REMKO WSP, WSP 80, WSP 110, WSP 140, WSP 180 Instructions For Technicians [en, de]

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Electrical wiring
REMKO series WSP
Brine- heat pump
Instructions for Technicians
WSP 80, WSP 110, WSP 140, WSP 180
0160-2017-05 Edition 2, en_GB
Read the instructions prior to performing any task!
Page 2
These instructions are an integral part of the system and must always be kept near or on the device.
Subject to modifications; No liability accepted for errors or mis­prints!
Translation of the original
Page 3

Table of contents

1 Safety and usage instructions............................................................................................................. 4
1.1 General safety notes....................................................................................................................... 4
1.2 Identification of notes...................................................................................................................... 4
1.3 Personnel qualifications.................................................................................................................. 4
1.4 Dangers of failure to observe the safety notes................................................................................ 4
1.5 Safety-conscious working............................................................................................................... 4
1.6 Safety notes for the operator........................................................................................................... 5
1.7 Safety notes for installation, maintenance and inspection.............................................................. 5
1.8 Unauthorised modification and changes......................................................................................... 5
1.9 Intended use................................................................................................................................... 5
1.10 Warranty........................................................................................................................................ 5
1.11 Transport and packaging............................................................................................................... 6
1.12 Environmental protection and recycling........................................................................................ 6
2 Electrical wiring - General.................................................................................................................... 7
2.1 System layout.................................................................................................................................. 7
2.2 General notes.................................................................................................................................. 7
2.3 Electrical connection, heat pump.................................................................................................... 8
2.4 Connection of sensors and probes................................................................................................ 11
2.5 Electrical configuration - I/O module............................................................................................. 13
2.6 Terminal assignment / legend....................................................................................................... 14
3 Electrical wiring WSP......................................................................................................................... 16
3.1 Overview of electrical connecting lines......................................................................................... 16
3.2 Overview of terminal assignment.................................................................................................. 17
4 Circuit diagrams.................................................................................................................................. 18
5
Index..................................................................................................................................................... 25
3
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REMKO series WSP
1 Safety and usage
instructions

1.1 General safety notes

Carefully read the operating manual before com­missioning the units for the first time. It contains useful tips and notes such as hazard warnings to prevent personal injury and material damage. Failure to follow the directions in this manual not only presents a danger to people, the environment and the system itself, but will void any claims for
.
liability
Keep this operating manual and the refrigerant data sheet near to the units.

1.2 Identification of notes

This section provides an overview of all important safety aspects for proper protection of people and safe and fault-free operation.The instructions and safety notes contained within this manual must be observed in order to prevent accidents, personal injury and material damage.
Notes attached directly to the units must be observed in their entirety and be kept in a fully legible condition.
Safety notes in this manual are indicated by sym­bols. Safety notes are introduced with signal words which help to highlight the magnitude of the danger in question.
DANGER!
CAUTION!
This combination of symbol and signal word warns of a potentially hazardous situation, which if not avoided may cause injury or mate­rial and environmental damage.
NOTICE!
This combination of symbol and signal word warns of a potentially hazardous situation, which if not avoided may cause material and environmental damage.
This symbol highlights useful tips and recom­mendations as well as information for efficient and fault-free operation.

1.3 Personnel qualifications

Personnel responsible for commissioning, opera­tion, maintenance, inspection and installation must be able to demonstrate that they hold a qualifica­tion which proves their ability to undertake the work.
Contact with live parts poses an immediate danger of death due to electric shock. Damage to the insulation or individual components may pose a danger of death.
DANGER!
This combination of symbol and signal word warns of a situation in which there is immediate danger cause serious injury.
This combination of symbol and signal word warns of a potentially hazardous situation, which if not avoided may be fatal or cause serious injury
, which if not avoided may be fatal or
WARNING!
.
1.4

Dangers of failure to observe the safety notes

Failure to observe the safety notes may pose a risk to people, the environment and the units. Failure to observe the safety notes may void any claims for damages.
In particular, failure to observe the safety notes may pose the following risks:
n The failure of important unit functions. n The failure of prescribed methods of mainte-
nance and repair
n Danger to people on account of electrical and
mechanical effects.
.

1.5 Safety-conscious working

The safety notes contained in this manual, the existing national regulations concerning accident prevention as well as any internal company working, operating and safety regulations must be observed.
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1.6 Safety notes for the operator

The operational safety of the units and compo­nents is only assured providing they are used as intended and in a fully assembled state.
n The units and components may only be set up,
installed and maintained by qualified per­sonnel.
n Protective covers (grille) over moving parts
must not be removed from units that are in operation.
n Do not operate units or components with
obvious defects or signs of damage.
n Contact with certain unit parts or components
may lead to burns or injury
n The units and components must not be
exposed to any mechanical load, extreme levels of humidity or extreme temperature.
n Spaces in which refrigerant can leak sufficient
to load and vent. Otherwise there is danger of suffocation.
n All housing parts and device openings, e.g. air
inlets and outlets, must be free from foreign objects, fluids or gases.
n The units must be inspected by a service tech-
nician at least once annually. Visual inspec­tions and cleaning may be performed by the operator when the units are disconnected from the mains.
.
1.7 Safety notes for installation, maintenance and
inspection
n The units and components must be kept at an
adequate distance from flammable, explosive, combustible, abrasive and dirty areas or atmospheres.
n Safety devices may not be modified or
bypassed.
Unauthorised modification
1.8 and changes
Modifications or changes to units and components are not permitted and may cause malfunctions. Safety devices may not be modified or bypassed. Original replacement parts and accessories authorised by the manufactured ensure safety use of other parts may invalidate liability for resulting consequences.
. The

