Reznor MASA User Manual

Form P-COND (Version 11-14)
Obsoletes P-COND (Version A.1)
IMPORTANT
1. Always include complete model and serial
number so that any specication change can
be considered for parts replacement. It can save time and expense.
2. In keeping with our policy of continuous
product improvement, we reserve the
right to alter any information shown here. Specications are subject to change without
notice.
3. We reserve the right to substitute functional
replacements
4. Order by P/N; not Option Designation.
Index
A
Access Panel 7
C
Cabinet Parts 7 Capacitor 3
Compressor Mounting Kit 5 Compressor Plug 5
Compressors 4 Compressor Section 4 Condenser Coil Guard 6 Condenser Coils 6
Condenser Fan and Motor 5
Contactors 3 Control Compartments 3 Corner Post 7
Crankcase Heater 5
E
Electrical Components 3
F
Fan Blade 5 Fan Guard 5 Fan Motor 5
Liquid Line Filter Driers 6
G
Grommet 7
Replacement Parts
Applies to: Condensing Unit
Model MASA
H
Hot Gas Bypass Valve 5
L
Latch 7
P
Paint 7
High Pressure Switch 5 Low Pressure Switch 5
Pull Tab 7
R
Rating Plate 2
Rawal Valve Options 8
Refrigerant Receiver 5
Relay 3
S
Serial No 2 Service Panel 7 Side Panel 7
T
Timer Board 3 Condenser Section Top 7 Control Compartment Top 7 Transformer 3
Model MASA Installation Manual, Form I-COND
Additional references if installed with a Reznor Air Handler:
Installation Manual, Form I-PDH/SDH/PEH/SHH/PXH Installation Manual, Form I-RDH/REH/RXH Operation Manual, Form O-PREEVA & SHH Replacement Parts, Form P-PREEVA & SHH Installation Manual, Form, I-CAUA-CC
P-COND (11-14), P/N 268631R2, Page 1
Rating Plate and Serial No.
REZNOR
MERCER, PA. USA 16137
MADE IN USA FOR INDUSTRIAL/COMMERCIAL USE ONLY FOR OUTDOOR USE MODEL [ A ] [ B ] [ C ] BTU SERIAL NO. [ ] [ D ] VOLTS +/- 10% [ D ] PH [ D ] HZ
MINIMUM CIRCUIT AMPACITY (MCA) [ F ] AMPS MAXIMUM FUSE SIZE/*CIRCUIT BREAKER (MOP) [ G ] AMPS SHORT-CIRCUIT CURRENT: 5,000 RMS SYMMETRICAL, [D] V MAXIMUM
QTY FLA (EACH) HP (EACH)
CONDENSER FAN MOTOR (S) [ T ] [ U ] [ Z ]
QTY RLA (EA) LRA (EA) COMPRESSOR A (1st STAGE) [ H ] [ I ] [ J ] COMPRESSOR B (2nd STAGE) [ K ] [ L ] [ M ] MINIMUM R-410A DESIGN PRESSURE IS 45 PSI
MAXIMUM R-410A DESIGN PRESSURE IS 600 PSI WIRE DIAGRAM [ AA ] *HACR TYPE REQUIRED PER NEC
Rating Plate Key
Serial No.
Month and Year Date Code Table for Decoding Serial No.
A = Model MASA 060, 090, 120, 150, 180,
240
B = Manufacturing Date C = BTU D = Volts (208/230; 480; 575),
3 Phase, 60 Hz
F = Minimum Circuit Ampacity G = Maximum Fuse Amps
K = 1 Circuit B Compressor L = Circuit B Compressor Rated Load Amps M = Circuit B Compressor Locked Rotor
Amps
T = Condenser Fan Quantity (1 or 2) U = Condenser Fan Load (Amps) Z = Condenser Fan Motor HP (.75)
AA = Wiring Diagram No. H = 1 Circuit A Compressor I = Circuit A Compressor Rated Load (Amps) J = Circuit A Compressor Locked Rotor
(Amps)
The serial number consists of an alpha date Code, a numeric date Code, and a consecutive number.
