826-N/A

E 3/4 63282-N/A 1B 221526

Valve Codes F9 and G1 indicate G65 ignition (Codes 50-56) and gas valve.

R 1/2 82197-N/A 221634

R 1/2 82199-N/A G9 82396

W/R 1/2 82396

Form P-VALVES, P/N 263995R4, Page 13

Functional Replacement

Code P/N

12, 24

12, 39

96303 96303

96301

177396 177397 177395 177395

115351

177396

177395

121600

96303

177395

96300

96301 96300 96300 96303 177396 177397 177395

(continued)

Type of Valve Originally Supplied (cont'd) -- See Serial No. Decoding on pages 3-4.

A dash (-) in the serial number means that no electric valve was furnished. All valves are 24 volt unless noted otherwise.

See ALL notes on pages 19-22. N/A = Not Available. See illustrations on pages 23-27.

Serial No. Code

Original Valve on Heater

Valve

Mfr

Pipe Size

P/N

H8 36D05-403 Propane W/R 1/2x3/4 88243-N/A H9 VR8440C3031 Propane, single stage M/H 1/2x3/4 93386-N/A Q4 121600

J1 (Two

Valves)

J3 (Two

Valves)

J4 (Three

Valves)

J5 J6 J7 J8

(2) K3A562S, T, or U, or 2LB27BB6127, 115V

V5055A1004 Fluid Power, 115V M/H V4055A1007 Actuator M/H 86993

(2) V5055A1004 Fluid Power, 115V M/H

(2) V4055A1007 Actuator M/H 86993 (2 required) V5055A1004 Fluid Power, 115V M/H

V4055A1007 Actuator M/H 86993

(2) K3A562S, T, or U, or 2LB27BB6127, 115V

DER7100 71P11A-000 Natural, single stage R 1/2 89461-N/A M4 96307

DER7100 71P11C-013 Propane, single stage R 1/2 89462-N/A M7 96310

VR8440A2092B Natural, single stage M/H 1/2 89370-N/A Q2 121598

36C68-441 Natural, single stage W/R 3/4 89397-N/A 9A 221525

VR8440A2100B Propane, single stage M/H 1/2 89371-N/A Q4 121600

36C68-442 Pro, single stage (also could be used on

natural gas units equipped with Maxitrol controls)

V50551012 Fluid Power, 115V M/H V4055A1007 Actuator M/H 86993

G/C, ASCO,

or Skinner

1 86966 (2 required)

86992

86992 (2 required)

86992

G/C, ASCO,

or Skinner

86966 (2 required)

W/R 3/4 89398-N/A 1B 221526

1-1/4

89356

K3 FT8215C20, 115V (for Bell Telephone) ASCO 1/2 N/A

V50551038 Fluid Power, 115V M/H

V4055A1007 Actuator M/H 86993

91079

K5 V8200M7003, Natural, single stage M/H 1/2 96299 9B 208920 K6 36C03-211 Natural, single stage W/R 1/2 96300 K7 V800M7009 Natural, single stage M/H 3/4 96301 K8 V8200M7011 Propane, single stage M/H 1/2 96302 1C 209412 K9 V800M7017 Propane, single stage M/H 3/4x3/4 96303 M1 V850E7003 Natural, 2-stage M/H 1/2 96304-N/A P8 M2 V850E7029 Natural, 2-stage M/H 3/4 96305-N/A P8 M3 V850E7011 Propane, 2-stage M/H 1/2x3/4 96306-N/A P9 M4 VR8204M1000 Natural, single stage M/H 1/2 96307 M5 VR8440A2159 Natural, single stage M/H 1/2 96308-N/A Q3 121599 M6 36C68-452 Natural, single stage W/R 3/4 96309-N/A Kit P/N 222037 M7 VR8204M1018 Propane, single stage M/H 1/2 96310

36C68-325 Pro, single stage (also could be used on

natural gas units equipped with Maxitrol controls)

W/R 1/2x3/4 96311-NA Kit P/N 221634

M9 36D13-304 Propane, 2-stage W/R 1/2x3/4 96312 X4

N1 36D19-402 Natural, 50-90°F W/R 3/4x3/4 100321-N/A N2 36D19-403 Natural 90-130°F W/R 3/4x3/4 100322-N/A N3 36D19-405 Propane, 50-90°F W/R 3/4x3/4 100323-N/A N4 36D19-406 Propane 90-130°F W/R 3/4x3/4 100324-N/A

N5 (Two

Valves)

N6 (Two

Valves)

N7 (Two

Valves)

N8 (Two

Valves)

N9 (Two

Valves)

O1&P1

(Two

Valves)

O2&P2

(Two

Valves)

Mechanical modulation 50-90°F, Code N3, with bypass, Code M7, for Sizes 75-200

36D19-405 Propane W/R 3/4x3/4 100323(N3)-N/A VR8204M1018 Propane, single stage M/H 1/2 96310(M7)

Mechanical modulation 50-90°F, Code N3, with bypass, Code M8, for Sizes 225-400

36D19-405 Propane W/R 3/4x3/4 100323(N3)-N/A 36C68-325 Propane, single stage W. R 1/2x3/4 96311(M8)-N/A Kit P/N 221634

AG13 Mechanical modulation 50-90°F, Code N1, with bypass, Code M4, for Sizes 75-150

36D19-402 Natural W/R 3/4x3/4 1003213(N1)-N/A VR8204M1000 Natural, single stage M/H 1/2 96307(M4)

AG13 Mechanical modulation 50-90°F, Code N1, with bypass, Code M5, for Sizes 175-250

36D19-402 Natural W/R 3/4x3/4 1003213(N1)-N/A VR8440A2159 Natural, single stage M/H 1/2 96308-N/A Q3 121599

AG13 Mechanical modulation 50-90°F, Code N1, w/bypass, Code M6, Sizes 300-400 and ADF/ADFH Nat & LP

36D19-402 Natural W/R 3/4x3/4 100321(N1)-N/A 36C68-452 Natural, single stage W/R 3/4 96309-N/A Kit P/N 222037

AG14 Mechanical modulation 90-130°F, Code N2, with bypass, Code M4, for Sizes 75-150

36D19-403 Natural W/R 3/4x3/4 100322-N/A VR8204M1000 Natural, single stage M/H 1/2 96307 (M4)

AG14 Mechanical modulation 90-130°F, Code N2, with bypass, Code M5, for Sizes 175-250

36D19-403 Natural W/R 3/4x3/4 100322-N/A VR8440A2159 Natural, single stage M/H 1/2 96308-N/A Q3 125199

Form P-VALVES, P/N 263995R4, Page 14

Functional Replacement

Code P/N

W1 (alternate for J2; both Codes are approved)

W3 (alternate for K2; both Codes are approved)

W4 (alternate for K4; both Codes are approved)

12, 39

115351 115351 115352

177398

Type of Valve Originally Supplied (cont'd) -- See Serial No. Decoding on pages 3-4.

A dash (-) in the serial number means that no electric valve was furnished. All valves are 24 volt unless noted otherwise.

See ALL notes on pages 19-22. N/A = Not Available. See illustrations on pages 23-27.

Serial No. Code

O3&P3

(Two

Valves)

O4&P4

(Two

Valves)

O5&P5

(Two

Valves)

P6 (Two

Valves)

P7 (Two

Valves)

Original Valve on Heater

Valve

Mfr

AG14 Mechanical modulation 90-130°F, Code N2, w/bypass, Code M6, Sizes 300-400 and ADF/ADFH Nat & LP

36D19-403 Natural W/R 3/4x3/4 100322-N/A 36C68-452 Natural, single stage W/R 3/4 96309(M6)-N/A Kit P/N 222037

AG14 Mechanical modulation 90-130°F, Code N4, with bypass, Code M7, for Sizes 75-200

36D19-406 Propane W/R 3/4x3/4 100324-N/A VR8204M1018 Propane, single stage M/H 1/2 96310(M7)

AG14 Mechanical modulation 90-130°F, Code N4, with bypass, Code M8, for Sizes 225-400

36D19-406 Propane W/R 3/4x3/4 100324-N/A 36C68-325 Propane, single stage W/R 1/2x3/4 96311(M8)-N/A Kit P/N 221634

Mechanical modulation 50-90°F, Code N1, with bypass, Code Q3, for Sizes 175-250

36D19-402 Natural W/R 3/4x3/4 100321(N1)-N/A VR8304M2816 Natural, single stage M/H 1/2 121599(Q3)

Mechanical modulation 90-130°F, Code N2, with bypass, Code Q3, for Sizes 175-250

36D19-403 Natural W/R 3/4x3/4 100322-N/A VR8304M2816 Natural, single stage M/H 1/2 121599(Q3)

Pipe Size

P/N

P8 36C40-408 2-Stage, Natural (std pilot) W/R 3/4 115351 P9 36C41-408 2-Stage, Propane (std pilot) W/R 3/4 115352 Q2 VR8304M2808 Natural, single stage M/H 1/2 121598 Q3 VR8304M2816 Natural, single stage M/H 1/2 121599 Q4 VR8304H3802 Propane, single stage M/H 1/2x3/4 121600

Q5 (Two

Valves)

Q6 (Two

Valves)

Q7 (Two

Valves)

Q8 (Two

Valves)

Q9 (Two

Valves)

R1 (Two

Valves)

