remeha Avanta Plus Combi 24C, Avanta Plus Combi 28C, Avanta Plus Combi 35C, Avanta Plus Combi 39C, Avanta Plus System 18S, Avanta Plus System 30S User guide
Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that
customers are provided with the correct equipment for their needs, that it is installed, commissioned and
serviced in accordance with the manufacturer’s instructions by competent persons and that it meets the
requirements of the appropriate Building Regulations. The Benchmark Checklist can be used to demonstrate
compliance with Building Regulations and should be provided to the customer for future reference. Installers
are required to carry out installation, commissioning and servicing work in accordance with the Benchmark
Code of Practice which is available from the Heating and Hotwater Industry Council who manage and promote the Scheme.
Visit www.centralheating.co.uk for more information.
CONTENTS
INTRODUCTION 4
1 SAFETY 5
1.1 General safety 5
1.2 Safety during assembly and installation 5
1.3 Safety during installation, inspection and maintenance 5
2 INSTALLATION 7
2.1 Scope of delivery 7
2.2 Mounting the boiler 7
2.2.1 Clearance requirements 7
2.2.2 Dimensions and connection points. 8
2.2.3 Mounting the Remeha Avanta Plus 10
2.3 Water-side connections 10
2.3.1 Water fl ow 10
2.3.2 Circulation pumps 11
2.3.3 Additional guidelines for the domestic and CH water 11
2.3.4 Water treatment 11
2.3.5 Safety valve discharge 12
2.3.6 Expansion vessel 13
2.3.7 Connecting DHW pipes 13
2.3.8 Connecting the ‘CH return’ 14
2.3.9 Connecting ‘CH fl ow’ 14
2.3.10 Connecting condensate drain 15
2.3.11 Connecting under fl oor heating 15
2.4 Gas-side connections 15
2.4.1 Additional guidelines for gas connections 15
2.4.2 Adjusting boiler to other gas-type 16
2.4.3 Connecting the gas supply 16
2.5 Flue terminal and air supply connections 16
2.5.1 Flue terminal positions 16
2.5.2 Room sealed fl ue 17
2.5.3 Connecting the fl ue terminal and air supply 18
2.6 Electrical connection 19
2.6.1 The control unit 19
2.7 Connecting external controls 20
2.7.1 On/off control – room temperature (volt free switching) 22
2.7.2 Time control using an internal or external 230 V clock 22
2.7.3 Connecting a 230 V time clock in combination with a modulating room control 23
2.7.4 Modulating control – room or outside compensation 23
2.7.5 Connecting an outside temperature sensor 24
2.7.6 Connecting the DHW sensor/thermostat 25
2.7.7 Connecting a frost thermostat 25
2.7.8 Connecting an external interlock 26
2.7.9 Connecting remote alarm, boiler run indication and external pump relay 26
2.7.10 Connecting a PC/PDA 26
2
2.9 Commissioning 28
2.9.1 Control Panel 28
2.9.2 Additional guidelines for commissioning 28
2.9.3 Putting the boiler into operation 28
2.9.4 Normal start-up procedure 34
2.9.5 Error during the start-up procedure 35
2.9.6 Read out settings 36
2.9.7 Adjust the boiler according to the system 36
2.9.8 Changing the parameters at service level (with access code) 37
2.9.9 Changing the maximum output (Hi) for CH operation 40
2.9.10 Restore factory settings 42
2.10 Putting the boiler out of operation 42
2.10.1 Boiler with frost protection, during longer periods of non-use 42
2.10.2 Boiler without frost protection, during longer periods of non-use 42
3 INSPECTION AND MAINTENANCE 43
3.1 Inspection 43
3.1.1 Checking the water pressure 44
3.1.2 Checking the fl ue pipes and air supply pipes for leaks 44
3.1.3 Checking the condensate siphon 45
3.1.4 Checking the ignition electrode 45
3.2 Maintenance 47
4 ERRORS 52
4.1 General 52
4.2 Error codes 52
4.3 Control stop or lock-out 54
4.4 Error memory 55
4.4.1 Error read outs 55
4.4.2 Deleting errors 55
5 SERVICE PARTS 56
5.1 General 56
6 EC declaration 59
7 REGULATIONS 60
7.1 EC regulations 60
7.2 Remeha factory test 60
7.3 Additional guidelines 60
8 TECHNICAL SPECIFICATIONS and working principle 61
8.1 Technical data 61
8.2 The boiler components 63
8.3 Working principle 63
8.3.1 Regulating 64
8.3.2 Advanced boiler control (‘abc®’-control) 64
8.3.3 Regulating the water temperature 64
8.3.4 Low fl ow / water protection 65
8.3.5 High Limit temperature protection 65
9 efficiency data and gas efficiency labels 66
9.1 Annual efficiency 66
9.2 Water-side efficiency 66
3
INTRODUCTION
Remeha Avanta Plus
The Remeha Avanta Plus is a series of high-efficiency fully
condensing central heating boilers, for wall mounting, available
in the following types:
• Remeha Avanta Plus 24c, 28c, 35c and 39c - with inte-
grated domestic hot water system (Combi-type)
• Remeha Avanta Plus 18s, 24s, 30s
- without integrated domestic hot water system
(System-type)
These technical instructions contain useful and important information for the correct installation, operation and maintenance
of the Remeha Avanta Plus combi and system boilers.
Read these instructions carefully before putting the boiler into
operation, familiarise yourself with their control functions and
operation, strictly observing the instructions given. Failure to
do so may invalidate warranty or prevent the boiler from
operating correctly.
fi g. 01 Remeha Avanta Plus
112952.LT.GB.W7H.001
The installation, commissioning, inspection and servicing of
the boiler must be carried out by a competent registered engineer who holds valid ACS certification and in accordance with
current gas safety (installation and use) regulations, the building regulations and all other relevant codes of practice.
All electrical work must be carried out by a competent engineer and to be installed in accordance with the current IEE
regulations.
On commissioning the certificate in the Benchmark Checklist
within the Installation + Service manual must be completed
and left on site with a copy send on to Broag Ltd for
registration purposes.
If you have any questions, require an engineer to call on site,
or if you need more information about specific subjects relating
to this boiler, or it's installation please do not hesitate to contact our technical help line 0118 978 3434.
When contacting Broag with a problem on the boiler, please
have available the boiler type, Serial No (located on the
bottom of the casing), and the symptoms or fault code (the
fault code is a series of flashing red digits in the display panel).
The data published in these technical instructions is based on
the latest information (at date of publication) and may be subject to revisions.
We reserve the right to continuous development in both design
and manufacture, therefore any changes to the materials or
technology employed may not be retrospective nor may we be
obliged to adjust earlier supplies accordingly.
4
1 SAFETY
1.1 General safety
The following pictograms are used in this Installation and Service manual to specifically draw certain points to your attention:
Tip Useful tip or practical advice.
Indication Important instruction in carrying out a
particular operation.
Warning Possible danger of personal injury
or material damage to the regulator,
building or environment.
Danger Serious personal injury can occur
because of risk of electric shocks.
1.2 Safety during assembly and installation
Observe the appropriate safety measures, as given in these
instructions.
Can you smell gas? What to do:
• do not smoke and do not create any flame or sparks;
• do not use any electric switches;
• turn off the gas tap;
• open windows and doors;
• trace possible leaks and seal them.
Warning! If the leak is before the gas meter, alert your gas
supplier, TRANSCO, tel. 0800 111 999
Can you smell smoke or flue gasses? What to do:
• isolate power supply.
• open windows and doors;
• trace possible leaks and seal them.
1.3 Safety during installation, inspection and
maintenance
Under the current Gas Safety (Installation & Use) Regulations,
the Remeha Avanta Plus, in common with all gas appliances,
must be installed by a competent person in accordance with
that regulation.
Statutory regulations in any country, cannot be overridden by
any of the notes or instructions from the manufacturer.
Compliance with National Standards does not provide any
degree of immunity from legal obligations. In the UK, the
installation must be in accordance with the national and local
norms and requirements.
For any issues or circumstances not addressed within these
instructions, please call our After Sales Department
0118 9743070
5
fi g. 02 WRAS logo
LT.AL.W7H.000.074
Remeha Avanta Plus
The Remeha Avanta Plus (combi and system) is a WRAS
(Water regulations) approved product.
Remeha Avanta Plus (combi and system) - PIN:
0063BQ3009
Gas Council numbers:
Remeha Avanta Plus 28c: 47-673-02
Remeha Avanta Plus 35c: 47-673-03
Remeha Avanta Plus 39c: 47-673-04
Remeha Avanta Plus 18s: 41-288-11
Remeha Avanta Plus 24s: 41-288-05
Remeha Avanta Plus 30s: 41-288-12
Classification type for evacuation of the combustion products;
according EN 483: see Par. 8.1.
Health and safety information
• The weight of the Avanta Plus system and combi boilers
exceed the maximum lift weight for one person. Please
ensure all necessary care is taken when lifting the boiler on
to the wall mounting plate.
• All sealants and gaskets are free from harmful products. On
first firing the boiler, a smell from the sealants and gaskets
may be present and should cease after a short period.
Remeha Avanta Plus 24c: 41-288-01
6
2 INSTALLATION
2.1 Scope of delivery
The standard delivery of the Remeha Avanta Plus boiler
includes:
- the boiler (including pressure gauge and safety valve);
- mounting plate (including isolation valve set and washers);
- nylon plugs and screws for fixing mounting plate;
- copper tails 15/22 mm;
- mounting template;
- filling loop;
- Warranty Leaflet (The terms and conditions of the warranty
are included in the warranty leaflet, on installation of the
boiler please fill in the registration card and return to BroagRemeha);
- Installation and Service manual and Users guide.
This Installation and Service manual deals with the standard
supplied boiler only. For the installation or assembly of any
3x
3x
optional accessories supplied with the boiler, such as stand off
frame, pipework kits, cover plate, control kits, etc, please refer
3x
to the Assembly Instructions supplied with these accessories.
Instructieservice
AvantaPlus
fi g. 03 Scope of delivery
112952.LT.GB.W7H.011
400
2.2 Mounting the boiler
Packed in the box with the Remeha Avanta Plus box is
this Installation and Service manual. Read instructions and
remarks carefully. This section includes the guidelines and
instructions for the connection of gas, water, electricity, safety
devices, the regulator, control unit, flue discharge and air supply.
2.2.1 Clearance requirements
The gas and water connections are located on the bottom of
the boiler whilst the air in and flue gas outlet is located on the
top of the boiler. The boiler is supplied as standard with pipework tails to allow connections facing downwards.
min
Optional stand off frame and pipework kits are available
to enable the pipework to run upwards behind the boiler if
.
250
required. For installation, servicing and inspection min. 600
mm in front of the boiler is required. If this free space is
obtained by opening a door or removing a panel, the boiler
6
7
0
may be installed for instance in a closed cupboard.
For ease of installation we recommend clearances of 0.5 cm
at the side so that the unit is easy to open, with a free space
of 25 cm under the appliance and 25 cm above the appliance,
as the minimum requirement.
min
00
3
However once installed, it is possible to reduce these clear-
.25
0
ances to 22 cm at the top, and 5 cm at the bottom provided
the boiler front panel can be removed and the isolating valves
are easily accessible without the use of tools”
fi g. 04 Clearance requirements
112952.LT.GB.W7H.003
min.600
7
Remeha Avanta Plus
670
300
74.5
132.5
21
73.3(2x)
71.5
160
328.5
400
379
2.2.2 Dimensions and connection points.
System type
Return connection Ø 22 mm
Flow connection Ø 22 mm
Gas connection Ø 22 mm
Combustion air inlet Ø 100 mm (concentric)
Flue duct Ø 60 mm (concentric)
Condensate drain connection ¾”
(standard overflow pipe size)
Connection safety valve Ø 15 mm
584106
26.5
49
180.75
200
312.5
146.7
141.7
24systeem
30.5
148
fi g. 05 Dimensions and connection points of the Remeha Avanta
Plus system
112952.LT.GB.W7H.005
8
400
670
300
74.5
79.8(2x)
132.5
71.5
21
73.3(2x)
160
328.5
379
Combi type
Return connection Ø 22 mm
Flow connection Ø 22 mm
Gas connection Ø 22 mm
Combustion air inlet Ø 100 mm (concentric)
Flue duct Ø 60 mm (concentric)
DHW inlet (cold) connection Ø 15 mm
DHW outlet (hot) connection Ø 15 mm
Condensate drain connection ¾” (standard overflow pipe
size)
Connection safety valve Ø 15 mm
• Based on the guidelines and the required installation
space, determine where to mount the Remeha Avanta
Plus.
• In determining the boiler position, consider carefully the
584106
flue outlet position and any pluming consequences.
23
26.5
49
114
180.75
200
247.5
312.5
146.7
141.7
30.5
combi
148
fi g. 06 Dimensions and connection points of the Remeha Avanta
Plus combi
112952.LT.GB.W7H.002
9
ø10 mm
Remeha Avanta Plus
2.2.3 Mounting the Remeha Avanta Plus
• Remove the mounting plate and template from the box.