Serial No. Example: BGJ400705394 BGJ = Date Code from table below 4007 = 40th week of the year 2007
05394 = Consecutive number
Year Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
2006 B FA BFB BFC BFD BFE BFF BFG BFH BFI BFJ BFK BFL
2007 BGA BGB BGC BGD BGE BGF BGG BGH BGI BGJ BGK BGL
2008 BHA BHB BHC BHD BHE BHF BHG BHH BHI BHJ BHK BHL
2009 BIA BIB BIC BID BIE BIF BIG BIH BII BIJ BIK BIL
2010 BJA BJB BJC BJD BJE BJF BJG BJH BJI BJJ BJK BJL
2011 BKA BKB BKC BKD BKE BKF BKG BKH BKI BKJ BKK BKL
2012 BLA BLB BLC BLD BLE BLF BLG BLH BLI BLJ BLK BLL
2013 BMA BMB BMC BMD BME BMF BMG BMH BMI BMJ BMK BML
2014 BNA BNB BNC BND BNE BNF BNG BNH BNI BNJ BNK BNL
2015 BOA BOB BOC BOD BOE BOF BOG BOH BOI BOJ BOK BOL
2016 B PA BPB BPC BPD BPE BPF BPG BPH BPI BPJ BPK BPL
2017 BQA BQB BQC BQD BQE BQF BQG BQH BQI BQJ BQK BQL
2018 BRA BRB BRC BRD BRE BRF BRG BRH BRI BRJ BRK BRL
2019 BSA BSB BSC BSD BSE BSF BSG BSH BSI BSJ BSK BSL
2020 BTA BTB BTC BTD BTE BTF BTG BTH BTI BTJ BTK BTL
P-COND (11-14), P/N 268631R2, Page 2
Electrical Components in the Control Compartment
Control Compartments
1
3
3
3
3
4
444
24V Terminal
Block
Code Description P/N
1 Capacitor
Transformer with
circuit breaker, 75 VA
2
Transformer with fuse Use with AK8, 575/3/60
3 Relay LY2 211411 4 Relay Mounting Socket 211415 5 Compressor Protect Board (anti-short cycle timer) 216385 6
7
3 Pole Contactor
8
Code 1 - Capacitor
5
5
7
460/3/60 and 575/3/60 207447, 7.5 MFD
208-230/3/60 207448, 10 MFD
Use with AK20, 208-
230/3/60 and AK7, 460/3/60
25 Amp 216386
40 Amp 216387
50 Amp 216388
8
Code 2 - Transformers
1
Terminal
6
208989
Transformer - 39095
Fuse - 201773
Block
2
Ground Lug
P/N 207447,
7.5MFD/440V
P/N 207448, 10 MFD/370V
Code 3 & 4 - Relay, P/N 211411, with Socket, P/N 211415
Transformer with Circuit Beaker, 75VA, 120/208­240/480-24v, P/N 208989
Code 5 - Anti-Short Cycle Timer Board (Option CUB1), P/N 216385
Transformer, 200VA, 575-24v, P/N 39095, with Fuse, P/N 201773
Codes 6, 7, & 8 ­Contactors, 3 Pole
Code 6 - P/N 216386, 25AMP, HCC-3XQ01CY
Code 7 - P/N 216387, 40AMP, HCC-3XQ04CG
Code 8 - P/N 216388, 50AMP, HCC-3XQ05CJ
P-COND (11-14), P/N 268631R2, Page 3
Compressor Section
12
12
11
Circuit B
10 Circuit A
10 Circuit B
11 Circuit A
Receivers,
Code 13
Compressor Mounting
Grommet Kit, Code 14
A
B
Code 10 - R410A Scroll Compressors
Code 11 ­Crankcase Heater (belly band type)
10 - Compressor 11 - Crankcase Heater
Model*
ZP20K5E ZP39K5E
ZP29K5E
ZP39K5E
Reznor
216671
216672
261238 216437 261239 216397
234055
261239
P/N
Reznor
P/N
a
216434
b
216436
c
216437 40
d
216397
Watts
ZP83KCE 216691 216401
e
216394
f
216396
g
216397
235008
235012
235016
216401 70 7.4 (188)
Diameter
in. (mm)
40 5.5 (140)
40 5.5 (140)
40 5.5 (140)
6.6 (168)
40 40 5.5 (140)
5.5 (140)
5.5 (140)
40 6.6 (168) 70 7.4 (188)
40 6.6 (168)
40 6.6 (168)
40 6.6 (168)
Replacement Notes
a
Replaces Model ZP20K3E (same
P/N) which has a diameter of 6.6” (168mm). Replacement requires a
200/230V crankcase heater with a
5.5” (140mm) diameter, P/N 216434.
