REXON SM2509R Instruction Manual

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10 IN. (255 MM)
SILDE COMPOUND MITER SAW
SM2509R
INSTRUCTION MANUAL
®
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CONTENTS
P 1 - 16
The original instruction manual is in English.
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UNPACKING
1. Carefully remove the miter saw from the carton.
2. Separate and layout all of the parts. Carefully check them according to the diagram below.
IMPORTANT: Always use the designated carrying handle and hand-hold on the side of the saw base for transportation.
CARTON CONTENTS
WARNING! If any part is missing or damaged, please do not plug in or use the miter saw until replacements have been obtained.
Hold-Down Clamp
Miter Saw
Blade WrenchDust Bag
Miter Handle
Hardware Bag
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for the connection of dust extraction and collecting equipment, ensure these are connected and properly used.
11. DO NOT ABUSE THE CABLE. Never pull the cable to disconnect it from the socket. Keep the cord away from heat, oil and sharp edges.
12. SECURE WORK. Where possible use clamps or a vice to hold the work. It’s safer than using your hand.
13. DON’T OVERREACH. Keep proper footing and balance at all time.
14. MAINTAIN TOOLS WITH CARE. Keep cutting tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged have them repaired by an authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease.
15. DISCONNECT TOOLS. When not in use, before servicing and when changing accessories such as blades, bits, cutters, disconnect tools from the power supply.
16. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of
checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
17. AVOID UNINTENTIONAL STARTING. Ensure switch is in “off” position when plugging in.
18. USE OUTDOOR EXTENSION LEADS. When the tool is used outdoors, use only extension leads intended for outdoor use and so marked.
19. STAY ALERT. Watch what you are doing, use common sense and do not operate the tool when you are tired.
20. CHECK DAMAGED PARTS. Before further use of the tool, it should be carefully checked to determine that it will operate properly and perform its intended function. Check the alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other
General Safety Rules
Read all these instructions before attempting to operate your product. Save these instructions for future
reference.
1. KEEP WORK AREA CLEAR. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Do not expose tools
to rain. Do not use tools in damp or wet locations. Keep work area well lit. Do not
use tools in the presence of ammable
liquids or gases.
3. GUARD AGAINST ELECTRIC SHOCK. Avoid body contact with earthed or grounded surfaces.
4. KEEP OTHER PEOPLE AWAY. Do not let others, especially children, not involved in the work touch the tool or the extension lead and keep them away from the work area.
5. STORE IDLE TOOLS. When not in use, tools should be stored in a dry locked-up place, out of reach of children.
6. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was intended.
7. USE THE RIGHT TOOL. Do not force small tools to do the job of a heavy duty tool. Do not use tools for purposes not intended; for example do not use circular saws to cut tree limbs or logs.
8. DRESS PROPERLY. Do not wear loose clothing or jewellery, they can be caught in moving parts. Nonskid footwear is recommended when working outdoors. Wear protective hair covering to contain long hair.
9. USE PROTECTIVE EQUIPMENT. Use safety glasses. Use face or dust mask if cutting operations create dust.
10. CONNECT DUST EXTRACTION EQUIPMENT. If devices are provided
WARNING ! When using electric tools basic safety precautions should always
be followed to reduce the risk of re,
electric shock and personal injury.
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Damaged, warped or deformed blades
should not be used.
3. Do not use the saw without guards in position, in good working order and properly maintained.
4. Replace the table insert when worn.
5. Connect your mitre saw to a dust collecting device when sawing.
6. Check the maximum depth of cut.
7. When sawing long workpieces, always use additional supports and clamping devices.
8. The operator must be adequately trained in the operation of mitre saws and their components.
9. Wear suitable personal protective equipment when necessary, this could include:
● hearing protection to reduce the risk
of induced hearing loss;
● eye protection;
● respiratory protection to reduce the
risk of inhalation of harmful dust;
● gloves for handling saw blades
(saw blades shall be carried in a
holder wherever practicable) and rough material.
10. Make sure there is adequate lighting provision for your work area.
conditions that may affect its operation.
A guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated in this instruction manual. Do not use the tool if the switch does not turn it on and off.
21.
WARNING. The use of any accessory or
attachment other than one recommended in this instruction manual may present a risk of personal injury.
22. HAVE YOUR TOOL REPAIRED BY
A QUALIFIED PERSON. This electric
tool complies with the relevant safety rules. Repairs should only be carried
out by a qualied person using original
spare parts, otherwise this may result in considerable danger to the user.
23. THROUGH POOR CONDITIONS OF
THE ELECTRICAL MAINS, shortly
voltage drops can appear when starting
the EQUIPMENT. This can inuence
other equipment (e.g. blinking of a lamp). If the MAINS-IMPEDANCE Zmax < 0.34 OHM, such disturbances are not expected.
24. DO NOT USE SAW BLADES MANUFACTURED FROM HIGH
SPEED STEEL.
25. KEEP THE FLOOR AREA AROUND THE MACHIN LEVEL, well maintained
and free of loose material e.g. chips and cutoffs.
26. USE CORRECTLY SHARPENED SAW BLADES. Observe the maximum speed
marked on the saw blade. Ensure that
the machine is always xed to a bench,
whenever possible.
Additional Safety Rules for
Miter Saws
1. This saw is designed for using on
wood and wood-like products. Never cut metals or masonry products with this tool.
2. Select saw blades in relation to the material to be cut and only use blades that are recommended by the manufacturer. Do not use HSS (High Speed Steel) blades or any other blade that does not conform to EN847-1.
WARNING!
● Ensure that the arm is securely xed
when beveling;
● Keep the oor area around the
machine level, well maintained and free of loose materials e.g. chips and cut-offs;
Use correctly sharpened saw blades;
● Observe the maximum speed marked
on the saw blade;
Refrain from removing any cut-offs or other parts of the workpiece from
the cutting area while the machine is running and the cutting head is not in the rest position;
Ensure that the machine is always xed to a bench, whenever possible.
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of electrical appliances as unsorted municipal waste, use separate collection facilities. Contact your local government for information regarding the collection systems available. If electrical appliances
are disposed of in landlls or dumps,
hazardous substances can leak into the groundwater and get into the food chain, damaging your health and well-being. When replacing old appliances with new once, the retailer is legally obligated to take back your old appliance for disposal at least for free of charge. Disposal of discarded material shall be in accordance with local environmental regulations.
KNOW YOUR MITER SAW (FIG. 1)
1. Upper blade gaurd
2. Slide carriage lock knob
3. Slide carriage
4. Bevel locking handle
5. Hold-down clamp
6.
Sliding fence
7. Left extension wing
8. Stop plate
9. Base
10.
Miter detent override
11. Positive stop locking lever
12. Table
13. Lower blade guard
14. Laser horizontal adjustment knob
15. Laser vertical adjustment knob
16.