• Using the template determine and mark the position of the
three mounting holes and center line of flue, making sure
the plate is absolutely level.
• Drill the (Ø 10 mm) holes.
• Fit the (Ø 10 mm) plugs.
• Fit (Ø 8 mm) screws into the plugs.
• Check the mounting plate is level and tighten the screws.
• Fit the valve set to the mounting plate.
• Fit fibre washers on the CH valves.
• Remove boiler from the box and suspend it on mounting
plate.
• Connect the valves to the boiler remembering to fit fibre
washers supplied.
• Connect the supplied copper tails to the isolating valves.
• The boiler should be mounted on a suitable vertical wall
which is able to support the weight of the boiler.
• The boiler should be mounted in a room which, even during
severe cold weather, remains frost-free.
• If the boiler is to be installed in a timber framed building,
please refer to British Gas publication: ‘Guide for Gas
Installations in Timber frame Housing’, reference DM2.
• In a new installation it is possible to fit just the wall plate and
valve set to enable the system pipework to be completed
and tested before fitting the boiler at a later date (place
fibre washers supplied in a safe place for use when fitting
the boiler).
fi g. 07 Mounting the Avanta Plus
112952.LT.GB.W7H.012
• Make sure the boiler and any open connections are
protected from building dust etc. during the installation.
• There must be a 3 amp fused switched spur within 1m of
the boiler.
• Provision must be made for the condensate discharge.
2.3 Water-side connections
2.3.1 Water flow
An internal automatic flow by-pass is supplied in the Avanta
Plus to ensure correct operation on systems fitted with TRV’s
on all heat emitters. The ‘abc
perature difference across the flow and return connections and
the rate of temperature rise and will automatically regulate the
boiler output to ensure that it remains operational for as long
as possible without the need to ‘lock out’ requiring a manual
re-set.
®
’ control also monitors the tem-
10
600
500
400
300
200
Residual head [mbar]
100
0
020040060080010001200
Residual head UPR 15-60
dT 20°C 18kW
Pump 'high'
Pump 'low'
CH-flow [l/h]
fi g. 08 Graph residual head UPR 15-60 for the CH installation with
Avanta Plus 18s, 24s, 30s, 24c and 28c
LT.AL.W7H.000.013
700
600
500
400
300
Residual head [mbar]
200
100
0
02004006008001000120014001600
Residual head UPR 15-70
Pump 'high'
Pump 'low'
CH- flow [l/h]
dT 20°C 28kW
fi g. 09 Graph residual head UPR 15-70 for the CH installation with
Avanta Plus 35c and 39c
LT.AL.W7H.000.014
2.3.2 Circulation pumps
The Remeha Avanta Plus 18s, 24s, 30s, 24c and 28c are fitted
with the Grundfos UPR 15-60 and the Avanta Plus 35c and
39c with the UPR 15-70, two-speed circulation pumps. The
control unit ensures that when the hot-water function is active,
the pump runs at ‘high’. The factory setting of the pump for CH
function is ‘low.’ If necessary, the service installer can adjust
this to ‘high’ by switching parameter 21 (from 0 to 1) see par. 2.9.8.
2.3.3 Additional guidelines for the domestic and CH
water
• The system should be filled with mains cold water (for the
UK this will usually have a pH of between 7 and 8).
• Flush the pipes and radiators thoroughly to remove all fluxes
and debris before connecting the boiler to the central heating system.
• The temperature of the central heating pipes and the
radiators can rise to 95°C.
• Use untreated tap water only to fill the CH system.
• The pH value of the system water must be between 6 and 9
• In case inhibitors are being used, please follow the
instructions given in par. 2.3.4.
2.3.4 Water treatment
If used correctly water treatment can improve the boilers
efficiency and increase the anticipated life expectancy of the
boiler. For further information a special document “Quality
requirements CH water” is available from Broag.
As most systems contain a variety of metals, it is considered
good practice to provide some form of water treatment in order
to prevent or reduce the following:
• Metallic corrosion
• Formation of scale and sludge
• Microbiological contamination
• Chemical changes in the untreated system water
All scale deposits however small will reduce the efficiency of
the boiler and should be prevented.
Suitable chemicals and their use should be discussed with a
specialist water treatment company prior to carrying out any
work (environmental aspects, health aspects). The specification of the system and manufacturers recommendations must
be taken into account, along with the age and condition of
the system. New systems should be flushed thoroughly to
BS 7593(1992) to remove all traces of flux, debris, grease
and metal swarf generated during installation. Care to be
taken with old systems to ensure any black metallic iron oxide
sludge and other corrosive residues are removed, again by
power flushing, ensuring that the system is drained completely
from all low points.
11
Remeha Avanta Plus
Please ensure that the new boiler plant is not in circuit when
the flushing takes place, especially if cleansing chemicals are
used to assist the process.
It is important to check the inhibitor concentration after installation, system modifications, filling the system and every service
in accordance with these instructions.
For the correct dosage and the suitability of inhibitors for use
with our boilers and for further information on water treatment
or system cleaning we advise direct contact with either of the
following companies:
Sentinel Performance Solutions
The Heath Business & Technical Park
Runcorn
Cheshire,
WA7 4QX
Tel No: 0800 389 4670
Fax No: 0800 389 4677
Email: info.uk@sentinel-solutions.net
Web site: www.sentinel-solutions.net
2.3.5 Safety valve discharge
A pressure relief safety valve is fitted in the boiler set to the
maximum operating pressure of the boiler of 3 bar.
If the pressure in the boiler becomes too high the pressure
is relieved by releasing water to outside via the safety valve
discharge pipe. The discharge pipe should be fitted in accordance with British Standards and must be at least 15 mm Ø.
The pipe should be positioned so that the discharge of water
or steam is visible and cannot create a hazard to the occupants of the premises or damage the electric components and
wiring. In addition the discharge should be located where it is
unlikely to cause damage to the premises.
®
’ manufactured by
12
2.3.6 Expansion vessel
An 8 litre expansion vessel (with the vessel charge set to 1.0
bar) is fitted as standard within the boiler case and is suitable
for use in a heating system with a water content up to 100
litres, operating at a flow temperature of 80°C, a maximum
pressure of 3 bar and a maximum system static head of 5
metres above the boiler. If the system water content is greater
than 100 litres, or the system static head above the boiler is
greater than 5 m, an additional vessel must be installed in the
system to allow for the increase in expansion, see table 01.
Install additional vessel according BS 5449, part1.
• Fit the outlet pipe for hot water to the DHW outlet 15
mm Ø connection.
• Fit the inlet pipe for cold water to the DHW inlet 15 mm
Ø connection.
• The DHW pipes must be connected in accordance with
current regulations.
• For plastic pipes, follow the manufacturer’s instructions
(for connection).
13
Remeha Avanta Plus
2.3.8 Connecting the ‘CH return’
• Fit the inlet pipe for CH water to the ‘CH return’ 22 mm
Ø connection.
The Remeha Avanta Plus has a drain cock built into the return
isolating valve
It is considered good practice to install an air separator / dirt
removal device in the return to the boiler.
fi g. 11 Connecting CH return
LT.AL.W7H.000.016
2.3.9 Connecting ‘CH flow’
• Fit the outlet pipe for CH water to the ‘CH flow’ 22 mm
Ø connection.
The Remeha Avanta Plus has a drain cock built into the flow
isolating valve.
fi g. 12 Connecting CH fl ow
LT.AL.W7H.000.017
14
fi g. 13 Connecting condensate drain
LT.AL.W7H.000.018
2.3.10 Connecting condensate drain
• Connect the condensate drain outlet to a suitable waste
water drain point using acid resisting pipe work (i.e. - ¾”
overflow). To enable the siphon in the boiler to be removed
/ serviced, the connection should not be a permanent one
(i.e. “push fit” system).
• To prevent the risk of freezing connect the condensate into
an internal vertical soil pipe using a tundish (air break) c/w a
min 75 mm water seal trap.
• If the condensate pipe has to run externally make sure
this is done by realizing the shortest possible route, and
increase the diameter to at least 1¼” or insulate it with
weather resistant insulation.
• The drain should slope at least 3 cm per meter, with a maxi-
mum horizontal length of 5 m.
• If connecting into an internal discharge branch (i.e. sink
waste etc.) the connection should preferably be down
stream of the existing waste trap.
• Fill the boiler siphon with water before operation, to prevent
flue gasses discharging into the room.
• The condensate drain must be connected in accordance
with current regulations.
2.3.11 Connecting under floor heating
The Remeha Avanta Plus can be connected directly to an
under floor heating system.
If plastic pipes have been used they must be made oxygen diffusion proof in compliance with DIN 4726/4729
When installing under floor heating with a separate pump, the
layout should be such that the under floor heating pump cannot cause a flow to the boiler if there is no heat demand. A low
loss header should therefore be fitted between the system and
the boiler.
Please ensure that the residual pump duty of the boiler is
sufficient for the resistance of the under floor system. If not a
low loss header should be used to separate the boiler from
the under floor circuit to allow a separate pump sized for the
resistance of the under floor system to be used.
2.4 Gas-side connections
2.4.1 Additional guidelines for gas connections
Before installation, check that the gas meter has sufficient
capacity for the demand. Remember to consider the
consumption of all household appliances.
15
fi g. 14 Connecting gas supply
LT.AL.W7H.000.019
Remeha Avanta Plus
2.4.2 Adjusting boiler to other gas-type
The Avanta Plus boilers are suitable for both natural gas and
propane firing. For propane a kit with restrictor is required.
For Avanta Plus 39c a LPG conversion set with restrictor and
burner is needed.
The boilers are supplied as standard set for natural gas
(G20), therefore the following procedure must be carried out
BEFORE the boilers are fired and commissioned for the first
time on propane:
Fit the conversion kit (instructions included in kit)
Adjust the fan speed (see Par. 2.9.8) and adjust the gas/air
ratio (see Par. 2.9.3).
2.4.3 Connecting the gas supply
• Before starting any work on the gas supply, turn off the main
isolation valve.
• Connect the gas supply to the 22 mm Ø boiler
connection.
• Make sure there is no dirt in the gas pipe. Blow through the
pipe before installation or tap well to purge.
• The principle of the 1:1 gas valve ensures the Avanta range
is able to deliver it’s full output at inlet pressure down to 17
mbar. However if dynamic pressure below 19 mbar are
experienced ensure this is adequate for ALL other gas
appliances in the property.
• Preferably install a gas filter in the gas pipe to prevent the
gas block from getting dirty.
• The gas supply must be connected, tested for soundness
and purged by a qualified Engineer and in accordance
with BS6891.
2.5 Flue terminal and air supply connections
The Remeha Avanta Plus is only suitable for room sealed
operation with a standard concentric connection 60/100 mm Ø
or the optional 80/125 mm Ø connection.
Detailed recommendations for air supply and flue terminals are
given in BS 5440.
It should not be necessary to provide compartment ventilation
when the boiler is used with a standard concentric flue.
2.5.1 Flue terminal positions
The flue terminal must be located with care to ensure that the
products of combustion are dispersed properly in all weather
conditions and cause minimum nuisance to the building user
or any adjacent buildings. If the terminal is positioned less
than 2 m above the ground, balcony, or flat roof where access
by persons is possible a suitable guard must be employed.
The boiler will produce a water vapour plume during normal
operation.
Positions for the Remeha Avanta
and table 02.
16
Plus are shown in the figure
600 mm
S
G
F
P
S
B
A
H
G
fi g. 15 Flue terminal positions
LT.AL.W7H.000.020
600 mm
2000 mm
C
D,E
A
Dimensions
No flue must penetrate
area within dotted lines
round roof light
Terminal location Minimum
distance
(in mm) to
terminal
(room sealed)
ADirectly below an opening, air brick,
opening window, etc.
J
M
L
J
K,N
BAbove an opening, air brick, opening
window, etc.
CHorizontally to an opening, air brick,
opening window, etc.
DBelow a gutter or sanitary pipe work75
300
300
300
EBelow the eaves200
FBelow a balcony or carport roof200
GAbove ground, roof or balcony level300
HFrom vertical drain/soil pipe work150
JFrom an internal or external corner300
KFrom a surface or boundary facing
the terminal
LVertically from a terminal on same
wall
MHorizontally from a terminal on same
wall
1500
1500
300
NFrom a terminal facing the terminal 1200
PFrom an opening in a carport (e.g.
door, window) into the building
1200
RFrom a vertical structure on the roof n/a
SAbove an intersection with the roof300
VRS roof
mounted
room sealed
terminal
L
112952.LT.GB.W7H.065
112952.LT.GB.W7H.066
L
80/125 or 60/100
+
Diameter in mm Ø
Maximum length ‘L’ allowed [m]
Eq. Length of 90° elbow
LT W6H 000 031
Eq. Length of 45° elbow
LT W6H 000 032
table 02 Minimum distances to terminal
n/a = not applicable.
