Reliable MSK-1541S User Manual

MSK-1541S

Industrial Sewing Machine

Instruction Manual

CONTENT

Operation Instruction

1. Brief introduction.................................................................................1

2. Main specifications..............................................................................1

3. Installation...........................................................................................1

4. Installing the oil box............................................................................2

5. Adjusting the tension of the belt.........................................................2

6. Installing the belt cover.......................................................................2

7. Lubrication.........................................................................................3

8. Installing the needle...........................................................................3

9. Threading the bobbin thread..............................................................4

10. Installing the rotating hook body.......................................................4

11. Installing the winding guider.............................................................4

12. Winding the bobbin thread...............................................................4

13. Threading ........................................................................................5

14. Adjusting the stitch length.................................................................5

15. Adjusting the thread tension.............................................................5

16. Adjusting the thread take-up spring..................................................6

17. Presser foot lifter..............................................................................6

18. Adjusting the pressure of the presser foot........................................6

19. Relationship between needle and rotating hook..............................6

20. Adjusting the alternating amount of presser foot..............................7

21. Sewing speed list..............................................................................7

22. Troubleshooting................................................................................7

Parts Manua

1. Arm and bed....................................................................................8- 9

2. Upper shaft and thread take-up mechanism................................10-11

3. Needle bar vibrating parts...........................................................12-13

4. Upper feed parts..........................................................................14-15

5. Feed mechanism.........................................................................16-17

6. Lower shaft and rotating hook shaft............................................18-19

7. Thread tension and winding parts...............................................20-21

8. Knee control parts.......................................................................22-23

9. Lubrication..................................................................................24-25

10. Accessories...............................................................................26-27

1. Brief introduction

2. Mian specifications

This machine adpots specific mechanism and timing feed, which can ensure smooth feeding, low noise, and beautiful stitches in apperance. It is constructed with slide link thread take-up, horizontal large rotating hook crochet,synchronic driving. This machien is widely used in the factory of suitcase, sofa, tarpaulins, tents, bag, etc.

3. Installation (Fig.1)

1.Installation of the table connecting hook bracket and rubber cushion. Fix the connecting hook bracket 1 and the rubber cushion 2 on the table by screw 3.

2.Installing the oil reservoir. Set the oil reservoir 4 onto the table by six screws as shown in the Fig.

3.Install the knee control connector 5, knee control lift crank 9 and bent bar 7 according to the direction of the knee control lift bar shaft 8.

4.Adjust the direction of part 6,10, 11 by set screw.

Application

Max.sewing speed

Max.stitch length

Needle bar stroke

Needle

Lubrication

Rotating hook

Height of presser foot lift

Motor

Table

Heavy duty

2500 spm

9mm

36mm

DP*17 (Nm125-Nm180) standard Nm160 (23#)

Auto-lubrication

Horizontal rotating hook

9mm by hand, 16mm by knee

370W

11

In one line

22

4. Installing the oil box (Fig2)

Oil reservoir

33

FlywheelFlywheel

1.Install the bolt 1, oil seal 2 and spacer 3 onto the oil reservoir, and then put the cushion 5 and spacer 8 into the set screw 4, then set it by nut 6.

2.Tighten the oil pot 7 onto the bolt 1.

5. Adjusting the tension of the belt (Fig.3)

When adjusting the tension of the belt, please move the height of the motor, and press down the middle of the blet with the force of 9.8N. Then there will be a slack of 15mm.

44

Motor wheel beltMotor wheel belt

6. Installing the belt cover (Fig.4)

1.Tighten the column 7 into the screw hole on the machine head.

2.Install the belt cover (right) 1 on the machine head by set screw 2 and 8.

3.Connect the belt cover (left) 3 to the claw AB of the belt cover (right) 1.

4.Tighten the belt cover (left) 3 by set screws 4, 5 and 6.

Note: After installing the belt cover, make sure that the belt cover is not touch with the belt and flywheel.

7. Lubrication (Fig.5)

1.Face plate lubrication a.Loosen the face plate screw; b.Open the face plate 1 in the direction of the arrow; c.Lubricate the place as the arrow shows every day; d.Close the face plate; e.Tighten the screw.

2.Machine body lubrication a.Lubricate the place as the arrows indicate every day; b.When run the machine for the first time or run it again after a long period of non-use, please oil the place as the arrows indicate. Besides, take down the top cover 2, then oil each felt and oil wick.

3.Rotating hook lubrication a.Add the oil from oil hole 3 until it reaches the red line

4. Check it one time a day. If the the oil is under the red line 5, it should be refilled. b.When adjusting the oil amount of the rotating hook, loosen the nut 7, then adjust it by adjusting screw 6. Turn it rightward, the amount of the oil can be increased; on the contrary, the amount can be reduced.