1.9 Intended use

Depending on the model, the equipment and the additional fittings with which it is equipped is only intended to be used as an air-conditioner for the purpose of cooling or heating the air in an enclosed room.
Any different or additional use shall be classed as non-intended use. The manufacturer/supplier assumes no liability for damages arising from such use. The user bears the sole risk in such cases. Intended use also includes working in accordance with the operating and installation instructions and complying with the maintenance requirements.
n Appropriate hazard prevention measures must
be taken to prevent risks to people when per­forming installation, repair cleaning work on the units.
n The setup, connection and operation of the
units and its components must be undertaken in accordance with the usage and operating conditions stipulated in this manual and comply with all applicable regional regulations.
n The heat pump must be connected to the heat
source and heating or cooling system in accordance with the relevant regulations.
n Regional regulations and laws as well as the
Water Ecology Act (WHG) must be observed.
n The power supply should be adapted to the
requirements of the units.
n Units may only be mounted at the points pro-
vided for this purpose at the factory. The units may only be secured or mounted on stable structures, walls or floors.
n Mobile units must be set up securely on suit-
able surfaces and in an upright position. Sta­tionary units must be permanently installed for operation.
n The units and components should not be oper-
ated in areas where there is an increased risk of damage. Observe the minimum clearances.
, maintenance or
Under no circumstances should the threshold values specified in the technical data be exceeded.

1.10 Warranty

For warranty claims to be considered, it is essential that the ordering party or its representative com­plete and return the "certificate of warranty" to REMKO GmbH & Co. KG at the time when the units are purchased and commissioned.
The warranty conditions are detailed in the "Gen­eral business and delivery conditions". Further­more, only the parties to a contract can conclude special agreements beyond these conditions. In this case, contact your contractual partner in the first instance.
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REMKO series WSP

1.11 Transport and packaging

The devices are supplied in a sturdy shipping con-
. Please check the equipment immediately
tainer upon delivery and note any damage or missing parts on the delivery and inform the shipper and your contractual partner. For later complaints can not be guaranteed.
WARNING!
Plastic films and bags etc. are dangerous toys for children!
Why:
- Leave packaging material are not around.
- Packaging material may not be accessible to children!

1.12 Environmental protection and recycling

Disposal of packaging
All products are packed for transport in environ­mentally friendly materials. Make a valuable contri­bution to reducing waste and sustaining raw mate­rials. Only dispose of packaging at approved collection points.
Disposal of equipment and components
Only recyclable materials are used in the manufac­ture of the devices and components. Help protect the environment by ensuring that the devices or components (for example batteries) are not dis­posed in household waste, but only in accordance with local regulations and in an environmentally safe manner cling specialists or at collection points.
, e.g. using certified firms and recy-
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2 Electrical wiring - General

A
3
2
D
5
4
1
C
B

2.1 System layout

Fig. 1: System layout
A: Heat pump B: Sub-distribution (provided by the customer) C: Electrical heating coil D: External probe 1: Power supply, heat pump 2: Power supply, auxiliary heater 3: Power supply, Smart Control controller 4: Potential-free power utility signal for Smart-
Control
5: Probe cable, external probe

2.2 General notes

n It is necessary to lay multiple power supply
lines from the distribution system to the heat pump, depending on the version. See “Elec­trical wiring WSP” chapter
n A connection diagram can be found in the
“Overview of terminal assignment” chapter and the corresponding diagrams can be found in the "Circuit diagrams" chapter of this manual.
n If an auxiliary heater is required in the heat
pump, another three-phase 400V / 3~/50 Hz power supply shall be provided to the indoor unit.
n Power to the smart control may not be discon-
nected by the power company when fitted with an off-period circuit (anti-freeze protection).
n The Smart-Control needs to know whether a
power company release or off-period is in effect (contact S16). A potential-free switch must be provided by the customer for this pur­pose. (Contact closed signifies enabled, while contact open signifies a blocking period).
n Special rates for the operation of heat pumps
may be offered by the power utility.
n Ask your local power utility about the details of
any rates that might be available.
DANGER!
All electrical installation work must be done by an electrician.
.
WARNING!
All electric lines are in accordance VDE regula­tions to dimension and to lay
.
WARNING!
Always note the currently applicable VDE guidelines and the notes in T and type of the fuse are to be taken from the technical data.
AB 2007. The size
WARNING!
All cable sizes are to be selected according to VDE 0100. Special attention should be given to cable lengths, cable type and the kind of instal­lation. The information in the connection dia­gram and in the system overview are to be seen as an acceptable installation possibility only in a standard case!
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1
2
3
REMKO series WSP
NOTICE!
The electrical connection for the units must be made at a separate feedpoint with a residual current device in accordance with local regula­tions and should be laid out by an electrician.
Check all plugged and clamped terminals to verify that they are seated correctly and make permanent contact. T
ighten as required.