2.5.2 Room sealed flue
See table 03 for the maximum pipe length of flue ducts and air
supply pipes for this ‘room sealed’ application.
It is not necessary to provide combustion air to the room or
internal space in which the boiler is installed.
table 03 Maximum pipe lengths for fl ue duct and air supply
in room sealed application
17
L
VRS roof
mounted
room sealed
terminal
Remeha Avanta Plus
For flue installations not covered by this booklet, please
contact our technical help line 0118 978 3434.
2.5.3 Connecting the flue terminal and air supply
• How to install the horizontal or vertical flue terminal and air
supply kits; please take note of the mounting instructions
supplied with it.
• All connections must be airtight and waterproof.
• Horizontal extension sections should slope towards the
boiler (at least 3 cm per metre).
L
80/125 or 60/100
fi g. 16 Connecting fl ue terminal and air supply
112952.LT.GB.W7H.065 + 112952.LT.GB.W7H.066
18
230 V
2.6 Electrical connection
• Connect the boiler to the fused (3 amp) switch spur unit
adjacent to boiler.
• The switch unit must always be accessible.
When the switch spur is on the following components of this
appliance can be live (230 V):
• electrical connection pump;
• electrical connection gas combination block;
• electrical connection three-way valve;
• most parts of the control unit;
• ignition transformer;
• X1, X2, X4, X5, X6 and X7 terminal block;
• 230 V supply cable connection.
fi g. 17 Electrical components with live 230 V
112952.LT.GB.W7H.022
fi g. 18 The control unit
LT.AL.W7H.000.023
2.6.1 The control unit
The Remeha Avanta Plus has an electronic regulation and
control unit with an integrated ionisation flame detector. The
heart of the boiler control unit is a microprocessor, the ‘abc
which controls and protects the boiler.
The maximum rated input is between 115 and 180 W (depending on boiler type).
The boiler is fully pre-wired internally, all external connections
can be made using the terminal blocks X5 - X7 - X9 and 230
V input (X2 terminal). See the diagram for the position of the
connectors and fuse (F2) on the control unit.
The most important properties of the control unit are summarized in table 04.
19
®’
,
Remeha Avanta Plus
ManufacturerSit Controls
Supply voltage230 V – 1ph – 50 Hz
Pre-purge time3 s
Post-purge time5 s
Ignition time2.5 s
Safety time5 s
Anti-cycling time3 till 10 min.
Fuse value F1 (230 V)2 AT
DC fan 24 VDC
table 04 Control unit characteristics
Any loads other than those specified above are only allowed if
an isolating transformer is used.
The output of the Remeha Avanta Plus can be controlled in
the following ways: Options
1. On/off control – volt free switching - The boilers internal
control will modulate the output to achieve the flow temperature set point of the boiler. This contact is on the connectors 7 and 8 on terminal block X9 (low voltage only).
2. Modulated control – Open Therm - The external controls
will modulate the boiler’s output to achieve the flow temperature determined by the modulating regulator. This contact
is on the connectors 7 and 8 on terminal block X9 (low voltage only).
2
3. On/off control – 230 V switching - The boilers internal
control will modulate the output to achieve the flow temperature set point of the boiler. This contact is on the connector
1 on terminal block X2 (230 VAC only).
4.
Modulated control – Open Therm in combination with an
externally mounted simple 230 V switching time clock -
The boiler will provide room compensated heating and time
control over CH and DHW (System boiler), use options 1 & 2.
1
fi g. 19 Connecting external controls
LT.AL.W7H.000.024
• All connections on terminal X1, X2, X4, X5, X6 and X7
are 230 VAC.
• All connections on terminal X9 are low voltage only.
2.7 Connecting external controls
• Release the two screws at the bottom of the front casing
and remove the front casing.
• Feed the cables through the grommet in the base of the
boiler.
• Connect the cables to the relevant connectors, as shown in
the diagrams.
• Isolate power supply at the fused spur before carrying out
any work on the boiler controls.
20
Terminal
Block X6
L
N
Terminal
Block X7
230v - 3 Amp
Power Supply
E
X2
Exist
links
Terminal
Block X5
Terminal
Block X9
1
Common Alarm
(Closes on alarm)
2
3
1
2
3
1
2
3
4
5
6
7
8
Neutral
Open valve to DHW (230v)
Open valve to HTG (230v)
Outside sensor (red band) for direct boiler weather compensation
or when used in conjuction with a compatable Open Therm
control eg: Chronotherm or Celcia 20
DHW sensor (red band) or volt free thermostat (make on temp fall)
Remove existing link to use this function
External interlock (volt free)
Remove existing link to use function
Modulating - using Open Therm control
eg: Honeywell Chronotherm or Celcia 20
On / Off - using volt free switching control
eg: Celcia 10 or low volt room thermostat
X5
Boiler Run or
external pump relay
(Closes on run)
For external DHW priority
diverting valve on System boiler
when used in conjunction with
"Open Therm" compensation
X6
X7
X9
Exist
links
Terminal
Block X2
54N
3
2
1
Power supply to external time clock -230v
L
Switch live (230v) from external time clock DHW demand
Remove existing link 4-3 to use this function
Switch live (230v) from external time clock HTG demand
Remove existing link 4-1 to use this function
NOTE: Terminal blocks are not in line as shown - diagramatic only
fi g. 20 Boiler External Connection terminal details
LT.AL.W7H.000.025f
21
Terminal
Block X9
1
2
3
4
Exist
links
5
6
7
Modulating - using Open Therm control
eg: Honeywell Chronotherm or Celcia 20
On / Off - using simple volt free switching control
8
fi g. 21 Wiring diagram on/off control
LT.AL.W7H.000.026c
X9
Remeha Avanta Plus
2.7.1 On/off control – room temperature (volt free
switching)
The Remeha Avanta Plus can be connected to a 2-wire on/
off volt free heating control, programmer or thermostat, ie
Remeha Celcia 10. Mount the thermostat in a reference room
usually the living room.
• Remove existing link between connectors 7 and 8 of the X9
terminal block before use;
• Connect the 2-wire programmer or room thermostat to
connectors 7 and 8 of the X9 terminal block.
If a room thermostat with an anticipation resistor is being used,
parameter p5 should be changed from 0 to 1, see par.
2.9.8.
2.7.2 Time control using an internal or external
230 V clock
When the switch spur is on, the terminal block X2 will be live
(230 V).
X2
Terminal
Block X2
5
Power supply to external time clock -230v
4NL
Switch live (230v) from external time clock DHW demand
3
Exist
links
Remove existing link 4-3 to use this function
2
Switch live (230v) from external time clock HTG demand
1
Remove existing link 4-1 to use this function
fi g. 22 Wiring diagram for an external 230 V time clock
LT.AL.W7H.000.027
• A 230 V two channel time clock for CH and DHW control
can be connected to the Remeha Avanta Plus
.
Live 230 V supply for the time clock - connect to connectors
4 (L) and 5 (N) on X2 terminal block.
• For CH - remove existing link between connectors 4 and 1
of the X2 terminal block and connect the 230 V output from
the time clock to terminal 1 on the terminal block X2.
• For DHW - remove existing link between connectors 4 and 3
of the X2 terminal block and connect the 230 V output from
the time clock to terminal 3 on the terminal block X2.
For this option to function correctly a link or room control must
be fitted between connectors 7 and 8 of X9 terminal block
(remove existing link before use).
For continuous DHW on, when using a combi boiler, the link
across connectors 3 and 4 MUST NOT be removed
If the 230 V supply for the external time clock is not taken from
the boiler – terminal block X2 connections 4 & 5, it must be
taken from the same phase as the boiler 230cv supply and
correct polarities observed.
22
2.7.3 Connecting a 230 V time clock in combination
with a modulating room control
With an externally mounted simple 230 V switching time clock
connected to connectors on X2 terminal block and a Celcia 15
connected to connectors 7 and 8 of X9 terminal block (remove
existing link between connectors 7 and 8 before use), the
Remeha Avanta Plus will provide room compensated heating
and time control over CH and DHW (System boiler).
Terminal
Block X9
1
2
Exist
links
3
4
5
6
7
Modulating - using Open Therm control
eg: Honeywell Chronotherm or Celcia 20
On / Off - using simple volt free switching control
8
X9
fi g. 23 Wiring diagram modulating regulator
LT.AL.W7H.000.028c
An OpenTherm
®
room modulating control (Celcia 15) used in
conjunction with a simple external 230 V time clock will
provide easy to set up and operate - timed room compensation heating
2.7.4 Modulating control – room or outside
compensation
The Remeha Avanta Plus has an OpenTherm
enables our modulating range of OpenTherm
®
interface. This
®
room controls
(e.g. the Remeha Celcia 15 or 20) to be connected without
any further modifications.
• Mount the control in a reference room (usually the living
room).
• Connect the two-wire interface cables to connectors 7 and 8
of the X9 terminal block (remove existing link between connectors 7 and 8 before use).
• When using the Celcia 20 it is possible to add the outside
sensor to provide weather compensation. Connect the outside sensor to connectors 1 and 2 of the X9 terminal block.
23
Remeha Avanta Plus
If the DHW water temperature on the OpenTherm® control can
be adjusted, then the Remeha Avanta Plus will supply water
at the temperature determined on the OpenTherm
maximum being set in the boiler.
OpenTherm
®
is an industry standard modulating control avail-
able from several control manufacturers.
The Remeha Avanta Plus
can therefore be controlled directly
by any other controls with this OpenTherm
®
logo
®
with the
Terminal
Block X9
1
Outside sensor (red band) for direct boiler weather compensation
or when used in conjuction with a compatable Open Therm
control eg: Chronotherm or Celcia 20
2
3
4
Exist
links
5
6
7
8
X9
fi g. 24 Wiring diagram outside temperature sensor
LT.AL.W7H.000.029e
75
60
40
Factory setting
2.7.5 Connecting an outside temperature sensor
An outside temperature sensor can be connected to connectors 1 and 2 of the X9 terminal block.
The boiler will regulate the output using the set point of the
internal heat curve.
This can be set as follows:
- Outside temperature minimum set point = -15°C (adjustable
with parameter p29 to between 0 and -30°C)
- Outside temperature maximum set point = 20°C (adjustable
with parameter p28 to between 0 and 40°C)
- Flow temperature set point at maximum outside tempera-
ture = 20°C (adjustable with parameter p27 to between
0 and 60°C)
- Flow temperature set point at minimum outside temperature
= 20°C (adjustable with parameter p1 to between
20 and 85°C)
An outside sensor used in conjunction with a simple 230 V
time clock will provide easy to set up and operate - timed
weather compensation heating based on the above graph.
20
01020-15
fi g. 25 Heat curve Remeha Avanta Plus
LT.AL.W7H.000.030
24
Terminal
Block X9
1
2
3
DHW sensor (red band) or volt free thermostat (make on temp fall)
4
Exist
links
5
6
7
8
X9
fi g. 26 Wiring diagram DHW calorifi er sensor or thermostat
LT.AL.W7H.000.031c
Ter min al
Block X9
1
2
Exist
links
3
4
5
6
7
Modulating - using Open Therm control
eg: Honeywell Chronotherm or Celcia 20
On / Off - using simple volt free switching control
8
X9
fi g. 27 Wiring diagram for frost thermostat
LT.AL.W7H.000.032c
2.7.6 Connecting the DHW sensor/thermostat
• If an external DHW calorifier is being used with the Avanta
Plus system boiler a volt-free DHW control sensor or thermostat can be connected to connectors 3 and 4 of the X9
terminal block. The control will automatically detect whether
a sensor or a thermostat has been connected.
• For continuous DHW when using a combi boiler, the existing
link between connectors 3 and 4 of the X2 terminal block
must not be removed.
2.7.7 Connecting a frost thermostat
The boiler must be installed in a frost-free area to prevent the
condensate drain from freezing. However if the temperature of
the CH water in the boiler drops too low, the integrated boiler
protection device is activated as follows:
- at a water temperature below 7°C: the circulation pump is
switched on;
- at a water temperature below 3°C: the boiler is switched on;
- when the water temperature is above 10°C: the boiler is
switched off and the circulation pump runs for another
15 minutes.
• A frost thermostat should preferably be installed in rooms
with a high frost risk.
• Connect the frost thermostat in parallel to the room thermo stat - connectors 7 and 8 of the X9 terminal block (remove
existing link between connectors 7 and 8 before use).
If a 230 V switching time clock is connected to terminal block
X2, the frost thermostat wired as indicated (on connectors 7
and 8 of the X9 terminal block) it will not bring the boiler on if
the time clock is in the OFF position. In these cases the frost
stat must be connected in parallel with the time clock on connectors 1 and 4 of the X2 terminal block (frost stat contacts to
close on temperature fall).
