Carefully read the operating manual before commissioning the units for the first time. It contains
useful tips and notes such as hazard warnings to
prevent personal injury and material damage.
Failure to follow the directions in this manual not
only presents a danger to people, the environment
and the system itself, but will void any claims for
.
liability
Keep this operating manual and the refrigerant
data sheet near to the units.
1.2 Identification of notes
This section provides an overview of all important
safety aspects for proper protection of people and
safe and fault-free operation.The instructions and
safety notes contained within this manual must be
observed in order to prevent accidents, personal
injury and material damage.
Notes attached directly to the units must be
observed in their entirety and be kept in a fully
legible condition.
Safety notes in this manual are indicated by symbols. Safety notes are introduced with signal words
which help to highlight the magnitude of the danger
in question.
DANGER!
CAUTION!
This combination of symbol and signal word
warns of a potentially hazardous situation,
which if not avoided may cause injury or material and environmental damage.
NOTICE!
This combination of symbol and signal word
warns of a potentially hazardous situation,
which if not avoided may cause material and
environmental damage.
This symbol highlights useful tips and recommendations as well as information for efficient
and fault-free operation.
1.3 Personnel qualifications
Personnel responsible for commissioning, operation, maintenance, inspection and installation must
be able to demonstrate that they hold a qualification which proves their ability to undertake the
work.
Contact with live parts poses an immediate
danger of death due to electric shock. Damage
to the insulation or individual components may
pose a danger of death.
DANGER!
This combination of symbol and signal word
warns of a situation in which there is immediate
danger
cause serious injury.
This combination of symbol and signal word
warns of a potentially hazardous situation,
which if not avoided may be fatal or cause
serious injury
, which if not avoided may be fatal or
WARNING!
.
1.4
Dangers of failure to observe
the safety notes
Failure to observe the safety notes may pose a risk
to people, the environment and the units. Failure to
observe the safety notes may void any claims for
damages.
In particular, failure to observe the safety notes
may pose the following risks:
n The failure of important unit functions.
n The failure of prescribed methods of mainte-
nance and repair
n Danger to people on account of electrical and
mechanical effects.
.
1.5 Safety-conscious working
The safety notes contained in this manual, the
existing national regulations concerning accident
prevention as well as any internal company
working, operating and safety regulations must be
observed.
4
Page 5
1.6 Safety notes for the operator
The operational safety of the units and components is only assured providing they are used as
intended and in a fully assembled state.
n The units and components may only be set up,
installed and maintained by qualified personnel.
n Protective covers (grille) over moving parts
must not be removed from units that are in
operation.
n Do not operate units or components with
obvious defects or signs of damage.
n Contact with certain unit parts or components
may lead to burns or injury
n The units and components must not be
exposed to any mechanical load, extreme
levels of humidity or extreme temperature.
n Spaces in which refrigerant can leak sufficient
to load and vent. Otherwise there is danger of
suffocation.
n All housing parts and device openings, e.g. air
inlets and outlets, must be free from foreign
objects, fluids or gases.
n The units must be inspected by a service tech-
nician at least once annually. Visual inspections and cleaning may be performed by the
operator when the units are disconnected from
the mains.
.
1.7 Safety notes for installation,
maintenance and
inspection
n The units and components must be kept at an
adequate distance from flammable, explosive,
combustible, abrasive and dirty areas or
atmospheres.
n Safety devices may not be modified or
bypassed.
Unauthorised modification
1.8
and changes
Modifications or changes to units and components
are not permitted and may cause malfunctions.
Safety devices may not be modified or bypassed.
Original replacement parts and accessories
authorised by the manufactured ensure safety
use of other parts may invalidate liability for
resulting consequences.
. The
1.9 Intended use
Depending on the model, the equipment and the
additional fittings with which it is equipped is only
intended to be used as an air-conditioner for the
purpose of cooling or heating the air in an
enclosed room.
Any different or additional use shall be classed as
non-intended use. The manufacturer/supplier
assumes no liability for damages arising from such
use. The user bears the sole risk in such cases.
