Reznor P-VALVES User Manual
Form P-VALVES (Version E)
Obsoletes Form P-VALVES (Version D)
Replacement Parts
Applies to: Serial No. Explanation; Model No. Explanation;
Replacement Ignition Systems and Gas Valves by Serial No. Code;
and Maxitrol System Components by Serial No. Sufx
Table of Contents
SAFETY WARNINGS AND GUIDELINES ................................................1
Instructions for Selecting a Replacement Ignition Controller
and/or Valve ........................................................................................2
Serial Number and Model Codes ...........................................................3
Serial No. Decoding ............................................................................ 3
Serial Number Key - Month and Year of Manufacture ............... 4
Heater Serial No. PREFIX and SUFFIX Codes ........................ 5
Model No. Decoding ............................................................................ 5
Safety Pilot or Ignition System by Serial No. Code .........................6-10
Type of Gas Valve by Serial No. Code ...........................................11-27
Maxitrol Components for Electronic Modulation .........................28-31
WARNINGS
Selection of replacement control parts from this manual and all servicing to Reznor® products must
be done by a Reznor® Distributor or other qualied technician. Improper selection or servicing
could result in severe personal injury, death, or property damage. Thomas & Betts Corporation
will accept no responsibility or liability as a result of improper servicing of Reznor® products.
®
In the United States, all installations of Reznor
Standards of the NFPA (National Fire Protection Association), the National Fuel Gas Code, and all
local authorities. In Canada, all installations of Reznor
with the CAN/CSA Installation Code for Gas Burning Appliances and Equipment and all provincial
and local authorities.
gas-red products must be in accordance with the
®
gas-red products must be in accordance
SAFETY WARNINGS AND GUIDELINES FOR A QUALIFIED SERVICE TECHNICIAN
When selecting a replacement control, always have the complete Model No. and Serial No. of the heater.
(See pages 2-4 for instructions on decoding those numbers.) If the model and serial number are not
available, contact your Reznor® Representative. DO NOT SELECT REPLACEMENT CONTROLS WITH-
OUT COMPLETE INFORMATION.
Before servicing a heater, always turn off the gas and the power supply. Because of the electrical safety
features, never turn off the power supply without turning off the gas.
The electrical operating valve is the primary safety shutoff. The gas supply line must be free of dirt or
scale before connecting the valve.
Leak test all gas connections including pilot connections. Test using a commercial leak detecting or a
soap solution. WARNING: DO NOT TEST WITH OPEN FLAME. If a leak cannot be stopped by tightening,
replace the part.
In the event of pilot outage or improper ignition, wait at least ve minutes before attempting to relight
the heater.
After any service is completed, always test for proper operation. Re-connect the electrical supply and
turn on the gas. Verify against operating sequence information on the heater and in the heater installation manual. Safety check the installation and equipment. CHECK THAT ALL SAFETY DEVICES ARE
FUNCTIONING PROPERLY.
Form P-VALVES, P/N 263995, Page 1
FOR YOUR SAFETY
WARNINGS
The use and storage of gasoline or other ammable vapors and liquids in the
vicinity of this heating appliance is hazardous.
DANGER
The gas burner in all Reznor® gas-red equipment is designed and equipped to provide safe, complete
combustion. However if the installation does not permit the burner to receive the proper supply of
combustion air, complete combustion may not occur. The result is incomplete combustion which
produces carbon monoxide, a poisonous gas that can cause death. Safe operation of indirect-red
gas burning equipment requires a properly operating vent system which vents all the products to
the outside atmosphere. Failure to provide proper venting will result in a health hazard which could
cause serious personal injury or death.
Always comply with the combustion air requirements in the installation codes and instructions.
Combustion air at the burner should be regulated only by manufacturer-provided equipment.
NEVER RESTRICT OR OTHERWISE ALTER THE SUPPLY OF COMBUSTION AIR TO ANY HEATER.
Indoor units installed in a conned space must be supplied with air for combustion as required
by code and in the installation manual. ON INDIRECT-FIRED EQUIPMENT, MAINTAIN THE VENT
SYSTEM IN PROPERLY FUNCTIONING CONDITION. Direct-red and other unvented installations
should provide for air changes as required by applicable installation codes.
Instructions
for Selecting a
Replacement
Ignition Controller
and/or Valve
Serial No. Codes - Identify the code of the valve or ignition controller needing replacement.
Serial No. Codes are dened on pages 3-5. IMPORTANT NOTE: Serial No. and Model No.
Codes apply only to original equipment.
IGNITION CONTROLLER - To select the replacement ignition controller, locate the Serial No.
safety pilot code in the listing on pages 6-10. Select carefully, reading all applicable notes. If the
part is no longer available from Thomas & Betts, a functional replacement or alternative instruc-
tions are listed.
VALVE - To select a replacement valve, locate the Serial No. valve code in the listing on pages
12-19. The valve supplied on the heater is described. If the valve is no longer available from
Thomas & Betts, a functional replacement or alternative instructions may be listed. Select carefully, reading all applicable notes. All valve code notes are on pages 20-22. See pages 23-27 for
representative illustrations of valves.
VALVE WIRING TERMINAL IDENTIFICATION/WIRE COLOR
Valve Manufacturer Common Pilot Main or Low Stage High Stage
TR TH-TR TH
Honeywell
White-Rodgers
Robertshaw C P M
Original Wire Color
(exceptions possible)
PV-MV PV MV
C PV MV H1
C P M
C1-C2 -- W1 W2
2 4 1 3
White or
Brown
Blue Black Red
IMPORTANT: The controls identied in this form are the controls factory-installed on units
manufactured beginning in 1963. Much of the earlier information provided is for reference only and
does not mean that replacing parts is recommended or that replacement parts are available. See
date code information on page 4.