Motor brush cap
17. ON/OFF trigger switch handle
18. Laser ON/OFF switch
19. Arbor lock button
20. Blade
21. Mounting holes
22. Table insert
23. Miter handle
24. Quick-cam locking lever
25. Extension locking lever
26.
Right extension wing
27. Motor
28. Stop plate
29. Power cord storage
30. Hold-down latch
31. Cutting depth adjusting knob
32. Blade wrench storage
33. Carrying handle
Installation
11. The laser tted onto this mitre saw is only designed for this saw. The tting of
any external, additional or different type of laser is not permitted. Repairs should only be carried out by authorised repair agents.
12. Never stand on this tool as damage to saw or serious injuries could result.
13. Never use the miter saw near ammable
liquids, vapors, or gases.
14. Remove all nails that may be in the workpiece to prevent sparkling that
could cause a re.
15. To avoid re or toxic reaction, never
use gasoline, naphtha acetone, lacquer thinner or similar highly volatile solvents to clean the mitre saw.
16. Keep the saw with proper footing on a table to decrease noise and vibration.
17. Always use the designated carrying handle for transportation.
SYMBOLS
V ……....volts A ….....…...........amperes
Hz ….….hertz W ...........................watts
min …....minutes ~ .......alternating current
h …........hours ...Class II Construction
I ………..ON O ….….....................OFF
min
-1
…......revolutions per minute
ENVIRONMENTAL PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be sorted, taken to the local recycling center and disposed of
in
an environmentally safe way. Do not dispose
Keep hands away from blade:
Failure to keep your hands away from the blade will result in serious personal injury.
Read and understand instruction manual: to reduce the risk of
injury, user and all bystanders must read and understand instruction manual before using this product.
Wear safety goggles. Wear ear protection. Wear a breathing mask.
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Motor ................ 1800 W, 220 V~ 50/60 Hz,
Double Insulation
No load speed ........................... 4800 min
-1
Blade ........Ø255 mm; Ø25.4 mm Bore, 40T
Turn table .................................... Ø280 mm
Miter stops .............0° ,15°, 22.5°, 31.6°, 45°
left & right
Miter angle range ................ 50° left & right
Bevel stops ........................0°, 33.9°, 45° left
Bevel angle range ................... 0° to 47° left
Maximum capacity
Cross cut (maximum height).....
89×292 mm
Cross cut (maximum width)...... 64×318 mm
Miter cut at 45° (R & L)
- with stop plate...................... 89×203 mm
- without stop plate................. 64×222 mm
Bevel cut at 45°(L)
- with stop plate...................... 44×292 mm
- without stop plate................. 41×318 mm
Compound cut at 45°(L)
- with stop plate...................... 44×203 mm
- without stop plate................. 41×222 mm
NOTE: Move all parts to the desired work site before assembling them together. Follow
the assembly instruction and carefully assemble the tool with the help of a second person.
TRANSPORTING THE SAW (FIG. 1)
To avoid damage, never carry the miter saw by the switch handle, the cutting arm or the miter handle. ALWAYS use the designated carrying handle (33). (Fig. 1)
WARNING! For your own safety, never connect the plug to power source outlet until all assembly steps are completed and you have read and understood the safety and operational instructions.
Assembly
Specication
To lock the cutting head: When transporting or storing the miter saw, the cutting head should always be locked in the down position.
1. Press the cutting head down to its lowest position.
2. Push the head hold-down latch (30) into the locking hole.
CUTTING HEAD (FIG. 2)
Raising the cutting head:
To unlock the cutting head from the collapsed position:
1. Push down the switch handle (1) slightly.
2. Pull out the hold-down latch (2).
3. Raise the cutting head to the uppermost position.
NOTE: This cutting head is spring loaded.
Locking the cutting head:
1. Push the cutting head down to its lowest position.
2. Push the hold-down latch (2) into the locking hole to lock the cutting head.
INSTALLING THE MITER HANDLE (FIG. 3)
1. Insert the miter handle (1) into the hole in front of the miter saw and align the hole (2) on the miter handle (1) with the hole (3) in the front of the table.
2. Thread the screw (4) through the hole (3) in the table into the hole (2) on the miter handle (1).
3. Tighten the screw (4) with a screwdriver.
INSTALLING THE DUST BAG (FIG. 4)
Install the dust bag assembly (1) onto the exhaust port (2) on the miter saw. Fit the connecting tube of dust bag assembly and the exhaust port together.
WARNING! To avoid injury and damage to the saw, transport and store the miter saw with the cutting head locked in the down position. Never use the stop latch to hold the cutting head in a down position for cutting operations.
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NOTE:
● The dust bag assembly should be angled toward the right side of the saw for best results. This will also avoid any interference during the saw operation.
● To empty the dust bag, pull out the dust bag assembly from exhaust port. Open zipper on underside of bag and empty into waste container.
IMPORTANT: Check frequently and empty bag before it gets full.
SAW BLADE WRENCH STORAGE
(FIG. 5)
For convenient storage and prevention of loss, there is a slot in the side of the trigger switch handle (1) for storing the blade
wrench (2) when not in use.
INSTALLING THE HOLD-DOWN CLAMP
ASSEMBLY (FIG. 6, 7)
Place the hold-down clamp assembly (1) in one of the mounting holes (2) located behind the fence. NOTE: There are no screws to secure clamp. The clamp will secure itself to the base when turning the knob (3) to clamp the workpiece. Do not use your other hand to hold the clamp when tightening. (Fig. 6)
UNLOCKING THE SLIDE CARRIAGE
(FIG. 8)
After removing the saw from the carton, loosen the slide carriage lock knob (1), located on the left side of the slide carriage. When transporting or storing the miter saw, the slide carriage should always be locked in position.
WARNING! Do not use this saw to cut and/or sand metals. The hot chips or sparks may ignite sawdust from the bag material.
REMOVING AND INSTALLING THE
TABLE INSERT (FIG. 9)
1. To remove, loosen and remove the six screws (1) on the table insert (2)
with a Phillips screwdriver and remove
the insert.
2. To install, reposition the table insert, install the six screws and tighten.
3. Check for blade clearance by moving the slide carriage through the full motion
of the blade in the table slot.
THE POWER CORD STORAGE (FIG. 10)
For convenience and to prevent damage to the power cord when the miter saw is not in use or is in transportation, the slide carriage has two brackets (1) on the side for cord storage.
WARNING! To avoid injury:
Always unplug the saw to avoid
accidental starting. Remove all small pieces of material from the table cavity before performing any cuts. The table insert may be removed for this purpose, but always reattach the table insert prior to performing a cutting operation.
Do not start the sliding compound
miter saw without checking for interference between the blade and table insert. Damage could result to the blade, table insert or turntable if blade strike occurs during the
cutting operation.
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NOTE: This tool is accurately adjusted before shipping from the factory. Check the following accuracy and readjust them if necessary in order to obtain the best results in operation.