Intended use also includes working in accordance
with the operating and installation instructions and
complying with the maintenance requirements.
n Appropriate hazard prevention measures must
be taken to prevent risks to people when performing installation, repair
cleaning work on the units.
n The setup, connection and operation of the
units and its components must be undertaken
in accordance with the usage and operating
conditions stipulated in this manual and comply
with all applicable regional regulations.
n The heat pump must be connected to the heat
source and heating or cooling system in
accordance with the relevant regulations.
n Regional regulations and laws as well as the
Water Ecology Act (WHG) must be observed.
n The power supply should be adapted to the
requirements of the units.
n Units may only be mounted at the points pro-
vided for this purpose at the factory. The units
may only be secured or mounted on stable
structures, walls or floors.
n Mobile units must be set up securely on suit-
able surfaces and in an upright position. Stationary units must be permanently installed for
operation.
n The units and components should not be oper-
ated in areas where there is an increased risk
of damage. Observe the minimum clearances.
, maintenance or
Under no circumstances should the threshold
values specified in the technical data be exceeded.
1.10 Warranty
For warranty claims to be considered, it is essential
that the ordering party or its representative complete and return the "certificate of warranty" to
REMKO GmbH & Co. KG at the time when the
units are purchased and commissioned.
The warranty conditions are detailed in the "General business and delivery conditions". Furthermore, only the parties to a contract can conclude
special agreements beyond these conditions. In
this case, contact your contractual partner in the
first instance.
5
Page 6
REMKO series WSP
1.11 Transport and packaging
The devices are supplied in a sturdy shipping con-
. Please check the equipment immediately
tainer
upon delivery and note any damage or missing
parts on the delivery and inform the shipper and
your contractual partner. For later complaints can
not be guaranteed.
WARNING!
Plastic films and bags etc. are dangerous
toys for children!
Why:
- Leave packaging material are not around.
- Packaging material may not be accessible to
children!
1.12 Environmental protection
and recycling
Disposal of packaging
All products are packed for transport in environmentally friendly materials. Make a valuable contribution to reducing waste and sustaining raw materials. Only dispose of packaging at approved
collection points.
Disposal of equipment and components
Only recyclable materials are used in the manufacture of the devices and components. Help protect
the environment by ensuring that the devices or
components (for example batteries) are not disposed in household waste, but only in accordance
with local regulations and in an environmentally
safe manner
cling specialists or at collection points.
, e.g. using certified firms and recy-
6
Page 7
2 Electrical wiring - General
A
3
2
D
5
4
1
C
B
2.1 System layout
Fig. 1: System layout
A: Heat pump
B: Sub-distribution (provided by the customer)
C: Electrical heating coil
D: External probe
1: Power supply, heat pump
2: Power supply, auxiliary heater
3: Power supply, Smart Control controller
4: Potential-free power utility signal for Smart-
Control
5: Probe cable, external probe
2.2 General notes
n It is necessary to lay multiple power supply
lines from the distribution system to the heat
pump, depending on the version. See “Electrical wiring WSP” chapter
n A connection diagram can be found in the
“Overview of terminal assignment” chapter and
the corresponding diagrams can be found in
the "Circuit diagrams" chapter of this manual.
n If an auxiliary heater is required in the heat
pump, another three-phase 400V / 3~/50 Hz
power supply shall be provided to the indoor
unit.
n Power to the smart control may not be discon-
nected by the power company when fitted with
an off-period circuit (anti-freeze protection).
n The Smart-Control needs to know whether a
power company release or off-period is in
effect (contact S16). A potential-free switch
must be provided by the customer for this purpose. (Contact closed signifies enabled, while
contact open signifies a blocking period).
n Special rates for the operation of heat pumps
may be offered by the power utility.
n Ask your local power utility about the details of
any rates that might be available.
DANGER!
All electrical installation work must be done by
an electrician.
.
WARNING!
All electric lines are in accordance VDE regulations to dimension and to lay
.
WARNING!
Always note the currently applicable VDE
guidelines and the notes in T
and type of the fuse are to be taken from the
technical data.
AB 2007. The size
WARNING!
All cable sizes are to be selected according to
VDE 0100. Special attention should be given to
cable lengths, cable type and the kind of installation. The information in the connection diagram and in the system overview are to be
seen as an acceptable installation possibility
only in a standard case!
7
Page 8
1
2
3
REMKO series WSP
NOTICE!
