Reznor Low-Intensity, Tubular, Infrared Heaters User Manual

IMPORTANT
V
1. Always include complete heater model and serial number so that any specification change can be considered for parts ship­ment. It can save time and expense.
2. Specifications are subject to change without notice.
3. We reserve the right to substitute functional replacements
4. Order by Part Number. Do not order by Option Number.
NOTE: Replacement parts manual for Models RIH and TRP has been revised to Form RZ-NA-P-VR/TRP/RIH
HEATERS
Replacement Parts Form RZ-NA-P-TR
Obsoletes Form 709 (Version B)
APPLIES TO: INFRA-REZTM Heater Models
TR/TR-H and TRP
and Models RIH/RIHV
INDEX by M odel TR/TR-H TRP RIH/RIH
Replacement parts on pages 4-8, 13- 14 9-14 15- 16
Burner Assembly 5 11 16 Burner/Control Box and Components 4 9 -­Capacitor 5 9 -­Chains for Hanging 13 11 15 Combustion Cham b er Tube 7 -- -­Connector, Flexible Gas 13-14 13-14 15 Conversion Kit, Altitude 8 -- -­Conversion Kit, Gas 8 12 -­Cord, Power 6 11 -­Door Assembly (Burner Box) 4 9 -­Electric Components 6 10-11 15 Heat Exchanger/Reflector Assembly -- 11 -­Heat Exchanger Tube (5-ft) (Same as Option UA1) 7 -- -­Heat Exchanger Tube (10-ft) 7 -- -­Ignition Controller 6 10 15 Inlet Air Kit (Combustion Air, Same as Option DE2) 13 -- -­"L" Heat Exchanger Tube (Same As Option UC2) 8 -- -­Light (Burner Indicator) 6 -- -­Manifold 5 11 16 Motor 5 9 -­Multiple Heater Control (Same as Options CL31/32) 13-14 -- -­Orifice, Air (Combustion Air Restrictor Plate) 4 -- -­Orifice, Gas 5 12 16 Pilot 7 -- 15 Rating Plate/Model Convers ion Label 2 & 3 2 & 3 -­Reflector 7 11 16 Reflector End Cap 7 -- -­Reflector Gap Cover 7-8 -- -­Reflector Retainer Kit 7 -- -­Relay, Time Delay 6 -- -­Replacement Parts Tag 3 3 -­Restrict or Plate 4 -- -­Screen, Protective (Same as Option DN3) -- -- 16 Separated Combustion Combustion Air/Vent Terminal Kits (Same as Options CC2 & CC6) Serial No. 2 & 3 2 & 3 -­Shield, Heat (Same as Option DO3) -- -- 16 Shield, Side (Same as Options CD13-20, 30-31) 13-14 13-14 -­Switch, Door 6 -- -­Switch, Air Pressure 6 10 -­Transformer 6 10 -­Thermostat/Thermostat Accessories 13 13 15 Tube Connection Hardware 7 11 -­Tube Packages 7 -- -­Turnbuckle 13 13 -­"U " Heat Exchanger Tube (Same as Option UB3 ) 7-8 -- -­Valve 6 10 15 Vent Cap 4 -­Vent Kit for Dual Vent (Same as Option CC5) 13 13 -­Wire Grid (Same as Option DN2) -- -- 16
-- 12 --
INFRA-REZTM Model, Low-Intensity, Tubular, Infrared Heaters
TR/TR-H T ubular
Radiant Heaters
TRP Tubular Radiant
Packaged Heater
Models RIH/RIHV High-Intensity Infrared Heaters
REFERENCES: Form RGM
450, Model RIH/RIHV Installation/Maintenance 452, Model TRP Installation/Operation/Mainte-
nance
452-GC, Model TRP Gas Conversion 456, Model TR/TR-H Installation 456-OMS, Model TR/TR-H Maintenance and
Service
456-GC, Model TR Gas Conversion 456-HA, Model TR High Altitude Conversion
Form 709, page 1
Rating Plate and Serial No.