BEVEL STOP ADJUSTMENT
90° (0°) Bevel Adjustment (Fig. 11)
1. Loosen bevel locking handle (1) and tilt the cutting arm completely to the right. Tighten the bevel locking handle (1).
2. Place a combination square (2) on the miter table (3) with the ruler against the table and heel of the square against the saw blade.
3. If the blade is not 90° square with the miter table, loosen the bevel locking handle (1), tilt the cutting head to the left, loosen the lock nut (4) and turn the adjustment bolt (5) in or out with a 10 mm wrench until the blade is square with the table. Once alignment is achieved, tighten the lock nut (4) to secure the adjustment bolt (5).
4. Tighten the bevel locking handle (1) after alignment is achieved.
90° Bevel Pointer Adjustment (Fig. 12)
1. When the blade is exactly 90° (0°)
to the table, loosen the bevel pointer
screw (1) using a Phillips screwdriver.
2. Adjust the bevel pointer (2) to the “0”
mark on the bevel scale and retighten
the screw (1).
Setting the tool
WARNING! To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.
45° Bevel Stop Adjustment (Fig. 12, 13)
1. Loosen the bevel locking handle (4), fully extend the sliding fence completely to the left, and tilt the cutting arm completely to the left. (Fig. 13)
2. Set the miter angle to zero degree. Pull the bevel detent pin (3) toward the front of the machine. (Fig. 12)
NOTE: When retracting the bevel detent
pin, it may be required to shift the cutting arm to the left.
3. Using a combination square, check to see if the blade is 45° to the table.
4. If the blade is not at 45° to the miter table, tilt the cutting arm to zero degree, loosen the lock nut (5) and turn the
bolt (6) in or out accordingly.
5. Tilt the cutting arm back to the left and recheck alignment.
6. Repeat above steps until the blade is 45° to the table. Once alignment is achieved, tighten the lock nut (5) to secure the bolt (6).
33.9° Bevel Adjustment (Fig. 12, 13)
1. Set the miter angle to zero degree. Fully extend the left sliding fence.
2. Loosen the bevel locking handle (4 ­Fig. 13) and tilt cutting arm to the 33.9° left bevel positive stop by pushing in on the bevel detent pin (3 - Fig. 12) toward the rear of the machine.
3. Using a combination square, check to see if the blade is 33.9° to the table.
4. To adjust, turn the screw (7) in or out with a wrench until the blade is 33.9° to the table.
MITER SCALE (FIG. 14)
The sliding compound miter saw scale can be easily read, showing miter angles from 0° to 50° to the left and right. The miter saw table has positive stops at most common angle settings at 0°, 15°, 22.5°, 31.6°, and 45°. These positive stops position the blade at the desired angle quickly and accurately. Follow the process below for quickest and most accurate adjustments.
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Adjusting Miter Angles:
1. Lift up on the quick-cam locking lever (1) to unlock the table.
2. Move the turntable while lifting up on the positive miter stop locking lever (2) to align the pointer (3) to the desired degree measurement.
3. Lock the table into position by pressing down on the quick-cam locking lever (1).
Miter Angle Pointer Adjustment:
1. Move the table to the 0° positive stop.
2. Loosen the screw (4) that holds the pointer with a Phillips screwdriver.
3. Adjust the pointer (3) to the 0° mark and retighten the screw.
ADJUSTING FENCE SQUARENESS
(FIG. 15)
1. Loosen the four fence locking bolts (1).
2. Lower the cutting arm and lock in position.
3. Using a square (3), lay the heel of the square against the blade and the ruler against the fence (2) as shown.
4. Adjust the fence 90° to the blade and tighten the four fence locking bolts (1). NOTE: If the saw has not been used recently, recheck blade squareness to the fence and readjust if needed.
5. After fence has been aligned, using a scrap piece of wood, make a cut at
90° then check squareness on the
piece. Readjust if necessary.
ADJUSTING CUTTING DEPTH
(FIG. 16, 17)
The maximum depth travel of the cutting head was set at the factory.
Setting the maximum width travel of
the cutting head, follow the below steps (Fig. 16):
1. Turn the stop knob (1) counterclockwise until the stop knob is not protruded out of the stop block (4) bottom while moving the cutting head upward.
2. Rotate the stop plate (2) clockwise to touch the stop rod (3).
3. Recheck the blade depth by moving the cutting head front to back through the full motion of a typical cut along the control arm.
Setting the maximum height travel of
the cutting head, follow the below steps (Fig. 17):
1. Turn the stop knob (1) counterclockwise until the stop knob is not protruded out of the stop block (4) bottom while moving the cutting head upward.
2.
Rotate the stop plate (2) counterclockwise to touch the stop seat (5).
3. Make sure the stop block (4) touches the stop plate (2) completely.
Setting the cutting depth (Fig. 17):
The depth of cut can be preset for even and repetitive shallow cuts.
1. Adjust the cutting head down until
the teeth of the blade are at the desired depth.
2. While holding the upper arm in that position, turn the stop knob (1) until it touches the stop plate (2).
3. Recheck the blade depth by moving the cutting head front to back through the full motion of a typical cut along the control arm.
NOTE: If the stop plate becomes loose,
it can interfere with raising and lowering the cutting head. The stop plate must be tightened in horizontal position as shown in Fig. 17.
QUICK-CAM LOCKING LEVER
ADJUSTMENT (FIG. 18)
1. Press down the quick-cam locking
lever (1) to lock the miter table into
place.
2. If the table moves with the locking lever down, use a 13 mm wrench to turn the
stop nut (2) to the right until it rmly
contacts the miter table base (4).
3. Raise and lower the locking lever to verify that the table locks in place with the lever down.
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NOTE: With the locking lever in the
down position, there must be sufcient
space between the lock nut (3) and the stop plate (5) to allow the mechanism to unlock. To increase the space, turn the lock nut to the right.
TABLE SUPPORT ROD ADJUSTMENT
(FIG. 18)
1. Put the miter saw on a at surface.
2. Check whether the miter saw is level
with the at surface.
3. If not, loosen the nut (6) and turn the table support rod (7) clockwise or counterclockwise to adjust the height of the table support rod (7) until the miter
saw is level with the at surface.
4. Tighten the nut (6).
TURNING LASER GUIDE ON (FIG. 19)
1. To turn laser on, press on/off rocker switch (1) to “ON” position.
2. To turn laser off, press on/off rocker switch to “OFF” position.
ALIGNING THE LASER LINE
The laser line must always be correctly aligned with the blade to ensure straight, even cutting. Your tool is equipped with the Laser Guide cutting guide using Class IIIa laser line.
The laser line will enable you to preview the saw blade path on the stock to be cut before starting the miter saw. This laser guide is powered by the transformed alternating current supply directly through the power lead. The saw must be connected to the power source and the laser on/off switch must be turned on for the laser line to show.
WARNING!
● AVOID DIRECT EYE CONTACT.
