Reznor JT4BD User Manual

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Outdoor Heat Pump

User’s Information/Installation Instructions

13 SEER R-410A High Efﬁ ciency Split System

These units have been designed and tested for capacity and efﬁ ciency in accordance with A.R.I. Standards. Split System Heat Pump units are designed for use with a wide variety of fossil fuel furnaces, electric furnaces, air handlers, and evaporator coil combinations.

These instructions are primarily intended to assist qualiﬁ ed individuals experienced in the proper installation of heating and/or air conditioning appliances. Some local codes require licensed installation/service personnel for this type of equipment. Read all instructions carefully before starting the installation.

USER’S INFORMATION

IMPORTANT

Read this owner information to become familiar with the capabilities and use of your appliance. Keep this with literature on other appliances where you have easy access to it in the future. If a problem occurs, check the instructions and follow recommendations given. If these suggestions don’t eliminate your problem, call your servicing contractor.

Heat Pump Principle of Operation

WINTER HEATING

1. Outdoor air enters heat pump.

2. Cold, heat-transfer section (outdoor coil) extracts heat from outdoor air as refrigerant evaporates from a liquid to a gas.

3. Refrigerant, compressed to a hot gas by heat pump, carries the heat to the hot heattransfer section (indoor coil).

4. Hot, heat-transfer section (indoor coil) releases the heat to indoor air as refrigerant condenses from a gas to a liquid.

5. Air handler circulates the heat throughout the home.

6. Refrigerant returns to outdoor coil and evaporates once again to absorb more heat.

SUMMER COOLING

1. Indoor air enters the air handler section.

2. Cold, heat-transfer section (indoor coil) extracts heat from indoor air as refrigerant evaporates from a liquid to a cold gas.

3. Refrigerant, drawn to heat pump and compressed to a hot gas by heat pump, carries the heat outdoors.

4. Hot, heat-transfer section (outdoor coil) releases the heat as refrigerant condenses from a gas to a liquid.

5. Heat pump (outdoor fan) discharges the heat to outside air.

6. Refrigerant returns to indoor coil and evaporates once again to absorb more heat.

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OPERATING INSTRUCTIONS

TO OPERATE YOUR HEAT PUMP FOR COOLING —

1. Set the thermostat system switch to COOL and the thermostat fan switch to AUTO. (See

Figure 1)

2. Set the thermostat temperature to the desired temperature level using the temperature selector. Please refer to the separate detailed thermostat user’s manual for complete instructions regarding thermostat programming. The outdoor unit and indoor blower will both cycle on and off to maintain the indoor temperature at the desired heating level.

NOTE: If the thermostat temperature level

is re-adjusted, or the thermostat system switch is repositioned, the outdoor unit may not start immediately. The outdoor unit contains a protective timer circuit which holds the unit off for approximately ﬁ ve minutes following a previous operation, or the interruption of the main electrical

power.

TO OPERATE YOUR HEAT PUMP FOR HEATING —

1. Set the thermostat system switch to HEAT and the thermostat fan switch to AUTO.

(See Figure 1)

NOTE: If the thermostat temperature level

Emergency Heat:

The thermostat includes a system switch

position termed EM. HT. This is a back-up heating mode to be used only if there is a suspected problem with the outdoor unit. With the system switch set to EM. HT. the outdoor unit will be locked off, and supplemental heat (typically electric resistance heating) will be used as a source of heat. Sustained use of electric resistance heat in place of the heat pump will result in an increase in electric utility costs.

Defrost:

During cold weather heating operation,

the outdoor unit will develop a coating

Figure 1. Typical Thermostat

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of snow and ice on the heat transfer coil. This is normal, and the unit will periodically defrost itself. During the defrost cycle, the outdoor fan will stop, and the compressor will continue to run and heat the outdoor coil, causing the snow and ice to melt. After the snow and ice have melted, some steam may rise from the outdoor unit as the warm coil causes some melted frost to evaporate.

TO OPERATE YOUR HEAT PUMP FOR AUTOMATIC COOLING AND

HEATING —

1. Set the thermostat system switch to AUTO and the thermostat fan switch to AUTO. (See

Figure 1)

Note: Thermostats will vary. Some models

will not include the AUTO mode, and others will have the AUTO in place of the HEAT and COOL, and some will include all three.

2. Set the thermostat temperature to the desired heating and cooling temperature level(s). The outdoor unit and the indoor blower will then cycle on and off in either the heating or cooling mode of operation as required to automatically maintain the indoor temperature within the desired limits.

equalize a temperature unbalance due to a sun load, cooking, or ﬁ replace operation.

TO MAINTAIN YOUR HEAT PUMP —

CAUTION:

Be certain the electrical power to the outdoor unit and the furnace/air handler is disconnected before doing the following recommended maintenance.

1. Regularly:

a. Clean or replace the indoor air ﬁ lter at the

start of each heating and cooling season, and when an accumulation of dust and dirt is visible on the air ﬁ lter. Inspect the ﬁ lter monthly.

b. Remove any leaves and grass clippings from

the coil in the outdoor unit, being careful not to damage the aluminum ﬁ ns.

c. Check for any obstruction such as twigs,

sticks, etc.

CAUTION:

TO SHUT OFF YOUR HEAT PUMP —

Set the thermostat system switch to OFF and the thermostat fan switch to AUTO. (See Figure

1) The system will not operate, regardless of the thermostat temperature selector(s) setting.