(Example is a Model TRP)
REZNOR
MERCER, PA. USA 16137 MADE IN MEXICO / FABRIQUÉ AU MEXIQUE
TUBULAR INFRARED HEATER
FOR INDUSTRIAL / COMMERCIAL USE ONLY
POUR USAGE INDUSTRIEL / COMMERCIAL SEUL ANSI Z83.6b- [ A ] CAN/CGA-2.16-M [ A1 ] INFRARED HEATER MODEL/DATE MODÈLE/DATE [ B ] [ C ] SERIAL NO. #DE SÉRIE [ ] TYPE OF GAS TYPE DE GAZ [ E ] VOLTS/PH/HZ VOLTS/PH/HZ [ D ] MAX. TOTAL AMPS TOTALE MAX. DE AMPERAGE [ K ] ALTITUDE ALTITUDE [ F ] FEET [ G ] METERS GAS ORIFICE SIZE DIMENSION DE GAZ L’ORIFICE [ H ]DRILL/FORET NORMAL INPUT ENTRÉE NORMALE [ I ]BTUH ALT. ADJ. NORMAL INPUT ALT. ADJ. ENTRÉE NORMALE [ Q ]BTUH MANIFOLD PRESSURE PRESSION DE LA TUB [ O ]IN. W.C./PO/COL D’EAU MIN. PERMISSIBLE GAS SUPPLY PRESSURE FOR PURPOSE OF INPUT ADJUST-
MENT: [ P ] IN. W.C.
CLEARANCES TO COMBUSTIBLE CONSTRUCTION:
TOP- [ X ] INCHES; SERVICE SIDE- [ Y ] INCHES; OPPOSITE SIDE [ Z ] INCHES; FLUE CONNECTION - 6 INCHES; BELOW- [ W ] INCHES
REFLECTOR MAX. MOUNTING ANGLE BELOW FRONT/REAR
STANDARD 0 DEGREES [ W ]” [ S ]” STANDARD 45 DEGREES [ W ]” [ T ]”
STANDARD W/SIDE [ R ] DEGREES [ W ]” [ U ]”
SHIELDS
* 24" IF UNVENTED
THIS UNIT IS FOR USE WITH NATURAL OR PROPANE GAS. A CONVERSION KIT, AS SUPPLIED BY THE MANUFACTURER, SHALL BE USED TO CONVERT THIS HEATER TO THE ALTERNATE FUEL.
FOR ALTERNA TE INST ALLATIONS USE THE LATEST ADDITIONS OF THE APPROPRI­ATE STANDARDS LISTED BELOW:
STANDARD ON AIRCRAFT HANGARS: ANSI/NFPA 409 STANDARD ON PARKING STRUCTURES: ANSI/NFPA 88A STANDARD ON REPAIR GARAGES: ANSI/NFPA 88B
PRES. D’ALIM MIN. ACCEPT ABLE DE GAZ POUR DES FIN DE RÉGLAGE DE L ’ENTRÉE: [ P ] PO/COL D’EAU
DÉGAGEMENT ENTRÉE LES CONTSRUCTIONS COMBUSTIBLES: EN HAUT- [ X ] PO; CÔTÉ ENTRETIEN [ Y ]PO; CÔTÉ OPPOSÉ [ Z ] PO;
EN BAS- [ W ] PO; RACCORD DE TUYAUX- 6 PO CET APPAREIL POUR UTILISATION AVEC LE GAZ NATUREL OU LE PROPANE.
UNE TROUSSE DE CONVERSION FOURNIE PAR LE FABRICANT DOIT ÉNTRE UTILISÉ POUR PASSER D’UN COMBUSTIBLE À L’AUTRE. L’INSTALLTION DE L’UNITÉ DANS DES GARAGES D’AVIONS DOIT SE CONFORMER AUX
CONDITIONS DES AUTORITÉS CHARGÉE DE FAIRE APPLIQUER LA LOI. L’INSTALLATION DANS DES GARAGES PUBLICS DOIT SE CONFORMER AU CODE CAN/CGA-B149 (.1 OU .2).
