Page 1
Woodburning Range
SAFETY NOTICE
PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW COOK STOVE.
FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS
ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
THIS APPLIANCE MUST BE CONNECTED TO A LISTED, HIGH-TEMPERATURE RESIDENTIAL TYPE
AND BUILDING HEATING APPLIANCE CHIMNEY OR AN APPROVED MASONRY
CHIMNEY WITH FLUE LINER.
THE COMPLETE INSTALLATION MUST BE DONE IN ACCORDANCE WITH CURRENT STANDARDS AND
LOCAL CODES. IT SHOULD BE NOTED THAT THE REQUIREMENTS AND THESE PUBLICATIONS MAY
BE SUPERSEDED DURING THE LIFE OF THIS MANUAL.
THIS APPLIANCE IS HOT WHILE IN OPERATION AND RETAINS ITS HEAT FOR A LONG PERIOD OF
TIME AFTER USE. CHILDREN, AGED OR INFIRM PERSONS SHOULD BE SUPERVISED ATALL TIMES
AND SHOULD NOT BE ALLOWED TO TOUCH THE HOT WORKING SURFACES WHILE IN USE OR UNTIL
THE APPLIANCE HAS THOROUGHLY COOLED.
MANUFACTURED BY: WATERFORD STANLEY (MARKETING) LTD., BILBERRY, WATERFORD,
IRELAND.
ASSEMBLY INSTALLATION AND OPERATING INSTRUCTIONS
Page 2
Page 3
TABLE OF CONTENTS
PAGE
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation Clearances to Combustibles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Reduced Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rear Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chimney Types USA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chimney Type Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chimney Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chimney Connector USA Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Connecting to Masonry Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Thimbles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Chimney Connector Systems, Thimbles & Clearances From Combustible Walls . . . . . 6
Exploded View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 & 8
Masonry Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Efficient Economical Use Of Wood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Creosote - Formation & Need For Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Disposal Of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hints On Fire Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lighting The Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Controlling The Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
The Hotplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
The Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overnight Burning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Riddling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Flue Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chimney Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Use Of Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Warming Shelf - Left or Right Hand Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Assembly Instructions - Warming Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1
Page 4
Fig.1
ASSEMBLY
1. Remove packing strip from the top of
the range. Place the sheet steel back
plate to one side. Remove all loose
components from the top of the range
and firebox and the oven. Remove the
oven door. Spread the components on
the floor so you can identify them easily.
Fig.2
2. Place cement blocks or other strong
supports about 458mm (13”) high
behind the range. Space the supports
behind it and lay the cooker on its back.
6. Fit the complete skirting under the front
of the range inside the front legs using a
screw and nut to secure it to each leg.
7. Move the range into position for
installation. CAREFUL: Do not break a
leg!
Fig.3
8. Ensure that the cast iron fire liners (part
nos.44,46,47,48 & 49) are secure in the
firebox at the front, sides and back.
3. Fit the four legs (Part no. 36) to the four
base corners (Part no. 13) using the
hexagon-head bolts and washers. Note
that each of the front legs (No. 36) has
a screw hole in the front.
4. Lift the range off the supports. Stand it
upright without putting any strain on the
legs.
5. Join the two sections of the front skirting
together (Part Nos. 37 and 38) by
screwing the name plate (Part No. 51)
with its back fixing strip (Part No. 54)
into position between the two sections
and secure the two sections tightly to
the name plate.
9. Place the oven damper in position (Part No.
63) on top of the oven and place the round
hotplate (Part No. 20) in position above it.
Place the oblong hotplate (Part No. 19) and
the two round cleaning cups (Part No. 15) in
position to complete the cooker top.
10. Place the top flue outlet (Part No. 55) in
position and fit its front cleaning door (Part
no. 56) in position.
11. Screw the towel rail brackets (Part Nos. 25
and 26) to the top front of the range (Part
No. 1) and fix the towel-rail (Part No.78) in
position between the brackets. Tighten up
the screws.
2
Page 5
12. Hang the fire door (Part No. 57) and the
ashpit door (Part No. 3) on their hinges.
13. Place the oven shelves in position (Part
No.12) the cast iron shelf below the sheet
steel shelf.
14. Place the cleaning door (Part No. 59) in
position beneath the oven door (Part No. 2).
