Regency I31-LPG3, I31-NG3 User Manual

Owners & Installation
I31-3 Gas Inbuilt
Model: I31-NG3
I31-LPG3
Manual
LISTINGS AND CODE APPROVALS
These gas appliances have been tested in accordance with AS4553-2000, NZS 5262 and have been certified by the Australian Gas Association for installation and operation as described in these Installation and Operating Instructions.
Your unit should be serviced annually by an authorised service person.
PLEASE KEEP THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional infor­mation consult an authorised installer, serv­ice agency or the gas supplier.
FOR YOUR SAFETY Do not store or use gasoline or other flamma­ble vapours and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorised installer, service agency or the gas supplier.
918-001b
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appli­ance Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas sup­plier's instructions. If you cannot reach your gas supplier, call the fire department.
06/01/07
REGENCY
GAS FIREPLACE INBUILT FIREPLACE
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Inbuilt Fireplace by Regency Industries. The Regency Gas Fireplace Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fireplace, at the flick of a switch. The model I31-3 of this series has been approved by Australian Gas Association for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace.
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Regency I31-3 Gas Fireplace Inbuilt
TABLE OF CONTENTS
REGENCY GAS FIREPLACE INSERT
Page
Unit Dimensions ........................................................... 2
Safety Label ................................................................. 4
Installation
For Your Safety ............................................................ 5
Specifications ...............................................................5
Installation Checklist ....................................................5
Materials Required ........................................................ 5
Minimum Fireplace Dimension .....................................6
Clearances to Combustibles .........................................6
Gas Connection ............................................................ 6
Draft Diverter Connection .............................................. 7
Flueing ................................................................. 7
- Combustion & Ventilation ......................................... 7
Gas Pressure Test .......................................................7
Test for Flue Spillage .................................................... 7
Optional Brick Panel ..................................................... 8
Log Installation .............................................................8
Faceplate & Trim ........................................................ 10
Glass Front Installation
- Standard Flush Door (1 panel) ................................ 10
- Flush Louvres .........................................................10
- Optional Bay Door (3 panel) ................................... 11
- Bay Louvres ........................................................... 11
Hampton Cast Faceplate Installation .......................... 12
Hampton Cast Grill Installation ................................... 13
Barossa Curved Front ................................................. 14
Optional Remote Control ............................................ 15
Optional Wall Thermostat ........................................... 15
Wiring Diagram ........................................................... 15
Page
Operating Instructions
Operating Instructions ................................................ 16
Lighting Procedure ...................................................... 16
Shutdown Procedure .................................................. 16
First Fire ............................................................... 16
Automatic Convection Fan Operation ......................... 16
Normal Operating Sounds of Gas Appliances ............ 16
Copy of Lighting Instruction Plate ............................... 17
Maintenance
Maintenance ............................................................... 18
- Gold Plated Trim ................................................18
- Log Replacement ............................................... 18
- Door Glass Replacement ................................... 18
- Bay Glass Removal ........................................... 18
- Flush Glass Replacement ................................. 18
- Glass Gasket ..................................................... 19
- Fan Maintenance ............................................... 19
Trouble Shooting ......................................................... 20
Parts List ............................................................... 21
Warranty
Warranty ............................................................... 27
Regency I31-3 Gas Fireplace Inbuilt
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DATA BADGE
This is a copy of the label that accompanies each Regency I31-3 Gas Inbuilt fireplace. We have printed a copy of the contents here for your review.
DATA BADGE NOTE: Regency units are con­stantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
(Australia Only)
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Regency I31-3 Gas Fireplace Inbuilt
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The Regency Gas Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual first.
Note: Failure to follow these instructions
could cause a malfunction of the heater which could result in death, serious bodily injury, and/or prop­erty damage. Failure to follow these instructions may also void your fire insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combus­tion. Always provide adequate combustion and ventilation air. Follow instructions and in­formation in the current AS5601-2004, NZS 5261 or local codes. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation.
