Regency L390PB User Manual

L390PB / HZI390PB Gas Insert
Owners &
Installation Manual
www.regency-fi re.com
MODELS: L390PB-NG2 / HZI390PB- NG2 Natural Gas L390PB-LP2 / HZI390PB-LP2 Propane
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY What to do if you smell gas: Do not try to light any appliance Do not touch any electrical switch:
do not use any phone in your building.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized installer, service agency or the gas supplier.
Tested by:
919-275c
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
04.01.14
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by Regency.
The Regency Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The models L390PB / HZI390PB of this series have been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow.
Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace.
WARNING
HOT GLASS
WILL
CAUSE BURNS
DO NOT TOUCH
UNTIL COOLED
NEVER
ALLOW CHILDREN
TO TOUCH GLASS
GLASS
2
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
3" Air Intake
)
(76mm)
21
32" 813
550
DIMENSIONS
UNIT DIMENSIONS
5
"
8
3" Exhaust
(76mm)
"
1
4
310
12
"
1
4
57
2
"
3
4
654
25
27
26
697
665
3
"
8
1
"
8
16"
406
3
10
"
4
275
"
7
8
17"
377
14
431
"
1
2
494
19
20"
506
(76mm
3"
1
"
24
8
614
7
"
39
8
1014
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
16" 406
3
TABLE OF CONTENTS
DIMENSIONS
Unit dimensions .............................................................3
SAFETY LABEL
Copy of the Safety Label ...............................................5
REQUIREMENTS
MA Code - CO Detector.................................................7
INSTALLATION
Important Message ......................................................8
Before You Start ............................................................8
Important Message ......................................................9
For Your Safety ..............................................................9
Specifi cations ................................................................9
Gas Pressure Testing ....................................................9
Installation Into A Solid Fuel Burning Fireplace Or
Factory Built Fireplace ...................................................9
Before You Start ............................................................9
Installation Checklist ....................................................10
Materials Required ......................................................10
Minimum Fireplace Dimensions ..................................10
Minimum Clearances to combustibles .........................11
Gas Connection ...........................................................12
Venting.........................................................................12
Flue / vent installation ..................................................13
Levelling leg adjustment ..............................................14
Air shutter Adjustment .................................................15
High Elevation .............................................................16
Gas Line Installation ....................................................16
Gas Pipe Pressure Testing ..........................................16
820 S.I.T. Valve Description .........................................16
Conversion from NG to LP ........................................17
GT remote installation .................................................19
GTM remote installation ..............................................20
GTMF remote installation ............................................22
Wiring Diagrams ..........................................................24
Wiring diagram for Gtmf remote ..................................25
Optional Wall Thermostat ...........................................26
Optional Remote Control .............................................26
Optional Wall Switch ....................................................26
Glass crystal / stone installation ..................................27
Optional PebbleS / GLASS crystal Installation ............27
HZI390PB optional log set installation .......................29
L390PB log set installation ........................................31
Heat exchange return ..................................................34
Brick panel installation .................................................35
Enamel panel installation.............................................36
Glass door removal / installation .................................37
3 sided low profi le faceplate installation ......................38
Optional Hearth Trim installation .................................39
Optional screen installation .........................................40
OPERATING INSTRUCTIONS
Operating Instructions ................................................41
Lighting Procedure ......................................................41
Shutdown Procedure ...................................................41
First Fire ......................................................................41
Automatic Convection Fan Operation.........................41
Normal Operating Sounds Of Gas Appliances ............42
Copy Of Lighting Instruction Plate ...............................42
MAINTENANCE
Maintenance Instructions............................................43
Door Glass ..................................................................43
Pilot Adjustment ...........................................................44
General Vent Maintenance ..........................................44
Log Replacement ........................................................44
Glass Gasket ...............................................................44
Glass crystal burner removal / installation HZI390PB 45
Glass Burner Removal ................................................45
Glass Burner install .....................................................45
L390PB ceramic burner Removal / installation............46
Fan removal / installation.............................................47
Fan Installation ............................................................47
Valve replacement .......................................................48
PARTS LIST
Main Assembly ............................................................49
Low profi le faceplate ...................................................51
WARRANTY
Warranty .....................................................................55
4
4
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
SAFETY LABEL
This is a copy of the labels that accompany each L390PB Gas Insert. We have printed a copy of the contents here for your review.