IMPORTANT
ORDERING
REMINDERS
Form P-VALVES, P/N 263995, Page 2
1. Always include complete heater model and serial number so that any specication
change can be considered for parts shipment. It can save time and expense.
2. Specications are subject to change without notice.
3. We reserve the right to substitute functional replacements.
4. Order either by Kit or Component Part No.
Serial Number and Model Codes
Example of a Rating Plate that applies to most Reznor® Models showing Model and Serial Numbers
Serial No. Decoding
Sample of a Serial No. for Units manufactured from 1963 through
Mercer, PA 16137
DUCT FURNACE
CATEGORY I
FOR INDUSTRIAL/COMMERCIAL USE ONLY NRTL
DESIGN CERTIFIED UNDER ANSI Z83.8a-1998
DUCT FURNACE
MODEL HX100E-8-S OCT 2004
SERIAL# EBDJ66W8N12345
115 VOLTS 1PH 60HZ MAXIMUM TOTAL INPUT .5AMPS
TYPE OF GAS NATURAL
ORIFICE SIZE #41 DRILL HAS BEEN FACTORY ADJUSTED
FOR USE AT 0-2000 FEET (0-610 METERS) OF ALTITUDE
SEA LEVEL ALT ADJUSTED
NORMAL INPUT 100000 100000 BTU/HR
OUTPUT CAPACITY 80000 80000 BTU/HR
MIN. INPUT (2, M, MB, MV MODELS) 50000 50000 BTU/HR
NORMAL MANIFOLD PRESSURE 3.5 IN. W.C.
MIN. PERMISSIBLE GAS SUPPLY PRESSURE
FOR PURPOSE OF INPUT ADJUSTMENT 5.0 IN. W.C.
MAXIMUM THROUGHPUT 3704 CFM
MINIMUM THROUGHPUT 988 CFM
CLEARANCE TO COMBUSTIBLE CONSTRUCTION: TOP - 6";
FLUE CONNECTION - 6"; SERVICE SIDE - WIDTH OF UNIT;
OPPOSITE SIDE - 6"; BOTTOM - 3", MAY BE INSTALLED ON
NONCOMBUSTIBLE FLOORS.
INSTALL ON THE POSITIVE PRESSURE SIDE OF AIR
CIRCULATING BLOWER.
THIS UNIT MAY BE INSTALLED DOWNSTREAM FROM A
REFRIGERATION SYSTEM (USE DRAIN OPTION CS1).
FOR ALTERNATE INSTALLATION, USE THE LATEST OF THE
APPROPRIATE STANDARDS LISTED BELOW:
FOR AIRCRAFT HANGARS USE STANDARD ANSI/NFPA 409
FOR PARKING STRUCTURES USE STANDARD ANSI/NFPA 88A
FOR REPAIR GARAGES USE STANDARD ANSI/NFPA 88B
1974:
OA 1 2 N 693 Serial No.
1 2 3 4 5 Element
Sample of a Serial No. for Units manufactured beginning in 1975:
BDJ 66 W8 N 12345 Serial No.
1 2 3 4 5 Element
Element Key:
1 = Month and Year of manufacture; see page 4.
2 = Type of safety pilot or ignition system; see pages 6-10 for Code
explanation.
3 = Type of valve; see pages 12-22 for Code explanation and illustra-
tions on pages 23-27. (A dash indicates that the valve was eld
supplied.)
4 = Type of gas that the heater was originally manufactured to burn
D = Dual fuel, natural and propane; L = Propane; N = Natural
(Check for gas conversion label.)
5 = Consecutive number of heater manufactured. Used for identi-
cation purposes only.
In addition to the basic ve elements, the serial number may also include
prex and/or sufx codes. See page 5 for a listing and explanation of
these codes. All codes apply to original equipment only.
®
Example of a Reznor
MAPS® Unit Rating Plate
Showing Model and Serial Numbers
REZNOR
MERCER, PA, U.S.A. 16137
FOR INDUSTRIAL/COMMERCIAL USE ONLY
SUITABLE FOR OUTDOOR USE
MODEL [ A ] [ B ]
SERIAL NO. [ ]
[D] VOLTS +/- 10% [D] PHASE [D] HZ
MINIMUM CIRCUIT AMPACITY (MCA) [ F ] AMPS
MAXIMUM FUSE SIZE/*CKT BREAKER [ G ] AMPS
SUPPLY AIR BLOWER MOTOR 1 [ E ] [ C ]
CONDENSER FAN MOTOR (S) [ T ] [ U ] [ Z ]
COMPRESSOR A [ H ] [ I ] [ J ]
COMPRESSOR B [ K ] [ L ] [ M ]
COMPRESSOR C [ N ] [ O ] [ P ]
COMPRESSOR D [ Q ] [ R ] [ S ]
COMPRESSOR E [ GG ] [ HH ] [ II ]
REFRIGERANT - R-410a CHARGE - LBS
TEST PRESSURES HIGH 600PSIG LOW 45PSIG
EQUIPPED FOR OPERATION AT AN AIR FLOW OF [ CC ] SCFM
AGAINST A STATIC PRESSURE OF [ DD ] INCHES WATER COLUMN
DRIVE RPM [ EE ]
WIRE DIAGRAM [ FF ]
REFER TO RATING PLATE IN THE FURNACE SECTION (WHEN USED)
FOR ADDITIONAL INFORMATION.