GAS PIPE TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 3.45 kPa.
Specifications:
Fuel: NG or LPG (see page 7) Electrical: 240 volt 50 hz system Fan/Blower:2-speed, 127 CFM Log Sets: Ceramic fibre
BEFORE YOU START
Installation is to be carried out ONLY by an authorised person.
1) The appliance shall be installed in accord-
ance with the manufacturer'sinstallation instructions,local gas fitting regulations, municipal building codes, water supply regulations,electrical wiring regulations, with AS5601-2004.(AGA gas installation code) NZS 5261(New Zealand)
2) Installation and repair should be done ONLY by an authorised person.
3) The appliance should be inspected before
use and at least annually by an authorised service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imper­ative that control compartments, burners
and circulating air passageways of the appliance be kept clean and free from excessive lint from carpeting.
4) See general construction and assembly instructions. This appliance may only be installed in a flued, non-combustible fire­place. The appliance and flue should be enclosed when installed or passing through a living area, where children may come in contact with it.
5) Always connect this space heater to a chimney and flue to the outside of the building envelope. Never flue to another room. Make sure that the flue is properly sized and is of adequate height to provide the proper draft.
6) Inspect the flueing system annually for blockage and any signs of deterioration.
7) Any safety glass removed for servicing must be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace.
9) Installer must mechanically attach the supplied label to the inside of the firebox of the fireplace into which the gas fireplace insert is installed.
WARNING: This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fireplace re-approved by the authority having jurisdiction.”.
INSTALLATION
CHECKLIST
The Regency Gas Insert is installed as listed below.
1) Unit Location - check Clearances to Com­bustibles on page 6.
2) Make the gas connections (see page 6).
3) Install the flue or liner to the sliding draft
diverter. See page 7.
4) Install Flueing, page 7. Slide the unit into the fireplace. Attach draft diverter to the insert.
5) Test gas pressure, page 7. Check aeration, page 7.
6) Test for flue spillage, page 7.
7) Install the optional brick panels. See page
8.
8) Install the log set. See page 8.
9) Assemble and install the faceplate and trim.
See page 10.
10) Install the glass front (page 10) and optional Bay Front (page 11).
11) Install both louvres, flush (page 10) or Bay (page 11).
12) Install Optional Remote Control and Option­al Wall Thermostat, page 15.
13) Final check: Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly. This in­cludes:
a) Clocking the appliance to ensure the
correct firing rate.
b) Adjusting the primary air, if required, to
ensure that the flame does not carbon. See page 7.
c) Ensuring that the appliance is flueing
correctly. See page 7.
MATERIALS REQUIRED
No electric power supply is required for the gas control to operate. A 240 Volt AC power cord is hooked up to the fan switch and blower. Plug 3 wire cord into a suitable receptacle. Do not cut the ground terminal off under any circum­stances.
When connected with 240 volts, the appliance must be electrically grounded in accordance with local codes.
Note: This unit is equipped with a heat
sensor thermodisc which will prevent the blower from operat­ing until the unit reaches the cor­rect temperature.
Regency I31-3 Gas Fireplace Inbuilt
5
INSTALLATION
MINIMUM FIREPLACE
DIMENSIONS
The minimum fireplace dimensions for the Re­gency gas space heater are shown in the following diagrams:
GAS CONNECTION
GAS CONNECTION WARNING: Only persons licensed to work with gas piping may make the neces­sary gas connections to this appli­ance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean the masonry or factory built fireplace.
2) The gas connection is 12" BSP.
Mantel Clearances with
Bay and Flush Louvres in
Masonry Installation
3) Locate the center point where the flue will
pass through the chimney above the appli­ance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
MINIMUM
CLEARANCES TO
COMBUSTIBLES
The minimum fireplace clearances for the Re­gency gas space heater are shown in the following diagrams:
From Unit
Sides A 255 mm Ceiling B 1205 mm Mantle C see Mantel
Clearances
From Surround (660 mm x 1016 mm)
Max. Mantle Depth G 305 mm Hearth Height H 0 mm Hearth Depth I 405 mm Hearth Width J 1015 mm
Min. Alcove Width K 1220 mm Max. Alcove Depth L 915 mm
NOTE: Mantel clearances for Installation
into a Zero Clearance Kit are differ­ent. Please refer to the Zero Clear­ance Kit Manual for details.