Duplicate Serial number
Listed:
VENTED GAS FIREPLACE HEATER
/
FOYER AU GAZ À ÉVACUATION
Certified for/Certifi e pour: CANADA and U.S.A.
Tested to:
Conforms to:
4001172
Model/Modele:
L390PB-NG2
Model/Modele:
L390PB
- LP2
Minimum Clearances to Combustibles from Insert
Side wall A 6” (152mm) Ceiling B 60” (1524mm) Mantel C 24” (610mm) Min. Alcove Width K 54" (1372mm) Max. Alcove Depth L 36” (914mm)
Certified to:
NATURAL GAS FIREPLACE INSERT:
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Min. supply pressure 5“ WC (1.25 kpa) Low Setting Man. pressure 1.6" WC (0.41 kpa) Max. Manifold pressure 3.5" WC (0.87 kpa) Orifice size #35 DMS Minimum input 22,000 Btu/h (6.45 ) Maximum input 31,000 Btu/h (9.09 kW)
PROPANE GAS FIREPLACE INSERT:
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Min. supply pressure 11" WC (2.73 kpa) Low Setting Man. pressure 6.4" WC (1.59 kpa) Max. Manifold pressure 10" WC (2.48 kpa) Orifice size #53 DMS Minimum input Maximum input 31,000 Btu/h (9.09 kW)
é
CAN/CGA-2.17-M91(R2009)
ANSI Z21.88a-2012
CSA 2.33a-2012
MODEL L390PB-NG2
MODEL L390PB-LP2
26,000 Btu/h (7.62 kW)
C
B
G
NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
423
DO NOT REMOVE THIS LABEL /
NE PAS ENLEVER CETTE ETIQUETTE
423
Serial No. / No de serie
ÉÉQUIP A L'UISINE POUR GAZ NATURAL
MODEL L390PB-NG2
Pression d'allimentation minimum
à
Pression la tubulure d' chappement basse
à
Pression la tubulure d' chappement lev e Dimensions de l'orifice
kW
é
D bit Calorifique minimum
é
D bit Calorifique maximum
ÉÉQUIP A L'UISINE POUR GAZ PROPANE
MODEL L390PB-LP2
Pression d'allimentation minimum
à
Pression la tubulure d' chappement basse
à
Pression la tubulure d' chappement lev e Dimensions de l'orifice
é
D bit Calorifique minimum
é
D bit Calorifique maximum
Mantel Clearances
Min. Hearth Width D 14” (356mm)
A
L
Min. Hearth Length E 40” (1016mm) Max. Mantle Depth G 12" (305mm)
é ééé
é ééé
D
Regency Fireplace Products,
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and Propane Installation Code, CSA B149.1. This applianceis onlyfor use withthe typeof gas indicatedon therating plate. This applianceis notconvertible for usewith othergases unless acertified kitis used. This applianceis only foruse with thetype of gasindicated on therating plate andmay be installedin an aftermarket,permanentlylocated, manufactured (mobile) homewhere notprohibited by localcodes. Seeowner's manual fordetails WARNING.This fireplace hasbeen converted foruse with agas fireplace insertonly and cannotbe used forburning wood orsolid fuels unlessall original parts havebeen replaced,and the fireplacere-approved bythe authority havingjurisdiction. Installer l'appareil selonles codesou règlements locaux, ou, en l'absencede tels règlements, selon les codesd'installation ANSI Z223.1, NationalFuel Gas Codeou CSA-B149.1en vigueur. Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de renseignements. Cetappareil nepeut pas êtreutilisé avecd'autres gaz saufsi unetrousse de conversioncertifiée estfournie. Cet appareiln'est pasconvertible pour uneutilisation avecd'autres gaz, saufsi unkit certifié estutilisé. Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de renseignements. AVERTISSEMENT : Ce foyer a été converti pour utilisation avec un foyer au gaz encastrable et ne peut être utiliser pour brûler du bois ou d'autres combustibles solidesà moinsque toutes lespièces d'origineaient été remplacéeset quele foyer aitété approuvéde nouveau parl'autorité compétente.
