Reznor HPCDH175 User Manual

Model PCD
Indirect-Fired, Vertical/Horizontal,
Indoor/Outdoor, Packaged,
Makeup Air Heating and Air
Conditioning System

Contents
MODELS PCD, HPCD
DESCRIPTION .............................................................................................. 2
STANDARD FEATURES .............................................................................. 2
OPTIONAL FEATURES - FACTORy INSTALLED ........................................ 3
OPTIONAL FEATURES - FIELD INSTALLED ............................................... 3
UNIT CONFIGURATION ................................................................................ 4
CONFIGURATION SELECTION ................................................................... 5
SIZE SELECTION ......................................................................................... 5
PERFORMANCE SPECIFICATION ..............................................................7
STATIC PRESSURE DROP FOR ACCESSORIES ..................................... 10
DIMENSIONS .............................................................................................. 11
PIPING DIAGRAMS .................................................................................... 27
AMPERAGE SPECIFICATIONS .................................................................. 28
SAMPLE SPECIFICATION .......................................................................... 29
REZNOR
®
PRODUCT LIMITED WARRANTy .............................................31
IMPORTANT: Specications are subject to change without notice. This guide is intended to provide specications and technical information only.
This guide is not intended to be an instruction manual. When installing HVAC Equipment, you must check and conform to all local and national building codes. Improper installation of HVAC Equipment could be dangerous. Consult manu­facturer’s installation manual for instructions and important warnings.
In keeping with our policy of continuous product improvement, we reserve the right to alter, at any time, the design, construction, dimensions, weights, etc., of equipment information shown here.
Page Number _______ of ______
MODELS PCD, HPCD
Horizontal or Vertical, Indoor or Outdoor, Indirect Fired Power Burner, Makeup Air Heating,
Ventilating and Air Conditioning System.

DESCRIPTION
STANDARD FEATURES
The Reznor Model PCD Series units are indirect-red/makeup air system designed for either indoor or outdoor installation. Units can be congured for either vertical, horizontal for oor mount, outdoor pad mount, rooftop or suspended installation. Select from top, bottom or horizontal discharge supply air options. Model PCD systems are available to operate on either natural gas, propane or fuel oil. This catalog details features and specica­tions for heating capacities ranging from 200 to 6,000 MBH output. Larger sizes are available on special order basis (contact your Reznor Representative for more more information) High cfm versions (Model HPCD) are also available.
The basic cabinet is constructed of 18 gauge galvaneal with a grey enamel nish. Other nishes are available. The standard cabinet is a single wall with 1” thick, 1.5 lb. neoprene coated insulation. High density (2 lb.) insula­tion or 2” thick insulation can be selected. A 22 gauge interior liner is standard on the burner section. Optional solid (for cleaning) or perforated (for sound attenuation) liners are available on other sections.
Vertical units (Model PCDV) can be shipped with a 3’ or 5’ mounting stand for eld attachment. The mounting stand can be screened, or it can be insulated with one or two anged inlets with or without dampers. A louvered inlet plenum can be shipped separately with outdoor vertical or horizontal units.
Discharge air openings can be shipped with two position motorized discharge dampers - low leak dampers also available. Other air distribution options include trapezoidal cowls with horizontal louvers; 4-sided (360 degrees) louvered discharge plenum; or 90 degree discharge cowls.
A 409 stainless steel primary and secondary heat exchanger is standard on Model PCD. Optional 304 stainless steel can be substituted for both heat exchangers or only the primary heat exchanger. Model PCD high can be ordered with a standard gravity vent or induced draft vent.
Units can be arranged for 100% outside or return air, or a mixing box can be specied with 3-position motor­ized dampers. Other modules can be included with Model PCD and shipped separately for eld attachment including an inlet louvered hood, evaporative cooling section, lter cabinet, service platform and/or cooling coil
cabinet.
Model PCD and HPCD meet ETL (ANSI) Standards for installation in the United States and CGA (CSA) Stan­dards for installation in Canada.
All units are factory wired, piped and test red.
Single wall cabinet (with interior 22 gauge liner on burner section)
Gray enamel nish on 18 gauge Galvaneal cabinet construction
1” thick 1.5 lb. neoprene coated berglass insulation
Natural gas operation
409 stainless steel primary and secondary heat exchangers
Gravity vent exhaust
230/1/60 supply voltage
Burner manifold meets ETL (ANSI) or CGA (CSA) standards
3:1 turndown ratio modulating power burner
Form S-PCD Page 2
MODELS PCD, HPCD (cont’d)
Page Number _______ of ______
OPTIONAL FEATURES ­Factory Installed
OPTIONAL FEATURES - Field Installed
22 gauge solid or perforated interior cabinet metal liner on blower, lter, mixing box, or inlet plenum sec-
tions.