b
Replaces Model ZP20K3E (same
P/N) which has a diameter of 6.6” (168mm). Replacement requires 480V crankcase heater with a 5.5” (140mm) diameter, P/N 216436.
c
Replaces Model ZP29K3E, P/N
216676 (could also be labeled
ZP32K3E, ZP32K5E, or ZP29K5E), which has a diameter of 6.6” (168mm). Replacement requires a 575V crankcase heater with a 5.5” (140mm) diameter, P/N 216437.
d
Replaces Model ZP41K3E, P/N
216680, which has a diameter of
6.6” (168mm) and requires the same
crankcase heater as the replacement compressor.
e
Replaces Model ZP54K3E, P/N
216682, which has a diameter of
7.4” (188mm). Replacement requires
200/230V crankcase heater with a
6.6” (168mm) diameter, P/N 216394.
f
Replaces Model ZP54K3E, P/N
216683, which has a diameter of
7.4” (188mm). Replacement requires 480V crankcase heater with a 6.6” (168mm) diameter, P/N 216396.
g
Replaces Model ZP54K3E, P/N
216684, which has a diameter of
7.4” (188mm). Replacement requires 575V crankcase heater with a 6.6” (168mm) diameter, P/N 216397.
MASA Model
Option and
Nominal
Tonnage
Voltage
Voltage
200-230/3/60
060 5
480/3/60
575/3/60
200-230/3/60
090 8
480/3/60
575/3/60
200-230/3/60
120 10
480/3/60
575/3/60
200-230/3/60
150 13
480/3/60
575/3/60
200-230/3/60
180 15
480/3/60
575/3/60
200-230/3/60
240 20
480/3/60
575/3/60
AK20
AK7
AK8
AK20
AK7
AK8
AK20
AK7
AK8
AK20
AK7
AK8
AK20
AK7
AK8
AK20
AK7
AK8
Nominal Tonnage
by Circuit
Circuit
A 2 ZP20K5E B 3 ZP39K5E 216678 216394 40 6.6 (168) A 2 ZP20K5E B 3 ZP39K5E 216679 216396 40 6.6 (168) A 2 B 3 A 2 ZP29K5E 216674 216434 B 5 ZP57K3E 216686 216398 70 7.4 (188) A 2 ZP29K5E 216675 216436 40 B 5 ZP57K3E 216687 216400 70 7.4 (188) A 3 B 5 ZP57K3E 216688 216401 70 7.4 (188) A 3 ZP39K5E 216678 216394 40 6.6 (168) B 7 ZP83KCE 216689 216398 70 7.4 (188) A 3 ZP39K5E 216679 216396 40 6.6 (168) B 7 ZP83KCE 216690 216400 70 7.4 (188) A 3 B 7 A 4 ZP54K5E B 8 ZP103KCE 216692 216402 90 9.17 (233) A 4 ZP54K5E B 8 ZP103KCE 216693 216404 90 9.17 (233) A 4 ZP54K5E B 8 ZP103KCE 216694 216405 90 9.17 (233) A 5 ZP57K3E 216686 216398 70 7.4 (188) B 10 ZP120KCE 216695 216402 90 9.17 (233) A 5 ZP57K3E 216687 216400 70 7.4 (188) B 10 ZP120KCE 216696 216404 90 9.17 (233) A 5 ZP57K3E 216688 216401 70 7.4 (188) B 10 ZP120KCE 216697 216405 90 9.17 (233) A 7 ZP83KCE 216689 216398 70 7.4 (188) B 13 ZP154KCE 220260 216402 90 9.17 (233) A 7 ZP83KCE 216690 216400 70 7.4 (188) B 13 ZP154KCE 220261 216404 90 9.17 (233) A 7 ZP83KCE 216691 B 13 ZP154KCE 220262 216405 90 9.17 (233)
*Model No. of the replacement R410A scroll compressor must be identical to the one removed or the replacement listed including the "E" (ZP39KxExxx) which indicates POE compressor oil.
P-COND (11-14), P/N 268631R2, Page 4
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