TO OPERATE THE INDOOR BLOWER CONTINUOUSLY —

Set the thermostat fan switch to ON (See Figure

1). The indoor blower will start immediately, and

will run continually until the fan switch is reset to AUTO.

The continuous indoor blower operation can be obtained with the thermostat system switch set in any position, including OFF.

The continuous indoor blower operation is typically used to circulate the indoor air to

Do not over-oil, or oil motors not factory-equipped with oil tubes. The compressor is hermetically “sealed” and does not require lubrication.

2. Before Calling a Service Technician, Be Certain:

a. The unit thermostat is properly set — see

“To Operate Your Heat Pump for Cooling” and “To Operate Your Heat Pump for Heating.”

b. The unit disconnect fuses are in good

condition, and the electrical power to the unit is turned on.

Read Your Warranty

Please read the separate warranty document completely. It contains valuable information about your system.

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GENERAL INFORMATION

SAFETY CONSIDERATIONS

Read the following instructions completely before performing the installation.

CAUTION:

This unit uses refrigerant R-410A. DO NOT under any circumstances use any other refrigerant besides R-410A in this unit. Use of another refrigerant will damage this unit.

Outdoor Unit Section — Each outdoor unit

is shipped with a refrigerant charge adequate to operate the outdoor section with an indoor matching coil or air handler. Units with braze connections include the proper amount of refrigerant for an additional 15 ft. of refrigerant lines the same size as the valve ﬁ ttings.

NOTE: DO NOT USE ANY PORTION OF THE CHARGE FOR PURGING OR LEAK TESTING.

Pressures within the System — Split system heat pump equipment contains liquid and gaseous refrigerant under pressure. Installation and servicing of this equipment should be accomplished by qualiﬁ ed, trained personnel thoroughly familiar with this type of equipment. Under no circumstances should the Homeowner attempt to install and/or service the equipment.

Labels, Tags, Precautions — When working with this equipment, follow all precautions in the literature, on tags, and on labels provided with the equipment. Read and thoroughly understand the instructions provided with the equipment prior to performing the installation and operational checkout of the equipment.

Brazing Operations — Installation of equipment may require brazing operations. Safety codes must be complied with. Safety equipment (e.g.; safety glasses, work gloves, ﬁ re extinguisher, etc.) must be used when performing brazing operations.

Matching coils and air handlers may be shipped with a small holding charge to pressurize them to keep out contaminants. To release the pressure, read the indoor section installation instructions carefully.

Liquid and Suction Lines — Fully annealed, refrigerant grade copper tubing should be used when installing the system. Refrigerant suction line tubing should be fully insulated.

Field Connections for Electrical Power Supply — All wiring must comply with current

provisions of the “National Electrical Code” (ANSI/NFPA 70) and with applicable local codes having jurisdiction. The minimum size of electrical conductors and circuit protection must be in compliance with information listed on the outdoor unit data label.

NOTICE:

Certain models have external panels fabricated from a premium grade of stainless steel designed to inhibit corrosion. For such units, if the unit is located in a coastal region or other area subjected to high concentrations of salt, then the unit should be hosed off after stroms and monthly otherwise to maintain its new appearance.

WARNING:

Ensure all electrical power to the unit is off prior to installing or servicing the equipment. Failure to do so may cause personal injury or death.

SITE PREPARATION

Unpacking Equipment — Remove the

cardboard carton and User’s Manual from the equipment. Take care to not damage tubing connections when removing from the carton.

Inspect for Damage — Inspect the equipment for damage prior to installing the equipment at the job site. Ensure coil ﬁ ns are straight and, if necessary, comb ﬁ ns to remove ﬂ attened and bent ﬁ ns.

Preferred Location of the Outdoor Unit at the Job Site — Conduct a survey of the job site to

determine the optimum location for mounting the outdoor unit. Overhead obstructions, poorly ventilated areas, and areas subject to accumulation of debris should be avoided. The

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outdoor unit must be installed in such a manner that airﬂ ow through the coil is not obstructed and that the unit can be serviced.

Facility Prerequisites — Electrical power supplied must be adequate for proper operation of the equipment. The system must be wired and provided with circuit protection in accordance with local building codes and the National Electrical Code.

INSTALLING THE OUTDOOR UNIT

Slab Mount — The site selected for a slab mount

installation requires a stable foundation and one not subject to erosion. The slab should be level and anchored (if necessary) prior to placing the equipment on the slab.

Cantilever Mount — The cantilever mount should be designed with adequate safety factor to support the weight of the equipment, and for loads subjected to the mount during operation. Installed equipment should be adequately secured to the cantilever mount and levelled prior to operation of the equipment.

General — Once outdoor and indoor unit placement has been determined, route refrigerant tubing between the equipment in accordance with sound installation practices. Refrigerant tubing should be routed in a manner that minimizes the length of tubing and the number of bends in the tubing. Refrigerant tubing should be supported in a manner that the tubing will not vibrate or abrade during system operation. Tubing should be kept clean of foreign debris during installation and installation of a liquid line ﬁ lter drier is recommended if cleanliness or adequacy of system evacuation is unknown or compromised. Every effort should be made by the installer to ensure that the ﬁ eld installed, refrigerant containing components of the system have been installed in accordance with these instructions and sound installation practices so as to insure reliable system operation and longevity.

