Remcor DB90S-B Installation Manual
Operator’s Manual
ICE/BEVERAGE DISPENSER
MODELS: DB90S-BC (4V)
DB90S-BC (5V)
Part No. 91772
Revised: August, 1995
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
âREMCOR INC 1994
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KIT 03324 INSTALLA TION INSTRUCTIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE RESTRICTOR PLATE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY OR AS REQUIRED 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY OR AS REQUIRED 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START-UP AND OPERATING INSTRUCTIONS 13. . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
BLOWN FUSE OR CIRCUIT BREAKER 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 16. . . . . . . . . . .
GATE OPENS. AGITATOR DOES NOT TURN. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 16......................................
BEVERAGES DO NOT DISPENSE 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES TOO SWEET. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT SWEET ENOUGH. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE) 16. . . . . . . . . . .
WARRANTY 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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91772
TABLE OF CONTENTS (cont’d)
LIST OF FIGURES
FIGURE 1. ICE DIVERTER 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. GATE RESTRICTOR PLATE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. MOUNTING TEMPLATE DB90S--B STANDARD 6. . . . . . . . . . . . . . . . .
FIGURE 4. MOUNTING TEMPLATE DB90S-B & --BZ 7. . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. MOUNTING TEMPLATE DB90S--BC 8. . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. MOUNTING TEMPLATE DB90-BCZ 9. . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. BEVERAGE SYSTEM SCHEMATIC “--B” AND “--BZ” UNITS 10. . . . . .
FIGURE 8. BEVERAGE SYSTEM SCHEMATIC --BC MODEL ( 4 VALVE) 11. . . . .
FIGURE 9. BEVERAGE SYSTEM SCHEMATIC --BC MODEL ( 5 VALVE) 12. . . . .
FIGURE 10. WIRING DIAGRAM DB 90 DISPENSER 17. . . . . . . . . . . . . . . . . . . . . . .
FIGURE 11. SOLENOID ASSEMBLY - EXPLODED VIEW & PARTS LIST 18.....
FIGURE 12. EXPLODED VIEW & PART LIST DB90-B 19. . . . . . . . . . . . . . . . . . . . . .
FIGURE 13. EXPLODED VIEW & PART LIST DB90-BZ (NO SINK) 20. . . . . . . . . .
FIGURE 14. EXPLODED VIEW & PARTS LIST DB90-BC
MERCHANDISER SECTION 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 15. EXPLODED VIEW & PART LIST DB90-BC CABINET 22. . . . . . . . . . .
FIGURE 16. EXPLODED VIEW & PARTS LIST DB90-BC
COLD PLATE SECTION 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 17. EXPLODED VIEW & PARTS LIST DB90-BC ELECTRIC
BOX ASSEMBLY 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
LIST OF TABLES
TABLE 1. SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufactured Under One or More of the following Patent Numbers: 3,211,336, 3,274,792, 3,393,839,3,517,860,
3,739,842, 4,215,803,4,227,377, 4,300,359, 4,346,824
Canadian Patent Numbers: 912,514 (10/72), 936,855 (11/73), 4,429,543, 4,921,149
Other Patents Pending
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SAFETY PRECAUTIONS
Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automatically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To insure continued protection and sanitation, observe the following
ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty . The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.
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GENERAL DESCRIPTION
The Remcor “DB” series of ice dispensers will solve ice and beverage service needs in the sanitary, space saving, economical way . Designed to be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up 1-1/4” in size), cubelets, hard-chipped or cracked ice and Scotsman MH750 pellet
ice; and in addition, several flavors of post-mix beverages. “B” models contain beverage faucets only and must
be supplied with cold product from any remote cold plate or refrigerated soda factory . “-BC” models include beverage faucets and a cold plate and are designed to be supplied directly from the syrup tanks and carbonator,
with no additional cooling required.
IMPORTANT: For dispensing Scotsman “pellet” style ice (Model MH750 icemakers), REMCOR Kit
#02234 Ice Diverter must be installed on the dispenser. (See INSTALLATION INSTRUCTIONS)
Table 1. Specifications
Model: DB90S-BZ
Ice Storage: 90 lbs.
Maximum Number of Faucets Available: 4
Built-in Cold Plate: No
Electrical: 120/1/60 3A Cord Connected; 15A, 125V
Plug
Dimensions: 16” W x 29-3/4” D x 32” H
Model: DB90S-B
Ice Storage: 90 lbs.