Special material cabinet coating
1” thick high density (2 lb.) or 2” thick cabinet insulation
Propane or fuel oil operation
Power vent exhaust
304 stainless steel primary and secondary heat exchangers (or 304 primary with a 409 secondary stainless
steel heat exchanger)
208/3/60, 230/3/60, 460/3/60, or 575/3/60 supply voltages
● Vibration isolation
1” deection motor/blower spring vibration isolation 2” deection motor/blower spring vibration isolation Motor/blower rubber-in-shear isolation 1” external spring isolation under unit channel base 2” external spring isolation under unit channel base Seismic isolation, pad type External spring hangers - 1” deection External spring hangers - 2” deection Seismic isolation, hanger type
Left or right hand controls
Extended lube lines
Vertical or horizontal unit conguration
Top, bottom or horizontal supply discharge air
Two position motorized discharge air shutoff damper, spring return (also available with low leak airfoil type
dampers)
● Outdoor units
Weather-housing covers the control section on outdoor units Roof slopes away from weather-housing on Model PCDH 125 and larger
Manifold meets IRI and/or FM requirements
Up to 15:1 turndown ratio modulating burner
UV ame supervision
Unit mounted discharge temperature sensor
Premium efciency ODP motors or TEFC motors
Variable frequency drive
Convenience outlet
Rain-tight safety disconnect switch
Service Platform
● Discharge air attachments
Trapezoidal, 3 facet cowl with horizontal louvers (also available with double deection louvers) 4-sided (360 deg.) louvered discharge plenum 90 deg. or 45 deg. louvered nozzles
3’ or 5’ stand for vertical indoor units
▬ Screened mounting stand Insulated stand with one or two anged inlet air openings Insulated stand with one or two inlet openings with dampers
Filter section (with 2” permanent or pleated lters)
Flat lter rack V-bank lter rack
Mixing box with 3-position motorized dampers.
Louvered inlet plenum (for outdoor units)
DX or chilled water coil for downstream installation
Evaporative cooling module
Available with stainless steel cabinet 12” thick Glasdek 1” or 2” aluminum mesh, washable lters Louvered inlet or screened inlet hood Fill and drain options
Steam or hot water coil cabinet
Gas pressure safety switch
Adjustable freezestat
Post and/or pre-purge timer
16” or 26” roof curb
● Remote Console
®
or Celdek® media
Form S-PCD Page 3
UNIT CONFIGURATION
Page Number _______ of ______
Control Side and Air Arrangement Data
As previously mentioned, Model PCD can be arranged for horizontal air ow or vertical (up) airow congura­tion. There are a variety of air discharge arrangements for each conguration (top, bottom or horizontal air ow). Units can also be congured for left-hand or right-hand controls.
There are a variety of discharge air louvers, cowls and nozzles for supply air openings.
The following table will show you each available conguration and arrangement and the option codes repre-
senting each.
Control Side
Option AJ1 Left side controls (when facing air stream)
Option AJ2 Right side controls (when facing air stream)
Discharge Air Arrangement
Option AQ1 Bottom Discharge (Model PCDH)
Option AQ2 Horizontal Discharge (Model PCDH)
Option AQ13 Top Discharge (Model PCDV without Mounting Base), “L” Conguration
Option AQ32 Horizontal Discharge (Model PCDV without Mounting Base), “L” Conguration
Option AQ33 Horizontal Discharge (Model PCDV with Mounting Base), “I” Conguration
AQ34 Top Discharge (Model PCDV with Mounting Base), “I” Conguration
Note: No difference between left-hand and right-hand controls for units with Option AQ34. Unit can be set in place with controls on proper side.
(H)PCDH Configurations
Typical Rooftop, Curb Mounted, or Indoor Suspended Heating or Makeup Air System.
AQ1 - AJ1 AQ1 - AJ2 AQ2 - AJ1 AQ2 - AJ2 AQ13 - AJ1 AQ13 - AJ2
(H)PCDV Configurations
(H)PCDV Uflow “L” Configuration - Typical Indoor, Thru-Wall, or Outdoor Slab Mount Upflow Heating or Makeup Air System
AQ32 AQ33
-AJ1
AQ32 AQ33
-AJ2
AQ13 AQ34
-AJ1
AQ13 AQ34
-AJ2
(H)PCDV Uflow “I” Configuration* - Typical Indoor or Outdoor Air Turnover High Bay Heating/Cooling Makeup Air System
AQ32 AQ33
-AJ1
AQ32 AQ33
-AJ2
AQ13 AQ34
Example Configuration Nomenclature
Air flow directions and control side illustrations as seen when facing the unit from the control side PCDH (Horizontal Configuration) AQ1 Option - bottom discharge AJ1 Option - Left side controls when facing air flow.