This ventedgas fireplaceheater is notfor usewith air filters. Nepas utiliser defiltre àair avec cefoyer augaz à évacuation.
For usewith glassdoors certified withthe applianceonly. For useonly withbarrier (Part #397-929) Followinstallation instructions. Pourl'utilisation seulementavecla Partie debarrière No.(397-929)
Electrical supply / Électrique 115VAC, 2.5 A, 60Hz, Less than 10A Fan Part # 911-071
VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS. / GAZ À ÉVACUATION -
Delta BC, CANADA
NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE.
E
K
Pour utilisationuniquement avecles portes enverre certifiéesavec l'appareil.
Suivez lesinstructions d'installation.
MADE IN CANADA /FABRIQUE AU CANADA
FOYER AU
919-274
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
5
SAFETY LABEL
This is a copy of the labels that accompany each HZI390PB Gas Insert. We have printed a copy of the contents here for your review.
Listed:
VENTED GAS FIREPLACE HEATER
/
FOYER AU GAZ À ÉVACUATION
Certified for/Certifi e pour: CANADA and U.S.A.
Tested to:
Conforms to:
4001172
NATURAL GAS FIREPLACE INSERT:
Model/Modele:
HZI390PB-NG2
PROPANE GAS FIREPLACE INSERT:
Model/Modele:
HZI390PB-
LP2
Minimum Clearances to Combustibles from Insert
Side wall A 6” (152mm) Ceiling B 60" (1524mm) Mantel C 24” (610mm) Min. Alcove Width K 54" (1372mm) Max. Alcove Depth L 36” (914mm)
Certified to:
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Min. supply pressure 5“ WC (1.25 kpa) Low Setting Man. pressure 1.6" WC (0.41 kpa) Max. Manifold pressure 3.5" WC (0.87 kpa) Orifice size #35 DMS Minimum input 22,000 Btu/h (6.45 ) Maximum input 31,000 Btu/h (9.09 kW)
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Min. supply pressure 11" WC (2.73 kpa) Low Setting Man. pressure 6.4" WC (1.59 kpa) Max. Manifold pressure 10" WC (2.48 kpa) Orifice size #53 DMS Minimum input Maximum input 31,000 Btu/h (9.09 kW)
é
CAN/CGA-2.17-M91(R2009)
ANSI Z21.88a-2012
CSA 2.33a-2012
26,000 Btu/h (7.62 kW)
NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
Duplicate Serial number
424
DO NOT REMOVE THIS LABEL /
NE PAS ENLEVER CETTE ETIQUETTE
424
Serial No. / No de serie
MODEL HZI390PB-NG2
MODEL HZI390PB-LP2
G
G
C
C
B
B
ÉÉQUIP A L'UISINE POUR GAZ NATURAL
MODEL HZI390PB- NG2
Pression d'allimentation minimum
à
Pression la tubulure d' chappement basse
à
Pression la tubulure d' chappement lev e Dimensions de l'orifice
kW
é
D bit Calorifique minimum
é
D bit Calorifique maximum
ÉÉQUIP A L'UISINE POUR GAZ PROPANE
MODEL HZI390PB- LP2
Pression d'allimentation minimum
à
Pression la tubulure d' chappement basse
à
Pression la tubulure d' chappement lev e Dimensions de l'orifice
é
D bit Calorifique minimum
é
D bit Calorifique maximum
Mantel Clearances
Min. Hearth Width D 14” (356mm)
A
A
Min. Hearth Length E 40” (1016mm) Max. Mantle Depth G 12" (305mm) .