The electrical connection for the units must be
made at a separate feedpoint with a residual
current device in accordance with local regulations and should be laid out by an electrician.
Check all plugged and clamped terminals to
verify that they are seated correctly and make
permanent contact. T
ighten as required.
2.3 Electrical connection, heat
pump
The following instructions describe the electrical
connection of the heat pump.
1.Remove the two covers [2] and loosen the
two screws [3] left and right at the edge of
the cover [1].
8
Page 9
2.Remove the cover [1] of the device by
14141
4
7
8
holding it by the grip [4] and pushing it out of
the rear groove.
4.Then loosen the screws [7] of the junction
box cover [8] and remove it.
9
5.Feed the supply line of the heat pump as well
as the lines of the external devices and
probes through the cable glands into the unit.
Note that the cable openings are located at
the top.
Page 10
9
10
6
5
5
REMKO series WSP
6.Connect the power supply and the control
line of the heat pump to the terminal blocks
[9] (see chapter “Electrical wiring”). Connect
all secondary consumers (HGM,HGU,
changeover valves etc.) to the I/O module
[10].
7.In order to be able to connect the electric
heating element, the front door [5] must be
opened. T
screws [6] behind the front door.
o do this, loosen the three upper
8.Then tilt the front door [5] forward and
remove it carefully
.
10
Page 11
NOTICE!
Attach cables in accordance with the connection schematic and/or the circuit diagram in the
control box.
NOTICE!
Ensure correct polarity when connecting the
electrical leads, especially the control cable.
The number of lines and the sensors is
dependent on the configuration of the heating
system and the components.
At the site, avoid adding cable inlets.
NOTICE!
It is necessary to provide a separate RCD 100
mA, type B (universal current-sensitive) with a
contact load of 40 A for the heat pump.
2.4 Connection of sensors and
probes
Temperature probes
n The number of probes required can vary with
the type of system.
n Observe the relevant notes for the probe posi-
tion found in the hydraulic circuit diagram.
n The standard scope of delivery includes the
external probes (S10), an immersion probe
(provided for use as a domestic hot water
sensor PT
n When connecting up a solar system, use a
PT-1000 sensor (S01) as a collector sensor
and a PT-1000 sensor (S02) as the lower
storage tank probe.
n All probes are to be connected to the heat
pump switch cabinet in accordance with the
terminal assignment diagram.
Contact probe
PT-1000 contact probes can be mounted on the
pipes, to measure the heating-circuit temperatures,
for example.
n The contact probes are fixed to a pipe with the
accessories provided.
n Clean the appropriate point. Subsequently a
thermal compound (A) is applied and the probe
is fixed in position.
-1000 (S08).
Fig. 2: Securing the contact probe (as in figure)
11
Page 12
REMKO series WSP
If the sensor cables are too short, they can be
extended up to a maximum of 100m with wire
having a cross-section of 1.5 mm².
External probe
The connection of an outdoor sensor is always
required for Smart Control.
n Mount the external probe pointing skyward, in
a north-easterly direction, about 2.5 metres
above the ground. It may not be subjected to
direct sunlight and is to be protected against
excessive wind. Installation above windows or
air ducts is to be avoided.
n In order to carry out the installation, remove the
cover and secure the probe with the screw provided.
n A cable with wire cross-sections of min.1.0
mm2 provided by the customer is recommended for connecting the probe.
Fig. 3: External probe (as in figure)
12
Page 13
2.5 Electrical configuration - I/O module
Pin assignment for I/O module heat pump WSP
Carel circuit board in the heat pump
Optional pressure switch brine circuit
DI7
GND
PE N L
Connection: 230V/1~/N/PE
(1st)
S16 GND
(2nd)
Power utility contact S16 / Closed = enabled
Contact: Potential-free!
Connection provided by the customer
from the sub-distribution unit
L3
L3
L1
L1
L2
L2
N
N
PE
PE
L1
L2
L3
N
Pe
1 2 3 4 Pe
Plug on the heating coil
Connection: 400V/3~/N/PE
Connection: 400V/3~/N/PE
assigned!