Laser radiated when laser guide is turned on. Avoid direct eye contact. Always un-plug the miter saw from power source before making any adjustments.
● NOTE: All the adjustments for the
operation of this machine have been completed at the factory. Due to normal wear and use, some occasional readjustments may be necessary.
● CAUTION: Use of controls or
adjustments or performance of procedures other than those
specied herein may result in hazardous radiation exposure.
● CAUTION: The use of optical
instruments with this product will increase eye hazard.
● Do not attempt to repair or disassemble the laser. If unqualied
persons attempt to repair this laser product, serious injury may result. Any repair required on this laser product should be performed by authorized service center personnel.
● Laser Warning Label:
Max. Output < 5 mW Wavelength:
630−660 nm, Complies with 21 CFR
1040.10 and 1040.11. Class IIIa Laser Product. (FIG. 20)
● Laser Aperture Label:
AVOID EXPOSURE: Laser radiation is
emitted from this aperture. (FIG. 20)
LASER GUIDE ADJUSTMENT
(FIG. 21, 22, 23, 24)
NOTE: All the adjustments for the operation
of this machine have been completed at the factory. Due to normal wear and use, some occasional readjustments may be necessary.
A. Checking Laser Line Alignment (Fig. 21, 23)
1. Set the saw to a 0° miter and 0° bevel setting.
2. Use a combination square to mark a 90° angled running across the top and down the front of a board. This line will serve as the pattern line (Fig. 23) to adjust the laser. Place the board on the saw table.
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3. Carefully lower the saw head down to align the saw blade with the pattern line. Position the saw blade to the left, center or right side of the “pattern line” depending on your preference for the laser line location.
4. With the saw plugged in, turn on the laser guide. Your saw has been preset with the laser line to the left side of
the blade.
5. Slide the cutting head forward enough so that the laser line is visible on the front of the board.
6. Looking at the front of the board, if the laser line is not parallel to the “pattern line” please follow the instructions listed below under “Front line” paragraph.
7. Looking at the top of the board, if the laser line is not parallel to the “pattern line” please follow the instructions listed below under “Top line” paragraph.
B. Adjusting the Position of the Laser
Line (Fig. 22, 23, 24)
Front line (Fig. 22, 23) If the laser line is angled from left to right, turn the laser vertical adjustment knob (1) counterclockwise to align the laser line parallel with pattern line. If the laser line is angled from right to left, turn the knob clockwise to align the laser line parallel with pattern line.
Top line (Fig. 22, 24) If the laser line is angled from left to right, turn the laser horizontal adjustment knob (2) clockwise to align the laser line parallel with pattern line. If the laser line is angled from right to left, turn the knob counterclockwise to align the laser line parallel with pattern line.
WARNING! When making laser line
adjustments, keep ngers away from
the ON/OFF trigger switch to prevent accidental starting and possible serious injury.
After performing the above adjustments, visually check that both the front and top laser lines are parallel with pattern line.
NOTE:
Laser line is calibrated and set up to project to the left of the blade.
If you have any problem or question
on the laser guide, please call the
Service Center.
EXTENSION WING USE AND
ADJUSTMENT (FIG. 25)
The left and right side extension wings can offer extra support for long workpieces.
1. Lift up on the locking lever (1) and pull out the left extension wing to the desired support length. Push down on the locking lever (1) to tighten the
extension wing.
2. Repeat for the right side extension wing if needed.
3. If the locking lever (1) will not tighten, adjust the nut (2), located under the base, 1/4 turn clockwise using a 10 mm wrench until tight.
REPETITIVE CUTTING USING THE STOP
PLATE (FIG. 25)
The stop plate is designed for making repetitive cuts of the same length.
NOTE: Use only one stop plate at a time, NEVER use both stop plates.
1. Rotate the stop plate (3) to vertical position.
2. If stop plate will not rotate, loosen the locking screw (4) 1/4 turn using a screwdriver and 8 mm wrench.
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BASIC MITER SAW OPERATIONS
1. It is recommended to use the clamp to
hold the workpiece rmly. Two holes are
provided for the clamp.
2. Always position the workpiece against the fence. Any piece that is bowed or
warped and cannot be held at on the
table or against fence may trap the blade and should not be used.
BODY AND HANDS POSITION (FIG. 26)
Never place hands near cutting area. Keep hands outside the “No-Hands Zone” which includes entire table and is labeled by “No Hands” symbols.
TURNING THE SAW ON (FIG. 27)
This miter saw is equipped with an ON/OFF trigger switch (1). When the trigger switch is squeezed, the miter saw will be turned on.
NOTE:
To make the ON/OFF switch childproof. Insert a padlock (not provided), or chain with padlock, through the hole (2) in the trigger switch, locking the tool’s switch,
preventing children and other unqualied
users from turning the machine on.
The miter saw is equipped with an electric blade brake. When the trigger switch is released, the blade brake will stop the blade within approximately
6 seconds.
Check that the power supply and outlet used is in accordance with your miter saw. Have a look at the rating plate of the motor or the rating on the miter saw. Any changes should always be carried out by a
qualied electrician.
USING AN EXTENSION LEAD
The use of any extension lead will cause some loss of power. To keep this to a minimum and to prevent overheating and
motor burn-out, ask advice from a qualied
electrician to determine the minimum wire size of the extension lead. If the power cable is broken, repair service is available at your nearest service center.
NOTE: We highly recommend that you bolt this miter saw securely to a work bench to gain the maximum stability of your machine.
Ensure that the machine is always xed to
a bench whenever possible.
1. Locate and mark the four bolt holes on the bench.
2. Drill the bench with an Ø10 mm drill bit.
3. Bolt the miter saw on to the bench with bolts, washers and nuts. Note that these fasteners are not supplied with the machine.
Connecting to the Power Supply
WARNING! Avoid contact with the terminals on the plug when installing (removing) the plug to (from) the power supply outlet. Contact will cause a severe electrical shock.
Mounting the tool
WARNING! To avoid injury from materials being thrown, unplug saw to avoid accidental starting, and then remove small materials.
Operating the tool
WARNING! Never connect the plug to the power source outlet until all installations and adjustments are completed and you have read and understood the safety and operational instructions.
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SLIDING FENCE (FIG. 28)
1. Unlock the fence cam locking lever (1)
by pushing it toward the rear of the
machine.
2. Extend the fence (2) by sliding it out. Lock the fence cam locking lever (1) by pulling it in toward the fence.
NOTE: When transporting the saw,
always secure the sliding fence in the collapsed position and locking it.
REMOVING OR INSTALLING THE
SLIDING FENCE (FIG. 29)
WARNING! The sliding fence must be
extended when making any bevel cut. Failure to extend the sliding fence will
not allow enough space for the blade to pass through which could result in
serious injury. At extreme miter or bevel
angles the saw blade may also contact the fence.