• The integrated boiler protection described above will not
provide complete system or fabric protection.
• When a Celcia 20 control has been fitted to connectors 7
and 8 on X9 (see Par. 2.7.4) an outside sensor as detailed
in Par. 2.7.5) must be used to provide system and building
fabric frost protection.
• If a frost thermostat is connected parallel to the Celcia on
connectors 7 and 8 on X9, when the frost thermostat calls
for heat (contact closed) it will override the Celcia 20 control
and cause an error message (OT ERROR) flashes in the
display and the boiler will operate continuously to achieve
the flow set point.
25
Terminal
Block X9
1
2
3
4
5
Exist
links
External interlock (volt free)
Remove existing link to use this function
6
7
8
fi g. 28 Wiring diagram for an external interlock
LT.AL.W7H.000.033d
X9
Remeha Avanta Plus
2.7.8 Connecting an external interlock
The Remeha Avanta Plus is supplied with an external interlock
function. A volt free switching device (i.e. external gas pressure switch, safety thermostat for under floor heating) can be
connected to connectors 5 and 6 of the X9 terminal block after
removing the existing link. When this circuit is open the boiler
will shut down with the display showing (code 9) and will
restart when the circuit is closed.
2.7.9 Connecting remote alarm, boiler run indication
and external pump relay
As standard the boiler is supplied with 3 volt free connectors
on terminal X7. They can be used for an external gas valve,
remote alarm and boiler run indication.
• Common alarm signal connect to connectors 1 and 2 on
terminal X7. Contact closes on lock out. For this purpose set
parameter 24 from 0 to 1.
• Boiler run signal connect to connectors 1 and 3 on terminal
X7. Contact closes on heat demand. For this purpose set
parameter 24 from 0 to 2.
• Connect an external gas valve to connectors 1 and 3 on
terminal X7. Contact closes when the gas valve is activated.
For this purpose set parameter 24 from 0 to 3.
• Connect an external pump relay* to connectors 1 and 3 on
terminal X7. Contact closes on heat demand. For this purpose set parameter 24 from 0 to 4.
Terminal
Block X7
1
Common Alarm
(Closes on alarm)
2
3
fi g. 29 Connecting remote alarm
LT.AL.W7H.000.034d
X7
Boiler Run or
external pump relay
(Closes on run)
* never connect a pump directly to connectors 1 and 3
on terminal X7, but only via a relay.
2.7.10 Connecting a PC/PDA
Using the optional Recom interface package a PC or PDA can
be connected to the X10 “telephone connector”. Using the
Recom PDA service software you can load, change and download various boiler settings and readings. See the user instructions supplied with the software/hardware.
X10
fi g. 30 X10 socket connector
LT.AL.W7H.000.035
26
X15
X13
X10
X9
X8
X7
X6
X5
X4
X3
X0
2.8 Wiring diagram
X6X0
L N
1 2
BL
BR
Power supply
230V, 50Hz
N
L
X2
X1
X1
4 5 1 3 2X21 2 3 4 5X31 2 3 4X41 2 3 4
BKBRBL
123
WH
GY
15
GCVBP
BL
BR
BK
WH
GN/YW
1 2 3
BK
RD
DV
GN/YW
X7
1 2 31 10
NC.
COMM.
WH
X8
1 2 3 4X91 2 3 4 5 6 7 8
NO.
BR
WH
GN
YW
Os
1542
X81X21X22
FAN
4 1 3 7 5 6 8
RDWHBL
Blocking up entry
DHW sensor/thermostat
S
Compensator / Open Therm
T
12 1212
X134 X133X131
WH
X13
OR
GN
BK
WH
X15X5
BK
WIRE COLOURS
BK BLACK
BL BLUE
BR BROWN
GN GREEN
GN/YW GREEN/YELLOW
GY GRAY
RD RED
WH WHITE
YW YELLOW
BOILER COMPONENTS
As Flow sensor
BP Boiler pump
Fs Flow switch
CP Circulation pump
DV 3-way valve
GCV Gas combination valve
HLT High limit thermostat
Os Outdoor sensor
Rs Return sensor
- - - - Will not be supplied or wired.
fi g. 31 Wiring diagram
LT.AL.W7H.000.234e
* Remove existing link between connectors before use
At the time of commissioning, complete all relevant
sections of the Benchmark Checklist located on the
inside back of this document.
Remeha Avanta Plus
2.9 Commissioning
2.9.1 Control Panel
The control panel of the Remeha Avanta Plus has 4 function
keys and a LED display. The function keys are used to read
or change the settings and temperatures.
The display has two positions and displays information on the
current operating status of the boiler and any errors.
Numbers, dots and/or letters can appear in the display. The
symbols above the function keys indicate what the function
of that particular key then is.
If no key is pressed for longer than three minutes with the
“boiler in stand-by mode”, only one LED is lit. With the “boiler
operating”, two LED’s are displayed.
• Press any key and the current boiler status and operation
code will appear in the display.
• In the event of a fault, the fault code is displayed instead of
the dots.
2.9.2 Additional guidelines for commissioning
• When commissioning, complete all relevant sections of the
Benchmark Commissioning Checklist, located on the inside
back of this document.
• Work through all the stages of this section, and send a copy
of the completed commissioning details to Broag along with
the completed registration card in the supplied warranty leaflet.
• The boiler is supplied as standard for use with Natural Gas
and tested at an operating pressure of 20 mbar.
fi g. 33 Benchmark Checklist
T002019
The boiler must not be put into operation with a different type
of gas without reference to Par. 2.4.2
2.9.3 Putting the boiler into operation
This section details the procedure for putting the boiler into
operation. There are 7 stages to the procedure:
1. Isolating the power supply and opening the front cover;
2. Checking the connections and making the boiler operational;
3. Switching the boiler on and setting the controls;
4. Checking/setting the gas/air ratio at full load;
5. Checking/setting the gas/air ratio at low load;
6. Making the boiler ready for use;
7. Instructing the user.
1. Isolating the power supply and opening the front cover
28
1
230 V
2
• Switch off the boiler at the fused spur and remove the fuse;
• Remove the front panel (release the two screws at the bottom of the front panel, pull the bottom of the panel; forward
and lift off the two pins on the top of the main casing).
fi g. 34 Isolating power
LT.AL.W7H.000.037
fi g. 35 Open the valves
112952.LT.GB.W7H.038
2. Checking the connections and making the boiler
operational
Open the valves on all the radiators connected to the central
heating system before filling the system with water.
• Open the valves on all the radiators connected to the central
1
2
3
4
heating system;
• Fill the system with water to the design operating pressure
(normal for a one/two storey house 1.2 bar, minimum
pressure 1 bar, maximum pressure 2.5 bar);
• Whilst filling, air from the system will escape through the
automatic air vents and the pump.
• When the vent caps start leaking water, close them with the
1,2 bar
vent caps supplied attached to gas combination block.
• Avoid water getting into the boiler.
• Check the condensate siphon. This should be filled to the
mark with clean water if necessary.
Check
• Check the integral boiler pump – remove chrome centre
screw to vent pump and spin the shaft to check that the
impellor can move freely;
• Check that all boiler connections are watertight;
29
fi g. 36 Measurement point c on the gas block
LT.AL.W7H.000.039
Remeha Avanta Plus
• Open the boiler gas valve and check the static pressure to
the boiler at the measurement point (C) on the gas block.
The boiler has been factory tested for natural gas at 20 mbar.
C
Check
The minimum gas inlet pressure is 17 mbar for natural gas
(see 2.4.3).
• Check that the gas supply to the boiler is gas tight (in
compliance with the current regulations, see Chapter 7 the
maximum test pressure at the gas pipe inlet, with the boiler
gas valve open, is 60 mbar.
• Vent the gas pipe by unscrewing the measurement point (C)
on the gas block (tighten it again as soon as the pipe is fully
vented).
• Check that the gas connections in the boiler are sealed.
• Check that all electrical connections, including the earth
connection, have been made correctly.
• Check the electrical connections to the thermostat and other
external controls.
• Check that the flue-gas and air-supply connections are
sealed.
fi g. 37 Check electrical connections and thermostat
112952.LT.GB.W7H.040
3. Switching the boiler on and setting the controls
• Replace the fuse in the spur and switch on the 230 V power
supply.
• Set the controls to heat demand.
• The boiler will begin an automatic venting-programme
(which lasts approx. 3 minutes) and will do this every time
the power supply is isolated.
• The boiler now starts to run. The operational status is shown
in the display. The normal operating status finally shows 0
in the display.
4. Checking/setting the gas/air ratio at full load
The Avanta Plus boilers are suitable for both natural gas and
propane firing. An optional propane-set is needed (see par.
2.4.2).
The boilers are supplied as standard set for natural gas
(G20), therefore the following procedure must be carried out
BEFORE the boilers are fired and commissioned for the first
time on propane:
- Fit propane set (instruction in kit);
- adjust the fan speed (for procedure; see Par. 2.9.8, for val-
ues; see table 06 and table 08) and;
- adjust the gas/air ratio (for values; see table 06 and table
08).
230 V
fi g. 38 Power on and controls on heat demand
112952.LT.GB.W7H.041
30
R
A
A
fi g. 39 Check the gas/air ratio control – set to full load – gas/air ratio
adjustment A on gas block
112952.LT.GB.W7H.042
Combustion checking/setting must be carried out by a competent person. It must not be carried out unless that person is
equipped with a combustion analyser which conforms to the
relevant British Standards.
When checking/setting the air/gas ratio setting in full load it
may be necessary to run water through the domestic hot water
circuit to allow time for this part of the procedure, this will prevent the boiler from cycling on low heating demands (Combi
boilers only).
Setting values O2/CO2 for natural gas H / L
Fan speed (rpm) O
Boiler type
Full load h3 *)
18sapprox. 3500
24sapprox. 4300
30sapprox. 5200
24capprox. 4400
28capprox. 5500
35capprox. 6300
39capprox. 6700
table 05 Setting values full load CO
and O2
2
% %
5.2
± 0.1
5.2
± 0.1
5.2
± 0.1
5.2
± 0.1
5.2
± 0.1
5.2
± 0.1
5.2
± 0.1
CO
2
2
8.8
± 0.1
8.8
± 0.1
8.8
± 0.1
8.8
± 0.1
8.8
± 0.1
8.8
± 0.1
8.8
± 0.1
(front panel not fi tted)
Setting values O
2
Fan speed (rpm) O
Boiler type
Full load h3 *)
18sApprox. 3300
24sapprox. 4100
30sapprox. 5000
24capprox. 4300
28capprox. 5200
35capprox. 5800
39capprox. 6500
table 06 Setting values full load CO
(front panel not fi tted)
*) On forced full load, the 2
nd
31
/CO2 for LPG (propane)
CO
2
% %
and O2
2
5.1
± 0.1
5.1
± 0.1
5.1
± 0.1
5.1
± 0.1
5.1
± 0.1
5.1
± 0.1
5.1
± 0.1
10.5
± 0.1
10.5
± 0.1
10.5
± 0.1
10.5
± 0.1
10.5
± 0.1
10.5
± 0.1
10.5
± 0.1
digit indicates the operating code
2
Remeha Avanta Plus
• Unscrew the flue gas sampling cap and connect the flue gas
analyser.
• Set boiler to full load: Press the [enter]- key, keep it pressed
and also press the [+]-key until h3 appears in the display;
full load has been set.
• Once the unit has reached the full-load fan speed, measure
the O
/CO2-percentage and compare this to the values in
2
table 05.
• If the values are not in accordance with the table then correct the gas /air ratio controls using the adjusting screw A on
the gas block.
• If the value is too low turn the screw A anti clockwise; this
increases the gas rate – if the value is too high turn the
screw clockwise which decreases the gas rate.
• Check the flame through the sight glass which should be
stable with a regular blue distribution.
Only make small adjustments of the adjusting screw, maximum
1/8 turns when setting O
Ensure that the analysing probe has a gas tight seal in the
sampling point with the probe end in the centre of the flue
duct.
/CO
2
2
After setting the O
/CO2 level to the right value, the maximum
2
CO level should not exceed 200 ppm for natural gas or not
exceed 300 ppm for LPG (propane).