R2 R3 R4

Mechanical modulation 50-90°F, Code N1, with bypass, Code J8, for Sizes 300-400

36D19-402 Natural W/R 3/4x3/4 100321(N1)-N/A 36C68-441 Natural, single stage W/R 3/4 89397(J8)-N/A 9A 221525

Mechanical modulation 90-130°F, Code N2, with bypass, Code J8, for Sizes 300-400

36D19-403 Natural W/R 3/4x3/4 100322-N/A 36C68-441 Natural, single stage W/R 3/4 89397(J8)-N/A 9A 221526

Mechanical modulation 50-90°F, Code N1, with bypass, Code Q2, for Sizes 75-250

36D19-402 Natural W/R 3/4x3/4 100321(N1)-N/A VR8304M2808 Natural, single stage M/H 1/2 121598 (Q2)

Mechanical modulation 90-130oF, Code N2, with bypass, Code Q2, for Sizes 75-250

36D19-403 Natural W/R 3/4x3/4 100322-N/A VR8304M2808 Natural, single stage M/H 1/2 121598 (Q2)

Mechanical modulation 50-90oF, Code N3, with bypass, Code Q4, for Sizes 75-200

36D19-405 Propane W/R 3/4x3/4 100323(N3)-N/A VR8304H3802 Propane, single stage M/H 1/2x3/4 121600(Q4)

Mechanical modulation 90-130oF, Code N4, with bypass, Code Q4, for Sizes 225-400

36D19-406 Propane W/R 3/4x3/4 100324-N/A VR8304H3802 Propane, single stage M/H 1/2x3/4 121600(Q4)

K3A651SF Natural & Propane G/C 3/4 123604

K3A561-U Natural & Propane ASCO 1 123603

K3A671SF Natural & Propane G/C 1-1/4 123605

R5 V4600A1023 Nat or V4600A1031 Nat/Pro M/H 1/2 113766 R6 V4400A10093 M/H 1/2 113767

R7 3B0-341-A04 or 3F1241A04 Natural, 50-100°F, Mod R 3/4 131453

R8 5N7-341-A04 or 5R9241A04 Natural, 50-100°F, Mod R 1 131455

R9 3B0-342-A05 or 3F1242A05 Propane, 50-100°F, Mod R 3/4 131454

S1 5N7-342-A05 or 5R9242A05 Propane, 50-100°F, Mod R 1 131456

S2 (Two

Valves)

S3 (Two

Valves)

S4 (Two

Valves)

S5 (Two

Valves)

3B0-341-A04 or 3F1241A04 Natural, 50-100°F, Mod R 3/4 131453(R7) 36C68-325, Propane, single stage W/R 1/2X3/4 96311(M8)-N/A Kit P/N 221634 5N7-341-A04 or 5R9241A04 Natural, 50-100°F, Mod R 1 131455(R8) 36C68-442, Propane, single stage W/R 3/4 89398(K1)-N/A 1B 221526 3B0-342-A05 or 3F1242A05 Propane, 50-100°F, Mod R 3/4 131454(R9) 36C68-325, Propane, single stage W/R 1/2x3/4 96311(M8)-N/A Kit P/N 221634 5N7-342-A05 or 5R9242A05 Propane, 50-100°F, Mod R 1 131456(S1) 36C68-442 Propane, single stage W/R 3/4 89398(K1)-N/A 1B 221526

Mechanical modulation 50-100°F, with bypass, Code Q2, for Sizes 75-225

S6 (Three

Valves)

3B0-341-A04 or 3F1241A04 Natural, 50-100°F R 3/4 131453(R7) 36C68-325, Pro, single stage W/R 1/2x3/4 96311(M8)-N/A Kit P/N 221634 VR8304M2808 Natural, single stage M/H 1/2 121598(Q2)

Mechanical modulation 50-100°F, with bypass, Code J8, for Sizes 250-350

S7 (Three

Valves)

3B0-341-A04 or 3F1241A04 Natural, 50-100°F R 3/4 131453(R7) 36C68-442, Pro, single stage W/R 3/4 89398(K1)-N/A 1B 221526 36C68-441 Natural, single stage W/R 3/4 89397(J8)-N/A 9A 221525

Form P-VALVES, P/N 263995R4, Page 15

Functional Replacement

Code P/N

(continued)

Type of Valve Originally Supplied (cont'd) -- See Serial No. Decoding on pages 3-4.

A dash (-) in the serial number means that no electric valve was furnished. All valves are 24 volt unless noted otherwise.

See ALL notes on pages 19-22. N/A = Not Available. See illustrations on pages 23-27.

Serial No. Code

S8 (Three Valves)

S9 (Three Valves)

T1 (Three Valves)

T2 VR8304M4911 Natural M/H 1/2 134358 T3 VR8304M2824 Natural, single stage M/H 1/2 136193 T4 VR4601AA1010 Nat or VR4601AA1044B Nat/Pro M/H 1/2 134778 - N/A T5 VR4601AB1000 Nat or VR4601AB1026 Nat/Pro M/H 3/4 134779 - N/A T6 Maclaren GM7542-3043 Natural J/C 1/2 142664 T7 Modify Valve P/N 113766 M/H 1/2 144276 T8 K3A661-T G/C 1 146472 T9 7222DER Natural, single stage R 1/2 147133 - N/A 7E 260604 U1 7222DERLP Propane, single stage R 1/2 147134 - N/A 8E 260606

U2 VR8205M1130 Natural, single stage M/H 1/2 147830 - N/A 7E 260604 U3 VR8205M1148 Propane, single stage M/H 1/2 147560 - N/A 8E 260606 U4 L821480 Natural Asco 2 163136 U5 L821440 Natural Asco 3 163137 U6 VR8305M4009, Natural, single stage M/H 3/4 150839 U7 VR8305M4017, Propane, single stage M/H 3/4 150840 U8 36C68-334, Propane, single stage W/R 1/2x3/4 157167 - N/A Kit P/N 221634 U9 36C68-480, Propane, single stage W/R 3/4x3/4 157168 - N/A Kit P/N 221634 V1 VR8405M5228, Natural & Propane, single stage M/H 1 159743

V2 (Two

Valves)

V3 (Two

Valves)

V4 (Two

Valves)

V5 (Two

Valves)

V6 (Two

Valves)

V7 (Two

Valves)

V8 (Two

Valves) V9 #VR8305N4917 Propane, DSI, 2-stage M/H 3/4x3/4 195737

W2 (Two

Valves

W5 VR8105M2817 Natural, single stage M/H 1/2x1/2 172552 - N/A 7E 260604 W6 VR8105M2825 Propane, single stage M/H 1/2x1/2 172553 - N/A 8E 260606 W7 VR8104M2505, Natural, single stage M/H 1/2x1/2 170609 W8 VR8204M1901, Natural, single stage M/H 1/2x1/2 176680 W9 VR8204H1907, Propane, single stage M/H 1/2x1/2 176681 - N/A Kit P/N 221093

X1 VR8204Q2400, 2-Stage Propane M/H 1/2 177395 X2 VR8204Q2418, 2-Stage Natural M/H 1/2 177396 X3 VR8304Q4404, 2-Stage Natural M/H 3/4 177397 X4 VR8304Q4412, 2-Stage Propane M/H 1/2x3/4 177398 X5 VR8305Q4925, 2-Stage, Natural M/H 3/4 195739 X6 VR8300M3127, Natural, single stage M/H 1/2x3/4 195740 X7orZ3 VR8105K2942, Natural, single stage M/H 1/2 196848 - N/A 6E 260603

Original Valve on Heater

Mechanical modulation 50-100°F, with bypass, Code Q4, for Sizes 75-225

3B0-342-A05 or 3F1242A05 Propane, 50-100°F R 3/4 131454 (R9) 36C68-325 Propane, single stage W/R 1/2x3/4 96311 (M8) - N/A Kit P/N 221634 VR8304H3802 Propane, single stage M/H 1/2x3/4 121600 (Q4)

Mechanical modulation 50-100°F, with bypass, Code K1, for Sizes 250-400

3B0-342-A05 or 3F1242A05 Propane, 50-100°F R 3/4 131454 (R9) 36C68-442, propane, single stage W/R 3/4 89398 (K1) - N/A 1B 221526 36C68-442, propane, single stage W/R 3/4 89398 (K1) - N/A 1B 221526

Mechanical modulation 50-100°F, with bypass, Code M6, for ADF/ADFH Natural or Propane

5N7-341-A04 or 5R9241A04 R 1 131455 (R8)

36C68-442, propane, single stage W/R 3/4 89398 (K1) - N/A 1B 221526 36C68-452, natural, single stage W/R 3/4 96309 (M6) - N/A Kit P/N 222037

(2) K3A651SF Natural & Propane G/C 3/4 123604 (R2)

(2) K3A661-T Natural & Propane ASCO 1 146472 (T8)

(2) K3A6715F Natural & Propane ASCO 1-1/4 123605 (R4)

(2) L821480, 24V, Natural & Propane ASCO 2 159736

(2) L82146OC Natural & Propane ASCO 1-1/4 159731

(2) L821480C Natural & Propane ASCO 2 159841

(2) L821440 Natural ASCO 3 163137

Fluid Power Valve, V710FAS ASCO 1x1 172667 Actuator, 120V, AH2B112A 172680 (2) Fluid Power Valve, V710FAS ASCO 1x1 172667 (2) Actuator, 120V, AH2B112A 172680 Fluid Power Valve, V710GAS ASCO 1-1/4x1-1/4 172678 Actuator, 120V, AH2B112A 172680 Fluid Power Valve, V710JAS ASCO 2x2 172679 Actuator, 120V, AH2B112A 172680

Valve

Mfr

Pipe Size P/N

Functional Replacement

Code P/N

J2 (W1 alternate for J2; both Codes are approved.)