SEPARATED COMBUSTION UNITS MUST USE THE CONCENTRIC ADAPTER ASSEMBLY LISTED IN THE MANUFACTURER’S INSTALLATION INSTRUCTIONS. CONSTRUCTION WALL THICKNESS FOR PURPOSE OF VENTING: 1" MINIMUM, 30"
MAXIMUM
C E R T I F I E D
Key:
A Design Standards (ANSI Z83.6B and CGA
2.16-M)
B Model No.
(Model Suffixes: H - High altitude; DP ­Separated combustion; WP - Outdoor unit)
C Mfg Date (month and year) D Supply Voltage E Type of Gas (Natural or Propane) F Altitude (feet) G Altitude (meters) H Orifice Size I Normal Sea Level Input (BTUH) K Maximum Total Amps O Normal Manifold Pressure ("w.c.) P Minimum Gas Supply Pressure Q High Altitude Input (BTUH) R Maximum Mounting Degrees with Side Shield S Front/Rear Clearances (Horizontal Mounting) T Front/Rear Clearances (Angled up to 45°) U Front/Rear Clearances with Side Shield W Clearance Below X Clearance Above Y Clearance on Service Side Z Clearance on Other Side
Serial No.
Example: AZA 71 T9 N 12345
1234 5
Codes:
1 = Date of manufacture (see chart on page 3) 2 = Type of ignition 3 = Type of valve 4 = Type of gas (N= Natural; L= Propane) 5 = Consecutive number (for identification
purposes only)
Form 709, page 2
First Element of the Serial Number - Date of Manufacture
Year Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
1992 ARA ARB ARC ARD ARE ARF ARG ARH ARI ARJ ARK ARL 1993 ASA ASB ASC ASD ASE ASF ASG ASH ASI ASJ ASK ASL 1994 ATA ATB ATC ATD AT E ATF ATG ATH ATI ATJ ATK ATL 1995 AUA AUB AUC AUD AUE AUF AUG AUH AUI AUJ AUK AUL 1996 AVA AV B AV C AV D AV E AVF AV G AVH AVI AV J AV K AVL 1997 AWA AWB AWC AWD AWE AWF AWG AWH AWI AWJ AWK AWL 1998 AXA AXB AXC AXD AXE AXF AXG AXH AXI AXJ AXK AXL 1999 AYA AYB AYC AYD AYE AYF AYG AYH AYI AYJ AYK AYL 2000 AZA AZB AZC AZD AZE AZF AZG AZH AZI AZJ AZK AZL 2001 BAA BAB BAC BAD BAE BAF BAG BAH BAI BAJ BAK BAL 2002 BBA BBB BBC BBD BBE BBF BBG BBH BBI BBJ BBK BBL 2003 BCA BCB BCC BCD BCE BCF BCG BCH BCI BCJ BCK BCL 2004 BDA BDB` BDC BDD BDE BDF BDG BDH BDI BDJ BDK BDL 2005 BEA BEB BEC BED BEE BEF BEG BEH BEI BEJ BEK BEL 2006 BFA BFB BFC BFD BFE BFF BFG BFH BFI BFJ BFK BFL 2007 BGA BGB BGC BGD BGE BGF BGG BGH BGI BGJ BGK BGL 2008 BHA BHB BHC BHD BHE BHF BHG BHH BHI BHJ BHK BHL 2009 BIA BIB BIC BID BIE BIF BIG BIH BII BIJ BIK BIL 2010 BJA BJB BJC BJD BJE BJF BJG BJH BJI BJJ BJK BJL 2011 BKA BKB BKC BKD BKE BKF BKG BKH BKI BKJ BKK BKL 2012 BLA BLB BLC BLD BLE BLF BLG BLH BLI BLJ BLK BLL 2013 BMA BMB BMC BMD BME BMF BMG BMH BMI BMJ BMK BML 2014 BNA BNB BNC BND BNE BNF BNG BNH BNI BNJ BNK BNL 2015 BOA BOB BOC BOD BOE BOF BOG BOH BOI BOJ BOK BOL
Size Conversion Label - Models TR 75, 125, 175
When servicing a heater with a rating plate reading Model TR75, TR125, or TR175, always look for a Size Conversion label.