55

Note: Excess lubrication results in leaking.

8. Installing the needle (Fig.6)

1.Turn the balance wheel to raise the needle bar to its highest position;

2.Loosen the set screw 2 and make the long groove of the needle 1 toward leftward;

3.Insert the needle into the bottom of the needle bar;

4.Tighten the set screw 2.

Less

More

Paper sheet

66

Long groove toward left

77

9. Threading the bobbin thread (Fig.7)

1.Insert the bobbin into the hook body, pass the thread through the thread hole 1, then pass down throgh the thread tension spring 2.

2.Draw the thread downward, then the bobbin will turn in the direction as the figure shows.

88

99

10. Installing the rotating hook body (Fig.8)

1.When taking out the rotating hook body, open the gib 1 and pull it off.

2.Align the rotating hook body with the rotating hook shaft and then insert it. Align the inside of the rotating hook 2 and the latch 3, then install the rotating hook body by pressing it until "crack" occurs.

11. Installing the winding guider (Fig.9)

1.Set the winding guider 1 onto the top cover of the machine head by set screw 2.

2.Insert the bobbin thread guider 3 into the spool stand.

1010

12. Winding the bobbin thread (Fig.10)

1.Thread in numerical order from 1 to 4, then wind the bobbin winder.

2.Press down the bar A.

3.Loosen the set screw B and adjust the adjusting plate until the winding amount reaches the 80% of the ouside diameter.

4.When the winding is not smooth, move the winding guider C forward and backward, then set it by set screw D.

5.After winding, the winding bar A will separate and stop automatically.

13. Threading (Fig11)

Thread in the order as shown in Fig.

1111

14. Adjusting the stitch length (Fig.12)

Turn the stitch length dial plate 1 leftward and rightward to make the marker align with the required figure. Press down the reverse feed lever 2 to start backward sewing, and release it to start normal sewing.

15. Adjusting the thread tension (Fig.13)

1.Adjusting the tension of the needle thread Turn the nut 1 clockwise to increase the tension of the needle thread; on the contrary, to reduce the tension of the needle thread.

2.Adjusting the tension of the bobbin thread. Turn the screw 2 clockwise to increase the tension of the bobbin thread, on the contrary, to reduce the tension of the bobbin thread.

1212

1313

Weaken

Strengthen

Weaken

1414

1515

Small

Big

16. Adjusting the thread take-up spring (Fig.14)

1.Changing the swing range of the thread take-up spring a.Loosen the set screw 2, move the stopper 3 leftward and rightward, then adjust the thread take-up spring 1. b.Move the stopper rightward to increase the swing range of the thread take-up spring; on the contrary, to reduce the swing range of the thread take-up spring.

2.Changing the tension of the thread take-up spring Loosen the nut 4, turn the spring shaft 5 counter-clockwise to increase the tension; turn it clockwise to reduce the tension.

17. Presser foot lifter (Fig.15)

1.Stop the presser foot when it is lifted, lift the lifting bar 1 in the direction of the arrow. When the presser foot is lifted by 9mm, then stop it.

2.When lowering the presser foot, put down the lifting bar 1 to make the presser foot back to its original place.

1616

1717

Weaken

Strengthen

18. Adjusting the pressure of the presser foot (Fig.16)

Turn the adjusting screw 1 rightward to increase the pressure; turn it leftward to reduce the pressure. After adjustment, tighten the set nut 2.

19. Relationship between needle and rotating hook (Fig.17)

1.Adjust the stitch length button to 0.

2.Turn the balance wheel to lift the needle bar from its lowest position by 2.1mm. loosen the screw 1, adjust the distance between up end of the eye of needle 2 and rotating hook point 3 to 1mm, tehn tighten it.

3.Turn the balance wheel to lift the needle bar from its lowest position by 2.1mm. Loosen the two set screws 4, turn the rotating hook, align the rotating hook 3 and the center of the needle 2, tehn tighten the two screws 4.

4.Loosen the two set screws 4, move the rotating hook leftward and rightward. Lign the rotating hook 3 and the center of the needle 2, and adjust the clearance between rotating hook and needle to 0.02-

0.05mm, then tighten the screw.

20. Adjusting the alternating amount of presser foot (Fig.18)

When the presser foot is alternating increasingly, adjust it upward in the range of the long hole of the top feed crank; when the presser foot is alternating decreasingly, adjust it downward, then tighten the nut 2. When the lifting amount of the presser and walking presser foot is different, first align the bottom of the presser foot and walking presser foot with the surface of the needle plate, then loosen the set screw 1.Turn the balance wheel to the front, tighten screw 2, then the lifting amount of the presser foot is more than that of the walking presser foot. Turn the balance wheel reversingly, then the lifting amoung of the walking presser foot is more than that of the presser foot. Remove the right side of the window plate, then the top feed crank 3 can be observed.