*HACR TYPE REQUIRED PER NEC
CIRCUITS A B C D E
®
MADE IN USA
ELECTRICAL
QTY FLA (EA) HP (EA)
QTY RLA (EA) LRA (EA)
[ V ] [ W ] [ X ] [ Y ] [ JJ ]
Rating Plate Key for MAPS® Model Series RCA,
RDA, RCB, RDB, RCC, and RDC: (NOTE: To
decode a MAPS Serial No., see page 4.)
A = Model
B = Manufacturing Date (Month/Year)
C = Blower Motor HP
D = Volts/Phase/Hertz
E = Full Load Amps (FLA) of Blower Motor
F = Minimum Circuit Ampacity (MCA)
G = Maximum Fuse Size (MOP)
H = Quantity - Compressor A
I = Rated Load Amps of Compressor A
J = Locked Rotor Amps of Compressor A
K = Quantity - Compressor B
L = Rated Load Amps of Compressor B
M = Locked Rotor Amps of Compressor B
N = Quantity - Compressor C
O = Rated Load Amps of Compressor C
P = Locked Rotor Amps of Compressor C
Q = Quantity - Compressor D
R = Rated Load Amps of Compressor D
S = Locked Rotor Amps of Compressor D
T = Quantity Condenser Fan Motors
U = Rated Load Amps of Condenser(s)
V = Refrigerant Charge (lbs) - Circuit A
W = Refrigerant Charge (lbs) - Circuit B
X = Refrigerant Charge (lbs) - Circuit C
Y = Refrigerant Charge (lbs) - Circuit D
Z = Condenser Fan Motor HP
Form P-VALVES, P/N 263995, Page 3
CC = SCFM Airow
DD = External
Static Pressure
(“ w.c.)
EE = Drive (Option
AM)
FF = Wiring Dia-
gram No.
GG = Quantity -
Compressor E
HH = Rated Load
Amps of Compressor E
II = Locked Rotor
Amps of Compressor E
JJ = Refrigerant
Charge (lbs) Circuit E
Serial
Number
and Model
Codes
(cont'd)
Decoding a MAPS® Unit Serial No.
Serial No. Sample: 3 BIJ 789 BK 08 N 96 7D
Elements of No.: 1| 2 | 3 | 4 | 5 |6| 7 | 8
Elements 1-5 apply to all MAPS
Elements 6-8 apply to a MAPS
®
models.
®
with a gas heat section .
Key: 1 = Phase (1 or 3)
2 = Date CODE (See table below.)
3 = Consecutive number
4 = Drive (See Form P-MAPSII or P-MAPSIII)
5 = Motor HP (See explanation on the right.)
6 = Type of Gas (N = Natural)
7 = Ignition CODE (See pages 6-10.)
8 = Valve CODE (See pages 12-22.)
Motor HP Serial No. Code
1/2 03
3/4 04
1 05
1-1/2 06
2 07
3 (3450 rpm) 08
5 (3450 rpm) 09
7-1/2 11
15 12
10 13
20 14
3 (1800rpm) 15
5 (1800rpm) 16
Serial Number Key - Month and Year of Manufacture
Year Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
1963 OA OB OC OD OE OF OG OH OI OJ OK OL
1964 PA PB PC PD PE PF PG PH PI PJ PK PL
1965 QA QB QC QD QE QF QG QH QI QJ QK QL
1966 RA RB RC RD RE RF RG RH RI RJ RK RL
1967 SA SB SC SD SE SF SG SH SI SJ SK SL
1968 TA TB TC TD TE TF TG TH TI TJ TK TL
1969 UA UB UC UD UE UF UG UH UI UJ UK UL
1970 VA VB VC VD VE VF VG VH VI VJ VK VL
1971 WA WB WC WD WE WF WG WH WI WJ WK WL
1972 XA XB XC XD XE XF XG XH XI XJ XK XL
1973 YA YB YC YD YE YF YG YH YI YJ YK YL
1974 ZA ZB ZC ZD ZE ZF ZG ZH ZI ZJ ZK ZL
1975 AAA AAB AAC AAD AAE AAF AAG AAH AAI AAJ AAK AAL
1976 ABA ABB ABC ABD ABE ABF ABG ABH ABI ABJ ABK ABL
1977 ACA ACB ACC ACD ACE ACF ACG ACH ACI ACJ ACK ACL
1978 ADA ADB ADC ADD ADE ADF ADG ADH ADI ADJ ADK ADL
1979 AEA AEB AEC AED AEE AEF AEG AEH AEI AEJ AEK AEL
1980 AFA AFB AFC AFD AFE AFF AFG AFH AFI AFJ AFK AFL
1981 AGA AGB AGC AGD AGE AGF AGG AGH AGI AGJ AGK AGL
1982 AHA AHB AHC AHD AHE AHF AHG AHH AHI AHJ AHK AHL
1983 AIA AIB AIC AID AIE AIF AIG AIH AII AIJ AIK AIL
1984 AJA AJB AJC AJD AJE AJF AJG AJH AJI AJJ AJK AJL
1985 AKA AKB AKC AKD AKE AKF AKG AKH AKI AKJ AKK AKL
1986 ALA ALB ALC ALD ALE ALF ALG ALH ALI ALJ ALK ALL
1987 AMA AMB AMC AMD AME AMF AMG AMH AMI AMJ AMK AML
1988 ANA ANB ANC AND ANE ANF ANG ANH ANI ANJ ANK ANL
1989 AOA AOB AOC AOD AOE AOE AOG AOH AOI AOJ AOK AOL
1990 APA APB APC APD APE APF APG APH API APJ APK APL
1991 AQA AQB AQC AQD AQE AQF AQG AQH AQI AQJ AQK AQL
1992 ARA ARB ARC ARD ARE ARF ARG ARH ARI
1993 ASA ASB ASC ASD ASE ASF ASG ASH ASI ASJ ASK ASL
1994 ATA AT B ATC ATD ATE AT F AT G ATH ATI ATJ ATK ATL
1995 AUA AUB AUC AUD AUE AUF AUG AUH AUI AUJ AUK AUL
1996 AVA AV B AVC AV D AVE AVF AVG AVH AVI AV J AV K AVL
1997 AWA AWB AWC AWD AWE AWF AWG AWH AWI AWJ AWK AWL
1998 AXA AXB AXC AXD AXE AXF AXG AXH AXI AXJ AXK AXL
1999 AYA AY B AYC AY D AYE AYF AYG AYH AYI AY J AY K AYL