Note: A non-combustible mantel may
be installed at a lower height if the framing is made of metal studs covered with a non-combustible board.
4) The installer must provide a valve with a
plugged tapping, accessible for test gauge connection, immediately upstream of the gas supply connection to the appliance.
CAUTION: If the glass is removed or opened for servicing, it must be re­placed and closed prior to operating the appliance. The glass must be fixed in the door when operating.
SPECIFICATIONS
NG LPG
INJECTOR #3 7 #5 2
SIZE 2.65mm 1.6mm
INPUT Min. 17 mj/h Min. 17 mj/h
RATING Max. 31 mj/h Max. 31 mj/h
MANIFOLD
PRESSURE Max. 0.9 kPa Max. 2.59 kPa
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Regency I31-3 Gas Fireplace Inbuilt
INSTALLATION
DRAFT DIVERTER
CONNECTION
1) Attach the flue to the flue collar on the
detachable draft diverter. The flue collar of the appliance will fit inside a standard flue and may be fastened directly to the flue by sheet metal screw. Diagram 1.
Diagram 1
2) Before pushing the appliance into position inside the fireplace, align the draft diverter with the guides on the insert top and push forward. While pushing the unit back into place keep pulling the draft diverter forward until the screw hole in the spill tube aligns with the screw hole in the top of the firebox. The screw is secured through the inside top of the firebox into the bottom of the spill tube. (If screw holes do not line up then draft diverter is not positioned correctly.) Diagram 2.
FLUEING
THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE.
This appliance is designed to attach to a 100 mm diameter twin skin or listed gas fuel type flue liner running the full length of the chimney. A minimum flue height of 3.6 m. is recommended. The Regency Inbuilt Fireplace incorporates its own internal draft diverter, so no additional external draftdiverter is required.
Periodically check that the flue is unrestricted and an adequate draft is present when the unit is in operation. (See page 7 for spillage test.)
Before installing flue system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner.
Install to AS5601-2004,(Australia) NZS 5261 (New Zealand).
Combustion and Ventilation Air
WARNING: This appliance needs fresh air for safe operation and must be installed with provisions for ade­quate combustion and ventilation air available to the room in which it is to be operating.
Air for combustion is drawn in through the front of the unit, therefore, the front of the unit must be kept clear of any obstructions.
GAS PRESSURE TEST
TEST FOR FLUE
SPILLAGE
A " spillage" test must be made before the installed unit is left with the custom­er. Follow the procedure below:
1) Start all exhaust fans in the home and then
close all external doors and windows in the house.
2) Light the unit and set controls to maximum. Turn fan off.
3) After five minutes, test that there is a “pull” on the flue by placing a smoke match, cigarette or similar device which gives off smoke, in front of the spill tube. To ensure a valid test, place a scrap piece of sheet metal (or other noncombustible material) between the spill tube and the upper louvre, this will prevent the natural convection of the unit from interfering with the test. See diagram 1.
Diagram 2
NOTE: Final gas connection should be af-
ter unit is in place to avoid damage to line when pushing the unit into position.
Regency I31-3 Gas Fireplace Inbuilt
The unit is preset to give the correct gas input at the specified manifold pressures shown on the label. The maximum gas manifold pressure is:
NG 0.9 kPa LPG 2.65 kPa
The manifold pressure is controlled by a regu­lator built into the gas control, and should be checked at the pressure test point. The pres­sure check should be carried out with the unit burning and the setting should be within the limits specified.
Diagram 1
7
INSTALLATION
The smoke should be drawn into the spill tube. If the smoke is still not drawn into the spill tube, turn the unit off and check for the cause of the lack of draft. If necessary, rectify.