5. Checking/setting the gas/air ratio at part load
Checking/setting values O2/CO2 for natural gas (G20)
Fan speed (rpm)O
Boiler type
R
18sapprox. 1300
Part load l3 *)
24sapprox. 1300
30sapprox. 1300
B
B
24capprox. 1300
28capprox. 1300
35capprox. 1300
39capprox. 1300
% %
5.2
± 0,1
5.2
± 0,1
5.2
± 0,1
5.2
± 0,1
5.2
± 0,1
5.2
± 0,1
5.2
± 0,1
CO
2
2
8.8
± 0,1
8.8
± 0,1
8.8
± 0,1
8.8
± 0,1
8.8
± 0,1
8.8
± 0,1
8.8
± 0,1
fi g. 40 Check the gas/air ratio control – set to part load – gas/air
ratio adjustment B on gas block
112952.LT.GB.W7H.043
table 07 Checking/setting values part load CO
panel not fi tted)
32
and O2 (front
2
Checking/setting values O2/CO2 for LPG (propane)
Fan speed (rpm)O
Boiler type
1
18sapprox. 2000
Part load l3 *)
24sapprox. 2000
30sapprox. 2000
24capprox. 2000
28capprox. 2000
R
35capprox. 2000
2
39capprox. 2000
% %
5.1
± 0.1
5.1
± 0.1
5.1
± 0.1
5.1
± 0.1
5.1
± 0.1
5.1
± 0.1
5.1
± 0.1
CO
2
2
10.5
± 0.1
10.5
± 0.1
10.5
± 0.1
10.5
± 0.1
10.5
± 0.1
10.5
± 0.1
10.5
± 0.1
fi g. 41 Preparing boiler for use
112952.LT.GB.W7H.044
table 08 Checking/setting values part load CO
and O2 (front
2
panel not fi tted)
*) On forced part load, the 2nd digit indicates the operating code.
• Set boiler to part load: Press the [enter]- key until l3
appears in the display, part load has been set.
• Once the unit has reached the part load fan speed, measure
the O
/CO2-percentage and compare this to the value in
2
table 07.
• If the values are not in accordance with the table then correct the gas /air ratio controls using the adjusting screw B on
the gas block.
• If the value is too low turn the screw B clockwise; this
increases the gas rate – if the value is too high turn the
screw B anti clockwise which decreases the gas rate.
Check the flame through the sight glass which should be stable with a regular orange distribution. Once the unit has been
set to part load, the ‘test at full load’ should be repeated.
Ensure that the analysing probe has a gas tight seal in the
sampling point with the probe end in the centre of the flue
duct.
• Repeat the ‘test at full load’ and ‘test at part load’ as often
as necessary until the correct values are achieved without
further adjustments.
Only make small adjustments of the adjusting screw;
maximum 1/8 turns when setting O
/CO
2
2).
6. Preparing the boiler for use
• Remove the analysing probe and replace the cap on the flue
gas sampling point.
• Refit the front panel and secure with the two screws again.
• Press [reset]-key for the boiler to return to the normal operating mode.
33
fi g. 42 Instructing the user
112952.LT.GB.W7H.045
Remeha Avanta Plus
Following a manual override the boiler will return to normal
operating mode if no keys are pressed for 15 minutes.
• Run the boiler on heating until the system reaches approx
70°C.
• Switch the boiler off (using the controls i.e. thermostat or
time clock).
• Once the pump has turned off vent the system once again.
• Check the water pressure and add more water through the
mains fill loop if necessary.
• Complete the type plate in the boiler by adding the gas
type.
• Fill in Commissioning sheet, located on the inside back of
this document.
The boiler is now ready for operation.
The Remeha Avanta Plus is delivered pre-tested and operating
parameters set up with standard factory settings to suit the
most common systems. These setting can be adjusted to suit
specific site conditions but must not be changed without reference to Broag or one of our approved contractors.
7. Instructing the user
• It is the responsibility of the installer as part of the com-
missioning procedure to instruct the user in the day to day
operation of the boiler and controls fitted to the system
and to hand over the completed Benchmark Checklist at
the back of this manual.
2.9.4 Normal start-up procedure
• Switch on the boiler at the fused spur unit and ensure that
the time control is in the on position and any other controls
(i.e. room thermostat etc) calling for heat.
• The boiler will begin its start sequence.
The following sequence will appear in the display:
- A display test will briefly appear showing all segments of the
display.
f[ xx software version
p[ xx parameter version
- A venting cycle of 3 minutes now follows, the version num-
bers will be displayed alternately;
- Next, the following will appear in the display:
[1 pre-purge stage
[2 Ignition stage
[3 operating in CH mode or:
[4 operating in DHW mode
[7 pump run on after CH or DHW is satisfied
[0 stand-by mode
34
2.9.5 Error during the start-up procedure
• If the display is blank (should show LEDs or letters), check:
- 230 V main supply available to switch spur
- switch spur fuse
- cable and connections between the switched spur and the
boiler control unit
- fuse on the boiler control unit (F2 = 2AT, 230V)
• An error code appearing in the display can be recognised as
follows:
é 10, (the display alternately shows an é and a number
e.g. 10). The meaning of this error codes can be found in
the error table, see Chapter 4.
• Resolve the error first if possible.
• Press the [reset]- key and hold for at least 1 second to
restart the boiler.
After any error é1, é2, é7, é10 or é13 ; the 3
minute venting cycle will run first before starting the boiler.
- Set the room thermostat back to a lower temperature (no
more heat demand), the display shows;
[4 operating in DHW mode (boost to DHW plate on
minimum load)
[5 waiting-time; 3 to 10 minutes (only when flow tem-
perature has already been reached and heating demand is
still existing)
[1 pre-purge stage
[7 pump run on after CH or DHW is satisfied
[0 stand-by mode
35
Remeha Avanta Plus
fi g. 43 Read out settings
LT.AL.W7H.000.046
R
• If the boiler is set to the economy setting (see par. 2.9.8),
it will not supply a boost to DHW after CH is satisfied. The
display then shows [1 pre-purge stage, [6 pump run
on after CH, [0 stand-by mode.
• If a two channel time clock is fitted and connected to a
combi boiler and the time control for DHW is in the “OFF”
position, the DHW production will be disabled unless the
link between connectors 2 and 3 on the X2 terminal is fitted
(normally factory fitted).
2.9.6 Read out settings
The following settings can be read out in the ‘user menu’:
- t1 = flow temperature [°C]
- t2 = return temperature [°C]
- t3 = boiler temperature [°C]
- t4 = outside temperature [°C]
- fl = ionisation current [uA]
- ñf = fan speed [rpm]
• Press the [+] key, until t1 appears and, for example, 68
(68 °C), the current flow temperature;
• Press the [+] key again until t2 appears and, for example,
45 (45 °C), the current return temperature;
• Press the [+] key again until t3 appears and, for example,
50 (50 °C), the current boiler temperature;
• Press the [+] key again until t4 appears and, for example,
18 (18 °C), the current outside temperature;
• Press [+] key again until fl appears and e.g. ^0 (6 uA),
the present ionisation current;
• Press [+] key again until ñf appears and e.g. 30 (3000
rpm), the present fan speed;
• Press [+] key again and the read-out cycle will start again
with t1, etc.;
• Press [reset] key to return to the display with the current
operating status.
2.9.7 Adjust the boiler according to the system
The operating parameters of the Remeha Avanta Plus have
been factory set to suit most systems. However it is possible
to adjust some of the parameters to enable the Remeha Avanta Plus
to operate more efficiently to match specific system
designs and site conditions. These parameters are split into
two specific sections
1. User level – Parameters p 1 to p 6; can be changed by
the user to suit CH and DHW comfort conditions
2. Service level – p17 to dF ; must only be changed by a
competent qualified Engineer.
How to change the parameters at user level can be read in the
“User manual” provided and therefore will not be detailed in
this Installation and Service manual.
36
2.9.8 Changing the parameters at service level (with access code)
To avoid non authorised adjustments, some parameter settings can only be changed once the special access code 12 has been
entered. This code may only be used by qualified installers. The following settings can be changed at user and service level:
Codes in displayDescription
T
p 1
p 2
p 3
p 4
p 5
Can also be changed by users
p 6
flow20 - 85°C75°C
set
T
DHW40 - 65°C55°C
set
Boiler regulation
Eco-mode or DHW preheat
setting
Anticipated current
Display off automatically
Maximum fan speed CH
p 17
(natural gas)
Maximum fan speed CH
(propane)
Maximum fan speed DHW
p 18
(natural gas)
Maximum fan speed DHW
(propane)
Minimum fan speed
(CH and DHW)
p 19
(natural gas)
Minimum fan speed
(CH and DHW)
(propane)
p 20
p 21
p 22
p 23
Starting fan speedDo not change25252830
Pump setting CH
Pump running time after CH1 - 99 minutes2
Connection with Heat Recovery
Unit (HRU)
To be changed by installer only
p 24
p 25
p 26
State remote alarm
(X7 terminal)
Legionella protection
DHW cut-in temperature2 - 15°C 5
Setting range and notes where applicable
0 = CH
and DHW
off
1 = CHon and DHWon
2 = CHon and DHW
3 = CH
and DHW
off
off
off
on
24c28c35c39c
Factory settings
0 = DHW preheat on
1 = DHW preheat off*
2 = regulated by controller
0 = no anticipated current for thermostat
on/off
1 = anticipated current for thermostat on/off
0 = display stays off
1 = display stays on
2 = displaylight switches off automatically
after 3 minutes
10 – 70
x 100 rpm
10 – 70
x 100 rpm
Do not change ***44
Adjustments for
propane firing
1
35
) 37 1 ) 41 1 ) 50 1 )
1
33
) 37 1 ) 41 1 ) 48 1 )
1
) 55 1 ) 63 1 ) 67 1 )
1
43
) 52 1 ) 60 1 ) 65 1 )
Do not change ***13
Adjustments for
propane firing
20
0 = low
1 = high
0 = no connection with HRU
1 = connection with HRU
0 = off
(connectors 1 and 2 closed)
1 = alarm signal
(connectors 1 and 2 closed)
2 = run indication (connectors 1 and 3
closed)
3 = ext. gas valve (connectors 1 and 3
closed)
4 = external pump relay (connectors 1 and
3 closed)
0 = off
1 = on
2 = automatic (after putting boiler into
operation, it will run for DHW operation
65°C once a week)
1
2
0
2
0
0
0
0
37
Remeha Avanta Plus
p 27
p 28
p 29
p 30
P 31
p d f
(p d U
To be changed by installer only
is shown
later)
Heat curve set point
flow temperature
Heat curve set point
outside temperature (min)
Heat curve set point
outside temperature (max)
Boiler type
DHW control stop
Restore factory settings
0 - 60 °C20
0 - 30 °C20
-40 - 0 °C- 15**
0 = combi
1 = system
0 - 20 °C15
On identification plate d f setting X
is shown. Change parameter into X will
restore the factory settings, see par. 2.9.10
On identification plate d U setting Y
is shown. Change parameter into Y will
restore the factory settings, see par. 2.9.10
table 09 Settings at service level
1
) Do not exceed this value
* the system boiler in combination with an external calorifier will not warm up the calorifier in the Eco-mode.
** minus character is not shown in display
*** only change for propane firing
Codes in displayDescription
T
p 1
p 2
p 3
flow20 - 85°C75°C
set
DHW40 - 65°C55°C
T
set
Boiler regulation
Setting range and notes where
applicable
0 = CH
and DHW
off
off
1 = CHon and DHWon
2 = CH
3 = CH
and DHW
on
and DHW
off
off
on
Factory settings
18s24s30s
0 = comfort setting
p 4
Eco or comfort setting
1 = eco mode*
2 = regulated by controller
0 = no anticipated current
Can also be changed by users
p 5
Anticipated current
for thermostat on/off
1 = anticipated current
for thermostat on/off
0 = display stays off
p 6
Display off automatically
1 = display stays on
2 = displaylight switches off auto-
matically after 3 minutes
p 17
p 18
Maximum fan speed CH
(natural gas)
Maximum fan speed CH
(propane)
Maximum fan speed DHW
(natural gas)
Maximum fan speed DHW
(propane)
10 – 70
x 100 rpm
10 – 70
x 100 rpm
35
33
Do not change ***35
Adjustments for
propane firing
33
1
) 37 1 ) 52 1 )
1
) 3 5 1 ) 50 1 )
1
) 43 1 ) 52 1 )
1
)41 1 )50 1 )
0
X
Y
2
2
0
2
Minimum fan speed
To be changed by installer only
p 19
(CH and DHW)
(natural gas)
Minimum fan speed
(CH and DHW)
(propane)
Do not change ***13
Adjustments for
propane firing
20
38
p 20
p 21
p 22
p 23
p 24
p 25
p 26
p 27
p 28
To be changed by installer only
p 29
p 30
P 31
Starting fan speedDo not change252528
Pump setting CH
Pump running time after CH 1 - 99 minutes2
Connection with Heat
Recovery Unit (HRU)
State remote alarm
(X7 terminal)
Legionella protection
DHW cut-in temperature2 - 15°C 5
Heat curve set point
flow temperature
Heat curve set point
outside temperature (min)
Heat curve set point
outside temperature (max)
Boiler type
DHW control stop
0 = low
1 = high
0 = no connection with HRU
1 = connection with HRU
0
0
0 = off
(connectors 1 and 2 closed)
1 = alarm signal
(connectors 1 and 2 closed)
2 = run indication
(connectors 1 and 3 closed)
0
3 = ext. gas valve (connectors 1
and 3 closed)
4 = external pump relay (connectors 1 and 3 closed)
0 = off
1 = on
2 = automatic (after putting boiler
1
into operation, it will run for DHW
operation 65°C once a week)
0 - 60 °C20
0 - 30 °C20
-40 - 0 °C- 15**
0 = combi
1 = system
1
0 - 20 °C15
On identification plate d f setting
X is shown. Change parameter into
pdf
(p dU
is shown later)
Restore factory settings
X will restore the factory settings,
see par. 2.9.10
On identification plate d U setting
Y is shown. Change parameter into
Y will restore the factory settings,
see par. 2.9.10
table 10 Settings at service level
1
) Do not exceed this value
* the system boiler in combination with an external calorifier will not warm up the calorifier in the Eco-mode.