2000 AZA AZB AZC AZD AZE AZF AZG AZH AZI AZJ AZK AZL
2001 BAA BAB BAC BAD BAE BAF BAG BAH BAI BAJ BAK BAL
2002 BBA BBB BBC BBD BBE BBF BBG BBH BBI BBJ BBK BBL
2003 BCA BCB BCC BCD BCE BCF BCG BCH BCI BCJ BCK BCL
2004 BDA BDB BDC BDD BDE BDF BDG BDH BDI BDJ BDK BDL
2005 BEA BEB BEC BED BEE BEF BEG BEH BEI BEJ BEK BEL
2006 BFA BFB BFC BFD BFE BFF BFG BFH BFI BFJ BFK BFL
2007 BGA BGB BGC BGD BGE BGF BGG BGH BGI BGJ BGK BGL
2008 BHA BHB BHC BHD BHE BHF BHG BHH BHI BHJ BHK BHL
2009 BIA BIB BIC BID BIE BIF BIG BIH BII BIJ BIK BIL
2010 BJA BJB BJC BJD BJE BJF BJG BJH BJI BJJ BJK BJL
2011 BKA BKB BKC BKD BKE BKF BKG BKH BKI BKJ BKK BKL
2012 BLA BLB BLC BLD BLE BLF BLG BLH BLI BLJ BLK BLL
2013 BMA BMB BMC BMD BME BMF BMG BMH BMI BMJ BMK BML
2014 BNA BNB BNC BND BNE BNF BNG BNH BNI BNJ BNK BNL
2015 BOA BOB BOC BOD BOE BOF BOG BOH BOI BOJ BOK BOL
2016 BPA BPB BPC BPD BPE BPF BPG BPH BPI BPJ BPK BPL
2017 BQA BQB BQC BQD BQE BQF BQG BQH BQI BQJ BQK BQL
2018 BRA BRB BRC BRD BRE BRF BRG BRH BRI BRJ BRK BRL
Form P-VALVES, P/N 263995, Page 4
ARJ ARK ARL
Heater Serial No. PREFIX and SUFFIX Codes
In addition to the ve elements found in every serial number, the heater serial number may be
coded with prexes and sufxes that further identify optional equipment or capabilities applicable
to that particular unit. All prex and sufx codes are listed below. See pages 3-4 for explanation
of the basic elements of a serial number.
Serial Number PREFIX Codes and Denitions:
Code Explanation
E = E3 (409) stainless steel heat exchanger
S = 316 or 321 stainless steel heat exchanger
Serial Number SUFFIX Codes and Denitions:
Code Explanation
B = Baso pilot (indicates Baso pilot in place of General Controls pilot)
CA = Constant air volume
EE = Energy efcient motor
FD = Fan duct furnace (spotter)
HV = High throw fan assembly
MP1 = Modulating gas control with 20%-100% ring rate (AG39)
MP2 = Modulating gas control with 20%-100% ring rate with signal conditioner for DDC (AG40)
MP3 = Modulating gas control 20-100% ring rate on 1st furnace; 2-stage on 2nd (AG41)
MP4 = Modulating gas control 20-100% on 1st furnace; 2-stage on 2nd - w/signal conditioner for DDC (AG42)
MP5 = 1-stage on 1st furnace; 2-stage on 2nd furnace (AG43)
MP6 = 1-stage on 1st furnace; 2-stage on 2nd furnace - with signal conditioner for DDC (AG44)
MV1 = Maxitrol 20AH Electronic Modulation (50-100%) System (AG7 for single furnace)
MV2 = Maxitrol 30AH Electronic Modulation (50-100%) System (AG7 for multiple furnaces)
MV3 = Maxitrol 21H Electronic Modulation (50-100%) System (AG8 for single furnace)
MV4 = Maxitrol 21HR Electronic Modulation (50-100%) System (AG9 for single furnace)
MV5 = Maxitrol 31H Electronic Modulation (50-100%) System (AG8 for multiple furnaces)
MV6 = Maxitrol 31HR Electronic Modulation (50-100%) System (AG9 for multiple furnaces)
MV7 = Maxitrol 14 Electronic Modulation System (AG30 and AG31)
MV8 = Maxitrol 14A and 14B Electronic Modulation Systems (AG32 and AG35)
MV9 = Maxitrol 44 Electronic Modulation System (AG33)
MVA = Maxitrol Electronic Modulation (50-100%) System w/Signal Conditioner for DDC on Indirect-Fired Equipment (AG21)
MVB = Maxitrol 94 Electronic Modulation System for Paint Booth for Direct-Fired Equipment (AG36)
MVC = Maxitrol Electronic Modulation System with Signal Conditioner for DDC on Direct-Fired Equipment (AG37)
MVD = Maxitrol DFM14E Digital Control System (AG47) (Direct-red RDF or DV)
MVE = Maxitrol DFM 44E Digital Control System (AG48) (Direct-red RDF or DV)
MVF = Maxitrol DFM 44E Digital Control System with Remote Sensor (AG51) (RDF or DV)
RA = Recirculation air
TE = Totally enclosed motor
TS = Two speed motor
VA = Variable air volume
X = Manufactured in Mexico
For a list of components of
Maxitrol electronic modulation
systems used on Model Series X,
SC, RX, RPV, RG, RP, and EEDU
indirect-red equipment, see pag-
es 25-27. For list of components
of Maxitrol electronic modulation
systems used on Model Series
ADF, DV, and RDFdirect-red
equipment, see pages 27-28.