J3 (W2 alternate for J3; both Codes are approved.)

K2 (alternate for W3; both codes are approved.)

K4 (alternate for W4; both codes are approved.)

Form P-VALVES, P/N 263995R4, Page 16

Type of Valve Originally Supplied (cont'd) -- See Serial No. Decoding on pages 3-4.

A dash (-) in the serial number means that no electric valve was furnished. All valves are 24 volt unless noted otherwise.

See ALL notes on pages 19-22. N/A = Not Available. See illustrations on pages 23-27.

Serial No. Code

Original Valve on Heater

Valve

Mfr

Pipe Size

P/N

X8orZ4 VR8105N2949, Nat, 2-stage M/H 1/2 196849 - N/A Y8or4A 197066 X9orZ5 VR8105K2959, LP, single stage M/H 1/2 196850 - N/A 9E 263999 Y1orZ6 VR8105N2931, LP, 2-stage M/H 1/2 196851 - N/A 2A 197064 Y2orZ7 VR8205K2957, Natural, single stage M/H 1/2 196980 - N/A 6E Y3orZ8 VR8305K4241, Natural, single stage M/H 3/4 196981 Y4orZ9 VR8205K2965, LP, single stage M/H 1/2 196982 - N/A 9E

Y5or1A VR8305K4258, LP, single stage M/H 3/4 196983 Y6or2A VR8205N2913, LP, 2-stage M/H 1/2 197064 Y7or3A VR8305N4289, LP, 2-stage M/H 3/4 197065 Y8or4A VR8205N2921, Natural, 2-stage M/H 1/2 197066 Y9or5A VR8305N4297, Natural, 2-stage M/H 3/4 197067

Z1 2-STG VLV, LP, VR8205N2939 M/H 1/2 195736 Z2 2-STG VLV, NAT, VR8205N2947 M/H 1/2 195738

6A VR8205M2955, Nalural, single stage M/H 1/2 204301 7A V8295A1031, 2PSI Natural & Propane M/H 1 203860 8A V8295A1049, N & P M/H 1-1/4 203861 9A 36H32-441 Natural, single stage W/R 3/4 221525

1B 36H32-442 Propane, single stage W/R 3/4 221526 2B V8944N-1053, 2-Stage, Natural M/H 1 203866 3B V5155B-2548, Mech Mod Vlv 40-160° M/H 1 203868-N/A 4B V5155A Mech Mod Vlv 40-120° M/H 1 203869

5B (Two

Valves)

6B (Three

Valves)

7B (Three

Valves)

8B (Three

Valves)

AG55, 3:1 Turndown with two 1-stage valves, natural gas, RDCA/RDDA w/Heat Section 200, 250, 300

VR8105K2942, Nat, single stage (Code X7 or Z3) M/H 1/2 196848 (X7orZ3) - N/A 6E 260603 VR8205K8905, Nat, single stage (Code Y2 or Z7) M/H 1/2 196980 (Y2orZ7) - N/A 6E 260603

AG57, 6:1 Turndown w/two 1-stage valves & a modulating valve, nat gas, RDCA/RDDA w/Heat Section 100, 150

VR8105K2942, Nat, single stage (Code X7 or Z3) M/H 1/2 (2)196848 (X7orZ3) - N/A 6E (2) 260603 MR410-1, Maxitrol Modulating Valve Maxitrol 1/2 205582

AG57, 6:1 Turndown w/two 1-stage valves & a modulating valve, nat gas, RDCA/RDDA with Heat Section 200

VR8105K2942, Nat, single stage (Code X7 or Z3) M/H 1/2 196848 (X7orZ3) - N/A 6E 260603 VR8205K8905, Nat, single stage (Code Y2 or Z7) M/H 1/2 196980 (Y2orZ7) - N/A 6E 260603 MR410-1, Maxitrol Modulating Valve Maxitrol 1/2 205581

AG57, 6:1 Turndown w/two 1-stage valves & a modulating valve, nat gas, RDCA/RDDA w/Heat Section 250, 300

VR8105K2942, Nat, single stage (Code X7 or Z3) M/H 1/2 96848 (X7orZ3) - N/A 6E 260603 VR8205K8905, Nat, single stage (Code Y2 or Z7) M/H 1/2 196980 (Y2orZ7) - N/A 6E 260603 MR510, Maxitrol Modulating Valve Maxitrol 1/2 205580

9B VR8200M7005 , Natural, single stage, w/stnd pilot M/H 1/2 208920 1C VR8200M7013, LP, single stage, w/stnd pilot M/H 1/2 209412

2C (Two

Valves)

3C (Three

Valves)

4C (Two

Valves)

5C (Two

Valves)

6C (Three

Valves)

7C (Three

Valves)

8C (Three

Valves)

9C (Three

Valves)

AG55, 3:1 Turndown with two 1-stage valves, natural gas, RDCA/RDDA with Heat Section 100, 150

VR8105K2942, Nat, single stage (Code X7 or Z3) M/H 1/2 196848 (X7orZ3) - N/A 6E 260603 VR8105K2942, Nat, single stage (Code X7 or Z3) M/H 1/2 196848 (X7orZ3) - N/A 6E 260603

AG55, 3:1 Turndown w/three 1-stage valves, nat gas, RDCA/RDDA w/Heat Section 450, 500, 550, 600, 650, 700 (2) VR8305K4241, Nat, single stg (Code Y3 or Z8) M/H 3/4 (2)196981 (Y3orZ8) VR8205K8905, Nat, single stage (Code Y2 or Z7) M/H 1/2 (1)196980 (Y2orZ7) - N/A 6E 260603

AG55, 3:1 Turndown w/two 1-stage valves, propane gas, RDCA/RDDA w/Heat Section 100, 150, 200, 250, 300

VR8105K2959, Pro, single stage (Code X9 or Z5) M/H 1/2 196850 (X9orZ5) - N/A 9E 263999 VR8105K2959, Pro, single stage (Code X9 or Z5) M/H 1/2 196850 (X9orZ5) - N/A 9E 263999

AG55, 3:1 Turndown with two 1-stage valves, propane gas, RDCA/RDDA with Heat Section 350, 400

VR8105K2959, Pro, single stage (Code X9 or Z5) M/H 1/2 196850 (X9orZ5) - N/A 9E 263999 VR8305K4258, Pro, single stage (Y5 or 1A) M/H 3/4 196983 (Y5or1A)

AG55, 3:1 Turndown w/three 1-stage valves, propane gas, RDCA/RDDA w/Heat Sctn 450, 500, 550, 600, 650, 700

VR8105K2959, Pro, single stage (Code X9 or Z5) M/H 1/2 196850 (X9orZ5) - N/A 9E 263999 (2) VR8305K4258, Pro, single stg (Code Y5 or 1A) M/H 3/4 (2)196983 (Y5or1A)

AG57, 6:1 Turndown w/two 1-stage valves & a modulating valve, nat gas, RDCA/RDDA w/Heat Section 350, 400

VR8305K4241, Nat, single stage (Code Y3 or Z8) M/H 3/4 196981 (Y3orZ8) VR8205K8905, Nat, single stage (Code Y2 or Z7) M/H 1/2 196980 (Y2orZ7) - N/A 6E 260603 MR610-1-66, Modulating Valve Maxitrol 3/4 208370

AG57, 6:1 Turndown w/3 1-stg valves & a modulating valve, nat gas, RDCA/RDDA w/Heat Sctn 450, 500, 550, 600, 650, 700 (2) VR8305K4241, Nat, single stg (Code Y3 or Z8) M/H 3/4 (2)196981 (Y3orZ8)

VR8205K8905, Nat, single stage (Code Y2 or Z7) M/H 1/2 196980 (Y2orZ7) - N/A 6E 260603 MR610-1-88, Modulating Valve Maxitrol 1 208371

AG55, 3:1 Turndown with two 1-stage valves, natural gas, RDCA/RDDA with Heat Section 350, 400

VR8305K4241, Nat, single stage (Code Y3 or Z8) M/H 3/4 196981 (Y3orZ8) VR8205K8905, Nat, single stage (Code Y2 or Z7) M/H 1/2 196980 (Y2orZ7) - N/A 6E 260603

Form P-VALVES, P/N 263995R4, Page 17

Functional Replacement

Code P/N

260603

263999

(continued)

Type of Valve Originally Supplied (cont'd) -- See Serial No. Decoding on pages 3-4.

A dash (-) in the serial number means that no electric valve was furnished. All valves are 24 volt unless noted otherwise.

See ALL notes on pages 19-22. N/A = Not Available. See illustrations on pages 23-27.

