Remington 500V User Manual

Power Pro™
Semi-automatic
Model 500V
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POWDER ACTUATED TOOL
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Operating Instructions
®
482-1
IMPORTANT:
Read this manual and all labels carefully before operat­ing your powder actuated tool. This manual should always accompany the tool and be transferred with it upon change of ownership.
INDEX
Warning: Safety Precautions............................................................ 3-11
Why A Power Fastener Holds ............................................................. 12
Selecting Power Fasteners and Power Loads .................................... 13
Operation ....................................................................................... 14-15
Parts List ........................................................................................ 16-17
Cleaning and Maintenance ................................................................. 17
Tool Disassembly ........................................................................... 18-21
Tool Assembly................................................................................ 22-25
Troubleshooting Guide ........................................................................ 26
Replacement Parts and Accessories .................................................. 27
Technical Service ................................................................................ 27
Repair Service..................................................................................... 27
Parts Centrals ..................................................................................... 28
Fasteners ............................................................................................ 28
Application Chart ................................................................................. 29
Warranty................................................................................ Back Cover
REMINGTON
®
Power Pro™ Semi-automatic Model 500V
The Remington® Power Pro™ Model 500V is designed for use with Remington® .27 caliber power load strips and Remington® power fasteners which are no longer than 3". Remington® power fasteners are manufactured from special steel and heat treated to produce a very hard yet ductile fastener.
Power Indicator Adjustment Wheel
*Not supplied with tool
Trigger
10-Shot Power Load Strip*
Maximum 3"
Power Fastener*
Barrel Assembly
Recommended Approved Goggles
2
Spall Shield
Muzzle/ Guide
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Warning: Safety Precautions
IMPORTANT: Read these operating instructions carefully and com­pletely before trying to operate or service this tool. Improper use of this tool can cause serious injury or death from firing fastener into body or from flying debris. We expressly disclaim any liability for any injury to persons or damage to property which result from your failure to take the precautions contained in this manual.
WARNING: This tool is designed only for use by qualified operators.
Qualification is obtained through a thorough understanding of the Safety Warnings and operating instructions as defined in this operating manual. NOTE: The labor regulations of many states require that the operator of this tool on a job site be thoroughly trained and certified for competence prior to operating this tool. For certification procedures, call: DESA Specialty Products™ Technical Services Department, 1-800-858-8501 or visit
www.desatech.com (U.S.A.) or 1-905-826-8010 (Canada).
BEFORE USING
1. ALWAYS handle the tool as if it were loaded. Before starting work, check that the tool is unloaded and the muzzle is clear. NEVER load a tool unless it is going to be used.
DEFECTIVE
2. ALWAYS inspect to make sure the tool is working properly. If the tool does not
work properly, remove from service and tag “DEFECTIVE.” DO NOT use the tool again until it has been properly repaired.
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3. Operators and bystanders must ALWAYS wear goggles and hearing protection which meet or exceed the accepted standards for adequate protection in your country. In the USA, refer to ANSI standards. In Canada, refer to CSA standards.
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Continued
Safety Precautions
WARNING
POWDER ACTUATED TOOLS
!
IN USE
4. ALWAYS clear the work area on all sides and post appropriate warning signs
on job sites.
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5. ALWAYS make sure the work area is clean from loose material and debris.
HANDLING THE TOOL
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1. NEVER place your hand over the muzzle. Accidental discharge can cause serious injury.
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2. NEVER place your finger on the trigger until the tool’s muzzle is against the work surface.
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Safety Precautions
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3. ALWAYS store UNLOADED powder actuated tool and power loads in a locked container. Keep power loads of different power levels in separate containers.
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4. NEVER carry or pass a loaded powder actuated tool. NEVER point a powder actuated tool at anyone.
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5. If the tool is dropped, inspect for damage and repair it before continuing to work. NEVER use a damaged tool.
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6. ALWAYS take precaution to maintain your balance while operating a powder actuated tool.
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Continued
Safety Precautions
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7. An operator taking medication should take extra precautions while handling the tool. NEVER drink alcoholic beverages or take medications which impair your vision, balance or judgement before using a powder actuated tool.
KNOW YOUR FASTENING BASE MATERIAL
Point flattens
TOO HARD
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CENTER PUNCH TEST
Surface shatters
TOO BRITTLE
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Sinks in with average hammer blow
TOO SOFT
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1. ALWAYS know the thickness and type of base material into which you are fastening. NEVER GUESS. Test the base material by using the Center Punch Test. The Center Punch Test is performed by using a hammer to test drive the particular power fastener to be used into the material. If the point penetrates easily, the material is too soft. If the point becomes blunt, the material is too hard. If the material fractures, cracks or shatters, the material is too brittle. Test fastenings can be made if the material shows a clear fastener impression and the fastener point is not blunted. ALWAYS use test fastenings to determine the correct power load level and the tool’s power indicator setting (see
and Power Indicator Setting,
page 13). Operators and bystanders must always
Power Loads
wear goggles and ear protection which meet or exceed the accepted standards for adequate protection in your country. In the USA, refer to ANSI standards. In Canada, refer to CSA standards.
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Safety Precautions
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BRICK
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TILE
CAST IRON GLASS
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2. NEVER attempt to drive power fasteners into very hard or brittle materials including, but not limited to cast iron, glass, tile, stone, brick, or hardened steel. Materials of this type tend to shatter and create hazards from flying particles.
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3. NEVER make fastenings in spalled or cracked areas.
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4. NEVER drive power fasteners into thin or easily penetrated materials unless it is backed by concrete or steel. When in doubt, such as when base material is concealed, conduct a Center Punch Test (See page 6). Check continually to avoid fastening into unsuitable material, especially in older buildings.
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5. DO NOT fasten through or within 1/2" of predrilled or pre-punched holes.
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Continued
Safety Precautions
3"
3"
3"
1X
3X
6. DO NOT drive power fasteners into concrete less than three times as thick as
the intended fastener penetration, within 3" of the edge, within 3" of another power fastener or within 3" of a failed power fastener.
WELD
3"
1/2"
1"
TOO THIN
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3/16" MIN
7. DO NOT drive power fasteners into steel base material less then 3/16" thick,
within 2" of a weld, within 1/2" of the edge or within 1" of another power fastener.
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8. When fastening into masonry walls, always drive into horizontal mortar joints, never into vertical mortar joints. BE CAREFUL. A poorly laid joint may permit too much penetration, and/or unsatisfactory holding power.
OPERATING THE TOOL
1. ALWAYS hold tool perpendicular to work surface.
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Safety Precautions
WATER
2. Should the tool fail to fire, hold the muzzle firmly against the work surface for 30
seconds. Release the trigger and remove pressure on the tool while holding the muzzle against the work surface. Again press the tool firmly against the work surface and pull the trigger. If the tool still fails to fire, hold the tool firmly against the work surface for another 30 seconds before advancing the power load strip. Use remaining loads in strip. Discard power load strip into water or oil.
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Spall Shield
3. ALWAYS use the spall shield when driving directly into concrete or steel.
Always wear goggles.
GAS
OLINE
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GASOLINE
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4. NEVER use a powder actuated tool in an explosive or flammable atmosphere or when non-sparking tools are required.
POWER LOADS AND FASTENERS
POWER LOADS
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1. NEVER leave unfired power load strips on floors or work surfaces.
POWER LOADS
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Continued
Safety Precautions
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GREEN
POWER LEVEL 3
YELLOW
POWER LEVEL 4
RED
POWER LEVEL 5
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2. Remington® power load strips are available in three power levels – green (level
3), yellow (level 4) and red (level 5). Green is lowest power level, red is highest power level. Always use test fastenings to determine the correct power load level and the tool’s power indicator setting (see
Indicator Setting,
page 13).
IMPORTANT:
Purple (level 6) power load strips
will not function in model 500V tool.
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3. NEVER use power loads in firearms.
NOTE:
Failure to start with the lowest power level can result in overdrive condition and will re­sult in damage to tool (See page 13).
Power Loads and Power
POWER
POWER
LOAD
LOADS
STRIPS
ONLY
ONLY
4. NEVER carry fasteners or other hard objects in the same pocket or container with power load strips.
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5. A color blind person must take extra precautions to prevent the chance of mixing the power load strips of various levels.
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