2.3 Electrical connection, heat pump

The following instructions describe the electrical connection of the heat pump.
1. Remove the two covers [2] and loosen the
two screws [3] left and right at the edge of the cover [1].
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2. Remove the cover [1] of the device by
14141
4
7
8
holding it by the grip [4] and pushing it out of the rear groove.
4. Then loosen the screws [7] of the junction
box cover [8] and remove it.
9
5. Feed the supply line of the heat pump as well
as the lines of the external devices and probes through the cable glands into the unit. Note that the cable openings are located at the top.
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9
10
6
5
5
REMKO series WSP
6. Connect the power supply and the control
line of the heat pump to the terminal blocks [9] (see chapter “Electrical wiring”). Connect all secondary consumers (HGM,HGU, changeover valves etc.) to the I/O module [10].
7. In order to be able to connect the electric heating element, the front door [5] must be opened. T screws [6] behind the front door.
o do this, loosen the three upper
8. Then tilt the front door [5] forward and remove it carefully
.
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NOTICE!
Attach cables in accordance with the connec­tion schematic and/or the circuit diagram in the control box.
NOTICE!
Ensure correct polarity when connecting the electrical leads, especially the control cable.
The number of lines and the sensors is dependent on the configuration of the heating system and the components.
At the site, avoid adding cable inlets.
NOTICE!
It is necessary to provide a separate RCD 100 mA, type B (universal current-sensitive) with a contact load of 40 A for the heat pump.

2.4 Connection of sensors and probes

Temperature probes
n The number of probes required can vary with
the type of system.
n Observe the relevant notes for the probe posi-
tion found in the hydraulic circuit diagram.
n The standard scope of delivery includes the
external probes (S10), an immersion probe (provided for use as a domestic hot water sensor PT
n When connecting up a solar system, use a
PT-1000 sensor (S01) as a collector sensor and a PT-1000 sensor (S02) as the lower storage tank probe.
n All probes are to be connected to the heat
pump switch cabinet in accordance with the terminal assignment diagram.
Contact probe
PT-1000 contact probes can be mounted on the pipes, to measure the heating-circuit temperatures, for example.
n The contact probes are fixed to a pipe with the
accessories provided.
n Clean the appropriate point. Subsequently a
thermal compound (A) is applied and the probe is fixed in position.
-1000 (S08).
Fig. 2: Securing the contact probe (as in figure)
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REMKO series WSP
If the sensor cables are too short, they can be extended up to a maximum of 100m with wire having a cross-section of 1.5 mm².
External probe
The connection of an outdoor sensor is always required for Smart Control.
n Mount the external probe pointing skyward, in
a north-easterly direction, about 2.5 metres above the ground. It may not be subjected to direct sunlight and is to be protected against excessive wind. Installation above windows or air ducts is to be avoided.
n In order to carry out the installation, remove the
cover and secure the probe with the screw pro­vided.
n A cable with wire cross-sections of min.1.0
mm2 provided by the customer is recom­mended for connecting the probe.
Fig. 3: External probe (as in figure)
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2.5 Electrical configuration - I/O module

Pin assignment for I/O module heat pump WSP
Carel circuit board in the heat pump
Optional pressure switch brine circuit
DI7
GND
PE N L
Connection: 230V/1~/N/PE
(1st)
S16 GND
(2nd)
Power utility contact S16 / Closed = enabled Contact: Potential-free!
Connection provided by the customer from the sub-distribution unit
L3
L3
L1
L1
L2
L2
N
N
PE
PE
L1
L2
L3
N
Pe
1 2 3 4 Pe
Plug on the heating coil
Connection: 400V/3~/N/PE
Connection: 400V/3~/N/PE
assigned!
Connection provided by the customer from the sub-distribution unit
Connection provided by the customer from the sub-distribution unit
Connection provided by the customer from the sub-distribution unit
stuptuO rotautcA
KNX - TP
RC
stup
tuO eerF laitnetoP
Power utility contact
closed = enabled
Power supply I/O module
Potential-free
S0 PV feed-in (min. 500 lmp./kWh)
S0 PV yield (min. 500 lmp./kWh)
S0 household meter (min. 500 lmp./kWh)
S0 HP electricity meter (min. 500 lmp./kWh)
S29
S28
S26
S25
External probe
S10
S16
Changeover valve Drinking water
M
A10
Pump unmixed circulation 230V
optional
A03
Circulation pump (230V)
A04
M
Closed
Open
A20/21
NOTE: without power utility connection, a jumper must be installed
Hot water storage tank
S08
2nd mixed circuit RF
S14
S12
1st mixed circuit INL
S11
1st mixed circuit RF
Storage tank, centre
S09
Acquisition of the stored energy
2nd mixed circuit
20-10V pump
A46
S06
2nd mixed circuit INL
S05
Circulation pump HW
S04
RL Solar WMZ
VL Solar WMZ
S03
S02
Storage tank, bottom
Solar
S01
Solar / collector
1st mixed circuit
0-10V pump
A41
M
Changeover valve 2nd Heat generator
A11
M
Closed
Open
A24/25
Unmixed circuit
0-10V pump
A42
Solar
0-10V pump
A40
Pump 1 mixed circulation 230V
optional
A02
Pump 2 mixed circulation 230V
optional
A13
Pump Solar (230V) optional
A01
Enable 2nd Heat generator
M
Closed
Open
A14
S07
Brine temperature inlet
(2nd)
(1st)
Dyn. hygiene function
S27
Flow probe
BUS 1 communication
BM
BUS 2 communication
BM
S13
INL probe HP
S15
RF probe HP
M
Changeover valve REMKO cooling module
A12
Changeover valve, cooling Single room controller
Closed
Open
Bypass mixer HP
A22/23
A34
General alarm signal
Pumpe internal PWM
A43
S23
Ultrasonic flow rate meter Solar
S24
Ultrasonic flow rate meter HP
A32
M
2nd mixed circuit
(Mixing valve)
1st mixed circuit
(Mixing valve)
Use wire gauge corresponding with the connection cable supplied! Lay load lines separately to measuring lines!
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REMKO series WSP

