Renishaw T101 Installation Manual
RSLM high accuracy linear encoder
Installation guide
M-9653-9225-05-C
TONiC™ T101x RSLM / RELM high accuracy linear encoder system
Contents
Product compliance 1
Storage and handling 2
TONiC readhead installation drawing 3
Measuring lengths 4
Adhesive mounting installation drawing 5
Adhesive mounting installation 6
Clip/clamp mounting installation drawing 7
Clip/clamp mounting installation 8
TONiC interface drawing 9
TONiC quick-start guide 9
System connection 10
Readhead mounting and alignment 11
Reference mark selector and limit magnet installation 11
System calibration 12
Output signals 13
Speed 13
Electrical connections 14
Output specifications 15
General specifications 16
TONiC RSLM/RELM installation guide
1TONiC RSLM/RELM installation guide
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT
IS CORRECT AT THE DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS
REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY
INACCURACIES IN THIS DOCUMENT.
Product compliance
C
Renishaw plc declares that TONiC complies with the applicable standards and regulations.
A copy of the EC Declaration of Conformity is available on request.
FCC compliance
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or
authorised representative could void the user’s authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
NOTE: This unit was tested with shielded cables on the peripheral devices. Shielded cables must be
used with the unit to ensure compliance.
RoHS compliance
Compliant with EC directive 2011/65/EU (RoHS)
Patents
Features of Renishaw’s encoder systems and similar products are the subjects of the following
patents and patent applications:
EP1173731 US6775008B2 JP4750998 CNCN100543424C US7659992
EP1766334 JP4932706 CNCN100507454C US7550710 JP5386081
EP1766335 CNCN101300463B EP1946048 US7624513B2 JP5017275
CNCN101310165B US7839296 EP1957943 CN1314511 EP1469969
JP5002559 US8987633 US8466943
Further information
Further information relating to the TONiC encoder range can be found in the TONiC system Data sheet
(L-9517-9337). This can be downloaded from our website www.renishaw.com/encoder and is also available
from your local representative. This document may not be copied or reproduced in whole or in part,
or transferred to any other media or language, by any means without the written prior permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product
should not be mixed with general household waste upon disposal. It is the responsibility of the end user to
dispose of this product at a designated collection point for waste electrical and electronic equipment (WEEE)
to enable reuse or recycling. Correct disposal of this product will help to save valuable resources and prevent
potential negative effects on the environment. For more information, please contact your local waste disposal
service or Renishaw distributor.
The packaging of our products contains the following materials and can be recycled.
Cardboard
Polypropylene
Low Density Polyethylene Foam
Cardboard
High Density Polyethylene Bag
Metalised Polyethylene
Not applicable
PP
LDPE
Not applicable
HDPE
PE
Outer box
Inserts
Bags
Recycling Guidance
ISO 11469
Material
Packaging Component
Recyclable
Recyclable
Recyclable
Recyclable
Recyclable
Recyclable
+70 °C
-20 °C
Storage
Operating
Storage and handling
+70 °C
0 °C
N-heptane
CH3(CH2)5CH
3
Propan-2-ol
CH3CHOHCH
3
Scale and readhead
Acetone
CH3COCH
3
Methylated
Spirits
Chlorinated
Solvents
Readhead only
Acetone
CH3COCH
3
Methylated
Spirits
Chlorinated
Solvents
Scale only
Minimum bend radius
RSLM – 250 mm
RELM – DO NOT BEND
NOTE: Ensure self-adhesive tape
is on outside of bend.
Humidity
95% relative humidity
(non-condensing)
to EN 60068-2-78
2
UHV readhead
Bakeout +120 °C
TONiC RSLM/RELM installation guide
TONiC T101x readhead installation drawing
Dimensions and tolerances in mm
*
Extent of mounting faces. =UHV cable diameter 3.0 approx. ‡ Dynamic bend radius not applicable for UHV cables.
NOTE: External magnetic fields greater than 6 mT, in the vicinity of the readhead, may cause false activation of the limit sensor.
3
4.61.5
R>20 Dynamic bend radius
‡
R>10 Static bend radius
Ø4.25 ±0.25
=
35
23
11.5
6 min
2 mounting holes M2.5 through, counterbored Ø3 x 2.3 deep both sides
NOTE: The recommended thread engagement is 5 min (7.5 including counterbore)
and the recommended tightening torque is between 0.25 and 0.4 Nm.
Set-up LED
CAL/AGC LED
0.6
(Pitch tol. ±1°)
Rideheight
2.1 ±0.15
Alternative
mounting
face
2 mounting holes M2.5 through,
counterbored Ø3 x 2.75 deep
from alternative mounting face
Reference mark selector
sensor position
P and Q limit switch sensor position
P limit magnet
(A-9653-0138)
Recommended
mounting faces
(Roll tol. ±0.5°)
0.08
13.5
11*
8.75
*
4.15
4.25
10
12.1
0.25
(Yaw tol. ±0.4°)
16
15
10
7.8
7.8
Optical centreline (incremental and reference mark)
Optical centreline marker
18
14.9 ±0.2
Reference mark selector
(A-9653-0143)
Only required for
T1010 readheads
(Dimensions as P limit)
3.7
Q limit magnet (A-9653-0139)
(Dimensions as P limit)
3
0.7±0.5
3
31
Nominal P limit trigger point
Nominal Q limit trigger point
15 ±1
Forward direction of
readhead relative to scale
29
22
TONiC RSLM/RELM installation guide
1.5 (Clip/clamp mounting) RSLM
1.6 (Clip/clamp mounting) RELM
1.7 (Adhesive mounting) RSLM
1.8 (Adhesive mounting) RELM
Measuring lengths
Dimensions and tolerances in mm
4
TONiC RSLM/RELM installation guide
17.5
ML = (L-10) without limits
Measuring length, ML = (L-25) with dual 10 mm limits
Optical centreline
(incremental and reference mark)
2.1 ±0.15
5
7.8
Ra 3.2
0.05
F
F = axis of motion
1.5 (Clip/clamp mounting) RSLM
1.6 (Clip/clamp mounting) RELM
1.7 (Adhesive mounting) RSLM
1.8 (Adhesive mounting) RELM
5
Limit sensor position
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