• Rating Plate reads Model TR75/ Size Conversion Label reads TR100 - Burner/control boxes originally ordered as Model TR-A or Model
TR75/100 include a factory-built Model TR75 and a field kit to convert to a Model TR100. A heater with Model TR75 rating plate and a Field Conversion Label converting it to a Model TR100 is the same as a factory-built Model TR100.
• Rating Plate reads Model TR125/ Size Conversion Label reads TR150 - Burner/control boxes originally ordered as Model TR-C or Model
125/150 include a factory-built Model TR125 and a field kit to convert to a Model TR150. A heater with Model TR125 rating plate and a Field Conversion Label converting it to a Model TR150 is the same as a factory-built Model TR150.
• Rating Plate reads Model TR175/ Size Conversion Label reads TR200 - Burner/control boxes originally ordered as Model TR-K or Model
TR 175/200 include a factory-built Model TR175 and a field kit to convert to a Model TR200. A heater with Model TR175 rating plate and a Field Conversion Label converting it to a Model TR200 is the same as a factory-built Model TR200.
Example of a
Size Conversion
Label
Example of a Replacement Parts Tag
Replacement parts tags on Model TR/TR-H and TRP heaters are for your convenience in identifying re­placement part numbers. Always give the complete Model No., Se­rial No., and P/N with description when ordering replacement parts.
This appliance has been converted at the time of installation to a Model 100 with Kit No. 120096 by __________________________________________________________________ who accepts the responsibility for the correctness of this conversion.
ORIFICE SIZE - #12 drill NORMAL INPUT - 100,000 btu/hr
Minimum permissible gas supply pressure for purposes of input adjustment - 4.5" w.c.
COMMON REPLACEMENT P ARTS FOR: REZNOR MODEL TR75
SERIAL NUMBER ARI66M4N44585
WHEN ORDERING PART, ALWAYS GIVE THE FULL MODEL NUMBER AND SERIAL NUMBER
TRANSFORMER ....................................102709
PILOT .....................................................097534
SPARK IGNITION ..................................097782
TIME DELA Y RELAY..............................116044
BLOWER MOTOR .................................097738
BLOWER WHEEL .................................097724
PRESSURE SWITCH ............................120031
BURNER DOOR SWITCH .....................116023
BURNER ON LIGHT ..............................116045
OPTIONAL REPLACEMENT P ARTS:
4" INLET AIR CAP .................................120724
-- WARNING --
ALL PARTS ARE FOR USE WITH THE FUEL IDENTIFIED ON THE UNIT RATING PLATE. IF THE UNIT HAS BEEN CONVERTED TO OTHER FUELS, CHECK WITH DEALER FOR PROPER FUEL-CARRYING PARTS. INSTALLATION OF IMPROPER PARTS CAN CAUSE DEATH OR INJURY OR PROPERTY LOSS.