2.6 Terminal assignment / legend

Terminal configuration
Designation Input Output Signal Description
PW X Power supply I/O 230V
PP1 X Power supply primary pump IM
S01 X Solar probe collector PT 1000
S02 X Solar probe storage tank bottom PT 1000
S03 X Solar probe INL HM Solar PT 1000
S04 X Solar probe RF HM Solar PT 1000
S05 X Probe circulation PT 1000 RF Temp./Pulse encoder
S06 X Probe INL 2nd mixed circuit PT 1000
S07 X Brine inlet temperature PT 1000
S08 X Probe drinking water tank top PT 1000
S09 X Probe buffer storage tank middle PT 1000
S10 X External probe PT 1000
S11 X Probe RF 1st mixed circuit PT 1000
S12 X Probe INL 1st mixed circuit PT 1000
S13 X Probe INL heat pump PT 1000
S14 X Probe RF 2nd mixed circuit PT 1000
S15 X Probe RF heat pump PT 1000
S16 X
S20 X Not connected
S21 X Not connected
S22 X Not connected
S23 X Ultrasonic flow rate meter Solar, pulse rate
S24 X Ultrasonic flow rate meter HP, impulse rate
Power utility contact (NC) / dewpoint monitoring external (open = locked, closed = enabled)
S25 X HP electricity meter S0
S26 X Household electricity S0
S27 X Flow probe hot water
S28 X PV yield electricity meter S0
S29 X PV in-feed electricity meter S0
A01 X Solar pump unregulated (230V)
A02 X Pump 1st mixed circuit (230V) switched
A03 X Pump unmixed Circuit (230V) switched
A04 X Circulation pump (230V) switched
A10 X Changeover valve, hot water
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Designation Input Output Signal Description
A11 X Changeover valve 2nd WE (230V)
A12 X REMKO cooling module changeover valve (230V)
A13 X Pump 2nd mixed circuit (230 V) switched
A14 X Changeover valve cool./single room contr. (230V)
A20 X 1st mixing circuit mixing valve “Open” (230V)
A21 X 1st mixing circuit mixing valve “Closed” (230V)
A22 X Bypass mixing valve “Open” (230V)
A23 X Bypass mixing valve “Closed” (230V)
A24 X 2nd mixing circuit mixing valve “Open” (230V)
A25 X 2nd mixing circuit mixing valve “Closed” (230V)
A30 X Not connected
A31 X Not connected
A32 X
A33 X Not connected
A34 X General alarm signal external (potential-free)
A40 X Speed setting solar pump PWM
A41 X Speed specification, 1st mixed circuit (0-10V)
A42 X Speed specification unmixed Circuit (0-10V)
A43 X PWM (pump internal)
A44 X Not connected
A45 X Not connected
A46 X Speed specification, 2nd mixed circuit (0-10V)
MI
MO
CLK
nSS
Enable 2nd WE booster heating or boiler (potential-free)
Not connected
GND
OT 1 (2x) Not connected
OT 2 (2x) Not connected
B1, A1
+12 V
olt,
GND
B2 / A2 Bus 2 communication
B3 / A2 Not connected
R RC coding resistance
15
Bus 1 communication
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A
3
2
D
5
4
1
C
B
REMKO series WSP

3 Electrical wiring WSP

3.1 Overview of electrical connecting lines

Fig. 4: Overview of electrical connection WSP
A: Heat pump B: Sub-distribution (provided by the customer) C: Electrical heating coil D: External probe 1: Power supply heat pump, 400V/3~/50Hz,
e.g. 5 x 2.5 mm Fuse WSP 80/110/140 = 3 x 16A Fuse WSP 180 = 3 x 20A
WARNING!
The configuration of the core cross sections can only
be defined by an installation specialist!
2
NOTICE!
For an existing block the heat pump by the utility (utility switching) must be used the control contact S 16 of the Smart-Control.
2:
Power supply, auxiliary heating, mm 400V/3~/50Hz, 16A, e.g. 5 x 2.5
3: Power supply, Smart Control controller
230V/1~/50Hz, 10A, e.g. 5 x 1.5 mm
4: Potential-free power utility signal for
Smart Control S16, e.g. 2 x 1.0 mm
5:
Sensor cable on external probe, e.g. 2 x 1.0 mm
All connections to the heat pump are made from above!
2
2
2
2
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3.2 Overview of terminal assignment