15. Screw the splashback (Part No. 67) to its
two supports (Part Nos. 61 & 62) keeping
the folded end to the bottom. Screw the
plate rack (Part No. 88) to the splashback.
Screw the complete assembly on to the
cooker top (Part No. 18).
The Waterford Stanley Woodburning Range is
equipped for top flue connection. Should you wish
to vent the range to the rear the following modifications must be undertaken:
1. Remove the top flue collar (item 1) and seal
the opening with the blanking plate (item 2)
provided.
2. Remove the small panel (item 3) from the
back of the range and the blanking plate
(item 4) which will now be visible.
3. Screw the rear flue collar (item 5) provided
to the back of the range.
Fig.5
Note: Platerack and Splashback is an optional
extra, not supplied as standard.
Fig.4
3
Page 6
INSTALLATION
When installing, operating and maintaining a solid
fuel heater, respect basic standards of fire safety.
Read these instructions carefully before commencing the installation. Failure to do so may result in
damage to persons and property. Consult your local
municipal office, Fire Department and your insurance representative to determine what regulations
are in force.
INSTALLATION CLEARANCES TO
COMBUSTIBLES
Front 48” 1220mm
Back 16” 400mm
Oven Side 6” 150mm
Oven Side with Optional
Shelf Fitted 10” 250mm
Firebox Side 12” 300mm
Single Wall Flue Pipe 18” 460mm
(2130mm)
(300mm)
(225mm)
(200mm)
(150mm)
(460mm)
(2130mm)
(2130mm)
(300mm) (150mm)
(400mm)
Fig.6
REDUCED CLEARANCES
These clearances may be reduced by the application of protection to combustible walls and ceilings.
ULC/UL Labelled Heat Shields installed in accordance with the manufacturers instructions or shields
complying with the requirements of “Installation
Code for Solid Fuel Fired Appliances CAN31336” or
“Standard for Chimneys, Fireplaces and Ve n t s
NFPA No. 211.”
(2130mm)
(300mm)
(250mm)
(150mm) clearance or
less
(2130mm)
(150mm)
(100mm)
Fig.7
REAR EXIT
Back 6” 150mm
Oven side 6” 150mm
Firebox Side 12” 300mm
REAR EXIT
(300mm)
(150mm)
Fig.8
4
Page 7
FLOOR PROTECTION
CHIMNEY TYPE CANADA
When installing the Waterford Stanley Woodburning
Range on a combustible floor, a floor protector consisting of a layer of non-combustible material at least
3/8” (9mm) thick of 1/4” (6mm) thick covered with a
1/8” (3mm) sheet of metal is required to cover the
area under the heater and to extend to at least 18”
(460mm) at the front and 8” (200mm) to the sides
and back of stove. This will provide protection from
sparks and embers which may fall out from the door
when stoking or refuelling.
(200mm)
(200mm)
(460mm)
Fig.9
(200mm)
CHIMNEY
The Waterford Stanley Woodburning Range must
be connected to a Factory-Built Chimney, installed in
accordance with the manufacturer’s instructions or a
lined masonry chimney, acceptable to the authority
having jurisdiction. An existing masonry chimney
should be inspected and if necessary repaired by a
competent mason or be relined using an approved
relining system.
THE CHIMNEY S E RVING THE WAT E R F O R D
S TA N L E Y WOODBURNING RANGE SHOULD
NOT SERVE ANY OTHER APPLIANCES. If you
intend to use a fireplace chimney, the fireplace
opening must be sealed. The overall height of the
chimney, measured from the floor on which the
Range is installed must be at least 4.572 meters
(15ft). Do not use more than two elbows.
CHIMNEY TYPES USA
The Residential Type Chimney may be:
(a) FACTORY-BUILT U.L. Listed Residential
Type HT and Building Heating Appliance
chimney (ANSI/UL103) and acceptable to
the local building core or,
(b) MASONRY, Constructed in accordance
with NFPA211 code.
This Waterford Stanley Woodburning Range must
be connected to an Underwriters Laboratories of
Canada Labelled factory Built 650oC Chimney,
installed in accordance with the manufacturer’s
instructions or a lined masonry chimney acceptable
to the authority having jurisdiction.
CHIMNEY CONNECTOR
Single wall stove pipe, used to connect the appliance to the chimney must be installed with the
crimped end towards the stove. This will ensure that
condensing moisture from the burning wood will flow
back into the fire chamber. Each joint in the stove
pipe must be secured with a least 3 sheet metal
screws.
