Renishaw RMI User Guide

Installation and user’s guide
H-2000-5220-01-A
RMI - radio machine interface
© 2003 Renishaw. All rights reserved.
Disclaimer
Renishaw® is a registered trademark of Renishaw plc.
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
Renishaw part no: H-2000-5220-1-A
Issued: 08.2003
Considerable effort has been made to ensure that the contents of this document are free from inaccuracies and omissions. However, Renishaw makes no warranties with respect to the contents of this document and specifically disclaims any implied warranties. Renishaw reserves the right to make changes to this document and to the product described herein without obligation to notify any person of such changes.
Trademarks
All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their respective owners.
EC DECLARATION OF CONFORMITY
Renishaw plc declare that the product:-
Name: RMI
Description: Radio Machine Interface
has been manufactured in conformity with the following standard: -
BS EN 61326:1998/ Electrical equipment for measurement, control and
laboratory use - EMC requirements. Immunity to annex A - industrial locations. Emissions to class A (non-domestic) limits.
and that it complies with the requirements of directive (as amended): -
89/336/EEC Electromagnetic compatibility
The above information is summarised from the full EC declaration of conformity. A copy is available from Renishaw on request.
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Installation and user’s guide
Installation and user’s guide
Warranty
Equipment requiring attention under warranty must be returned to your supplier. No claims will be considered where Renishaw equipment has been misused, or repairs or adjustments have been attempted by unauthorised persons.
Care of the RMI
Keep system components clean and treat the RMI with care.
Do not apply metallic labels to the front of the RMI.
Changes to equipment
Renishaw reserve the right to change specifications without obligation to change equipment previously sold.
Weight
RMI including 15 metres (49.2 ft) of cable = 1,700 g (60 oz).
CAUTION: Only qualified persons should
!
adjust switches.
CNC machine
CNC machine tools must always be operated by competent persons in accordance with manufacturers instructions.
Environment Temperature
The RMI is specified for storage over –10° to 70° C (14° to 158° F) and operation over 5° to 60° C (41° to 140° F) ambient temperature range.
Sealing
The unit is fully sealed to IPX8.
Patent notice
Features of products shown in this guide, and of related products, are the subject of the following patents and/or patent applications:
EP 0652413 US 4599524 US 5,279,042 JP 3,126,797 WO 02/063235 WO 03/021182
Contents
Contents
3
RMI .................................................................. 4
Operating envelope ......................................... 5
RMI visual diagnostics .................................... 6
RMI outputs ..................................................... 8
RMI output waveforms .................................. 10
Wiring diagram .............................................. 12
Switches SW1, SW2 and start input ............. 13
RMI cable ...................................................... 15
RMI cable sealing and fitting
flexible conduit ............................................... 16
RMI-RMP partnership ................................... 17
Installation with inspection and
tool setting probe ........................................... 18
Remote external audible output .................... 19
Mounting bracket .......................................... 20
Removing and refitting the RMI cover .......... 21
Removing and refitting PCB .......................... 23
Side to rear exit conversion .......................... 23
Screw torque values ..................................... 24
Parts list ......................................................... 25
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RMI
RMI
RMI
The RMI is a combined radio tranceiver and machine interface.
The RMI is designed to be mounted within the machine's working envelope.
Power supply
The RMI can draw its supply from the CNC machine 12 V to 30 V d.c. supply and presents a
97 (3.82)
46 (1.81)
46 (1.81)
45 (1.77)
50 (1.97)
74 (2.91)
dimensions mm (in)
44 (1.73)
45°
To use a flush rear exit a 25 (1.0) hole is required for connector
17.5 (0.69)
peak load of up to 250 mA during turn on (typically 100 mA from 24 V).
Alternatively, power may be supplied from a Renishaw PSU3 power supply unit.
Input voltage ripple
The input voltage ripple shall not cause the voltage to fall below 12 V, or rise above 30 V.
4 holes M5 x 13 deep on 80 p.c.d.
Operating envelope
RMP60 probe + RMI
RMP60 and RMI must be within each others operating envelope shown.
30°
45°
60°
75°
90°
75°
Range metres (feet)
OPERATING AND SWITCH ON/OFF
60°
45°
30°
Operating envelope
75°
15 (49)
60°
45°
5
10 (33)
5 (16)
15°
15°
30°
45°
60°
75°
5
(1 6)
10 10
(33) (33)
15 15
(49) (49)
90°
60°
75°
45°
30°
15°
15°
15°
30°
45°
60°
5
(16)
10
(33)
15
(49)
75°
6
RMI visual diagnostics
RMI visual diagnostics
A visual indication of system status is provided by LED's. Status is continuously updated and indication is provided for START, LOW BATTERY, PROBE STATUS, ERROR, SIGNAL STRENGTH
LED LIGHT SIGNALS
1. LOW BATTERY
Red Battery is low.
Green M code start/stop in
progress.
Yellow Battery low & M code
start/stop in progress.
Off Battery is O.K. (and no
M code start/stop in progress).
2. PROBE STATUS
Red Probe triggered or unknown
status.
Green Probe is seated.
KEEP THE
FRONT COVER
CLEAN
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2
3
RMI visual diagnostics
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3. ERROR
Red Error, other outputs may
be incorrect.
Off No Error.
4. SIGNAL
Green Full signal strength.
Yellow Medium signal strength.
Red Low signal strength, radio
link may fail.
Off No signal detected.
Green/off Flashing: RMI is acquisition
mode, and can acquire a partner RMP.
Red/yellow Flashing: RMI has (just)
acquired a new partner RMP.
Notes.
1. The probe status LED will always be illuminated when power is present. There is no ‘power present’ LED.
2. All the indicators report the status of the partner RMP. If there is no partner in range, or the partner is off then the probe status and error LEDs will be red and the other LEDs will be off.
3. When the RMI is powered it will enter the acquire partner mode which will be indicated by the flashing green signal LED. After a short time (~12 secs) it will switch to its normal mode listening for its partner.
4. The conditions shown by the low battery, probe status and error LEDs are the same as those present on the electrical signal outputs.
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