The maximum recommended interconnecting refrigerant line length is 75 feet, and the vertical elevation difference between the indoor and outdoor sections should not exceed 20 feet. Consult long line application guide for installations in excess of these limits.

Roof Mount — The method of mounting should be designed so as not to overload roof structures nor transmit noise to the interior of the structure. Refrigerant and electrical line should be routed through suitably waterproofed openings to prevent water leaking into the structure.

INSTALLING THE INDOOR UNIT

The indoor section should be installed before proceeding with routing of refrigerant piping. Consult the Installation Instructions of the indoor unit (i.e.: air handler, furnace, etc.) for details regarding installation.

CONNECTING REFRIGERANT TUBING BETWEEN THE INDOOR AND OUTDOOR UNIT

CAUTION:

This system utilizes R-410A refrigerant with POE oil. When servicing, cover or seal openings to minimize the exposure of the refrigerant system to air to prevent accumulation of moisture and other contaminants.

Filter Dryer Installation — A ﬁ lter dryer is

provided with the unit and must be installed in the liquid line of the system. If the installation replaces a system with a ﬁ lter dryer already present in the liquid line, the ﬁ lter dryer must be replaced with the one supplied with the unit. The ﬁ lter dryer must be installed in strict accordance with the manufacturer’s installation instructions.

Optional Equipment — Optional equipment (e.g.: liquid line solenoid valves, etc.) should be installed in strict accordance with the manufacturer’s installation instructions.

ELECTRICAL CONNECTIONS

WARNING:

Turn off all electrical power at the main circuit box before wiring electrical power to the outdoor unit. Failure to comply may cause severe personnel injury or death.

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Wiring Diagram/Schematic — A wiring diagram/schematic is located on the inside cover of the electrical box of the outdoor unit. The installer should become familiar with the wiring diagram/schematic before making any electrical connections to the outdoor unit.

Outdoor Unit Connections — The outdoor unit requires both power and control circuit electrical connections. Refer to the unit wiring diagram/schematic for identiﬁ cation and location of outdoor unit ﬁ eld wiring interfaces.

Control Circuit Wiring — The outdoor unit is designed to operate from a 24 VAC Class II control circuit. Control circuit wiring must comply with the current provisions of the “National Electrical Code” (ANSI/NFPA 70) and with applicable local codes having jurisdiction.

Thermostat connections should be made in accordance with the instructions supplied with the thermostat, and with the instructions supplied with the indoor equipment. A typical residential installation with a heat pump thermostat and air handler are shown below.

Maximum Fuse/Circuit Breaker Size — Circuit protection for the outdoor unit must be compatible with the maximum fuse/circuit breaker size listed on the outdoor unit data label.

Disconnect Switch — An electrically compatible disconnect switch must be within line of sight of the outdoor unit. This switch shall be capable of electrically de-energizing the outdoor unit.

Optional Equipment — Optional equipment requiring connection to the power or control circuits must be wired in strict accordance with current provisions of the “National Electrical Code” (ANSI/NFPA 70), with applicable local codes having jurisdiction, and the installation instructions provided with the equipment. Optional Equipment (e.g.: liquid line solenoid valves, hard start kits, low suction pressure cutout switch kit, high pressure cutout switch kit, refrigerant compressor crankcase heater, etc.) should be installed in strict accordance with the manufacturer’s installation instructions.

STARTUP AND CHECKOUT

Electrical Power Wiring — Electrical power

wiring must comply with the current provisions of the “National Electrical Code” (ANSI/NFPA

70) and with applicable local codes having jurisdiction. Use of rain tight conduit is recommended. Electrical conductors shall have minimum circuit ampacity in compliance with the outdoor unit rating label. The facility shall employ electrical circuit protection at a current rating no greater than that indicated on the outdoor unit rating label. Refer to the unit wiring diagram for connection details.

Minimum Circuit Ampacity — Electrical wiring to the equipment must be compatible and in compliance with the minimum circuit ampacity listed on the outdoor unit data label.

COPPER WIRE SIZE — AWG

(1% Voltage Drop)

Supply Wire Length-Feet Supply Circuit

200 150 100 50 Ampacity

6 8 10 14 15 46812 20 46810 25 44610 30 3468 35 3468 40 2346 45 2346 50

WARNING:

Ensure electrical power to the unit is off prior to performing the following steps. Failure to do so may cause personal injury or death.

Air Filters — Ensure air ﬁ lters are clean and in

place prior to operating the equipment.

Thermostat — Set the room thermostat function switch to OFF, fan switch to AUTO, and adjust the temperature setpoint to its highest setting.

Prior to applying electrical power to the outdoor unit, ensure that the unit has been properly and securely grounded, and that power supply connections have been made at both the facility power interface and outdoor unit.

Outdoor Unit — Ensure the outdoor coil and top of the unit are free from obstructions and debris, and all equipment access/control panels are in place.

Using extreme caution, apply power to the unit and inspect the wiring for evidence of open, shorted, and/or improperly wired circuits.

Wire Size based on N.E.C. for 60° type copper conductors.

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Green

Thermostat

GRW2CEOY

NOTE: Jumper between W2 and E is required when no OD T-Stat is used.

Orange

For 2-Stage Heater Kits

Red

Brown

Grey

Air Handler Heat Pump OD

Section

Typical Heat Pump with Standard Air Handler

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A typical installation with a heat pump thermostat, air handler, and heat pump with an outdoor thermostat.