** minus character is not shown in display
*** only change for propane firing
X
Y
39
Remeha Avanta Plus
fi g. 44 Change parameters in service level
LT.AL.W7H.000.047
R
Changing the factory settings could result in the boiler not
working properly.
The parameters can be changed from the stand-by status as
follows:
• Press the [enter]-key and briefly the [reset]- key until codes
c and 0 appear alternately in the display.
• Press the [+]-key until access code 12 is displayed.
• Press the [enter]-key until p1 appears (codes p [ and
[1 are displayed alternately);
• This parameter can now be changed as follows;
• Press the [enter]-key; the set value for the maximum flow
temperature now appears e.g.; 75 (75°C).
• Press the [+] or [-]-key to change this value, for example to
65 (65°C).
• Press [enter]-key to confirm the value; codes p[ and [ 1 are displayed alternately.
• Press the [+]-key to change the next parameter, etc.
• Press [reset]-key to return to the operating mode.
The boiler will automatically return to the normal operating
mode if no keys are pressed for 10 minutes.
fi g. 45 Change boiler output
LT.AL.W7H.000.048
2.9.9 Changing the maximum output (Hi) for CH
operation
The maximum output for CH operation can be changed with
R
parameter p 17 (maximum fan speed) and is set standard to a speed of 3500, 3700, 4100 or 5000 rpm for the four
Combi-types and 3600, 3700 or 5200 rpm for the three System-types. See the speed-input ratio figures.
This parameter can be changed from the stand-by status as
follows:
• Press the [enter]-key and briefly the [reset]- key until codes
c and 0
appear alternately in the display.
• Press the [+]-key until access code 12 is displayed.
• Press the [enter]-key until p1 appears (codes p [ and
[1 are displayed alternately);
• Press the [+]-key to go to parameter 17.
• Press the [enter]-key until p17 appears (codes p [
and 17 are displayed alternately);
•
Press the [+] or [-]-key to change this value for Avanta Plus
28c, for example to 46 (4600 rpm corresponds with 22 kW).
• Press [enter]-key to confirm the value.
• Press [reset]-key to return to the operating mode.
40
Avanta Plus 28c
35.0
30.0
25.0
20.0
15.0
Hi input [kW]
10.0
5.0
0
100020003000500040006000
Speed-input ratio
Fan speed [rpm]
fi g. 46 Fan speed / boiler input ratio Avanta Plus 28c
LT.AL.W7H.000.050
Avanta Plus 39c
45
40
35
30
25
20
Hi input [kW]
15
10
5
0
1000600050004000300020007000
Speed-input ratio
Fan speed [rpm]
The speed-input ratio figures for Avanta Plus 18s, 24s and 24c
are equal to 28c.
The speed-input ratio figure for Avanta Plus 30s, 35c are equal
to 39c.
fi g. 47 Fan speed / boiler input ratio Avanta Plus 39c
LT.AL.W7H.000.051
41
Remeha Avanta Plus
2.9.10 Restore factory settings
The factory settings can be restored in the service level as follows:
fi g. 48 Restore factory settings
LT.AL.W7H.000.052
R
1. After parameter p31 has shown, press the [+]-key; d
f and xx appear alternately;
2. Press -key; xx appears;
3. Read boiler identification plate for value of d f ; press [+]
or [-] key to reach this value;
4. Press -key to confirm; dU and yy appear alter-
nately;
5. Read boiler identification plate for value of d U ; press [+]
or [-] key to reach this value;
6. Press -key to confirm; boiler restarts with original factory
settings.
2.10 Putting the boiler out of operation
The boiler must be switched off and allowed to cool down
before any maintenance or repairs are carried out. If the central heating system is not going to be used for a long time
(during the holidays, for instance, or frost-free periods) it is
advisable to put the boiler out of operation.
2.10.1 Boiler with frost protection, during longer periods
of non-use
• Set the room thermostat to a low temperature, e.g. 10°C;
• Switch setting p4 to 1 (hot water pre-heat) will switch off
this function.
Now the boiler will only start working to protect itself against
freezing.
With external frost protection, the boiler can also prevent the
central heating system from freezing.
2.10.2 Boiler without frost protection, during longer
periods of non-use
• Turn time clock off and allow system to cool down then isolate mains power supply at the fused spur unit.
• Isolate the gas supply at the boiler valve.
Drain the boiler and central heating system if you will not be
using the home for a long period and there is a chance of
night frost.
42
3 INSPECTION AND MAINTENANCE
The Remeha Avanta Plus is practically maintenance free but
should be inspected annually.
If during the annual inspection the flue gas analysis indicates
that the values are outside the figures given in table 11, maintenance work should be carried out as described in par.3.2.
Also carry out maintenance if the ionisation read-out value is
lower than 3 or higher than 9μA.
Only Remeha spare parts/materials should be used.
All service and maintenance must be carried out by a qualified
Engineer with the relevant training and certification (i.e. ACS
- IEE registrations etc).
3.1 Inspection
The annual inspection of the Remeha Avanta Plus can be limited to the following checks:
- check the water pressure, see par. 3.1.1;
- check the flue pipes and air supply pipes for leaks, see par.
3.1.2.;
- check and clean (if necessary) the condensate siphon, see
par.0.;
- check the ignition electrode and ionisation, see par. 0;
- check the combustion and flame pattern, see par. 3.1.5;
- Fill in the Benchmark Service Record on the inside back
pages of this document.
fi g. 49 Annual inspection
112952.LT.GB.W7H.053
>1bar
43
fi g. 50 Checking the water pressure
112952.LT.GB.W7H.054
Remeha Avanta Plus
3.1.1 Checking the water pressure
The water pressure should be checked against the commissioning entry located on the inside back of this document (min 1 bar).
• If necessary, re-fill system to design pressure and re-set red
pointer to match fill pressure 2 bar.
Check system for leaks if the system needs re-filling more
than 3 times per year.
2bar
fi g. 51 Checking fl ue pipes
112952.LT.GB.W7H.055
3.1.2 Checking the flue pipes and air supply pipes for
leaks
• Check that the flue and air-supply connections and pipes
are sealed and the terminal exit is clear.
44
fi g. 52 Checking siphon
T001775
3à4mm
3.1.3 Checking the condensate siphon
• Check the condensate siphon. Remove any dirt residues
and refill with clean water to the mark.
3.1.4 Checking the ignition electrode
• Check the ionisation /ignition electrode for:
- deposits (remove any white deposits with abrasive cloth);
- the adjustment of the ignition electrode (between 3 and 4
mm);
- the quality of the gasket and condition of the porcelain (this
should not be cracked);
• Check the ionisation current after 1 minute on the display
code fl, see par. 2.9.6.
If the read-out value is lower than 3 or higher than 9μA, check
cable and connections are sound if OK replace the ignition
electrode.
fi g. 53 Checking the ignition electrode
112952.LT.GB.W7H.056
fi g. 54 Checking the combustion
112952.LT.GB.W7H.057
>1 min
The ignition cap is fixed on the ignition electrode and therefore
cannot be removed.
3.1.5 Checking the combustion
• Measure the O
/CO2 percentage and the flue gas tempera-
2
ture at the flue gas sample point.
Do this as follows:
- heat the water temperature in the boiler to approx. 70°C;
- unscrew the top of the flue gas point of measurement;
- measure the O
/CO2 percentage and compare this to the
2
check values in table 11.
Ensure that the analysing probe has a gas tight seal in the
sampling point with the probe end in the centre of the flue
duct.
45
Remeha Avanta Plus
Checking values O2/CO2 for natural gas H / L
Boiler-
type
18sapprox. 3500approx. 1300
24sapprox. 4300approx. 1300
30sapprox. 5200approx. 1300
24capprox. 4400approx. 1300
28capprox. 5500approx. 1300
35capprox. 6300approx. 1300
39capprox. 6700approx. 1300
Fan speed (rpm)O
Full load h3Part load L3
2
% %
5.2
± 0.2
5.2
± 0.2
5.2
± 0.2
5.2
± 0.2
5.2
± 0.2
5.2
± 0.2
5.2
± 0.2
CO
8.8
± 0.3
8.8
± 0.3
8.8
± 0.3
8.8
± 0.3
8.8
± 0.3
8.8
± 0.3
8.8
± 0.3
2
After servicing, complete the relevant Service
Interval Record section of the Benchmark Checklist
located on the inside back pages of this document.
table 11 Checking values O
Checking values O
Boiler-
type
Fan speed (rpm)O
Full load h3Part load L3
18sapprox. 3300approx. 2000
24sapprox. 4100approx. 2000
30sapprox. 5000approx. 2000
24capprox. 4300approx. 2000
28capprox. 5200approx. 2000
35capprox. 5800approx. 2000
39capprox. 6500approx. 2000
table 12 Checking values O
/CO2 (front panel not fi tted)
2
/CO2 for LPG (propane)
2
2
% %
5.1
± 0.2
5.1
± 0.2
5.1
± 0.2
5.1
± 0.2
5.1
± 0.2
5.1
± 0.2
5.1
± 0.2
/CO2 (front panel not fi tted
2
10.5
± 0.3
10.5
± 0.3
10.5
± 0.3
10.5
± 0.3
10.5
± 0.3
10.5
± 0.3
10.5
± 0.3
The O2/CO2 - values in table 11 and table 12 are checking
values. For setting values see table 05 and table 07.
CO
2
fi g. 55 Benchmark Checklist
T002020
If the flue gas analysis readings are within the values in table 11 or table 12 the boiler combustion is OK. However if the
readings are outside the given values, then adjust the gas air
ratio control to the given values, see table 05 and table 07 in par.2.9.3.
If the adjustments cannot achieve the mentioned values, the
boiler will require a full service please refer to the maintenance
instructions in par. 3.2.
- check the flame via the inspection glass; in full load the
flame should be stable with an even blue colour and in part
load should be stable with an even orange colour.
46
Gas
230 V
1
3.2 Maintenance
To conduct maintenance:
Ensure that a service gasket set and new ignition/ionisation
electrode is available before carrying out this procedure.
• Isolate power supply at the fused spur before carrying out
any work on the boiler.
1. Open the boiler
• Isolate the 230 V supply at the switched spur and remove
2
the fuse
• Isolate the gas supply at the boiler gas valve
• Remove the front panel (release the two screws at the bottom of the front panel, pull the bottom of
the panel forward and lift off the two pins on the top of the
main casing).
fi g. 56 Open the boiler
LT.AL.W7H.000.058
2x
2. Maintenance of the ignition/ionisation electrode
• Disconnect the earth wire from the electrode mounting
plate.
• Release the two screws on the electrode and remove the
assembly.
• Inspect, clean re-gap or replace the electrode, see par 0.
fi g. 57 Maintenance the electrode
LT.AL.W7H.000.059
47
Remeha Avanta Plus
3. Dismantling the front plate of the heat exchanger
4x
4
3
2
7
fi g. 58 Dismantling the front plate of the heat exchanger
LT.AL.W7H.000.060
• Release the ignition transformer mounting plate and remove
it completely.
• Disconnect the electrical connection on the gas block.
• Release the union nut from the gas pipe on the outlet to the
gas block.
• Release the four nuts on the heat exchanger front plate
• Carefully pull the front plate assembly c/w fan, gas block,
venturi pipe and burner unit away from the heat exchanger
by approx. 10 cm.
• Disconnect the electrical plug on the back of the fan, so it
becomes accessible.
1
• Remove the front plate assembly completely.
4. Maintenance to the burner
fi g. 59 Checking the burner
LT.AL.W7H.000.061
• Carefully clean the burner with pressured air (do not keep
the nozzle to close to the surface).
• Visual inspection of the burner for any damages or cracks
on the surface. If you see any damages, then replace the
burner.
48
fi g. 60 Maintenance to the heat exchanger
112952.LT.GB.W7H.062
5. Maintenance to the heat exchanger (CH)
• Check the seal between the front plate and the heat
exchanger and the insulation section. Replace sealing.
• Handle the fragile front-plate insulation and the back-plate
insulation of the heat exchanger with great care and do not
let them get wet.
• Visual inspection of the heat exchanger for scale or dirt. If
you see obvious deposits, than clean the heat exchanger
carefully. Carefully remove any loose dirt with a vacuum
cleaner.