Form 709, page 3
Burner/Control Box - Models TR/TR-H (Model TR-H is a for operation at elevations above
2000 ft. Unless specified, replacement parts apply to Both Model TR and TR-H)
Burner/Control Box and Non-Operating Components
Code Description Qty (other 50 7 5 100 125 150 175 200
than 1)
Gas Ignition System
1 Burner Natural Recycling Spark 125791 115953 120521 120297 120523 133246 133248
Control Box Natural Spark with Lockout 150000 150001 150002 150003 150004 150005 150006
Propane Spark with Lockout 125797 115997 120522 120298 120524 -- --
2 Burner Box Hanger 2 116030 116030 116030 116030 116030 116030 116030 3 Burner Box Door Assembly 125794 115964 115964 115964 115964 115964 115964 4 Draw/Pull Door Latch, Guden #832-02 2 120735 120735 120735 120735 120735 120735 120735 5 Combustion Air Inlet Cover Assembly 116040 116040 116040 116040 116040 133253 133253 6 Hardware Bag for attaching Burner/Control Box and Combustion 120348 120348 120348 120348 120348 120348 120348
Chamber Tube (includes 4 lockwashers, 4 nuts, 3 “S” hooks, 1 gasket (Code 6A), 2 bolts, 4 screws)
6A Combustion Chamber/Burner Box Gasket 116029 116029 116029 116029 116029 116029 116029 7 Hole Plug for Testing Port, Heyco #DP-875 (replaces P/N 120350) 16452 16452 16452 16452 16452 16452 16452 8 Vent Cap, 4" 110051 110051 110051 110051 110051 110051 110051 9 Combustion Air Restrictor Plate (also referred to as an air orifice plate)
Natural Gas, 0-2000 Ft Elevation (Model TR) U.S. & 125795 120354 120546 120355 120547 133166 133167 Propane Gas, 0-2000 Ft Elevation (Model TR) Canada 125795 120529 120546 120355 120547 -- --
Natural, 2001-4000 Ft (Model TR-H) 126072 120381 120382 120383 120384 133802 133803 Propane, 2001-4000 Ft (Model TR-H) U.S. 126072 120381 120382 120383 120384 -- -­ Natural, 4001-6000 Ft (Model TR-H) (ANSI 126075 120981 120982 120983 120984 133807 133808 Propane, 4001-6000 Ft (Model TR-H) Std) 126075 120981 120982 120983 120984 -- -­ Natural, 6001-8000 Ft (Model TR-H) 126081 120985 120986 120987 120988 133810 -­ Propane, 6001-8000 Ft (Model TR-H) 126081 120985 120986 120987 120988 -- -­ Natural, 2001-4500 Ft (Model TR-H) Canada 126072 120381 120382 120383 120384 133802 133803 Propane, 2001-4500 Ft (Model TR-H) (CGA Std) 126072 120381 120382 120383 120384 -- --
10 Sensing Tube with Bracket 115969 115969 115969 115969 115969 115969 115969 11 Pilot Mounting Bracket with Sensing Rod 120675 120675 120675 120675 120675 120675 120675
Code 1 - Burner/Control Box
22 (page 6)
5
7
3
gasket fits over the four studs; gasket
is not shown in this illustration.