Thermostat

GRW2CEOY

Green

Red

White

Grey

O Y

Air Handler Heat Pump OD

Section

Typical Heat Pump with

Outdoor Thermostat and Air Handler

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Functional Checkout:

CAUTION:

If equipped with a compressor crankcase to performing a function checkout to allow for heating of the compressor crankcase. Failure to comply may result in damage and could cause

premature failure of the system.

Indoor Blower — Set the thermostat function

switch to COOLING and the fan switch to ON. Verify that the indoor blower is operating and that airﬂ ow is not restricted. Set the fan switch back to AUTO.

Blower Time Delay Relay (Select Models): A time delay relay may be provided with the unit and must be installed in the indoor section. The relay will keep the indoor blower running an additional 40 seconds for increased cooling efﬁ ciency after the outdoor unit shuts off. The relay has four terminals and one mounting hole. Connect terminal “1” to load side of blower relay. Connect terminal: “2” to terminal “R” of T’stat. Connect terminal “3” to common terminal at blower relay or transformer. Connect terminal “4” to terminal “G” on T’stat.

Low-Pressure Switch (Select Models) — A low-pressure switch is factory-installed in select models only. If provided, this switch is located in the suction line internal to the outdoor unit. The switch is designed to protect the compressor from a loss of charge. Under normal conditions, the switch is closed. If the suction pressure falls below 5 psig, then the switch will open and deenergize the outdoor unit. The switch will close again once the suction pressure increases above 20 psig. Please note that the switch interrupts the thermostat inputs to the unit. Thus, when the switch opens and then closes, there will be a 5 minute short cycling delay before the outdoor unit will energize.

High-Pressure Switch — A high-pressure switch is factory-installed and located in the compressor discharge line internal to the outdoor unit. The switch is designed to de-energize the system when very high pressures occur during abnormal conditions. Under normal conditions, the switch is closed. If the discharge pressure

heater, wait 24 hours prior

rises above 575 psig, then the switch will open and de-energize the outdoor unit. The switch will close again once the discharge pressure decreases to 460 psig. Please note that the switch interrupts the thermostat inputs to the unit. Thus, when the switch opens and then closes, there will be a 5 minute short cycling delay before the outdoor unit will energize.

Short Cycle Protection — With the system operating in COOLING mode, note the setpoint temperature setting of the thermostat, and gradually raise the setpoint temperature until the outdoor unit and indoor blower de-energize. Immediately lower the setpoint temperature of the thermostat to its original setting and verify that the indoor blower is energized and that the outdoor unit remains de-energized. Verify that, after approximately 5 minutes, the outdoor unit energizes and that the temperature of the air supplied to the facility is cooler than ambient temperature.

Comfort Alert — The Comfort Alert

facilitates troubleshooting heat pump and air conditioning system failures. This Comfort

Alert systems with scroll compressors that have internal overload protection. By monitoring and analyzing data from the compressor and the thermostat demand, the module can detect the cause of electrical and system related failures without any sensors. A ﬂ ashing LED indicator communicates the ALERT code and guides the service technician more quickly and accurately to the root cause of a problem.

NOTE: This module does not provide safety protection! The Comfort Alert monitoring device and cannot control or shut down other devices.

LED Description (See Figure 2)

POWER LED (Green): indicates voltage is present at the power connection of the module.

ALERT LED (Yellow): communicates an abnormal system condition through a unique ﬂ ash code. The ALERT LED will ﬂ ash a number of times consecutively, pause and then repeat the process. The number of consecutive ﬂ ashes, deﬁ ned as the Flash Code, correlates to a particular abnormal condition. Detailed descriptions of speciﬁ c ALERT Flash Codes are shown in Table 1 of this manual.

module is designed only for single-phase

Diagnostics (Select Models)

diagnostics module

module is a

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TRIP LED (Red): indicates there is a demand signal from the thermostat but no current to the compressor is detected by the module. The TRIP LED typically indicates the compressor protector is open or may indicate missing supply power to the compressor.

The scroll compressor’s run (R), common (C) and start (S) wires are routed through the holes

in the Comfort Alert

module marked “R,” “C”

and “S.”

24 VAC Power Wiring — The Comfort Alert

module requires a constant nominal 24 VAC power supply. The wiring to the module’s R and C terminals must be directly from the indoor unit or thermostat.

The Comfort Alert

module requires a thermostat

demand signal to operate properly.

times consecutively, pause and then repeat the process. To identify a Flash Code number, count the number of consecutive ﬂ ashes.

Every time the module powers up, the last ALERT Flash Code that occurred prior to shut down is displayed for one minute. The module will continue to display the LED until the condition returns to normal or if 24 VAC power is removed from the module.

Cooling — Gradually lower the thermostat temperature setpoint below the actual room temperature and observe that the outdoor unit and indoor blower energize. Feel the air being circulated by the indoor blower and verify that it is cooler than ambient temperature. Listen for any unusual noises. If present, locate and determine the source of the noise and correct as necessary.

NOTE: After the thermostat demand signal is connected, verify that 24 VAC across Y and C when demand is present.