• Then brush the coils of the heat exchanger (if required a
cleaning brush is available as an accessory) and remove
the loosened particles with a vacuum cleaner.
6. Cleaning plate heat exchanger (DHW) and non return
valve with filter
Scale deposits on the plate heat exchanger cannot be totally
excluded, depending on such variables as tap water quality
and operation mode.
We recommend annual inspections under standard circumstances. Please note that following factors may influence the
frequency of inspection:
• Water hardness
• Chemical composition of scale deposit
• Boiler operation hours
• DHW usage pattern
• DHW set temperature
49
Remeha Avanta Plus
If a cleaning operation becomes necessary, please proceed as
follows:
• Turn off the mains cold water supply and drain off the residual DHW;
• Release two socket head screws and remove plate heat
exchanger
• Clean plate heat exchanger with scale solvent (e.g. citric
acid, pH 3); a special cleaning tool (optional accessory) can
be used;
• Thoroughly cleaning afterwards with clean water;
• Remove non return valve with filter from on the right hand
side of the hydro block and also clean with the scale solvent; afterwards thoroughly cleaning with clean water.
1
2
230 V
3
fi g. 61 Cleaning plate heat exchanger and non return valve with
fi lter.
LT. AL.W7H.000.231 + LT.AL.W7H..000.232
50
7. Re-Assembling the boiler and checking the combustion
• Re-assemble all the components in reverse order.
4x
2
• Check that the packing between the front plate and the
heat exchanger has been fitted correctly.
• Fill the system with water.
• Switch the boiler back on.
• Check the CO
• Check the ionisation current by reading the display, see par.0
• Check the connections on the gas block on gas-leaking.
-percentage, 2.9.3, point 4.
2/O2
4
3
5
Fill in the Benchmark Service Record on the inside back
pages of this document, after conducting any maintenance.
1
230 V
fi g. 62 Assembling the boiler
112952.LT.GB.W7H.063
Check
51
4 ERRORS
Remeha Avanta Plus
4.1 General
The Remeha Avanta Plus has an advanced control unit. The
heart of this control unit is a microprocessor, the abc
trol which both controls and protects the boiler. If an error is
detected anywhere in the boiler, it will lock-out and an error
code will appear in the display.
4.2 Error codes
The Remeha Avanta Plus displays the error codes as follows:
é 2 (the display alternately shows an é and a number e.g. 2)
The meaning of the various error codes can be found in the
error table, see table 13.
How to deal with errors:
• Make a note of the displayed error code.
The error code is important for the correct and swift detection
of the nature of the error and for possible support from our
technical help line 0118 978 3434.
®
-con-
• Press the ‘reset’ key for 3 seconds. If the error code continues to appear, look for the cause in the error table below
and resolve it.
Error code Description Possible causeCheck / solution
Check the wiring and the connections of the sensors visually: are the plugs
all correctly in position? With a multimeter: measure the resistance in the wiring and connection.
Check that the sensors are working; take the sensors out * and measure the
resistance with a multimeter at room temperature (20 - 25°C); the sensor is
working properly if the resistance is between 12 and 15 kΩ.
Check that the pump is working; turn the spindle with a screwdriver, if that
works but the pump still does not respond, check the wiring; if that is in order
the pump is faulty.
Check that the sensors are working; take the sensors out * and measure the
resistance with a multimeter at room temperature (20 - 25°C); the sensor is
working properly if the resistance is between 12 and 15 kΩ.
Check that the pump is working; turn the spindle with a screwdriver, if that
works but the pump still does not respond, check the wiring; that is in order
the pump is faulty.
Check that the sensors are working; take the sensors out * and measure the
resistance with a multimeter at room temperature (20 - 25°C); the sensor is
working properly if the resistance is between 12 and 15 kΩ.
Check that the power supply from the switch spur is properly earthed, if that
is the case the control unit is faulty.
é0
é1
é2
é3
Flow or return sensor fault.
Flow temperature
is higher than the
set maximum temperature
Return temperature
is higher than the
flow temperature
Control unit or
earth fault
Short circuit in the flow, return
or boiler temperature sensor.
Defective or not (properly) connected flow, return or boiler
temperature sensor.
Insufficient water.Check the minimum water pressure, read off the gauge.
No through flow.
Too much air in the system.Vent the system.
Deviation in the flow or return
temperature sensor.
Insufficient water.Check the minimum water pressure, read off the gauge.
No through flow.
Too much air in the system.Vent the system.
Sensors not wired correctly Check the wiring between sensors and control unit.
Deviation in the flow or return
temperature sensor.
Mains supply not correctly
earthed.
Control unit faulty.
52
Error
code
é4
é5
é6
é7
é8
Description Possible causeCheck / solution
Check:
• the connection between the ignition wire and the ignition trafo;
• the ignition wire and electrode for ‘dielectric breakdown’;
• the inter-electrode distance, this should be 3-4 mm; that
the ignition electrode is properly earthed.
• the gas tap is open;
• the gas pre-pressure is sufficient;
• the gas pipe is de-aerated;
• the gas valve is energised during ignition and opens;
• the electrode is correctly fitted and clean;
• the CO
• there is no obstruction / fitting fault in the gas pipe;
adjustment at low and full load;
2
• there is no obstruction in the air supply or flue (e.g. a
blocked siphon); there is no recirculation of flue gasses
(either inside or outside the boiler).
Check:
• the flame, is the heart of the flame visible and the flame stable?
• the CO
• that the ignition electrode is correctly earthed;
adjustment at low and full load;
2
• visual check of the ignition/ionisation electrode: look for white oxide film
(remove with sandpaper or a screwdriver); look at the shape (are the pins
still the original shape and is the distance between the two ends of the
pins between 3 and 4 mm).
adjustment on the gas block;
• CO
2
• ignition/ionisation pin;
• flue/air-supply connections;
• gas flow at full load;
•
if there is no recirculation of flue gasses (either inside or outside the boiler).
Faulty control unit, replace control unit.
Check the minimum water pressure, read off the gauge and check for leaks.
Check that the pump is working; turn the spindle with a screwdriver, if that
works but the pump still does not respond, check the wiring; that is in order
the pump is faulty.
Check wiring from and to control unit.
• fan function;
• fan wiring and connection.
• fan function;
• fan wiring and connection;
• excess chimney draught.
More than 5 start
attempts without
any flame formation.
No ionisation or
ionisation failure
more than 5 times
during one heat
demand.
Unwanted flame
formation
No water in the
boiler or the pump
is not working
Fan fault
No ignition spark.
A spark but no flame.Check that:
There is a flame but no, or
insufficient ionisation (lower
than 3 or higher than 9 μA)
CO
wrongly adjusted Check:
2
Insufficient water.
No through flow.
Too much air in the system.Vent the system.
Wrong pump wiring.
Fan is not workingCheck:
Fan does not stopCheck:
Insufficient water.Check the minimum water pressure, read off the gauge and check for leaks.
é10
é11
é13
No through flow
during venting
cycle
Air box temperature to high
Heat-exchanger
fuse protection has
responded;
replace the heat
exchanger after
finding and solving
the cause.
No through flowCheck that the pump is working; turn the spindle with a screwdriver, if that
works but the pump still does not respond, check the wiring; that is in order
the pump is faulty.
Too much air in the system.
Vent the system.
Wrong pump wiring.Check wiring from and to control unit.
Check:
Air leakage from heat exchanger to air box
• The sealing of the viewing glass;
• Whether front plate of heat exchanger is properly tightened
• Front plate sealing;
• Whether ignition electrode is properly fitted
Heat exchanger faulty.Check wiring between heat exchanger fuse.
Insufficient water.Check the minimum water pressure, read off the gauge and check for leaks.
No through flow.Check that the pump is working; turn the spindle with a screwdriver, if that
works but the pump still does not respond, check the wiring; that is in order
the pump is faulty.
53
Remeha Avanta Plus
Error
Description Possible causeCheck / solution
code
é43
é44
é45
25000
20000
Ω
Ω
15000
10000
resistance in
5000
Parameter limitsAutomation settings
Parameter checkAutomation settings
Default parameters Automation settingsReplace boiler control unit.
Temperature/resistance diagram
0
102030405060708090100
temperature in °C
fi g. 63 Sensor resistance graph
Sensor resistance
Replace df / dU settings, see Par. 2.9.10
If this error code still returns after resetting; please contact Broag.
Replace df / dU settings, see Par. 2.9.10
If this error code still returns after resetting; please contact Broag.
table 13 Error codes
* When sensors have been taken out, be sure to replace them
max. 40 mm underneath heat exchanger.
If you read out a not listed error, please report to Broag.
4.3 Control stop or lock-out
The code d8 , d5 or d9 can appear in the display.
•
Code d8 is a control stop and will appear if the measured flow
temperature (t1) is higher than the flow temperature set (Tset
flow). The boiler will start working again automatically once
the flow temperature falls below the flow temperature set.
• Code d5 is a control stop from 3 till 10 minutes and appears
if the set flow temperature (t1) has already been reached
and the heating demand still exists.
• Code d9 is a shut down and appears if the maximum
temperature rise is exceeded or if the dT between the supply and return temperature ≥ 45°C or a rate of rise in the
flow temperature > 1°C/sec. And also at a boiler-start with
no through flow or insufficient water. The boiler will try to
restart after 10 minutes.
Every 10 minutes the boiler will try to restart until the cause
has been removed.
• Code d9 is a shut down and can appear in the following
situation:
- the lock-out down input (between connectors 5 and 6 on
terminal block X9) has been activated (= opened).
The shut down will disappear once the cause has been
removed!
54
R
4.4 Error memory
The Remeha Avanta Plus control unit has an error memory,
in which the last 16 errors are stored. In addition to the error
code (é and a number xx).
The following data is also stored:
• the number of times the error occurred (n and a number xx)
• the operating status of the boiler (5t and a number xx)
• the flow temperature (t1 and the value xx) return temperature (t2 and the value xx) at the time the error occurred.
To get access to the error memory, access code must be entered.
4.4.1 Error read outs
• Press the [enter]-key and keep it pressed;
• Press the [reset]-key until codes c and 0 appear alternately
in the display;
• Enter the special access code 88 with the [+] or [-]- key;
• Press the [enter]-key; the display shows ér and the number
of the last error alternately, for
example 02.
• Press the [+] or [-]-key to go forwards or backwards in the
list of errors.
• Press the [enter]-key to take a closer look ot the error. The
display shows the error code as follows;
- first error code é with error number e.g. 12
- then status code 5t with status number e.g. 3 (burning for
central heating)
- then number of time that the error has occurred ñ and a
number e.g. 3
- then the flow temperature when the error occurred t1 and
temperature e.g. 75
- final the return temperature when the error occurred t2
and temperature e.g. 60
This cycle continues to repeat itself.
• Press the [reset]-key to stop the cycle; the following
appears in the display;
ér and the last viewed errors e.g the numbers 1 and 8.
• Press the [+] or [-]-key to look at the following error data.
fi g. 64 Error read outs
LT.AL.W7H.000.064
4.4.2 Deleting errors
The last message in the list, Er followed by cl will appear in
the display;
• Press the [enter]-key again, and the following will appear in
the display: 0
• Press the [+]-key to set the parameter to 1.
• Press the [enter]-key, to delete the error memory:
• Press the [escape]-key twice to exit the error memory.
When tracing an error, the cause can often be found more
quickly if the operating status at the time the error occurred
can be retrieved from the error memory.
55
5 SERVICE PARTS
Your referenceDate
Customer
Name
Address
City
Post Code
Contact person
Telephone
Remeha Avanta Plus
5.1 General
If, following the annual inspection or maintenance any part of
the boiler is found to need replacing, use Remeha spare parts
only or spare parts and materials recommended by Remeha.
If any component is to be replaced and it is covered by the
terms and condition as described in the warranty leaflet,
return the faulty component to Broag-Remeha with the details
as show in table 14
Part. no.DescriptionBoiler
serial nr.*
ModelInstallation date Problem
description
table 14 Return form example
* These details can be found on the boiler type plate; the type
plate is fixed to the bottom of the boiler.