Serial

No. Code

Original Valve on Heater

Valve

Mfr

Pipe Size

P/N

1D V5097C1000, Natural or Propane M/H 3/4x2 203862 2D 36H32-423, Natural, single stage W/R 3/4x3/4 221633

AG70, 8:1 Turndown w/dual 1-stg valve & actuated ball valve (nat gas only), RDCB/RDDB/RDCC/RDDC w/Ht Sctn 400, 500,

3D (Two

Valves)

4D (Three Valves)

5D (Two

Valves)

6D (Four Valves)

600, 700, 800

VR8405M5228 Natural, dual 1-stg (Code V1) M/H 1 159743 (V1)

ABV-1.0NN Ball Valve RTC 222861

AG70, 16:1 Turndown w/dual 1-stg valve & actuated ball valve (nat gas only), RDCB/RDDB w/Ht Sctn 1000, 1200, 1400, 1600

(2) VR8405M5228 Natural, dual 1-stg (Code V1) M/H 1 159743 (V1)

ABV-1.0NN Ball Valve RTC 222861

AG69, 2-stg gas control, RDCB/RDDB with Heat Section 500, 600, 700, 800

VR8405M5228 Natural, dual 1-stg (Code V1) M/H 1 159743 (V1) V8944N-1053, 2-Stage, Natural (Code 2B) M/H 1 203866 (2B)

AG69, 2-stg gas control,, RDCB/RDDB with Heat Section 1000, 1200, 1400, 1600

(2) VR8405M5228 Natural, dual 1-stg (Code V1) M/H 1 159743 (V1) (2) V8944N-1053, 2-Stage, Natural (Code 2B) M/H 1 203866 (2B)

AG70, 8:1 Turndown with 1-stg valve & actuated ball valve (natural gas), RDCB/RDDB with Ht Sctn 250, 300

7D (Two

Valves)

AG58 & D12G, 8:1 Turndown with 1-stg valve & actuated ball valve (natural gas), RDH Sizes 225, 225, 250, 300, 350, 400A; and SHH & RHH Sizes 260 & 350

VR8305K4241, Nat, single stage (Code Y3 or Z8) M/H 3/4 196981

ABV-3.4NN Ball Valve RTC 258321

AG70, 8:1 Turndown with 1-stg valve & actuated ball valve (propane), RDCB/RDDBC with Ht Sctn 250, 300 AG58 & D12G, 6:1 Turndown with 1-stg valve & actuated ball valve (propane), RDH Sizes 225, 225, 250, 300, 350, 400A; and

8D (Two

Valves)

SHH & RHH Sizes 260 & 350

VR8305K4258, LP, single stage(Code Y5 or 1A) M/H 3/4 196983

ABV-3.4NN Ball Valve RTC 258321

AG70, 8:1 Turndown w/1-stg valve & actuated ball valve (natural gas), RDCB/RDDB w/Ht Sctn 100, 150, 200

9D (Two

Valves)

AG58 & D12G, 8:1 Turndown w/1-stg valve & actuated ball valve (natural gas), RDH 175 & 200; and SHH & RHH 130 & 180

VR8205K8905, Nat, single stage (Code Y2 or Z7) M/H 1/2 196980 - N/A

ABV-1.2NN Ball Valve RTC 255786

AG70, 8:1 Turndown w/1-stg valve & actuated ball valve (propane), RDCB/RDDB w/Ht Sctn 100, 150, 200

1E (Two

Valves)

2E (Two

Valves)

3E (Two

Valves)

4E (Two

Valves)

5E (Two

Valves)

AG58 & D12G, 6:1 Turndown with 1-stg valve & actuated ball valve (propane), RDH 175 & 200; and SHH & RHH 130 & 180

VR8205K2965, LP, single stage (Y4orZ9) M/H 1/2 196982 - N/A

ABV-1.2NN Ball Valve RTC 255786

AG70, 8:1 Turndown with 1-stg valve & actuated ball valve (natural gas), RDCB/RDDB/RDCC/RDDC with Ht Sctn 250, 300

VR8305M4009, Natural, single stage (U6) M/H 3/4 150839 (U6)

ABV-3.4NN Ball Valve RTC 258321

AG70, 8:1 Turndown with 1-stg valve & actuated ball valve (propane), RDCB/RDDB/RDCC/RDDC with Ht Sctn 250, 300

VR8305M4017, Propane, single stage (U7) M/H 3/4 150840 (U7)

ABV-3.4NN Ball Valve RTC 258321

AG70, 8:1 Turndown w/1-stg valve & actuated ball valve (natural gas), RDCB/RDDB/RDCC/RDDC w/Ht Sctn 100, 150, 200

VR8205M1130 Natural, single stage (U2) M/H 1/2 147830 - N/A 7E 260604

ABV-1.2NN Ball Valve RTC 255786

AG70, 8:1 Turndown w/1-stg valve & actuated ball valve (propane), RDCB/RDDB/RDCC/RDDC w/Ht Sctn 100, 150, 200

VR8205M1148 Propane, single stage (U3) M/H 1/2 147560 - N/A 8E 260606

ABV-1.2NN Ball Valve RTC 255786

6E VR8215T1239, Natural, single stage (slow opening) MH 1/2 260603 7E VR8215S1263, Natural, single stage (std opening) MH 1/2 260604 8E VR8215S5215, Propane, single stage (std opening) MH 1/2 260606 9E VR8215T5214, Propane, single stage (slow opening) MH 1/2 263999

Functional Replacement

Code P/N

RDCB/RDDB replace w/150839 (U6)

RDCB/RDDB replace w/150840 (U7)

RDCB/RDDB replace w/260604 (7E)

RDH replace w/260603 (6E)

RDCB/RDDB replace w/260606 (8E)

RDH replace w/263999 (9E)

Form P-VALVES, P/N 263995R4, Page 18

NOTES for pages 11-

18, "Type of Valve

Originally Supplied"

G/C = General Controls; J/C = Johnson Controls; M/H = Minneapolis Honeywell;

M/N = McQuay- Norris; R = Robertshaw; W/R = White-Rodgers

Functional replacement may require eld-furnished reducers and/or nipples.

Replacement valves subject to change without notice.

This item is no longer available. Suggest you contact the control manufacturer for

replacement or functional replacement.

Original no longer available. Contact Reznor® representative to determine availabil-

ity of functional replacement. Provide complete Model No., type of gas, and type of

pilot.

Single-stage solenoid valve.

Two-stage solenoid valve.

Combination valve consisting of automatic gas valve, pilot line lter, pressure regu-

lator, pilot shutoff, manual shutoff, and safety pilot, all in one body.

Combination valve consisting of automatic gas valve, manual shutoff, pilot shutoff,

and safety pilot, all in one body.

Same as 8 except 115 volts and less manual shutoff.

J/C #H91LG-8, 3/4", may require eld supplied 3/4 x 1/2 bushings.

When used as a functional replacement, this valve replaces valve and pressure

regulator on unit and safety pilot.

Requires male compression nut, P/N 9664 (Baso #43283-2), for 1/4" pilot tubing

connection (remove pilot tubing tting supplied with valve). Some replacement applications require eld-supplied 3/4x1/2 bushing and/or pipe nipple. If installed on Model (C)XL(B), (C)EEXL(B), or EEDU, a new bracket for assembling the valve and ignition controller is required; order P/N 124019.

Single-stage solenoid valve, 115 volt

Combination two-stage valve consisting of solenoid and regulator, all in one body.

Same as Note

Combination side entrance valve consisting of automatic gas valve, pilot line lter,

, except 115 volt

pressure regulator, pilot shutoff, manual shutoff, safety pilot, all in one body.

Same as Note 16 except less regulator.

Combination valve consisting of automatic gas valve and manual shutoff, all in one

body.

Combination valve consisting of automatic gas valve, pilot line lter, pressure regulator, pilot shutoff, and manual shutoff, all in one body, less safety pilot.

For replacement of ECO adapter only on original valve, see page 26. The ECO

adapter on the replacement valve is not eld replaceable.

Combination valve consisting of automatic gas valve, pilot solenoid, pilot line lter,

pressure regulator, pilot shutoff, manual shutoff, all in one body, less safety pilot.

Combination two-stage valve consisting of solenoid, regulator, pilot line lter, and

manual shutoff, all in one body.

Modulating redundant valve consisting of solenoid, regulator, and manual shutoff,

all in one body, less safety pilot.

Pilot line solenoid valve on original unit must be removed.

If installed on a Model (C)XL(B), (C)EEXL(B), or EEDU, a new bracket for assem-

bling the valve and ignition controller is required; order P/N 124019.

Combination valve consisting of automatic gas valve, regulator, safety pilot or igni-

tion controller, all in one body.

Combination two-stage valve consisting of solenoid, regulator, pilot shutoff, manual

shutoff, and safety pilot, all in one body.

Special 1/2" H91EG drilled #42 used as low stage on XL30; also used as standard

1/2" H91EG as high stage.

Combination valve consisting of automatic gas valve, regulator, safety pilot or igni-

tion controller with lockout, all in one body.

Combination two-stage valve consisting of solenoid, regulator, pilot valve, manual

shutoff, all in one body.

(continued)

Form P-VALVES, P/N 263995R4, Page 19

NOTES (cont'd) for

pages 11-18, "Type

of Valve Originally

Supplied"

Special 1/2" H91EG valve drilled 1/8", used as low stage valve on Model XL60,

also used a standard 1/2" H91EG as high stage.

Special valve furnished by Bell Telephone.

Serial No. Codes O1, O2, O3, O4, and O5 apply to units manufactured from 5/90 to

12/90. Beginning with 1/91, these codes were changed to P1, P2, P3, P4 and P5.

When the current inventory of this valve is depleted, a SINGLE mechanical modu-

lation replacement valve WILL NO LONGER BE AVAILABLE.