S10 GND
L1 N Pe
L1 L2 L3 N PeL1 L2 L3 N Pe
S16 GND
B
A
C
D
2
3 4
1 5
a
E
Fig. 5: Terminal configuration WSP
A: Heat pump B: Sub-distribution (provided by the customer) C: Electrical heating coil D: External probe E: Heat source a: Terminals in unit 1:
Sensor cable on external probe, e.g. 2 x 1.0 mm
2: Power supply, auxiliary heating,
400V / 3~ / 50Hz, 16A, e.g. 5 x 2.5 mm
2
3: Power supply heat pump, 400V/3~/50Hz,
e.g. 5 x 2.5 mm
2
Fuse WSP 80/110/140 = 3 x 16A Fuse WSP 180 = 3 x 20A
4: Power supply, controller (I/O module)
2
400V/3~/50Hz, e.g. 3 x 1.5 mm
5: Smart Control signal cable
2
(potential-free power utility signal), e.g. 2 x 1.0 mm
2
Electrical connections between distribution and heat pump
Distribution - terminal Description Heat pump - terminal
L1
L1
L2 L2
L3 L3
Power supply, heat pump 400V/ 3~/50Hz
N N
Pe Pe
L
N N
Power supply, Smart-Control 230V/1~/ 50Hz
L
Pe Pe
L1
L2 L2
Power supply, Smart-Serv 400V/3~/ 50Hz
L3 L3
N N
9kW
Pe Pe
L1
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L3
-X1
Spannungsvers. 400V
Verdichter - Bauseits
N
-X2.2
N, PE / E-Heizer
-> EHZ - ST2
PE
L2 L1 N PE
PE
A2
-K1
Freigabe Verdichter
-> µPC / NO1
M
3
T3
T2
T1 PE
-K1
Spannung 400V
Verdichter
DI2
-PR1
Phasenüberwachung
-> µPC - DI2
GND
X1.1
Klemmblock X
X1.2 X1.3 X1.4 X1.5 K1
PR1
X2.1
X2.2
X2.3
L3
L2
L1
N
PE
A2
14/NO
6T3
4T2
2T1
1412
11
1
23
45
6
7
L3
L2
L1
N
PE
A1
13/NO
5L3
3L2
1L1
L2
L1 L3
2 3
4 5
6
7
-X
Klemmblock
1
M
PE L N
-X2.1
Pumpe 230V
Solekreis
G0
-X2.1
Solepumpe 230V
-> µPC - G0/G
G
1
M
PE L N
-X2.2
Pumpe 230V / max. 1A
Solekreis extern
NO6
-X2.2
Freigabe Ext. Solep.
-> µPC - NO6
6
-X2.3
Brücke / Öffner
Ext. Sicherheitseinrichtung
DI7
-X2.3
Öffner Kontakt
-> µPC - DI7
7
DIC1
0 1 2 3 4 5 6 7 8 9 10 11
1/6
WSP
0 1 2 3 4 5 6 7 8 9 10 11
4/10/2018
Projekt Titel:
Terminal block X
Power supply 400V
Voltage 400V
Phase monitoring
Brine pump 230V
N, PE / E-heater
Open contact
Terminal block
Enable Ext. Brine p.
Pump 230V / max. 1A
Pump 230V
Jumper / NC switch
Enable compressor
Compressor - provided by the customer
Compressor
-> μPC / DI2
-> μPC - G0/G
-> EHZ - ST2
-> μPC / DI7
-> μPC / NO6
Brine circuit, external
Brine circuit
Ext. safety device
-> μPC / NO1
Project title: WSP
4/10/2018
REMKO series WSP