(Reference NOTE: For PREEVA
indirect-red models, see Form
P-PREEVA for modulation control
components.)
Model No. Decoding
HX 100 8 S
Model Size Series Sufx
The Model No. may or may
not include sufx code(s) that
further identify the heater. See
the listing in the table for their
identication.
*Effective 12/96, Codes J, JR,
and Y are no longer used.
Heater Model No. SUFFIX Codes
SUFFIX
Code
-2 = Two stage heating/MUA control
-2L = Two stage control (heating/MUA) with 33% low re and constant thermal efciency (AG60, AG61, AG62)
-C = Unit with a C.G.A. rating plate
-CV = Common vent
-D2 = Digital control, space temperature, 2-stage heating/3-stage cooling (DG1)
-D2J = Digital control, electronic modulation heating/3-stage cooling (DG2)
-DM = Digital control, discharge temperature (makeup air), 2-stage heating/3-stage cooling (DG5)
-DMJ = Digital control, discharge temperature (makeup air), electronic modulation heating/3-stage cooling (DG6)
-E =
-H = Oriced for high altitude
-IL = Manifold arrangement and remote console for Illinois School Code
* -J = Makeup air (code appears on blower cabinet plate only)
* -JR = Makeup air with evaporative cooling (code appears on blower cabinet plate only)
-LN = Low noise
-M = Mechanical modulation
-MB = Mechanical modulation with full re bypass
-MP = Electronic modulation (20-100% ring rate)
-MV = Electronic modulation (50-100% ring rate)
-R = Evaporative cooling
-S = Stainless steel heat exchanger
-W = Wide heater cabinet on Models RX75 and 100 Series 5 and 6
* -Y = High re lightoff
-Z = Equipped with “Z” bafe for 4-foot stack extension
Explanation
Intermittent spark pilot (Applies to Models F, B, X, XE, XL, XLB that have a standard match lit pilot; models
that have a standard spark pilot do not have this code.)
Form P-VALVES, P/N 263995, Page 5
Safety Pilot or Ignition System Originally Supplied, Identied by Serial No. Code --
See Serial No. Decoding on pages 3-4. (N/A = Not available; see other notes below.)
Serial No.
Code
1 J/C 8856-5
2 J/C 861-4
3 G/C A100G741 (3-wire)
4 J/C 856-A5
5 J/C 619 Automatic relight system - 115 volt transformer
6 J/C 619 Automatic relight system - 220 volt transformer
7 J/C 619 Automatic relight system - 24 volt transformer
8 J/C A100G544 (2-wire)
9 G/C Safety Pilot is part of B57, B59 valve
10 T 32T Automatic relight
01 J/C Remote push button relighting system non-100% shutoff (includes 861-4, 115 volt push button station)
02 J/C Remote push button relighting system non-100% shutoff (includes 861-4, 230 volt push button station)
03 J/C
04 J/C
05 J/C Remote push button relighting system non-100% shutoff (includes 861-4, 24 volt push button station)
06 J/C
07 T 32T Recycling safety pilot switch
08 J/C Safety pilot is part of Baso 92D2204A valve
09 J/C Safety pilot is part of Baso CS212A-2
11 J/C Safety pilot is part of Baso CS222A-1
12 M/H Safety pilot is part of M/H Y343B
13 J/C G13BG01 spark ignition system
14 M/H RA890E protector relay
15 J/C Part of G-28 spark ignition, non-100% shutoff
16 J/C Part of 67800-2T's master control
17 J/C G18MG02 spark ignition system - For replacement, use ignition conversion package
18 M/H C591A002 pilotstat
19 J/C G19MG02 automatic relight, 100% shutoff - For replacement, use ignition conversion package
20 W/R 30A48 with 50" lead
21 W/R 30A46 with 50" lead
22 J/C G29BG01 automatic relight, non-100% - For replacement, use ignition conversion package
23 J/C G29BG02 automatic relight, 100% shutoff - For replacement, use ignition conversion package
24 J/C 830 - 1/2 safety pilot valve
25 J/C G28MG01, 100% (Model RHD Series)
26 F Spark ignition system 05-120103-000 with combination valve, 100% shutoff - See Code 32
27 J/C 861-4
28 G/C A100G741
29 J/C G19 Automatic relight system - For replacement, use ignition conversion package
30 G/C A100G544
31 Part of combination valve with standing pilot
32 F Spark ignition, non-100%
33 J/C G18BG02 spark ignition, non-100%
34 J/C G33BAG-1 spark ignition, 100% shutoff - For replacement, use ignition conversion package
35 F 05-13031-501 spark ignition, 100% shutoff (Model DFT)
36 F G13CG-1 spark ignition, 100% shutoff (Model DFT)
37
38 W/R 5070A-1 spark ignition, 100% shutoff (Model DFT)
39
40 J/C G60AAG-3 ignition controller (used with 100% recycling pilot)
41 J/C G60AAG-3 ignition controller (used with non-100% relight)
42 J/C G60AAG-3 ignition controller (used with 100% shutoff and Y79 lockout device)
43 F No. 05-142202-005 spark ignition (Model DFT 250, 260, 295, 325)
44 J/C G60QBG-7 ignition controller with valve and regulator all in one body -
45 J/C G60CPG-1 ignition controller, propane gas with separate lockout
46 J/C G60QBG-7 ignition controller, natural gas with lockout, Y79 timing device
47 J/C G60PFH ignition controller with lockout all in one body, natural or propane gas
1
F = Fenwall; G/C = General Controls; M/H = Minneapolis Honeywell; J/C = Johnson Controls; T = Thermodisc; W/R = White-Rodgers
2
Functional replacement may require eld-furnished wiring.