WARNING: Do not replace an existing mechanical modulation valve with mechanical modulation valve Code R7, R8, R9, or S1 ONLY. To do so will result in an unsafe condition.

Replacement requires dual functional valves. A mechanical modulation valve plus

either a solenoid valve or a single-stage valve depending on the application are required. Field-furnished pipe nipples will be required to adapt the manifold for the two

replacement valves. Install valves in series with single-stage or solenoid valve rst

and mechanical modulation valve second in the gas stream.

The chart below lists dual functional replacement valves by model/size/gas type

combinations. Valves are available for most sizes. When functional replacement valves are not available from Reznor, contact valve manufacturer concerning availability of a functional replacement.

*Model

Series

Sizes Gas

Original Valve Code

(see Serial No. on Furnace Rating Plate)

X/RX 75-350** Natural N1 P/N 131453 (R7) and solenoid valve, P/N 88242 (J/C #H91LG-8) X/RX 400 Natural N1 Replacement is not available. X/RX 75-400 Propane N3 P/N 131454 (R9) and solenoid valve, P/N 88242 (J/C #H91LG-8) RG/RP/SSC 75-225 Natural N1, N7, N8, P6, Q7 P/N 131453 (R7) and Replacement Kit P/N 221634 RG/RP/SSC 250-400 Natural N1 P/N 131455 (R8) and Replacement Kit P/N 221526 RG/RP/SSC 250-350** Natural N8, N9, P6, Q5 P/N 131453 (R7) and Replacement Kit P/N 221526 RG/RP/SSC 400 Natural N9, Q5 Replacement is not available. RG/RP/SSC 75-225 Propane N3, N5, N6, Q9 P/N 131454 (R9) and Replacement Kit P/N 221634 RG/RP/SSC 250-400 Propane N3 P/N 131456 (S1) and Replacement Kit P/N 221526 RG/RP/SSC 250-400 Propane N6 P/N 131454 (R9) and Replacement Kit P/N 221526

ADF/ADFH 300-1200

Natural or

Propane

N1, N9 P/N 131455 (R8) and Replacement Kit P/N 221526

*Only duct furnace model identication of indirect-red units appears here and on the rating plate. If the duct furnace is part of a Model XE, RGB, RPB, PAK, PGBL, RGBL, RPBL or SSCBL packaged furnace/blower system, valve replacement requirements

are the same as for the component duct furnaces.

**On duct furnace Sizes 300 and 350, dual functional replacement valves require a minimum gas supply pressure of 7" w.c.

Manifold arrangement also includes a single-stage solenoid valve, P/N 88242, J/C

#H91LG-8.

(H)(C)X(E) and (H)(C)RX(E) units mfgd prior to 11/86 must add lighter tube carry-

over kit.

Original valve includes an ECO adapter that is not eld replaceable.

For replacement of ECO adapter only, see page 26.

Do not use replacement valve on units with G29 or G33 ignition controls

ECO adapter on replacement valve is not eld replaceable.

AG55, 3:1 gas control manifold illustrations identifying valves by their location.

P/N's (and Codes) of Valves that can be used as Functional

Replacements for the Mechanical Modulation Valve (two replacement valves are always required)

Form P-VALVES, P/N 263995R4, Page 20

Manifold Arrangement for Gas Control AG55 on Gas Heat

Section Sizes 100-400

in MAPS®II Models RDCA/RDDA

To 2/3 Burner (STAGE 2)

Gas Valve controlling gas flow to 2/3 burner Size Gas P/N Code 100-300 Nat 196980 Z7 100-300 Pro 196982 Z9 350-400 Nat 196981 Y3orZ8 350-400 Pro 196983 Y5or1A

Both Valves; Full Burner (STAGE 3)

To 1/3 Burner (STAGE 1)

Gas Valve controlling gas flow to 1/3 burner Size Gas P/N Code 100-400 Nat 196980 Z7 100-400 Pro 196982 Z9

Two orifices

to full Burner

To 1/3 Burner

To 2/3 Burner

Modulating Gas Valve

SIZES 450-700 Gas Valve controlling gas flow to 2/3 burner Gas P/N Code Nat 196981 Y3or Z8

SIZES 450-700 Gas Valve controlling gas flow to 1/3 burner Gas P/N Code Nat 196980 Z7

SIZES 450-700 Gas Valve controlling gas flow to full burner Gas P/N Code Nat 196981 Y3 or Z8

To 2/3 Burner

To 1/3 Burner

Two orifices

to full Burner

STAGE 1

STAGE 3

STAGE 2

SIZES 450-700 Gas Valve controlling gas flow to 2/3 burner Gas P/N Code Nat 196981 Y3or Z8 Pro 196983 Y5 or A1

SIZES 450-700 Gas Valve controlling gas flow to full burner Gas P/N Code Nat 196981 Y3 or Z8 Pro 196983 Y5 or A1

SIZES 450-700 Gas Valve controlling gas flow to 1/3 burner Gas P/N Code Nat 196980 Z7 Pro 196982 Z9

Orifice

Adapter

Ball Valve

Optional High Gas

Pressure Switch

Transducer

Ball Valve Actuator

Gas

Valve

Optional Low Gas

Pressure Switch

Manifold Pressure Tap

NOTES (cont'd) for

pages 11-18, "Type

of Valve Originally

Supplied"

Manifold Arrangement for Gas Control AG55 on Gas Heat

Section Sizes 450-700

in MAPS®II Models RDCA/RDDA

AG57, 6:1 modulating gas control manifold, illustrations identifying valves by their

location.

Manifold

Arrangement

for Gas Control AG57 on Gas Heat

Section Sizes

100-400 in MAPS®II Models RDCA/

To 2/3 Burner

Gas Valve controlling gas flow to 2/3 burner Size Gas P/N Code 100-300 Nat 196980 Z7 350-400 Nat 196981 Y3orZ8

To 1/3 Burner

Gas Valve controlling gas flow to 1/3 burner Size Gas P/N Code 100-400 Nat 196980 Z7

Modulating Gas Valve

RDDA

Manifold Arrangement for Gas Control AG57 on Gas Heat Section

Sizes 450-700 in

MAPS

II Models RDCA/

RDDA

AG70 Manifold in

MAPS®III Models RDCB/

RDDB & MAPS®IV

Models RDCC/RDDC

with Heat Section Sizes

250 and 300

NOTE: P/N 258321 is

ball valve only; actuator

is P/N 222862.

Ball valve and actuator in

deep modulation Gas Control

Options AG70, AG58, and

D12G.

AG70 Manifold in MAPS®III Models RDCB/ RDDB & MAPS®IV Models RDCC/RDDC with Heat

Section Sizes 100, 150, and 200

NOTE: P/N 255786 is ball valve only; actuator is P/N 222862.

Orifice

Adapter

Optional High Gas Pressure Switch

Orifice Adapter

Manifold Pressure Tap

Transducer

See manifold illustrations and

notes below.

Optional Low Gas

Pressure Switch

Ball Valve

Actuator

Ball

Valve

Form P-VALVES, P/N 263995R4, Page 21

Single-Stage Gas Valve

Optional High Gas

Pressure Switch

Optional Low Gas Pressure Switch

Dual, Single-Stage Gas Valve

Ball Valve with Actuator

Transducer

From Gas

Supply

To Burner

Manifold Pressure Tap

Optional

Low Gas

Pressure

Switch

Manual Shutoff Valve (manifold for single-stage burner)

Manual Shutoff Valve (modulating burner manifold)

Dual,

Single-Stage

Gas Valve

(modulating burner)

Dual, Single-Stage Gas Valve (single-stage burner)

Optional High Gas Pressure Switch (modulating burner)

Manifold Pressure TAP (modulating burner)

Optional High Gas Pressure Switch (singlestage burner)

To modulating burner

To burner with single-stage control

Gas

Supply

Ball Valve with Actuator (modulating burner)

Pressure Switch

(modulating

burner)

Top View

Side View

Ball Valve

Actuator

Ball Valve

Actuator

Combination

Gas Valve

Pressure

Tranducer

Ball Valve

Gas Valve Bracket

Orifice

Manifold Pressure Tap

NOTES (cont'd) for

pages 11-18, "Type

of Valve Originally

Supplied"

NOTE 43 (cont'd) Ball valve and actuator in Gas Control Option AG70, AG58, and

D12G.

AG70 Manifold in MAPS®III Models RDCB/RDDB & MAPS with Heat Section Sizes 400,

500, 600, 700

NOTE: P/N 222861

is the ball valve only;

actuator is P/N 222862.

AG70 Manifold in MAPS®III D Cabinet Models RDCB/RDDB with Heat Section Sizes 500, 600, 700,

800, 1000, 1200, 1400, and 1600

NOTE: Manifold for single-stage burner

applies only to Sizes 1000, 1200, 1400 and

1600. Sizes 500, 600, 700, and 800 have

only the manifold for the modulating burner.

NOTE: P/N 222861 is the ball valve only; actuator is P/N 222862.

IV Models RDCC/RDDC

Manifold in Models RDH, SHH, and RHH with AG58 or D12G Gas Control

RDH Size

175 & 200 130 & 180

225, 250,

300, 350,

& 400

Form P-VALVES, P/N 263995R4, Page 22

SHH and RHH Size

Gas

Ball

Valve

Ball Valve

Actuator

Nat 255786 222862

Pro 255786 222862

Nat 258321 222862

250 & 350

Pro 258321 222862

NOTE 44: When installing this valve as a replacement for a valve with a different

Serial No. Valve Code on a Model PDH, SDH, RDH, SHH, or RHH, a new valve

bracket is required.