Connectors should be 6” 153mm in diameter and
crimped into the fire outlet collar. Corrosion-resistant steel, 24 gauge or heavier, is recommended.
(Cheap metal pipes are easily damaged by flue gas
acids).
A minimum clearance of 450mm (18”) is required for
a single wall connector.
CHIMNEY CONNECTOR USA ONLY
Connectors should maintain a pitch or rise of at least
1/4” (6mm) to the foot from this cook stove to the
chimney. It should be installed so as to avoid sharp
turns or other construction features that would create excessive resistance to the flow of flue gasses.
It should be securely supported with joints fastened
with sheet-metal screws, rivets or other approved
means. The entire length of a connector should be
readily accessible for inspection, cleaning and
replacement.
The connector may pass through walls or partitions
constructed of combustible materials provided the
connector is either listed for wall pass-through or is
routed through a device listed for a wall passthrough and is installed in accordance with the conditions of the listing. Any unexposed metal that is
used as part of a wall pass-through system is
exposed to flue gasses shall be constructed of stainless or other equivalent material that will resist corrosion, softening, or cracking from flue gas at temperatures up to 982oC.
Where passage through a wall, or partition of combustible construction is desired, the installation shall
conform to CAN/CSA - B 365, Installation Code for
Solid Fuel Burning Appliance & Equipment.
5
Page 8
CONNECTING TO MASONRY CHIMNEY
The connector to a masonry chimney must extend
through the wall to the inner face or liner but not
beyond, and must be firmly cemented to masonry.
The connector may pass through walls or partitions
constructed of combustible material to a masonry
chimney provided the connector system selected is
installed in accordance with the proper clearances
and conditions.
THIMBLES
CHIMNEY CONNECTOR SYSTEMS, THIMBLES
AND CLEARANCES FROM COMBUSTIBLE
WALLS
1. Minimum 3 1/2” (90mm) thick brick masonry
wall framed into combustible wall with a min.
of 12” (305mm) brick separation from clay
liner to combustibles. Fire clay liner (ASTM
C315 or equivalent) min. 5/8” (16mm) wall
thickness, should run from outer surface of
brick wall to, but not beyond, the inner surface of chimney flue liner and should be
firmly cemented in place.
Thimbles for chimneys or vent connectors should be
of fire clay (ASTM C 315, specifications for Clay
Flue Linings), galvanised steel of minimum
thickness of 24 gauge, or material of equivalent
durability. Thimbles should be installed without
damage to the liner. The thimble should extend
through the wall to, but not beyond, the inner face of
the liner and should be firmly cemented to masonry.
Thimbles should be located to provide adequate
pitch or rise of chimney or vent connectors and,
where the ceiling above the appliance is constructed
of combustible material, the location of the thimble
should provide minimum clearance required for the
connector as specified in section under Minimum
Clearances to Combustibles.
Insulation material used as part of wall pass-through
system should be of non-combustible material and
should have a thermal conductivity of 1.0 Btu. in./ft.F
(4.88kg.cal/hr.m.c) or less. All clearances and thicknesses are minimums; larger clearances and thicknesses are acceptable. Any material used to close
up the opening for the connector should be of noncombustible material. A connector to a masonry
c h i m n e y, except for System 2 (under heading
Chimney Connector System, Thimbles and
Clearances), shall extend to piece through the wall
pass-through system and the chimney wall to the
inner face of the flue liner, but not beyond.
Fig.10
(50mm)
of brick
(305mm)
(305mm) to
2. Solid insulated listed factory-built chimney
length of the same inside diameter as the
chimney connector and having 1” (25mm) or
more of insulation with a min. 9” (230mm) air
space between the outer wall of the chimney
length and combustibles. The inner end of
the chimney length shall be flush with the
inside of the masonry chimney flue and
shall be sealed to the flue and to the brick
masonry penetration with non water-soluble
refractory cement. Supports should be
securely fastened to wall surfaces on all
sides. Fasteners between supports and the
chimney length shall not penetrate the
chimney liner.