3
This item is no longer available. Suggest you contact the control manufacturer for replacement or functional replacement.
Form P-VALVES, P/N 263995, Page 6
Mfr 1Description Replacement P/N
3
N/A
3
N/A
3
N/A
3
N/A
3
N/A
3
N/A
3
N/A
3
N/A
3
N/A
N/A
3
N/A
3
Remote push button relighting system 100% shutoff (includes 861-4, 115 volt pilot valve, 115 volt push
button station)
Remote push button relighting system 100% shutoff (includes 861-4, 230 volt pilot valve, 230 volt push
button station)
Remote push button relighting system 100% shutoff (includes 861-4, 24 volt pilot valve, 24 volt push
button station)
M/H R4795A-1016 spark ignition, 100% shutoff
G/C with K3R11A2N4 pilot line solenoid valve (Model DFT)
M/H R4795A-1016 spark ignition, 100% shutoff
G/C with K3R11A2N4 pilot line solenoid valve (Model DFT)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
3
3
3
N/A
N/A
N/A
2
Safety Pilot or Ignition System Originally Supplied, Identied by Serial No. Code (cont'd) -See Serial No. Decoding on pages 3-4. (N/A = Not available; see other notes below.)
Serial No.
Code
48 J/C G60QRH-1 ignition controller, propane gas valve with regulator and lockout all in one body N/A
49 M/H L626B3 N/A
50 J/C G65BCG-1 ignition controller and natural gas valve with regulator all in one body, 1/2" 67983-N/A
51 J/C G65DCM-1 ignition controller & propane gas valve w/regulator & lockout, 1 body, 1/2" 68055-N/A
52 J/C G65BBG-4 ignition controller and natural gas valve with regulator all in one body, 1/2" 79887-N/A
53 J/C G65BKG-2 ignition controller and natural gas valve with regulator all in one body, 3/4" 79888-N/A
54 J/C G65BCM-1 ignition controller & natural gas valve w/regulator & lockout, 1 body, 1/2" 79808-N/A
55 J/C G65BBM-3 ignition controller & natural gas valve w/regulator & lockout, 1 body, 1/2" 84570-N/A
56 J/C G65BKM-2 ignition controller & natural gas valve w/regulator & lockout, 1 body, 3/4" 79900-N/A
57 J/C
58 M/H
59 M/H
60 M/H
61 M/H
Code Mfr Description P/N Replaced by
62 J/C Ignition controller
Mfr 1Description P/N Replacement P/N
G66BMG-1 ignition controller and natural gas valve with regulator and lockout all in one
body, 1/2" - Special for export
Solid state ame safeguard, RA890F (ame rectication) 86972
Solid state spark generator, Q624A1006 or Q624A1014 86974
Solid state ame safeguard, RA890G (ultraviolet) 89409
Solid state spark generator, Q624A1006 or Q624A1014 86974
Solid state ame safeguard, R7795B (ame rectication) 89407
Solid state spark generator, Q624A1006 or Q624A1014 86974
Solid state ame safeguard, R7795A (ultraviolet) 89436
Solid state spark generator, Q624A1006 or Q624A1014 86974
Code Mfr Description P/N Replaced by
G67BG-2, natural
gas or propane
89314-N/A Kit P/N
257472
67 RAM Hot surface
ignition module
H4MC2
on outdoor units
only
3
N/A
3
N/A
3
N/A
3
N/A
3
N/A
3
N/A
3
N/A
3
N/A
3
N/A
N/A
3
N/A
To replace with HSI:
New wiring dia-
gram PLUS Kit P/N
146268; or kits with
200VA transformer,
P/N 146318 (115V);
P/N 146319 (208V,
240, 480, 575V)
121543 204376
(Code 82)
2
63 J/C Ignition controller
G67NG-2,
natural gas or
propane on
outdoor units
only
64 M/H Safety pilot for
Bell Telephone,
L62GB
65 J/C Ignition controller
G770NGC-4 with
lockout, natural
gas or propane
66 J/C Ignition controller
G67BG-5, natural
gas or propane
on outdoor units
only
89488-N/A Kit P/N
257473
N/A N/A
97547-N/A Kit P/N
257473
except for
Model TR,
use P/N
216970
97782-N/A Kit P/N
257472
68 M/H Piezo Ignitor
Q635A1010
69 M/H Ignition controller
GS4S6DD
70 M/H Ignition Controller
S4560B1055ML11149
71 RAM Direct Spark
Integrated
Control Board
3MC4-03
72 RAM Hot surface
ignition module
H4MC2
125836
134780
145714
147102 Kit P/N
257531
157953 204376
(Code 82)
1
F = Fenwall; G/C = General Controls; J/C = Johnson Controls;
M/H = Honeywell; T = Thermodisc; W/R = White-Rodgers
2
Functional replacement may require eld-furnished wiring.