• For PDH, SDH, and RDH Sizes 75, 100, 125, and 150, order bracket P/N

261650.

• For PDH, SDH, and RDH Sizes 175 and 200, order bracket P/N 261249

• For SHH and RHH Size 130, order bracket P/N 261650.

• For SHH and RHH Size 180, order bracket P/N 261249.

NOTE 45: As a result of continued product improvement, the valve that is factory

installed on these Model RDCB/RDDB heat section sizes was changed from slow opening to standard opening effective 8/09. When replacing, the valve listed here is

the appropriate functional replacement.

Replacement Valves (cont'd) - Identied by Third Element of the Serial No. (see pages 11-22). Valves showing "Replaced by P/N's" are no longer available from Reznor.

Replacement single-stage Valve

P/N 96300

See Serial

No. Code

83 1/2 N 39298 12 K6 96300 14 E9 1/2 P 64420 13 G9 82396 13

Size Gas P/N Page

Replaced by:

Code P/N Page

Replacement Valve P/N 121598

See Serial

No. Code

A5 1/2 N 47380 12 Q2 121598 15 A6 3/4 N 47381 12 9A 221525 17 E4 3/4 N 61098 13 9A 221525 17 E5 1/2 P 61099 13 Q4 121600 15 F5 3/4 P 63282 13 1B 221526 17 2D 3/4 N 221633 18

Size Gas P/N Page

Replaced by:

Code P/N Page

Replacement Valve P/N 96300

See Serial

No. Code

B6 1/2 N 48577 12 K6 *96300 14 E8 1/2 P 62969 13 K9 *96303 14 H3 1/2 N 82624 13 K6 *96300 14 H4 1/2 P 82669 13 K9 *96303 14

*Replacement requires 1/4" pilot tubing connection, P/N 9664.

Size Gas P/N Page

For replacement of

ECO adapter only,

see page 26.

Replaced by:

Code P/N Page

For replacement of

ECO adapter only for original valves, see page 26. The ECO adapter on

Replacement Valve P/N 115351

the replacement

valves is not eld

replaceable.

See Serial

No. Code

D4 3/4 N 52886 13 P8 115351 15 F1 1/2 N 62966 13 P8 115351 15 F2 1/2 P 62967 13 P9 115352 15

Size Gas P/N Page

Replaced by:

Code P/N Page

For replacement

of ECO adapter only, see page

26.

See Serial

No. Code

C5 3/4 N 51299 13 K7 *96301 14 D7 3/4 N 59341 13 K7 *96301 14 H1 3/4 N 82398 13 K7 *96301 14

*Replacement requires 1/4" pilot tubing connection, P/N 9664.

Size Gas P/N Page

Replacement Valve P/N 96301

Replaced by:

Code P/N Page

P/N 25787

See Serial

No. Code

95 3/4 N or P 47537 12 88242 19, Note B5 1 N or P 47538 12 112922 19, Note

Pilot Line

Valve

Size Gas P/N Page

1/4 N or P 25787

Replaced by:

P/N Page

Replacement Valve P/N 177396

See Serial

No. Code

E1 1/2 N 60609 13 X2 177396* 16 E2 3/4 N 60610 13 X3 177397* 16 E3 1/2 P 60611 13 X1 177395* 16 F3 1/2 P 62946 13 X1 177395* 16

*Replacement requires 1/4" pilot tubing connection, P/N 9664.

Size Gas P/N Page

Replaced by:

Code P/N Page

Replacement Valve P/N 96300

See Serial

No. Code

G8 1/2 N 82395 13 K6 G9 1/2 P 82396 13

Original valves include an ECO adapter that is not eld

replaceable.

Size Gas P/N Page

Replaced by:

Code P/N Page

96300

Form P-VALVES, P/N 263995R4, Page 23

Replacement Valves (cont'd) - Identied by Third Element of the Serial No. (see pages 11-22).

Valves showing "Replaced by P/N's" are no longer available from Reznor.

NOTE: Do not

Replacement Valve P/N 177396

use on units with G29 or G33

ignition controls;

order ignition kit

P/N 49491.

See Serial

No. Code

H5 1/2 N 87430 13 X2 177396* 16 H6 3/4 N 87432 13 X3 177397* 16 H7 1/2 P 87431 13 X1 177395* 16 M9 1/2x3/4 P 96312 14 X4 177398* 16

*Replacement requires 1/4" pilot tubing connection, P/N 9664.

Size Gas P/N Page

Replaced by:

Code P/N Page

P/N 86966 may be a valve

manufactured by either General

Controls or Skinner (Skinner valve

illustrated.)

See Serial

No. Code

J1 1 N or P (2) 86966 14

Size Gas P/N Page

P/N 86993

Actuator (M/H

V4055A1077)

- Part of Serial

Fluid

Power

Valve

See Serial

No. Code

J2, J3, J4 1 N or P 86992 (M/H #V5055A1004) 14

K2 1-1/4 N or P 89356 (M/H #V5055A1012) 14 K4 2 N or P 91079 (M/H #V5055A1038) 14

M/H uid power valves above used with actuator, P/N 86993

W1, W2 1 N or P 172667 (ASCO V710FAS) 16 W3 1-1/4 N or P 172678 (ASCO V710GAS) 16 W4 2 N or P 179679 (ASCO V710JAS) 16

ASCO uid power valves above used with actuator, P/N 172680

Size Gas P/N Page

No. Codes J2, J3, J4, K2,

and K4

Original valves include an ECO adapter that is not eld replace-

able.

Replacement Valve P/N 96300

See Serial

No. Code

H2 1/2 N 82397 13 K6 *96300 14 K6 1/2 N 96300 14

*Replacement requires 1/4" pilot tubing connection, P/N 9664.

Size Gas P/N Page

Replaced by:

Code P/N Page

Replacement Valve P/N 121599

See Serial

No. Code

H9 3/4x1/2 P 93386 14 Q4 121600 15 J7 1/2 N 89370 14 Q2 121598 15 J9 3/4 P 89371 14 Q4 121600 15 M5 1/2 N 96308 14 Q3 121599 15

Size Gas P/N Page

Replaced by:

Code P/N Page

Replacement Valve P/N 221525

See Serial

No. Code

J8 3/4 N 89397 14 9A 221525 17 K1 3/4 P 89398 14 1B 221526 17 M6 3/4 N 96309 14 Kit P/N 222037 M8 1/2x3/4 P 96311 14 Kit P/N 221634 U8 1/2x3/4 P 157167 16 Kit P/N 221634 U9 3/4x3/4 P 157168 16 Kit P/N 221634

Size Gas P/N Page

Replaced by: Code P/N Page

Replacement Valve P/N 96310

See Serial

No. Code

J5 1/2 N 89461 14 M4 96307 14 J6 1/2 P 89462 14 M7 96310 14

Form P-VALVES, P/N 263995R4, Page 24

Size Gas P/N Page

Replaced by:

Code P/N Page

Replacement Valve P/N 208920

See Serial

No. Code

K5 1/2 N 96299 14 9B 208920 17 K8 1/2 P 96302 14 1C 209412 17

Size Gas P/N Page

Replaced by:

Code P/N Page

Replacement Valves (cont'd) - Identied by Third Element of the Serial No. (see pages 11-22). Valves showing "Replaced by P/N's" are no longer available from Reznor.

Replacement Valve P/N 115351

P/N 96301

Replaced by:

Code P/N Page

See Serial

No. Code

K7 3/4 N 96301 14 K9 1/2x3/4 P 96303 14

Size Gas P/N Page

P/N 96310

See Serial

No. Code

M1 1/2 N 96304 14 P8 115351 15 M2 3/4 P 96305 14 P8 115351 15 M3 1/2x3/4 P 96306 14 P9 115352 15

(ECO adapter on replacement valves is not replaceable.)

Size Gas P/N Page

Mechanical Modulation Valve P/N 100321 - no

longer available; for replacement instructions,

see Note

on page 20.

See Serial

No. Code

M4 1/2 N 96307 14 M7 1/2 P 96310 14 W8 1/2 N 176680 16 W9 1/2 P 176681 16 Kit P/N 221093

Size Gas P/N Page

Replaced by:

Code P/N Page

P/N 115351

See Serial

No. Code

P8 3/4 N 115351 15 P9 3/4 P 115352 15

Size Gas P/N Page

See Serial

No. Code

Q2 1/2 N 121598 15 Q3 1/2 N 121599 15 Q4 1/2x3/4 P 121600 15

T2 1/2 N 134358 16 T3 1/2 N 136193 16

P/N 113766

See Serial

No. Code

R5 1/2 N 113766 15 Q3 1/2 N 113767 15

T7 1/2 N 144276 16

Size Gas P/N Page

See Serial

No. Code

N1 3/4 x 3/4 N 100321 14 See Note 34 on page 20. N2 3/4 x 3/4 N 100322 14 N3 3/4 x 3/4 P 100323 14 See Note 34 on page 20. N4 3/4 x 3/4 P 100324 14

Size Gas P/N Page

P/N 121599

Size Gas P/N Page

P/N 131453

See Serial

No. Code

R2 / V2 3/4 N & P 123604 15/16 R3 1 N & P 123603 15

R4 / V4 1-1/4 N & P 123605 15/16 T8 / V3 1 N & P 146472 16/16

See Serial

No. Code

R7 3/4 N 131453 15 R8 1 N 131455 15 R9 3/4 P 131454 15 S1 1 P 131456 15

Manifold arrangement always includes either a solenoid valve or a single-stage redundant valve in series with these mechanical modulation (50-100°F) valves.