-AJ1
*
If (H)PCDV is ordered with an AVA option, the AW6 or AW15 V-bank lter section will stack on top of the AVA base in an “I” conguration. Otherwise, the V-bank lter section will be in the “L” conguration
shown. For draw through coil cabinets in the “L” conguration, order option AU5 or AU6. For blow through upow A-Coil cabinets in the “I” conguration, order option AU2A or AU3A.
Form S-PCD Page 4
CONFIGURATION SELECTION
How to Specify a conguration
Model Description PCDH Horizontal Indirect Fired Unit
HPCDH High CFM Horizontal Indirect Fired Unit
PCDV Vertical Indirect Fired Unit
HPCDV High CFM Vertical Indirect Fired Unit
Page Number _______ of ______
Size MBH Input MBH Output
20 250 200 25 312.5 250 35 437.5 350 40 500 400 45 562.5 450 55 687.5 550 65 812.5 650 75 937.5 750
85 1,062.5 850 100 1,250 1,000 125 1,562.5 1,250 150 1,875 1,500 175 2,187.5 1,750 200 2,500 2,000 250 3,125 2,500 275 3,437.5 2,750 300 3,750 3,000 325 4,062.5 3,250 350 4,375 3,500 400 5,000 4,000 500 6,250 5,000 600 7,500 6,000
SIZE SELECTION
How to determine the size of Model
PCD
Example 1: Make-Up Air
Model PCD are designated by their MBH output. Thus a PCD75 has 750 MBH output, or 750,000 BTUH.
All PCD units are 80% efcient at high re, thus, output is BTUH input x 0.80
Once you have chosen your required BTUH output, you can use BTUH output ÷ 0.80 to nd your required
input, or actual gas consumption. Using the desired output you can select your model.
Choose your airow (this may be your rst step if the unit is applied in a make-up air situation)
Calculate your TSP (add your ESP with your accessories – accessory pressure drops can be found after the
unit ESP table). With your airow and TSP selected you can nd your BHP from the performance table.
Given the entering and leaving air dry bulb temperatures or temperature rise, the equation below can be
used to calculate the required MBH capacity
MBH Capacity = (CFM x C x (LAT-EAT)) ÷ 0.80 ÷ 1000 MBH capacity: BTUH/1000 (British Thermal Units per hour) CFM: Cubic Feet per Minute of air C: Gas constant of 1.08 based on air density at 75°F EAT: Entering air dry bulb temperature (°F) LAT: Leaving air dry bulb temperature (°F) 0.8: (80%) Series Efciency
A manufacturing facility needs pressurization via makeup air. A pressurization of 10% is deemed to be ap­propriate, and it is determined that 25,720 CFM exhaust is required. The design ambient is -20°F, and desired discharge temperature is 70°F. Units will be roof mounted, down discharge, and will have an ESP of 0.60” w.c. Select the appropriate size, and nd the BHP for the unit.
Selection:
Since we are exhausting 25,720 CFM, and desire 10% pressurization, we can calculate that we need 28,300
CFM of supply air (25,720 x 110% = 28,300)
We know our EAT = -20°F, and LAT = 70°F, thus we can calculate:
MBH Output Capacity = (CFM x C x (LAT-EAT)) ÷ 1000 MBH Output Capacity = (28,300 x 1.08 x (70 - (-20))) ÷ 1000 MBH Output Capacity = 2,750.76
The closest size available is the Model PCDH275 which has 2,750 MBH output, and 3,437.5 MBH input
We can now calculate our TSP:
We are selecting the basic options – inlet lters and damper
Inlet damper = 0.1” w.c.
Inlet Filters = 0.3” w.c.
TSP = ESP + Accessories TSP = 0.60 + 0.1 + 0.3 TSP = 1.0” W.C.
Consulting the chart for the PCD275 at 28,300 CFM and 1.0” W.C we nd our BHP = 16.28 BHP – Thus we
need a 20.0 HP motor minimum.
Form S-PCD Page 5
How to Specify a conguration
Page Number _______ of ______
CONFIGURATION SELECTION (cont’d)
Example 2: Heat-Vent Unit
Selection:
Example 3: Heating Only Unit
A small warehouse needs a minimum of 20% fresh air in unoccupied (night time) mode and 100% fresh air in occupied mode (during the day with forklift in the building). It has been calculated that at -30°F the room loses 1,000,000 BTUH. It has been determined that 11,000 CFM is required for the application. The outdoor air is
-30°F, and desired leaving air is 75°F. Return air will be 70°F. ESP is calculated to be 0.5” w.c. Select the ap­propriate model and nd the BHP for the unit.