Reference
56
2010
2030
1005
2029
1001
2032
2016
1004
2024
2024
2027
2017
2023
2003
2028
2015
2004
2002
2005
2014
2012
2040
2001
2006
2020
2013
2019
4005
4007
2021
1003
4001
2039
2009
2009
4011
4007
4004
2018
2041
2022
4006
2034
2011
4007
4013
2033
4012
2038
2025
2032
2036
2042
2037
4009
3006
4014
2026
1002
1008
5010
5013
5004
5011
4002
3007
3012
3005
3009
3004
5012
1009
5021
5023
2035
3010
1007
3001
5029
5014
5015
1006
5024
1012
3015
3009
1009
5022
1010
5018
5006
2019
1002
5025
4010
3013
5020
3014
5023
4003
5019
5022
3004
3008
3011
3002
4008
5033
5030
5020
5017
5008
4004
5021
5002
5009
5003
5011
5012
5031
3016
5020
3014
3017
5030
3003
5026
5020
5018
5032
5019
5001
5032
5031
5028
5017
5027
5027
5026
fi g. 65 Exploded view Remeha Avanta Plus (combi)
112952.EV.GB.W7H.000
57
Remeha Avanta Plus
Break down parts kit
Part NoDescriptionPosition
S62743Electrode ignition/ionisation2004
S62728Vent auto air bleed device2010
S62746Pump for 18s, 24s, 30s, 24c and 28c2011
S62747Pump for 35c and 39c2011
S58733Sensor temperature (2 pcs.)2013
S62733Gauge pressure c/w capilliary2026
S58684Fan assembly 24VDC3001
S58685Gas combination block3005
S62734Control board4001
S62739Display print board4002
S62750Transformer ignition4003
S43561Fuse glass 2 amp slow (10 pcs.)4011
S59132Actuator three way valve5002
S59133Sensor DHW flow5006
S62763Safety pressure relief valve with pipe5015
S62781Flowswitch + hall sensor5033
table 15 Break down parts kit
58
6 EC DECLARATION
EC – DECLARATION OF CONFORMITY
Manufacturer : Remeha B.V.
Address : Kanaal Zuid 110
Town, Country : Postbus 32, NL-7300 AA Apeldoorn
- hereby declares that the appliance(s) : Remeha Avanta Plus
comply / complies with the specifications of the following EEC directives:
EEG Directive: 90/396/EEG applied standards:
(pr)EN 297
73/23/EEG (pr)EN 50165(1997), 60335-1(1994)
92/42/EEG
89/336/EEG EN 50165
EN 61000-3-2(2000), 61000-3-3(1995)
97/23/EG (Art.3, sub 3)
Apeldoorn, July 2005
W.F. Tijhuis
Approval Manager
(1994), 483(1999), 625(1995), 677(1998)
(1997), 55014-1(2000), 55014-2(1997)
59
7 REGULATIONS
Remeha Avanta Plus
7.1 EC regulations
The boiler meets the requirements of the EC regulations at the
following directives:
Classification type for evacuation of the combustion products;
according EN 483
7.2 Remeha factory test
Before it leaves the factory, each Remeha Avanta Plus boiler
is optimally adjusted and tested for:
- electrical safety;
- CO2- adjustment;
- hot water function
- water tightness;
- gas tightness;
- automation parameters.
7.3 Additional guidelines
In addition to the regulations and guidelines as mentioned in
par.7.1 the following guidelines in this documentation should
also be observed.
It applies for all regulations and guidelines, mentioned in this
Installation and Service manual, that any additions or new
regulations and guidelines at the time of installation will also
apply.
60
8 TECHNICAL SPECIFICATIONS AND WORKING PRINCIPLE
8.1 Technical data
Appliance type Remeha Avanta Plus
24c
combi
28c
combi
35c
combi
39c
combi
General
Gas council numbers
Boiler control
-41-288-0147-673-0247-673-0347-673-04
modulating or on/off
Nominal output Pn (80/60°C) (CH)kW20.021.629.433.3
Nominal output Pn (50/30°C) (CH)kW21.623.031.335.5
Nominal input Qn Hi kW5.8 - 215.8 - 226.1 - 306.3 - 34
Nominal input Qnw Hi kW24.028.035.039.0
Assembly dry weightkg30.530.53234.5
Noise level at distance of 1m from the boiler (at full load)dB(A)< 44
Gas and flue details
Classification due to discharging flue gases- C13, C33, C53, C83
Gas type permitted-II
(natural gas and propane) *
2H 3P
Gas inlet pressure natural gasmbar20 - 30
Gas consumption natural gas maximumm
3
/h2.53.03.53.9
n
Gas flue rate kg/h40475762
Gas inlet pressure propanembar37 - 50
3
Gas consumption propane maximumm
Class 2)-5
NO
x
emissions @ 0% excess 02mg/kW37373839
NO
x
/h1.01.21.31.6
n
1
)
Residual fan duty (full load) Pa50100100140
CH side
Water capacity heat exchanger and piping l1.81.82.02.2
Expansion vessel sizel8
Minimum operating water pressurebar1
Maximum operating water pressure PMSbar2.5
Water temperature maximum°C110
Operating temperature maximum°C95
Residual head dT = 20°C
Domestic hot water side
Tap capacity D (dT = 35°C)
2
)
mbar
250 250 250 200
l/min10.011.414.215.9
Minimum tap flowl/min1.21.21.21.2
Operating pressure P
Main supplyV/Hz230 / 50
Power consumption W maximumW115115150180
in stand-by status W< 3
Degree of protection IPX4D
table 16 Summary of technical data
1
) Measured according EN 483, EN 15420 (EN 297 A3)
(Class 5 complies with a limited concentration of NO
< 70 mg/kWh)
2
) This data applies for natural gas.
* For propane a kit with restrictor is required. For type 39c a
kit with restrictor and burner is needed.
61
x
Remeha Avanta Plus
Appliance type Remeha Avanta Plus
18s
system
24s
system
30s
system
General
Gas council numbers
Boiler control
-41-288-1141-288-0541-288-12
modulating or on/off
Nominal output Pn (80/60°C) (CH)kW18.021.629.4
Nominal output Pn (50/30°C) (CH)kW19.123.031.3
Nominal input Qn Hi kW5.8 - 18.35.8 - 226.1 - 30
Nominal input Qnw HikW--Assembly dry weightkg29.029.032.0
Noise level at distance of 1m from the boiler (at full load)dB(A)< 44
Gas and flue details
Classification due to discharging flue gases- C13, C33, C53, C83
Gas type permitted-II
(natural gas and propane) *
2H 3P
Gas inlet pressure natural gasmbar20 - 30
Gas consumption natural gas maximumm
3
/h1.92.33.2
n
Gas flue rate kg/h313751
Gas inlet pressure propanembar37 - 50
3
Gas consumption propane maximumm
Class 2)-5
NO
x
emissions @ 0% excess 02mg/kW373737
NO
x
/h0.70.851.2
n
1
)
Residual fan duty (full load) Pa5050100
CH side
Water capacity heat exchanger and piping l1.81.82.0
Expansion vessel sizel8
Minimum operating water pressurebar1
Maximum operating water pressure PMSbar2.5
Water temperature maximum°C110
Operating temperature maximum°C95
Residual head dT = 20°C
Domestic hot water side
Tap capacity D (dT = 35°C)
Main supplyV/Hz230 / 50
Power consumption W maximumW115115115
in stand-by status W< 3
Degree of protection IPX4D
table 17 Summary of technical data
1
) Measured according EN 483, EN 15420 (EN 297 A3)
(Class 5 complies with a limited concentration of NO
2
) This data applies for natural gas.
* For propane a kit with restrictor is required.
< 70 mg/kWh)
x
62
8.2 The boiler components
1. Automatic air vent
1
2
3
4
14
5
13
6
12
2. Flue / Air inlet connection
3. Flue gas measuring point
4. Heat exchanger
5. Front plate heat exchanger
6. Air inlet tube
7. Gas combination block
8. Two channel time clock (optional)
9. Control panel
10. Pressure gauge
11. Circulation pump
12. Expansion vessel
13. Ignition/ionization electrode
14. Stand off frame (optional)
7
8
9
fi g. 66 Components of the Remeha Avanta Plus
combi
112952.LT.GB.W7H.202
11
10
8.3 Working principle
The Remeha Avanta Plus casing serves as a sealed air box,
with air drawn in by the fan. On the outlet side of the fan is
a venturi, into which a measured quantity of gas is injected
based on the volume of air available. The fan speed control is dependent on the settings of the external control, the
advanced boiler controller ‘abc
tures (measured by the temperature sensors).
This method of gas/air ratio control ensures that the gas
quantity is precisely adjusted to the air quantity. Thus creating
optimum combustion over the whole heat input range. The gas
and air is mixed in the venturi and then passes into the specially designed pre-mix burner. After combustion, the hot flue
gas is directed through a specially designed, high efficiency
helicoil stainless steel heat exchanger with a large surface
area, and transfers it’s heat to the system water circulating
around the coils. In the condensing part of the exchanger the
water vapour in the flue gas condenses within it and the heat
released during this process (the so-called latent or condensing heat) is also transferred to the system water. The condensate water so formed is discharged from the heat exchanger
via a siphon.
In normal operation, the boiler’s flue gas discharge will produce a visible white condensing “plume” and therefore care
should be taken when choosing a location for the terminal.
®
’ and the prevailing tempera-
Combi boiler operation
The Remeha Avanta Plus 24c, 28c, 35c and 39c are combination boilers with an integral plate heat exchanger providing instant domestic hot water. On opening a hot water tap,
detected by a flow sensor, which is located on the cold water
inlet side of the heat exchanger detects the demand. This
sensor then activates the motorised three-way valve to divert
primary flow to the plate heat exchanger which raises the
temperature of the cold water supply by a minimum of 35°C
to provide domestic hot water. Once the demand for hot water
stops the motorised valve automatically returns to the DHW
63
Remeha Avanta Plus
position. This three-way valve is electrically controlled by the
®
’ control and only consumes power when it is changing to
‘abc
a different position.
The plate heat exchanger is protected from debris by two filters one in the cold water supply and one in the primary flow
to the diverting valve – Note: the primary flow filter self cleans
when the flow reverts back to heating mode.
System boiler operation
The Remeha Avanta Plus 18s, 24s and 30s have the same
design and layout as the combi range without the DHW components (three way valve and plate heat exchanger).
8.3.1 Regulating
The Remeha Avanta Plus is a fully modulating boiler and can
be regulated using one or more of the following methods;
1. Open Therm – 2 wire interface compatible with the
Remeha Celcia 15 room compensator and the Remeha
Celcia 20 outside weather compensator or with any
other proprietor’s OpenTherm
2. Open Therm thermostat in combination with an external
time clock.
3. On/Off room thermostat – volt free (on the X9 terminal
block).
4. On/Off room thermostat – 230 V (on the X2 terminal
block).
5. 230 V Switching time clock - compatible with the
Remeha two channel time clock or with any other proprietor’s time clock. For further details see par. 2.8.
®
controls.
8.3.2 Advanced boiler control (‘abc®’-control)
An intelligent advanced boiler control (‘abc
®
’) continuously
monitors the boiler conditions and ensures a very reliable
supply of heat. This control system is adept at dealing with
negative influences from the system such as flow reduction,
airflow problems and alike. In the event of such influences, the
boiler will not go to “lock-out” failure mode, but will in the first
instance modulate back, and if necessary, depending on the
nature of the circumstances, will temporarily switch off (shutdown or control stop), and then after a short while simply try
again.
Provided that the situation is not actually hazardous, the
Remeha Avanta
The ‘abc
Plus will always try to supply heat.
®
’- control prevents unnecessary additional call outs.
8.3.3 Regulating the water temperature
The Remeha Avanta Plus is fitted with an electronic temperature regulator with flow and return temperature sensors. The
flow temperature can be set to between 20 and 85°C, see
2.9.8 (factory setting 75°C) The boiler modulates it’s output up
and down to match the flow set point from internal or external
control. When the boiler is at it’s at minimum output and the
flow temperature still continues to rise, once the flow set point
is exceeded by 5°C the boiler will shut down on a controlled
stop (code 8).
64
8.3.4 Low flow / water protection
The Remeha Avanta Plus has a low-water protection based on
temperature readings. By modulating down as soon as there
is a risk of an insufficient water flow, the boiler will keep working for as long as possible. An insufficient water flow, however
caused, - indicated by a flow/return dt ] 45°C or a rate of
rise in the flow temperature > 1°C/sec – will be sensed by
®’
the ‘abc
control which will shut the boiler down in a blocking
mode with the display showing (code 9) for 10 minutes and
before re-starting.
If there is no water in the boiler or if the pump is not running, it
will go to lock out (code é7) and require manual re-set.
8.3.5 High Limit temperature protection
If the flow temperature exceeds 110°C the high limit temperature protection device switches off the boiler in a lock out
mode with the display showing (code é1) This mode will
require a manual re-set.
When the fault is corrected, the boiler can be restarted by
pressing the reset-key on the control panel and holding for 3
seconds.
65
9 EFFICIENCY DATA AND GAS EFFICIENCY LABELS
9.1 Annual efficiency
110.5 % in relation to Hi at a load of 30% and a return tem-
perature of 30°C.
9.2 Water-side efficiency
98 % in relation to Hi at full load and an average water temperature of 70°C (80/60°C).
94.3 % in relation to Hi at full load and an average water tem-
perature of 40°C (50/30°C).
Remeha Avanta Plus
66
67
Remeha Avanta Plus
68
69
Remeha Avanta Plus
70
71
120577-060309
2
0
5
7
7
1
Broag Ltd.
Remeha House
Molly Millars Lane
RG41 2QP WOKINGHAM,
Berks.