(50mm)
(230mm)
Fig.11
minimum
(230mm)
6
Page 9
EXPLODED VIEW
Waterford Stanley
Woodburning Range
45. Oven Protecting Plate
46. Fire Lining L.H.
47. Fire Lining Back
48. Fire Lining Bottom Front
49. Fire Lining Top Front
50. Sham Cheek Top
51. Name Plate
52. Bonnet Ring
53. Hob Protecting Plate
54. Plinth Jointing Clip
55. Bonnet
56. Bonnet Door
57. Fire Door
58. Spin Valve
59. Base Cleaning Door
60. Optional Pipe Shield
61. Platerack Standard R.H.
62. Platerack Standard L.H.
63. Oven (Flue) Damper
64. Base Flue Cheek
65. Sheet Iron Side L.H.
66. Sheet Iron Side R.H.
67. Splashback
68. Platerack
69. Door Handles (3)
70. Ashpan
71. Base Protecting Plate S.I.
72. Oven Door Mineral Wool
73. Insulation
74. Thermometer
75. Spindle
76. Gasket
77. Back S.I.
78. Towel Rail
79. Sheet Iron Oven Door Panel
80. Stainless Steel Heatshield
81. Fire Door Mineral Wool
82. Top Back Panel S.I.
83. Inside R.H. Panel S.I.
84. Inside L.H. Panel S.I.
85. Rear Outlet Spigot
86. Hotplate Lifting Tool
87. Blanking Bracket
88. Plate Rack Front Bar
90. Door Operating Tool
91. Hob Blanking Plate
92. Oven Shelf S.I.
93. Wire Brush (Seno Only)
94. Poker
95. Scraper
1. Front
2. Oven Door
3. Ashpit Door
4. Oven Bottom
5. Oven Top
6. Oven Side R.H.
7. Oven Back
8. Front Flue Guide
9. Back Flue Guide
10. Flue Back Centre
11. Hob Protecting Plate
12. Oven Shelf
13. Base
14. Direct Damper
15. Hob Cleaning Cups (2)
16. Flue Back Blanking Plate
17. Steam Escape
18. Hob
19. Hot Plate
20. Hot Ring
21. Top Fire Back
22. Damper Guide L.H.
23. Flue Guide R.H.
24. Plate Rack Blanking Plate
25. Towel Rail Bracket R.H.
26. Towel Rail Bracket L.H.
27. Fire Door Protecting Plate
29. Door Catches (3)
30. Lifter
31. Base Cleaning Door Clip
32. Oven Side L.H.
33. Oven End Flue Top
34. Oven End Flue Bottom
35. Ashpit Bottom Back
36. Legs (4)
37. Plinth L.H.
38. Plinth R.H.
39. Ashpit Side R.H.
40. Ashpit Side L.H.
41. Bottom Grate
42. Bottom Grate Rest
43. Ashpit Bottom
44. Fire Lining R.H.
7 & 8
Page 10
3. Sheet steel chimney connector, min. 24
gauge in thickness, with a ventilated
thimble, min. 24 gauge in thickness, having
two 1” (25mm) air channels, separated from
combustibles by a min. of 6” (150mm) of
glass fibre insulation. Opening should be
covered and thimble supported with a sheet
steel support, min. 24 gauge in thickness.
Supports should be securely fastened to
wall surfaces on all sides and should be
sized to fit and hold chimney section.
Fasteners used to secure chimney sections
should not penetrate chimney flue liner.
Minimum clearances 2”(50mm)
1” (50mm)
air space to
chimney
length
Fig.13
(50mm)
Air space 2” (50mm)
(50mm)
(25mm)
glass fibre insulation
Fig.12
(150mm)
(25mm) constructed of
4. Solid insulated listed factory-built chimney
length with an inside diameter 2” (50mm)
larger than the chimney connector and having 1” (25mm) or more of insulation, serving
as a pass-through for a single wall sheet
steel chimney connector of min. 24 gauge
thickness, with a min. 2” (50mm) air space
between the outer wall of chimney section
and combustibles. Min. length of chimney
section shall be 12” (305mm). Chimney section concentric with and spaced 1” (25mm)
away from connector by means of sheet
steel support plates on both ends of chimney
section. Opening shall be covered and chimney section supported on both sides with
sheet steel supports of min. 24 gauge thickness.
MASONRY FIREPLACE
Before the installation the entire fireplace system
should be inspected for condition and code
compliance prior to connecting to the fireplace chimney. Older fireplaces and chimneys may not have
been constructed to current-day codes.