TROUBLESHOOTING Interpreting The Diagnostic LEDs – When

an abnormal system condition occurs, the

Comfort Alert

module displays the appropriate

ALERT and/or TRIP LED will ﬂ ash a number of

POWER

Heating — Lower the thermostat setpoint temperature to the lowest obtainable setting and set the thermostat function switch to HEATING. The indoor blower and outdoor unit should stop running. After a minimum of ﬁ ve minutes, increase the setpoint temperature of the thermostat to the maximum setting. Verify that the outdoor unit and indoor blower have energized. Feel the air being circulated by the indoor blower and verify that it is warmer than ambient temperature. Listen

ALERT

TRIP

Figure 2. Comfort AlertTM Diagnostics

Module

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Status LED Status LED Description Status LED Troubleshooting Information

Green “POWER” Module has power Supply voltage is present at module terminals

Red “TRIP” Thermostat demand signal

Y is present, but the compressor is not running

1. Compressor protector is open

2. Outdoor unit power disconnect is open

3. Compressor circuit breaker or fuse(s) is open

4. Broken wire or connector is not making contact

5. Low pressure switch open if present in system

6. Compressor contactor has failed open

Yellow “ALERT” Long Run Time 1. Low refrigerant charge Flash Code 1 Compressor is 2. Evaporator blower is not running

running extremely 3. Evaporator coil is frozen long run cycles 4. Faulty metering device

5. Condenser coil is dirty

6. Liquid line restriction (filter drier blocked if present in system)

7. Thermostat is malfunctioning

8. Comfort Alert Failure

Yellow “ALERT” System Pressure Trip Flash Code 2 Discharge or suction

pressure out of limits or compressor overloaded

1. High head pressure

2. Condenser coil poor air circulation (dirty, blocked, damaged)

3. Condenser fan is not running

4. Return air duct has substantial leakage

5. If low pressure switch present in system, check Flash Code 1 information

Yellow “ALERT” Short Cycling 1. Thermostat demand signal is intermittent Flash Code 3 Compressor is running 2. Time delay relay or control board defective

only briefly 3. If high pressure switch present go to Flash Code 2 information

4. If low pressure switch present go to Flash Code 1 information

Yellow “ALERT” Locked Rotor Flash Code 4

1. Run capacitor has failed

2. Low line voltage (contact utility if voltage at disconnect is low)

• Check wiring connections

3. Excessive liquid refrigerant in compressor

4. Compressor bearings are seized

• Measure compressor oil level

Yellow “ALERT” Open Circuit Flash Code 5

1. Outdoor unit power disconnect is open

2. Compressor circuit breaker or fuse(s) is open

3. Compressor contactor has failed open

• Check compressor contactor wiring and connectors

• Check for compressor contactor failure (burned, pitted or open)

• Check wiring and connectors between supply and

compressor

• Check for low pilot voltage at compressor contactor coil

4. High pressure switch is open and requires manual reset

5. Open circuit in compressor supply wiring or connections

6. Unusually long compressor protector reset time due to extreme ambient temperature

7. Compressor windings are damaged

• Check compressor motor winding resistance

Yellow “ALERT” Open Start Circuit 1. Run capacitor has failed Flash Code 6 Current only in run circuit 2. Open circuit in compressor start wiring or connections

• Check wiring and connectors between supply and the

compressor “S” terminal

3. Compressor start winding is damaged

• Check compressor motor winding resistance

Yellow “ALERT” Open Run Circuit 1. Open circuit in compressor run wiring or connections Flash Code 7 Current only in start circuit • Check wiring and connectors between supply and the

compressor “R” terminal

2. Compressor run winding is damaged

• Check compressor motor winding resistance

Yellow “ALERT” Welded Contactor 1. Compressor contactor has failed closed Flash Code 8 Compressor always runs 2. Thermostat demand signal not connected to module

Yellow “ALERT” Low Voltage 1. Control circuit transformer is overloaded Flash Code 9 Control circuit < 17VAC 2. Low line voltage (contact utility if voltage at disconnect is low)

• Check wiring connections

•

Flash Code number corresponds to a number of LED flashes, followed by a pause and then repeated.

•

TRIP and ALERT LEDs flashing at same time means control circuit voltage is too low for operation.

Table 1. Interpreting the Diagnostic LEDS

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Miswired Module Indication Recommended Troubleshooting Action

Green LED is not on, Determine if both R and C module terminals are module does not power up connected. Verify voltage is present at module’s R and

C terminals. Review 24VAC Power W iring (page 4) for R and C wiring.

Green LED intermittent, Determine if R and Y terminals are wired in reverse. module powers up only Verify module’s R and C terminals have a constant when compressor runs source. Review 24VAC Power W iring (page 4) for R

and C wiring.

TRIP LED is on but system Verify Y terminal is connected to 24VAC at contactor and compressor check OK coil. Verify voltage at contactor coil falls below 0.5VAC

when off. Verify 24 VAC is present across Y and C when thermostat demand signal is present. If not, R and C are reverse wired.

TRIP LED and ALERT LED Verify R and C terminals are supplied with 19-28VAC. flashing together

ALERT Flash Code 3 Verify Y terminal is connected to 24VAC at contactor coil. (Compressor Short Cycling) Verify voltage at contactor coil falls below 0.5VAC when displayed incorrectly off.

ALERT Flash Code 5, 6 or 7 Check that compressor run and start wires are through (Open Circuit, Open Start Circuit module’s current sensing holes. Verify Y terminal is or Open Run Circuit) displayed connected to 24VAC at contactor coil. Verify voltage at incorrectly contactor coil falls below 0.5VAC when off.