Part 1 (Unoccupied mode)
We only bring in 20% outside air in this mode, thus 2,200 CFM is outside air and 8,800 CFM is return air
We know our EAT for outside air = -30°F, and LAT = 75°F, thus we can calculate: MBH Capacity = (CFM x C x (LAT - EAT)) ÷ 1000 MBH Capacity = (2,200 x 1.08 x (75 - (-30))) ÷ 1000 MBH Capacity = 249.48
We also know that the room is losing 1,000 MBH, thus we need to add that to the calculation. Thus the total
Heat input capacity required = 1,250 MBH
Before we select our model we must check the occupied mode to ensure we have sufcient heat capacity.
Part 2 (Occupied mode)
We will be delivering 11,000 CFM of outside in this mode
We know our EAT for outside air = -30°F, and LAT = 75°F, thus we can calculate: MBH Capacity = (CFM x C x (LAT - EAT)) ÷ 0.80 ÷ 1000 MBH Capacity = (11,000 x 1.08 x (75 - (-30))) ÷ 0.80 ÷ 1000 MBH Capacity = 1,247.40
Thus to satisfy both options we need to use a PCDH125.
Note: In this example we are assuming there is an alternate source of heat that will be used during occupied mode to make-up for the heat loss of the warehouse, which will not be used in unoccupied mode.
We can now calculate our TSP:
We are selecting the basic options – inlet lters and damper
Inlet damper = 0.1” w.c.
Inlet Filters = 0.3” w.c. TSP = ESP + Accessories TSP = 0.50 + 0.1 + 0.3 TSP = 0.9” W.C. (Round up to 1.0” w.c.)
Consulting the chart for the PCDH125 at 11,000 CFM (use 11,574 CFM) and 1.0” w.c., we nd our BHP =
5.75 BHP – We can use a 7.5 hp motor.
A door heater for a large overhead door can potentially see 100% fresh air during times when the overhead doors open frequently. Thus a durable Model PCD unit should be selected for this application. The appropriate amount of air is determined to be 18,000 CFM at 0.5” w.c. for the vestibule, and 1,250 MBH is calculated to be the appropriate amount of heat capacity required. Select the appropriate model and nd the BHP for the unit.
Selection:
Since the heating load calculation has already been completed we simply need to use the heating capacity
and match it up with the appropriate Model PCD
PCD125 is the appropriate model for 1,250 MBH
We can now calculate our TSP:
We are selecting the basic options – inlet lters and damper
Inlet damper = 0.1” w.c.
Inlet Filters 0.3” w.c. TSP = ESP + Accessories TSP = 0.50 + 0.1 + 0.3 TSP = 0.9” w.c. (Round up to 1.0” W.C)
Consulting the chart for the PCD125 at 18,000 CFM (this value falls between 16,534 CFM and 19,290 CFM)
and 1.0” W.C we nd our BHP is between 9.59 BHP and 13.12 BHP. A 15 HP motor should be used.
Form S-PCD Page 6
Page Number _______ of ______
PERFORMANCE SPECIFICATION
Pressure Drop Table
Blower size will be determined by factory based on specied CFM and temperature rise requirements.
Note: The normal temperature rise for Model Series PCD is 71°-110°F; for Model Series HPCD it is 40°-70°F.
PCD20 - 250 MBH INPUT/200 MBH OUTPUT PCD25 - 312.5 MBH INPUT/250 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
Capacity
(CFM)
Temp.
Rise
W.C.
W.C.
W.C.
W.C.
W.C.
2.0”
W.C.
Inches
4630 40 1.70 1.94 2.17 2.42 2.94 4.28 3704 50 1.47 1.67 1.87 2.08 2.49 2.90 4630 50 1.70 1.94 2.17 2.42 2.94 4.28 3086 60 1.28 1.44 1.63 1.82 2.17 2.58 3858 60 1.62 1.82 2.02 2.24 2.67 3.09 2646 70 0.90 1.06 1.22 1.37 1.73 2.13 3307 70 1.53 1.66 1.87 2.08 2.46 2.83 2315 80 0.69 0.83 0.96 1.12 1.64 1.99 2894 80 1.09 1.27 1.44 1.61 1.95 2.37 2058 90 0.55 0.67 0.82 0.97 1.39 1.72 2572 90 0.85 1.01 1.16 1.3 1.67 2.27 1852 100 0.45 0.57 0.71 0.93 1.52 1.52 2315 100 0.69 0.83 0.96 1.12 1.64 1.99 1684 110 0.39 0.51 0.7 0.87 1.05 1.24 2104 11 0 0.58 0.69 0.84 0.99 1.43 1.79
PCD35 - 437.5 MBH INPUT/350 MBH OUTPUT PCD40 - 500 MBH INPUT/400 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
Capacity
(CFM)
Temp.
Rise
W.C.
W.C.
W.C.
W.C.
W.C
2.0”
W.C.