The fireplace and chimney should be in, or brought
up to, acceptable conditions and proper clearances
should be met before connecting to the fireplace
chimney.
The size of the flue must be considered. If the
fireplace chimney is too large, a relining system may
be installed using an approved relining system.
Supports should be securely fastened to wall surfaces on all sides and shall be sized to fit and hold
chimney section. Fasteners used to secure chimney
sections should not penetrate chimney flue liner.
Fig.14
9
Page 11
Fig.15
Connection to a masonry chimney may be done by
breaching into the chimney from the front of the fireplace, no less than 8” (200mm) above the bottom of
the first flue tile, by installing a stainless steel or
other listed chimney connector from the appliances
flue outlet up through the fireplace damper and
smoke chamber, terminating at the first flue tile, or
by installing a stainless steel or other listed relining
system from the flue outlet up the entire length of the
chimney, where necessary.
4. The house is equipped with a well-sealed
vapour barrier and tight fitting windows
and/or has any powered devices that
exhaust house air.
5. There is excessive condensation on windows in the winter.
6. A ventilation system is installed in the house.
If these or other indications suggest that infiltration
air is inadequate, additional combustion air should
be provided from the outdoors. Outside combustion
air can be provided to the appliance by the following
means:
1. Indirect method: for an appliance not
certified for direct connection of outside
combustion air, the outside air is ducted to a
point no closer than (12”) 300mm from the
appliance, to void affecting the performance
of the appliance.
2. A mechanical ventilation system: if the
house has a ventilation system (air change
or heat recovery):
a. The ventilation system may be able
to provide sufficient combustion make-up
air for the solid-fuel-fired appliance.
b. The householder should be informed that
the ventilation system might need to be
re-balanced by a ventilation technician
after installation of the appliance.
SPILLAGE TEST
VENTILATION & COMBUSTION AIR
REQUIREMENTS
Provision for outside combustion air may be necessary to ensure that fuel-burning appliances do not
discharge products of combustion into the house.
Guidelines to determine the need for additional combustion air may not be adequate for every situation.
If in doubt, it is advisable to provide additional air.
Outside combustion air may be required if:
1. The solid-fuel-fired appliance does not draw
steadily, smoke rollout occurs, fuels burns
poorly, or back drafts occur whether or not
there is combustion present.
2. Existing fuel-fired equipment in the house,
such as fireplaces or other heating appliances, smell, do not operate properly, suffer
smoke roll-out when opened, or back-draft
whether or not there is combustion present.
3. Opening a window slightly on a calm
(windless) day alleviates any of the above
symptoms.
In all installations a spillage test should be carried
out to ensure there is sufficient combustion air and
the flue system is
1. Light/burn appliance under normal conditions in accordance with this installation
manual.
2. Close all doors and windows.
3. Operate all appliances requiring air at full
rate (eg. extraction hoods, tumble dryers
etc).
4. Check for spillage.
10
Page 12
MAINTENANCE
WARNING: DO NOT CLEAN STOVE WHEN HOT.
To ensure that the Waterford Stanley Woodburning
Range will operate safely and with maximum efficiency, the entire installation must be properly maintained. During periods of use, the range, chimney
connectors, joints and the main flue itself must be
kept clean and in good working condition. You can
clean the connectors manually. Use an approved
chimney cleaner to clear creosote deposit and
repeat as often as necessary. If you use only seasoned hardwoods, then only occasional chimney
cleaning will be necessary.
During the off-season the range may be stored in a
dry, covered area, but before storing it, remove the
ashes and thoroughly clean out the fire chamber
and oven flues. Touch up the black Senotherm finish as required with similar heat-resistant finish. If
such are not readily available apply a suitable oil to
prevent rust spots, so your Stanley will stay in good
condition until you need it again.
EFFICIENT ECONOMICAL USE OF WOOD
Wood combustion occurs in three stages. First the
moisture is evaporated (converted to steam), then
the volatiles are distilled and finally the fixed carbon
(charcoal) is burned. All stages of combustion can
occur at the same time, such as when fresh fuel is
added to the glowing embers.