4 Circuit diagrams

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Page 19
G0
-Pout1
Spannungsversorgung 230V
-> µPC - J1
G
PE
PE
-Pin
Spannungsversorgung 230V
SMT I/O - Bauseits
N L
S0
Imp/kWh
+
-
-S25
Stromzähler S0
Wärmepumpe
S0
Imp/kWh
+
-
-S26
Stromzähler S0
Haushalt
1
M
PE N L
-Pout2
Versorgung 230V
Interne Pumpe A43
13 1
4
-S27
Volumenstrom, Imp.
Warmwasser
M
N SP DP
-A10
Umschaltventil 230V
Warmwasserbereitung
S0
Imp/kWh
+
-
-S28
Stromzähler S0
PV Ertrag
S0
Imp/kWh
+
-
-S29
Stromzähler S0
PV Einspeisung
M
N SP DP
-A11
Umschaltventil 230V
2. Wärmeerzeuger
U
t
-
+
-A40
Signal PWM
Solarkreis
U
t
-
+
-A41
Signal 0-10V / PWM
1. gem. Kreis
M
N SP DP
-A12
2x Umschaltventil 230V
Modul passiv Kühlen
U
t
-
+
-A42
Signal 0-10V / PWM
ungem. Kreis
1
M
PE N L
-A13
Pumpe 230V
2. gem. Kreis
U
t
-
+
-A43
Signal PWM
Interne Pumpe
Power Actuator Output Actuator Output Actuator OutputActuator Supply
Sensor Inputs Actuator Signal Actuator Signal SPI OT Interfaces Bus Interfaces Rc
Systemregler SMT I/O
PE N L
PE N L
PE N L
PE N A10 L
PE N A11 L
PE N A12 L
PE N A13 L
PE N A14 L
PE N A01
PE N A02
PE N A03
PE N A04
PE N A20 A21
PE N A22 A23
PE N A24 A25
S25 +5V GND
S26 +5V GND
S27 +5V GND
S28 +5V GND
S29 +5V GND
GND A40
GND A41
GND A42
GND A43
GND A44
GND A45
GND A46
MI MO CLK nSS GND
OT1 OT1
OT2 OT2
+12V B1 A1 GND
B2 A2
B3 A3
R GND
-SMT_I/O_UNTEN
Systemregler
M
N SP DP
-A14
Umschaltventil 230V
Separater Kühlkreis
1
M
PE N L
-A01
Pumpe 230V
Solarkreis
U
t
-
+
-A46
Signal 0-10V / PWM
2. gem. Kreis
1
M
PE N L
-A02
Pumpe 230V
1. gem. Kreis
1
M
PE N L
-A03
Pumpe 230V
ungem. Kreis
1
M
PE N L
-A04
Pumpe 230V
Trinkwasser Zirkulation
+12V
-12V
Spannungsvers.
-> SMT Touch
GND
M
N Auf Zu
-A20/A21
Mischventil 230V
1. gem. Kreis
GND
-B2/A2
Kommunikation
-> µPC - J6
- +
M
N Auf Zu
-A22/A23
Ventil 230V
Bypass
B
-B3/A3
Kommunikation
-> Raumsensor - B/A
A
1
2
-RC
Kodierwiderstand
Geräteabhängig
M
N Auf Zu
-A24/A25
Mischventil 230V
2. gem. Kreis
Kodierwiderstände:
WSP 80 -> 200 Ohm
WSP 110 -> 240 Ohm
WSP 140 -> 300 Ohm
WSP 180 -> 360 Ohm
WSP 80 -> 200 Ohm
WSP 110 -> 240 Ohm
WSP 140 -> 300 Ohm
WSP 180 -> 360 Ohm
0 1 2 3 4 5 6 7 8 9 10 11
2/6
WSP
0
1 2 3 4 5 6 7 8 9 10 11
4/10/2018
Projekt Titel:
Signal 0-10V / PWM
Signal PWM
Signal 0-10V / PWM
Signal 0-10V / PWM
Signal PWM
Electricity meter S0
Electricity meter S0
Medium ow rate, Imp.
Electricity meter S0
Power supply 230V
Changeover valve 230V
Changeover valve 230V
Pump 230V
Changeover valve 230V
Pump 230V
Pump 230V
Mixed valve 230V
Valve 230V
Mixed valve 230V
Pump 230V
Pump 230V
2x changeover valves 230V
Electricity meter S0
Power supply 230V
Power supply 230V
Power supply
Communication
Communication
System controller
-SMT_I/O_BOTTOM
Coding resistor
Coding resistances:
2nd mixed circuit
Internal pump
Unmixed circuit
1st mixed circuit
Solar circuit
PV feed-in
PV yield
Hot water
Household
Internal pump A43
Hot water preparation
2nd Heat generator
2nd mixed circuit
Separate cooling circuit
Solar circuit
1st mixed circuit
1st mixed circuit
Bypass
2nd mixed circuit
Unmixed circuit
Drinking water circulation
Passive cooling module
Heat pump
SMT I/O - Provided
by the customer
-> μPC / J1
-> SMT Touch
-> μPC / J6
-> Space probe - B/A
Device-dependent
Project title: WSP
4/10/2018
System controller SMT I/O
Open Closed
Open Closed
Open Closed
19
Page 20
13 1
4
-S23
Volumenstrom, Imp.
Solarkreis
3 1 4 2 5
-S15/S24
PT1000 / Vol. Imp.
RL / Vol. Wärmep.
1
2
-S01
PT1000
Kollektorfühler
1
2
-S02
PT1000
Speicherfühler, Solar
RJ45
-RJ45
Kommunikation
-> SMT Touch
1
2
-S03
PT1000
Vorlauf, Solar
1
2
-S04
PT1000
Rücklauf, Solar
1
2
-S05
PT1000 / Impuls
Zirkulation
1
2
-S06
PT1000
Vorlauf, 2. gem. Kreis
1
2
-S07
PT1000
Eintritt, Solekreis
1
2
-S08
PT1000
Warmwasserspeicher
G0
-A32
Spannung 230V
-> µPC - G0
1
2
-S09
PT1000
Pufferspeicher
1
2
-S10
PT1000
Außentemperatur
1
2
-S11
PT1000
Rücklauf, 1. gem. Kreis
1
2
-S12
PT1000
Vorlauf, 1. gem. Kreis
1
2
-S13
PT1000
Vorlauf, Wärmepumpe
Potential Free Outputs
Sensor InputsSensor InputsSensor InputsSensor Inputs
Systemregler SMT I/O
In A30
In A31
In A32
In A33
In A34
S20 +5V GND S40 S41
S21 +5V GND S42 S43
S22 +5V GND S44 S45
S23 +5V GND S46 S47
S24 +5V GND S48 S49
S01 GND
S02 GND
RJ45
S03 GND
S04 GND
S05 GND
S06 GND
S07 GND
S08 GND
S09 GND
S10 GND
S11 GND
S12 GND
S13 GND
S14 GND
S15 GND
S16 GND
-SMT_I/O_OBEN
Systemregler
L
-A32
Freigabe E-Heizer
-> EHZ - ST2
1
2
-S14
PT1000
Rücklauf, 2. gem. Kreis
In
-A34
Potentialfreier Kontakt
Sammelstörmeldung
A34
S16
-S16
Brücke / Öffner-K.
EVU Sperre
GND
Bei Verwendung einer EVU Sperre darf nur der Verdichter Spannungslos geschaltet werden!Verdichter Spannungslos geschaltet werden!
0 1 2 3 4 5 6 7 8 9 10 11
3/6
WSP
0
1 2 3 4 5 6 7 8 9 10 11
4/10/2018
Projekt Titel:
Medium ow rate, Imp.
PT1000 / Vol. Imp.
PT1000
PT1000
PT1000
PT1000 / Impulse
PT1000
PT1000
PT1000
PT1000
PT1000
Jumper / NC terminal
PT1000
PT1000
PT1000
Enable E-heater
Voltage 230V
Potential-free contact
PT1000
Communication
PT1000
Solar circuit
RF / Vol. Heat Pump
Collector probe
Inlet, Solar
Return ow, Solar
Circulation