Inches
8102 40 4.49 4.93 5.37 5.82 6.73 7.66 6481 50 2.63 3.53 3.83 4.14 4.78 5.43 7407 50 3.59 4.00 5.22 5.56 6.27 7.00 5401 60 2.06 2.32 2.58 2.85 3.40 3.97 6173 60 2.35 3.14 3.43 3.73 4.34 4.97 4630 70 1.45 1.68 1.91 3.08 3.54 4.02 5291 70 1.96 2.21 2.47 2.73 3.28 3.84 4051 80 1.09 2.00 2.19 2.40 2.81 3.24 4630 80 1.45 1.68 1.91 2.15 2.64 3.99 3601 90 0.87 1.59 1.77 1.96 2.34 2.73 4115 90 1.12 1.33 1.54 1.76 2.80 3.26 3241 100 1.16 1.32 1.72 1.89 2.22 2.55 3704 100 1.36 1.53 1.72 1.93 2.34 2.74 2946 110 0.99 1.32 1.47 1.62 1.92 2.22
PCD45 - 562.5 MBH INPUT/450 MBH OUTPUT PCD55 - 687.5 MBH INPUT/550 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
Capacity
(CFM)
Temp.
Rise
W.C.
W.C.
W.C.
W.C.
W.C
2.0”
W.C.
Inches
10417 40 5.17 5.69 6.23 6.78 7.94 9.16
8333 50 4.13 4.57 5.02 5.48 6.40 8.31 10185 50 4.90 5.41 5.94 6.48 7.62 10.68 6944 60 2.68 3.06 3.44 4.46 5.12 5.81 8488 60 4.31 4.77 5.22 5.68 6.62 7.57 5952 70 1.90 2.66 2.94 3.22 3.81 4.42 7275 70 2.98 3.38 3.77 4.17 4.99 5.83 5208 80 1.75 1.99 2.24 2.50 3.03 3.58 6366 80 2.21 3.12 3.40 3.70 4.32 4.96 4630 90 1.34 1.57 1.80 2.03 2.52 3.04 5658 90 1.71 2.38 2.64 2.92 3.48 4.06 4167 100 1.07 1.28 2.09 2.32 2.77 3.24 5093 100 1.66 1.90 2.15 2.40 2.92 3.52 3788 110 1.39 1.54 1.74 1.93 2.37 3.39 4630 110 1.34 1.57 1.80 2.77 3.23 3.70
PCD65 - 812.5 MBH INPUT/650 MBH OUTPUT PCD75 - 937.5 MBH INPUT/750 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
Capacity
(CFM)
Temp.
Rise
W.C.
W.C.
W.C.
W.C.
W.C
2.0”
W.C.
Inches
12037 50 5.82 6.39 6.97 7.57 8.79 10.03 10031 60 3.73 4.22 4.72 7.31 8.31 9.32 11574 60 5.27 5.82 6.39 6.96 8.14 9.35
8598 70 2.64 4.47 4.89 5.32 6.19 7.09 9921 70 3.64 4.13 4.62 5.13 6.18 8.94 7523 80 2.00 3.36 3.74 4.12 4.91 5.72 8681 80 2.70 4.37 4.79 5.22 6.11 7.01 6687 90 2.34 2.67 3.53 3.87 4.56 5.24 7716 90 2.11 3.35 3.74 4.13 4.93 5.76 6019 100 1.91 2.59 2.90 3.21 3.83 4.53 6944 100 2.33 2.67 3.03 5471 110 1.89 2.17 2.45 2.73 3.29 4.85 6313 110 1.89 2.65 2.97 3.29 3.94 4.58
Gas
Conn.
Capacity
(CFM)
Air
Temp.
Rise
0.25” W.C.
0.5”
W.C.
0.75” W.C.
1.0”
W.C.
5787 40 2.91 3.19 3.48 3.77 4.37 4.99
1
0.25”
0.5”
0.75”
Gas
Conn.
Capacity
(CFM)
Air
Temp.
Rise
W.C.
W.C.
W.C.
1.0”
W.C.
9259 40 7.13 6.62 10.33 10.77 11.78 12.82
1
3367 110 1.08 1.26 1.44 1.63 1.99 2.81
0.25”
0.5”
0.75”
Gas
Conn.
Capacity
(CFM)
Air
Temp.
Rise
W.C.
W.C.
W.C.
1.0”
W.C.
12731 40 7.24 7.98 8.79 9.61 11.40 19.59
1
0.25”
0.5”
0.75”
Gas
Conn.
Capacity
(CFM)
Air
Temp.
Rise
W.C.
W.C.
W.C.
1.0”
W.C.
13889 50 8.39 9.02 8.82 10.35 11.72 13.12
1
3.39 4.13 5.39
1.5” W.C
1.5”
W.C.
1.5” W.C
1.5” W.C
2.0”
W.C.
2.0”
W.C.