Moisture must be evaporated and dispersed before
wood will burn. Consequently, wood should be cut
and dried for a period of several months (preferably
a year) before it is used. The moisture content of
some trees may be as high as 100%, i.e. equal in
volume to the wood itself. After dry storage over six
to ten months the moisture content will usually range
from 15% to 25%. Splitting the wood prior to storage reduces drying time and this results in more
even burning. It minimises condensation of the
water vapour and volatile distillates, that in turn creates creosote deposits in chimney flues.
It is apparent that greater efficiency and safety will
ensure from burning moderate quantities of dry
wood in a hot fire than using green or wet wood that
only smoulders.
The Waterford Stanley Woodburning Range
ensures that air enters the fire chamber over and
around the sides of the fire. This assures complete
combustion which in turn minimises heat losses up
the flue and reduces the amount of unburned
gasses and distillates to the flue. If you have no
alternative but to use soft wood, like elder, spruce or
pine, or when green wood has to be used, then the
result will be low heat and the formation of much creosote. In these conditions the fire must receive
plenty of draught which will help to prevent creosote
forming. The Waterford Stanley Woodburning
Range is sealed to prevent air leaks at the joints,
consequently, wood will burn evenly by day and
overnight, because of the control you can exercise
over the rate of burning.
Cut your wood to size: 406mm (16”) logs, which will
fit the Waterford Stanley Woodburning Range fire
chamber. The longer the logs the better and more
enduring the fire will be.
Hardwoods are best for heat. These include: Beech,
Cherry, Ash, Oak, Hickory, Hard (Sugar) Maple,
Birch, Larch (Tamarack) and Elm. Elm is hard to
split but is fine for a slow burning fire, and like all
other woods, it is all the better for seasoning. Your
hardwood ashes will benefit the garden; they contain
valuable minerals including carbon, potash, phosphorus, copper, manganese etc. reference to the
characteristics of wood are quoted from NFPA No.
H8- I, 1974 (U.S.A).
CREOSOTE- Formation and Need for Removal
When wood is burned slowly, it produces tar and
other organic vapours, which combine with expelled
moisture to form creosote. The creosote vapours
condense in the relatively cool chimney flue of a
slow-burning fire. As a result, creosote residue
accumulates on the flue lining. When ignited this
creosote makes an extremely hot fire. We suggest
the chimney connector and chimney should be
inspected at least twice monthly during the heating
season to determine if a creosote build-up has
occurred. If creosote has accumulated it should be
removed to reduce the risk of a chimney fire.
Inspect the chimney connector frequently. Tap the
connector with your finger when the pipe is cool. If
you hear a dull echo, the pipe may need cleaning.
Disassemble the chimney connector and clean the
sections. Replace corroded pipe sections. The
fitting of a slip-joint in the stove pipe makes the
dismantling easy for cleaning and inspection of
chimney and stove.
When inspecting a masonry chimney, start at the
clean-out door, normally found in the basement, at
the base of the chimney, or on the outside. If your
chimney does not have a clean-out door it must be
inspected and cleaned by removing stove from
chimney.
11
Page 13
DISPOSAL OF ASHES
Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should
be placed on a non-combustible floor or on the
ground well away from all combustible materials
pending final disposal. If the ashes are disposed of
by burial in soil or otherwise locally dispersed they
should be retained in the closed container until all
cinders have thoroughly cooled.
I M P O R TA N T: UNDER NO CIRCUMSTA N C E S
SHOULD ANY FLAMMABLE LIQUID, GASOLINE
KEROSENE, LIGHTER FLUID OR CHARCOALSTARTERS BE USED TO LIGHT OR “FRESHEN
UP” THE FIRE. NEVER USE MANUFACTURED
LOGS. OPERATE APPLIANCE ONLY W I T H
FUELLING DOOR AND ASHPIT DOOR CLOSED.
“KEEP ALL SUCH LIQUIDS WELL AWAY FROM
STOVE WHILE IN USE”
HINTS ON FIRE SAFETY
To provide reasonable fire safety the following
should be given serious consideration:
1. The installation of smoke detectors.
2. A conveniently located Class A fire
extinguisher.
3. A practical evacuation plan.
4. A plan to deal with chimney fire as follows:
(a) Notify the fire department
(b) Prepare occupants for immediate
evacuation.
(c) Close all openings into the stove
(d) While awaiting fire department,
watch for ignition of adjacent com
bustibles from overheated stove pipe
or hot embers or sparks from the
chimney.