21. Sewing speed list

1818

Altenating amount

Less than 3mm

Less than 3~4mm

Less than 4~6.5mm

Stitch less than 6mm

2500rpm

2000rpm

1600rpm

Stitch between 6mm-9mm

2000rpm

1600rpm

Set the sewing speed according to the different condition. Do not surpass the standard data.

22. Troubleshooting22. Troubleshooting

Trouble RemedyPossible cause

1. Thread breaking (2-3mm thread left on the cloth)

2. Puckering

1. Damage on the rotating hook set groove of thread way, needle point, rotating hook point and needle plate.

2. Too strong the needle thread tension

3. Collision between needle and rotating hook.

4. Too little the oil of the rotating hook

5. Too weak the needle thread tension.

6. Too strong the tension of the threaad take-up spring

7. Over fast or slow the timing between needle and rotating hook

1. Over fast or slow the timing between needle and rotating hook.

2. Too weak the pressure of the presser foot.

3. The clearance between the up end of the needle and the rotating hook is not right.

4. Wrong needle.

1. Polish the damaged part with sand paper; rasp the middle rotating hook set groove with file.

2. Weaken the needle thread tension.

3. Refer to (19.Relationship between needle and rotating hook.)

4. Adjust the oil amount (Refer to7. Lubrication)

5. Increase the needle thread tension.

6. Weaken the tension of the thread take-up spring.

7. Refer to (19. Relationship between needle and rotating hook)

1. Refer to (19. Relationship between needle and rotating hook).

2. Tighten the pressr foot adjusting screw.

3. Refer to (19.Relationship between needle and rotating hook.)

4. Replace the needle.

3. Loose stitch

1. Without threading the bobbin thread under the spring of the thread tension of the rotating hook body.

2. Bad work on thread way.

3. No movement of bobbin.

4. Too weak the bobbin thread tension.

5. Too strong the bobbin thread tension.

6. Damage of the needle point.

1. Refer to (9.Threading the bobbin thread)

2. Rast with sand paper or file.

3. Replace the bobbin or rotating hook

4. Increase the bobbin thread tension.

5. Reduce the bobbin thread tension.

6. Replace the needle.

1. Arm and bed

NO.NO.

Part NumberPart Number

NameName

Arm

Bed

Face plate assembly

Screw (1)

Screw (2)

Safety guard

Screw

Side cover (1)

Seal spacer

Screw

Side cover (2)

Screw

Top cover

Screw

Rubber plug

Small cover

Screw

Upper thread guide plate

Screw

Upper thread guide

Screw

Middle thread guide

Screw

Lower thread guide assembly

Screw

Position plate

Screw

Needle plate

Screw

Slide plate

Clamp holder

Screw

Oil screen

Presser plate

Seal spacer

Screw

Rubber plug

Trade mark (in Chinese)

Trade mark (in English)

Rivet

Safety caution

Ground wire mark

Upper thread guide bar

Qt.Qt.

RemarkRemark

2.Upper shaft and thread take-up mechanism

NO.NO.

Part NumberPart Number

NameName

Thread take-up lever pin shaft

Screw

Oil wick

Thread take-up lever

Slide block

Oil wick

Needle bar link

Needle bar crank pin

Oil wick

Screw

Needle bar crank

Scrwe

Screw

Upper shaft

Upper shaft front bushing

Qt.Qt.

RemarkRemark

Screw

Upper shaft middle bushing

Oil wick

Bearing bushing

Screw

Upper bearing

Balance block

Screw

Synchronic wheel assembly

Screw

Sychronic belt

Balance wheel

Screw

Lift eccentric wheel

Screw

Feed eccentric wheel

Screw

Retaining block

Screw

3.Needle bar vibrating parts

NO.NO.

Part NumberPart Number

NameName

Needle bar

Needle bar thread guide

Needle

Screw

Needle bar adapter

Oil wick

Screw

Vibrating shaft

Crank

Crank pin

Screw

Oil felt

Spring

Slide block

Qt.Qt.

RemarkRemark

Vibrating shaft front bushing

Vibrating shaft rear bushing

Oil felt

Needle bar vibrating bracket

Oil felt

Hinge shaft

Screw

Position plate (1)

Screw

Position plate (2)

Screw

Driven crank

Screw

Oil felt

Wire

Guide rail

Screw

4.Upper feed parts

NO.NO.