Form 709, page 4
23 (page 6)
2
6A Square
Code 4 - Door
Latch
Code 8 - 4" Vent
Cap
Code 11 - Pilot
Mounting
Bracket with
Ground Rod
Ground
Rod
Codes 9 and 10
9 - Combustion
Air Restrictor
Plate
10 -
Combustion
Air Flow
Sensor
Bracket and
Tube
Burner/Control Box Top View (with Top Panel Removed)
14A/B -
Combustion Air/
Venter Motor and
Wheel Assembly
14D
14C
13
Code 14E ­Capacitor
Combustion Air/Venter Blower and Motor (Model TR operates at 0-2000 ft elevation; Model TR-H above 2000 ft)
Code Description Model 50 75 100 125 150 175 200 13 Blower Housing TR 120999 120999 120999 120999 121861 132006 132006
Hi-Tech #360 Hi-Tech #360 Hi-Tech #360 Hi-Tech #360
TR-H 120999 120999 120999 121575 121575 132006 132006
Hi-Tech #360 Hi-Tech #360 Hi-Tech #360
14 Combustion Air/Venter TR 116002 116002 116002 116003 116003 132009 132009
Mtr & Wheel Assy TR-H 116002 116002 116002 121052 121052 132009 132009
(includes Codes 14A-G)
14A Motor - 115Volt TR & 97738 97738 97738 97741 97741 132058 132058
TR-H Universal Universal Universal Universal Universal Universal Universal
#JAIM156M #JAIM156M #JAIM156M #JEIE009N #JEIE009N #JE1F015N #JE1F015N
14B Motor - 208/230 Volt TR & 98157 98157 98157 98157 98157 98157 98157
TR-H Universal Universal Universal Universal Universal Universal Universal
#JEIE010N #JEIE010N #JEIE010N #JEIE010N #JEIE010N #JEIE010N #JEIE010N
14C Venter Wheel TR 97724 97724 97724 97724 97724 132007 132007
Brookside Brookside Brookside Brookside Brookside Brookside Brookside
#FE-400-200 #FE-400-200 #FE-400-200 #FE-400-200 #FE-400-200 #FE-610-216-1 #FE-610-216-1
TR-H 97724 97724 97724 120545 120545 132007 132007
Brookside Brookside Brookside Brookside Brookside Brookside Brookside
#FE-400-200 #FE-400-200 #FE-400-200 #FE-519-119-2 #FE-519-119-2 #FE-610-216-1 #FE-610-216-1
14D Motor Plate TR 97301 97301 97301 97301 97301 132019 132019
TR-H 97301 97301 97301 120997 120997 132019 132019
14E Motor Capacitor - TR & -- -- -- 163894 163894 163894 163894
4MFD @ 370V TR-H
14F Capacitor Boot - TR & -- -- -- 103182 103182 103182 103182
Syntex #M-78 TR-H
14G Spacers - #8 Spirol TR & (4)97721 (4)97721 (4)97721 (4)97722 (4)97722 (4)97722 (4)97722
TR-H 3/4"lg 3/4"lg 3/4"lg 15/16"lg 15/16"lg 15/16"lg 15/16"lg
Burner, Manifold and Orifices
Burner Control Box
16 -
Manifold
17- Burner Orifice
Code Description Model 50 75 100 125 150 175 200 15 Main Burner Assembly TR/TR-H 115973 115973 115973 115973 115973 132022 132022 16 Manifold & Manifold Bracket TR/TR-H 115981 115981 115981 115981 115981 115981 115981 17 Burner Natural TR 120146 120153 120157 120161 120165 120164 136200
Orifice 0-2000 ft 3.4mm #20 #12 #1 D C 6.75mm
Propane TR 124966 120137 120141 120145 120149 -- -­0-2000 ft #45 #40 # 32 3.3mm #27
Natural TR-H 120147 120154 120158 131581 120166 120165 136201 Burner 2001-4000 ft #29 #19 #10 5.9mm E D 6.8mm Orifice Propane TR-H 124967 120138 120142 120145 120150 -- -­(Do not 2001-4000 ft 2.1mm #39 #3.0mm 3.3mm #26 use for Natural TR-H 124969 131579 120159 120162 120167 120166 136202 high altitude 4001-6000 ft #28 4.25mm 5.0mm A F E 7.0mm conversion; Propane TR-H 124968 120139 120143 120146 120151 -- -­high altitude 4001-6000 ft 2.15mm #38 #31 3.4mm 3.8mm kits are on Natural TR-H 120149 120155 131580 120164 120168 120167 -­page 8.) 6001-8000 ft #27 #18 #8 C G F
Propane TR-H 131578 120140 120144 120148 120152 -- --
6001-8000 ft 2.2mm #37 3.1mm 3.5mm #23
15 - Burner Assembly
Code 15 ­Main Burner Assembly
Code 17 ­Burner Orifice
Select burner orifice carefully . Do not ream.
Code 16 - Manifold
Form 709, page 5
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