Inlet, 2nd mixed circuit
Hot water storage tank
Inlet, brine circuit
Bu󰀨er tank
Outside temperature
Power utility block
Return ow, 1st mixed circuit
Inlet, 1st mixed circuit
Inlet, heat pump
-> EHZ - ST2
-> μPC / G0
General alarm signal
Return ow, 2nd mixed circuit
-> SMT Touch
Storage tank probe, Solar
Project title: WSP
4/10/2018
System controller SMT I/O
When using a power utility block, only power to compressor may be switched!
System controller
-SMT_I/O_TOP
REMKO series WSP
20
Page 21
N
-J1
Spannungsv. 230V
-> SMT I/O - Pout1
L 11
-DI2
Öffner Kontakt
-> Phasenüberw. PR1
14
1
2
-B1
NTC
Wasser Eintritt
1
2
-B2
NTC
Wasser Austritt
1
2
-B3
NTC
Sole Austritt
1
2
-B4
NTC
Sauggas
1
2
-B5
NTC-HT
Heißgas
S
J11
-J11
Steuersignal
Expansionsventil
1 3
2
-B6
RAZ 0-5V
Niederdruck
1 3
2
-B7
RAZ 0-5V
Hochdruck
GND
-J6
Kommunikation
-> SMT I/O - B2/A2
A2 B2
V
1
2
-DI1
Öffner-Kontakt
Durchflusswächter
J7
J8
J9
J10
J11
J12 J13 J14
J1 J2 J3
J6
J4 J5
Kätekreis Regler µPC
1 2 34 12 3 456
pLAN
R-/T­R+/T+ GND
Vout R-/T­R+/T+ GND
C1 NO1 NO2 NO3
C2 NO4 NO5 NO6
NO7 C3 NC7
G G0
+Vdc GND +5VR
B1
B2
B3
B4
B5
B6
B7
GND +Vdc
GND +
-
DI1
DI2
DI3
DI4
DI5
DI6
DI7 DIC1
GND Y1 Y2 Y3
-µPC
Kältekreis Regler
A2
-NO1
Freigabe Verdichter
-> Schütz K1
P
1
2
-DI3
Öffner-Kontakt
Hochdruckschalter
In
-G0
Spannung 230V
-> SMT I/O - A32
4
-NO6
Freigabe Ext. Solep.
-> Klemmblock X2.2
6
-DI7
Öffner Kontakt
-> Klemmblock X2.3
3
-G/G0
Solepumpe 230V
-> Klemmblock X2.1
7
2
U
t
-
+
-Y3
Signal PWM
Pumpe Solekreis
6
0 1 2 3 4 5 6 7 8 9 10 11
4/6
WSP
0
1 2 3 4 5 6 7 8 9 10 11
4/20/2018
Projekt Titel:
Power supply 230V
NTC
NTC
NTC
NTC
Control signal
Enable compressor
Voltage 230V
Enable Ext. Brine p.
Brine pump 230V
NTC-HT
RAZ 0-5V
RAZ 0-5V
Communication
Open contact
Open contact
Open contact
Signal PWM
Open contact
-> SMT I/O - Pout1
Water inlet
Water outlet
Brine outlet
Suction gas
Expansion valve
-> contactor K1
-> SMT I/O - A32
-> Terminal block X2.2
-> Terminal block X2.1
Hot gas
Low pressure
High pressure
-> SMT I/O - B2/A2
Flow rate monitor
High pressure switch
-> Terminal block X2.3
Pump, brine circuit
-> Phase monitoring PR1
Project title: WSP
4/20/2018
Cold circuit controller μPC
Cooling cycle controller
-μPC
21
Page 22
USB
-USB
Kommunikation
-> LAN - / WLAN Adapter
Smart-Control Touch
USB
RJ45
GND +12V
-SMT_Touch
Bedienteil
RJ45
-RJ45
Kommunikation
-> SMT I/O - RJ45
GND
-12V
Spannungsvers.
-> SMT I/O - 12V
+12V
Raumsensor
A V+ V­B
-RS1
Raumsensor
ungem. Kreis
Raumsensor
A V+ V­B
-RS2
Raumsensor
1. gem. Kreis
Raumsensor
A V+ V­B
-RS3
Raumsensor
2. gem. Kreis
B3
-B/A
Kommunikation
-> SMT I/O - B3/A3
A3
Jeder Raumsensor benötigt eine eindeutige Geräteadresse!
-> Siehe Bedienunsanleitung des Raumsensors. -> Siehe Bedienunsanleitung des Raumsensors.
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5/6
WSP
0
1 2 3 4 5 6 7 8 9 10 11
4/10/2018
Projekt Titel:
Project title: WSP
4/10/2018
Smart Control Touch
Space probe
Space probe
Space probe
Each space probe requires a unique device address!
-> See the operating instructions for the space probe.
Communication
Communication
Space probe Space probe Space probe
Control element
Communication
Power supply
-> SMT I/O - B3/A3
-> SMT I/O - RJ45
Unmixed circuit 1st mixed circuit 2nd mixed circuit
-> LAN - / WLAN adapter
-> SMT I/O - 12V
REMKO series WSP
22
Page 23
PE
-EHZ
Spannungsvers. 400V
Bauseits
L1L2L3
N
A32
-ST2
Freigabe E-Heizer
-> SMT I/O - A32
N
-ST2
N, PE E-Heizer
-> X2.2
PE
PE
-ST1
Stecker Spannung 400V
Elektro Heizstab
123456PE
1
-ST2
Stecker Steuerleitung
Elektro Heizstab
23PE
0 21
L-ST L1 N-ST N-LL
L N
-SN1
X1
X2
-H1
1
2
-R1
K2.1
K2.2
A1
11
21
A1
11
21
A2
14
24
A2
14
24
STB 95°C
30°C - 78°C
-EHZ
Elektro Heizstab
PE
-EHZ
Spannungsvers. 3x230V
Bauseits
LLLNN
N
A32
-ST2
Freigabe E-Heizer
-> SMT I/O - A32
N
-ST2
N, PE E-Heizer
-> X2.2
PE
PE
-ST1
Stecker Spannung 400V
Elektro Heizstab
123456PE
1
-ST2
Stecker Steuerleitung
Elektro Heizstab
23PE
0 21
L-ST L1 N-ST N-LL
L N
-SN1.
X1
X2
-H1.
1
2
-R1.
K2.1
K2.2
A1
11
21
A1
11
21
A2
14
24
A2
14
24
STB 95°C
30°C - 78°C
-EHZ.
Elektro Heizstab
Elektro Heizstab 3x230V
Elektro Heizstab 400V
0 1 2 3 4 5 6 7 8 9 10 11
6/6
WSP
0
1 2 3 4 5 6 7 8 9 10 11
4/10/2018
Projekt Titel:
Project title: WSP
4/10/2018
Electric heating element 400V
Electric heating element 3x230V
Enable E-heater
Enable E-heater
Electric heating element Electric heating element
N, PE E-heater
N, PE E-heater
Plug for control line Plug for control line
Plug voltage 400V Plug voltage 400VPower supply 400V Power supply 3x230V
-> SMT I/O - A32
-> SMT I/O - A32
-> X2.2
-> X2.2
Electric heating element Electric heating element
Electric heating element Electric heating elementProvided by the customer Provided by the customer
23
Page 24
REMKO series WSP
Legend for the circuit diagrams
E-heater: Electric heating element EHZ: Electric heating element Power utility: Electrical power company Ext.: External mix.: mixed Imp.: Impulse PV: Photovoltaic PWM: Pulse width modulation RF: Return flow Brine p.: Brine pump unmixed: unmixed Vol.: Medium flow rate
24
Page 25