Size Gas P/N Page

Replaced by:

Code P/N Page

Not availabler

Not available

P/N 123604

Size Gas P/N Page

Form P-VALVES, P/N 263995R4, Page 25

Replacement Valves (cont'd) - Identied by Third Element of the Serial No. (see pages 11-22).

Valves showing "Replaced by P/N's" are no longer available from Reznor.

P/N 147133

P/N 142664

See Serial

No. Code

T6 1/2 N 142664 16

Size Gas P/N Page

Replacement requires eld-

supplied piping.

See Serial

No. Code

T9 1/2 N 147133 16 7E 260604 18 U1 1/2 P 147134 16 8E 260606 18

Replacement Valve P/N 260603

See Serial

No. Code

U2 1/2 N 147830 16 U3 1/2 P 147560 16 Y2orZ7 1/2 N 196980 17 6E 260603 18 Y4orZ9 1/2 P 196982 17 9E 263999 18 Y6or2A 1/2 P 197064 17 Y8or4A 1/2 N 197066 17 Z1 1/2 P 197536 17 Z2 1/2 N 197538 17 6A 1/2 N 204301 17

Size Gas P/N Pg

Replaced by:

Code P/N Pg

260604 18

Size Gas P/N Page

Replaced by:

Code P/N Page

P/N 150839

See Serial

No. Code

U6 3/4 N 150839 16 U7 3/4 P 150840 16 V9 3/4 P 195737 16 X5 3/4 N 195739 16 Y3orZ8 3/4 N 196981 17 Y5or1A 3/4 P 196983 17 Y7or3A 3/4 P 197065 17 Y9or5A 3/4 N 197067 17

Size Gas P/N Pg

Replacement Valve, P/N 260604

P/N 159743

See Serial

No. Code

V1 1 N & P 159743 16

Size Gas P/N Pg

P/N 159736

See Serial

No. Code

V5 2 N&P 159736 16 V6 1-1/4 N&P 159731 16 V7 2 N&P 159841 16 V8 3 N&P 163137 16

P/N 177396

See Serial

No. Code

X1 1/2 P 177395 16 X2 1/2 N 177396 16 X3 3/4 N 177397 16 X4 1/2x3/4 P 177398 16

Size Gas P/N Pg

See Serial

Size Gas P/N Pg

No. Code

W5 1/2 N 172552 16 7E 260604 18 W6 1/2 P 172553 16 8E 260606 18 W7 1/2 N 170609 16 X7orZ3 1/2 N 196848 16 6E 260603 18 X8orZ4 1/2 N 196849 17 Y8or4A 197066 17 X9orZ5 1/2 P 196848 17 9E 263999 18 Y1orZ6 1/2 P 196851 17 Y6or2A 197064 17

P/N 195740

See Serial

No. Code

X6 1/2x3/4 N 195740 16

Size Gas P/N Pg

Replacement Valve P/N 260603

Size Gas P/N Pg

See Serial

No. Code

7A 1 N&P 203860 17 8A 1-1/4 N&P 203861 17

Replaced by:

Code P/N Pg

P/N 203860

Size Gas P/N Pg

Form P-VALVES, P/N 263995R4, Page 26

Replacement Valves (cont'd) - Identied by Third Element of the Serial No. (see pages 11-22).

Valves showing "Replaced by P/N's" are no longer available from Reznor.

P/N 203866

See Serial

No. Code

2B 1 N 203866 17

Size Gas P/N Pg

P/N 208920

See Serial

No. Code

9B 1/2 N 208920 17

1C 1/2 P 209412 17

Size Gas P/N Page

P/N 203869

See Serial

No. Code

3B 1 N&P 203868 17 No longer avaialble 4B 1 N&P 203869 17

Size Gas P/N Page

P/N 203862

See Serial

No. Code

1D 3/4x2 N or P 209412 18

Size Gas P/N Page

Replaced by:

Code P/N Page

P/N 221525

See Serial

No. Code

9A 3/4 N 221525 17

1B 3/4 P 221526 17

2D 3/4 N 221633 18

Size Gas P/N Page

P/N 260603

See Serial

No. Code

6E 1/2 N 260603 18 7E 1/2 N 260604 18 8E 1/2 P 260606 18 9E 1/2 P 263999 18

Size Gas P/N Page

Replacement ECO Adapters - The

replacement adapters apply only to the valves

listed; adapters do not apply to replacement

valves.

P/N 82698,

M/H #39240-1

Valve

P/N

52886 D4 96304 M1 82398 H1 62967 F2 96306 M3 96303 F9 96301 K7 62996 F1 96305 M2

Serial No.

Code

P/N 82699, R#21608

Valve

P/N

Serial No.

Code

Valve

Valve P/N Serial No. Code

82624 H3 82669 H4

P/N

Serial No.

Code

P/N 113149,

M/H #39200-20

Valve P/N Serial No. Code

96299 K5 96302 K8

Form P-VALVES, P/N 263995R4, Page 27

Maxitrol Components for Electronic Modulation - Indirect-Fired Equipment Model Series X, SC, RG, RP, RX, RPV, and EEDU with Options AG7, AG8, AG9,

AG21, AG39, AG40, AG41, or AG42

(References: For modulation control components for PREEVA Models PDH, SDH, and RDH, see replacement parts Form P-PRE- EVA. For MAPSII, see replacement parts Form P-MAPSII.)

Maxitrol Temperature Selectors/Thermostats, Temperature Sensors, and Ampliers

Maxitrol System 20AH 30AH 21H 31H 21HR 31HR Series 92

Serial No. Sufx Code MV-1 MV-2 MV-3 MV-5 MV-4 MV-6 MP-1 MP-3

Components by Option AG7 AG8 AG9 AG39 AG41

Number of Furances

Temperature

Selector

Selectrastat

Optional Override Thermostat

Sensor

(P/N 48041

includes mixing tube)

Mixing Tube Only

Amplier

Reznor

Maxitrol # TD-121 TD-121 TD92-0509 TD92-0509

Maxitrol # T120 T120

Maxitrol # T-115 T-115 T-115 T-115

Maxitrol # TS-121 TS-121 TS-121 TS-121 TS194 TS194

Maxitrol # MTI-12 MTI-12 MTI-12 MTI-12 MTI-12 MTI-12

Maxitrol # A1010U A1010U AD1010U AD1010U A1010U A1010U A1092 A1092

Single

Furnace

P/N

P/N 48033 48033

P/N -- -- 24857 24857 24857 24857 -- --

P/N -- -- 48041 48041 48041 48041 133228 133228

P/N -- -- 90323 90323 90323 90323 90323 90323

P/N 260863 260863 260864 260864 260863 260863 174848 174848

-- -- On the Amplier

Reznor

Model Series X, SC, RX, RPV, RG, RP, EEDU INDIRECT-Fired Furnaces with Option

Multiple

Furnaces

Single

Furnace

-- -- -- -- -- --

Multiple

Furnaces

Single

Furnace

48042 48042 174849 174849

Multiple

Furnaces

Single

Furnace

Multiple Furnaces

(Maxitrol components

on 1st furnace only)

P/N 48042, TD121 remotely located Temperature Selector

used in Maxitrol 21HR and 31HR Systems, Option AG9 (box not included)

Selector with box, P/N 158465

Other Replacement Maxitrol Temperature

Selectors (selector only; no box) - match

selector with sensor:

#TD121A, P/N 194258 #TD121B, P/N 194259 #TD121F, P/N 194260

P/N 48041, TS12MT2-12 Duct Sensor used in Maxitrol 21H, 21HR, 31H and 31HR Systems, Option AG8 and AG9

(changed from 4x4 box to 2x4

box effective 5/89)

Kit P/N 262320 replaces

A1010B Amplier, P/N 48035, used in Maxitrol 21HR (Option AG9) and 20AH (Option AG7) Systems and 1011F Amplier, P/N 48036, in Maxitrol 30AH (Option AG7) and 31HR (Option AG9) Systems

P/N 174849, Maxitrol

TD92-0509, remotely

located Temperature

Selector used in

Options AG39 &

AG41

P/N 133228,

Duct Sensor, Maxitrol TS194, used in Option

AG39 and

Option AG41

Kit P/N 262321 replaces

A1010F Amplier, P/N 48037, used in Maxitrol 21H (Option AG8)

Systems and A1011F

Amplier, P/N 48038,

used in Maxitrol 31H

(Option AG8) Systems

P/N 48033, T120 Thermostat used in

Maxitrol 20AH and

30AH Systems, Option

AG7

Other Replacement Maxitrol

Discharge Air Sensors (sensor

only, no box) - match with selector: #TS121A, P/N 194261 #TS121B, P/N 194262 #TS121F, P/N 194263

P/N 24857, T115 Overriding Thermostat used in Options AG8

and AG9

(Also used on DirectFired with

Option AG31; see

page 30.)