L
L
é ééé
é ééé
D
D
E
Regency Fireplace Products,
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and Propane Installation Code, CSA B149.1. This applianceis onlyfor use withthe typeof gas indicatedon therating plate. This applianceis notconvertible for usewith othergases unless acertified kitis used. This applianceis only foruse with thetype of gasindicated on therating plate andmay be installedin an aftermarket,permanentlylocated, manufactured (mobile) homewhere notprohibited by localcodes. Seeowner's manual fordetails WARNING.This fireplace hasbeen converted foruse with agas fireplace insertonly and cannotbe used forburning wood orsolid fuels unlessall original parts havebeen replaced,and the fireplacere-approved bythe authority havingjurisdiction. Installer l'appareil selonles codesou règlements locaux, ou, en l'absencede tels règlements, selon les codesd'installation ANSI Z223.1, NationalFuel Gas Codeou CSA-B149.1en vigueur. Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de renseignements. Cetappareil nepeut pas êtreutilisé avecd'autres gaz saufsi unetrousse de conversioncertifiée estfournie. Cet appareiln'est pasconvertible pour uneutilisation avecd'autres gaz, saufsi unkit certifié estutilisé. Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de renseignements. AVERTISSEMENT : Ce foyer a été converti pour utilisation avec un foyer au gaz encastrable et ne peut être utiliser pour brûler du bois ou d'autres combustibles solidesà moinsque toutes lespièces d'origineaient été remplacéeset quele foyer aitété approuvéde nouveau parl'autorité compétente.
This ventedgas fireplaceheater is notfor usewith air filters. Ne pasutiliser defiltre à airavec cefoyer au gazà évacuation.
For usewith glassdoors certified withthe applianceonly. For useonly withbarrier (Part #397-929) Followinstallation instructions. Pourl'utilisation seulement avecla Partiede barrière No.(397-929)
Electrical supply / Électrique 115VAC, 2.5 A, 60Hz, Less than 10A Fan Part # 911-071
VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS. / GAZ À ÉVACUATION -
Delta BC, CANADA
NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE.
E
K
K
Pour utilisationuniquement avecles portes enverre certifiéesavec l'appareil.
Suivez lesinstructions d'installation.
MADE IN CANADA /FABRIQUE AU CANADA
FOYER AU
919-276
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
6
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
REQUIREMENTS
MA Code - CO Detector
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
(for the State of Massachusetts only)
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
7
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The L390PB / HZI390PB Gas Inserts must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fi replace is installed in compliance with manufacturers instructions and all applicable codes.
BEFORE YOU ST ART
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME AREA AS THE APPLI­ANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE TO ACCIDENTAL CONTACT BURNS. A PHYSICAL BARRIERS IS RECOMMEND­ED IF THERE ARE AT RISK INDIVIDUAL IN THE HOUSE. TO RESTRICT ACCESS TO A FIREPLACE OR STOVE, INSTALL AN ADJUSTABLE SAFETY GATE TO KEEP TODDLERS, YOUNG CHILDREN AND OTHER AT RISK INDIVIDUALS OUT OF THE ROOM AND AWAY FROM HOT SURFACES.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPE­CIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
8
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The Regency Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.
NOTE: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage. Failure to follow these instructions may also void your fi re insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion. Always provide adequate combustion and ventilation air. Follow instructions and information in CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1 (in the USA), regarding requirements for combustion and ventilation air.
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit must be disconnected.
Gas Input Capacity: Natural Gas 31,000 Btu/h Propane 31,000 Btu/h
Min. Input (with Profl ame GTM or GTMF remote)
Natural Gas 22,000 Btu/h Propane 26,000 Btu/h
Fuels: Approved for use with both natural gas, and propane. Approved as is for use at 0' to 4,500' (0-1370m).
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 140 CFM.
Log Set: Ceramic fi bre, 6 per set - L390PB
Glass Crystals: 7lbs of glass crystals - HZI390PB
Vent System: 3" co-linear aluminum fl ex.
The effi ciency rating of the appliance is a product thermal effi ciency rating determined under continuous operating conditions and was determined independent of any installed system.
GAS PRESSURE
TESTING
The appliance must be isolated from the gas sup­ply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa).
INSTALLATION INTO A SOLID
FUEL BURNING FIREPLACE
OR
FACTORY BUILT
FIREPLACE
The L390PB / HZI390PB Gas Inserts have been tested and approved to be vented into any masonry fi replace or approved solid fuel burning factory built fi replace that will allow the insert to physically fi t into the fi rebox. Refer to "Minimum Fireplace Dimensions" section for minimum fi replace clearances.