Removing
1. Unlock the fence cam locking lever (1) by pushing it out toward the rear of the machine.
2. Align the slot (2) with the bolt (3) in the rear of the fence, and then lift up the sliding fence to remove it from the saw.
Installing
1. Align the slot (2) with the bolt (3) in the rear of the fence to place the sliding fence onto the miter saw fence.
2. Slide the nut (4) to align the nut (4) with the slot (5).
3. To lock the sliding fence, push the cam locking lever (1) in toward the front of the machine.
SLIDING CARRIAGE SYSTEM (FIG. 30)
1. For chop cutting operations on small workpieces, slide the cutting head assembly completely toward the rear of the unit and tighten the sliding carriage lock knob (1).
2. To cut wide boards up to 318 mm, the sliding carriage lock knob (1) must be loosened to allow the cutting head to slide freely.
QUICK-CAM LOCKING LEVER
OPERATION (FIG. 31)
If miter angles required are NOT one of the nine positive stops, the miter table can be locked at any angle between these positive stops by using the quick-cam locking lever.
1. Unlock the miter table by lifting up on the quick-cam locking lever (1).
2. While holding the positive stop locking lever (2) up, grasp the miter handle (3) and move the miter table left or right to the desired angle.
WARNING!
DRY RUN - It is important to know
where the blade will intersect with the workpiece during cutting operations. Always perform a simulated cutting sequence with the power tool switched OFF to gain an understanding of the projected path
of the saw blade. At some extreme
angles, the left side fence might have to be removed to ensure proper clearance prior to making the cut.
The left side sliding fence must
be removed when making any left bevel angle cuts greater than 33.9° in combination with any right or left miter angle. This fence must also be removed whenever a 45° bevel angle is desired with a miter angle greater than 31.6°.
WARNING! To reduce the risk of injury, return carriage to the full rear position after each crosscut operation.
12
3. Release the positive stop locking lever (2).
4. Press down on the quick-cam locking lever (1) until it locks the miter table in place.
NOTE: The quick-cam locking lever
should lock the table and prevent it from moving. If adjustment is needed, see the section of “QUICK-CAM LOCKING
LEVER ADJUSTMENT”.
MITER DETENT OVERRIDE (FIG. 32)
The miter detent override allows for the table to be micro adjusted, disengaging the positive detent stops feature. When a required miter angle is close to a positive detent stop, this override prevents the wedge on the miter arm from slipping into that detent slot on the base.
1. Unlock the miter table by pulling up on the quick-cam locking lever (1).
NOTE: The miter handle (2) does not
lock or unlock the table.
2. While holding the miter handle (2), pull upward the positive miter stop locking lever (3) and press the miter detent override (4) in, then release the positive stop locking lever (3) while holding the miter detent override (4) in. The detent override is now engaged.
3. Turn the table to the desired angle, secure the table at the desired angle by pressing the quick-cam locking lever (1).
4. To disengage the detent override, pull the quick-cam locking lever (1),
pull the positive stop locking lever (3) up. This will release the miter detent
override and the table will now stop at the positive detent angles.
BEFORE LEAVING THE SAW
Never leave tool running unattended. Turn power OFF. Wait for all moving parts to stop.
Make workshop childproof. Lock the shop. Disconnect master switches. Store tool away from children and other
unqualied users.
MITER CUT (FIG. 33)
The sliding compound miter saw is equipped with nine positive miter stops (1) on the saw base. The locations are at 0°, 15°, 22.5°, 31.6° and 45° left and right. These locations represent the most common angles for cutting operation. To make a miter cut:
1. Unlock the miter table by lifting up on the quick-cam locking lever (2).
2. While raising the positive stop locking lever (3) up, grasp the miter handle (4) and rotate the miter table left or right to the desired angle.
3. Release the positive stop locking lever and set the miter at the desired angle making sure the lever snaps into place.
NOTE: The lever will only lock into
place at one of the nine positive stops.
4. Once the desired miter angle is achieved, press down on the quick-cam locking lever (2) to secure the table
into position.
5. If the miter angle desired is NOT one of the nine positive stops noted above, simply lock the table at the desired angle by pressing down on the quick­cam locking lever (2).
6. Turn the laser guide on and position the workpiece on the table for pre-alignment of your cut.
WARNING! To avoid injury from materials being thrown, always unplug the saw to avoid accidental starting, and remove small pieces of material from the table cavity. The table insert may be removed for this purpose, but always reattach the table insert prior to performing a cutting operation.
13
BEVEL CUT (FIG. 34, 35)
1. When a bevel cut is required, loosen the bevel locking handle (1) by turning it clockwise.
2. Tilt the cutting head to the desired angle, as shown on the bevel scale (2).
3. The blade can be positioned at any angle, from a 90° straight cut (0° on the scale) to a 45° left bevel. Tighten the bevel locking handle (1) to lock the cutting head in position. Positive stops are provided at 0°, 33.9° and 45°.
NOTE: The saw comes with a 33.9° bevel detent pin for setting up crown
molding cuts when the angle of the walls equals 90°.
4. Turn the laser guide on and position the workpiece on the table for pre-alignment of your cut.
NOTE: If 47° left bevel is necessary, slide the bevel stop plate (3) clockwise away from the stop block (4) to achieve 47° left bevel. (Fig. 35)
WARNING!
The sliding fence must be extended
to the left when making bevel cuts. The sliding fences note three bevel angles where the user must adjust the fences to match the degree of
the bevel cut. Failure to extend the
sliding fence will not allow enough space for the blade to pass through which could result in serious injury.
At extreme miter or bevel angles
the saw blade may also contact the fence.
The right side sliding fence must
be removed when making any right bevel angle cuts greater than 35° in combination with any right hand miter angle. This fence must also be removed whenever a 45° bevel angle is desired with a miter angle greater than 22.5°.
33.9° BEVEL DETENT PIN FOR CROWN MOLDINGS (FIG. 36)
1. Push the bevel detent pin (1) in toward the rear of the machine.
2. Loosen the bevel locking handle (2).
3. Rotate the cutting head until the bevel detent pin (1) stops the bevel angle at
33.9° on the bevel scale (3).
4. Tighten the bevel locking handle (2) before you make your cut.
COMPOUND CUT (FIG. 37)
A compound cut is the combination of a miter and a bevel cut simultaneously.
1. Extending the fence by sliding it out to the required location or remove the left sliding fence if necessary. See “SLIDING FENCE” or “REMOVING OR INSTALLING THE SLIDING FENCE.”
2. Set the desired miter angle and lock into position. See “MITER CUT.
3. Set the desired bevel angle using the bevel locking handle (1).
BASE MOLDING CUT (FIG. 38)
Base molding can be cut vertical against
fence or at on the table. Follow the table
below for reference.