2.0”
W.C.
2.0”
W.C.
Gas
Conn.
InchesBHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP
1
Gas
Conn.
InchesBHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP
1
Gas
Conn.
InchesBHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP
1
Gas
Conn.
InchesBHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP
1
NOTES:
-All Static Values Include the Blower, Burner, and Casing
-Accesory Static Values Must be Added to Obtain the Total Static
-Brake Horsepower Does Not Include Drive Losses
Consult factory representative for:
-Higher Air Capacities or Special Applications
-Performance Data on Higher Statics than Listed
-Performance Data at Elevations Other Than Sea Level
Form S-PCD Page 7
Page Number _______ of ______
PERFORMANCE SPECIFICATION (cont’d)
Pressure Drop Table
PCD85 - 1062.5 MBH INPUT/850 MBH OUTPUT PCD100 - 1250 MBH INPUT/1000 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
W.C.
W.C.
W.C.
Capacity
(CFM)
Temp.
Rise
W.C.
19676 40 12.83 13.87 14.93 15.99 18.13 20.30
W.C.
2.0”
W.C.
Gas
Conn.
Inches
Air
Capacity
Temp.
(CFM)
23148 40 17.14 18.22 19.33 20.43 22.71 25.00
15741 50 7.35 8.20 9.05 9.91 11.67 13.45 18519 50 10.97 11.96 12.96 13.96 15.99 18.04 13117 60 4.82 5.54 7.36 7.98 9.25 10.56 15432 60 7.02 7.85 8.69 9.54 11.26 13.02 11243 70 3.46 4.75 5.29 5.84 6.96 8.13 13228 70 4.89 5.62 7.49 8.10 9.38 10.70
9838 80 3.10 3.57 4.05 4.54 5.56 8.49 11574 80 3.66 5.05 5.60 6.16 7.31 8.50
1
8745 90 2.41 2.84 4.74 5.16 6.04 7.95 10288 90 3.45 3.93 4.43 4.94 5.99 9.03 7870 100 1.94 3.55 3.84 4.23 5.04 5.87 9259 100 2.72 3.17 3.63 5.58 6.49 7.44 7155 110 1.61 2.86 3.21 3.58 4.33 5.68 8418 110 2.22 2.64 4.17 4.59 5.44 6.32
PCD125 - 1562.5 MBH INPUT/1250 MBH OUTPUT PCD150 - 1875 MBH INPUT/1500 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
W.C.
W.C.
W.C.
Capacity
(CFM)
Temp.
Rise
W.C.
28935 40 16.22 17.62 19.04 20.51 23.54 26.74
W.C.
2.0”
W.C.
Gas
Conn.
Inches
Air
Capacity
Temp.
(CFM)
34722 40 24.50 28.64 29.94 31.31 34.04 36.90
23148 50 10.76 11.82 12.91 14.02 16.35 18.79 27778 50 14.66 18.40 19.66 20.95 23.59 26.33 19290 60 6.92 7.84 12.09 13.12 15.20 17.30 23148 60 10.76 11.82 12.91 14.02 16.35 18.79 16534 70 4.90 7.81 8.70 9.59 11.39 13.23 19841 70 7.39 8.32 9.29 13.93 16.05 18.21 14468 80 5.10 5.87 6.65 7.45 9.05 10.70 17361 80 5.46 6.30 9.63 10.57 12.45 14.37
1-1/4”
12860 90 3.97 4.66 6.51 7.08 8.31 9.59 15432 90 4.23 6.72 7.55 8.39 10.09 11.82 11574 100 3.21 4.68 5.20 5.75
6.89 8.07 13889 100 4.68 5.43 6.18 8.34 9.63 10.98
10522 110 2.65 3.80 4.30 4.81 5.87 6.97 12626 110 3.81 4.49 6.24 6.81 8.03 9.28
PCD175 - 2187.5 MBH INPUT/1750 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
Capacity
(CFM)
Temp.
Rise
W.C.
W.C.
W.C.
W.C.
BHP BHP BHP BHP BHP BHP
W.C.
2.0”
W.C.
Gas
Conn.
Inches
32407 50 21.80 23.34 24.90 26.50 29.79 33.22 27006 60 13.62 17.11 18.35 19.61 22.19 24.88 23148 70 10.76 11.82 12.91 14.02 16.35 18.79 20255 80 7.77 8.72 9.70 10.72 12.86 15.14
1-1/2”
NOTES:
-All Static Values Include the Blower, Burner, and Casing
-Accesory Static Values Must be Added to Obtain the Total Static
-Brake Horsepower Does Not Include Drive Losses
Consult factory representative for:
-Higher Air Capacities or Special Applications
-Performance Data on Higher Statics than Listed
-Performance Data at Elevations Other Than Sea Level
18004 90 5.91 6.78 10.40 11.36 13.31 15.29 16204 100 4.70 7.48 8.35 9.22 11.00 12.80 14731 110 3.85 6.10 6.90 7.70 9.33 11.00
PCD200 - 2500 MBH INPUT/2000 MBH OUTPUT PCD250 - 3125 MBH INPUT/2500 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
W.C.