If the factory built fi replace* height is too low for your Insert, you may remove the smoke baffl e plate, damper, refractory (fi rebricks), glass doors, screen rails, screen mesh and log grates from the factory built fi replace as long as these items are saved and are reinstalled in the event that the Insert is removed.
Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners. If any part is removed it must not weaken the structural integrity of the factory built fi replace.
NOTE: Any alterations made to the listed solid fuel burning factory built fi replace may void the listing of the fi replace.
*Check with your local inspector before commencing with this installation.
Installer must mechanically attach the supplied label to the inside of the fi rebox of the fi replace into which the gas fi replace insert is installed.
"WARNING: This fireplace has been converted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction."
BEFORE YOU ST ART
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
General Safety Information
1) The appliance installation must conform with local codes or in the absence of local codes, with CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1 in the U.S.A. This appliance should be installed by a qualifi ed gas fi tter technician only.
2) Installation and repair should be done by a qualifi ed service person.
3) The appliance should be inspected before
use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, animal hair, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
4) See general construction and assembly instructions. This appliance may only be installed in a vented, noncombustible fi replace.
5) This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) Always connect this insert to a vent system venting to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is properly sized and is of adequate height to provide the proper draft.
7) Inspect the venting system annually for blockage and any signs of deterioration.
8) Any glass removed for servicing must be replaced prior to operating the appliance.
9) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fi replace.
10) Due to high temperatures, the appliance should be located out of high traffi c areas and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures, especially the fi replace glass and gold trims, and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other fl ammable material should not be placed on or near the appliance.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
9
INSTALLATION
INSTALLATION
CHECKLIST
Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner.
The Regency Gas Insert is installed as listed.
1) Check all clearances to combustibles, (Refer to sections "Minimum Fireplace Dimensions and Clearances to Combustibles)
2) Make the gas connection. (Refer to section "Gas Connection")
3) Install the two 3" fl ue liners (intake and exhaust) to the sliding connector
plate. (Refer to section "Flue Liner Installation.")
4) Slide the unit half way into the fi replace.
5) Pull the vent connector plate through the tapered brackets and fasten
to the front plate. Refer to section "Flue Liner Installation.")
6) Slide the unit fully into the fi replace. Level if necessary.
7) Test gas pressure (Refer to section "Gas Pipe Pressure Testing"). Check
aeration system (Refer to section "Gas Insert Aeration System").
8) Install standard and optional features. Refer to the following sections:
a. Brick Panels b. Enamel Panels c. Log Set d. Glass Crystals e. Stones f. Low Profi le Faceplate g. Optional Screen h. Wall Thermostat i. Remote Control
9) Final check: Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:
MINIMUM FIREPLACE
DIMENSIONS
The minimum fi replace clearances & dimensions for the Regency gas insert are shown in the following diagrams:
Low
Profi le
Face-
plate
Max
Lentil Bar
Depth
A
10" 20" 16-
Height
B
Overall
Width
Width
Front
Width
Front
Depth
(rear)
(front)*
Depth
C
D
E
22" 32" 5-1/2" 33 3-1/2" 36"
1/8"
A
B
C
(prior to
taper)
F¹
(front)*
G
(prior to
Depth taper)
F²
Front
Depth
H
Side View
D
C
Example A
1
F
a) Clocking the appliance to ensure the correct fi ring rate. b) Adjusting the primary air, if required, to ensure that the fl ame does
not carbon. See "Gas Insert Aeration System" section.
c) Ensuring that the appliance is venting correctly.
MATERIALS REQUIRED
No electrical power supply is required for the gas control to operate, however a AA battery is required for the DC sparker. A 120 Volt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable receptacle. Do not cut the ground terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, current version of CSA C22.1 (in Canada) or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70-1987.
10
E
Top View
D
C
Example B
222
F
G
Top View
D
C
Example C
H
Top View
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
INSTALLATION
MINIMUM CLEARANCES TO COMBUSTIBLES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of fi res is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this decorative gas appliance be installed only in accordance with these instructions.