ALERT Flash Code 6 (Open Check that compressor run and start wires are routed Start Circuit) displayed for Code 7 through the correct module sensing holes. (Open Run Circuit) or vice versa

ALERT Flash Code 8 Determine if module’s Y terminal is connected. Verify Y (Welded Contactor) terminal is connected to 24VAC at contactor coil. Verify displayed incorrectly 24VAC is present across Y and C when thermostat demand

signal is present. If not, R and C are reverse wired. V erify voltage at contactor coil falls below 0.5VAC when off. Review Thermostat Demand Wiring (page 4) for Y and C wiring.

Table 2. Module Wiring Troubleshooting

for any unusual noises. If present, locate and determine the source of the noise and correct as necessary.

OUTDOOR THERMOSTAT (if supplied)

The outdoor thermostat prevents the electrical auxiliary heat (if used) from operating above a desired set point. Selection of the set point is determined from the building design heat load.

The thermostat is adjustable from 45°F to 0°F. The factory temperature setting is at 40°F.

Defrost Cycle Timer — The defrost cycle timer controls the time interval of the hot gas defrost after the defrost sensor closes. It is located in the lower left corner of the defrost control board. Three interval settings are available: 30 minutes, 60 minutes, and 90 minutes. Time setting selection is dependent on the climate where the unit is being installed.

Example 1. Dry climate of Southern Arizona. A 90 minute setting is recommended.

Example 2. Moist climate of Seattle, Washington. A 30 minute setting is recommended.

To set the cycle timer, place the timing pin on the defrost control board to the desired time interval post.

Note: All units are shipped from the factory with the default time setting of 30 minutes. Maximum heating performance can be achieved by setting the time to 90 minutes.

Defrost Test Procedure

1. Terminals “R”-”C” must have 18-30v present between them in order for time delay and defrost sequences to be initiated.

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2. With compressor running in heat mode, ﬁ rst jump the “T2”-”DFT” test pins. This will indicate to board that defrost T-stat is closed. Defrost T-stat closes at 32°, opens at 68°.

3. Next jump the “Test” pin to “C” on terminal strip. This will initiate defrost test in 5, 10 or 15 seconds (This is determined by 30, 60 or 90 minutes defrost pin settings). Factory setting will be 30 minutes.

Note: If jumper is left on the “Test” to “common” pins permanently, the defrost cycle will become inoperable.

Optional Equipment — A functional checkout should be performed in accordance with the checkout procedures supplied with the equipment.

Adjustment of Refrigerant Charge:

4. When the reversing valve shifts to the defrost mode, quickly remove jumper from “Test”-”C”. If the jumper is not removed within a 5 second period, the defrost test will terminate. Unit will continue to stay in defrost mode Until :

A) Board recognizes that defrost

sensor has reached 68° and opened or

B) “T2”-”DFT” jumper is removed or C) 10 minutes have elapsed (board

override)

If the above steps will not initiate a defrost, replace the defrost board.

Anti Short Cycle Timer Test

The 5 minute time delay feature can be bypassed or shortened to 1 second by jumping the “Test” to “C” terminal.

CAUTION:

Split system heat pump equipment contains liquid and gaseous refrigerant under pressure. Adjustment of refrigerant charge should only be attempted by qualified, trained personnel thoroughly familiar with the equipment. Under no circumstances should the homeowner attempt to install and/or service this equipment. Failure to comply with this warning could result in equipment damage, personal injury, or death.

NOTE: The following Refrigerant Charging

Charts are applicable to listed assemblies of equipment and at listed airﬂ ows for the indoor coil. Assemblies of indoor coils and outdoor units not listed are not recommended.

13 SEER SPLIT SYSTEM HEAT PUMP ORIFICE USAGE

Model System Charge

Restrictor Bore Size (in.)

Number Indoor Outdoor R-410A (oz.)

1-1/2 Ton .050 .042 112 2 Ton .055 .045 138 2-1/2 Ton .065 .048 145 3 Ton .073 .052 168 3-1/2 Ton .077 .055 243 4 Ton .080 .058 248 5 Ton .089 .062 248

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Refrigerant Charging Charts for Cooling Mode of Operation

13 SEER Split System Cooling Charts

REFRIGERANT CHARGING CHARTS LEGEND FOR COOLING/HEATING MODES OF OPERATION

*Note: All pressures are listed in psig. and all temperatures in deg. F.

- Shaded boxes indicate ﬂ ooded conditions

- Rated design values. Suction Pressure will be lower than design value if indoor air ﬂ ow, entering dry bulb, or

entering wet bulb temperatures are lower than design.

- Discharge temperatures greater than charted values indicates a refrigerant undercharge.

018K

70 75 80 85 90 95 100 105

Suc. Press. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp.

133 135 232 89 137 139 235 112 141 143 237 137 145 259 142 147 281 147 149 303 152 322 146 151 325 157 344 151 153 347 161 366 156 155 368 166 388 161 157 390 170 159

233 100

236 120

251 99 253 109

255 119

258 128

270 107 273 116

277 120

279 133

OUTDOOR TEMPERATURE ( deg. F )

291 116 308 118 294 122 312 125

299 125 315 134

301 137 320 137

329 124 333 131

337 138

342 141

350 130 354 136

359 142

364 147

371 136 376 141

381 147

385 152

Page 16

Refrigerant Charging Charts for Cooling Mode of Operation

13 SEER Split System Cooling Charts

024K

70 75 80 85 90 95 100 105

Suc. Press. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp.