W.C.
W.C.
Capacity
(CFM)
Temp.
Rise
W.C.
46296 40 22.66 24.60 26.59 28.65 33.03 43.86
W.C.
2.0”
W.C.
Gas
Conn.
Inches
Air
Capacity
Temp.
(CFM)
57870 40 35.59 38.28 41.04 43.88 49.81 56.07
37037 50 16.18 17.89 19.64 21.46 25.24 29.26 46296 50 22.66 24.60 26.59 28.65 33.03 43.86 30864 60 10.50 11.98 18.83 20.30 23.32 26.48 38580 60 17.89 19.67 21.48 23.34 27.23 31.34 26455 70 7.48 12.13 13.40 16.70 19.16 21.73 33069 70 12.31 13.87 22.10 23.65 26.84 30.14 23148 80 7.95 10.46 11.52 12.60 14.84 17.21 28935 80 9.08 14.91 16.28 17.67 20.56 23.60 20576 90 6.12 8.05 9.01 10.01
12.10 14.33 25720 90 7.08 11.42 14.56 15.74 18.15 20.67
1-1/2”
18519 100 5.62 6.47 7.37 8.30 13.24 15.26 23148 100 7.95 10.46 11.52 12.60 14.84 17.21 16835 110 4.56 5.36 8.41 9.31 11.14 13.00 21044 110 6.43 8.46 9.44 10.45 12.56 14.82
Rise
Rise
Rise
0.25” W.C.
0.25” W.C.
0.25” W.C.
0.5”
W.C.
0.5”
W.C.
0.5”
W.C.
0.75” W.C.
0.75” W.C.
0.75” W.C.
1.0”
W.C.
1.0”
W.C.
1.0”
W.C.
1.5” W.C.
1.5” W.C.
1.5”
W.C.
2.0”
W.C.
2.0”
W.C.
2.0”
W.C.
Gas
Conn.
InchesBHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP
1-1/4”
Gas
Conn.
InchesBHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP
1-1/2”
Gas
Conn.
InchesBHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP
2”
Form S-PCD Page 8
Page Number _______ of ______
PERFORMANCE SPECIFICATION (cont’d)
Pressure Drop Table
PCD275 - 3437.5 MBH INPUT/2750 MBH OUTPUT PCD300 - 3750 MBH INPUT/3000 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
W.C.
W.C.
W.C.
Capacity
(CFM)
Temp.
Rise
W.C.
50926 50 25.65 27.71 29.79 31.90 36.30 40.99
W.C.
2.0”
W.C.
Gas
Conn.
Inches
Air
Capacity
Temp.
(CFM)
55556 50 28.02 30.52 33.08 35.71 41.22 47.07
42438 60 16.62 22.96 24.90 26.86 30.92 38.36 46296 60 20.61 22.51 24.44 26.43 30.62 35.17 36376 70 14.36 16.02 17.72 19.47 23.14 27.04 39683 70 14.12 19.58 21.41 23.27 27.15 31.23 31829 80 10.18 11.65 18.78 20.25 23.28 26.43 34722 80 12.89 14.48 16.12 17.82 21.40 25.22
2”
28292 90 8.08 9.44 14.93 16.28 19.10 22.07 30864 90 9.81 11.26 18.13 19.59 22.58 25.71 25463 100 6.52 10.76 11.98 15.01 17.39 19.87 27778 100 7.77 13.03 14.34 15.68 18.46 21.40 23148 110 7.65 8.75 11.22 12.30 14.52 16.87 25253 11 0 6.38 10.53 13.56 14.71 17.08 19.55
PCD325 - 4062.5 MBH INPUT/3250 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
Capacity
(CFM)
Temp.
Rise
W.C.
W.C.
W.C.
W.C.
BHP BHP BHP BHP BHP BHP
W.C.
2.0”
W.C.
Gas
Conn.
Inches
60185 50 34.40 37.07 39.79 42.58 48.37 54.48 50154 60 25.26 27.31 29.38 31.48 35.86 40.52 42989 70 17.13 18.91 20.73 27.59 31.68 35.96 37616 80 15.59 17.30 19.04 20.84 24.58 28.55
2-1/2”
NOTES:
-All Static Values Include the Blower, Burner, and Casing
-Accesory Static Values Must be Added to Obtain the Total Static
-Brake Horsepower Does Not Include Drive Losses
Consult factory representative for:
-Higher Air Capacities or Special Applications
-Performance Data on Higher Statics than Listed
-Performance Data at Elevations Other Than Sea Level
33436 90 11.78 13.32 14.92 23.37 26.55 29.85 30093 100 9.29 10.72 17.15 18.58 21.52 24.60 27357 110 7.55 12.62 13.91 17.52 20.03 22.64
PCD350 - 4375 MBH INPUT/3500 MBH OUTPUT PCD400 - 5000 MBH INPUT/4000 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
W.C.