For wind turbulent sites, a wind cap may rem­edy the problem.
Note: The thermally activated safety switch will sense the change in temper­ature and shut down the gas valve in the event of a severe downdraft or a blocked or disconnected flue. The switch acts as a safety shut-off to prevent a build-up of carbon monoxide. If the flue is blocked or has no "draw", the switch will automati­cally shut off the supply of gas within 5 ­10 minutes. Tampering with the switch can result in carbon monoxide (CO) poi­soning and possible death.
If the heater turns off because of lack of draft during the spillage test, check for the cause and if necessary, rectify.
OPTIONAL
BRICK PANEL
1) Unwrap the brick pattern panels from the
protective wrapping.
2) Remove the glass front if it is already installed (see manual).
3) Put the rear brick panel flat against the back of the unit.
4) Before installing the side brick panels, loos­en the screws for the brick tabs enough so that you can slide the brick tabs on to the screws easily but that the tabs are secure. For the location of the side brick tab screws see diagram 1.
Diagram 1
5) Remove the brick tabs and slide the side brick panels into position. See diagram 3. Install the brick tabs. See diagram 2.
LOG SET
INSTALLATION
Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation.
The gas log kit contains the following:
a) 02-43 Rear Log 902-227 b) 02-45 Front Right Log 902-229 c) 02-56 Middle Left Log 902-230 d) 02-46 Left Top Log 902-231 e) 02-47 Center Log 902-232 f) 02-48 Middle Right Log 902-226 g) 02-44 Front Left Log 902-228 h) Embers and Rockwool i) Vermiculite and Ember combination
Note: Install Optional Brick Panels prior
to installing logs.
The "02" refer numbers (i.e. 02-43) are
molded into the rear of each log.
The thermally actuated safety switch will automatically reset after it has cooled off. The switch will continue to cycle until the draft problem is corrected. DO NOT BY­PASS OR DISCONNECT THIS SWITCH.
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Diagram 2
Diagram 3
1) Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position.
2) Sprinkle the vermiculite and ember combi­nation around the firebox base.
Vermiculite and
embers.
3) Place Rear Log A)02-43 on the two pins on the rear log support.
Vermiculite and
embers.
Regency I31-3 Gas Fireplace Inbuilt
Vermiculite and
embers.
A)02-43
D)02-46
A)02-43
INSTALLATION
A)02-43
F)02-48
B)02-45
Pins on Rear Log Support
4) Place Front Right Log B)02-45 on the two pins as shown.
B)02-45
5) Place the Middle Left Log C)02-56 on the two pins as shown.
C)02-56
C)02-56
Pin
7) Place the notch in Center Log E)02-47 over Log B)02-45 and across the cutout on Log A)02-43.
E)02-47
Notch
Cutout
A)02-43
B)02-45
Cutout
Side View
Bracket
The bottom right edge of Log F)02-48 must sit snugly against the bracket and the front
edge of the rear burner.
9) Place Front Left Log G)02-44 onto the 2 front pins as shown.
G)02-44
10) Place the embers and Rockwool on the exposed front burner tray.
Front edge of
rear burner
Logs A)02-43, C)02-56, and
B)02-45 in position
6) Place the Left Top Log D)02-46 on the pin on Log C)02-56 and on top of the cutout on Log A)02-43.
Regency I31-3 Gas Fireplace Inbuilt
Logs D)02-46 and E)02-47 in position.
8) Position notch in Front Right Log F)02-48 on Log E)02-47 and push the bottom right edge against the bracket on the burner tray and the front edge of the rear burner.
F)02-48
E)02-47
Notch
B)02-45
Bracket
11) Test fire to ensure proper light off (make sure flame flows smoothly from one end of burner to the other. If there is any flame hesitation, check that area for any blockage of the burner port.
12) Install flush glass and optional bay glass as per instructions in this manual.
A)02-43
F)02-48
C)02-56
D)02-46
G)02-44
E)02-47
B)02-45
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