Clearance: Dimension Measured From:
A: Sides B: Ceiling C: Mantel (Min. Height)
D:Min. Hearth Depth E: Min. Hearth Length
G: Max. Mantle Depth K: Min. Alcove Width L: Max. Alcove Depth M: Mantel Defl ector
NOTE: 40” (1016MM) wide x 14” (356mm) deep hearth is required, unless the unit is raised
6” (152.4 mm) off the fl oor surface.
*An optional 3-1/2" de ector, reduces the mantel height to 32" from bottom of unit
@ 1"depth.
6" / 152 mm From inside edge of faceplate / doors
60" / 1524 mm From top of unit
*12" / 305mm
15" / 381mm
From top of unit, or 32" from bottom of unit From top of unit, or 35" from bottom of unit
14" / 356mm
40"/ 1016mm
0 -12" / 305 mm @ 44" (1118mm) from bottom of unit
54" / 1372 mm
36" / 914 mm
3-1/2"/ 89mm
G
B
C
D
A
M
L
E
K
Diagram 1
MANTEL CLEARANCES WITHOUT DEFLECTOR MANTEL CLEARANCES WITH 3-1/2" DEFLECTOR
0
2
4
6
8
10
12
14
16
18
20
22
Allowable Mantel Area
15" Min
From Top of
Door
Opening
From bottom
of unit
Diagram 2
35"
24
38 36 34 32 30 28 26 24 22 20
18 16 14
Allowable Mantel Area
12" Min
From Top of
Door
Opening
0
2
4
Diagram3
6
8
10
From bottom
of unit
32"
12
14
16
18
20
22
24
38 36 34 32 30 28 26 24 22 20 18
16 14 12
WARNING
Although this appliance passes safety
certifi cation, the hearth in front of the fi replace
becomes very hot when the fi replace heats. Do
not use the hearth as a seat or shelf.
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
Note: A 3-1/2" mantel defl ector to reduce
mantel height to 32" from bottom of unit @ 1"depth.
A noncombustible mantel may be
installed at a lower height if the framing is made of metal studs covered with a noncombustible board.
Note: All material used must be completely
non-combustible.
11
INSTALLATION
GAS CONNECTION
GAS CONNECTION WARNING:
Only persons licensed to work
with gas piping may make the
necessary gas connections
to this appliance.
1) If the appliance is to be installed into an existing chimney system, thoroughly clean the masonry or factory built fi replace.
2) The appliance is provided with an opening on the right hand side of the control compartment. A 3/8" NPT gas supply pipe must be brought near this inlet hole.
3) Locate the center point where the vent will pass through the chimney above the appliance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
4) Do not cut any sheet-metal parts of the fi re­place, in which the gas fi replace insert is to be installed.
5) If the factory-built fi replace has no gas access hole(s) provided, an access hole of 1-1/2" (37.5mm) or less may be drilled though the lower sides or bottom of the fi rebox in a proper workmanship like manner. This access hole must be plugged with a non-combustible insulation after the gas supply line has been installed.
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
Part # Description
948-305 3" Flex - 35 ft. 946-529 Co-linear DV Vertical Termination Cap
Air
Intake
Alternate Approved Caps
Exhaust
Flue
VENTING
THE APPLIANCE MUST NOT BE
CONNECTED TO A
CHIMNEY FLUE SERVING A
SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium fl ex running the full length of the chimney. The fl ue length must be a minimum length of 8 ' (2.44m) and a maximum of 35' (10.7m). See chart for minimum distances from roof. Periodically check that the vent is unrestricted.
Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the fl exible liner as straight as possible, avoid unnecessary bending.
46DVA-VC Vertical Termination Cap 46DVA-VCH High Wind Cap 46DVA-GK 3" Co-linear Adaptor with fl ashing
In areas of consistently high winds, we recommend using the Simpson Dura-Vent System (46DVA-GK adapter and 46DVA-VCH high-wind cap). The Air Intake pipe must be attached to the inlet air collar of the termination cap.