Amplier, Maxitrol A1010U, P/N 260863,

in Replacement Kit P/N 262320

Form P-VALVES, P/N 263995R4, Page 28

Amplier, Maxitrol AD1010U, P/N

260864, in Replacement Kit P/N 262321

P/N 174848, Maxitrol 1092

Amplier used in Option AG39

and Option AG41 (Support

Bracket, P/N 104155)

Regulator used on INDIRECT-FIRED Reznor® Model Series X, SC, RG, RP, RX, RPV, and EEDU and gas heat

sections in Models RDCA/RDDA equipped with Optional Electronic Modulation Options AG7, AG8, AG9, AG21, AG39, AG40, AG41, AG42, AG57

P/N Maxitrol Size

42278 MR410 1/2" 75-125 7, 8, 9, 21 Natural 42279 MR510 1/2" 150-200 7, 8, 9, 21 Natural 42280 MR510 3/4" 225-400 7, 8, 9, 21 Natural 156462 MR410H-1 1/2" 75-125 7, 8, 9, 21 Propane 156463 MR510H-1 1/2" 150-200 7, 8, 9, 21 Propane 156464 MR510-H 3/4" 225-400 7, 8, 9, 21 Propane 174815 M420R, 20.0 MBH @3.8" w.c. inlet 1/2" 100 39, 40 Natural 174816 M420R, 25.0 MBH @3.9" w.c. inlet 1/2" 125 39, 40 Natural 174838 M520R, 40.3 MBH @ 3.7" w.c. inlet 1/2" 150-175 39, 40 Natural 174839 M520R, 51.8 MBH @ 3.9" w.c. inlet 1/2" 200-225 39, 40 Natural 174840 M520R, 69.0 MBH @ 4.0" w.c. inlet 3/4" 250-300 39, 40, 41, 42 Natural 174841 M520R, 100 MBH @ 4.4" w.c. inlet 3/4" 400 39, 40, 41, 42 Natural P/N Maxitrol Size RDCA/RDDA with Opt AG Gas 205582 MR410@120cfh 1/2" 100, 150 57 Natural 205581 MR410-1 1/2" 200 57 Natural 205580 MR510 1/2" 250, 300 57 Natural 208370 MR610-166 3/4" 350, 400 57 Natural 208371 MR610-1-88 1" 450, 500, 550 57 Natural

Thermocore

Model Size

with Opt AG Gas

Maxitrol Signal Conditioner used on Both Indirect Fired Equipment and Direct Fired Equipment

P/N 134170, Maxitrol Signal Conditioner used in

Indirect Fired Gas Control Option AG21 (Serial No. Sufx Code MVA) Option AG40 (Serial No. Sufx Code MP2)

Option AG42 (Serial No. Sufx Code MP4) Option AG44 (Serial No. Sufx Code MP6)

Option AG57 Option DG2 Option DG6

Direct Fired Gas Control Option AG37 (Serial No. Sufx Code MVC)

When used in Options AG 21, 37, 40, 42, and 44, the

signal conditioner (either Maxitrol A200 or Maxitrol

Model SC10C-B6S1 or SC11-A, depending on date

of manufacture) is activated by a customer-supplied input signal (either 4-20 milliamps or 0-10 volt).

Form P-VALVES, P/N 263995R4, Page 29

Maxitrol Components for Electronic Modulation - Direct-Fired Equipment Model Series ADF, DV, and RDF with Options AG30, AG31, AG32, AG35, AG33, AG36, AG37,

AG47, AG48, AG51

Maxitrol System 14 14 14A 14B Serial No. Sufx Code MV-7 MV-7 MV-8 MV-8

Reznor

Components by Option AG30 AG31 AG32 AG35

Temperature Selector

Reznor® P/N

Maxitrol # TD114 TD114 TD114A TD114B

Override Thermostat

(illustrated on page 23)

Reznor® P/N

Maxitrol # -- T-115 -- --

Model Series ADF, DV, and RDF DIRECT-Fired Furnaces with Option

86988

U.S. - 86988; Canada

101165

87107

123943, 140°F Stop 159285, 160°F Stop

-- 24857 -- --

Sensor

Reznor® P/N

90324 90324 87106 123944

Maxitrol # TS-114 TS-114 TS-114A TS-114B

Mixing Tube

Amplier

Reznor® P/N

Maxitrol # MTI-12 MTI-12 MTI-12 MTI-12

Reznor® P/N

Maxitrol # A1014R A1014R A1014R A1014R

90323 90323 90323 90323

148590* 148590* 148590* 148590*

Maxitrol System 44 94 Serial No. Sufx Code MV-9 MV-B

Reznor

Model Series ADF, DV, and RDF DIRECT-Fired Furnaces

with Option

Components by Option AG33 AG36

Temperature Selector

Sensor

Reznor® P/N

Maxitrol # T244, Selectrastat TD294E-609-0818

Reznor® P/N

119617

(max 120°F)

86990 133230, 120°F 159287, 160°F

194160

(max 140°F)

133228

Maxitrol # TS-144E TS-144C TS194

Remote Sensor

Mixing Tube

Amplier

Reznor® P/N

Maxitrol # -- -- -- --

Reznor® P/N

Maxitrol # MTI-12 MTI-12

Reznor® P/N

Maxitrol # A1044U A1044U A1494

-- -- -- --

90323 90323

268274** 268274** 133229

Maxitrol Ampliers used on Reznor® Direct-Fired Model Series ADF, DV, and RDF

P/N 148590, Model

A1014R Amplier used in Options AG 30, 31, 32, 35

* To replace P/N 148590, Model A1014L or A1014U or P/N 86976, order

Replacement Kit P/N 268301.

P/N 204454, ADFM14 Amplier

Form P-VALVES, P/N 263995R4, Page 30

NOTE: Shown with cover removed.

P/N 133229, A1494 Amplier, for Paint Booth Application, Option AG36

P/N 268274, Model A1044U,

used in Option AG33

** To replace P/N 194159 (A1044CL); P/N 157915 (A1044EL); P/N 119616 (A1044E) and P/N 86989 (A1044), order

Replacement Kit P/N 268302.

Maxitrol Components for Electronic Modulation - Direct-Fired Equipment Model Series ADF, DV, and RDF with Options AG30, AG31, AG32, AG35, AG33, AG36, AG37, AG47, AG48, AG51

(cont'd)

Regulators used on DIRECT FIRED

Units are determined by BM Option and

Manifold Size

P/N 123916, M611-R66, 3/4";

P/N 87001,

M611-R88, 1"

P/N 89351, MR212D, 1-1/4"; P/N 91071, MR212E, 2"; P/N 163143, MR212G, 3"

Temperature Selectors (see table, page 30, for option application)

P/N 86988, TD114 U.S. Models, Range 55-90°F (selector with box, P/N 156085);

P/N 101165, TD114, Canadian Models, Range 50-75°F; P/N 87107, TD114A, Range 80-130°F; P/N 123943, TD114B, Range 120-140°F P/N 159285, TD114B, Range 120-160°F P/N 204455, TD DFM14 P/N 204451, TD DFM44

P/N 133230,

#TD294E-609-0818,

Dual Temperature

Selector for Paint

Booth Application,

Option AG36

Temperature Sensor (see table, page 30, for option

application):

P/N 90324, TS114, Range 55-90°F; P/N 87106, TS114-A, Range 80-130°F; P/N 123944, TS114B, Range 80-140°F;

P/N 204452, TS394-2B-4;

P/N 204453, TS194Q; P/N 119617, TS144E, Range 20-60°F and 60-120°F; P/N 194160, TS144C, Range 20-60°F and 80-140°F; P/N 87041, TS144, Range 40-80°F and 80-140°F; P/N 133228 TS194 for Paint Booth Application

P/N 86990,

T244

Selectrastat,

Option AG33

IMPORTANT NOTES: When replacing a temperature sensor on a Maxitrol

MV-9 system (Option AG33), check the Model No. on the sensor. P/N 119617 or 194160 is used on units manufactured beginning 2/92; P/N 87041 is used on units manufactured prior to 2/92.

Sensors are not interchangeable; the sensor must match the amplier shown on page 30.

Mixing Tube for temperature sensors, P/N 90323, MTI-12

Form P-VALVES, P/N 263995R4, Page 31

Index



Date of Manufacture 4

ECO Adapters 27

ID Plugs 10 Ignition Conversion Kits 10 Ignition System 6 Instructions 2

AG70 Manifold in a MAPS III & IV 22 Manifold Arrangement for Gas Control AG55 20 Manifold Arrangement for Gas Control AG57 21

Maxitrol Components for Electronic Modulation 28, 30

Model No. Decoding 5

NOTES for Third Element of the Serial Number (Valves) 19, 20, 21, 22

PREFIX and SUFFIX Codes 5

Rating Plate 3

Safety Pilot 6

SAFETY WARNINGS 1

Serial No. 5 Decoding a MAPS® Unit Serial No. 4 Serial No. Decoding 3 Signal Conditioner 29 SUFFIX Codes 5

Valve Originally Supplied 11 Replacement Valves 23, 24, 25, 26, 27

Form P-VALVES, P/N 263995R4, Page 32

www.ReznorHVAC.com; (800)695-1901

Trademark Notes: Reznor United States. All other trademarks are the property of their respective owners.

06/14 (Serial No. Date Code BNF), Form P-VALVES (Version F.3)

, MAPS®, and PREEVA® are registered in at least the

Reznor Valves User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual