Remington 476 User Manual

Page 1
REMINGTON®
POWERHAMMER
Model 476
Operating Instructions
The Remington Powerhammer is de­signed for use with Remington Powder 22 caliber, Type A crimped loads and Remington Power Fasteners which are no longer than 63.5mm (2 1/2”). Remington Power Fasteners are manu­factured from special steel and heat treated to produce a very hard, yet duc­tile, fastener.
CAUTION:
WARNING: This tool is designed
WARNING ICON G 001
only for use by qualified operators. Quali­fication is obtained through a thorough understanding of the and operating instructions as defined in this operating manual.
Safety Warnings
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WARNING:
Safety Precautions
The following pages contain detailed warnings, cautions, and rules of safe operation. Read carefully and become familiar before operating to avoid seri­ous injury. We expressly disclaim any liability for any injury to persons or dam­age to property which result from your failure to take the precautions contained in this manual.
BEFORE USING
1. ALWAYS handle the tool as if it
were loaded. Before starting work, check that the tool is unloaded and the muzzle is clear. NEVER load a tool unless it is going to be used.
2. ALWAYS inspect to make sure the tool is working properly. If the tool does not work properly or is dam­aged remove from service and tag
DEFECTIVE.
3. Operators and bystanders must ALWAYS wear goggles and ear
protection that meet or exceed CE standards.
4. ALWAYS clear the work area on all sides and post appropriate warning signs on job sites.
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Safety Precautions
DEFECTIVE
G 018
G 018
WARNING POWDER ACTUATED TOOLS IN USE!
3
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Safety Precautions
HANDLING THE TOOL
1. NEVER place your hand over the
muzzle. Accidental discharge can cause serious injury.
2. ALWAYS store UNLOADED pow- der actuated tool and loads in a locked container. Keep powder loads of different power levels in separate containers.
3. NEVER carry or pass a loaded pow­der actuated tool. NEVER point a powder actuated tool at anyone.
4. ALWAYS take precautions to main­tain your balance while operating a powder actuated tool.
5. An operator taking medication should take extra precautions while handling the tool. NEVER drink al­coholic beverages or take medica­tions which impair your vision, bal­ance or judgement before using a powder actuated tool.
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Safety Precautions
G 018
PO
W
D
PO
W
LO
D
ER
AD
LO
A
DS
G 018
G 018
G 018
G 018
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Safety Precautions
KNOW YOUR FASTENING BASE MATERIAL
1. ALWAYS know the thickness and
type of base material into which you are fastening. NEVER GUESS. Test the base material by using the Center Punch Test. The Center Punch Test is performed by using a hammer to test drive the particular fastener to be used into the mate­rial. If the point penetrates easily, the material is too soft. If the point becomes blunt, the material is too hard. If the material fractures, cracks or shatters, the material is too brittle. Test fastenings should always be made starting with the lowest power load (Gray-Level 1) and proceeding with the order
shown. Operators and bystanders must ALWAYS wear goggles and ear protection that meet or exceed CE standards.
2. NEVER attempt to drive fasteners into very hard or brittle materials including, but not limited to cast iron, glass, tile, stone, brick, or hard­ened steel. Materials of this type tend to shatter and create hazard from flying particles.
3. NEVER make fastenings in spalled or cracked areas.
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Safety Precautions
?
?
?
?
CENTER PUNCH TEST
Sinks in with average hammer blow
TOO SOFT
G 018
Surface shatters
G 018
TOO BRITTLE
CAST IRON
G 018
GLASS
Point flattens
TOO HARD
Start
1
GRAY
3
GREEN
YELLOW
TILE
G 018
2
BROWN
4
BRICK
G 018
G 018
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Safety Precautions
4. NEVER drive fasteners into thin or
easily penetrated materials unless it is backed by concrete or steel. When in doubt, such as when base material is concealed, conduct a Center Punch Test. Check continu­ally to avoid fastening into unsuit­able material, especially in older buildings.
5. DO NOT fasten thru or within 13mm (1/2”) of predrilled or pre-punched holes.
6. DO NOT drive fasteners into con­crete less than three times as thick as the intended fastener penetra­tion, within 76mm (3”) of the edge, within 76mm (3”) of another fas­tener or within 76mm (3”) of a failed fastener.
7. DO NOT drive fasteners into steel base material less then 5mm (3/16”) thick, within 51mm (2”) of a weld, within 13mm (1/2”) of the edge or within 25mm (1”) of another fastener.
8. When fastening into masonry walls, always drive into horizontal mortar joints, NEVER into vertical mortar joints. BE CAREFUL, a poorly laid joint may permit too much penetra­tion, and/or unsatisfactory holding power.
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Safety Precautions
G 018
G 018
76 mm
3"
76mm
3"
76mm
3" 76mm
3"
1X
3X
NO
WELD
TOO THIN
G 018
G 018
25 mm
13 mm
1”
1"
1/2"
1/2”
5 mm MIN 3/16"
YES
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Safety Precautions
OPERATING THE TOOL
1. ALWAYS hold tool perpendicular to
work surface.
2. Should the tool fail to fire, hold the muzzle firmly against the work sur­face for 30 seconds. Then remove the tool, eject the load and safely discard the misfired load into water or oil.
3. ALWAYS use the spall shield when driving directly into concrete or
steel. ALWAYS wear goggles.
4. NEVER use a powder actuated tool in an explosive or flammable atmos­phere or when non sparking tools are required.
POWDER LOADS AND FASTENERS
1. NEVER leave unfired powder loads
on floors or work surfaces.
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Safety Precautions
;
;
90°
30
WATER
Spall
G 018
482-49
Shield
LINE
GAS
GASOLINE
G 018G 018
POWDER
LOADS
DER
W
PO
ADS
LO
482-51
G 018G 018
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Safety Precautions
2. Remington Powder Loads are
available in four power levels with gray (1) being the lowest power level and yellow (4) being the high­est power level. Always start with the lowest power level (gray-level 1) and increase until a proper fasten­ing is made.Always use Remington powder loads or loads manufac-
tured to specifications outlined in the P.A.T.M.I. “Technical Data Per­taining to Powder Loads (Boost­ers)”.
3. NEVER use powder loads in fire­arms.
4. NEVER carry fasteners or other hard objects in the same pocket or container with powder loads.
5.A color blind person must take extra precautions to prevent the chance of mixing the powder loads of vari­ous levels.
6. Fasteners are a permanently in­stalled fixture. An act of demolition is required for their removal. Appro­priate safety precautions must be taken.
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Safety Precautions
Start
1
GRAY
3
GREEN
NOTE: Failure to start with the lowest power level can result in overdrive condition and will result in damage to tool.
2
BROWN
4
YELLOW
ER
D
W
PO
DS
A
LO
482-54
G 018 G 018
22
B
E
I
L
R
A
C
6
7
5
S
S
4
A
R
3
B
2
1
482-55
N
8
I
C
9
K
1
E
L
10
11
12
482-53
POWDER
LOADS
POWER LOADS ONLY!
YELLOW?
BROWN ?
GREEN ?
GRAY ?
G 018
G 018
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Safety Precautions
7. NEVER use fasteners longer than
63.5mm (2 1/2”). NEVER use com­mon nails. Remington Power Fas­teners are manufactured from spe­cial steel and heat treated to pro­duce a very hard, yet ductile fas­tener.
8. NEVER pry a load out of the cham­ber. Prying can discharge the load causing serious injury.
9. ALWAYS insert the fastener first, then the powder load. If work is interrupted for any reason, AL- WAYS remove the powder load before removing the fastener.
Why A Fastener Holds
CONCRETE:
As a general rule, penetration should be approximately 25mm to 32mm (1” to 1 1/ 4”) into the base concrete. Make sure the concrete is at least three times as thick as the intended fastener penetra­tion. Never have the fastener point protude thru the concrete. NOTE: Concrete needs to cure for 28 days before maximum fastening holding power will be achieved.
STEEL:
In steel, the point of the fastener must penetrate completely through for high­est holding power. If not, the spring action of the steel pushes back on the point and tends to force the fastener out.
Recommended application are between 5mm to 8mm (3/16-5/16”) steel.
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Safety Precautions
Shank
Head
Plastic Flute
G 018
LOAD UNLOAD
Overdriven Fasteners
An overdriven fastener results when too strong of a powder load is used causing the piston to extend past the muzzle. Move to the next lightest powder load. Repeated overdrive will damage your tool. By avoiding overdrive, you can ex­tend the life of your tool considerably. NOTE: NEVER fire the tool without a fastener. This can damage the tool and/ or cause possible injury to the operator. IMPORTANT: If the tool does not open after firing and the piston is overdriven, see
Piston Overdrive
, page 18.
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Operation17Operation
LOADING THE POWERHAMMER
1. Insert the proper fastener into the
muzzle, round metal head first. Push fastener until the point is even with the end of the muzzle.
2. Grab the muzzle and pull forward until it stops. This sets the piston and opens the chamber area.
3. Insert the proper Remington Pow­der Load into the chamber, while holding the muzzle downward. Be sure to keep holding the muzzle downward and away from you. The powder load will not seat fully.
4. Push the barrel into the housing until it stops and hold in the closed position keeping the muzzle pointed down. This keeps the pow­der load from falling out of the cham­ber.