133 135 247 144 137 139 250 167 141 143 249 217 145 274 201 147 297 191 149 320 185 341 170 151 343 181 362 168 153 365 178 384 166 155 387 175 406 165 157 408 174 159

248 156

248 200

269 142 271 152 274 162 273 187

291 140 294 149 294 164 296 178

030K

70 75 80 85 90 95 100 105

Suc. Press. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp.

130 132 243 120 134 136 246 143 138 140 246 183 142 271 175 144 295 171 146 319 168 340 157 148 342 167 363 157 150 365 167 386 158 152 388 168 408 160 154 411 169 156

245 132

246 166

265 123 267 133 270 143 270 161

287 125 290 133 292 143

294 157

OUTDOOR TEMPERATURE ( deg. F )

312 141 329 136 315 147 333 144 316 158 336 152 318 171 338 161

OUTDOOR TEMPERATURE ( deg. F )

309 129 327 127 312 135 330 134 315 142 334 142 317 154 338 148

349 137 353 144 357 150 360 158

348 129 352 136 356 143 361 148

369 138 373 144 378 150 382 157

369 132 373 138 378 145 383 149

389 140 393 145 398 151 403 156

390 136 395 142 400 148 406 151

Page 17

Refrigerant Charging Charts for Cooling Mode of Operation

13 SEER Split System Cooling Charts

036K

70 75 80 85 90 95 100 105

Suc. Press. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp.

131 133 250 91 135

137 252 114

139 141 254 141 143 277 146 145 300 151 147 323 155 344 149 149 346 160 367 155 151 369 165 389 160 153 392 169 412 165 155 415 174 157

251 103

254 124

270 102 272 112 274 122 276 132

290 110 293 118 297 123 299 137

042K

70 75 80 85 90 95 100 105

Suc. Press. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp.

132 134 241 132 136 138 243 155 140 142 243 197 144 268 186 146 291 179 148 314 175 334 161 150 336 172 356 160 152 358 170 377 160 154 380 169 399 159 156 402 168 158

242

243 180

144

262 133 264 143

266 152 267 172

283 132 286 288 152 289 165

141

OUTDOOR TEMPERATURE ( deg. F )

312 118 330 120 315 124 334 127 319 128 338 136 321 141 342 141

OUTDOOR TEMPERATURE ( deg. F )

304 135 320 131 307 141 324 138 310 148 328 147

312

160

332 153

352 126 356 133 360 139 364 145

340 133 344 139

349 146

353 150

374 132 379 138 383 144 387 151

360 134

365 141

369 147

375 150

397 138 401 143 406 149 410 156

380 137 385 143

389 149

397 150

Page 18

Refrigerant Charging Charts for Cooling Mode of Operation

13 SEER Split System Cooling Charts

048K

70 75 80 85 90 95 100 105

Suc. Press. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp.

130 132 246 144 134 136 249 166 138 140 249 213 142 274 199 144 297 191 146 320 186 341 172 148 343 183 363 170 150 365 180 385 169 152 387 179 407 169 154 409 178 156

248 155

248 196

269 143 271 153

273 163

272 185

290 142 293 151

294 164

296 178

OUTDOOR TEMPERATURE ( deg. F )

311 144 329 140 315 150 332 147

317 159 336 155

318 172 339 163

349 141 353 148

357 154

361 160

369 142 374 148

378 155

383 160

389 145 394 151

399 156

404 160

060K

70 75 80 85 90 95 100 105

Suc. Press. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp.

124 126 260 140

128 130 263 162 132 134 263 202 136 288 195 138 312 191 140 336 189 358 178 142 360 188 381 178 144 383 188 404 179 146 407 189 427 181 148 430 190 150

261 151

262 186

282 142

284

287 162

287 181

152

304 144 307 153

309 164

311 177

OUTDOOR TEMPERATURE ( deg. F )

327 148 345 146 330 154 349 154

333 162 353 162

334

175

356

169

367 149 371 156

375 162

379 168

389 152 393 158

397 164

402 170

411 156 415 161

420 167

425 172

Page 19

Refrigerant Charging Charts for Heating Mode of Operation

13 SEER Split System Heating Charts

018K OUTDOOR TEMPERATURE (DEG. F)

0 102030405060

Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch.

Press Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp.

37 212 108 52 232 111 66 252 114 81 273 117 96 285 125 114 311 139 131 338 153

38 219 106 53 238 109 67 257 112 82 276 115 97 292 123 115 318 135 132 345 147

39 226 104 54 244 107 68 262 110 83 280 113 98 299 120 116 325 130 133 352 141

40 233 102 55 250 105 69 267 108 84 284 111 99 306 117 117 332 126 134 359 134

41 240 100 56 256 103 70 271 106 85 287 109 100 313 114 118 339 121 135 366 128

42 247 98 57 261 101 71 276 104 86 291 107 101 320 111 119 346 117 136 373 122

43 254 96 58 267 99 72 281 102 87 295 105 102 327 108 120 353 112 137 380 116

024K OUTDOOR TEMPERATURE (DEG. F)

0 102030405060

Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch.

Press Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp.