3
This item is no longer available. Suggest you contact the control manufacturer for replacement or functional replacement.
Form P-VALVES, P/N 263995, Page 7
Safety Pilot or Ignition System Originally Supplied, Identied by Serial No. Code (cont'd) -- See
Serial No. Decoding on pages 3-4. (N/A = Not available; see other notes below.)
Code Mfr Description P/N Replaced by
73 RAM Direct Spark
integrated
164326 Kit P/N
258251
Control Board
3MC4-04
74 Channel Products
173036
1691-06, Rotary Piezo
Electric Ignitor (Used
on Model UF for
Ambirad.)
75 J/C Direct Spark
Ignition
174260 Kit P/N
257531
Module,
#G861KCC5401D
76 RAM Direct Spark
Integrated
178453 Kit P/N
258251
Control Module
3MC4-06
77 J/C Direct Spark
Ignition
193804 Kit P/N
258251
Control Board,
G822KCC5401 D
Code Mfr Description P/N Replaced by
81 Synetek IH1104C
204166
Dual Flame
Ignition Module
82 Synetek
204376
IH-11040B-C
Single Flame Rod
Ignition Module
83 UTC Direct Spark
214979
Ignition Module with Cool-
ing Relay,
#1097-211
(Same as CODE 78 with
DIP switch adjusted for
a 45 second blower off
delay)
84 J/C Intermittent
234012-N/A Kit P/N 257473
Pilot Ignition
Control with
lockout and
vent damper
connections,
G770NHC-1
85 UTC #1097-211,
(2) 195573
Direct Spark Ignition with Cooling
Relay
78 UTC Direct Spark
195573
Ignition with
Cooling Relay,
UTC #1097-
211
79 UTC Direct Spark
Ignition, UTC
#1097-210
80 UTC Direct Spark
204955
Ignition Board,
UTC #1016-
426
Form P-VALVES, P/N 263995, Page 8
195265
86 Varidigm VB4-
H500 Combustion
Board (RDCB/
RDDB H500)
223554-N/A Contact your
Reznor
®
Representative
or the factory
for replacement
information.
87 Varidigm VB4-
H600 Combustion
Board (RDCB/
RDDB H600)
223555-N/A Contact your
Reznor
®
Representative
or the factory
for replacement
information.
1
J/C = Johnson Controls; M/H = Honeywell; RAM = RAM
Electronics
2
Functional replacement may require eld-furnished wiring.
Safety Pilot or Ignition System Originally Supplied, Identied by Serial No. Code (cont'd) -- See
Serial No. Decoding on pages 3-4.
Code Description P/N(s) Replaced by
88 Varidigm
VB4-H700
Combustion
Board (RDCB/
RDDB H700)
223556-N/A Contact your
Reznor
®
Representative
or the factory
for replacement
information.
89 Varidigm
VB4-H800
Combustion
Board (RDCB/
RDDB H800)
222678 - N/A Contact your
Reznor
®
Representative
or the factory
for replacement
information.
90 UTC #1097-
211 Direct
Spark Ignition
and Varidigm
VB4-H500
Combustion
Board (RDCB/
RDDB H10C)
91 UTC #1097-
211 Direct
Spark Ignition
and Varidigm
VB4-H600
Combustion
Board (RDCB/
RDDB H12C)
92 UTC #1097-
211 Direct
Spark Ignition
and Varidigm
VB4-H700
Combustion
Board (RDCB/
RDDB H14C)
195573
223554 - N/A
195573
223555 - N/A
195573
223556 - N/A
P/N 223554
is no longer
available. Contact
your Reznor
Representative
or the factory
for replacement
information.
P/N 223555
is no longer
available. Contact
your Reznor
Representative
or the factory
for replacement
information.
P/N 223556
is no longer
available. Contact
your Reznor
Representative
or the factory
for replacement
information.
®
®
®
Code Description P/N Replacement
94 UTC #1003-
257009
638-A
Recyclying
Ignition
Controller
95 UTC #1003-
257010
514 Ignition
Controller
with Lockout
96 Varidigm
VB1200-
5-RZNR-C
257246 NOTE: If CODE 96
board is replaced,
the ID plug must
either be replaced
also or removed and
installed on the new
ID Plug
board. See page 10
for a list of ID plugs.
97 Varidigm
VB12005-RZNR-AB
258319 NOTE: If CODE 97
board is replaced,
the ID plug must
either be replaced
also or removed and
installed on the new
ID Plug
board. See page 10
for a list of ID plugs.
98 Varidigm
VB1200-2-
RZNR-PVA
260252 NOTE: If CODE 98
board is replaced,
the ID plug must
either be replaced
also or removed and
installed on the new
ID Plug
board. See page 10
for a list of ID plugs.