NOTE: Inspect the chimney flue weekly until a safe
frequency is established.
FUELS
Wood logs up to 406 mm (16”).
LIGHTING THE FIRE
Open the fire door (Part no. 57), lay a few crumpled
sheets of paper on the bottom grate (Part no. 41)
then a few small dry pieces of sticks or kindling.
Open the spin wheel (Part no. 58) fully by rotating it
in an anti-clockwise direction. Turn the direct
damper (Part no. 63) to open by using the operating
tool. Now light the paper, close the fire door (Part
no. 57) when the kindling has caught fire (allow 15
minutes for this to happen) add larger pieces of dry
wood, until the fire box is half filled. When the larger pieces of wood have caught fire, add full sized
logs.
OPERATE APPLIANCE ONLY WITH FUELLING
DOOR AND ASHPIT DOOR CLOSED.
Fig. 16
CONTROLLING THE FIRE
The chimney damper must be kept closed except
when lighting the fire. Combustion is governed by
using the spin-wheel (Part No. 58) which controls
both primary and secondary air supply to the firebox.
The oven damper (Part No. 63) under the round hotplate (Part No. 20) reduces the chimney draught.
You will get to know how to use the spin-wheel (Part
No. 58) and the oven damper (Part No. 63) in conjunction for the best results. Remember NOT to try
to get a quick temperature increase by opening the
chimney damper. Keep the ashpit door (Part No. 3)
closed securely except when de-ashing the fire.
Keep the firedoor (Part No. 57) closed securely
except when fuelling from the front. Loading frequency of the fuel depends on burn rate. Once they
are well alight, logs need little draught to maintain
combustion.
K E E P A L L COMBUSTIBLE MATERIALS AT
LEAST 1220mm (4 feet) AWAY FROM THE
RANGE.
They include rugs, fabrics, furnishings, papers, firewood, etc. NEVERdry clothing on or within 1220mm
(4 feet) of the range.
12
Page 14
THE HOTPLATE
Use the hotplate and the cooking-top of the range
for boiling simmering, frying, grilling, braising, etc.
Best results can be obtained by using flat bottomed
utensils. The lacquer which was applied to protect
the surface-ground hotplates will burn off. Keep the
hotplates clean with a wire brush. Over a short period you will quickly adapt to the best ways and
means of using the cooker-top in order to obtain
utmost satisfaction and efficiency.
THE OVEN
When the oven is required for baking, roasting, or
casseroling, open the oven dampers (Part No. 63)
and the spin-wheel (Part No. 58) until the oven
thermometer (Part No. 74) shows a temperature of
about 25 C below that required. Then adjust the
oven damper (Part No. 63) to reach the required
temperature without exceeding it. A little practice
will soon show how much adjustment is necessary.
OVERNIGHT BURNING
The correct setting for the spin-wheel (Part No. 58)
and the oven damper (Part No. 63) for overnight
burning can be found by experimenting. The
following routine should give the requirement. (If it
does not, the spin-wheel or the damper can be
closed more for another attempt). Open the spinwheel (Part No. 58) a quarter of a turn and close the
oven damper (Part No. 63) to one quarter of its maximum opening. Lightly riddle the fire bottom bar and
re-fuel with logs until the firebox is full. In the morning open the spin-wheel (Part No. 58) and oven
damper (Part No. 63). Lightly riddle the fire. When
the fire is burning well, top up with logs.
CHIMNEY CLEANING
Inspect the chimney connector frequently. Tap the
connector with your finger when the pipe is cool. If
you hear a dull echo, the pipe may need cleaning.
Disassemble the chimney connector and clean the
sections. Replace corroded pipe sections, the
fitting of a slip-joint in the stove pipe makes the
dismantling easy for cleaning and inspection of
chimney and stove.
When inspecting a masonry chimney, start at the
clean-out door, normally found in the basement, at
the base of the chimney, or on the outside. If the
chimney does not have a clean-out door it must be
inspected and cleaned by removing the stove from
the chimney.
USE OF TOOLS
Cup Lifter
Fig. 17
VITREOUS ENAMEL CLEANING
RIDDLING
Open the ashpit door (Part No. 3). Use the
operating tool (Part No. 30) to lightly move the
bottom grate (Part No. 41) to and fro. Empty the ash
pan (Part No. 70) as required. Always close the ashpit door tightly.