SETTINGS
Vertical Position
(Back of molding is
against the fence)
Horizontal Position (Back of molding
is flat on the table)
Bevel Angle
0
°
45°
Molding Position
Left side Right side
Left side
Right
side
Inside
Corner
Miter
Angle
Left at 45° Right at 45
°
Molding position
Bottom against
table
Bottom
against table
Top
against
fence
Bottom against
fence
Finished
side
Keep left
side of cut
Keep right side of cut
Keep left
side of
cut
Keep left
side of
cut
Outside
Corner
Miter
Angle
Right at 45
°
Left at 45
°
0
°
Molding
position
Bottom against
table
Bottom
against table
Bottom against
fence
Top
against
fence
Finished
side
Keep left
side of cut
Keep right side of cut
Keep
right side
of cut
Keep
right side
of cut
Left
Right
Left
Right
0
°
0
°
0
°
14
CROWN MOLDING CUT (FIG. 39)
1. Crown molding can only be cut at on the table for this miter saw.
2. This miter saw has special miter stops of 31.6° left and right and a bevel stop of 33.9° for a special crown molding, i.e. 52° between the back of the molding
and the top at surface that ts against
the ceiling; 38°
between the back of
the molding and the bottom at surface that ts against the wall. Refer to the
following table below for this crown molding cut.
NOTE:
1. These special stops can not be used with 45° crown molding.
2. Since most rooms do not have angles
of exactly 90°, ne tune is needed and always take a test cut to conrm the
correct angles.
SETTINGS Left Side Right Side
Inside Corner
Miter Angle
31.6° Right 31.6° Left
Bevel Angle 33.9
°
33.9
°
Molding
Position
Molding
Position
Top against
fence
Bottom against
fence
Finished Side
Keep left
side of cut
Keep left
side of cut
Outside Corner Miter Angle 31.6° Left 31.6° Right
Bevel Angle 33.9
°
33.9
°
Bottom against
fence
Top against
fence
Finished Side Keep right side
of cut
Keep righ
t side
of cut
SLIDE CUT (FIG. 40)
1. Unlock the sliding carriage lock knob (1) and allow the cutting head assembly to move freely.
2. Set both the desired bevel angle and/or the miter angle and lock into position.
3. Use a hold-down clamp to secure the workpiece.
4. Turn the laser guide on and position the workpiece on the table for pre-alignment of your cut.
5. Grasp the trigger switch handle (2) and pull the carriage (3) forward until the center of the saw blade is over the front of the workpiece (4).
6. Engage the trigger to turn the saw on.
7. When the saw reaches full speed, slowly push the saw handle down, cutting through the leading edge of
the workpiece.
8.
Slowly move the trigger switch handle (2)
back toward the fence, completing the
cut.
9. Release the trigger and allow the
blade to stop spinning before raising the cutting head and removing the
workpiece (4).
WARNING! To avoid injury:
Never pull the cutting head assembly
and spinning blade toward you during the cut. The blade may try to climb up on the top of the workpiece, causing the cutting assembly and spinning blade to kick back, forcefully. The cutting head assembly should be drawn back completely then pushed forward when sawing.
Let the blade reach full speed before
cutting. This will help reduce the risk of a thrown workpiece.
15
Removing the Blade (Fig. 41, 42, 43, 44)
1. Unplug the saw from the outlet.
2. Raise the cutting head to the upright position. Slide the cutting head assembly completely toward the rear of the unit and tighten the sliding carriage lock knob.
3. Loosen the cover plate screw (2) with a Phillips screwdriver. (Fig. 41)
4. Raise the lower blade guard (1) to the uppermost position. (Fig. 42)
5. Rotate the cover plate (3) back to expose the arbor bolt (4).
6. Place the provided blade wrench over the arbor bolt (4).
7.
Locate the arbor lock button (5) below the trigger switch handle. (Fig. 43)
8. Press the arbor lock button (5), holding
it in rmly while turning the blade
wrench clockwise. This will engage the arbor lock allowing the arbor bolt to be loosened with the blade wrench. Continue to hold the arbor lock
button (5), while turning the wrench
clockwise to loosen the arbor bolt.
9. Remove the arbor bolt (4), the outer blade collar (6), the blade (7) and the reducer (8). Do not remove the inner blade collar. (Fig. 44) NOTE: Pay attention to the pieces removed, noting their position and direction they face. Wipe the blade collars clean of any sawdust before installing a new blade. Also, the 255 mm blade has a 25.4 mm arbor hole with a 15.95 mm reducer (8) to mount onto the saw.
Changing Blades
WARNING! Do not use a blade larger than 255 mm in diameter. To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.
Installing the Blade (Fig. 41, 42, 43, 44)
Unplug the miter saw before changing/ installing the blade.
1. Install a 255 mm blade with a 25.4 mm arbor hole with a 15.95 mm reducer making sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard, and the blade teeth are pointing downward.
2. Place the reducer (8) and the blade (7) onto the arbor. Place the outer blade collar (6) onto the arbor and against the blade. Thread the arbor bolt (4) conterclockwise onto the arbor. (Fig. 44)
IMPORTANT: Make sure the ats of the blade collars are engaged with the ats
on the arbor shaft.
3. Place the blade wrench on the arbor bolt (4).
4. Press the arbor lock (5), holding
it in rmly while turning the blade
counterclockwise. When arbor lock (5) engages, continue to press it in while tightening the arbor bolt securely.
(Fig. 43)
5. Lower the blade guard (1) and rotate the cover plate (3) back to its original position until the slot in the cover plate engages with the cover plate screw (2). (Fig. 42)
6. Tighten the cover plate screw (2) with a Phillips screwdriver. (Fig. 41)
7. Verify that the operation of the blade guard (1) does not bind or stick.
8. Be sure the arbor lock (5) is released so the blade turns freely. (Fig. 43)
WARNING!
To avoid injury, never use the saw
without the cover plate secure in place. It keeps the arbor bolt from falling out if it accidentally loosens, and helps prevent the spinning blade from coming off the saw.
Make sure the collars are clean and
properly arranged. Lower the blade into the lower table and check for any contact with the base or the miter table by spinning the blade manually.
16
GENERAL MAINTENANCE
Occasionally use a cloth to wipe off chips and dust from the machine. And oil the rotary parts once a month to extend the tool life. Do not oil the motor.
BRUSH INSPECTION (FIG. 45)
Check the motor brushes after the rst
50 hours of use for a new machine or after a new set of brushes have been installed.
After the rst check, examine them every
10 hours of use.
When the carbon is worn to 6 mm in length or if the spring or shunt wire is burned or damaged, replace both brushes. If the brushes are found serviceable after removing, reinstall them.
To inspect or replace brushes, rst unplug
the saw. Then remove the black plastic cap (1) on the side of the motor (2). Remove the cap cautiously, because it is springloaded. Then pull out the carbon brush (3) and replace. To reassemble, reverse the procedure. The ears on the metal end of the assembly go in the same
hole the carbon part ts into. Tighten the
cap snugly, but do not overtighten. Repeat for the carbon brush located on the other side of motor.