37 211 111 52 237 115 66 263 119 81 289 123 97 306 132 114 337 147 131 367 162

38 218 109 53 243 113 67 268 117 82 293 121 98 313 129 115 344 142 132 374 156

39 225 107 54 249 111 68 273 115 83 297 119 99 320 126 116 351 138 133 381 149

40 232 105 55 255 109 69 277 113 84 300 117 100 327 124 117 358 133 134 388 143

41 239 103 56 261 107 70 282 111 85 304 115 101 334 121 118 365 129 135 395 137

42 246 101 57 266 105 71 287 109 86 308 113 102 341 118 119 372 124 136 402 131

43 253 99 58 272 103 72 292 107 87 311 111 103 348 115 120 379 120 137 409 125

Page 20

Refrigerant Charging Charts for Heating Mode of Operation

13 SEER Split System Heating Charts

030K OUTDOOR TEMPERATURE (DEG. F)

0 102030405060

Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch.

Press Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp.

35 209 105 49 238 114 63 267 123 77 296 131 92 315 146 109 347 167 126 380 189

36 216 103 50 244 112 64 272 121 78 299 129 93 322 143 110 354 163 127 387 182

37 223 101 51 250 110 65 276 119 79 303 127 94 329 140 111 361 158 128 394 176

38 230 99 52 256 108 66 281 117 80 307 125 95 336 138 112 368 154 129 401 170

39 237 97 53 261 106 67 286 115 81 310 123 96 343 135 113 375 149 130 408 164

40 244 95 54 267 104 68 291 113 82 314 121 97 350 132 114 382 145 131 415 158

41 251 93 55 273 102 69 296 111 83 318 119 98 357 129 115 389 140 132 422 152

036K OUTDOOR TEMPERATURE (DEG. F)

0 102030405060

Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch.

Press Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp.

34 204 108 49 238 116 64 271 125 79 305 134 95 329 148 111 367 167 128 405 186

35 211 106 50 244 114 65 276 123 80 309 132 96 336 145 112 374 162 129 412 180

36 218 104 51 249 112 66 281 121 81 312 130 97 343 142 113 381 158 130 419 174

37 225 102 52 255 110 67 286 119 82 316 128 98 350 139 114 388 153 131 426 167

38 232 100 53 261 108 68 290 117 83 320 126 99 357 136 115 395 149 132 433 161

39 239 98 54 267 106 69 295 115 84 323 124 100 364 133 116 402 144 133 440 155

40 246 96 55 273 104 70 300 113 85 327 122 101 371 131 117 409 140 134 447 149

Page 21

Refrigerant Charging Charts for Heating Mode of Operation

13 SEER Split System Heating Charts

042K OUTDOOR TEMPERATURE (DEG. F)

0 102030405060

Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch.

Press Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp.

36 212 106 50 235 114 64 259 123 78 282 131 93 297 144 109 328 162 125 358 181

37 219 104 51 241 112 65 263 121 79 286 129 94 304 141 110 335 158 126 365 175

38 226 102 52 247 110 66 268 119 80 289 127 95 311 138 111 342 153 127 372 168

39 233 100 53 253 108 67 273 117 81 293 125 96 318 136 112 349 149 128 379 162

40 240 98 54 259 106 68 278 115 82 297 123 97 325 133 113 356 145 129 386 156

41 247 96 55 265 104 69 283 113 83 300 121 98 332 130 114 363 140 130 393 150

42 254 94 56 271 102 70 287 111 84 304 119 99 339 127 115 370 136 131 400 144

048K OUTDOOR TEMPERATURE (DEG. F)

0 102030405060

Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch.

Press Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp.

35 218 133 49 246 142 62 274 151 75 302 160 88 317 169 100 343 180 112 369 191

36 225 131 50 252 140 63 279 149 76 306 158 89 324 167 101 350 176 113 376 185

37 232 129 51 258 138 64 283 147 77 309 156 90 331 164 102 357 171 114 383 179

38 239 127 52 263 136 65 288 145 78 313 154 91 338 161 103 364 167 115 390 173

39 246 125 53 269 134 66 293 143 79 317 152 92 345 158 104 371 162 116 397 166

40 253 123 54 275 132 67 298 141 80 320 150 93 352 155 105 378 158 117 404 160

41 260 121 55 281 130 68 303 139 81 324 148 94 359 152 106 385 153 118 411 154

Page 22

Refrigerant Charging Charts for Heating Mode of Operation

13 SEER Split System Heating Charts

060K OUTDOOR TEMPERATURE (DEG. F)

0 102030405060

Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch. Suc. Liquid Disch.

Press Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp.

31 223 131 44 253 143 57 283 155 70 313 166 82 329 179 95 355 193 107 381 206

32 230 129 45 259 141 58 288 153 71 316 164 83 336 176 96 362 188 108 388 200

33 237 127 46 265 139 59 292 151 72 320 162 84 343 173 97 369 184 109 395 194

34 244 125 47 271 137 60 297 149 73 324 160 85 350 171 98 376 179 110 402 188

35 251 123 48 277 135 61 302 147 74 327 158 86 357 168 99 383 175 111 409 181

36 258 121 49 282 133 62 307 145 75 331 156 87 364 165 100 390 170 112 416 175

37 265 119 50 288 131 63 312 143 76 335 154 88 371 162 101 397 166 113 423 169

Page 23

Page 24

INSTALLER: PLEASE LEAVE

THESE INSTALLATION

INSTRUCTIONS WITH THE

HOMEOWNER.

¢708410p¤

708410A

708410A (Replaces 7084100)

Speciﬁ cations and illustrations subject to change

without notice and without incurring obligations.

Printed in U.S.A. (01/07)