Gas & Electrical Connections
12
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
INSTALLATION
Connecting the Vent Liners
FLUE / VENT INSTALLATION
NOTE: Flue Plate Connector Gasket
must not be damaged or removed.
Care must be taken to ensure that this
gasket remains intact to prevent fl ue
leakage.
1) Detach the Flue Connector Plate from the unit by removing the Connector Plate Screws and sliding the Flue Connector Plate forward and off the unit.
Connector plate screws
Flue Connector Plate
4) Use the Flue Connector Slide Tool to slowly pull the Flue Connector Plate forward as you move the Insert rearward into the Fireplace Chase.
Flue Connector Slide Tool
5) When the Flue Connector Plate is close to the front of the unit, engage the Flue Connector Screws and carefully tighten the Flue Connector Plate the fi nal amount.
** Make sure the Rear Tabs connect into their respective slots in the Flue
Connector Plate. Failure to do so will result in fl ue gas leakage and degrade the operation of the unit ** (See diagram below of location.)
The Flue connection is complete when the Flue Connector Plate is fully
forward and the Rear Tabs are fully engaged.
6) Remove the Flue Connector Tool and store for future use.
2) Attach the Flue Liners onto the Flue Connector Plate using sealant and
gear clamps, then fasten with 3 screws.
See the section in this manual on Venting installation.
3) Position the unit in front of the fi replace opening, start the Flue Connec­tor Plate into the Flue Connector Plate Guides.
Intake Liner
Exhaust Liner
Gear Clamps
Vent Connectors
Flue Connector Slide Tool
Flue Connector Screws
Flue Connector Plate
Flue Connector Plate Guides
Flue Connector Plate Gasket
WARNING:
Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
13
INSTALLATION
LEVELLING LEG ADJUSTMENT
The L390PB / HZI390PB inserts are equipped with 2 levelling legs that are accessible while the appliance is in its fi nal installation position. The unit can be
adjusted up to 2" (51mm). The faceplate must not be installed to do this adjustment, if installed, remove faceplate.
Remove left and right side fi ller pieces. The rear levelling bolts are located in the back corners of the fi rebox and can be adjusted using a 7/16" wrench.
Rotate the bolts clockwise to raise the rear of the fi rebox.
When the appliance is in position, adjust the bolts to level the appliance, making sure that the appliance is also level and is sitting on both bolts to prevent
rocking.
14
Leveling Bolts
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
AIR SHUTTER ADJUSTMENT
Air Shutters are required to increase or decrease the amount of air that is mixed with the fuel before combustion. This will have an affect on how well the fuel combusts and how the fl ame physically appears. Low primary air will leave a taller, yellower fl ame while higher primary air will leave a lower, bluer fl ame.
This setting is largely for appearance, however, not enough primary air may lead to carboning, sooting or a fl ame that reaches the top of the fi rebox. Situations that may require more primary air are; units that are burning propane, units installed at higher elevations or units that are run on high most of the time.
The L390PB / HZI390PB is equipped with an air shutter that is accessible from outside the fi rebox and can be adjusted during operation.
Aeration adjustments should only be made after the unit has been on for 30 minutes to 1 hour.
Slide the Air Shutter Lever towards you to increase the primary air setting.
Slide the Air Shutter away from you to decrease the primary air setting. Below you will see a chart showing the minimum primary air settings.
These are set from the factory, but due to fuel conversions or installation conditions, the air setting may need to be adjusted.
Air Shutter
Air Shutter Lever
Firebox cut-away to show location of the Air Shutter
INSTALLATION
Burner Mounting Bracket
Gas Orifice
Unit Fuel Type Min. Air Setting
L390PB NG 3/16" (5mm)
L390PB LP 1/4" (6mm)
HZI390PB NG 3/16" (5mm)
HZI390PB LP 1/4" (6mm)
CAUTION: Carbon will be produced if air shutter is closed too much.
Note: any damage due to carboning resulting from improperly setting the aeration controls is NOT covered under warranty.
Note: Aeration Adjustment should only be performed by an authorized
Regency Installer at the time of installation or service.
1) Slide the Air Shutter Lever towards you to increase the primary air set­ting.