NOTE: To reinstall the same brushes, rst
make sure the brushes go back in the way they came out. This will avoid a break-in period that reduces motor performance and increases wear.
WARNING! For your own safety, turn the switch off and remove the plug from the power source outlet before maintaining or lubricating your miter saw.
Maintenance
17
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
4
3
2
1
1
2
2
1
1
2
2
2
1
2
3
18
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
1
1
2
1
1
2
3
4
5
1
2
3
4
5
6
7
1
2
3
4
1
1
2
3
19
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 21
Fig. 22
Fig. 23
1
2
5
4
1
2
3
4
1
Laser line
Pattern line
Counterclockwise Clockwise
2
1
Blade
Laser line
Cutting line
TOP VIEW
Laser line
Workpiece
Cutting line
1
2
3
6
7
4
5
Laser Aperture Label
Laser Warning Label
Fig. 20
20
Fig. 25
Fig. 26
Fig. 27
Fig. 28
Fig. 29
Fig. 30
1
4
3
2
190 mm
190 mm
No-Hands Zone
1
2
2
1
1
2
5
3
4
1
Fig. 24
Counterclockwise Clockwise
Laser line
Pattern line
21
Fig. 31
1
3
2
Fig. 32
Fig. 33
Fig. 35
Fig. 36
Fig. 37
1
2
4
3
1
2
3
4
1
Fig. 34
1
2
3
4
2
1
3
22
1
2
3
4
Fig. 40
Fig. 41
Fig. 42
Fig. 43
Fig. 44
1
3
4
2
1
5
4
6
7
8
Fig. 39
IL
IR
OL
OR
Inside Corner
Outside Corner
Compound Cut Crown Moldings
Miter saw table
F e n c e
Workpiece
Fig. 38
Settings for standard crown molding lying at
on compound miter saw table
3
1
2
Fig. 45
23
I.D. No. Description Size Q’ty I.D. No. Description Size Q’ty
082J CUSHION 1 0KD8 CR. RE. PAN HD. SCREW M4*0.7-12 1
082L BOLT 1 0KDG CR. RE. PAN HD. SCREW M5*0.8-6 3
082P SCREW STOP 1 0KDH CR. RE. PAN HD. SCREW M5*0.8-8 2
082Q LOCK NUT 1 0KDJ CR. RE. PAN HD. SCREW M5*0.8-12 4
083Z CORD CLAMP 1 0KDM CR. RE. PAN HD. SCREW M5*0.8-20 1
0CES COMPRESSION SPRING 1 0KDV CR. RE. PAN HD. SCREW M6*1.0-16 4
0CKS SPRING WIRE 1 0KL1
CR. RE. PAN HD. ROUND NECK SCREW
M6*1.0-12 1
0CPD CENTER BOLT 1 0KMS HEX. NUT M6*1.0 T=5 2
0D9A ANCHOR BLOCK 1 0KQW LOCK NUT M5*0.8 T=5 1
0DTZ ARBOR COLLAR 2 0KQX NUT M6*1.0 T=6 5
0DVJ BLADE WRENCH 1 0KQY LOCK NUT M8*1.25 T=8 1
0F1H COLLAR 1 0KR0 NUT
M12*1.75 T=12
1
0J4C FLAT WASHER φ4*8-1 2 0KR2 LUCK NUT M5*0.8 T=5 2
0J4D FLAT WASHER φ5*10-1 3 0KR3 LOCK NUT M6*1.0 T=6 1
0J4E FLAT WASHER φ6*13-1 2 0KTP CABLE CLAMP 1
0J4F FLAT WASHER φ8*16-2.5 1 0KUW TERMINAL 2
0J4M FLAT WASHER φ12*21-1 1 0LYH DUST GUARD 1
0J6P FLAT WASHER φ6*16-2 1 0S1S COLLAR 1
0JAZ WAVE WASHER WW-6 3 0U6V FLAT WASHER φ10*25-3 1
0JB0 WAVE WASHER WW-8 2 20PL CLAMP HANDLE 1
0JBG DISC SPRING WASHER φ12 1 21GM FLAT WASHER φ4*10-1 1
0JC8 SPRING PIN 1 224U ROLL PIN 1
0JCT SPRING PIN 2 22QE
CR. RE. ROUND WASHER HD. SCREW
M5*0.8-16 2
0JE7 C-RING 1 23NX CORD GUARD 1
0JMN O-RING 1 23XB LIMIT SWITCH 1
0JMP O-RING 1 250Z HEX. SOC. HD. CAP SCREW M5*0.8-35 3
0JNR O-RING ROD 2 26LU WARNING LABEL 1
0JPF HEX. HD. BOLT M6*1.0-25 2 27PQ ROLL PIN 1
0JUJ HEX. SOC. HD. CAP BOLT M6*1.0-12 1 290M CAUTION LABEL 1
0JX9 HEX. SOC. SET SCREW M6*1.0-10 1 2B7H HEX. SOC. SET SCREW M6*1.0-12 1
0JXB HEX. SOC. SET SCREW M6*1.0-16 1 2BLQ HEX. SOC. HD. CAP SCREW M5*0.8-40 3
0JZF HEX. SOC. SET SCREW M6*1.0-10 2 2BQA BLADE HOLDER 1
0JZN ARBOR BOLT M8*1.25-20 1 2D7E COMPRESSION SPRING 1
0K29 HEX. SOC. HD. CAP SCREW M6*1.0-12 2 2E35 TRIGGER 1
0K2N HEX. SOC. HD. CAP SCREW M8*1.25-25 4 2F39 CLEVIS PIN 1
0K30 HEX. SOC. TRUSS HEAD & WASHER M6*1.0-16 2 2MC3 ROLL PIN 2
0K51 CR. RE. COUNT HD. SCREW M4*0.7-8 4 2MMC CR. RE. TRUSS HD. SCREW M5*0.8-6 3
0K56 CR. RE. COUNT HD. SCREW M5*0.8-12 4 2N7W BRACING PLATE 1
0K5D CR. RE. COUNT HD. SCREW M6*1.0-20 1 2NAH CR. RE. TRUSS HD. SCREW M4*0.7-8 1
0K71 CR. RE. TRUSS HD. SCREW M5*0.8-8 3 2QM7 FLAT WASHER φ6*10-1 3
0K74 CR. RE. TRUSS HD. SCREW M6*1.0-8 1 2RXR CR. RE. PAN HD. SCREW M4*0.7-8 2
0K7Z
CR. RE. TRUSS HD. ROUND NECK SCREW