Connection provided by the customer
from the sub-distribution unit
Connection provided by the customer
from the sub-distribution unit
Connection provided by the customer
from the sub-distribution unit
stuptuOrotautcA
KNX- TP
RC
stup
tuOeerFlaitnetoP
Power utility contact
closed = enabled
Power supply
I/O module
Potential-free
S0 PV feed-in
(min. 500 lmp./kWh)
S0 PV yield
(min. 500 lmp./kWh)
S0 household meter
(min. 500 lmp./kWh)
S0 HP electricity meter
(min. 500 lmp./kWh)
S29
S28
S26
S25
External probe
S10
S16
Changeover valve
Drinking water
M
A10
Pump unmixed circulation 230V
optional
A03
Circulation pump (230V)
A04
M
Closed
Open
A20/21
NOTE: without power utility connection,
a jumper must be installed
Hot water storage tank
S08
2nd mixed circuit RF
S14
S12
1st mixed circuit INL
S11
1st mixed circuit RF
Storage tank, centre
S09
Acquisition of the stored energy
2nd mixed circuit
20-10V pump
A46
S06
2nd mixed circuit INL
S05
Circulation pump HW
S04
RL Solar WMZ
VL Solar WMZ
S03
S02
Storage tank, bottom
Solar
S01
Solar / collector
1st mixed circuit
0-10V pump
A41
M
Changeover valve
2nd Heat generator
A11
M
Closed
Open
A24/25
Unmixed circuit
0-10V pump
A42
Solar
0-10V pump
A40
Pump 1 mixed circulation 230V
optional
A02
Pump 2 mixed circulation 230V
optional
A13
Pump Solar (230V) optional
A01
Enable 2nd Heat generator
M
Closed
Open
A14
S07
Brine temperature inlet
(2nd)
(1st)
Dyn. hygiene function
S27
Flow probe
BUS 1 communication
BM
BUS 2 communication
BM
S13
INL probe HP
S15
RF probe HP
M
Changeover valve
REMKO cooling module
A12
Changeover valve, cooling
Single room controller
Closed
Open
Bypass mixer HP
A22/23
A34
General alarm signal
Pumpe internal PWM
A43
S23
Ultrasonic flow rate meter Solar
S24
Ultrasonic flow rate meter HP
A32
M
2nd mixed circuit
(Mixing valve)
1st mixed circuit
(Mixing valve)
Use wire gauge corresponding with the connection cable supplied!
Lay load lines separately to measuring lines!
Overview of electrical connecting lines ....... 16
Overview of terminal assignment ........... 17
R
Residual current devices ................... 8
S
Safety
Dangers of failure to observe the safety
notes ............................... 4
General ............................. 4
Identification of notes ................... 4
Note for inspection work .................5
Note for installation work ................ 5
Note for maintenance work .............. 5
Personnel qualifications ................. 4
Safety notes for the operator ............. 5
Safety-conscious working ................4
Unauthorised modification ...............5
Unauthorised replacement part manufacture . 5
Smart Control ........................... 7
System layout ........................... 7
T
Tank probe ............................ 11
Temperature probes, connection ............ 11
Terminal assignment legend ............... 14
Terminal assignment, overview ............. 17
W
Warranty ............................... 5
25
Page 26
REMKO series WSP
26
Page 27
Page 28
Consulting
Thanks to intensive training,
our consultants are always
completely up-to-date in terms
of technical knowledge. This has
given us the reputation of being
more than just an excellent,
reliable supplier:
REMKO, a partner
helping you find solutions to
your problems.
Distribution
REMKO offers not just a well
established sales network both
nationally and internationally, but
also has exceptionally highlyqualified sales specialists.
REMKO field staff are more than
just sales representatives: above
all, they must act as advisers to
our customers in air conditioning
and heating technology.
SFlbCustomer Service
Our equipment operates
precisely and reliably. However,
in the event of a fault, REMKO
customer service is quickly at
the scene. Our comprehensive
network of experienced dealers
always guarantees quick and
reliable service.
REMKO INTERNATIONAL
… and also right in your neighbourhood!
Make use of our experience and advice
We reserve the right to make technical changes, and provide no guarantee as to the accuracy of this data!
REMKO GmbH & Co. KG
Air conditioning and heating technology
Im Seelenkamp 12 D-32791 Lage
Postfach 1827 D-32777 Lage
Telephone +49 5232 6 06-0
Telefax +49 5232 606-2 60
E-mail [email protected]
Website www.remko.de
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