99 Varidigm
VB1200-5-
RZNR-SHH
260917 NOTE: If CODE 99
board is replaced,
the ID plug must
either be replaced
also or removed and
installed on the new
ID Plug
board. See page 10
for a list of ID plugs.
93 UTC #1097-211
Direct Spark
Ignition and
Varidigm VB4
Combustion
Board (RDCB/
RDDB H16C)
195573
222678 - N/A
P/N 222678
is no longer
available. Contact
your Reznor
®
Representative
or the factory
for replacement
information.
Form P-VALVES, P/N 263995, Page 9
Ignition Systems
Miscellaneous Information
ID Plugs for Varidigm
Deep Modulation
Boards, Ignition CODES
96 and 97, on page 9
ID Plugs for
Varidigm Deep
Modulation
Board,
Ignition CODE
98, on page 9
ID Plug
P/N
258081 PREEVA 175NG
258082 PREEVA 175LP Propane
258083 PREEVA 200NG
258084 PREEVA 200LP Propane
258085 PREEVA 225NG
258086 PREEVA 225LP Propane
258087 PREEVA 250NG
258088 PREEVA 250LP Propane
258089 PREEVA 300NG
258090 PREEVA 300LP Propane
258091 PREEVA 350NG
258092 PREEVA 350LP Propane
258093 PREEVA 400NG
258094 PREEVA 400LP Propane
ID Plug
P/N
258113 13 MAPS A100NG
258114 14 MAPS A100LP Propane
258115 15 MAPS A150NG
258116 16 MAPS A150LP Propane
258117 17 MAPS A200NG
258118 18 MAPS A200LP Propane
258129 29 MAPS B250NG
258130 30 MAPS B250LP Propane
258131 31 MAPS B300NG
258132 32 MAPS B300LP Propane
258133 33 MAPS C400NG
258134 34 MAPS C500NG 500 Natural
258135 35 MAPS C600NG 600 Natural
258136 36 MAPS C700NG 700 Natural
258141 MAPS D500NG
258142 MAPS D600NG 600 & 1200 Natural
258143 MAPS D700NG 700 & 1400 Natural
258144 MAPS D800NG 800 & 1600 Natural
ID Plug Label
ID Plug
No.
Applies to Model RDH with
ID Plug Label
Ignition CODE 98
Heat Section Gas
175
200
225
250
300
350
400
Natural
Natural
Natural
Natural
Natural
Natural
Natural
Model Heat Section Ignition CODE Gas
Models RDCB,
RDDB, RDCC, &
RDDC
Models RDCB,
RDDB, RDCC, &
RDDC
Models RDCB,
RDDB, RDCC, &
RDDC
Models RDCB &
RDDB
ID Plugs for Varidigm Deep
Modulation Board, Ignition CODE 99,
on page 9
ID Plug
P/N
258101 SHH 130NG
258102 SHH 130LP Propane
258103 SHH 180NG
258104 SHH 180LP Propane
258105 SHH 260NG
258106 SHH 260LP Propane
258107 SHH 350NG
258108 SHH 350LP Propane
Applies to
100
150
200
250
300
400
500 &1000 Natural
ID Plug
Label
97
96
Applies to Model RHH
and Model SHH with
Ignition CODE 99
Heat Section Gas
130
180
260
350
Natural
Natural
Natural
Natural
Natural
Natural
Natural
Natural
Natural
Natural
Ignition Conversion
Kits to Convert from
Match-Lit Pilot to Spark
Pilot for Models F and
B
Ignition Conversion
Kits to Convert Pilot
Systems to Updated
Spark Pilot, Hot
Surface, or Direct Spark
Ignition System for
Models listed
Form P-VALVES, P/N 263995, Page 10
Model F or B Gas Kit Description Kit P/N Instructions
F/B 25-165
F/B 200-250 100526
F 300-400, B 300 100527
B 400 102348
F/B 25-165 Spark-ignited, intermittent
Natural
F/B 200-250 100529
F 300-400, B 300 100530
B 400 102349
F/B 25-200
F 250-400, B 250-300 100532
Propane
B 400 102350
Ignition System being
Replaced
Replaces Pilot Codes
62, 63, 65, 66, 84
Replaces Pilot Code 71
or 75
Spark - ame rectica-
tion or ultraviolet
Model CAUA with Pilot
Code 76 or 77
Model TR with Spark
Pilot Code 65 or 66
Gas
Natural
or
Propane
257473 (Ignition Controller 257010)
257472 (Ignition Controller 257009)
257531 (Ignition Controller 195265)
258251 (Ignition Controller 195573)
Spark-ignited, intermittent
safety pilot without lockout
(UTEC Model 1003-638A,
P/N 257009)
safety pilot with lockout
(UTEC Model 1003-514, P/N
2570010)
(NOTE: Controller includes
terminal for connecting vent
damper.)
Conversion Kit P/N (Type of Igni-
tion Controller in the Kit)
146268, 146318, 146319
(HSI P/N 204376)
216970 (DSI P/N 204955)
CP-RDF-HSI 146321
CP-CAUA-
IGN CNTRL
CP-TR-IGN
100525
100528
100531
Instructions
(in the Kit)
Form P/N
CP-IGN
CNTRL
CP-DSI
CNTRL
CNV
134704
265905 FT, SFT, TRP
178435
215975
Form
CP-F/B IGN,
P/N 100550
Applies to Models
Indirect-red models
with Pilot Code 62,
63, 65, 66, or 84
RDF with Pilot Code
58, 59, 60, or 61
CAUA with Pilot Code
76 or 77
TR/TR-H with Pilot
code 65 or 66
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