M6*1.0-14 1 2S45 CR. RE. COUNT HD. SCREW M3*0.5-6 2
0KA0 CR. RE. PAN HD. TAPPING SCREW M5*12-20 2 2T9B ROCK SWITCH ASS’Y 1
0KB7 CR. RE. PAN HD. TAPPING SCREW M4*18-16 3 2VEP SHAFT 1
0KB8 CR. RE. PAN HD. TAPPING SCREW M4*18-20 5 2VH6 LINEAR MOTION BEARING 2
0KBD CR. RE. PAN HD. TAPPING SCREW M4*18-25 1 2VN7 BLANKET WASHER φ25*φ38 4
0KD3 CR. RE. PAN HD. SCREW M6*1.0-50 2 2VZ1 RUBBER INSERT 8
0KD6 CR. RE. PAN HD. SCREW M4*0.7-8 1 2YR6 SPRING GUARD 1
0KD7 CR. RE. PAN HD. SCREW M4*0.7-10 6 31VX
CR. RE. TRUSS HD. ROUND NECK SCREW
M6*1.0-14 1
ORDER ONLY BY MODEL NUMBER AND PART NUMBER
SM2509R PARTS LIST (A)
24
I.D. No. Description Size Q’ty I.D. No. Description Size Q’ty
31XE SLIDE PLATE 3 3F4X SHAFT 1
34BN COMPRESSION SPRING 1 3F8Q PLUNGER HOUSING 1
34HH LEAD WIRE ASS’Y 1 3FKJ
CR. RE. TRUSS HD. ROUND NECK SCREW
M5*0.8-12 1
34NJ UPPER TUBE 2 3FM3 SPECIAL BOLT 1
34NK UPPER TUBE 2 3FSY WARNING LABEL 1
35CH HEX. SOC. SET SCREW M6*1.0-16 1 3FT1 CAUTION LABEL 1
35QJ LEVER 1 3FT3 CAUTION STICKER 1
35WE LEAD WIRE ASS’Y 1 3FT4 WARNING LABEL 1
37B5 CONTROLLER ASS’Y 1 3FT6 CAUTION LABEL 1
37E0 BLADE 1 3FVK LASER COVER 1
3BKA EXTENSION WING (RIGHT) 1 3FVL LASER COVER 1
3BKB EXTENSION WING (LEFT) 1 3FVM LEVELING PAD 1
3BKC MITER ARM 1 3FVQ ADJUSTABLE NUT 1
3BKD SLIDE-BAR SEAT (FRONT) 1 3G0S BUTTON 2
3CBQ PC-GUARD 1 3G0U CLAMP BOLT 1
3CX0 CR. RE. PAN HD. TAPPING SCREW M3*24-8 1 3G0W CLAMP BOLT 1
3DJ8 LOCATING BAR 1 3G0Y TABLE INSERT 1
3DJ9 FRAME END CAP 1 3G0Z TABLE INSERT 1
3DJA BEARING WASHER 1 3G10 KNOB-HANDLE 1
3DJG SPACER 2 3G12 LOCKING HANDLE ASS’Y 1
3DJL SET PLATE 1 3G14 PLUNGER HANDLE 1
3DJP MITER BAR ASS’Y 1 3G16 MOTOR HANDLE 1
3DJR MITER BAR 1 3G17 MOTOR HANDLE 1
3DJS MITER ARM COVER 1 3G3S KNOB 1
3DJT CABLE SHIELD 1 3G3T PLUNGER HANDLE 1
3DK9 BOLT 1 3G3V CLAMP HANDLE 2
3DKA BOLT 1 3G4L POWER CABLE 1
3DKC SEGMENT HANDLE 1 3G4R DUST BAG ASS’Y 1
3DKD LEVER 1 3G4S VISE ASS’Y 1
3DKE LEVER BRACKET 1 3GFK FLAT WASHER φ6*12-1 2
3DKF PIVOT SHAFT 1 3GGC COMPRESSION SPRING 1
3DKJ TORSION SPRING 1 3HJY LOCK NUT M6*1.0 T=9 1
3DLG TABLE 1 3HPS NEEDLE POINTER 1
3DLH FOLLOWER PLATE (RIGHT) 1 3HQM NEEDLE POINTER 1
3DLJ FOLLOWER PLATE (LEFT) 1 3J9G FENCE 1
3DLL ARM 1 3JA6 MOTOR ASS’Y 1
3DLM BASE 1 3JGB TRADEMARK LABEL 1
3DMM BEARING COVER 3 3JGC LABEL 1
3DTM SHAFT SLEEVE 1 3JGD TILTING SCALE 1
3DTQ POWER CORD CLAMP 1 3JGE TRADEMARK LABEL 1
3DTZ RUBBER PAD 1 3JGF SCALE 1
3DWQ PLATE 1 3JGG CAUTION LABEL 1
3DWT INSERT 1 3JQE PLATE (RIGHT) 1
3DWV PIN 2 3JQF PLATE (LEFT) 1
3DWW LASER SET 1 3K0U ANCHOR PLATE 1
3DWY PIVOT-SUPPORT 1 3K0V
CR. RE. TRUSS HD. ROUND NECK SCREW
M6*1.0-10 1
3DWZ LASER PLUNGER HOUSING 1 3Q0A CUTTER SHAFT GUARD 1
3DXM LINEAR MOTION BEARING 1 3RNC INSTRUCTION MANUAL 1
3DY0 ASSIST FENCE 1 Y3XN CLAMP HANDLE 1
3E72 SPECIAL BOLT 1
ORDER ONLY BY MODEL NUMBER AND PART NUMBER
SM2509R PARTS LIST (B)
25
Schematic MODEL: SM2509R
3RNC
3Q0A
3JQE
3JQF
0JAZ
2
26
ORDER ONLY BY MODEL NUMBER AND PART NUMBER
SM2509R MOTOR PARTS LIST
I.D. No. Description Size Q’ty
0HX9 NEEDLE BEARING 1 0JCD SPRING PIN 1 0K43 CR. RE. PAN HD. SCREW & WASHER M5*0.8-16 2 0K44 CR. RE. PAN HD. SCREW & WASHER M5*0.8-12 1 0KBC CR. RE. PAN HD. TAPPING SCREW M5*16-25 2 0KCP CR. RE. PAN HEAD TAPPING & WASHER SCREW M5*12-60 2 0QGR COMPRESSION SPRING 1 0QM2 BRUSH HOLDER ASS’Y 2 0QQU CARBON BRUSH ASS’Y 2 0QR0 BRUSH COVER 2 2DW9 WAVE WASHER BWW-608 1 2VGY GEAR BOX 1 2VP2 MOTOR COVER 1 2VPU FLOW GUIDE 1 3236 CR. RE. PAN HD. SCREW & WASHER M6*1.0-55 4 32GU CUTTER SHAFT ASS’Y 1 3712 ARMATURE ASS’Y 1 37J5 LEAD WIRE ASS’Y 1 3G4H BRACKET STOP ASS’Y 1 3G4N FIELD ASS’Y 1 3HLH HEX. SOC. SET SCREW M5*0.8-6 2 3JD2 MOTOR REAR COVER 1
27
NOTES
28
NOTES
29
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