Maximum Number of Faucets Available: 4
Built-in Cold Plate: No
Electrical: 120/1/60 3A Cord Connected; 15A, 125V
Plug
Dimensions: 16” W x 29-3/4” D x 32” H
Model: DB90S-BC
Ice Storage: 90 lbs.
Maximum Number of Faucets Available: 5
Built-in Cold Plate: Yes
Electrical: 120/1/60 3A Cord Connected; 15A, 125V
Plug
Dimensions: 16” W x 29-3/4” D x 32” H
LEGEND
Z No sink option
BC Beverage/Cold Plate System
S All Stainless Steel
B Beverage System
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INSTALLATION INSTRUCTIONS
1. Locate the dispenser indoors on a level counter top.
COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The template drawing indicates openings which must be
cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the
counter using the template drawings. Cut openings in the counter.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4” inside of the unit outline dimensions and around all openings. Then position the unit on the counter
within the outline dimensions. All excess sealant must be wiped away immediately .
2. The beverage tubes, drain line and power cord are routed through the large opening in the bottom of the
unit. See the MOUNTING TEMPLATE, for locating the required clearance hole in the counter for these utility lines.
3. SINK DRAIN ASSEMBLY: Connect the drain tube to an open drain. Additional drain tubing is provided with
the unit. The drain line must continuously pitch downward away from the unit and contain no “traps” or improper drainage will result.
A. Use tube, clamp and insulation provided to assemble drain.
B. To assure proper drainage, do not allow “trap” to form in drain line. Be sure drain line runs flat with
bottom of dispenser.
4. Connect the beverage system product lines as indicated in Figure 2 (and in Figure 3 for cold plate units).
This work should be done by a qualified service person. Note that the hoses are marked with numbers ( 1
through 4 or 5) for syrup connections On 5 valve “-BC” units, the plain water is marked “NON CARB
WATER”.
5. Clean the hopper interior (see CLEANING INSTRUCTIONS).
6. Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle.
NOTE: Water pipe connections and fixtures directly connected to a potable water supply shall be
sized, installed and maintained according to Federal, State and Local Laws/
DRAIN LINE
STAINLESS STEEL ELBOW
DRAIN TUBING PROVIDED
DISPENSER BOTTOM
WITH DISPENSER
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KIT 03324 INSTALLATION INSTRUCTIONS
NOTE: For dispensing Scotsman NM 650 “nugget” style and MH 750 “pellet” style ice and Wilshire
MCC500 and MCC700 compressed ice cubes.
1. Disconnect power to dispenser.
2. Remove upper front panel from dispenser.
3. Remove ice chute and discard Gate Restrictor.
4. Reinstall front panel and energize unit.
STORAGE HOPPER
GATE MOUNTING PLATE
ICE DIVERTER
P/N 27065
FLAT WASHER
10-32 NUT
ICE CHUTE
GASKET
FLANGE EXTENDS INTO
STORAGE HOPPER
THROUGH GATE OPENING
APPLY RTV TO THIS SURFACE
TO SEAL TO HOPPER GATE
MOUNTING PLATE
FIGURE 1. ICE DIVERTER
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GATE RESTRICTOR PLATE
CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor
INSTALL PLATE
ON
STUDS AS
SHOWN
FIGURE 2. GA TE RESTRICTOR PLATE
ADJUSTMENT
This dispenser is provided with a gate restrictor plate, installed in its highest position. This plate adjusts the rate
of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be
removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce
the flow of ice. The best position depends on the type of ice being used and the size container and must be
found by trial and error. Adjustment is made by loosening the upper two ice chute retaining nuts, sliding the restrictor plate to the desired position and re-tightening the nuts.
If the dispenser fails to dispense the ice when operated, check that the hopper has ice in it and that power is
being supplied to the unit. If the problem persists, refer to the troubleshooting guide (page 16).
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1 1/32-IN.
4 1/2-IN.
11 1/4-IN. 2 19/64-IN.
1 7/64-IN.
REAR OPENING FOR
BEVERAGE AND UTILITIES
24 5/16-IN.
OUTLINE
OF UNIT
29 3/4-IN.
3/8 DIA.
13 3/4-IN. 1 3/64-IN.
15 27/32-IN.
NOTE: 1) Shaded areas indicate openings in
cabinet bottom needed for utilities
and beverage tubing.
FIGURE 3. MOUNTING TEMPLA TE DB90S--B STANDARD
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