2) Slide the Air Shutter away from you to decrease the primary air setting.
Below you will see a chart showing the minimum primary air settings.
Close
Unit Front
Open
Unit Back
Push to close - Pull to open
First Fire & Aeration
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
15
INSTALLATION
L390PB NG2 / HZI390PB NG2
SYSTEM DATA
Min. Supply Pressure 5" WC (1.25 kpa) Manifold Pressure 3.5" WC (0.87 kpa) Orifi ce Size #35 DMS Maximum Input 31,000 Btu/h
(9.09 kW)
the unit burning and the setting should be within the limits specifi ed on the safety label.
6) When fi nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver.
Note: Screw should be snug, but do not over tighten.
L390PB LP2 / HZI390PB LP2
SYSTEM DATA
Min. Supply Pressure 11" WC (2.73 kpa) Manifold Pressure 10" WC (2.49 kpa) Orifi ce Size #53 DMS Maximum Input 31,000 Btu/h
(9.09 kW)
HIGH ELEVATION
This unit is approved for altitude 0 to 4500 ft. (CAN1
2.17-M91).
GAS LINE
INSTALLATION
Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN/CGA B149 installation code.
For USA installations follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1.
When using copper or fl ex connectors use only approved fi ttings. Always provide a union so that gas lines can be easily disconnected for servicing. Flare nuts for copper lines and fl ex connectors are usually considered to meet this requirement.
NOTE: A shutoff / dante valve should be sup­plied in or near the unit (or as per local codes) for ease of servicing this appliance.
IMPORTANT: Always check for gas leaks with a soap and water solution or gas leak detector. Do not use open fl ame for leak testing.
Top View of pilot fl ame
Incorrect fl ame patter n will have small, probably yellow fl ames, not coming into proper contact with the rear of the burner or thermopile.
Top View of pilot fl ame
If you have an incorrect fl ame pattern, contact your Regency dealer for further instructions.
GAS PIPE PRESSURE
TESTING
The appliance must be isolated from the gas sup­ply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure, both
inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF" position.
2) Loosen the "IN" and/or "OUT" pressure tap(s),
turning counterclockwise with a
1/8" wide fl at screwdriver.
820 S.I.T. VALVE
DESCRIPTION
1) Gas on/off knob
2) High/low adjustment
3) Pilot Adjustment
4) Manifold (Outlet) Pressure Tap
5) Inlet Pressure Tap
6) Pilot Outlet
7) Main Gas Outlet
8) Alternative TC Connection Point
1
IN OUT
4
5
7
8
2
3
6
16
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON" position.
5) The pressure check should be carried out with
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
INSTALLATION
o
s
CONVERSION FROM NG TO LP
L390PB-2/HZI390PB-2 using SIT 820 NOVA Gas Valve
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION!
This conversion kit shall be installed by a qualifi ed service agency in
WARNING
accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If these instructions is not followed exactly, a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualifi ed service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specifi ed in the manufacturer’s instruc­tions supplied with the kit.
Conversion Kit includes:
1 904-947 Orifi ce #53
1 918-590 Decal - Conversion to LP
1 908-528 Label Propane
1 910-037 Pilot Orifi ce
1 904-529 Allen Key
Before you begin:
Shut off the gas supply to the unit. Disconnect all electrical supply to the unit.
Always let the appliance cool to room temperature before servicing.
1. Remove Faceplate, backing plate, glass door, and inner panels (see
manual for detailed instructions).
4. Unscrew the pilot orifi ce with the allen key; then replace with the LPG pil orifi ce, provided in the kit.
5. Remove burner - see burner removal section in manual.
6. Using a 3/8” socket wrench, loosen and remove the main gas orifi ce.
Replace with the LP gas orifi ce. Confi rm the orifi ce size marked on the Orifi ce with the Rating Label on the appliance
2. Remove the wire clip below the pilot cap.
3. Pull off the pilot cap to expose the pilot orifi ce.
7. Locate the valve on the right hand side of the unit. Pull off the Hi/Lo ga
extension knob to access the hex screw.
L390PB-2 / HZI390PB-2 Direct Vent Gas Insert
17
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