W.C.
W.C.
Capacity
(CFM)
Temp.
Rise
W.C.
81019 40 48.29 51.64 55.00 58.39 65.33 72.56
W.C.
2.0”
W.C.
Gas
Conn.
Inches
Air
Capacity
Temp.
(CFM)
92593 40 CONSULT FACTORy
64815 50 29.42 32.21 35.04 37.92 43.92 54.90 74074 50 41.31 44.50 47.68 50.90 57.47 64.32 54012 60 21.86 24.20 26.59 29.04 34.15 39.61 61728 60 26.05 28.72 35.91 38.63 44.22 40.07 46296 70 15.21 20.08 21.98 23.90 27.90 32.21 52910 70 20.86 23.16 25.51 27.92 32.99 38.40 40509 80 13.18 14.84 20.55 22.41 26.24 30.27 46296 80 15.21 20.08 21.98 23.90 27.90 32.21
2-1/2”
36008 90 10.07 14.39 16.05 17.74 21.30 25.10 41152 90 13.69 15.37 21.28 23.16 27.04 31.11 32407 100 10.02 11.50 13.02 20.82 23.90 27.09 37037 100 10.72 15.30 16.99 18.72 22.34 26.19 29461 110 8.12 9.49 15.60 16.98 19.85 22.85 33670 11 0 10.90 12.43 14.00 15.62 25.81 22.73
PCD500 - 6250 MBH INPUT/5000 MBH OUTPUT PCD600 - 7500 MBH INPUT/6000 MBH OUTPUT
0.25”
0.5”
0.75”
1.0”
1.5”
Air
W.C.
W.C.
W.C.
Capacity
(CFM)
Temp.
Rise
W.C.
115741 40 CONSULT FACTORY, REQUIRES 139.7
W.C.
2.0”
W.C.
Gas
Conn.
Inches
Air
Capacity
Temp.
(CFM)
138889 40
92593 50 FAN SIZE GREATER THAN 77.06 84.76 111111 50 CONSULT FACTORY, REQUIRES 127.1 77160 60 2 - 36x36 42.40 49.27 55.92 62.71 92593 60 FAN SIZE GREATER THAN 77.06 84.76 66138 70 29.63 32.48 40.88 46.66 52.60 79365 70 2 - 36x36 45.35 52.60 59.43 66.37
57870 80 19.47 21.95 28.17 41.38 35.91 41.38 69444 80 30.61 36.18 37.17 45.24 51.58
3”
51440 90 14.86 19.69 21.95 28.06 32.30 36.69 61728 90 20.87 25.31 32.48 35.16 40.61 46.29 46296 100 13.76 15.77 20.61 28.34 32.55 36.87 55556 100 17.69 23.37 25.78 33.23 37.78 42.41 42088 110 11.13 15.11 16.84 23.11 27.01 31.07 50505 110 14.24 18.89 24.88 26.95 31.12 35.47
Rise
Rise
Rise
0.25” W.C.
0.25” W.C.
0.25” W.C.
0.5”
W.C.
0.5”
W.C.
0.5”
W.C.
0.75” W.C.
0.75” W.C.
0.75” W.C.
1.0”
W.C.
1.0”
W.C.
1.0”
W.C.
1.5”
W.C.
1.5”
W.C.
1.5”
W.C.
2.0”
W.C.
2.0”
W.C.
2.0”
W.C.
Gas
Conn.
InchesBHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP
2-1/2”
Gas
Conn.
InchesBHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP
3”
Gas
Conn.
InchesBHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP BHP
3”
Form S-PCD Page 9
Page Number _______ of ______
PERFORMANCE SPECIFICATION (cont’d)
STATIC PRESSURE DROP FOR ACCESSORIES
ACCESSORIES FLAT AND ANGULAR FILTER SECTION 0.4 V-BANK FILTER SECTION 0.6 INLET HOOD 0.1 INLET LOUVER 0.2 EVAPORATIVE COOLER 0.3 INLET DAMPER 0.1 DX PLENUM AND COIL 0.6 MIX BOX W/FILTERS 0.7 HORIZONTAL DISCHARGE HEAD 0.5
4-WAY DISCHARGE HEAD 0.5
NOTES: • Accessory Static Pressure Drops are Calculated at Maximum CFM Loads.
STATIC PRESSURE DROP
(w.c.)
Form S-PCD Page 10
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