FIRING THE POWERHAMMER
1. Place the muzzle of the tool against the work surface, hold at 90°, Do Not Tilt.
2. Hold the grip with one hand and
push down, compressing the spring. The groove around the bar­rel and outside of the housing at the chamber area MUST line up (as shown) for the tool to operate prop­erly. If the grooves DO NOT line up, check that the powder load has not fallen out of the chamber.
3. ALWAYS keep the chamber open­ing away from the wrist to avoid contact from escaping gas.
4. Using a one pound hammer, HIT THE FIRING PIN SQUARELY WITH A SHARP, STRONG BLOW.
Hold the hammer as close as you can to the tool head to improve your accuracy. For best results, work at a level below shoulder height.
5. If the powder load does not fire with the first blow, wait 30 seconds, eject the powder load and start over again. NOTE: A LIGHT HAMMER
BLOW WILL JAR THE DRIVE PIS­TON OUT OF PROPER POSITION CAUSING LESS POWER AND PENETRATION OF THE FAS­TENER.
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Chamber
Muzzle
Line Up
Grooves
LOADING
FIRING
Firing Pin
Grip
Barrel
Firing Pin
Spring Must Be Compressed
EJECTING
Continued
Page 18
Operation
6. After the fastening is made, remove
the tool from the work surface. Grab the barrel and pull forward rapidly. This ejects the spent load and sets the piston in the firing position.
7. NOTE: THE TOOL CANNOT BE FIRED IN THE OVERHEAD POSI­TION.
PISTON OVERDRIVE
If the tool does not open after firing and the piston is 13mm (1/2 ”), or more out of the muzzle:
1. Place the muzzle end of the tool against wooden work surface and hold grip with one hand.
2. Hit the firing pin with a hard hammer blow several times and force piston back into muzzle.
3. Eject the powder load. (See step 6 of
Firing The Powerhammer
OVERDRIVE
).
CARE OF YOUR POWERHAMMER
Clean your Powerhammer after each day’s use. Clean chamber with acces­sory wire brush, part number 56485. Apply good quality penetrating lubricant spray (such as WD-40) sparingly and wipe dry.
NOTE: The labor regulations of many counties require that the operator of this tool on a job site be thoroughly trained and certified for compentence prior to operating this tool.
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Limited Warranty
DESA International warrants this Remington Model 476 POWERHAMMER against defects in materials and workmanship for a period of 30 days from the date of purchase. This warranty extends only to the original purchaser of the POWERHAMMER and only applies if the POWERHAMMER is used for normal household (non-commercial or non-professional) pur­poses.
If within 30 days from the purchase date this POWERHAMMER fails due to a defect in mate­rial or workmanship, DESA will repair or replace the tool at DESA’s option. However, this war­ranty does not cover failures caused by misusing or abusing the product (for proper use of this product, read and understand the operating in­structions in this owner’s manual). In order to obtain service under this warranty, the purchaser must return the POWERHAMMER with proof of purchase.
If inspection shows the repairs required were caused by defective material or workmanship, DESA will repair or replace the tool without charge. Repairs made necessary because of misuse, abuse, negligence or accident will be charged for at regular repair prices.
This express and limited warranty is the only warranty on this product, and there are no war­ranties, including warranties of merchantability and/or fitness for a particular purpose, express or implied, which extend beyond this express and limited warranty.
In no event will the liability of DESA for economic injury, property damage or any other damages whatsoever, including consequential and inci­dental damages, arising from the sale or use of this product exceed the purchase price of this product.
Some countries do not allow a limitation on how long an implied warranty lasts, or an excludion or limitation of incidental or consequential dam­ages, so the above limitation of implied warran­ties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from country to country.
For information about this warranty contact:
DESA EUROPE Post Bus 11158
3004 ED Rotterdam
The Netherlands
Attn: Sales Department
Tel: (31) 10-4376666
Fax: (31) 10-4150910
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NOTICE:
This is your Owner’s Manual.
Read Carefully before
operating your
Remington POWERHAMMER
Accessories
Part No. Description
56485 Brush, .25 101849-01 Goggles TA4090 Shield, Spall
IMPORTANT
This tool is designed to use Remington 22 caliber neck-down crimped loads, power levels 1 (gray) through 4 (yellow).
15.9mm
5/8"
(5/8”)
G 018
Neck-Down
Crimped Power
Load
CAUTION
WARNING ICON G 001
Straight Wadded
Power Load
Do not use any load other than the Remington 22 caliber
neck-down crimped powder load. Other types of powder
loads will cause load-ejection problems.
DESA EUROPE Post Bus 11158
3004 ED Rotterdam
The Netherlands
Attn: Sales Department
Tel: (31) 10-4376666
Fax: (31) 10-4150910
101915-01 Rev. B 8/96
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