Part NumberPart Number

NameName

Connecting bar

Oil felt

Connecting pin

Adjusting crank

Screw

Washer

Nut

Lifting shaft

Lifting shaft crank

Screw

Lifting shaft front bushing

Screw

Rubber plug

Lifting shaft rear bushing

Oil wick

Collar

Screw

Walking presser foot

Screw

Walking presser foot lifting bar

Spring guide assembly

Spring

Screw

Walking presser foot lifting link

Oil felt

Slide block

Screw

Presser foot lifting vibrating plate

Presser foot vibrating link

Oil felt

Wire

Screw

Oil felt

Wire

Presser bar

Presser bar shaft bushing

Presser foot

Retaining ring

Screw

Nut

Spring

Feed dog lift lever

Feed dog lift lever shaft

Guide bracket

Screw

Slide block

Spacer

Thread releasing plate

Spring

Screw

Qt.Qt.

RemarkRemark

5.Feed parts

NO.NO.

Part NumberPart Number

NameName

Feed link

Oil felt

Link pin

Screw

Reverse feed table

Retaining plate

Screw

Presser plate

Screw

Reverse feed table shaft

Screw

Slide block

Feed vibrating bar assembly

Oil wick

Screw

Stitch length adjusting button

Bolt

Seal ring

Screw

Stop pin

Spring

Stitch length holder

Screw

Link

Screw

Eccentric pin

Reverse feed lever shaft

Retainer

Reverse feed lever

Screw

Collar

Screw

Spring

Spring hook

Screw

Feed shaft bushing

Screw

Feed shaft

Collar

Screw

Crank

Screw

Link

Screw

Nut

Feed crank

Screw

Connecting pin

Oil wick

Retainer

Feed dog

Screw

Feed dog support

Screw

Qt.Qt.

RemarkRemark

6.Lower shaft and rotating hook shaft

NO.NO.

Part NumberPart Number

NameName

Rotating hook

Bobbin case body

Lower shaft

Lower shaft synchronic wheel assembly

Screw

Lower shaft front bushing

Lower shaft middle bushing

Lower shaft rear bushing

Screw

Lower shaft gear

Screw

Collar

Screw

Rotating hook shaft

Oil wick

Rotating hook front bushing

Screw

Oil felt

Spring

Rotating hook rear bushing

Scrwe

Rotating hook gear

Screw

Collar

Screw

Bobbin

Position hook

Screw

Nut

Eccentric wheel

Screw

Feed dog lift link

Eccentric pin

Screw

Bearing

Retainer

Cover

Screw

Qt.Qt.

RemarkRemark

7.Thread tension and winding parts

NO.NO.

Part NumberPart Number

NameName

Thread tension plate assembly

Thread guide plate

Screw

Thread releasing bar

Thread releasing bar bushing

Thread tension disc assembly

Screw

Winder assembly

Washer

Screw

Friction wheel

Screw

Trimming blade

Screw

Qt.Qt.

RemarkRemark

8.Knee control parts

NO.NO.

Part NumberPart Number

NameName

Knee control lever support

Screw

Knee control lever

Screw

Knee control connecting rod

Screw

Crank

Screw

Knee control revolving shaft

Spring

Position block

Screw

Qt.Qt.

RemarkRemark

Nut

Screw

Knee control bell bent bar

Bell bracket

Screw

Knee control bell

Cushion

Screw

Bell bent bar adapter

Knee control connecting bar

Screw

Connecting bushing

Spring

Screw

9.Lubrication

NO.NO.

Part NumberPart Number

NameName

Oil felt

Oil felt support

Screw

Small oil felt

Wire

Oil wick

Presser plate

Thread Hook

Screw

Oil pot

Oil pot cover

Screw

Oil felt

Oil tube

Qt.Qt.

RemarkRemark

Oil wick

Oil felt 1

Oil felt 2

Oil retaining plate

Screw

Oilk felt

Oil wick

Oil retaining plate

Screw

Oil wick

Oil felt assembly

10.Accessories

NO.NO.

Part NumberPart Number

NameName

Safety guard 1

Safety guard 2

Screw

Screw 1

Screw 2

Column

Screw

V-belt

Spool stand

Small oil pot

Parts bag

Spanner

Bobbin

Needle

Qt.Qt.

RemarkRemark

Screwdriver (medium)

Screwdriver (small)

Double ended spanner

Screwdriver (big)

Machine head cover

Oil reservoir

Screw

Oil pot

Adapter

Seal ring

Presser plate

Connecting screw

Spacer

Seal spacer

Connecting nut

Connecting hook assembly

Rubber cushion

Oil felt

Screw

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5-100 Wingold Ave.

Toronto, ON M6B 4K7

Canada

P 416 785 0200

F 416 785 7038

TF 800 268 1649

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