FLUE CLEANING
Open the oblong hot plate (Part No. 19). Remove
the simmering/oven hob cleaning cups (Part No.
15), open the direct damper (Part No. 14). Brush
deposits on the oven top into the fire box, brush
downwards the deposits in the space both behind
and at the side of the oven. Remove the cleaning
door (Part No. 59) from below the oven door (Part
No. 2). Rake the deposits through from underneath
the oven towards the front and out through the
cleaning aperture in the cooker front (Part No. 1) into
a container.
General cleaning must be carried out when the
stove is cool.
If this stove is finished in a high gloss vitreous enamel, to keep the enamel in the best condition observe
the following tips:
1. Wipe over daily with a soapy damp cloth,
followed by a polish with a clean dry duster.
2. For stubborn deposits a soap impregnated
pad can be carefully used on the vitreous
enamel.
3. DO NOT USE ABRASIVE PADS OR OVEN
CLEANSERS CONTAINING CITRIC ACID
ON ENAMELLED SURFACES. ENSURE
THAT THE CLEANSER MANUFACTUR
ERS INSTRUCTIONS ARE ADHERED TO.
13
Page 15
WARMING SHELF - LEFT OR RIGHT HAND LOCATION
ASSEMBLY INSTRUCTIONS
1. Remove the
head screws (2 off) from the hob and
(6mm) x
1
/4” (6mm) x 1/4” (6mm) round
1
/4” (6mm) round head screw (1 off)
1
/4”
from the front and dispose of (used for
packing purposes only).
2. Bolt the bracket (2) to the Warming Shelf (1)
using the 1
screw (6) and the 1” (25mm) x
hex head bolt (9) and
1
/2” (38mm) x 1/4” (6mm) csk
3
/8” washers (10 pro-
1
/4” (6mm)
vided.
3. Place the Warming Shelf beside the hob (3)
keeping the top face flush with the hob top
and in line with the front of the hob.
4. Attach Warming Shelf to hob with
(12mm) x
vided and fit 1” (25mm) x
1
/4” (6mm) hex head bolts (8) pro-
1
/4” (6mm)
1
/2”
round head screw (7) to front.
5. Tighten all screws.
Fig. 18
CONTENTS
1. Warming Shelf (1 off).
2. Bracket to Shelf (1 off).
3. Hob of Stove.
4. Front of Stove.
5. Side of Stove.
6. 1
1
/2” (38mm) x 1/4” (6mm) csk chrome
plated (1 off).
7. 1” (25mm) x
1
/4” (6mm) R.H. chrome plated
(1 off).
8.
1
/2” (12mm) x 1/4” (6mm) hex head bolts (2
off).
9. 1” (25mm) x
1
/4” (6mm) hex head bolts (1
off).
10.
3
/8” (9mm) Washers (2 off).
14
Page 16
ASSEMBLY INSTRUCTIONS - WARMING OVEN
1. Your warming oven is supplied in a part
assembled condition.
2. The oven is complete and the splashback,
top rail, top rail brackets and side brackets
are separate components complete with 4
No. short (M5 x 12) set screws and 4 No.
long (M5 x 20) set screws all with washers.
3. To assemble on a WOODSTANLEY already
installed with a top flue outlet proceed as
follows:
(a) Remove the inside top bolts of the warming
oven and fit the top rail between the
brackets. Place the brackets on top of the
warming oven and replace the bolts.
(b) Dismantle, clean and remove flue pipe.
Fig. 19
(c) Remove the four screws from the hob and
place the side brackets, with the flat sur
faces outwards, on the hob. Replace the
screws but do not tighten them.
(d) Slide flue through warming oven and
loosely fit warming oven to brackets using
long set screws (M5 x 20). Reassemble
flue.
(e) Remove the two small set screws (M5 x 12)
from both sides of back of warming oven
and fit splash back using the extra set
screws (M5 x 12) to bolt splash back to side
brackets.
(f) TIGHTEN ALL BOLTS. Your warming oven
is now ready for use.
Fig. 20
Waterford Stanley (Marketing) Ltd.,
Bilberry, Waterford, Ireland.
Telephone: (051) 302300
Facsimile: (051) 302375
15
DP 030826 Rev:009
Loading...