5 Index

C
Circuit diagrams ........................ 18
Circuit diagrams, legend .................. 24
Collector probe ......................... 1
Connection diagram I/O module ............ 13
Connection of the contact probe ............ 11
Connection of the external probe ........... 12
Connection of the temperature probes ....... 11
Contact probe, connection .................11
1
D
Disposal of equipment .....................6
E
Electrical connecting lines, overview ......... 16
Electrical connection
Heat pump ........................... 8
Electrical connections between distribution and
heat pump .............................17
Environmental protection ...................6
External probe, connection ................ 12
G
General notes ........................... 7
I
I/O module, connection diagram ............ 13
Immersion probe ........................ 11
Industrial hot water probe ................. 11
Intended use ............................ 5
L
Legend for circuit diagrams ................ 24
Legend terminal assignment ............... 14
N
Notes, general ...........................7
O
Overview of electrical connecting lines ....... 16
Overview of terminal assignment ........... 17
R
Residual current devices ................... 8
S
Safety
Dangers of failure to observe the safety
notes ............................... 4
General ............................. 4
Identification of notes ................... 4
Note for inspection work .................5
Note for installation work ................ 5
Note for maintenance work .............. 5
Personnel qualifications ................. 4
Safety notes for the operator ............. 5
Safety-conscious working ................4
Unauthorised modification ...............5
Unauthorised replacement part manufacture . 5
Smart Control ........................... 7
System layout ........................... 7
T
Tank probe ............................ 11
Temperature probes, connection ............ 11
Terminal assignment legend ............... 14
Terminal assignment, overview ............. 17
W
Warranty ............................... 5
25
Page 26
REMKO series WSP
26
Page 27
Page 28
Consulting
Thanks to intensive training, our consultants are always completely up-to-date in terms of technical knowledge. This has given us the reputation of being more than just an excellent, reliable supplier: REMKO, a partner helping you find solutions to your problems.
Distribution
REMKO offers not just a well established sales network both nationally and internationally, but also has exceptionally highly­qualified sales specialists. REMKO field staff are more than just sales representatives: above all, they must act as advisers to our customers in air conditioning and heating technology.
SFlbCustomer Service
Our equipment operates precisely and reliably. However, in the event of a fault, REMKO customer service is quickly at the scene. Our comprehensive network of experienced dealers always guarantees quick and reliable service.
REMKO INTERNATIONAL
… and also right in your neighbourhood! Make use of our experience and advice
We reserve the right to make technical changes, and provide no guarantee as to the accuracy of this data!
REMKO GmbH & Co. KG Air conditioning and heating technology
Im Seelenkamp 12 D-32791 Lage Postfach 1827 D-32777 Lage Telephone +49 5232 6 06-0 Telefax +49 5232 606-2 60 E-mail [email protected] Website www.remko.de
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